JP2016104831A - Active energy ray-curable composition - Google Patents
Active energy ray-curable composition Download PDFInfo
- Publication number
- JP2016104831A JP2016104831A JP2014243098A JP2014243098A JP2016104831A JP 2016104831 A JP2016104831 A JP 2016104831A JP 2014243098 A JP2014243098 A JP 2014243098A JP 2014243098 A JP2014243098 A JP 2014243098A JP 2016104831 A JP2016104831 A JP 2016104831A
- Authority
- JP
- Japan
- Prior art keywords
- active energy
- energy ray
- curable composition
- weight
- acrylate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 125000003367 polycyclic group Chemical group 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
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- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical compound C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 description 1
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- RSVDRWTUCMTKBV-UHFFFAOYSA-N sbb057044 Chemical compound C12CC=CC2C2CC(OCCOC(=O)C=C)C1C2 RSVDRWTUCMTKBV-UHFFFAOYSA-N 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
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- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
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Landscapes
- Polymerisation Methods In General (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
本発明は、活性エネルギー線条件下で良好な硬化性を有し、食品包装用向けパッケージ用途のための低毒性・低マイグレーション等安全性を保持する活性エネルギー線硬化型組成物、並びにその組成物を用いたインキとその印刷物や紙パッケージ、飲料容器に関する。 The present invention relates to an active energy ray-curable composition that has good curability under active energy ray conditions and retains safety such as low toxicity and low migration for package use for food packaging, and the composition thereof The present invention relates to an ink using the ink, its printed matter, a paper package and a beverage container.
紫外線照射条件下や電子線照射条件下で硬化する印刷インキは、その瞬間乾燥の特性の利便性から、紙器等の食品包装向けパッケージ印刷を中心に広く使用されている。
近年、食品包装において、インキ中の化学物質が内容食品へ移行(マイグレーション)する問題が懸念されており、例えば電子線(EB)硬化型インキの場合はインキ成分中の未反応モノマーが、紫外線(UV)硬化型インキの場合はインキ成分中の未反応光重合開始剤が、印刷面から裏移り(ブロッキング)し内容食品へ溶出することによるマイグレーションが問題となっている。
Printing inks that cure under ultraviolet irradiation conditions or electron beam irradiation conditions are widely used mainly for package printing for food packaging such as paper containers because of the convenience of instantaneous drying characteristics.
In recent years, in food packaging, there is a concern that the chemical substances in the ink migrate to the content food. For example, in the case of electron beam (EB) curable ink, unreacted monomer in the ink component is ultraviolet ( In the case of UV) curable ink, there is a problem of migration due to unreacted photopolymerization initiators in the ink components being offset (blocked) from the printed surface and eluted into the food.
例えば、流動パラフィンを用いた耐ブロッキング性に優れるオフセット印刷用インキ組成物が提案されているが、活性エネルギー線硬化型インキではなく一般の酸化重合型枚葉オフセットインキであり、食品包材向けでもない為、低マイグレーションを考慮したものとは言えない(例えば、特許文献1参照)。
また、常温で液体である特定のパラフィン又はポリオレフィンを添加した不揮発分50%の活性エネルギー線硬化性組成物が提案されているが、スマートフォン、携帯端末、パソコン等のタッチスクリーンパネル向けに、硬化皮膜の透明性、指滑り性、耐傷付き性の改善を目的としたコーティングニスであり、低マイグレーションを考慮したものとは言えない(例えば、特許文献2参照)。一方でマイグレーションリスクを低減すべく、従来の高分子量の重合開始剤や、硬化反応性に優れるモノマー・オリゴマーを用い、低マイグレーションインキとして設計する手法が一般的とされているが、食品の安全性への要求が強まるに従い、更なるマイグレーションの抑制・低減を可能とするインキ製品が要望されている。
For example, although an ink composition for offset printing that uses liquid paraffin and has excellent blocking resistance has been proposed, it is a general oxidation polymerization type sheet-fed offset ink, not an active energy ray curable ink, and is also suitable for food packaging materials. Therefore, it cannot be said that low migration is taken into consideration (for example, see Patent Document 1).
In addition, an active energy ray-curable composition with a non-volatile content of 50%, which contains a specific paraffin or polyolefin that is liquid at room temperature, has been proposed, but it is a cured film for touch screen panels such as smartphones, portable terminals, and personal computers. The coating varnish is intended to improve the transparency, finger slipperiness, and scratch resistance, and it cannot be said that low migration is taken into consideration (for example, see Patent Document 2). On the other hand, in order to reduce migration risk, conventional high molecular weight polymerization initiators and monomers / oligomers with excellent curing reactivity are commonly used to design as low migration inks, but food safety As the demand for the ink becomes stronger, there is a demand for an ink product that can further suppress or reduce migration.
本発明の課題は、良好な硬化性、食品包装用途のための低毒性、低マイグレーション性を兼ね備えた活性エネルギー線硬化型組成物を提供することにある。 An object of the present invention is to provide an active energy ray-curable composition having good curability, low toxicity for food packaging use, and low migration.
本発明者らは、常温において液体でかつ特定の粘度を持つ炭化水素ワックスを適量と、モノマー、及び光重合開始剤を適宜組合せ採用することで、上記課題を達成できることを見出し、本発明に至った。 The present inventors have found that the above-mentioned problems can be achieved by appropriately adopting a suitable amount of a hydrocarbon wax that is liquid at normal temperature and having a specific viscosity, a monomer, and a photopolymerization initiator, leading to the present invention. It was.
即ち、炭化水素ワックス、モノマー、及び光重合開始剤を含有する活性エネルギー線硬化型組成物であって、前記炭化水素ワックスが25℃において液体であり、粘度が300〜4000ミリパスカル秒(mPa・s)の範囲であり、且つ炭化水素ワックスの含有量が活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して0.1〜5重量%であることを特徴とする活性エネルギー線硬化型組成物を提供するものである。 That is, an active energy ray-curable composition containing a hydrocarbon wax, a monomer, and a photopolymerization initiator, wherein the hydrocarbon wax is liquid at 25 ° C. and has a viscosity of 300 to 4000 millipascal seconds (mPa · s), and the content of the hydrocarbon wax is 0.1 to 5% by weight with respect to 100% by weight of the non-volatile component in the active energy ray curable composition. A mold composition is provided.
本発明は、更に炭化水素ワックスの数平均分子量が1200〜20000の範囲である活性エネルギー線硬化型組成物に関する。 The present invention further relates to an active energy ray-curable composition in which the number average molecular weight of the hydrocarbon wax is in the range of 1200 to 20000.
本発明は、更に光重合開始剤の数平均分子量が320〜1500の範囲であり、且つ光重合開始剤の含有量が活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して4〜30重量%である請求項1又は2に記載の活性エネルギー線硬化型組成物に関する。 In the present invention, the number average molecular weight of the photopolymerization initiator is in the range of 320 to 1500, and the content of the photopolymerization initiator is 4 to 100% by weight with respect to 100% by weight of the nonvolatile component in the active energy ray-curable composition. The active energy ray-curable composition according to claim 1 or 2, which is 30% by weight.
本発明は、更にモノマーがジペンタエリスリトールペンタアクリレート及び/又はジペンタエリスリトールヘキサアクリレートであり、活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して10〜50重量%含有する活性エネルギー線硬化型組成物に関する。 In the present invention, the active energy ray further comprises dipentaerythritol pentaacrylate and / or dipentaerythritol hexaacrylate, and the monomer contains 10 to 50% by weight with respect to 100% by weight of the nonvolatile component in the active energy ray-curable composition. The present invention relates to a curable composition.
