JP2016164667A - Display device and manufacturing method for the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve the transmission of pixels and screen luminance by reducing the diameter of a through-hole for connecting a source electrode and a pixel electrode in a high-definition screen.SOLUTION: A TFT and a protrusion BK are formed in a pixel. The TFT has a source electrode ST extending to cover the protrusion BK. Covering the TFT and the protrusion BK, an inorganic passivation film PAS is formed. Covering the inorganic passivation film PAS on the TFT, an organic passivation film IN is formed. Covering the organic passivation film IN, a counter electrode CT is formed. Covering the counter electrode CT, an upper insulating film UPS is formed. On the upper insulating film UPS, a pixel electrode PX is formed. The pixel electrode PX is electrically connected to the source electrode ST through a through-hole CH provided for the inorganic passivation film PAS and the upper insulating film UPS on the protrusion BK. This can reduce the diameter of the though-hole CH and improve the transmission of the pixels.SELECTED DRAWING: Figure 3

Description

  The present invention relates to a display device such as a liquid crystal display device, and more particularly to a display device that can improve the transmittance by reducing the diameter of a contact hole formed in an organic film in a pixel circuit.

  In recent years, an attempt to increase the aperture ratio of a pixel portion in a liquid crystal display device is known as described in “Patent Document 1”. The liquid crystal display device disclosed in “Patent Document 1” has a buried portion that fills a recess formed by forming a pixel electrode in a contact hole formed to connect the thin film transistor and the pixel electrode. This suppresses alignment disorder of liquid crystal molecules in the contact hole portion of the organic passivation film, and prevents light leakage without reducing the aperture ratio of the pixel portion of the liquid crystal display device.

JP-A-9-304793

  However, the liquid crystal display device as described above has a problem that the number of steps of photolithography or anisotropic etching has to be increased in order to fill the recess.

  In view of the above problems, the present invention prevents light leakage without reducing the aperture ratio of a pixel portion of a liquid crystal display device in a liquid crystal display device having a contact hole formed to connect a thin film transistor and a pixel electrode. At the same time, it aims to improve the productivity of the organic insulating film and to improve the processing accuracy around the contact hole.

  Of the inventions disclosed in the present application, the outline of typical ones will be briefly described as follows.

  (1) A liquid crystal display device in which liquid crystal is sandwiched between an opposing substrate and an array substrate, wherein a TFT and a protrusion are disposed in a pixel of the array substrate, and a source electrode of the TFT is at least one of the protrusions. An inorganic passivation film is formed to cover the TFT and the protrusion, an organic passivation film is formed to cover the inorganic passivation film on the TFT, and covers the organic passivation film. An electrode is formed, an upper insulating film is formed to cover the counter electrode, a pixel electrode is formed on the upper insulating film, and the pixel electrode is formed on the protrusion, the inorganic passivation film and the upper insulating film A liquid crystal display device, wherein the liquid crystal display device is electrically connected to the source electrode through a connection hole.

(2) A liquid crystal display device in which liquid crystal is sandwiched between a counter substrate facing the array substrate,
TFTs and protrusions are arranged in the pixels of the array substrate, the source electrode of the TFT extends so as to cover at least a part of the protrusions, an inorganic passivation film is formed to cover the TFTs and the protrusions, An organic passivation film is formed on the TFT to cover the inorganic passivation film, an upper insulating film is formed to cover the organic passivation film, a wiring is formed on the upper insulating film, and the wiring is formed on the protrusion. The liquid crystal display device is characterized in that it is electrically connected to the source electrode through a connection hole formed in the inorganic passivation film and the upper insulating film.

It is a circuit diagram which shows the equivalent circuit of the display apparatus concerning embodiment of this invention. It is a top view which shows an example of a structure of one pixel circuit. 2 is a cross-sectional view of a thin film transistor included in a pixel circuit according to Example 1. FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is a top view which shows the structure of the thin-film transistor shown in FIG. It is sectional drawing which shows the comparative example of a thin-film transistor. FIG. 7 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 6. FIG. 7 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 6. FIG. 7 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 6. FIG. 7 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 6. FIG. 7 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 6. FIG. 7 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 6. It is a top view which shows the structure of the thin-film transistor shown in FIG. 6 is a cross-sectional view of a thin film transistor included in a pixel circuit according to Example 2. FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. 6 is a cross-sectional view of a thin film transistor included in a pixel circuit according to Example 3. FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. 6 is a cross-sectional view of a thin film transistor included in a drive circuit according to Example 4. FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. It is sectional drawing which shows the manufacturing process of the thin-film transistor shown in FIG. 10 is a cross-sectional view of a thin film transistor included in a pixel circuit according to Example 5. FIG. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15. FIG. 16 is a cross-sectional view showing a manufacturing process of the thin film transistor shown in FIG. 15.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. Components having the same function are denoted by the same reference numerals and description thereof is omitted. The embodiment described below is an example in which the present invention is applied to an IPS (In-Plane-Switching) liquid crystal display device.

  The display device according to the present embodiment is a liquid crystal display device, and includes an array substrate, a counter substrate facing the array substrate and provided with a color filter, and a liquid crystal material sealed in a region sandwiched between the substrates. And a driver IC attached to the array substrate. Both the array substrate and the counter substrate are processed into an insulating substrate such as a glass substrate.

  FIG. 1 is a circuit diagram showing an equivalent circuit of a display device according to an embodiment of the present invention. The equivalent circuit shown in FIG. 1 corresponds to a part of the display area in the above-described array substrate. In the array substrate, a large number of gate signal lines GL are aligned and extend in the horizontal direction, and a large number of video signal lines DL are aligned and extend in the vertical direction. The display area is partitioned in a matrix by the gate signal lines GL and the video signal lines DL, and each section corresponds to one pixel circuit. Further, the common signal line CL extends in the horizontal direction corresponding to each gate signal line GL.

  Thin film transistors TFT are formed at the corners of the pixel circuit defined by the gate signal line GL and the video signal line DL, the gate electrode GT is connected to the gate signal line GL, and the drain electrode DT is connected to the video signal line DL. It is connected. Each pixel circuit is formed with a pair of a pixel electrode PX and a common electrode CT, the pixel electrode PX is connected to the source electrode ST of the thin film transistor TFT, and the common electrode CT is connected to the common signal line CL. Yes.

