JP2016174088A - End face electrode substrate and method of manufacturing composite substrate - Google Patents

End face electrode substrate and method of manufacturing composite substrate Download PDF

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JP2016174088A
JP2016174088A JP2015053644A JP2015053644A JP2016174088A JP 2016174088 A JP2016174088 A JP 2016174088A JP 2015053644 A JP2015053644 A JP 2015053644A JP 2015053644 A JP2015053644 A JP 2015053644A JP 2016174088 A JP2016174088 A JP 2016174088A
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electrode
substrate
face
face electrode
plate material
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金井 政史
Masafumi Kanai
政史 金井
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NEC Platforms Ltd
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PROBLEM TO BE SOLVED: To allow for enhancement of the degree-of-freedom in the design of a composite substrate, while enhancing the ease, reliability and economy in the manufacturing of a composite substrate.SOLUTION: An end face electrode substrate includes a fitting portion where the inner periphery of the opening of a plate in the thickness direction is fitted partially or entirely to a part or the whole of the outer periphery of an end face electrode slave substrate having a first electrode on the outer peripheral end face of a plate, and a second electrode provided on the inner peripheral end face of the fitting portion, and approaches to a distance capable of soldering to the first electrode at the time of fitting.SELECTED DRAWING: Figure 1

Description

本発明は基板の端面に電極を有する端面電極基板、及び端面電極基板を用いた複合基板製造方法に関する。   The present invention relates to an end face electrode substrate having electrodes on the end face of the substrate, and a composite substrate manufacturing method using the end face electrode substrate.

多くの基板実装技術が提案されている。   Many board mounting techniques have been proposed.

電子部品が熱ストレスにより、特性劣化したり、破壊したりすることを防止する技術の一例が、特許文献1に開示されている。特許文献1のモジュールの製造方法では、上面側にシールドカバーを圧入・保持させるカバー装着工程と、下面側にクリームはんだを印刷する印刷工程と、裏側電子部品を装着する実装工程と、裏側電子部品とシールドカバーとを同時にリフロー半田付けするリフロー工程とをこの順で実施される。これにより、特許文献1のモジュールの製造方法では、リフロー回数が減り、表側電子部品に加わる熱ストレスを少なくなる。   An example of a technique for preventing an electronic component from being deteriorated or destroyed due to thermal stress is disclosed in Patent Document 1. In the module manufacturing method of Patent Document 1, a cover mounting step for press-fitting and holding a shield cover on the upper surface side, a printing step for printing cream solder on the lower surface side, a mounting step for mounting the back side electronic component, and the back side electronic component And a reflow process of reflow soldering the shield cover at the same time in this order. Thereby, in the manufacturing method of the module of patent documents 1, the number of reflows decreases and the thermal stress added to front side electronic parts decreases.

親基板からより多くのモジュール用基板を切り出す技術の一例が、特許文献2に開示されている。特許文献2の端面電極形成方法では、親基板は、複数の配列配置されているモジュール用基板形成領域の各辺に沿って親基板を切断することにより複数のモジュール用基板が切り出し形成される。これにより、特許文献2の端面電極形成方法では、隣り合うモジュール用基板形成領域の間に、両者を共に縁取る共通の縁取り貫通孔が形成される。   An example of a technique for cutting out more module substrates from the parent substrate is disclosed in Patent Document 2. In the end face electrode forming method of Patent Literature 2, a plurality of module substrates are cut out and formed by cutting the parent substrate along each side of a plurality of arrayed module substrate formation regions. Thereby, in the end surface electrode forming method of Patent Document 2, a common rim through hole is formed between the adjacent module substrate forming regions.

パッケージの反りを抑制して不良発生を防止することができ、且つパッケージの厚さ増大を抑制する技術の一例が、特許文献3に開示されている。特許文献3の半導体装置は、半導体チップが搭載された第1の基板と、第1の基板の面方向のサイズよりも大きな開口部が設けられた第2の基板と、第1の基板を第2の基板の開口部内に配置した状態で、第1及び第2の基板間を電気的且つ機械的に接続する可撓性の接続部材とを備える。これにより、特許文献3の半導体装置では、パッケージの反りを抑制して不良発生を防止することができ、且つパッケージの厚さ増大が抑制される。   Patent Document 3 discloses an example of a technique that can prevent the occurrence of defects by suppressing the warpage of the package and suppress the increase in the thickness of the package. The semiconductor device of Patent Document 3 includes a first substrate on which a semiconductor chip is mounted, a second substrate having an opening larger than the size in the surface direction of the first substrate, and the first substrate. And a flexible connecting member that electrically and mechanically connects the first and second substrates in a state of being disposed in the opening of the two substrates. Thereby, in the semiconductor device of Patent Document 3, it is possible to prevent the occurrence of defects by suppressing the warpage of the package, and to suppress an increase in the thickness of the package.

カード型光通信モジュールの薄型化を達成する技術の一例が、特許文献4に開示されている。特許文献4のカード型光通信モジュールは、子基板と、子基板が実装される切り欠き部が形成された親基板と、基板間を接続するピンとを含む。これにより、特許文献4のカード型光通信モジュールでは、薄型化が達成される。   An example of a technique for achieving a reduction in the thickness of a card-type optical communication module is disclosed in Patent Document 4. The card-type optical communication module of Patent Document 4 includes a daughter board, a mother board on which a cutout portion on which the daughter board is mounted is formed, and pins that connect the boards. Thereby, in the card-type optical communication module of Patent Document 4, a reduction in thickness is achieved.

多段実装構造による実装高さを解消する技術の一例が、特許文献5に開示されている。特許文献5のフリップチップICの実装構造では、フリップチップICの外形と対応しつつその外形よりわずかに大きい内形を有して母基板に形成した開口部内に挿入するようにして母基板上に載置したIC実装基板が、ハンダバンプを介して接続されて実装される。   An example of a technique for eliminating the mounting height due to the multistage mounting structure is disclosed in Patent Document 5. In the flip-chip IC mounting structure of Patent Document 5, an inner shape corresponding to the outer shape of the flip-chip IC is slightly larger than the outer shape and is inserted into an opening formed in the mother substrate. The mounted IC mounting substrate is connected and mounted via solder bumps.