本発明は、更に前記活性エネルギー線硬化型組成物を用いた活性エネルギー線硬化型オフセット印刷インキに関する。 The present invention further relates to an active energy ray-curable offset printing ink using the active energy ray-curable composition.
本発明は、更に前記活性エネルギー線硬化型オフセット印刷インキを用いてポリエチレンラミネート紙に印刷し成形された飲料容器をも提供する。 The present invention also provides a beverage container formed by printing on polyethylene laminated paper using the active energy ray-curable offset printing ink.
発明の硬化性と低マイグレーション性能を両立する活性エネルギー線硬化型組成物を用いることで、より化学物質のマイグレーション量が少なく、安全性に優れる食品包装を提供することができる。 By using the active energy ray-curable composition that achieves both curability and low migration performance, it is possible to provide a food packaging with less chemical migration and excellent safety.
本発明は、炭化水素ワックス、モノマー、及び光重合開始剤を含有する活性エネルギー線硬化型組成物であって、前記炭化水素ワックスが25℃において液体であり、粘度が300〜4000ミリパスカル秒(mPa・s)の範囲であり、且つ炭化水素ワックスの含有量が活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して0.1〜5重量%であることを特徴とする活性エネルギー線硬化型組成物を提供することで目的とする本発明の効果を奏するものである。 The present invention relates to an active energy ray-curable composition comprising a hydrocarbon wax, a monomer, and a photopolymerization initiator, wherein the hydrocarbon wax is liquid at 25 ° C. and has a viscosity of 300 to 4000 millipascal seconds ( mPa · s) and the content of the hydrocarbon wax is 0.1 to 5% by weight with respect to 100% by weight of the non-volatile component in the active energy ray-curable composition. By providing a wire curable composition, the intended effect of the present invention is achieved.
本発明の活性エネルギー線硬化型組成物で使用する炭化水素ワックスとしては、25℃においてその性情は液体であり、その粘度は300〜4000ミリパスカル秒(mPa・s)の範囲であり、その含有量は活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して0.1〜5重量%である。
本発明の活性エネルギー線硬化型組成物で使用する前記液状の炭化水素ワックスは直鎖状、分岐状、環状等の分子構造を有し、また飽和炭化水素、不飽和炭化水素等の混合物から構成されるが特に限定されるものではなく、前述の性状を満たすものを適宜用いることができるが、主成分の沸点が400℃以上であることが、組成物中のVOC(揮発性有機化合物)量を抑制する点において好ましい。
The hydrocarbon wax used in the active energy ray-curable composition of the present invention has a liquid nature at 25 ° C., and its viscosity is in the range of 300 to 4000 millipascal seconds (mPa · s). The amount is 0.1 to 5% by weight based on 100% by weight of the nonvolatile component in the active energy ray-curable composition.
The liquid hydrocarbon wax used in the active energy ray curable composition of the present invention has a linear, branched, cyclic, etc. molecular structure, and is composed of a mixture of saturated hydrocarbon, unsaturated hydrocarbon, etc. However, it is not particularly limited, and those satisfying the above-mentioned properties can be used as appropriate. However, the boiling point of the main component is 400 ° C. or more, and the amount of VOC (volatile organic compound) in the composition It is preferable at the point which suppresses.
前記液状の炭化水素ワックスは、硬化時にインキ塗膜上面に薄膜を形成し、未反応モノマーや未反応光重合開始剤の成分移行を抑制するものと推察される。一方で、固体ワックスを例に挙げれば、固体ワックスは「点」として塗膜中に点在するため、成分移行を抑制する効果が得られない。
前記液状の炭化水素ワックスについて、粘度が300(mPa・s)を下回ると、硬化性および低マイグレーション性能が低下する傾向にあり、粘度が4000(mPa・s)を超えると、活性エネルギー線硬化型組成物に含まれるモノマーや樹脂との相溶性が低下し、組成物の流動性が低下する傾向にある。また、液状の炭化水素ワックスの添加量について、まったく添加しないと耐スクラッチ性が保持できず、マイグレーションも抑制できない傾向にあり、活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して5重量%を超えると硬化塗膜が軟化し、低マイグレーション性能および硬化性が悪化する傾向にある。
It is surmised that the liquid hydrocarbon wax forms a thin film on the upper surface of the ink coating during curing, and suppresses component migration of unreacted monomers and unreacted photopolymerization initiators. On the other hand, if a solid wax is mentioned as an example, since the solid wax is scattered as "spots" in the coating film, the effect of suppressing component migration cannot be obtained.
When the viscosity of the liquid hydrocarbon wax is less than 300 (mPa · s), the curability and the low migration performance tend to be lowered, and when the viscosity exceeds 4000 (mPa · s), the active energy ray curable type is used. Compatibility with monomers and resins contained in the composition tends to decrease, and the fluidity of the composition tends to decrease. In addition, with respect to the amount of liquid hydrocarbon wax added, scratch resistance cannot be maintained unless migration is added at all, and migration tends not to be suppressed, and is 5% with respect to 100% by weight of the nonvolatile component in the active energy ray-curable composition. When it exceeds wt%, the cured coating film is softened and the low migration performance and curability tend to deteriorate.
また、前記炭化水素ワックスの数平均分子量は1200〜20000の範囲が好ましく、より好ましくは1500〜10000の範囲であり、更に好ましくは1800〜5000の範囲である。数平均分子量が1200を下回ると、硬化性および低マイグレーション性能が低下する傾向にあり、数平均分子量が20000を上回ると、活性エネルギー線硬化型組成物に含まれるモノマーや樹脂との相溶性が低下し、組成物の流動性が低下する傾向にある。 The number average molecular weight of the hydrocarbon wax is preferably in the range of 1200 to 20000, more preferably in the range of 1500 to 10000, and still more preferably in the range of 1800 to 5000. When the number average molecular weight is less than 1200, the curability and low migration performance tend to be lowered. When the number average molecular weight is more than 20000, the compatibility with the monomer or resin contained in the active energy ray-curable composition is lowered. However, the fluidity of the composition tends to decrease.
本発明の活性エネルギー線硬化型組成物で使用するモノマーとしては、公知公用のエチレン性二重結合を有するモノマー化合物を用いることができる。メタクリレートモノマーを適宜併用することも可能であるが、本発明においてはより硬化性の優れるアクリレートモノマーを用いることが好ましい。またオフセットインキ組成物においては、単官能モノマーよりも、より反応性の高い2官能以上のアクリレートモノマーを用いることが好ましいが、用途に応じて印刷基材への接着性、硬化皮膜の柔軟性等の必要物性を得る為に、適宜単官能アクリレートモノマーを併用することが可能である。 As the monomer used in the active energy ray-curable composition of the present invention, a known and publicly used monomer compound having an ethylenic double bond can be used. Although a methacrylate monomer can be used in combination as appropriate, in the present invention, it is preferable to use an acrylate monomer having better curability. In addition, in the offset ink composition, it is preferable to use a bifunctional or higher functional acrylate monomer that is more reactive than a monofunctional monomer, but depending on the application, adhesion to a printing substrate, flexibility of a cured film, etc. In order to obtain the necessary physical properties, a monofunctional acrylate monomer can be used in combination as appropriate.
