JP2016211087A - Method for cleaning deposit generated in dissolving pulp production process - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 87
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 64
- 238000004140 cleaning Methods 0.000 title claims abstract description 59
- 229920000875 Dissolving pulp Polymers 0.000 title claims abstract description 56
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 96
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 95
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims abstract description 81
- 150000001875 compounds Chemical class 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000005406 washing Methods 0.000 claims description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 12
- 239000011593 sulfur Substances 0.000 claims description 12
- 229910052717 sulfur Inorganic materials 0.000 claims description 12
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 claims description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
- 239000004202 carbamide Substances 0.000 claims description 3
- PEYVWSJAZONVQK-UHFFFAOYSA-N hydroperoxy(oxo)borane Chemical compound OOB=O PEYVWSJAZONVQK-UHFFFAOYSA-N 0.000 claims description 3
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 claims description 3
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 28
- 239000000126 substance Substances 0.000 description 11
- 238000010411 cooking Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 5
- 239000002655 kraft paper Substances 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 239000003513 alkali Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000004537 pulping Methods 0.000 description 4
- DBVJJBKOTRCVKF-UHFFFAOYSA-N Etidronic acid Chemical compound OP(=O)(O)C(O)(C)P(O)(O)=O DBVJJBKOTRCVKF-UHFFFAOYSA-N 0.000 description 3
- 229920002488 Hemicellulose Polymers 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000012459 cleaning agent Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 229940079593 drug Drugs 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000004966 inorganic peroxy acids Chemical class 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 150000004967 organic peroxy acids Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052979 sodium sulfide Inorganic materials 0.000 description 2
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- -1 aminocarboxylic acid compound Chemical class 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- LVGQIQHJMRUCRM-UHFFFAOYSA-L calcium bisulfite Chemical compound [Ca+2].OS([O-])=O.OS([O-])=O LVGQIQHJMRUCRM-UHFFFAOYSA-L 0.000 description 1
- 235000010260 calcium hydrogen sulphite Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- DUYCTCQXNHFCSJ-UHFFFAOYSA-N dtpmp Chemical compound OP(=O)(O)CN(CP(O)(O)=O)CCN(CP(O)(=O)O)CCN(CP(O)(O)=O)CP(O)(O)=O DUYCTCQXNHFCSJ-UHFFFAOYSA-N 0.000 description 1
- NFDRPXJGHKJRLJ-UHFFFAOYSA-N edtmp Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCN(CP(O)(O)=O)CP(O)(O)=O NFDRPXJGHKJRLJ-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- XXQBEVHPUKOQEO-UHFFFAOYSA-N potassium peroxide Inorganic materials [K+].[K+].[O-][O-] XXQBEVHPUKOQEO-UHFFFAOYSA-N 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- KSYNLCYTMRMCGG-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate;dihydrate Chemical compound O.O.[Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O KSYNLCYTMRMCGG-UHFFFAOYSA-J 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
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Abstract
Description
本開示は、溶解パルプ製造工程で発生する付着物の洗浄方法、及び当該洗浄方法による洗浄工程を含む溶解パルプの製造方法に関する。 The present disclosure relates to a method for cleaning deposits generated in a dissolving pulp manufacturing process, and a method for manufacturing a dissolving pulp including a cleaning process using the cleaning method.
紙やその原料となるパルプの製造において工程水系中の配管や壁材に、バージンパルプや充填料に起因するスラッジ状の汚れが付着又は堆積し、各種障害を引き起こすことが問題となっている。このため、工程水系を洗浄するための様々な方法が提案されており、例えば、各種界面活性剤を用いた方法や、苛性ソーダを用いた方法、有機ホスホン酸を用いた方法等がある(例えば、特許文献1)。 In the production of paper and pulp as its raw material, sludge-like dirt caused by virgin pulp or filler adheres or accumulates on pipes and wall materials in the process water system, causing various problems. For this reason, various methods for cleaning the process water system have been proposed, for example, a method using various surfactants, a method using caustic soda, a method using organic phosphonic acid, etc. (for example, Patent Document 1).
また、パルプの製造ではアルカリを用いた蒸解が行われ、この蒸解には多量のアルカリと水とを使用することから、蒸解工程で排出された蒸解廃液からアルカリを回収し、再利用されている。アルカリ回収工程では、エバポレータ等を用いた蒸解廃液(黒液)の濃縮等が行われるが、黒液濃縮装置や配管にスケールが付着し、配管を閉塞したり、生産性が低下するという問題がある。このため、例えば、アルカリ性条件下で多塩基酸型アミノカルボン酸化合物を用いてスケールを洗浄することが提案されている(例えば、特許文献2)。 In addition, in the production of pulp, cooking using alkali is performed, and since a large amount of alkali and water are used for this cooking, the alkali is recovered from the cooking waste liquid discharged in the cooking process and reused. . In the alkali recovery process, concentration of cooking waste liquid (black liquor) using an evaporator or the like is performed. However, there is a problem that scales adhere to the black liquor concentrator and piping, block the piping, or reduce productivity. is there. For this reason, for example, it has been proposed to wash the scale using a polybasic aminocarboxylic acid compound under alkaline conditions (for example, Patent Document 2).