以下では、回路基板を単に「基板」という。また、一連の電気回路が2枚の基盤を含み、より小さい基板がより大きい基板に設置される場合には、より小さい基盤を「子基板」、より大きい基板を「親基板」という。また、子基板と親基板とが結合された基板を「複合基板」という。また、板材の厚さ方向に垂直な端面に配置される電極を「端面電極」という。また、端面電極を有する基板を「端面電極基板」という。また、子基板である端面電極基板を「端面電極子基板」、親基板である端面電極基板を「端面電極親基板」という。   Hereinafter, the circuit board is simply referred to as “substrate”. When a series of electric circuits includes two substrates, and a smaller substrate is installed on a larger substrate, the smaller substrate is referred to as a “child substrate” and the larger substrate is referred to as a “parent substrate”. A substrate in which a child substrate and a parent substrate are combined is called a “composite substrate”. An electrode disposed on an end face perpendicular to the thickness direction of the plate material is referred to as an “end face electrode”. A substrate having end face electrodes is referred to as an “end face electrode substrate”. In addition, the end face electrode substrate that is a child substrate is referred to as an “end face electrode child substrate” and the end face electrode substrate that is a parent substrate is referred to as an “end face electrode parent substrate”.

図6は、端面電極子基板と親基板とが結合された複合基板800の概略構成図である。図6(a)は断面図、図6(b)は平面図である。図6(a)の左側は端面電極子基板200と親基板900とが結合される前の複合基板800を、図6(a)の右側は端面電極子基板200と親基板900とが結合された後の複合基板800を示す。図6(b)の左側は結合される前の端面電極子基板200を、図6(b)の中央は結合される前の親基板900を、図6(b)の右側は結合された後の複合基板800を示す。   FIG. 6 is a schematic configuration diagram of a composite substrate 800 in which an end face electrode substrate and a parent substrate are combined. 6A is a cross-sectional view, and FIG. 6B is a plan view. 6A shows the composite substrate 800 before the end electrode substrate 200 and the parent substrate 900 are combined, and the right side of FIG. 6A shows the end electrode substrate 200 and the parent substrate 900 combined. The composite substrate 800 is shown. 6B shows the end face electrode substrate 200 before bonding, the center of FIG. 6B shows the parent substrate 900 before bonding, and the right side of FIG. 6B shows after bonding. A composite substrate 800 is shown.

端面電極子基板200と親基板900とが接続される際には、親基板900の表面に形成された電極910(「ランド」、「パッド」ともいう)上へ端面電極子基板200が配置され、親基板900の電極910と端面電極子基板200の端面電極210とがはんだ付けされる。   When the end surface electrode substrate 200 and the parent substrate 900 are connected, the end surface electrode substrate 200 is disposed on an electrode 910 (also referred to as “land” or “pad”) formed on the surface of the parent substrate 900. The electrode 910 of the parent substrate 900 and the end surface electrode 210 of the end surface electrode substrate 200 are soldered.

特開2007−305719号公報JP 2007-305719 A 特開2003−224336号公報JP 2003-224336 A 特開2005−019692号公報JP 2005-019692 A 特開2004−087150号公報JP 2004-087150 A 特開平06−232199号公報Japanese Patent Laid-Open No. 06-232199

複合基板800では、親基板900上に端面電極子基板200が配置される。そのため、複合基板800には、複合基板800の厚さが大きいという問題がある。また、複合基板800では、端面電極子基板200と親基板900とが結合される際には、端面電極子基板200の裏面と親基板900の表面とが接するように配置される。そのため、複合基板800には、端面電極子基板200の両面に部品を配置することができないという問題がある。また、複合基板800には、端面電極子基板200の電極210の裏面側及び端面側の一部と親基板900の電極910の表面側の一部との間のみがはんだ付けされる。そのため、複合基板800には、はんだ付けが困難であり、且つはんだ付けの信頼性が低いという問題がある。また、複合基板800は、端面電極子基板200が配置される位置に、開口部を有しないか、又は端面電極子基板200の外形よりも小さい開口部を有する。そのため、複合基板800には、1枚の板材から端面電極子基板200用の板材を切り出すことにより、親基板900用の板材を製造することができないという問題がある。
(発明の目的)
本発明の主たる目的は、複合基板の設計における自由度を向上させることができ、且つ複合基板の製造における容易性、信頼性、及び経済性を向上させることができる、端面電極基板及び複合基板製造方法を提供することにある。
In the composite substrate 800, the end face electrode substrate 200 is disposed on the parent substrate 900. Therefore, the composite substrate 800 has a problem that the thickness of the composite substrate 800 is large. Further, in the composite substrate 800, when the end face electrode substrate 200 and the parent substrate 900 are joined, the back surface of the end face electrode substrate 200 and the front surface of the parent substrate 900 are arranged to contact each other. Therefore, the composite substrate 800 has a problem that components cannot be arranged on both surfaces of the end electrode substrate 200. In addition, the composite substrate 800 is soldered only between the back surface side and a part of the end surface side of the electrode 210 of the end surface electrode substrate 200 and a part of the surface side of the electrode 910 of the parent substrate 900. Therefore, the composite substrate 800 has problems that soldering is difficult and soldering reliability is low. Further, the composite substrate 800 does not have an opening at a position where the end face electrode substrate 200 is disposed, or has an opening smaller than the outer shape of the end face electrode substrate 200. Therefore, the composite substrate 800 has a problem that a plate material for the parent substrate 900 cannot be manufactured by cutting out the plate material for the end face electrode substrate 200 from one plate material.
(Object of invention)
The main object of the present invention is to improve the degree of freedom in designing a composite substrate, and to improve the ease, reliability, and economy of manufacturing the composite substrate, and to manufacture an end face electrode substrate and a composite substrate. It is to provide a method.

本発明の端面電極親基板は、板材の外周端面に第1の電極を有する端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部と、嵌合時に第1の電極にはんだ付け可能な距離に近接する、嵌合部の内周端面に設けられた第2の電極とを備えたことを特徴とする。   In the end face electrode parent substrate of the present invention, a part or all of the inner periphery of the opening in the thickness direction of the plate material is fitted to a part or all of the outer periphery of the end surface electrode child substrate having the first electrode on the outer peripheral end surface of the plate material. And a second electrode provided on an inner peripheral end surface of the fitting portion, which is close to a distance that can be soldered to the first electrode during fitting.