前記単官能アクリレートモノマーとしては、例えば、エチルアクリレート、ブチルアクリレート、2−エチルヘキシルアクリレート、ノニルアクリレート、ラウリルアクリレート、トリデシルアクリレート、ヘキサデシルアクリレート、オクタデシルアクリレート、イソアミルアクリレート、イソデシルアクリレート、イソステアリルアクリレート、シクロヘキシルアクリレート、ベンジルアクリレート、メトキシエチルアクリレート、ブトキシエチルアクリレート、フェノキシエチルアクリレート、フェノキシジエチレングリコールアクリレート、ノニルフェノキシエチルアクリレート、テトラヒドロフルフリルアクリレート、グリシジルアクリレート、2−ヒドロキシエチルアクリレート、2−ヒドロキシ−3−フェノキシプロピルアクリレート、3−クロロ−2−ヒドロキシプロピルアクリレート、ジエチルアミノエチルアクリレート、ノニルフェノキシエチルテトラヒドロフルフリルアクリレート、カプロラクトン変性テトラヒドロフルフリルアクリレート、イソボルニルアクリレート、ジシクロペンタニルアクリレート、ジシクロペンテニロキシエチルアクリレート等が挙げられる。 Examples of the monofunctional acrylate monomer include ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, nonyl acrylate, lauryl acrylate, tridecyl acrylate, hexadecyl acrylate, octadecyl acrylate, isoamyl acrylate, isodecyl acrylate, isostearyl acrylate, and cyclohexyl. Acrylate, benzyl acrylate, methoxyethyl acrylate, butoxyethyl acrylate, phenoxyethyl acrylate, phenoxydiethylene glycol acrylate, nonylphenoxyethyl acrylate, tetrahydrofurfuryl acrylate, glycidyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxy-3-phenoxypropyl acetate Rate, 3-chloro-2-hydroxypropyl acrylate, diethylaminoethyl acrylate, nonylphenoxyethyl tetrahydrofurfuryl acrylate, caprolactone-modified tetrahydrofurfuryl acrylate, isobornyl acrylate, dicyclopentanyl acrylate, dicyclopentenyloxy ethyl acrylate, etc. Is mentioned.
前記2官能以上のアクリレートモノマーとしては、例えば、1,4−ブタンジオールジアクリレート、3−メチル−1,5−ペンタンジオールジアクリレート、1,6−ヘキサンジオールジアクリレート、ネオペンチルグリコールジアクリレート、2−メチル−1,8−オクタンジオールジアクリレート、2−ブチル−2−エチルー1,3−プロパンジオールジアクリレート、トリシクロデカンジメタノールジアクリレート、エチレングリコールジアクリレート、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、ジプロピレングリコールジアクリレート、トリプロピレングリコールジアクリレート等の2価アルコールのジアクリレート、ポリエチレングリコールジアクリレート、ポリプロピレングリコールジアクリレート、トリス(2−ヒドロキシエチル)イソシアヌレートのジアクリレート、トリメチロールプロパントリアクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、ジトリメチロールプロパンテトラアクリレート、ジペンタエリスリトールのポリアクリレート等の3価以上の多価アルコールのポリアクリレート、ネオペンチルグリコール1モルに2モル以上のエチレンオキサイドもしくはプロピレンオキサイドを付加して得たジオールのジアクリレート、グリセリン1モルに3モル以上のエチレンオキサイドもしくはプロピレンオキサイドを付加して得たトリオールのトリアクリレート、トリメチロールプロパン1モルに3モル以上のエチレンオキサイドもしくはプロピレンオキサイドを付加して得たトリオールのジ又はトリアクリレート、ビスフェノールA1モルに2モル以上のエチレンオキサイドもしくはプロピレンオキサイドを付加して得たジオールのジアクリレート等のポリオキシアルキレンポリオールのポリアクリレート等が挙げられる。 Examples of the bifunctional or higher acrylate monomer include 1,4-butanediol diacrylate, 3-methyl-1,5-pentanediol diacrylate, 1,6-hexanediol diacrylate, neopentyl glycol diacrylate, 2 -Methyl-1,8-octanediol diacrylate, 2-butyl-2-ethyl-1,3-propanediol diacrylate, tricyclodecane dimethanol diacrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate Dihydric alcohol diacrylate such as dipropylene glycol diacrylate and tripropylene glycol diacrylate, polyethylene glycol diacrylate, polypropylene glycol diacrylate Trivalent or more polyvalent acrylates such as acrylate, tris (2-hydroxyethyl) isocyanurate diacrylate, trimethylolpropane triacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, ditrimethylolpropane tetraacrylate, dipentaerythritol polyacrylate Diacrylate of a diol obtained by adding 2 mol or more of ethylene oxide or propylene oxide to 1 mol of polyhydric alcohol, 1 mol of neopentyl glycol, obtained by adding 3 mol or more of ethylene oxide or propylene oxide to 1 mol of glycerin Triol triacrylate, 3 moles of ethylene oxide or propylene oxide per mole of trimethylolpropane Pressurized to triol di- or tri-acrylates obtained, polyacrylate polyoxyalkylene polyols and di acrylate of a diol obtained by adding 2 moles or more of ethylene oxide or propylene oxide to bisphenol A1 molar and the like.
本発明の活性エネルギー線硬化型組成物に更に良好な硬化性および低マイグレーション性能を発現させる目的として、前記アクリレートモノマーのうち、4官能以上のアクリレートモノマーを併用することが可能であり、例としてジトリメチロールプロパンテトラアクリレート、エチレンオキサイド変性ペンタエリスリトールテトラアクリレート、プロピレンオキサイド変性ペンタエリスリトールテトラアクリレート、ジペンタエリスリトールペンタアクリレート、ジペンタエリスリトールヘキサアクリレート等をあげることができ、これらは単独でも複数組合せて用いてもよい。中でもジペンタエリスリトールペンタアクリレート及び/又はジペンタエリスリトールヘキサアクリレートは組成物の硬化性を大きく向上させる点において好ましく、各々単独もしくは両者の総計が活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して10〜50重量%の範囲で、より好ましくは15〜45重量%の範囲で用いることができる。 Among the acrylate monomers, tetrafunctional or higher acrylate monomers can be used in combination with the active energy ray-curable composition of the present invention for the purpose of further improving curability and low migration performance. Examples include methylolpropane tetraacrylate, ethylene oxide-modified pentaerythritol tetraacrylate, propylene oxide-modified pentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, and the like. These may be used alone or in combination. . Among them, dipentaerythritol pentaacrylate and / or dipentaerythritol hexaacrylate is preferable in that the curability of the composition is greatly improved, and each or a total of both is 100% by weight of the non-volatile component in the active energy ray-curable composition. It can be used in the range of 10 to 50% by weight, more preferably in the range of 15 to 45% by weight.