パルプは、用途によって分類した場合、抄紙されて紙として利用される製紙パルプ(PP)と、レーヨンやセロファン等の原料として利用される溶解パルプ(DP)とに分類される。製紙パルプは、パルプの歩留まり向上の点からヘミセルロースを積極的に残すように製造され、セルロースとヘミセルロースと含む。一方、溶解パルプは、セルロースの純度が高いことが望まれることから、化学的に特別な精製によりヘミセルロースをできるだけ除去しセルロースの純度が高められるように製造され、パルプ中のセルロースの純度は通常90%を超える。 Pulp is classified into papermaking pulp (PP) that is made into paper and used as paper, and dissolved pulp (DP) that is used as a raw material such as rayon or cellophane, when classified according to use. Papermaking pulp is produced so as to actively leave hemicellulose from the viewpoint of improving the yield of pulp, and contains cellulose and hemicellulose. On the other hand, dissolved pulp is desired to have a high purity of cellulose, so that it is produced by chemical refining to remove hemicellulose as much as possible to increase the purity of cellulose. The purity of cellulose in the pulp is usually 90%. %.
つまり、製紙パルプと溶解パルプとは、用途のみならず、パルプ化における製造方法及び組成が異なる。溶解パルプ製造工程で発生する付着物は、上記の従来の洗浄方法では十分に洗浄できないという問題があった。 That is, papermaking pulp and dissolving pulp differ not only in use but also in the production method and composition in pulping. There was a problem that deposits generated in the dissolving pulp manufacturing process could not be sufficiently washed by the conventional washing method.
そこで、本開示は、一又は複数の実施形態において、溶解パルプ製造工程における付着物を洗浄可能な方法を提供する。 Therefore, the present disclosure provides, in one or a plurality of embodiments, a method capable of cleaning deposits in a dissolving pulp manufacturing process.
本開示は、一又は複数の実施形態において、溶解パルプ製造工程における付着物の洗浄方法であって、水酸化ナトリウム及び水酸化カリウムの少なくとも一方を5000mg/L以上150000mg/L以下と、過酸化水素供給化合物を過酸化水素換算で3000mg/L以上50000mg/L以下とを溶解パルプ製造工程水系に添加して溶解パルプ製造工程水系を洗浄することを含む洗浄方法に関する。 In one or a plurality of embodiments, the present disclosure is a method for cleaning deposits in a dissolving pulp manufacturing process, wherein at least one of sodium hydroxide and potassium hydroxide is 5000 mg / L to 150,000 mg / L, hydrogen peroxide The present invention relates to a washing method including washing a dissolving pulp production process water system by adding 3000 mg / L or more and 50000 mg / L or less of a supply compound in terms of hydrogen peroxide to the dissolving pulp production process water system.
本開示は、一又は複数の実施形態において、上記の洗浄方法によって溶解パルプ製造工程系を洗浄する工程を含む、溶解パルプの製造方法に関する。 In one or a plurality of embodiments, the present disclosure relates to a dissolving pulp manufacturing method including a step of cleaning a dissolving pulp manufacturing process system by the above-described cleaning method.
本開示によれば、一又は複数の実施形態において、溶解パルプ製造工程で発生する付着物を洗浄できる。 According to the present disclosure, in one or a plurality of embodiments, deposits generated in a dissolving pulp manufacturing process can be washed.
本開示は、5000mg/L以上150000mg/L以下の水酸化ナトリウム及び水酸化カリウムの少なくとも一方と、3000mg/L以上50000mg/L以下(過酸化水素換算)の過酸化水素供給化合物とを用いれば、溶解パルプ製造工程における付着物を効率よく洗浄できる、との知見に基づく。 The present disclosure uses at least one of sodium hydroxide and potassium hydroxide of 5000 mg / L to 150,000 mg / L and a hydrogen peroxide supply compound of 3000 mg / L to 50000 mg / L (in terms of hydrogen peroxide). Based on the knowledge that deposits in the dissolving pulp manufacturing process can be efficiently washed.