  FIG. 2 is a plan view showing an example of the configuration of one pixel circuit. As shown in FIG. 2, there is a thin film transistor TFT corresponding to a location where the gate signal line GL and the video signal line DL intersect. The thin film transistor TFT includes a semiconductor film SC, a gate electrode GT, a source electrode ST, and a drain electrode DT.

  In the pixel circuit described above, a row of the pixel circuit is selected by applying a common voltage to the common electrode CT of each pixel via the common signal line CL and applying a gate voltage to the gate signal line GL. At the selection timing, a video signal is supplied to each video signal line DL, whereby a voltage of the video signal is applied to the pixel electrode PX included in each pixel circuit. As a result, a horizontal electric field having an intensity corresponding to the voltage of the video signal is generated between the pixel electrode PX and the common electrode CT, and the orientation of the liquid crystal molecules is determined according to the intensity of the horizontal electric field.

  Details of the thin film transistor TFT will be described. The thin film transistor TFT includes a semiconductor film SC, a drain electrode DT, a source electrode ST, and a gate electrode GT. The drain electrode DT is a part of the video signal line DL, and includes a portion whose lower surface is in contact with the semiconductor film SC. The semiconductor film SC and the gate electrode GT overlap with each other in a plane. Further, the source electrode ST is a position separated from the drain electrode DT, extends rightward from a position overlapping the semiconductor film SC and the gate electrode GT, extends on the protrusion BK, and is connected to the pixel electrode PX. Has been. The gate electrode GT extends upward in the figure, and its lower end is connected to the gate signal line GL.

  FIG. 3 is a cross-sectional view of the thin film transistor TFT included in the pixel circuit. This figure has shown the cross section in the AA cut line of FIG. On the glass substrate SUB, a conductive layer including the gate electrode GT in contact with the glass substrate SUB is provided. A gate insulating layer GI is provided on the conductive layer. The semiconductor film SC is in contact with the upper surface of the gate insulating layer GI and is provided above the gate electrode GT. A protrusion BK is provided on the gate insulating layer GI. A source electrode ST and a drain electrode DT are disposed apart from each other on the upper surface of the semiconductor film SC. A source line SL extends from the source electrode ST on the protrusion BK, and is connected to the pixel electrode PX on the protrusion BK. An inorganic passivation film PAS is formed to cover the thin film transistor TFT and the protrusion BK. The organic passivation film IN is formed on the inorganic passivation film PAS by covering the thin film transistor TFT and embedding the protrusion BK.

  A common electrode CT is formed on the organic passivation film IN, and then an upper insulating film UPS is formed. The source line SL is connected to the pixel electrode PX through a connection hole CH formed in the common electrode CT and the upper insulating film UPS on the protrusion BK. Here, the source line SL extends from the source electrode on the protrusion BK along the top from the base of the protrusion BK.

  Hereinafter, a process for manufacturing the above-described thin film transistor TFT will be described. 4A to 4H are cross-sectional views showing the manufacturing process of the thin film transistor TFT shown in FIG. In the first step, a Mo layer having a thickness of 150 nm is sputtered on the glass substrate SUB, and the gate electrode GT is formed by photolithography and wet etching. As the gate electrode GT, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu—Al alloy, Al—Si alloy, Mo—W alloy, or a stacked structure thereof may be used.

  In the next step, a silicon nitride film constituting the gate insulating film GI is formed on the glass substrate SUB on which the gate electrode GT is formed. The silicon nitride film is formed using a CVD apparatus. Subsequently, an amorphous Si layer and a contact layer SCN are formed using a CVD apparatus, and then etched into a desired shape by photolithography to form a semiconductor film SC. The contact layer SCN is an n + layer for making ohmic contact with the semiconductor, the drain electrode, and the source electrode.

  In the next step, a photosensitive material is applied on the glass substrate SUB formed up to the semiconductor film SC of the thin film transistor TFT, and then patterning is performed by selectively irradiating light to a desired region of the photosensitive material and then developing. Then, a protrusion BK having a desired height is formed on the gate insulating film GI. (See FIG. 4a). The photosensitive material includes an organic insulating film material, a photo spacer material, a photoresist, etc. In short, any material may be used as long as a convex portion can be formed in a desired region on the substrate by exposure and development.

  In the next step, in order to form the source electrode ST and the drain electrode DT, a Ti layer having a thickness of 100 nm, an AlSi layer having a thickness of 450 nm, and a Ti layer having a thickness of 100 nm are sequentially formed. The source electrode ST and the drain electrode DT are formed by performing photolithography and dry etching. Instead of forming the above-mentioned layers, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu-Al alloy, Al-Si alloy, Mo-W alloy, or a laminated structure thereof is formed. May be. At the same time, the source line SL is formed so as to extend from the source electrode ST to the protrusion BK. Since the source wiring SL does not transmit light, it is desirable to narrow the wiring width from the viewpoint of the aperture ratio.

  In the next step, a silicon nitride film constituting the inorganic passivation film PAS that prevents entry of moisture, impurities, etc. from the outside is formed by CVD (FIG. 4b). Thereafter, an organic passivation film IN is formed by coating (FIG. 4c). The organic passivation film IN is also applied onto the protrusion BK. However, since the organic passivation film IN has fluidity before firing, the thickness of the organic passivation film IN on the protrusion BK is smaller than the height of the protrusion BK. can do. Further, the organic passivation film IN is processed by photolithography so that the upper portion of the protrusion BK is exposed (FIG. 4d). At this time, since the thickness of the organic passivation film IN on the protrusion BK is smaller than the height of the protrusion BK, the time required for exposure and development can be shortened as compared with the case of drilling holes corresponding to the height of the protrusion BK. Thereafter, it is fired while being reflowed and flattened by heating (FIG. 4e).

  In the next step, a transparent conductive film such as ITO is further formed and patterned to form the common electrode CT, and then the upper insulating film UPS is formed (FIG. 4f). The common electrode CT is patterned so that the window W is opened in the vicinity of the protrusion BK when viewed in plan. In the next step, the inorganic passivation film PAS and the upper insulating film UPS are collectively processed and opened at the top of the protrusion BK by photolithography and dry etching to expose the source wiring SL (FIG. 4g).