更に、本発明の活性エネルギー線硬化型組成物では、必要に応じて各種バインダー樹脂を利用することができる。ここで述べるバインダー樹脂とは、適切な顔料親和性と分散性を有し、印刷インキ等に要求されるレオロジー特性を有する樹脂全般を示しており、例えば非反応性樹脂としては、ジアリルフタレート樹脂、ジアリルイソフタレート樹脂、エポキシ樹脂、ポリウレタン樹脂、ポリエステル樹脂、石油樹脂、ロジンエステル樹脂、ポリ(メタ)アクリル酸エステル、セルロース誘導体、塩化ビニル−酢酸ビニル共重合体、ポリアマイド樹脂、ポリビニルアセタール樹脂、ブタジエンーアクリルニトリル共重合体等を挙げることができ、または樹脂分子中に少なくとも1つ以上の重合性基を有するエポキシアクリレート化合物、ウレタンアクリレート化合物、ポリエステルアクリレート化合物等を使用することもでき、これらバインダー樹脂化合物は、単独で使用しても、いずれか1種以上を組合せて使用してもよい。 Furthermore, in the active energy ray-curable composition of the present invention, various binder resins can be used as necessary. The binder resin described here indicates all resins having appropriate pigment affinity and dispersibility, and rheological properties required for printing inks. For example, as a non-reactive resin, diallyl phthalate resin, Diallyl isophthalate resin, epoxy resin, polyurethane resin, polyester resin, petroleum resin, rosin ester resin, poly (meth) acrylate ester, cellulose derivative, vinyl chloride-vinyl acetate copolymer, polyamide resin, polyvinyl acetal resin, butadiene Acrylic nitrile copolymers can be mentioned, or epoxy acrylate compounds, urethane acrylate compounds, polyester acrylate compounds, etc. having at least one polymerizable group in the resin molecule can also be used. These binder resin compounds , It is used alone or may be used in combination of one or more either.
本発明の活性エネルギー線硬化型組成物を用いて印刷インキとした場合、基材に印刷後、活性エネルギー線を照射することで硬化皮膜とすることができる。この活性エネルギー線とは、紫外線、電子線、α線、β線、γ線等の電離放射線が挙げられる。これらのなかでも特に、硬化性および利便性の点から紫外線(UV)が好ましい。 When it is set as printing ink using the active energy ray hardening-type composition of this invention, it can be set as a cured film by irradiating an active energy ray after printing to a base material. Examples of the active energy rays include ionizing radiation such as ultraviolet rays, electron beams, α rays, β rays, and γ rays. Of these, ultraviolet (UV) is particularly preferred from the viewpoint of curability and convenience.
本発明の活性エネルギー線硬化型組成物を用いたオフセットインキ組成物を硬化させる活性エネルギー線としては、上記の通り、紫外線、電子線、α線、β線、γ線のような電離放射線であるが、具体的なエネルギー源又は硬化装置としては、例えば、殺菌灯、紫外線用蛍光灯、紫外線発光ダイオード(UV−LED)、カーボンアーク、キセノンランプ、複写用高圧水銀灯、中圧又は高圧水銀灯、超高圧水銀灯、無電極ランプ、メタルハライドランプ、自然光等を光源とする紫外線、又は走査型、カーテン型電子線加速器による電子線等が挙げられる。 As described above, the active energy ray for curing the offset ink composition using the active energy ray-curable composition of the present invention is ionizing radiation such as ultraviolet rays, electron beams, α rays, β rays, and γ rays. However, specific energy sources or curing devices include, for example, germicidal lamps, ultraviolet fluorescent lamps, ultraviolet light emitting diodes (UV-LEDs), carbon arcs, xenon lamps, high pressure mercury lamps for copying, medium or high pressure mercury lamps, Examples thereof include a high-pressure mercury lamp, an electrodeless lamp, a metal halide lamp, an ultraviolet ray using natural light as a light source, or an electron beam by a scanning type or curtain type electron beam accelerator.
次に、本発明の活性エネルギー線硬化型組成物が紫外線硬化型組成物である場合に用いる光重合開始剤は、分子内開裂型光重合開始剤及び水素引き抜き型光重合開始剤が挙げられる。分子内開裂型光重合開始剤としては、例えば、ジエトキシアセトフェノン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、ベンジルジメチルケタール、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、4−(2−ヒドロキシエトキシ)フェニル−(2−ヒドロキシ−2−プロピル)ケトン、1−ヒドロキシシクロヘキシル−フェニルケトン、2−ヒドロキシ−1−{4−[4−(2−ヒドロキシ−2−メチル−プロピオニル)−ベンジル]−フェニル}−2−メチル−プロパン−1−オン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、2,2−ジエトキシ−1,2−ジフェニルエタン−1−オン等のアセトフェノン系化合物;1−[4−(フェニルチオ)−,2−(O−ベンゾイルオキシム)]、1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−,1−(O−アセチルオキシム)等のオキシム系化合物、3,6−ビス(2−メチル−2−モルフォリノプロパノニル)−9−ブチルカルバゾール等のカルバゾール系化合物、ベンゾイン、ベンゾインメチルエーテル、ベンゾインイソプロピルエーテル等のベンゾイン系化合物; Next, examples of the photopolymerization initiator used when the active energy ray-curable composition of the present invention is an ultraviolet curable composition include an intramolecular cleavage type photopolymerization initiator and a hydrogen abstraction type photopolymerization initiator. Examples of the intramolecular cleavage type photopolymerization initiator include diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, benzyldimethyl ketal, 1- (4-isopropylphenyl) -2-hydroxy. 2-methylpropan-1-one, 4- (2-hydroxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone, 1-hydroxycyclohexyl-phenylketone, 2-hydroxy-1- {4- [4 -(2-hydroxy-2-methyl-propionyl) -benzyl] -phenyl} -2-methyl-propan-1-one, 2,2-dimethoxy-1,2-diphenylethane-1-one, 2,2- Acetophenone compounds such as diethoxy-1,2-diphenylethane-1-one; 1- [4- (phenylthio)-, 2- O-benzoyloxime)], 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime), 3, 6 A carbazole compound such as bis (2-methyl-2-morpholinopropanonyl) -9-butylcarbazole, a benzoin compound such as benzoin, benzoin methyl ether, and benzoin isopropyl ether;
2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)ブタン−1−オン、2−(ジメチルアミノ)−2−(4−メチルベンジル)−1−(4−モルフォリノフェニル)ブタン−1−オン、2−メチル−2−モルホリノ((4−メチルチオ)フェニル)プロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルホリノフェニル)−ブタノン等のアミノアルキルフェノン系化合物;ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド、2,4,6−トリメチルベンゾイルジフェニルフォスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチル−ペンチルフォスフィンオキサイド等のアシルホスフィンオキシド系化合物;ベンジル、メチルフェニルグリオキシエステル等が挙げられる。 2-Benzyl-2-dimethylamino-1- (4-morpholinophenyl) butan-1-one, 2- (dimethylamino) -2- (4-methylbenzyl) -1- (4-morpholinophenyl) butane Aminoalkylphenones such as -1-one, 2-methyl-2-morpholino ((4-methylthio) phenyl) propan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone Compounds: bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl -Acylphosphine oxide compounds such as pentylphosphine oxide; benzyl, methylphenyl Li oxy esters.