本発明の複合基板製造方法は、板材の外周端面に第1の電極を有する端面電極子基板を、端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部、及び嵌合時に第1の電極にはんだ付け可能な距離に近接する、嵌合部の内周端面に設けられた第2の電極を有する端面電極親基板に嵌合させる配置工程と、端面電極子基板の端面電極と端面電極親基板の端面電極とをはんだ付けするはんだ付け工程とを含むことを特徴とする。   In the composite substrate manufacturing method of the present invention, an end face electrode substrate having a first electrode on the outer peripheral end face of a plate material is placed on a part or all of the outer periphery of the end face electrode substrate, and the inner circumference of the opening in the thickness direction of the plate material is reduced. An end face electrode mother board having a fitting part that fits all or part, and a second electrode provided on the inner peripheral end face of the fitting part that is close to a distance that can be soldered to the first electrode during fitting And a soldering step of soldering the end face electrode of the end face electrode substrate and the end face electrode of the end face electrode parent substrate.

本発明によれば、複合基板の設計における自由度を向上させることができ、且つ複合基板の製造における容易性、信頼性、及び経済性を向上させることができるという効果がある。   According to the present invention, it is possible to improve the degree of freedom in designing a composite substrate, and to improve the ease, reliability, and economy in manufacturing the composite substrate.

本発明の第1の実施形態における複合基板の構成の一例を示す概略構成図である。It is a schematic block diagram which shows an example of a structure of the composite substrate in the 1st Embodiment of this invention. 本発明の第1の実施形態における端面電極の全体形状の一例を示す概略構成図である。It is a schematic block diagram which shows an example of the whole shape of the end surface electrode in the 1st Embodiment of this invention. 本発明の第1の実施形態における端面電極の詳細形状の一例を示す概略構成図である。It is a schematic block diagram which shows an example of the detailed shape of the end surface electrode in the 1st Embodiment of this invention. 本発明の第1の実施形態における嵌合部の形状の一例を示す概略構成図である。It is a schematic block diagram which shows an example of the shape of the fitting part in the 1st Embodiment of this invention. 本発明の第1の実施形態における複合基板の製造工程を示すフローチャートである。It is a flowchart which shows the manufacturing process of the composite substrate in the 1st Embodiment of this invention. 端面電極子基板と親基板とが結合された複合基板の概略構成図である。It is a schematic block diagram of the composite substrate with which the end surface electrode substrate and the main substrate were combined.

以下、本発明の実施形態について、図面を参照して詳細に説明する。なお、すべての図面において、同等の構成要素には同じ符号を付し、適宜説明を省略する。
(第1の実施形態)
本実施形態における構成について説明する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In all the drawings, equivalent components are denoted by the same reference numerals, and description thereof will be omitted as appropriate.
(First embodiment)
A configuration in the present embodiment will be described.

図1は、本発明の第1の実施形態における複合基板300の構成の一例を示す概略構成図である。図1(a)は断面図、図1(b)は平面図である。図1(a)の左側は端面電極子基板200と端面電極親基板100とが結合される前の複合基板300を、図1(a)の右側は端面電極子基板200と端面電極親基板100とが結合された後の複合基板300を示す。図1(b)の左側は結合される前の端面電極子基板200を、図1(b)の中央は結合される前の端面電極親基板100を、図1(b)の右側は結合された後の複合基板300を示す。   FIG. 1 is a schematic configuration diagram showing an example of the configuration of the composite substrate 300 in the first embodiment of the present invention. 1A is a cross-sectional view, and FIG. 1B is a plan view. The left side of FIG. 1A shows the composite substrate 300 before the end face electrode substrate 200 and the end face electrode parent substrate 100 are joined, and the right side of FIG. 1A shows the end face electrode substrate 200 and the end face electrode parent substrate 100. The composite substrate 300 is shown after and are combined. The left side of FIG. 1B shows the end face electrode substrate 200 before joining, the center of FIG. 1B shows the end face electrode parent substrate 100 before joining, and the right side of FIG. The composite substrate 300 is shown.

複合基板300は、端面電極子基板200と、端面電極親基板100とを含む。   The composite substrate 300 includes an end face electrode substrate 200 and an end face electrode parent substrate 100.

端面電極子基板200は、端面電極子基板200の外周端面に端面電極210を有する。   The end face electrode substrate 200 has end face electrodes 210 on the outer peripheral end face of the end face electrode substrate 200.

端面電極親基板100は、嵌合部120と、端面電極110を有する。   The end face electrode main substrate 100 has a fitting portion 120 and an end face electrode 110.

嵌合部120は、端面電極子基板200の外周の一部又は全部に、内周の一部又は全部が嵌合する嵌合部120の板材の厚み方向の開口である。   The fitting portion 120 is an opening in the thickness direction of the plate member of the fitting portion 120 in which a part or all of the inner periphery is fitted to a part or all of the outer periphery of the end face electrode substrate 200.

端面電極110は、嵌合部120の内周端面に設けられ、嵌合時に端面電極210にはんだ付け可能な距離に近接する導体箔である。   The end face electrode 110 is a conductor foil that is provided on the inner peripheral end face of the fitting portion 120 and is close to a distance that can be soldered to the end face electrode 210 during fitting.

本実施形態における端面電極の構造について説明する。   The structure of the end face electrode in this embodiment will be described.