  In the next step, a transparent conductive film such as ITO is formed and patterned to form the pixel electrode PX so as to be connected to the source line SL at the opening, thereby forming the display device including the thin film transistor TFT shown in FIG. (Figure 4h). In this embodiment, amorphous Si is used for the semiconductor film SC, but it goes without saying that crystalline Si or other semiconductor materials may be used.

  FIG. 5 is a plan view showing the relationship between the source / drain electrodes and the protrusions BK in the configuration of the thin film transistor TFT described with reference to FIG. The width b of the source line SL in the protrusion BK is preferably wider than the maximum diameter c of the connection hole between the source line SL and the pixel electrode PX. This is because the metal source wiring SL can be expected to act as an etching stopper in the etching process for forming the connection hole. Further, since the metal source wiring SL does not transmit light, it is desirable that the wiring width b is narrower than the maximum width a of the protrusion BK from the viewpoint of securing the aperture ratio.

  With the structure described above, the width of the source wiring SL can be reduced, which contributes to an improvement in the aperture ratio. In addition, since the patterning of the inorganic passivation film PAS and the upper insulating film UPS can be performed on the protrusions, the processing likelihood is improved. Furthermore, since the common electrode CT and the upper insulating film UPS are laminated on a plane, there is an effect that even if thermal stress is applied, the common electrode CT and the upper insulating film UPS are not easily peeled off at the interface. In addition, since the protrusions are formed in advance, there is an effect that the processing of the organic passivation film IN is easy.

  In this embodiment, the protrusions BK are formed by patterning a photosensitive material. However, it is needless to say that the protrusions BK may be formed by other printing techniques such as an inkjet method. The patterning of the photosensitive material has an advantage that the positional accuracy can be easily obtained. On the other hand, if the printing technique is used, there is an advantage that only one step is required to arrange the protrusion BK at a desired position. In this embodiment, the electrodes of the TFT are formed by photolithography and wet etching, but may be formed by a printing method known to those skilled in the art instead.

Comparative example

Hereinafter, a display device having a configuration of the related art will be described as a comparative example. The equivalent circuit of the display device is the same.

  FIG. 6 is a cross-sectional view of the thin film transistor TFT included in the pixel circuit of the comparative example. On the glass substrate SUB, a conductive layer including the gate electrode GT in contact with the glass substrate SUB is provided. A gate insulating layer GI is provided on the conductive layer. The semiconductor film SC is in contact with the upper surface of the gate insulating layer GI and is provided above the gate electrode GT. A source electrode ST and a drain electrode DT are disposed apart from each other on the upper surface of the semiconductor film SC. A source line SL extends from the source electrode ST and is connected to the pixel electrode PX at the bottom of the contact hole CONT.

  The inorganic passivation film PAS and the organic passivation film IN are formed so as to cover the thin film transistor TFT. A contact hole CONT is formed in the organic passivation film IN. A common electrode CT is formed on the organic passivation film IN. The common electrode CT is opened at the contact hole CONT portion. Further, an upper insulating film UPS is formed to cover the common electrode CT and the contact hole CONT, and a pixel electrode PX is formed on the upper insulating film UPS. The source line SL is connected to the pixel electrode PX through a connection hole CH formed in the inorganic passivation film PAS and the upper insulating film UPS at the bottom of the contact hole CONT.

  In this configuration, the alignment of the liquid crystal is disturbed at the inclined portion of the inner wall of the contact hole CONT, and light leakage occurs. As a countermeasure, the source line SL is provided in a region covering the opening on the upper surface of the contact hole CONT as viewed in plan (FIG. 8).

Hereinafter, a process for manufacturing the above-described thin film transistor TFT will be described. 7a to 7f are cross-sectional views showing manufacturing steps of the thin film transistor TFT shown in FIG. The steps from the step of forming the gate electrode GT to the step of forming the semiconductor film SC are the same as those in the first embodiment. (See Figure 7a)
In the next step, in order to form the source electrode ST and the drain electrode DT, a Ti layer having a thickness of 100 nm, an AlSi layer having a thickness of 450 nm, and a Ti layer having a thickness of 100 nm are sequentially formed. The source electrode ST and the drain electrode DT are formed by performing photolithography and dry etching. Further, a silicon nitride film constituting the inorganic passivation film PAS is formed using a CVD method (FIG. 7b).

  In the next step, an organic passivation film IN is formed by coating with a thickness of 2 μm. Further, the organic passivation film IN is drilled into a mortar shape by photolithography and then baked by heating (FIG. 7c). In this step, since the film thickness to be processed of the organic passivation film IN is thick, the exposure time is longer than that in the first embodiment.

  In the next step, for example, a transparent conductive film such as ITO is formed and patterned to form the common electrode CT, and then the upper insulating film UPS is formed (FIG. 7d). The common electrode CT is patterned so that the window W is opened in the vicinity of the contact hole CONT when viewed in plan.

  In the next step, the common electrode CT and the upper insulating film UPS are collectively processed and opened at the bottom of the contact hole CONT by photolithography and dry etching to expose the source wiring SL (FIG. 7e). In this process, since the photoresist is accumulated at the bottom of the contact hole CONT during photolithography, a large amount of exposure is required and the resolution is lowered. Since it is a hole bottom, it is difficult to control alignment compared to the first embodiment.

  In the next step, a transparent conductive film such as ITO is formed and patterned to form the pixel electrode PX so as to be connected to the source line SL in the connection hole CH portion, thereby forming the display device including the thin film transistor TFT shown in FIG. (FIG. 7f). When the heating process is performed after this process, the end portion of the common electrode CT is located at the opening end of the contact hole CONT. It will be different and easy to peel off.

  FIG. 8 is a plan view showing the relationship between the source / drain electrodes and the contact hole CONT in the configuration of the thin film transistor TFT described with reference to FIG. The width e of the source wiring SL is preferably wider than the opening diameter d of the contact hole CONT in the contact hole CONT portion. This is because the alignment of the liquid crystal molecules is disturbed in the inclined portion of the contact hole CONT and light leakage occurs. Therefore, the effect of preventing light leakage can be expected by providing the source wiring SL made of a metal material that does not transmit light. However, the aperture ratio decreases.