一方、水素引き抜き型光重合開始剤としては、例えば、ベンゾフェノン、o−ベンゾイル安息香酸メチル−4−フェニルベンゾフェノン、4,4’−ジクロロベンゾフェノン、
ヒドロキシベンゾフェノン、4−ベンゾイル−4’−メチル−ジフェニルサルファイド、
アクリル化ベンゾフェノン、3,3’,4,4’−テトラ(t−ブチルペルオキシカルボニル)ベンゾフェノン、3,3’−ジメチル−4−メトキシベンゾフェノン等のベンゾフェノン系化合物;2−イソプロピルチオキサントン、2,4−ジメチルチオキサントン、2,4−ジエチルチオキサントン、2,4−ジクロロチオキサントン等のチオキサントン系化合物;4,4’−ビスジメチルアミノベンゾフェノン、4,4’−ビスジエチルアミノベンゾフェノン等のアミノベンゾフェノン系化合物;その他10−ブチル−2−クロロアクリドン、2−エチルアンスラキノン、9,10−フェナンスレンキノン、カンファーキノン等が挙げられる。これらの光重合開始剤は、単独で用いることも、2種以上を併用することもできる。これらのなかでも特に硬化性に優れる点からアミノアルキルフェノン系化合物が好ましく、また、特に発光ピーク波長が350〜420nmの範囲の紫外線を発生するUV−LED光源を活性エネルギー線源として用いた場合には、アミノアルキルフェノン系化合物、アシルホスフィンオキシド系化合物、及びアミノベンゾフェノン系化合物を併用することが硬化性に優れる点から好ましい。
On the other hand, as the hydrogen abstraction type photopolymerization initiator, for example, benzophenone, methyl 4-phenylbenzophenone o-benzoylbenzoate, 4,4′-dichlorobenzophenone,
Hydroxybenzophenone, 4-benzoyl-4'-methyl-diphenyl sulfide,
Benzophenone compounds such as acrylated benzophenone, 3,3 ′, 4,4′-tetra (t-butylperoxycarbonyl) benzophenone, 3,3′-dimethyl-4-methoxybenzophenone; 2-isopropylthioxanthone, 2,4- Thioxanthone compounds such as dimethylthioxanthone, 2,4-diethylthioxanthone, and 2,4-dichlorothioxanthone; aminobenzophenone compounds such as 4,4′-bisdimethylaminobenzophenone and 4,4′-bisdiethylaminobenzophenone; Examples include butyl-2-chloroacridone, 2-ethylanthraquinone, 9,10-phenanthrenequinone, camphorquinone, and the like. These photopolymerization initiators can be used alone or in combination of two or more. Among these, aminoalkylphenone compounds are preferable from the viewpoint of excellent curability, and particularly when a UV-LED light source that generates ultraviolet rays having an emission peak wavelength in the range of 350 to 420 nm is used as an active energy ray source. Is preferably used in combination with an aminoalkylphenone compound, an acylphosphine oxide compound, and an aminobenzophenone compound from the viewpoint of excellent curability.
また、前記した重合開始剤の他に、光増感剤を利用することで硬化性を一層向上させることが可能である。斯かる光増感剤は、例えば、脂肪族アミン等のアミン化合物、o−トリルチオ尿素等の尿素類、ナトリウムジエチルジチオホスフェート、s−ベンジルイソチウロニウム−p−トルエンスルホネート等の硫黄化合物などが挙げられる。 Moreover, it is possible to improve sclerosis | hardenability further by utilizing a photosensitizer other than an above described polymerization initiator. Such photosensitizers include, for example, amine compounds such as aliphatic amines, ureas such as o-tolylthiourea, sulfur compounds such as sodium diethyldithiophosphate, s-benzylisothiouronium-p-toluenesulfonate, and the like. It is done.
前記光重合開始剤のうち、数平均分子量が320〜1500の範囲にある光重合開始剤を用いることが、より良好な低マイグレーション性と硬化性を得る点においてより好ましい。数平均分子量320〜1500の範囲にある光重合開始剤の具体例として、α−アミノアルキルフェノン系光重合開始剤としては、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1(数平均分子量:366.5)、2−(ジメチルアミノ)−2−(4−メチル−ベンジル)−1−(4−モルフォリン−4−イル−フェニル)−ブタン−1−オン(数平均分子量:380.5)等を、アシルフォスフィンオキサイド系光重合開始剤としては、ビス(2、4、6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド(数平均分子量418.5)、2,4,6−トリメチルベンゾイル−ジフェニルフォスフィンオキサイド(数平均分子量348.0)等を、α−ヒドロキシケトン系光重合開始剤としては、2−ヒドロキシ−1−{4−[4−(2-ヒドロキシ−2−メチル−プロピオニル)−ベンジル]−フェニル}−2−メチル−プロパン−1−オン(数平均分子量:340.4)、オリゴ(2−ヒドロキシ−2−メチル−1−[4−(1−メチルビニル)フェニル]プロパノン)(数平均分子量:424.57)、2−ヒドロキシ−1−{4−〔4−(2−ヒドロキシ−2−メチルプロピオニル)フェノキシ〕フェニル}−2−メチルプロパノン(数平均分子量:342.39)等を挙げることができ、これらはどれか1つ以上含まれればよく、複数組み合わせて用いてもよい。中でも、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1、2−ヒドロキシ−1−{4−[4−(2-ヒドロキシ−2−メチル−プロピオニル)−ベンジル]−フェニル}−2−メチル−プロパン−1−オンの組合せがより好ましい。 Among the photopolymerization initiators, it is more preferable to use a photopolymerization initiator having a number average molecular weight in the range of 320 to 1500 in terms of obtaining better low migration properties and curability. As a specific example of a photopolymerization initiator having a number average molecular weight in the range of 320 to 1,500, an α-aminoalkylphenone photopolymerization initiator includes 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl). -Butanone-1 (number average molecular weight: 366.5), 2- (dimethylamino) -2- (4-methyl-benzyl) -1- (4-morpholin-4-yl-phenyl) -butane-1- ON (number average molecular weight: 380.5) and the like, as acylphosphine oxide photopolymerization initiator, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide (number average molecular weight 418.5), 2,4,6-trimethylbenzoyl-diphenylphosphine oxide (number average molecular weight 348.0) or the like as an α-hydroxyketone photopolymerization initiator Is 2-hydroxy-1- {4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] -phenyl} -2-methyl-propan-1-one (number average molecular weight: 340.4) , Oligo (2-hydroxy-2-methyl-1- [4- (1-methylvinyl) phenyl] propanone) (number average molecular weight: 424.57), 2-hydroxy-1- {4- [4- (2 -Hydroxy-2-methylpropionyl) phenoxy] phenyl} -2-methylpropanone (number average molecular weight: 342.39) and the like, and any one or more of these may be included and used in combination. May be. Among them, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2-hydroxy-1- {4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl The combination of] -phenyl} -2-methyl-propan-1-one is more preferred.
前記数平均分子量が320〜1500の範囲にある光重合開始剤の使用量は、本発明の活性エネルギー線硬化型組成物中の不揮発成分100重量%に対して4〜30重量%の範囲にあることが好ましい。4重量%未満の使用量では良好な硬化性を得ることが困難であり、30重量%を超える添加量では、開始剤量が過剰となり、保存安定性の低下(開始剤成分の析出)や低マイグレーション性能の低下をもたらすことから好ましくない。 The usage-amount of the photoinitiator which has the said number average molecular weights in the range of 320-1500 exists in the range of 4-30 weight% with respect to 100 weight% of non-volatile components in the active energy ray hardening-type composition of this invention. It is preferable. When the amount used is less than 4% by weight, it is difficult to obtain good curability. When the amount added exceeds 30% by weight, the amount of initiator becomes excessive, resulting in a decrease in storage stability (deposition of initiator components) and a low amount. This is not preferable because it causes a decrease in migration performance.