図2は、本発明の第1の実施形態における端面電極親基板100の端面電極110及び端面電極子基板200の端面電極210の全体形状の一例を示す概略構成図である。図2(a)は半円筒状の端面電極を、図2(b)は凹凸形状の端面電極を、図2(c)はフラット状の端面電極を示す。図2において、上段の図は端面電極端子210の形状を、下段の図は端面電極端子110の形状を示す。なお、図2(b)において、端面電極親基板100の端面電極端子110の構造として凹形状の端面電極が、端面電極子基板200の端面電極端子210の構造として凸形状の端面電極が示されているが、凹形状と凸形状とは逆であってもよい。   FIG. 2 is a schematic configuration diagram showing an example of the overall shape of the end face electrode 110 of the end face electrode parent substrate 100 and the end face electrode 210 of the end face electrode child substrate 200 in the first embodiment of the present invention. 2A shows a semicylindrical end face electrode, FIG. 2B shows an uneven end face electrode, and FIG. 2C shows a flat end face electrode. In FIG. 2, the upper diagram shows the shape of the end surface electrode terminal 210, and the lower diagram shows the shape of the end surface electrode terminal 110. In FIG. 2B, a concave end face electrode is shown as the structure of the end face electrode terminal 110 of the end face electrode parent substrate 100, and a convex end face electrode is shown as the structure of the end face electrode terminal 210 of the end face electrode child substrate 200. However, the concave shape and the convex shape may be reversed.

図3は、本発明の第1の実施形態における端面電極110及び端面電極210の詳細形状の一例を示す概略構成図である。図3(a)は半円筒状の端面電極を、図3(b)は凹凸形状の端面電極を、図3(c)はフラット状の端面電極を示す。図3において、上段の図は端面電極子基板200の端面電極端子210の形状を、中段の図は端面電極親基板100の端面電極端子110の形状を、下段の図は端面電極端子110及び端面電極端子210の嵌合時の断面形状を示す。   FIG. 3 is a schematic configuration diagram showing an example of detailed shapes of the end face electrode 110 and the end face electrode 210 in the first embodiment of the present invention. 3A shows a semi-cylindrical end face electrode, FIG. 3B shows an uneven end face electrode, and FIG. 3C shows a flat end face electrode. In FIG. 3, the upper diagram shows the shape of the end electrode terminal 210 of the end electrode substrate 200, the middle diagram shows the shape of the end electrode terminal 110 of the end electrode parent substrate 100, and the lower diagram shows the end electrode terminal 110 and the end surface. The cross-sectional shape at the time of fitting of the electrode terminal 210 is shown.

図2及び図3に示されるように、端面電極親基板100の端面電極110と端面電極子基板200の端面電極210とは、端面電極親基板100と端面電極子基板200との嵌合時に、円筒状又は四角柱の形状を成す。端面電極110と端面電極210とは、端面電極親基板100と端面電極子基板200との嵌合時に隣接する。なお、凹凸形状の端面電極では、端面電極親基板100と端面電極子基板200との嵌合時に、端面電極の凹凸形状同士が嵌合される。また、端面電極親基板100と端面電極子基板200との嵌合時に、端面電極110と端面電極210とは円柱状又は角柱状の形状を成し、端面電極110と端面電極210との微細な間隙にはんだが充填される。あるいは、端面電極親基板100と端面電極子基板200との嵌合時に、端面電極110と端面電極210とは円筒状又は角筒状の形状を成し、端面電極110と端面電極210とが成す開口部にはんだが充填されてもよい。端面電極110と端面電極210とが円筒状又は角筒状の形状を成す場合には、端面電極110と端面電極210とが円柱状又は角柱状の形状を成す場合に比べて、より多くのはんだが端面電極間に充填され、端面電極同士がより強固に結合される。   As shown in FIGS. 2 and 3, the end face electrode 110 of the end face electrode main substrate 100 and the end face electrode 210 of the end face electrode child substrate 200 are fitted together between the end face electrode parent substrate 100 and the end face electrode substrate 200. It has a cylindrical or quadrangular prism shape. The end face electrode 110 and the end face electrode 210 are adjacent to each other when the end face electrode parent substrate 100 and the end face electrode child substrate 200 are fitted together. In the uneven end face electrode, when the end face electrode parent substrate 100 and the end face electrode child substrate 200 are fitted, the end face electrode uneven shapes are fitted to each other. Further, when the end face electrode parent substrate 100 and the end face electrode child substrate 200 are fitted together, the end face electrode 110 and the end face electrode 210 form a columnar or prismatic shape, and the end face electrode 110 and the end face electrode 210 are minute. The gap is filled with solder. Alternatively, when the end face electrode parent substrate 100 and the end face electrode child substrate 200 are fitted together, the end face electrode 110 and the end face electrode 210 form a cylindrical or rectangular tube shape, and the end face electrode 110 and the end face electrode 210 form. The opening may be filled with solder. When the end face electrode 110 and the end face electrode 210 have a cylindrical or prismatic shape, more solder is used than when the end face electrode 110 and the end face electrode 210 have a cylindrical or prismatic shape. Is filled between the end face electrodes, and the end face electrodes are more firmly bonded.

なお、嵌合部120は、嵌合部120の内周端面に、端面電極子基板200の外周端面に設けられた微細形状に嵌合する微細形状を有してもよい。そのような微細形状を有する場合には、端面電極親基板100と端面電極子基板200との嵌合時に、嵌合部120の内周端面の微細形状は、端面電極子基板200の外周端面の微細形状に嵌合される。   In addition, the fitting part 120 may have a fine shape that fits into the fine shape provided on the outer peripheral end face of the end face electrode substrate 200 on the inner peripheral end face of the fitting part 120. In the case of having such a fine shape, the fine shape of the inner peripheral end face of the fitting portion 120 is the same as that of the outer peripheral end face of the end face electrode substrate 200 when the end face electrode parent substrate 100 and the end face electrode substrate 200 are fitted. Fits into a fine shape.