  A display device according to another configuration of the present invention will be described below. The equivalent circuit of the display device is the same as that of the first embodiment. FIG. 9 is a cross-sectional view of the thin film transistor TFT included in the pixel circuit. On the glass substrate SUB, a protrusion BK, a semiconductor layer, and source / drain wirings are provided. A gate insulating layer GI is provided on the semiconductor layer and the source / drain wiring. The semiconductor film SC is in contact with the upper surface of the barrier layer PR, and the end portion overlaps the source / drain electrode. A gate electrode GT is provided on the gate insulating layer GI so as to overlap the semiconductor layer in a plan view. The inorganic passivation film PAS is on the gate electrode GT and covers the thin film transistor TFT and the protrusion BK.

  A source line SL extends from the source electrode ST on the protrusion BK, and is connected to the pixel electrode PX on the protrusion BK. The organic passivation film IN covers the thin film transistor TFT and has a form in which the protrusion BK is embedded. A common electrode CT is formed on the organic passivation film IN, and then an upper insulating film UPS is formed. The source line SL is connected to the pixel electrode PX through a connection hole CH formed in the gate insulating layer GI, the inorganic passivation film PAS, and the upper insulating film UPS on the protrusion BK. Here, the source line SL extends from the source electrode on the protrusion BK along the top from the base of the protrusion BK. In FIG. 9, a barrier layer PR is formed on the glass substrate SUB in order to prevent impurities from the glass substrate SUB from contaminating the semiconductor layer SC or to improve the adhesion of the semiconductor layer.

  Hereinafter, a process for manufacturing the above-described thin film transistor TFT will be described. 10a to 10h are cross-sectional views showing manufacturing steps of the thin film transistor TFT shown in FIG. In FIGS. 10a to 10h, the barrier layer PR formed on the glass substrate SUB is not shown. In the first step, the protrusion BK is formed on the glass substrate SUB by the ink jet method (FIG. 10a). The ink landed on the glass substrate SUB by the ink jet method forms a protrusion BK through a curing process such as light irradiation or heating. The protrusion BK may be any material as long as it is an insulating material after curing, but a material having a high light transmittance is desirable from the viewpoint of securing the aperture ratio.

  In the next step, in order to form the source electrode ST and the drain electrode DT, an ITO film is formed, and the film is subjected to photolithography and etching to form the source electrode ST and the drain electrode DT (FIG. 10b). . Instead of forming the above-mentioned layers, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu-Al alloy, Al-Si alloy, Mo-W alloy, or a laminated structure thereof is formed. May be. At the same time, the source line SL is formed so as to extend from the source electrode ST to the protrusion BK.

  In the next step, an oxide semiconductor is sputtered to form a semiconductor layer SIL. DC sputtering is used as a method for sputtering an oxide semiconductor, and the target material is a material having a ratio of In: Ga: Zn: O = 1: 1: 1: 4. The semiconductor layer SIL is etched into a desired shape by photolithography to form a semiconductor film SC (FIG. 10c).

  In the next step, a silicon oxide film constituting the gate insulating layer GI is formed on the glass substrate SUB on which the semiconductor film SC is formed. The silicon oxide film is formed using a plasma CVD apparatus. Thereafter, the Al layer Mo layer is sputtered in order, and the gate electrode GT is formed by photolithography and etching (FIG. 10d). As the gate electrode GT, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu—Al alloy, Al—Si alloy, Mo—W alloy, or a stacked structure thereof may be used.

  In the next step, a silicon oxide film constituting the inorganic passivation film PAS that prevents entry of moisture, impurities, and the like from the outside is formed by CVD (FIG. 10e). Thereafter, an organic passivation film IN is formed by coating. Further, the organic passivation film IN is processed by photolithography so that the upper portions of the protrusions BK are exposed, and then heated to be reflowed and fired while being flattened (FIG. 10f). This is the same as in the first embodiment.

  In the next step, a transparent conductive film such as ITO is further formed and patterned to form the common electrode CT, and then the upper insulating film UPS is formed (FIG. 10g). The common electrode CT is patterned so that the window W is opened in the vicinity of the protrusion BK when viewed in plan. In the next step, the gate insulating layer GI, the inorganic passivation film PAS, and the upper insulating film UPS are collectively processed and opened at the top of the protrusion BK by photolithography and dry etching to expose the source wiring SL. In the next step, a transparent conductive film such as ITO is formed and patterned so as to be connected to the source wiring SL at the opening, and the pixel electrode PX is formed to form a display device including the thin film transistor TFT shown in FIG. (Figure 10h).

  With the configuration described above, the width of the source line SL can be narrowed and the aperture ratio can be improved as in the first embodiment. Further, the patterning of the gate insulating layer GI, the inorganic passivation film PAS, and the upper insulating film UPS can be performed on the protrusions, so that the processing likelihood is improved, and the common electrode CT and the upper insulating film UPS are stacked on a plane, so that the heat is increased. Even if stress is applied, the interface between the common electrode CT and the upper insulating film UPS is hardly peeled off. In addition, since the protrusions are formed in advance, there is an effect that the processing of the organic passivation film IN is easy.

  In the configuration of this embodiment, the semiconductor layer is formed after the source / drain wiring is formed, and then the semiconductor layer is covered with the gate insulating film. According to this configuration, it is possible to reduce physical and chemical influences from a plasma process, an etching process, and the like in subsequent processes.

  In this embodiment, the protrusion BK is formed by the ink jet method, but it is needless to say that the protrusion BK may be formed by other methods such as patterning of a photosensitive material. If printing technology such as an ink jet method is used, there is an advantage that only one step is required to arrange the protrusions BK at a desired position, while there is an advantage that patterning of the photosensitive material is easy to obtain positional accuracy. . In this embodiment, the electrodes of the TFT are formed by photolithography and wet etching, but may be formed by a printing method known to those skilled in the art instead.

  A display device according to another configuration of the present invention will be described below. The equivalent circuit of the display device is the same as that of the first embodiment. FIG. 11 is a cross-sectional view of the thin film transistor TFT included in the pixel circuit. A barrier layer PR is formed on the glass substrate SUB, and a protrusion BK, a semiconductor film SC, and source / drain wirings are provided on the barrier layer PR. A gate insulating layer GI is provided on the semiconductor layer and the source / drain wiring. The semiconductor film SC is in contact with the upper surface of the barrier layer PR, and the end portion overlaps the source / drain electrode.