前記α−ヒドロキシケトン系光重合開始剤の他、特許第2514804号に記載される、開始剤分子に重合性基を導入したフェニルケトン系組成物群も硬化性と低マイグレーション性を付与する目的で利用できる。例えば具体的には、この組成物群のうち4−(2−アクリロイルオキシエトキシ)フェニル−(2−ヒドロキシ−2−プロピル)ケトンが「ダロキュアZLI3331」の名称で過去にメルク社(現BASF社)より販売されており、本発明において利用することができる。またα−ヒドロキシケトン系光重合開始剤を高分子量化し重合性基を導入した組成物(数平均分子量約1100)が「イルガキュアLEX201」の名称でBASF社より販売されており、低マイグレーション性能に優れており同様に本発明において好適に利用することができる。 In addition to the α-hydroxyketone photopolymerization initiator, the phenylketone composition group described in Japanese Patent No. 2514804, in which a polymerizable group is introduced into the initiator molecule, also provides curability and low migration properties. Available. For example, in this composition group, 4- (2-acryloyloxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone has been named “Darocur ZLI3331” in the past by Merck (currently BASF). And are available in the present invention. In addition, a composition (number average molecular weight of about 1100) in which a high molecular weight α-hydroxyketone photopolymerization initiator is introduced and a polymerizable group is introduced is sold by BASF under the name of “Irgacure LEX201” and has excellent low migration performance. Similarly, it can be suitably used in the present invention.
更に硬化性を向上させるための手段として、増感剤として数平均分子量が320〜1500の範囲にある芳香族3級アミン化合物を添加してもよい。具体例として、4,4′−ビス(ジエチルアミノ)ベンゾフェノン(数平均分子量324.47)、2官能アミン誘導体のポリ(エチレングリコール)ビスジメチルアミノベンゾエート(数平均分子量488〜532)、4官能アミン誘導体のポリ(エチレングリコール)ビスジメチルアミノベンゾエート(数平均分子量860)等を挙げることができる。
更に前記光重合開始剤、アミン化合物等に加え、特許WO2013/107588に記載される、ベンゾフェノン系開始剤と3級アミン骨格を導入した光重合性組成物群も低マイグレーション性に優れ、具体的には「IRR792(数平均分子量約780)」、「IRR842(数平均分子量約1000)」の名称でダイセルオルネクス社より販売されており、同様に本発明において好適に利用することができる。
Further, as a means for improving curability, an aromatic tertiary amine compound having a number average molecular weight in the range of 320 to 1500 may be added as a sensitizer. As a specific example, 4,4′-bis (diethylamino) benzophenone (number average molecular weight 324.47), bifunctional amine derivative poly (ethylene glycol) bisdimethylaminobenzoate (number average molecular weight 488-532), tetrafunctional amine derivative And poly (ethylene glycol) bisdimethylaminobenzoate (number average molecular weight 860).
Furthermore, in addition to the photopolymerization initiator, the amine compound, etc., a photopolymerizable composition group introduced with a benzophenone-based initiator and a tertiary amine skeleton described in Patent WO2013 / 107588 is also excellent in low migration property. Are sold by Daicel Ornex under the names “IRR 792 (number average molecular weight of about 780)” and “IRR 842 (number average molecular weight of about 1000)”, and can also be suitably used in the present invention.
本発明の活性エネルギー線硬化型組成物をオフセット印刷インキとして仕立てる場合、
着色顔料としては公知公用の着色用有機顔料を挙げることができ、例えば「有機顔料ハンドブック(著者:橋本勲、発行所:カラーオフィス、2006年初版)」に掲載される印刷インキ用有機顔料等が挙げられ、溶性アゾ顔料、不溶性アゾ顔料、縮合アゾ顔料、金属フタロシアニン顔料、無金属フタロシアニン顔料、キナクリドン顔料、ペリレン顔料、ペリノン顔料、イソインドリノン顔料、イソインドリン顔料、ジオキサジン顔料、チオインジゴ顔料、アンスラキノン系顔料、キノフタロン顔料、金属錯体顔料、ジケトピロロピロール顔料、カーボンブラック顔料、その他多環式顔料等が使用可能である。
When tailoring the active energy ray-curable composition of the present invention as an offset printing ink,
Examples of the coloring pigment include publicly known organic pigments for coloring, such as organic pigments for printing inks published in "Organic Pigment Handbook (Author: Isao Hashimoto, Publisher: Color Office, 2006 First Edition)" Soluble azo pigments, insoluble azo pigments, condensed azo pigments, metal phthalocyanine pigments, metal-free phthalocyanine pigments, quinacridone pigments, perylene pigments, perinone pigments, isoindolinone pigments, isoindoline pigments, dioxazine pigments, thioindigo pigments, anthraquinones A pigment, a quinophthalone pigment, a metal complex pigment, a diketopyrrolopyrrole pigment, a carbon black pigment, and other polycyclic pigments can be used.
本発明の活性エネルギー線硬化型組成物をオフセット印刷インキとして使用する場合、その印刷基材としては特に限定は無く、例えばカタログ、ポスター、チラシ、CDジャケット、ダイレクトメール、パンフレット、化粧品や飲料、医薬品、おもちゃ、機器等のパッケージ等の印刷に用いられる上質紙、コート紙、アート紙、模造紙、薄紙、厚紙等の紙、各種合成紙、ポリエステル樹脂、アクリル樹脂、塩化ビニル樹脂、塩化ビニリデン樹脂、ポリビニルアルコール、ポリエチレン、ポリプロピレン、ポリアクリロニトリル、エチレン酢酸ビニル共重合体、エチレンビニルアルコール共重合体、エチレンメタクリル酸共重合体、ナイロン、ポリ乳酸、ポリカーボネート等のフィルム又はシート、セロファン、アルミニウムフォイル、その他従来から印刷基材として使用されている各種基材を挙げることが出来る。中でも、ポリエチレンラミネート紙(ミルクカートン紙)に代表されるフィルムラミネート基材は飲料容器に広く用いられ、印刷物を重ねる、あるいは巻き取った状態で保管する際にインキ成分が裏移りすることに起因する内容物へのマイグレーションを抑制することが重要であるが、本発明の活性エネルギー線硬化型組成物を利用することで優れた低マイグレーション性能を付与することが可能となる。 When the active energy ray-curable composition of the present invention is used as an offset printing ink, the printing substrate is not particularly limited. For example, catalogs, posters, flyers, CD jackets, direct mails, brochures, cosmetics and beverages, pharmaceuticals High quality paper, coated paper, art paper, imitation paper, thin paper, cardboard paper, various synthetic papers, polyester resin, acrylic resin, vinyl chloride resin, vinylidene chloride resin, used for printing packages such as toys and equipment Polyvinyl alcohol, polyethylene, polypropylene, polyacrylonitrile, ethylene vinyl acetate copolymer, ethylene vinyl alcohol copolymer, ethylene methacrylic acid copolymer, nylon, polylactic acid, polycarbonate film or sheet, cellophane, aluminum foil, etc. It can be mentioned various substrates that have been used as a printing substrate from come. Among them, a film laminate base material represented by polyethylene laminated paper (milk carton paper) is widely used in beverage containers, and is caused by the ink component being set off when the printed material is stacked or stored in a wound state. Although it is important to suppress migration to the contents, it is possible to impart excellent low migration performance by using the active energy ray-curable composition of the present invention.