溶解パルプは、亜硫酸水素カルシウム(酸性蒸解液)を用いて蒸解を行うSP法(サルファイト法)によって製造された溶解亜硫酸パルプ(DSP)と、水酸化ナトリウムと硫化ナトリウムの混合液(アルカリ性蒸解液)を使用するKP法(クラフト法)によって製造された溶解クラフトパルプ(DKP)とがある。図1に示すように、溶解クラフトパルプの製造では、チップ化(チップピン)1と蒸解4との間に、酸を用いた前加水分解(PHV)2が行われる。溶解パルプ製造工程水系の付着物は、硫黄分を含み、かつ有機物を主体とする。これに対し、製紙パルプ製造工程水系における付着物(スラッジ)は、無機物を主体とする。つまり、下記表に示すように、溶解パルプ製造工程水系と製紙パルプ製造工程水系とは、付着物の組成が大きく異なる。このような付着物の組成の違いから、従来のパルプ製造工程における洗浄方法では、溶解パルプ製造工程の付着物を十分に洗浄できないと考えられていた。本発明者らは、メカニズムは不明ではあるが、上記所定の濃度で水酸化ナトリウム及び水酸化カリウムの少なくとも一方と過酸化水素供給化合物とを併用することによって、溶解パルプ製造工程水系における付着物を洗浄できることを見出したのである。
本開示によれば、一又は複数の実施形態において、溶解パルプ製造工程水系の付着物を効率よく洗浄できうる。溶解パルプ製造工程水系の付着物としては、一又は複数の実施形態において、熱伝達面(ディストリビュータ)等に付着した付着物が挙げられる。溶解パルプ製造工程水系の付着物としては、一又は複数の実施形態において、溶解パルプ製造工程水系を構成する配管、ポンプ、壁材、薬品回収装置(黒液濃縮装置)に配置されたエバポレータ、ウォッシャー、スクリーン等に付着又は堆積した付着物等が挙げられる。したがって、本開示によれば、一又は複数の実施形態において、溶解クラフトパルプ製造工程水系における前加水分解釜(PHV)と蒸解釜との間に配置されたブローポンプ(図1における3)に付着又は堆積した付着物を洗浄できうる。本開示によれば、一又は複数の実施形態において、黒液濃縮工程系のエバポレータに付着又は堆積した付着物を洗浄できうる。 According to the present disclosure, in one or a plurality of embodiments, the deposits of the dissolving pulp production process water system can be efficiently washed. In one or a plurality of embodiments, the deposits in the dissolving pulp production process water system include deposits adhered to a heat transfer surface (distributor) or the like. In one or a plurality of embodiments, the dissolved pulp manufacturing process water system deposits include piping, pumps, wall materials, evaporators and washers disposed in the chemical recovery device (black liquor concentrating device) constituting the dissolving pulp manufacturing process water system. And deposits adhered or deposited on a screen or the like. Therefore, according to the present disclosure, in one or a plurality of embodiments, it adheres to the blow pump (3 in FIG. 1) disposed between the pre-hydrolysis kettle (PHV) and the digester in the dissolved kraft pulp manufacturing process water system. Alternatively, the deposited deposit can be cleaned. According to the present disclosure, in one or a plurality of embodiments, it is possible to clean the deposit attached or deposited on the evaporator of the black liquor concentration process system.
本開示における「溶解パルプ製造工程」とは、溶解パルプを製造する工程をいい、好ましくは溶解パルプの製造におけるパルプ化工程をいう。本開示において、溶解パルプは、SP法(サルファイト法)によって製造する溶解亜硫酸パルプ(DSP)と、水酸化ナトリウムと硫化ナトリウムの混合液(アルカリ性蒸解液)を使用するKP法(クラフト法)によって製造する溶解クラフトパルプ(DKP)とを含む。 The “dissolving pulp manufacturing process” in the present disclosure refers to a process for manufacturing a dissolving pulp, and preferably refers to a pulping process in manufacturing a dissolving pulp. In the present disclosure, the dissolving pulp is obtained by the KP method (craft method) using a dissolved sulfite pulp (DSP) produced by the SP method (sulfite method) and a mixed solution (alkaline cooking solution) of sodium hydroxide and sodium sulfide. And dissolved kraft pulp (DKP) to be produced.
洗浄対象である付着物は、一又は複数の実施形態において、50重量%以上の強熱(灼熱)減量と、1重量%以上の硫黄分とを含有する付着物を含む。本開示において「強熱(灼熱)減量」とは、付着物を強熱した時に揮発する物質の質量をいう。強熱(灼熱)減量は、一又は複数の実施形態において、付着物に含まれる有機物の量を表す。強熱(灼熱)減量は、強熱減量試験による質量の減少率(加熱前後の質量比)から算出できる。強熱(灼熱)減量は、JISK0102:2013に準拠して求めることができる。具体的には実施例に記載の方法により求めることができる。洗浄対象である付着物の強熱(灼熱)減量は、一又は複数の実施形態において、50重量%以上であり、又は99重量%以下である。 In one or a plurality of embodiments, the deposits to be cleaned include deposits containing an ignition loss of 50% by weight or more and a sulfur content of 1% by weight or more. In the present disclosure, “ignition (ignition) loss” refers to the mass of a substance that volatilizes when the deposit is ignited. The ignition loss (ignition) represents the amount of organic matter contained in the deposit in one or more embodiments. The ignition loss (ignition) can be calculated from the mass reduction rate (mass ratio before and after heating) by the ignition loss test. The ignition loss (ignition) can be determined according to JISK0102: 2013. Specifically, it can be determined by the method described in the examples. In one or a plurality of embodiments, the loss of ignition (ignition) of the deposit to be cleaned is 50% by weight or more, or 99% by weight or less.