  A gate electrode GT is provided on the gate insulating layer GI so as to overlap the semiconductor layer in a plan view. The inorganic passivation film PAS is on the gate electrode GT and covers the thin film transistor TFT and the protrusion BK. A source line SL extends from the source electrode ST on the protrusion BK, and is connected to the pixel electrode PX on the protrusion BK. The organic passivation film IN covers the thin film transistor TFT and has a form in which the protrusion BK is embedded. A common electrode CT is formed on the organic passivation film IN, and then an upper insulating film UPS is formed. The source line SL is connected to the pixel electrode PX through a connection hole CH formed in the gate insulating layer GI, the inorganic passivation film PAS, and the upper insulating film UPS on the protrusion BK.

  In FIG. 11, the source line SL extends from the source electrode on the protrusion BK along the top from the base of the protrusion BK. In the present embodiment, the source line SL is terminated at the top of the protrusion BK, but may be further extended as in the first embodiment. In FIG. 11, a barrier layer PR is formed on the glass substrate SUB in order to prevent impurities from the glass substrate SUB from contaminating the semiconductor layer SC or to improve the adhesion of the semiconductor layer.

  Hereinafter, a process for manufacturing the above-described thin film transistor TFT will be described. 12a to 12g are cross-sectional views showing manufacturing steps of the thin film transistor TFT shown in FIG. 12A to 12G, the barrier layer PR formed on the glass substrate SUB is not shown. In the first step, amorphous silicon is sputtered on the glass substrate SUB, and an amorphous silicon layer is formed by photolithography and wet etching. Thereafter, the amorphous silicon layer is irradiated with laser to be crystallized to form a polycrystalline semiconductor film SC (FIG. 12a). Note that a barrier film may be provided on the glass substrate SUB in order to improve adhesion or suppress impurity diffusion.

  In the next step, the protrusion BK is formed on the glass substrate SUB by the ink jet method (FIG. 12b). The ink landed on the glass substrate SUB by the ink jet method forms a protrusion BK through a curing process such as light irradiation or heating. The protrusion BK may be any material as long as it is an insulating material after curing, but a material having a high light transmittance is desirable from the viewpoint of securing the aperture ratio.

  In the next step, in order to form the source electrode ST and the drain electrode DT, a Mo—Zr alloy film is formed, and the film is subjected to photolithography and etching to form the source electrode ST and the drain electrode DT ( FIG. 12c). Instead of forming the above-mentioned layers, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu-Al alloy, Al-Si alloy, Mo-W alloy, or a laminated structure thereof is formed. May be.

  At the same time, the source line SL is formed so as to extend from the source electrode ST to the protrusion BK. Since the source wiring SL does not transmit light, it is desirable to narrow the wiring width from the viewpoint of the aperture ratio. In the next step, a silicon oxide film constituting the gate insulating layer GI is formed on the glass substrate SUB on which the semiconductor film SC and the source and drain electrodes are formed. The silicon oxide film is formed using a plasma CVD apparatus.

  Thereafter, the W layer is sputtered and the gate electrode GT is formed by photolithography and etching (FIG. 12d). As the gate electrode GT, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu—Al alloy, Al—Si alloy, Mo—W alloy, or a stacked structure thereof may be used.

  In the next step, a silicon oxide film that forms the inorganic passivation film PAS that prevents entry of moisture, impurities, and the like from the outside is formed using a CVD method. Thereafter, an organic passivation film IN is formed by coating. Further, the organic passivation film IN is processed by photolithography so that the upper portions of the protrusions BK are exposed, and then heated to be reflowed and fired while being flattened (FIG. 12e). This is the same as in the first embodiment.

  In the next step, a transparent conductive film such as ITO is further formed and patterned to form the common electrode CT, and then the upper insulating film UPS is formed (FIG. 12f). The common electrode CT is patterned so that the window W is opened in the vicinity of the protrusion BK when viewed in plan. In the next step, the gate insulating layer GI, the inorganic passivation film PAS, and the upper insulating film UPS are collectively processed and opened at the top of the protrusion BK by photolithography and dry etching to expose the source wiring SL. In the next step, a transparent conductive film such as ITO is formed and patterned to form the pixel electrode PX so as to be connected to the source line SL at the opening, thereby forming the display device including the thin film transistor TFT shown in FIG. (Figure 12g).

  With the configuration described above, the width of the source line SL can be narrowed and the aperture ratio can be improved as in the first embodiment. Further, the patterning of the gate insulating layer GI, the inorganic passivation film PAS, and the upper insulating film UPS can be performed on the protrusions, so that the processing likelihood is improved, and the common electrode CT and the upper insulating film UPS are stacked on a plane, so that the heat is increased. Even if stress is applied, the interface between the common electrode CT and the upper insulating film UPS is hardly peeled off. In addition, since the protrusions are formed in advance, there is an effect that the processing of the organic passivation film IN is easy. Further, since the semiconductor film is first formed on the substrate, for example, when polycrystalline silicon is used as the semiconductor layer, there is an effect of increasing the degree of freedom of the process such as laser irradiation conditions and processing temperature.

  In this embodiment, the protrusion BK is formed by the ink jet method, but it is needless to say that the protrusion BK may be formed by other methods such as patterning of a photosensitive material. If printing technology such as an ink jet method is used, there is an advantage that only one step is required to arrange the protrusions BK at a desired position, while there is an advantage that patterning of the photosensitive material is easy to obtain positional accuracy. . In this embodiment, the electrodes of the TFT are formed by photolithography and wet etching, but may be formed by a printing method known to those skilled in the art instead.

  A display device according to another configuration of the present invention will be described below. The equivalent circuit of the display device is the same as that of the first embodiment. Although the equivalent circuit shown in FIG. 1 shows a pixel portion, the gate signal line GL and the video signal line DL are connected to respective driving circuits. In this embodiment, the pixel circuit and the drive circuit are formed on the same substrate.

  FIG. 13 is a cross-sectional view of the thin film transistor TFT included in the drive circuit. On the glass substrate SUB, a conductive layer including the gate electrode GT in contact with the glass substrate SUB is provided. A gate insulating layer GI is provided on the conductive layer. A protrusion BK is provided on the gate insulating layer GI. A source electrode ST and a drain electrode DT are disposed apart from each other on the upper surface of the gate insulating layer GI. A source line SL extends from the source electrode ST onto the protrusion BK, and is connected to the upper line WI on the protrusion BK.