また、嵌合部120の板材の厚み方向の開口の内周は、板材の表面では長く、板材の裏面では短くてもよい。その場合には、端面電極子基板200の板材の外周は、板材の表面では長く、板材の裏面では短い形状を有する。その結果、端面電極子基板200は、端面電極親基板100と端面電極子基板200との嵌合時に、端面電極親基板100の嵌合部120から落下しない。図4は、本発明の第1の実施形態における、嵌合部120の形状の一例を示す概略構成図である。図4(a)は、本発明の第1の実施形態における、板材の厚み方向の開口の内周が板材の表面と裏面で同じ場合の嵌合部の一例を示す。図4(a)では、端面電極子基板200の板材の外周の端面が、端面電極親基板100の板材の開口の端面に接するように圧入されて嵌合される。図4(b)は、板材の厚み方向の開口の内周は板材の表面では長く、板材の裏面では短い嵌合部の一例を示す。図4(b)では、端面電極子基板200の板材の外周の端面が表面側で広く裏面側で狭い段差が形成されるように切削され、端面電極親基板100の板材の開口の端面が表面側で広く裏面側で狭い段差が形成されるように切削され、両者の段差が嵌合される。なお、端面電極子基板200の嵌合部は端面電極親基板100の嵌合部よりもわずかに小さい。   Further, the inner periphery of the opening in the thickness direction of the plate material of the fitting portion 120 may be long on the surface of the plate material and short on the back surface of the plate material. In that case, the outer periphery of the plate material of the end face electrode substrate 200 has a long shape on the surface of the plate material and a short shape on the back surface of the plate material. As a result, the end face electrode substrate 200 does not fall from the fitting portion 120 of the end face electrode parent substrate 100 when the end face electrode parent substrate 100 and the end face electrode substrate 200 are fitted. FIG. 4 is a schematic configuration diagram showing an example of the shape of the fitting portion 120 in the first embodiment of the present invention. Fig.4 (a) shows an example of the fitting part in the 1st Embodiment of this invention when the inner periphery of the opening of the thickness direction of a board | plate material is the same on the surface of a board | plate material, and a back surface. In FIG. 4A, the outer peripheral end surface of the end electrode substrate 200 is press-fitted and fitted so as to be in contact with the end surface of the end of the end electrode parent substrate 100. FIG. 4B shows an example of the fitting portion where the inner circumference of the opening in the thickness direction of the plate material is long on the surface of the plate material and short on the back surface of the plate material. In FIG. 4B, the end face of the plate material of the end face electrode substrate 200 is cut so that the end face on the outer periphery of the plate material is wide on the front surface side and a narrow step is formed on the back surface side. It is cut so that a wide step is formed on the side and a narrow step is formed on the back side, and the two steps are fitted. In addition, the fitting portion of the end face electrode substrate 200 is slightly smaller than the fitting portion of the end face electrode parent substrate 100.

次に、本実施形態における動作について説明する。   Next, the operation in this embodiment will be described.

図5は、本発明の第1の実施形態における複合基板300の製造工程を示すフローチャートである。なお、図5に示すフローチャート及び以下の説明は一例であり、適宜求める処理に応じて、処理順等を入れ替えたり、処理を戻したり、又は処理を繰り返したりしてもよい。   FIG. 5 is a flowchart showing manufacturing steps of the composite substrate 300 according to the first embodiment of the present invention. Note that the flowchart shown in FIG. 5 and the following description are merely examples, and the processing order may be changed, the processing may be returned, or the processing may be repeated depending on the processing that is appropriately obtained.

なお、端面電極親基板100及び端面電極子基板200に、予め回路が形成されている場合について説明する。   A case where a circuit is formed in advance on the end face electrode parent substrate 100 and the end face electrode child substrate 200 will be described.

まず、端面電極子基板200は、端面電極親基板100の嵌合部120に嵌合される(ステップS110)。なお、端面電極子基板200は、端面電極210と対応する端面電極親基板100の端面電極110とが対向するように配置される。また、端面電極子基板200と嵌合部120との間の摩擦力が大きい場合には、端面電極子基板200は、嵌合部120に圧入されてもよい。   First, the end face electrode substrate 200 is fitted into the fitting portion 120 of the end face electrode parent substrate 100 (step S110). Note that the end face electrode substrate 200 is arranged so that the end face electrode 210 and the end face electrode 110 of the corresponding end face electrode parent substrate 100 face each other. Further, when the frictional force between the end face electrode substrate 200 and the fitting portion 120 is large, the end face electrode substrate 200 may be press-fitted into the fitting portion 120.

次に、端面電極子基板200の端面電極210は、端面電極親基板100の端面電極110にはんだ付けされる(ステップS120)。なお、はんだ付けは、はんだごてを使用して行われてもよいし、フロー法、リフロー法等を用いて行われてもよい。   Next, the end face electrode 210 of the end face electrode child substrate 200 is soldered to the end face electrode 110 of the end face electrode parent substrate 100 (step S120). The soldering may be performed using a soldering iron, or may be performed using a flow method, a reflow method, or the like.

上記の動作の結果、端面電極親基板100と端面電極子基板200とは電気的に接続され、複合基板300は一連の回路として動作することが可能になる。 なお、端面電極親基板100の端面電極110は、電着塗装法による部分的な回路形成により形成されてもよい。   As a result of the above operation, the end face electrode parent substrate 100 and the end face electrode child substrate 200 are electrically connected, and the composite substrate 300 can operate as a series of circuits. Note that the end face electrode 110 of the end face electrode parent substrate 100 may be formed by partial circuit formation by an electrodeposition coating method.

また、端面電極子基板200用の板材は、嵌合部120が形成される位置において、端面電極親基板100用の板材から切り出されてもよい。   Further, the plate material for the end face electrode substrate 200 may be cut out from the plate material for the end face electrode parent substrate 100 at a position where the fitting portion 120 is formed.

また、端面電極110は、端面電極子基板200用の板材が嵌合部120が形成される位置において端面電極親基板100用の板材から切り出されることにより、形成されてもよい。   The end face electrode 110 may be formed by cutting the end face electrode child substrate 200 plate from the end face electrode parent substrate 100 plate at a position where the fitting portion 120 is formed.