洗浄対象である付着物は、一又は複数の実施形態において、1重量%以上の硫黄分を含有する。本開示において「硫黄分」とは、付着物に含まれる各種硫黄、無機硫黄化合物及び有機硫黄化合物をいう。洗浄対象である付着物は、一又は複数の実施形態において、1重量%以上の硫黄分を含有する。洗浄対象である付着物は、一又は複数の実施形態において、50重量%以下の硫黄分を含有する。硫黄分の含有量は、強熱(灼熱)減量で得た灰化した物及び灰分の蛍光X線分析を行い、バルクFP法で酸化物として求めることができる。具体的には、実施例に記載の方法により求めることができる。 In one or a plurality of embodiments, the deposit to be cleaned contains 1% by weight or more of a sulfur content. In the present disclosure, the “sulfur content” refers to various sulfur, inorganic sulfur compounds, and organic sulfur compounds contained in the deposit. In one or a plurality of embodiments, the deposit to be cleaned contains 1% by weight or more of a sulfur content. In one or a plurality of embodiments, the deposit to be cleaned contains a sulfur content of 50% by weight or less. The content of sulfur can be obtained as an oxide by the bulk FP method by performing fluorescent X-ray analysis of the incinerated product and ash obtained by ignition (ignition) reduction. Specifically, it can be determined by the method described in the examples.
[溶解パルプ製造工程水系の洗浄方法]
本開示は、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方を5000mg/L以上150000mg/L以下と、過酸化水素供給化合物を過酸化水素換算で3000mg/L以上50000mg/L以下とを、溶解パルプ製造工程水系に添加して溶解パルプ製造工程水系を洗浄することを含む溶解パルプ製造工程の付着物の洗浄方法(以下、「本開示の洗浄方法」ともいう)に関する。したがって、本開示の洗浄方法は、一又は複数の実施形態において、5000mg/L以上150000mg/L以下の水酸化ナトリウム及び水酸化カリウムの少なくとも一方と、3000mg/L以上50000mg/L以下(過酸化水素換算)の過酸化水素供給化合物とを用いて溶解パルプ製造工程水系を洗浄することを含む。
[Washing method of dissolving pulp manufacturing process water system]
In one or more embodiments of the present disclosure, at least one of sodium hydroxide and potassium hydroxide is 5000 mg / L or more and 150,000 mg / L or less, and the hydrogen peroxide supply compound is 3000 mg / L or more and 50000 mg / L in terms of hydrogen peroxide. The present invention relates to a method for cleaning deposits in a dissolving pulp manufacturing process (hereinafter, also referred to as “cleaning method of the present disclosure”) including adding L to the dissolving pulp manufacturing process water system to wash the dissolving pulp manufacturing process water system. Therefore, in one or a plurality of embodiments, the cleaning method of the present disclosure includes at least one of sodium hydroxide and potassium hydroxide of 5000 mg / L to 150,000 mg / L and 3000 mg / L to 50000 mg / L (hydrogen peroxide And a dissolving pulp manufacturing process water system is washed with the hydrogen peroxide supply compound of (converted).
本開示の洗浄方法は、溶解パルプ製造工程水系に水酸化ナトリウム及び水酸化カリウムの少なくとも一方を5000mg/L以上150000mg/L以下添加することを含む。洗浄効率の点から、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方を、10000mg/L以上、20000mg/L以上、30000mg/L以上、又は40000mg/L以上添加することを含む。また、処理コストの点から、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方を、130000mg/L以下、100000mg/L以下、60000mg/L以下又は50000mg/L以下添加することを含む。本開示において水酸化ナトリウム及び水酸化カリウムの濃度(mg/L)は、100%NaOH又は100%KOHとして換算した濃度をいう。 The cleaning method of the present disclosure includes adding at least one of sodium hydroxide and potassium hydroxide to 5000 mg / L or more and 150,000 mg / L or less to a dissolving pulp manufacturing process water system. From the viewpoint of washing efficiency, in one or a plurality of embodiments, at least one of sodium hydroxide and potassium hydroxide is added at 10,000 mg / L or more, 20000 mg / L or more, 30000 mg / L or more, or 40000 mg / L or more. Including. From the viewpoint of processing costs, in one or a plurality of embodiments, at least one of sodium hydroxide and potassium hydroxide is added at 130,000 mg / L or less, 100000 mg / L or less, 60000 mg / L or less, or 50000 mg / L or less. including. In the present disclosure, the concentration (mg / L) of sodium hydroxide and potassium hydroxide refers to a concentration converted as 100% NaOH or 100% KOH.