  The semiconductor film SC is in contact with the upper surface of the gate insulating layer GI, is provided above the gate electrode GT, and is disposed so as to overlap with the end portions of the source electrode ST and the drain electrode DT that are separated from each other. Further, an inorganic passivation film PAS is formed so as to cover the thin film transistor TFT and the protrusion BK. The organic passivation film IN is formed on the inorganic passivation film PAS by covering the thin film transistor TFT and embedding the protrusion BK. An upper insulating film UPS is formed on the organic passivation film IN. The source wiring SL is connected to the upper wiring WI through a connection hole CH formed in the inorganic passivation film PAS and the upper insulating film UPS on the protrusion BK.

  Hereinafter, a process for manufacturing the above-described thin film transistor TFT will be described. 14a to 14g are cross-sectional views showing manufacturing steps of the thin film transistor TFT shown in FIG. In the first step, an Al layer having a thickness of 350 nm and a Mo layer having a thickness of 100 nm are sequentially sputtered on the glass substrate SUB, and the gate electrode GT is formed by photolithography and wet etching. As the gate electrode GT, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu—Al alloy, Al—Si alloy, Mo—W alloy, or a stacked structure thereof may be used. In the next step, a silicon nitride film constituting the gate insulating film GI is formed on the glass substrate SUB on which the gate electrode GT is formed (FIG. 14a). The silicon nitride film is formed using a CVD apparatus.

  In the next step, after applying a photosensitive material on the gate insulating film GI, patterning is performed by selectively irradiating light on a desired region of the photosensitive material and then developing the pattern, and on the gate insulating film GI. A protrusion BK having a desired height is formed (FIG. 14b). The photosensitive material includes an organic insulating film material, a photo spacer material, a photoresist, etc. In short, any material may be used as long as a convex portion can be formed in a desired region on the substrate by exposure and development.

  In the next step, in order to form the source electrode ST and the drain electrode DT, an AlSi layer having a thickness of 450 nm is formed, and photolithography and dry etching are performed to form the source electrode ST and the drain electrode DT (see FIG. 14c). Instead of forming the above-described layer, a material containing p-type impurities such as Al, Cu—Al alloy, Al—Si alloy may be formed.

  At the same time, the source line SL is formed so as to extend from the source electrode ST to the protrusion BK. Since the source wiring SL does not transmit light, it is desirable to narrow the wiring width from the viewpoint of the aperture ratio. Subsequently, an amorphous silicon layer is formed using a CVD apparatus and then etched into a desired shape by photolithography to form a semiconductor film SC made of a semiconductor layer (FIG. 14d). Thereafter, heat treatment is applied to diffuse Al from the AlSi layer to form a contact layer.

  In the next step, a silicon nitride film constituting the inorganic passivation film PAS that prevents intrusion of moisture, impurities, and the like from the outside is formed by CVD (FIG. 14e). Thereafter, an organic passivation film IN is formed by coating (FIG. 14f). This is the same as in the first embodiment.

  In the next step, after forming the upper insulating film UPS, the inorganic passivation film PAS and the upper insulating film UPS are collectively processed and opened at the top of the protrusion BK by photolithography and dry etching to expose the source wiring SL. In the next process, a transparent conductive film such as ITO is formed and patterned so as to be connected to the source wiring SL at the opening, and the upper wiring WI is formed to form a display device including the thin film transistor TFT shown in FIG. (Figure 14g). This embodiment shows an example of a p-type transistor that forms a peripheral driver circuit of a display device.

  With the configuration described above, the patterning of the inorganic passivation film PAS and the upper insulating film UPS can be performed on the protrusions as in the first embodiment, so that the processing likelihood is improved. In addition, since the protrusions are formed in advance, there is an effect that the processing of the organic passivation film IN is easy. Furthermore, since the semiconductor layer can be formed after the wiring is formed, there is an advantage in controlling damage to the semiconductor layer.

  In this embodiment, the protrusions BK are formed by patterning a photosensitive material. However, it is needless to say that the protrusions BK may be formed by other printing techniques such as an inkjet method. The patterning of the photosensitive material has an advantage that the positional accuracy can be easily obtained. On the other hand, if the printing technique is used, there is an advantage that only one step is required to arrange the protrusion BK at a desired position. In this embodiment, the electrodes of the TFT are formed by photolithography and wet etching, but may be formed by a printing method known to those skilled in the art instead.

  A display device according to another configuration of the present invention will be described below. The equivalent circuit of the display device is the same as that of the first embodiment. FIG. 15 is a cross-sectional view of the thin film transistor TFT included in the pixel circuit. On the glass substrate SUB, a barrier film PR is provided for the purpose of suppressing impurity diffusion from the glass substrate SUB and improving adhesion. Further, a semiconductor film SC in contact with the barrier film PR is provided, and a gate insulating layer GI is provided on the semiconductor film SC. On the gate insulating layer GI, a gate electrode GT is provided so as to overlap the semiconductor film SC in a plan view, and an interlayer insulating film GI2 is provided so as to cover the gate electrode GT. A protrusion BK is provided on the interlayer insulating film GI2.

  A source electrode ST and a drain electrode DT are disposed apart from each other on the upper surface of the interlayer insulating film GI2. The source electrode ST and the drain electrode DT are connected to the semiconductor film SC through through holes TH that penetrate the gate insulating layer GI and the interlayer insulating film GI2. A source line SL extends from the source electrode ST on the protrusion BK, and is connected to the pixel electrode PX on the protrusion BK. Further, an inorganic passivation film PAS is formed to cover the thin film transistor TFT and the protrusion BK, the source electrode ST and the drain electrode DT, and the source line SL. The organic passivation film IN is formed on the inorganic passivation film PAS by covering the thin film transistor TFT and embedding the protrusion BK. A common electrode CT is formed on the organic passivation film IN, and then an upper insulating film UPS is formed. The source line SL is connected to the pixel electrode PX through a connection hole CH formed in the inorganic passivation film PAS and the upper insulating film UPS on the protrusion BK.