以上説明したように、本実施形態の端面電極親基板100では、端面電極子基板200が端面電極親基板100に嵌合される。そのため、本実施形態の端面電極親基板100では、端面電極子基板200が実装された後の複合基板の厚さは、端面電極親基板100の厚さと同じ厚さに抑えられる。また、本実施形態の端面電極親基板100では、端面電極親基板100の開口部に端面電極子基板200が嵌合される。そのため、本実施形態の端面電極親基板100では、端面電極子基板200の両面に部品を配置することができる。そのため、複合基板の設計の自由度が向上する。また、本実施形態の端面電極親基板100では、端面電極親基板100の端面電極と端面電極子基板200の端面電極との間に障害物が存在しない。更に、端面電極親基板100の端面電極の表面側、裏面側、及び側面側と、端面電極子基板200の端面電極の表面側、裏面側、及び側面側とがはんだ付けされる。そのため、はんだごてによる手作業、リフロー法、又はフロー法等により、電極間には、はんだが容易且つ十分に供給される。従って、本実施形態の端面電極親基板100では、はんだ付けの容易性及び信頼性が高い。また、本実施形態の端面電極親基板100では、端面電極親基板100の開口部と端面電極子基板200とが概ね同じ大きさ及び形状の外形を有する。そのため、本実施形態の端面電極親基板100では、板材から端面電極子基板の板材を切り出すことにより、親基板の板材を製造することができる。   As described above, in the end face electrode parent substrate 100 of the present embodiment, the end face electrode child substrate 200 is fitted to the end face electrode parent substrate 100. Therefore, in the end face electrode parent substrate 100 of the present embodiment, the thickness of the composite substrate after the end face electrode child substrate 200 is mounted is suppressed to the same thickness as the end face electrode parent substrate 100. Further, in the end face electrode main substrate 100 of the present embodiment, the end face electrode sub substrate 200 is fitted into the opening of the end face electrode main substrate 100. Therefore, in the end face electrode parent substrate 100 of this embodiment, components can be arranged on both sides of the end face electrode child substrate 200. Therefore, the degree of freedom in designing the composite substrate is improved. Further, in the end face electrode parent substrate 100 of the present embodiment, no obstacle exists between the end face electrode of the end face electrode parent substrate 100 and the end face electrode of the end face electrode child substrate 200. Furthermore, the surface side, the back surface side, and the side surface side of the end surface electrode of the end surface electrode parent substrate 100 and the surface side, the back surface side, and the side surface side of the end surface electrode of the end surface electrode child substrate 200 are soldered. Therefore, the solder is easily and sufficiently supplied between the electrodes by a manual operation using a soldering iron, a reflow method, a flow method, or the like. Therefore, the end face electrode parent substrate 100 of the present embodiment has high ease and reliability of soldering. Further, in the end face electrode main substrate 100 of the present embodiment, the opening of the end face electrode main substrate 100 and the end face electrode substrate 200 have the same outer shape with the same size and shape. Therefore, in the end face electrode main substrate 100 of the present embodiment, the plate material of the parent substrate can be manufactured by cutting out the end plate electrode substrate from the plate material.

以上述べたように、本実施形態によれば、複合基板の設計における自由度を向上させることができ、且つ複合基板の製造における容易性、信頼性、及び経済性を向上させることができる。   As described above, according to the present embodiment, the degree of freedom in designing the composite substrate can be improved, and the ease, reliability, and economy in manufacturing the composite substrate can be improved.

以上、本発明を、上述した各実施形態およびその変形例によって例示的に説明した。しかしながら、本発明の技術的範囲は、上述した各実施形態およびその変形例に記載した範囲に限定されない。当業者には、係る実施形態に対して多様な変更又は改良を加えることが可能であることは明らかである。そのような場合、係る変更又は改良を加えた新たな実施形態も、本発明の技術的範囲に含まれ得る。そしてこのことは、特許請求の範囲に記載した事項から明らかである。   The present invention has been exemplarily described with the above-described embodiments and modifications thereof. However, the technical scope of the present invention is not limited to the scope described in the above-described embodiments and modifications thereof. It will be apparent to those skilled in the art that various modifications and improvements can be made to such embodiments. In such a case, new embodiments to which such changes or improvements are added can also be included in the technical scope of the present invention. This is clear from the matters described in the claims.