本開示の洗浄方法は、溶解パルプ製造工程水系に過酸化水素供給化合物を過酸化水素換算で3000mg/L以上50000mg/L以下添加することを含む。洗浄効率の点から、一又は複数の実施形態において、過酸化水素供給化合物を、3500mg/L以上、4000mg/L以上、5000mg/L以上、又は8000mg/L以上添加することを含む。また、処理コストの点から、一又は複数の実施形態において、過酸化水素供給化合物を、45000mg/L以下、40000mg/L以下、15000mg/L以下又は10000mg/L以下添加することを含む。本開示において過酸化水素供給化合物の濃度(mg/L)は、100%過酸化水素に換算した濃度をいう。 The cleaning method of the present disclosure includes adding a hydrogen peroxide supply compound in an amount of 3000 mg / L or more and 50000 mg / L or less in terms of hydrogen peroxide to a dissolving pulp manufacturing process water system. In terms of cleaning efficiency, in one or more embodiments, the method includes adding a hydrogen peroxide supply compound of 3500 mg / L or more, 4000 mg / L or more, 5000 mg / L or more, or 8000 mg / L or more. Moreover, from the point of processing cost, in one or some embodiment, it includes adding 45000 mg / L or less, 40000 mg / L or less, 15000 mg / L or less, or 10000 mg / L or less in hydrogen peroxide supply compound. In the present disclosure, the concentration (mg / L) of the hydrogen peroxide supply compound refers to a concentration converted to 100% hydrogen peroxide.
過酸化水素供給化合物としては、過酸化水素、及び過酸化水素を発生又は供給可能な化合物が挙げられる。過酸化水素を発生又は供給可能な化合物としては、一又は複数の実施形態において、無機過酸若しくはその塩、有機過酸若しくはその塩、又は過酸化水素付加物等が挙げられる。無機過酸としては、一又は複数の実施形態において、過ホウ酸、過炭酸、又はペルオキシ硫酸等が挙げられる。有機過酸としては、一又は複数の実施形態において、過酢酸等が挙げられる。過酸化水素付加物としては、一又は複数の実施形態において、尿素等が挙げられる。 Examples of the hydrogen peroxide supply compound include hydrogen peroxide and a compound capable of generating or supplying hydrogen peroxide. Examples of the compound capable of generating or supplying hydrogen peroxide include, in one or a plurality of embodiments, an inorganic peracid or a salt thereof, an organic peracid or a salt thereof, or a hydrogen peroxide adduct. Examples of the inorganic peracid include perboric acid, percarbonate, and peroxysulfuric acid in one or more embodiments. Examples of the organic peracid include peracetic acid and the like in one or more embodiments. Examples of the hydrogen peroxide adduct include urea and the like in one or more embodiments.
本開示の洗浄方法において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方(A)と過酸化水素供給化合物(B)との比(A:B(重量比))は、洗浄効果の点から、一又は複数の実施形態において、1:11〜500:3、又は1:10〜100:3である。また、同様の点から、20:80〜99:1、40:60〜98:2、45:55〜97:3、50:50〜97:3又は52:48〜95:5である。本開示において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方(A)と過酸化水素供給化合物(B)との比(A:B(重量比))は、水酸化ナトリウム、水酸化カリウム及び過酸化水素供給化合物のそれぞれを100%水酸化ナトリウム、水酸化カリウム又は過酸化水素として換算後の重量比をいう。 In the cleaning method of the present disclosure, the ratio (A: B (weight ratio)) of at least one of sodium hydroxide and potassium hydroxide (A) to the hydrogen peroxide supply compound (B) is one from the viewpoint of the cleaning effect. Or in embodiments, 1: 11-500: 3, or 1: 10-100: 3. Moreover, it is 20: 80-99: 1, 40: 60-98: 2, 45: 55-97: 3, 50: 50-97: 3 or 52: 48-95: 5 from the same point. In the present disclosure, the ratio (A: B (weight ratio)) of at least one of sodium hydroxide and potassium hydroxide (A) to the hydrogen peroxide supply compound (B) is sodium hydroxide, potassium hydroxide, and peroxide. Each hydrogen supply compound is defined as 100% sodium hydroxide, potassium hydroxide or hydrogen peroxide, and the weight ratio after conversion.
本開示の洗浄方法において、洗浄は、一又は複数の実施形態において、pH11以上で行われる。洗浄効率の点から、pHは、一又は複数の実施形態において、12以上又は13以上である。 In the cleaning method of the present disclosure, cleaning is performed at a pH of 11 or more in one or more embodiments. From the viewpoint of cleaning efficiency, the pH is 12 or more or 13 or more in one or more embodiments.
本開示の洗浄方法は、一又は複数の実施形態において、黒液濃縮工程系(薬品回収工程系)のエバポレータの付着物を洗浄することができる。本開示の洗浄方法は、一又は複数の実施形態において、前加水分解釜と蒸解釜との間に配置されたブローポンプの付着物を洗浄することができる。但し、本開示において洗浄対象となる付着物はこれらに限定されない。したがって、本開示の洗浄方法は、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方と過酸化水素供給化合物とを、黒液濃縮工程系に添加することを含む。また、本開示の洗浄方法は、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方と過酸化水素供給化合物とを、前加水分解釜とブローポンプとの間に添加することを含む。 In one or a plurality of embodiments, the cleaning method of the present disclosure can clean deposits on an evaporator in a black liquor concentration process system (chemical recovery process system). In one or a plurality of embodiments, the cleaning method of the present disclosure can clean deposits of a blow pump disposed between a pre-hydrolysis tank and a digester. However, the deposits to be cleaned in the present disclosure are not limited to these. Therefore, in one or a plurality of embodiments, the cleaning method of the present disclosure includes adding at least one of sodium hydroxide and potassium hydroxide and a hydrogen peroxide supply compound to the black liquor concentration process system. In one or more embodiments of the cleaning method of the present disclosure, at least one of sodium hydroxide and potassium hydroxide and a hydrogen peroxide supply compound are added between the prehydrolysis kettle and the blow pump. including.