  Hereinafter, a process for manufacturing the above-described thin film transistor TFT will be described. 16a to 16h are cross-sectional views showing manufacturing steps of the thin film transistor TFT shown in FIG. In the first step, a barrier film PR mainly made of silicon nitride is formed on a glass substrate SUB by CVD for the purpose of improving adhesion and suppressing impurity diffusion, and then amorphous silicon is sputtered, photolithography and wet An amorphous silicon layer is formed by etching. In FIGS. 16a to 16h, the barrier film PR is not shown. Thereafter, the amorphous silicon layer is irradiated with laser to be crystallized to form a polycrystalline semiconductor film SC (FIG. 16a).

  In the next step, a silicon oxide film constituting the gate insulating layer GI is formed on the glass substrate SUB on which the semiconductor film SC is formed. The silicon oxide film is formed using a plasma CVD apparatus. Thereafter, the W layer is sputtered and the gate electrode GT is formed by photolithography and etching (FIG. 16b). As the gate electrode GT, a single layer of a low resistance metal such as Al, Mo, W, Cu, Cu—Al alloy, Al—Si alloy, Mo—W alloy, or a stacked structure thereof may be used.

  In the next step, a silicon oxide film constituting the interlayer insulating film GI2 is formed using the CVD method (FIG. 16c). Thereafter, a protrusion BK is formed on the interlayer insulating film GI2 by an ink jet method (FIG. 16d). The ink landed on the glass substrate SUB by the ink jet method forms a protrusion BK through a curing process such as light irradiation or heating. The protrusion BK may be any material as long as it is an insulating material after curing, but a material having a high light transmittance is desirable from the viewpoint of securing the aperture ratio. Further, a through hole TH is formed through the gate insulating layer GI and the interlayer insulating film GI2 from the surface of the interlayer insulating film GI2 to the semiconductor film SC by photolithography and etching (FIG. 16e).

In the next step, in order to form the source electrode ST and the drain electrode DT, a W layer is formed using a CVD method, and photolithography and dry etching are performed to form the source electrode ST and the drain electrode DT (see FIG. FIG. 16f). At the same time, the through hole TH is filled, and the source electrode ST and drain electrode DT are connected to the semiconductor film SC. Further, after the W layer is formed, a material such as Al, Cu—Al alloy, Al—Si alloy, etc. may be formed and laminated for the purpose of suppressing the resistance of the wiring portion.
At the same time, the source line SL is formed so as to extend from the source electrode ST to the protrusion BK. Since the source wiring SL does not transmit light, it is desirable to narrow the wiring width from the viewpoint of the aperture ratio. In the next step, a silicon nitride film that forms an inorganic passivation film PAS that prevents entry of moisture, impurities, and the like from the outside is formed using a CVD method. Thereafter, an organic passivation film IN is formed by coating (FIG. 16g). This is the same as in the first embodiment.

  In the next step, for example, a transparent conductive film such as ITO is formed and patterned to form the common electrode CT, and then the upper insulating film UPS is formed. The common electrode CT is patterned so that the window W is opened in the vicinity of the protrusion BK when viewed in plan. Further, the inorganic passivation film PAS and the upper insulating film UPS are collectively processed and opened at the top of the protrusion BK by photolithography and dry etching to expose the source wiring SL. Subsequently, a transparent conductive film such as ITO is formed and patterned to form the pixel electrode PX so as to be connected to the source line SL through the connection hole CH, thereby forming the display device including the thin film transistor TFT shown in FIG. FIG. 16h).

  With the configuration described above, the width of the source line SL can be narrowed as in the first embodiment, which contributes to the improvement of the aperture ratio. Further, the patterning of the gate insulating layer GI, the inorganic passivation film PAS, and the upper insulating film UPS can be performed on the protrusions, so that the processing likelihood is improved, and the common electrode CT and the upper insulating film UPS are stacked on a plane, so that the heat is increased. Even if stress is applied, the interface between the common electrode CT and the upper insulating film UPS is hardly peeled off. In addition, since the protrusions are formed in advance, there is an effect that the processing of the organic passivation film IN is easy.

  Further, since the semiconductor film is first formed on the substrate, for example, when polycrystalline silicon is used as the semiconductor layer, there is an effect of increasing the degree of freedom of the process such as laser irradiation conditions and processing temperature. In addition, since the protrusion is formed and the wiring is formed after the semiconductor layer is protected by the gate insulating film, the semiconductor layer is superior in damage control.

  In this embodiment, the protrusion BK is formed by the ink jet method, but it is needless to say that the protrusion BK may be formed by other methods such as patterning of a photosensitive material. If printing technology such as an ink jet method is used, there is an advantage that only one step is required to arrange the protrusions BK at a desired position, while there is an advantage that patterning of the photosensitive material is easy to obtain positional accuracy. . In this embodiment, the TFT electrodes are formed by photolithography and wet etching, but may be formed by a printing method known to those skilled in the art instead.

  In the above description, Examples 1 to 3 and 5 have described the configuration of the present invention including the TFT in the pixel, and Example 4 described the configuration of the present invention including the TFT in the drive circuit. However, any of the first to fifth embodiments can be used as a configuration within a pixel or a peripheral drive circuit.

  In addition, although the embodiment of the present invention is described as a liquid crystal display device in the above-described plurality of examples, the present invention is not limited to this, and as long as it has a laminated structure of similar insulating layers and conductive layers, Needless to say, the present invention can also be applied to other display devices such as organic / inorganic EL (Electro Luminescence) elements, or semiconductor devices such as solar cells, memories, and power control semiconductors.