上記の実施形態の一部または全部は、以下の付記のようにも記載されうるが、以下には限られない。
(付記1)
板材の外周端面に第1の電極を有する端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部と、
嵌合時に前記第1の電極にはんだ付け可能な距離に近接する、前記嵌合部の内周端面に設けられた第2の電極と
を備えたことを特徴とする端面電極親基板。
(付記2)
前記嵌合時における前記第1の電極と前記第2の電極は、円柱状又は角柱状の形状を成す
ことを特徴とする付記1に記載の端面電極親基板。
(付記3)
前記嵌合時における前記第1の電極と前記第2の電極は、円筒状又は角筒状の形状を成す
ことを特徴とする付記1に記載の端面電極親基板。
(付記4)
前記嵌合部の内周端面に、前記端面電極子基板の外周端面に設けられた第1の微細構造に嵌合する第2の微細構造を有する
ことを特徴とする付記1に記載の端面電極親基板。
(付記5)
前記嵌合部の板材の厚み方向の開口の内周の全部が前記端面電極子基板の外周に嵌合するか、又は前記嵌合部の板材の厚み方向の開口の内周が前記端面電極子基板の外周の全部に嵌合する
ことを特徴とする付記1に記載の端面電極親基板。
(付記6)
前記端面電極子基板の板材の外周は板材の表面では長く板材の裏面では短く、前記嵌合部の板材の厚み方向の開口の内周は板材の表面では長く板材の裏面では短い
ことを特徴とする付記1に記載の端面電極親基板。
(付記7)
板材の外周端面に第1の電極を有する端面電極子基板と、
前記端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部、及び
嵌合時に前記第1の電極にはんだ付け可能な距離に近接する、前記嵌合部の内周端面に設けられた第2の電極
を含む端面電極親基板と、
を備えたことを特徴とする複合基板。
(付記8)
板材の外周端面に第1の電極を有する端面電極子基板を、前記端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部、及び
嵌合時に前記第1の電極にはんだ付け可能な距離に近接する、前記嵌合部の内周端面に設けられた第2の電極を有する端面電極親基板に嵌合させる配置工程と、
前記端面電極子基板の端面電極と前記端面電極親基板の端面電極とをはんだ付けするはんだ付け工程と
を含むことを特徴とする複合基板製造方法。
(付記9)
前記はんだ付け工程では、フロー法又はリフロー法を用いてはんだ付けされる
ことを特徴とする付記8に記載の複合基板製造方法。
(付記10)
電着塗装法による部分的な回路形成により前記嵌合部の内周端面に前記第2の電極を形成する電極形成工程を更に含む
ことを特徴とする付記8又は付記9に記載の複合基板製造方法。
(付記11)
前記嵌合部が形成される位置において前記端面電極親基板用の板材から前記端面電極子基板用の板材を切り出す切り出し工程を更に含む
ことを特徴とする付記8乃至10のいずれか1項に記載の複合基板製造方法。
(付記12)
前記切り出し工程では、回路が形成された前記端面電極親基板から、回路が形成された前記端面電極子基板を切り出すことにより前記第2の電極を形成する
ことを特徴とする付記11に記載の複合基板製造方法。
A part or all of the above-described embodiment can be described as in the following supplementary notes, but is not limited thereto.
(Appendix 1)
A fitting portion in which a part or all of the inner periphery of the opening in the thickness direction of the plate material is fitted to a part or all of the outer periphery of the end electrode substrate having the first electrode on the outer peripheral end surface of the plate material;
An end face electrode main substrate comprising: a second electrode provided on an inner peripheral end face of the fitting portion, which is close to a distance that can be soldered to the first electrode during fitting.
(Appendix 2)
The end face electrode parent substrate according to appendix 1, wherein the first electrode and the second electrode at the time of fitting are formed in a cylindrical or prismatic shape.
(Appendix 3)
2. The end face electrode parent substrate according to appendix 1, wherein the first electrode and the second electrode at the time of fitting are formed in a cylindrical shape or a rectangular tube shape.
(Appendix 4)
2. The end face electrode according to claim 1, wherein the end face electrode has a second fine structure fitted to the first fine structure provided on the outer peripheral end face of the end face electrode substrate on the inner peripheral end face of the fitting portion. Parent board.
(Appendix 5)
The entire inner circumference of the opening in the thickness direction of the plate material of the fitting portion is fitted to the outer circumference of the end face electrode substrate, or the inner circumference of the opening in the thickness direction of the plate material of the fitting portion is the end face electrode element The end face electrode parent substrate according to appendix 1, wherein the end surface electrode parent substrate is fitted to the entire outer periphery of the substrate.
(Appendix 6)
The outer periphery of the plate material of the end face electrode substrate is long on the surface of the plate material and short on the back surface of the plate material, and the inner periphery of the opening in the thickness direction of the plate material of the fitting portion is long on the surface of the plate material and short on the back surface of the plate material. The end face electrode parent substrate according to Supplementary Note 1.
(Appendix 7)
An end face electrode substrate having a first electrode on the outer peripheral end face of the plate,
A fitting part in which a part or all of the inner circumference of the opening in the thickness direction of the plate material is fitted to a part or all of the outer circumference of the end face electrode substrate, and can be soldered to the first electrode at the time of fitting An end face electrode parent substrate including a second electrode provided on an inner peripheral end face of the fitting portion, which is close to a distance;
A composite substrate characterized by comprising:
(Appendix 8)
An end face electrode substrate having a first electrode on the outer peripheral end face of the plate material is fitted into a part or all of the outer periphery of the end face electrode substrate, with part or all of the inner periphery of the opening in the thickness direction of the plate material. A fitting step and an arrangement step of fitting to an end face electrode parent substrate having a second electrode provided on an inner peripheral end face of the fitting portion, which is close to a distance that can be soldered to the first electrode at the time of fitting When,
A composite substrate manufacturing method comprising: a soldering step of soldering an end surface electrode of the end surface electrode child substrate and an end surface electrode of the end surface electrode parent substrate.
(Appendix 9)
The composite substrate manufacturing method according to appendix 8, wherein the soldering step is performed by using a flow method or a reflow method.
(Appendix 10)
The composite substrate manufacturing according to appendix 8 or appendix 9, further comprising an electrode forming step of forming the second electrode on an inner peripheral end face of the fitting portion by partial circuit formation by an electrodeposition coating method Method.
(Appendix 11)
11. The supplementary note 8 to 10, further comprising a cutting-out step of cutting out the plate material for the end surface electrode child substrate from the plate material for the end surface electrode parent substrate at a position where the fitting portion is formed. Composite substrate manufacturing method.
(Appendix 12)
12. The composite according to appendix 11, wherein, in the cutting step, the second electrode is formed by cutting the end face electrode substrate on which the circuit is formed from the end face electrode parent substrate on which the circuit is formed. Substrate manufacturing method.

100 端面電極親基板
110 端面電極
120 嵌合部
200 端面電極子基板
210 端面電極
300 複合基板
800 複合基板
900 親基板
910 電極
DESCRIPTION OF SYMBOLS 100 End surface electrode main substrate 110 End surface electrode 120 Fitting part 200 End surface electrode child substrate 210 End surface electrode 300 Composite substrate 800 Composite substrate 900 Parent substrate 910 Electrode

Claims (10)