本開示の洗浄方法は、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方及び過酸化水素供給化合物以外の洗浄剤成分を添加することを含んでいてもよい。その他の洗浄剤成分としては、一又は複数の実施形態において、1−ヒドロキシエタン−1,1−ジホスホン酸、エチレンジアミンテトラ(メチレンホスホン酸)、ヘキサメチレンジアミンエトラ(メチレンホスホン酸)、ジエチレントリアミンペンタ(メチレンホスホン酸)、ニトリロトリメチルホスホン酸、2−ホスホノブタン−1,2,4−トリカルボン酸、エチレンジアミン四酢酸の4ナトリウム塩等が挙げられる。その他の洗浄成分の添加量は、一又は複数の実施形態において、1000mg/L以上又は2000mg/L以上である。その他の洗浄成分の添加量は、一又は複数の実施形態において、100000mg/L以下又は50000mg/L以下である。 In one or more embodiments, the cleaning method of the present disclosure may include adding a cleaning agent component other than at least one of sodium hydroxide and potassium hydroxide and a hydrogen peroxide supply compound. Other detergent components include, in one or more embodiments, 1-hydroxyethane-1,1-diphosphonic acid, ethylenediaminetetra (methylenephosphonic acid), hexamethylenediamineetra (methylenephosphonic acid), diethylenetriaminepenta (methylene Phosphonic acid), nitrilotrimethylphosphonic acid, 2-phosphonobutane-1,2,4-tricarboxylic acid, tetrasodium salt of ethylenediaminetetraacetic acid, and the like. The addition amount of the other cleaning components is 1000 mg / L or more or 2000 mg / L or more in one or more embodiments. The addition amount of the other cleaning components is 100000 mg / L or less or 50000 mg / L or less in one or more embodiments.
本開示の洗浄方法は、一又は複数の実施形態において、50重量%以上の強熱(灼熱)減量と、1重量%以上の硫黄分とを含有する付着物であれば、溶解パルプ製造工程水系に付着した付着物以外の付着物を洗浄することができる。よって、本開示は、その他の態様として、50重量%以上の強熱(灼熱)減量と、1重量%以上の硫黄分とを含有する付着物を、水酸化ナトリウム及び水酸化カリウムの少なくとも一方を5000mg/L以上150000mg/L以下と、過酸化水素供給化合物を過酸化水素換算で3000mg/L以上50000mg/L以下とを用いて洗浄する方法に関する。 In one or a plurality of embodiments, the cleaning method of the present disclosure is a dissolved pulp manufacturing process water system as long as it is an adhering substance that includes a loss of ignition (ignition) of 50% by weight or more and a sulfur content of 1% by weight or more. Deposits other than the deposits adhering to can be washed. Therefore, as another aspect, the present disclosure provides an adhering material containing 50% by weight or more of ignition (ignition) loss and 1% by weight or more of sulfur, and at least one of sodium hydroxide and potassium hydroxide. The present invention relates to a method for cleaning using a hydrogen peroxide supply compound of from 5000 mg / L to 150,000 mg / L and from 3000 mg / L to 50000 mg / L in terms of hydrogen peroxide.
[溶解パルプの製造方法]
本開示は、一又は複数の実施形態において、本開示の洗浄方法によって、溶解パルプ製造工程系を洗浄する工程を含む溶解パルプの製造方法に関する(以下、「本開示の溶解パルプの製造方法」ともいう)。本開示の溶解パルプの製造方法は、一又は複数の実施形態において、SP法(サルファイト法)によってパルプ化する工程を含む。本開示の溶解パルプの製造方法は、一又は複数の実施形態において、KP法(クラフト法)によってパルプ化する工程を含む。
[Method for producing dissolving pulp]
In one or a plurality of embodiments, the present disclosure relates to a dissolving pulp manufacturing method including a step of cleaning a dissolving pulp manufacturing process system by the cleaning method of the present disclosure (hereinafter referred to as “dissolving pulp manufacturing method of the present disclosure”). Say). The manufacturing method of the dissolving pulp of this indication includes the process pulped by SP method (sulfite method) in one or some embodiment. The manufacturing method of the dissolving pulp of this indication includes the process of pulping by KP method (craft method) in one or some embodiment.
本開示の溶解パルプの製造方法は、一又は複数の実施形態において、黒液濃縮工程を含み、前記洗浄工程において、黒液濃縮工程系におけるエバポレータの付着物を洗浄することを含む。 In one or a plurality of embodiments, the manufacturing method of the dissolving pulp of the present disclosure includes a black liquor concentration step, and the cleaning step includes washing the deposits of the evaporator in the black liquor concentration step system.