  CL common signal line, CT common electrode, CH connection hole, CONT contact hole, DL video signal line, GL gate signal line, PX pixel electrode, TFT thin film transistor, DT drain electrode, BK protrusion, GI gate insulating film, GI2 interlayer insulating film , GT gate electrode, PAS inorganic passivation film, IN organic passivation film, UPS upper insulating film, SC semiconductor film, SCN contact layer, ST source electrode, SL source wiring, SUB glass substrate, TH through hole, PR barrier film, WI upper part Wiring layer

Claims (20)

A display device having an array substrate,
TFTs and protrusions are disposed in the display area of the array substrate,
The first electrode connected to the TFT extends so as to cover at least a part of the protrusion,
An organic passivation film is formed to cover the TFT,
A second electrode is formed on the organic passivation film;
The second electrode is electrically connected to the first electrode on the protrusion,
The display device, wherein the width of the first electrode is smaller than the maximum width of the protrusion when viewed in plan. In the TFT, a semiconductor layer is formed on the array substrate, a gate insulating film is formed to cover the semiconductor layer, and a gate electrode is formed on the gate insulating film at a portion corresponding to the semiconductor layer. An interlayer insulating film is formed to cover the gate electrode, and a drain electrode and the first electrode are formed on the interlayer insulating film at a distance from a portion corresponding to the semiconductor layer, and the drain electrode and The first electrode is configured to be electrically connected to the semiconductor layer through through holes formed in the interlayer insulating film and the gate insulating film,
The display device according to claim 1, wherein the second electrode is connected to the first electrode through a connection hole formed in a first insulating film provided on the protrusion. . The TFT has a configuration in which a gate electrode is formed on the array substrate, a gate insulating film is formed to cover the gate electrode, and a drain electrode and the first electrode are formed on the gate insulating film. ,
The protrusion is formed on the gate insulating film extending from the TFT,
The display device according to claim 1, wherein the second electrode is connected to the first electrode on the protrusion. The TFT has a drain electrode and the first electrode formed on the array substrate,
A semiconductor layer is formed on the drain electrode and the first electrode, a gate insulating film is formed to cover the semiconductor layer, and a gate electrode is formed on the gate insulating film at a portion corresponding to the semiconductor layer Configuration
The second electrode is electrically connected to the first electrode through a connection hole formed in the gate insulating film on the protrusion.
The display device according to claim 1, wherein the protrusion is directly formed on the array substrate. In the TFT, a semiconductor layer is formed on the array substrate, a drain electrode and the first electrode are formed on the semiconductor layer with a space therebetween, and a gate insulating film is formed to cover the semiconductor layer A gate electrode is formed on a portion corresponding to the semiconductor layer on the gate insulating film,
The second electrode is electrically connected to the first electrode through a connection hole formed in the gate insulating film on the protrusion.
The display device according to claim 1, wherein the protrusion is directly formed on the array substrate. In the TFT, a gate electrode is formed on the array substrate, a gate insulating film is formed to cover the gate electrode, and a drain electrode and the first electrode are formed on the gate insulating film above the gate electrode. Formed,
2. The semiconductor device according to claim 1, wherein a semiconductor layer is formed over the gate electrode so as to cover the gate insulating film, a part of the drain electrode, and a part of the first electrode.
The display device described in 1. The display device according to claim 1, wherein the protrusion is made of an organic material.   The display device according to claim 7, wherein the protrusion is a truncated cone or a truncated pyramid. The display device according to claim 8, wherein the organic passivation film is not present on an upper surface of the protrusion. A display device having an array substrate,
TFTs and protrusions are arranged in the drive circuit of the array substrate,
The first electrode connected to the TFT extends so as to cover at least a part of the protrusion,
An organic passivation film is formed to cover the TFT,
A wiring is formed on the organic passivation film,
The wiring is electrically connected to the first electrode on the protrusion,
The display device, wherein the width of the first electrode is smaller than the maximum width of the protrusion when viewed in plan. In the TFT, a semiconductor layer is formed on the array substrate, a gate insulating film is formed to cover the semiconductor layer, and a gate electrode is formed on the gate insulating film at a portion corresponding to the semiconductor layer. An interlayer insulating film is formed to cover the gate electrode, and a drain electrode and the first electrode are formed on the interlayer insulating film at a distance from a portion corresponding to the semiconductor layer, and the drain electrode and The first electrode is configured to be electrically connected to the semiconductor layer through through holes formed in the interlayer insulating film and the gate insulating film,
The display device according to claim 10, wherein the protrusion is formed on an interlayer insulating film extending from the TFT. The TFT has a configuration in which a gate electrode is formed on the array substrate, a gate insulating film is formed to cover the gate electrode, and a drain electrode and the first electrode are formed on the gate insulating film. ,
The protrusion is formed on the gate insulating film extending from the TFT,
The display device according to claim 10, wherein the wiring is electrically connected to the first electrode on the protrusion. The TFT and the protrusion are formed on an array substrate formed on the substrate,
In the TFT, a drain electrode and the first electrode are formed on the array substrate, a semiconductor layer is formed on the array substrate, the drain electrode, and the source electrode, and the gate insulating layer covers the semiconductor layer. A film is formed, and a gate electrode is formed on the gate insulating film in a portion corresponding to the semiconductor layer,
The wiring is electrically connected to the source electrode through a connection hole formed in the gate insulating film on the protrusion.
The display device according to claim 10, wherein the protrusion is directly formed on the array substrate. In the TFT, a semiconductor layer is formed on the array substrate, a drain electrode and the first electrode are formed on the semiconductor layer with a space therebetween, and a gate insulating film is formed to cover the semiconductor layer A gate electrode is formed on a portion corresponding to the semiconductor layer on the gate insulating film,
The display device according to claim 10, wherein the protrusion is directly formed on the array substrate. In the TFT, a gate electrode is formed on a substrate, a gate insulating film is formed to cover the gate electrode, and a drain electrode and the first electrode are formed on the gate insulating film above the gate electrode. And
2. The semiconductor device according to claim 1, wherein a semiconductor layer is formed over the gate electrode so as to cover the gate insulating film, a part of the drain electrode, and a part of the first electrode.
The display device according to 0. The display device according to claim 10, wherein the protrusion is made of an organic material.   The display device according to claim 16, wherein the protrusion is a truncated cone or a truncated pyramid. The display device according to claim 17, wherein the organic passivation film is not present on an upper surface of the protrusion. A method for manufacturing a display device having an array substrate,
Forming a protrusion made of an organic material on the array substrate by patterning or inkjet;
Forming a TFT on the array substrate;
Forming a first electrode connected to the TFT so as to cover at least a part of the protrusion;
Covering the TFT and the protrusion with an organic passivation film;
Forming a second electrode on the organic passivation film;
A method for manufacturing a display device, comprising: connecting the first electrode and the second electrode on the protrusion.   20. The method for manufacturing a display device according to claim 19, wherein at least one of a source electrode, a drain electrode, and a gate electrode of the TFT is formed by a printing method.

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