板材の外周端面に第1の電極を有する端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部と、
嵌合時に前記第1の電極にはんだ付け可能な距離に近接する、前記嵌合部の内周端面に設けられた第2の電極と
を備えたことを特徴とする端面電極親基板。
A fitting portion in which a part or all of the inner periphery of the opening in the thickness direction of the plate material is fitted to a part or all of the outer periphery of the end electrode substrate having the first electrode on the outer peripheral end surface of the plate material;
An end face electrode main substrate comprising: a second electrode provided on an inner peripheral end face of the fitting portion, which is close to a distance that can be soldered to the first electrode during fitting.
前記嵌合時における前記第1の電極と前記第2の電極は、円柱状又は角柱状の形状を成す
ことを特徴とする請求項1に記載の端面電極親基板。
2. The end face electrode parent substrate according to claim 1, wherein the first electrode and the second electrode at the time of the fitting have a cylindrical shape or a prismatic shape.
前記嵌合時における前記第1の電極と前記第2の電極は、円筒状又は角筒状の形状を成す
ことを特徴とする請求項1に記載の端面電極親基板。
2. The end face electrode parent substrate according to claim 1, wherein the first electrode and the second electrode at the time of the fitting have a cylindrical shape or a rectangular tube shape.
前記嵌合部の内周端面に、前記端面電極子基板の外周端面に設けられた第1の微細構造に嵌合する第2の微細構造を有する
ことを特徴とする請求項1に記載の端面電極親基板。
2. The end surface according to claim 1, wherein the inner peripheral end surface of the fitting portion has a second fine structure that fits into the first fine structure provided on the outer peripheral end surface of the end face electrode substrate. Electrode parent substrate.
前記嵌合部の板材の厚み方向の開口の内周の全部が前記端面電極子基板の外周に嵌合するか、又は前記嵌合部の板材の厚み方向の開口の内周が前記端面電極子基板の外周の全部に嵌合する
ことを特徴とする請求項1に記載の端面電極親基板。
The entire inner circumference of the opening in the thickness direction of the plate material of the fitting portion is fitted to the outer circumference of the end face electrode substrate, or the inner circumference of the opening in the thickness direction of the plate material of the fitting portion is the end face electrode element The end face electrode parent substrate according to claim 1, wherein the end surface electrode parent substrate is fitted to the entire outer periphery of the substrate.
前記端面電極子基板の板材の外周は板材の表面では長く板材の裏面では短く、前記嵌合部の板材の厚み方向の開口の内周は板材の表面では長く板材の裏面では短い
ことを特徴とする請求項1に記載の端面電極親基板。
The outer periphery of the plate material of the end face electrode substrate is long on the surface of the plate material and short on the back surface of the plate material, and the inner periphery of the opening in the thickness direction of the plate material of the fitting portion is long on the surface of the plate material and short on the back surface of the plate material. The end face electrode parent substrate according to claim 1.
板材の外周端面に第1の電極を有する端面電極子基板と、
前記端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部、及び
嵌合時に前記第1の電極にはんだ付け可能な距離に近接する、前記嵌合部の内周端面に設けられた第2の電極
を含む端面電極親基板と、
を備えたことを特徴とする複合基板。
An end face electrode substrate having a first electrode on the outer peripheral end face of the plate,
A fitting part in which a part or all of the inner circumference of the opening in the thickness direction of the plate material is fitted to a part or all of the outer circumference of the end face electrode substrate, and can be soldered to the first electrode at the time of fitting An end face electrode parent substrate including a second electrode provided on an inner peripheral end face of the fitting portion, which is close to a distance;
A composite substrate characterized by comprising:
板材の外周端面に第1の電極を有する端面電極子基板を、前記端面電極子基板の外周の一部又は全部に、板材の厚み方向の開口の内周の一部又は全部が嵌合する嵌合部、及び
嵌合時に前記第1の電極にはんだ付け可能な距離に近接する、前記嵌合部の内周端面に設けられた第2の電極を有する端面電極親基板に嵌合させる配置工程と、
前記端面電極子基板の端面電極と前記端面電極親基板の端面電極とをはんだ付けするはんだ付け工程と
を含むことを特徴とする複合基板製造方法。
An end face electrode substrate having a first electrode on the outer peripheral end face of the plate material is fitted into a part or all of the outer periphery of the end face electrode substrate, with part or all of the inner periphery of the opening in the thickness direction of the plate material. A fitting step and an arrangement step of fitting to an end face electrode parent substrate having a second electrode provided on an inner peripheral end face of the fitting portion, which is close to a distance that can be soldered to the first electrode at the time of fitting When,
A composite substrate manufacturing method comprising: a soldering step of soldering an end surface electrode of the end surface electrode child substrate and an end surface electrode of the end surface electrode parent substrate.
電着塗装法による部分的な回路形成により前記嵌合部の内周端面に前記第2の電極を形成する電極形成工程を更に含む
ことを特徴とする請求項8に記載の複合基板製造方法。
The composite substrate manufacturing method according to claim 8, further comprising an electrode forming step of forming the second electrode on an inner peripheral end face of the fitting portion by partial circuit formation by an electrodeposition coating method.
前記嵌合部が形成される位置において、回路が形成された前記端面電極親基板用の板材から回路が形成された前記端面電極子基板用の板材を切り出す切り出し工程を更に含み、
ことを特徴とする請求項8又は請求項9に記載の複合基板製造方法。
A cutting step of cutting out the plate material for the end face electrode substrate on which the circuit is formed from the plate material for the end face electrode parent substrate on which the circuit is formed at the position where the fitting portion is formed;
The composite substrate manufacturing method according to claim 8 or 9, wherein:
JP2015053644A 2015-03-17 2015-03-17 End face electrode substrate and method of manufacturing composite substrate Pending JP2016174088A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5110364A (en) * 1974-07-16 1976-01-27 Nippon Telegraph & Telephone KONSEISHUSEKIKAIRONO JITSUSOKOZO
JPH10154872A (en) * 1996-11-22 1998-06-09 Stanley Electric Co Ltd Formation of two-stage circuit board
JP2001237551A (en) * 2000-02-23 2001-08-31 Alps Electric Co Ltd Structure for mounting electronic unit on multilayered substrate
JP2006229033A (en) * 2005-02-18 2006-08-31 Hitachi Aic Inc Method for manufacturing wiring-board for side-surface electrode
JP2012079846A (en) * 2010-09-30 2012-04-19 Toshiba Lighting & Technology Corp Electrical device and lighting system
JP2015023071A (en) * 2013-07-17 2015-02-02 Necプラットフォームズ株式会社 Laminated circuit board

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5110364A (en) * 1974-07-16 1976-01-27 Nippon Telegraph & Telephone KONSEISHUSEKIKAIRONO JITSUSOKOZO
JPH10154872A (en) * 1996-11-22 1998-06-09 Stanley Electric Co Ltd Formation of two-stage circuit board
JP2001237551A (en) * 2000-02-23 2001-08-31 Alps Electric Co Ltd Structure for mounting electronic unit on multilayered substrate
JP2006229033A (en) * 2005-02-18 2006-08-31 Hitachi Aic Inc Method for manufacturing wiring-board for side-surface electrode
JP2012079846A (en) * 2010-09-30 2012-04-19 Toshiba Lighting & Technology Corp Electrical device and lighting system
JP2015023071A (en) * 2013-07-17 2015-02-02 Necプラットフォームズ株式会社 Laminated circuit board

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