[洗浄剤]
本開示は、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方と、過酸化水素供給化合物とを含む、溶解パルプ製造工程水系の洗浄剤に関する。過酸化水素供給化合物は上述の通りである。
[Washing soap]
In one or a plurality of embodiments, the present disclosure relates to a dissolving pulp manufacturing process water-based cleaning agent comprising at least one of sodium hydroxide and potassium hydroxide and a hydrogen peroxide supply compound. The hydrogen peroxide supply compound is as described above.
[洗浄用キット]
本開示は、一又は複数の実施形態において、水酸化ナトリウム及び水酸化カリウムの少なくとも一方が充填された容器と、過酸化水素供給化合物が充填された容器とを含む、溶解パルプ製造工程水系の洗浄用キットに関する。過酸化水素供給化合物は上述の通りである。
[Cleaning kit]
In one or a plurality of embodiments, the present disclosure provides a cleaning of a dissolving pulp manufacturing process water system including a container filled with at least one of sodium hydroxide and potassium hydroxide, and a container filled with a hydrogen peroxide supply compound. Relates to the kit. The hydrogen peroxide supply compound is as described above.
本開示は、以下の、一又は複数の実施形態に関しうる;
〔1〕 溶解パルプ製造工程における付着物の洗浄方法であって、
水酸化ナトリウム及び水酸化カリウムの少なくとも一方を5000mg/L以上150000mg/L以下と、過酸化水素供給化合物を過酸化水素換算で3000mg/L以上50000mg/L以下とを、溶解パルプ製造工程水系に添加して溶解パルプ製造工程水系を洗浄することを含む、洗浄方法。
〔2〕 洗浄対象である付着物は、50重量%以上の強熱(灼熱)減量と、1重量%以上の硫黄分とを含有する付着物を含む、〔1〕記載の洗浄方法。
〔3〕 前記水酸化ナトリウム及び水酸化カリウムの少なくとも一方と過酸化水素供給化合物とを、黒液濃縮工程系に添加することを含む、〔1〕又は〔2〕に記載の洗浄方法。
〔4〕 洗浄対象である付着物は、黒液濃縮工程系のエバポレータの付着物である、〔1〕から〔3〕のいずれかに記載の洗浄方法。
〔5〕 前記水酸化ナトリウム及び水酸化カリウムの少なくとも一方と過酸化水素供給化合物とを、前加水分解釜とブローポンプとの間に添加することを含む、〔1〕又は〔2〕に記載の洗浄方法。
〔6〕 洗浄対象である付着物は、前加水分解釜と蒸解釜との間に配置されたブローポンプの付着物である、〔1〕、〔2〕又は〔5〕に記載の洗浄方法。
〔7〕 前記過酸化水素供給化合物は、過酸化水素、過酢酸、過ホウ酸、過炭酸、ペルオキシ硫酸、尿素及びこれらの組み合わせからなる群から選択される、〔1〕から〔6〕のいずれかに記載の洗浄方法。
〔8〕 〔1〕から〔7〕のいずれかに記載の洗浄方法によって溶解パルプ製造工程水系を洗浄する工程を含む、溶解パルプの製造方法。
The present disclosure may relate to one or more of the following embodiments;
[1] A method for cleaning deposits in a dissolving pulp manufacturing process,
Add at least one of sodium hydroxide and potassium hydroxide to 5000 mg / L or more and 150,000 mg / L or less, and add a hydrogen peroxide supply compound in terms of hydrogen peroxide to 3000 mg / L or more and 50000 mg / L or less to the dissolving pulp manufacturing process water system And washing the dissolving pulp production process water system.
[2] The cleaning method according to [1], wherein the deposits to be cleaned include deposits containing 50% by weight or more of loss of ignition (ignition) and 1% by weight or more of sulfur.
[3] The cleaning method according to [1] or [2], comprising adding at least one of the sodium hydroxide and potassium hydroxide and the hydrogen peroxide supply compound to the black liquor concentration step system.
[4] The cleaning method according to any one of [1] to [3], wherein the deposit to be cleaned is a deposit on an evaporator in a black liquor concentration process system.
[5] The method according to [1] or [2], comprising adding at least one of the sodium hydroxide and potassium hydroxide and the hydrogen peroxide supply compound between a prehydrolysis kettle and a blow pump. Cleaning method.
[6] The cleaning method according to [1], [2] or [5], wherein the deposit to be cleaned is a blow pump deposit disposed between the pre-hydrolysis tank and the digester.
[7] The hydrogen peroxide supply compound is selected from the group consisting of hydrogen peroxide, peracetic acid, perboric acid, percarbonate, peroxysulfuric acid, urea, and combinations thereof, any of [1] to [6] A cleaning method according to claim 1.
[8] A method for producing dissolved pulp, comprising a step of washing a dissolving pulp producing process aqueous system by the washing method according to any one of [1] to [7].