また、本発明の活性エネルギー線硬化性組成物の利用方法としては、例えば、平版オフセット印刷、凸版印刷、グラビア印刷、グラビアオフセット印刷、フレキソ印刷、スクリーン印刷等の各種印刷インキおよびコーティングニス等が挙げられる。 Examples of the method for using the active energy ray-curable composition of the present invention include various printing inks such as lithographic offset printing, relief printing, gravure printing, gravure offset printing, flexographic printing, and screen printing, and coating varnishes. It is done.
本発明は、特に平版オフセット印刷において好適に利用することができる。オフセット印刷機は多数の印刷機メーカーによって製造販売されており、一例としてハイデルベルグ社、小森コーポレーション社、リョービMHIグラフィックテクノロジー社、マンローランド社、KBA社等を挙げることができ、またシート形態の印刷用紙を用いる枚葉オフセット印刷機、リール形態の印刷用紙を用いるオフセット輪転印刷機、いずれの用紙供給方式においても本発明を好適に利用することが可能である。更に具体的には、ハイデルベルグ社製スピードマスターシリーズ、小森コーポレーション社製リスロンシリーズ、リョービMHIグラフィックテクノロジー社製ダイヤモンドシリーズ等のオフセット印刷機を挙げることができる。 The present invention can be suitably used particularly in planographic offset printing. Offset printing machines are manufactured and sold by a large number of printing machine manufacturers. Examples include Heidelberg, Komori Corporation, Ryobi MHI Graphic Technology, Manroland, KBA, etc. The present invention can be suitably used in any sheet feeding method, such as a sheet-fed offset printing press using a web offset press, an offset rotary printing press using a reel-type printing paper. More specifically, offset printing machines such as Heidelberg's Speedmaster series, Komori Corporation's Lislon series, Ryobi MHI Graphic Technology's diamond series, and the like can be mentioned.
本発明の活性エネルギー線硬化型組成物を用いたオフセット印刷インキの印刷後の基材上の膜厚は0.5〜2マイクロメートル程度であり、印刷基材および印刷物に塗布する紫外線硬化型コーティングニスとして使用する場合の最適塗布厚みは、紫外線照射前のウェット状態で1〜8マイクロメートルの範囲にあることが好ましく、2〜6マイクロメートルの範囲にあることがより好ましい。ニスの塗布厚みが1マイクロメートル未満の場合は良好な光沢が得られず、8マイクロメートルを超える場合はニス表面のムラ(泳ぎ)が発生しやすくなり、また紫外線照射ランプより与えられる紫外線エネルギーがニス層で多く消費されることより、下地に紫外線硬化型オフセットインキを使用する場合は、インキ層の硬化不良が発生しやすくなることから好ましくない。 The film thickness on the base material after printing of the offset printing ink using the active energy ray-curable composition of the present invention is about 0.5 to 2 micrometers, and the ultraviolet curable coating applied to the printing base material and printed matter The optimum coating thickness when used as a varnish is preferably in the range of 1 to 8 micrometers, more preferably in the range of 2 to 6 micrometers in the wet state before ultraviolet irradiation. When the coating thickness of the varnish is less than 1 micrometer, good gloss cannot be obtained, and when it exceeds 8 micrometers, unevenness (swimming) of the varnish surface is likely to occur, and ultraviolet energy given from the ultraviolet irradiation lamp is reduced. Since a large amount of varnish layer is consumed, it is not preferable to use UV curable offset ink as the base because the ink layer is liable to be hardened.
本発明の活性エネルギー線硬化型組成物を用いた紫外線硬化型オフセット印刷インキの製造は、従来の紫外線硬化型オフセットインキと同様に、前記炭化水素ワックス、モノマー、光重合開始剤、増感剤、予め合成した樹脂ワニス、重合禁止剤ベース、その他添加剤等を配合してミキサー等で撹拌混合し、三本ロールミル、ビーズミル等の分散機を用いて練肉することで製造される。 The production of the ultraviolet curable offset printing ink using the active energy ray curable composition of the present invention is the same as the conventional ultraviolet curable offset ink, the hydrocarbon wax, monomer, photopolymerization initiator, sensitizer, It is manufactured by blending a resin varnish synthesized in advance, a polymerization inhibitor base, other additives, etc., stirring and mixing with a mixer, etc., and kneading using a dispersing machine such as a three-roll mill or bead mill.
以下、実施例によって本発明を具体的に説明する。 Hereinafter, the present invention will be described specifically by way of examples.
〔ウレタンアクリレートAの合成〕
撹拌機、ガス導入管、コンデンサー、及び温度計を備えた1リットルのフラスコに、ポリメチレンポリフェニルポリイソシアネート(ミリオネートMR−400、日本ポリウレタン工業株式会社製)328.1質量部、ターシャリブチルヒドロキシトルエン3質量部、メトキシハイドロキノン0.12質量部、ジブチル錫ジアセテート1.2質量部を加え、70℃に昇温し、2−ヒドロキシエチルアクリレート271.9質量部を2時間にわたって攪拌下で滴下した。滴下後、70℃で反応させ、イソシアネート基を示す2250cm−1の赤外吸収スペクトルが消失するまで反応を行いウレタンアクリレートAを得た。
[Synthesis of Urethane Acrylate A]
In a 1 liter flask equipped with a stirrer, a gas introduction tube, a condenser, and a thermometer, 328.1 parts by mass of polymethylene polyphenyl polyisocyanate (Millionate MR-400, manufactured by Nippon Polyurethane Industry Co., Ltd.), tertiary butylhydroxy 3 parts by weight of toluene, 0.12 parts by weight of methoxyhydroquinone and 1.2 parts by weight of dibutyltin diacetate were added, the temperature was raised to 70 ° C., and 271.9 parts by weight of 2-hydroxyethyl acrylate was added dropwise over 2 hours with stirring. did. After dripping, it was made to react at 70 degreeC and it reacted until the infrared absorption spectrum of 2250cm <-1> which shows an isocyanate group disappeared, and urethane acrylate A was obtained.
〔ウレタンアクリレートワニス1の作製〕
前記ウレタンアクリレートA 70重量%とエチレンオキサイド(平均4モル付加)変性ペンタエリスリトールテトラアクリレート(MIRAMER M4004、MIWON社製)30重量%をよく混合、撹拌したウレタンアクリレートワニス1を得た。
[Production of Urethane Acrylate Varnish 1]
70 wt% of urethane acrylate A and 30 wt% of ethylene oxide (average 4 mol addition) modified pentaerythritol tetraacrylate (MIRAMER M4004, manufactured by MIWON) were mixed well and stirred to obtain urethane acrylate varnish 1.
〔重合禁止剤ベース1の作製〕
和光純薬工業社製Q1301(N‐ニトロソフェニルヒドロキシルアミンアルミニウム塩)5重量%をエチレンオキサイド(平均4モル付加)変性ペンタエリスリトールテトラアクリレート(MIRAMER M4004、MIWON社製)95重量%に溶解させた液状混合物を作製し、重合禁止剤ベース1を得た。
[Preparation of polymerization inhibitor base 1]
Liquid obtained by dissolving 5% by weight of Q1301 (N-nitrosophenylhydroxylamine aluminum salt) manufactured by Wako Pure Chemical Industries, Ltd. in 95% by weight of ethylene oxide (average 4 mol addition) modified pentaerythritol tetraacrylate (MIRAMER M4004, manufactured by MIWON) A mixture was prepared to obtain a polymerization inhibitor base 1.