以下、実施例及び比較例を用いて本開示をさらに説明する。ただし、本開示は以下の実施例に限定して解釈されない。 Hereinafter, this indication is further explained using an example and a comparative example. However, the present disclosure is not construed as being limited to the following examples.
50mlのガラス容器に、表2のNo.1〜5に示す各薬剤を入れて40gの洗浄液を調製した。調製した洗浄液はいずれもpHは11以上であった。薬剤は、以下のものを使用した。
NaOH:50%水酸化ナトリウム溶液(和光純薬工業株式会社製)
H2O2:35%過酸化水素水(和光純薬工業株式会社製)
HEDP:95%1−ヒドロキシエチリデン−1,1−ジホスホン酸(和光純薬工業株式会社製)
EDTA4Na:エチレンジアミン四酢酸四ナトリウム(2水和物)(キシダ化学株式会社製)
NaOH: 50% sodium hydroxide solution (manufactured by Wako Pure Chemical Industries, Ltd.)
H 2 O 2 : 35% hydrogen peroxide solution (Wako Pure Chemical Industries, Ltd.)
HEDP: 95% 1-hydroxyethylidene-1,1-diphosphonic acid (manufactured by Wako Pure Chemical Industries, Ltd.)
EDTA4Na: ethylenediaminetetraacetic acid tetrasodium salt (dihydrate) (manufactured by Kishida Chemical Co., Ltd.)
洗浄効果の確認試験は、図3に示す装置を用いて行った。ガラス容器11内に配置した20メッシュの筒状の金網12に、SP法により溶解パルプを製造する某製紙工場の薬品回収(黒液濃縮)工程のエバポレータで採取した付着物13を300mgずつ入れ、上記調製した洗浄液を40g加えた後、スターラー14で処理液15を60℃で4時間撹拌した。付着物は下記表3に示す付着物1又は付着物2を使用した。処理時(撹拌時)の処理液のpHは11以上であった。撹拌終了後、付着物の入った筒状の金網を取り出して流水で2時間洗浄し、70℃で4時間乾燥させて付着物の重量を測定した。またNo.6〜9の薬剤についても同様に行なった。それらの結果を処理時の各成分の濃度と併せて下記表4に示す。なお除去率(%)については、以下の式を用いて算出した。
除去率(%)=(無処理の付着物重量(300mg)−処理後の付着物の重量)/ 300mg × 100
Removal rate (%) = (weight of untreated deposit (300 mg) −weight of deposit after treatment) / 300 mg × 100
[強熱(灼熱)減量]
強熱(灼熱)減量は、以下のように測定した。すなわち、JISK0102:2013に準じて、105℃2時間乾燥器で乾燥して得た付着物の蒸発残留物をるつぼに入れ、800℃1時間電気炉で加熱し、灰化し求めた。
[付着物の組成]
付着物の組成は、以下のように測定した。すなわち、強熱(灼熱)減量で得た灰化した物及び灰分の蛍光X線分析を行い、バルクFP法で酸化物として組成を決めた。
[Weight loss (burning)]
The loss on ignition (ignition) was measured as follows. That is, according to JISK0102: 2013, the evaporation residue of the deposit obtained by drying with a drier at 105 ° C. for 2 hours was placed in a crucible and heated in an electric furnace at 800 ° C. for 1 hour to obtain ashing.
[Composition of deposits]
The composition of the deposit was measured as follows. That is, fluorescent X-ray analysis of the incinerated product and ash obtained by reducing the amount of ignition (ignition) was performed, and the composition was determined as an oxide by the bulk FP method.
表4に示すように、実施例1〜7によれば、比較例1〜5と比較して非常に高い除去率を示した。また、実施例1〜7ではいずれも比較例1〜5と比較して撹拌終了後の付着物が崩壊していた。これらの結果から、実施例1〜7の洗浄剤を用いた洗浄方法によれば、溶解パルプ製造工程水系における付着物1又は2のような溶解パルプ製造工程における付着物を除去できると考えられる。
As shown in Table 4, according to Examples 1-7, the removal rate was very high compared with Comparative Examples 1-5. Moreover, in Examples 1-7, compared with Comparative Examples 1-5, the deposit | attachment after completion | finish of agitation collapse | crumbled. From these results, according to the cleaning method using the cleaning agents of Examples 1 to 7, it is considered that the deposit in the dissolving pulp manufacturing process such as the
Claims (8)
水酸化ナトリウム及び水酸化カリウムの少なくとも一方を5000mg/L以上150000mg/L以下と、過酸化水素供給化合物を過酸化水素換算で3000mg/L以上50000mg/L以下とを、溶解パルプ製造工程水系に添加して溶解パルプ製造工程水系を洗浄することを含む、洗浄方法。 A method for cleaning deposits in a dissolving pulp manufacturing process,
Add at least one of sodium hydroxide and potassium hydroxide to 5000 mg / L or more and 150,000 mg / L or less, and add a hydrogen peroxide supply compound in terms of hydrogen peroxide to 3000 mg / L or more and 50000 mg / L or less to the dissolving pulp manufacturing process water system And washing the dissolving pulp production process water system.
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