〔インキ組成物の製造方法〕
表1の実施例1〜7および、表2の比較例1〜9のインキを三本ロールミルにて練肉させることによって、各種の紫外線硬化型インキ組成物を得た。
尚、ウレタンアクリレートワニス1を33重量%、色材としてはカーボンブラック(ラーベン1060Ultra)14重量%及び補色成分としてフタロシアニンブルー4重量%及びジオキサジンバイオレット2.5重量%(色材合計20.5重量%)、粘度調整剤としてタルク(ハイフィラー#5000PJ)1重量%、重合禁止剤ベース1の1.5重量%を、全ての実施例に共通に添加した。 尚、補色成分であるフタロシアニンブルー及びジオキサジンバイオレットはカーボンブラック自体が呈する黄味を打ち消し、インキの漆黒性を更に高める目的で少量配合している。このようなインキの色相調整は「補色」と呼ばれ、一般に広く知られる手法である。
[Method for producing ink composition]
Various ultraviolet curable ink compositions were obtained by kneading the inks of Examples 1 to 7 in Table 1 and Comparative Examples 1 to 9 in Table 2 with a three-roll mill.
In addition, 33% by weight of urethane acrylate varnish 1, 14% by weight of carbon black (raben 1060Ultra) as a color material, 4% by weight of phthalocyanine blue and 2.5% by weight of dioxazine violet as complementary color components (total color material 20.5%) %), 1% by weight of talc (high filler # 5000PJ) as a viscosity modifier, and 1.5% by weight of the polymerization inhibitor base 1 were commonly added to all examples. Incidentally, phthalocyanine blue and dioxazine violet, which are complementary color components, are blended in a small amount for the purpose of counteracting the yellowness of carbon black itself and further enhancing the jetness of the ink. Such hue adjustment of the ink is called “complementary color”, and is a widely known technique.
〔印刷物の製造方法〕
この様にして得た紫外線硬化型オフセット墨インキを、簡易展色機(RIテスター、豊栄精工社製)を用い、墨インキ0.10mlを使用して、RIテスターのゴムロール及び金属ロール上に均一に引き伸ばし、ミルクカートン紙(ポリエチレンラミネート紙、テトラ・レックス、テトラパック社製)の表面に墨濃度1.6〜1.8(X−Rite社製SpectroEye濃度計で計測)の範囲に均一に塗布されるように展色し、印刷物を作製した。なおRIテスターとは、紙やフィルムにインキを展色する試験機であり、インキの転移量や印圧を調整することが可能である。
[Method for producing printed matter]
The UV curable offset black ink obtained in this way is uniformly applied to the RI tester rubber roll and metal roll using a simple color developing machine (RI tester, manufactured by Toyoe Seiko Co., Ltd.) and black ink 0.10 ml. And uniformly applied to the surface of milk carton paper (polyethylene laminated paper, Tetra Rex, Tetra Pak) with a black ink density of 1.6 to 1.8 (measured with X-Rite SpectroEye densitometer) The color was developed as shown to produce printed matter. The RI tester is a test machine that develops ink on paper or film, and can adjust the amount of ink transferred and the printing pressure.
〔UVランプ光源による乾燥方法〕
インキ塗布後の印刷物にUV照射を行い、インキ皮膜を硬化乾燥させた。水冷メタルハライドランプ(出力100W/cm1灯)およびベルトコンベアを搭載したUV照射装置(アイグラフィックス社製、コールドミラー付属)を使用し、印刷物をコンベア上に載せ、ランプ直下(照射距離11cm)を50m/分の速度で通過させた。各条件における紫外線照射量は紫外線積算光量系(ウシオ電機社製UNIMETER UIT−150−A/受光機UVD−C365)を用いて測定した。
[Drying method using UV lamp light source]
The printed matter after the ink application was irradiated with UV, and the ink film was cured and dried. Using a UV irradiation device equipped with a water-cooled metal halide lamp (output: 100 W / cm1 lamp) and a belt conveyor (made by Eye Graphics Co., Ltd., with a cold mirror), the printed matter is placed on the conveyor, and directly under the lamp (irradiation distance: 11 cm) is 50 m. Per minute. The ultraviolet irradiation amount in each condition was measured using an ultraviolet integrated light quantity system (UNIMETER UIT-150-A / light receiving device UVD-C365 manufactured by USHIO INC.).
〔印刷物の評価方法1:硬化性〕
硬化性は、照射直後に爪スクラッチ法による耐スクラッチ性について、印刷物表面の傷付きの程度を目視評価した。
○:爪による傷付きは見られない。
△:爪による傷付きが僅かにみられる。
×:爪による傷付きが見られる。
[Evaluation Method of Printed Material 1: Curability]
As for the curability, the degree of scratching on the surface of the printed material was visually evaluated for scratch resistance by the nail scratch method immediately after irradiation.
○: No damage by nails is observed.
(Triangle | delta): The damage by a nail | claw is seen slightly.
X: Scratches by nails are observed.
〔印刷物の評価方法2:低マイグレーション性〕
前記印刷物を作製した直後に、紫外線硬化型オフセット墨インキを塗布した印刷面に対してポリ塩化ビニリデン製ラップフィルム(旭化成ケミカルズ社製)を貼り合わせ、25℃、圧力100kg/cm2の条件にて24時間プレス処理を実施した。これにより墨インキ中の未反応の光重合開始剤およびモノマー等の低分子量成分がラップフィルム層へ移行(マイグレーション)する。プレス処理後、ラップフィルムを印刷物から剥がし、ラップフィルムの吸光度測定を実施することで、ラップフィルムにマイグレーションしたインキ成分を定量した。日本分光製紫外可視分光光度計JASCO V−570を用い、波長200〜500nmの範囲において吸光度測定を実施した。
光重合開始剤はその分子構造により各々異なる紫外線吸収特性を有しており、例として2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1は波長320nm近辺に紫外線吸収ピークを有しており、同様に2−ヒドロキシ−1−{4−[4−(2-ヒドロキシ−2−メチル−プロピオニル)−ベンジル]−フェニル}−2−メチル−プロパン−1−オンは波長260nm近辺に、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オンは波長300nm近辺に、1−ヒドロキシ−シクロヘキシル−フェニル−ケトンは波長240nm近辺に紫外線吸収ピークを有しているため、各波長における吸光度値を記録することで、各開始剤のマイグレーション量の大小を比較することが可能となる。
また波長210nm近辺では様々な光重合開始剤やアクリレートモノマー等の化合物の紫外線吸収ピークが重なり高い吸光度値を示すことから、波長210nmの吸光度値を記録し比較することでも、低マイグレーション性能の優劣を判断することが可能となる。
吸光度の数値が低いほど、インキ成分の移行は少なく、低マイグレーション性能は優れていると判定することができる。
[Evaluation method 2 for printed matter: low migration]
Immediately after producing the printed matter, a polyvinylidene chloride wrap film (Asahi Kasei Chemicals Co., Ltd.) was bonded to the printed surface coated with UV-curable offset black ink, and the conditions were 25 ° C. and pressure 100 kg / cm 2 . A press treatment was performed for 24 hours. Thereby, low molecular weight components such as unreacted photopolymerization initiator and monomer in the black ink migrate (migrate) to the wrap film layer. After the press treatment, the wrap film was peeled off from the printed material, and the absorbance of the wrap film was measured to quantify the ink components migrated to the wrap film. Absorbance measurement was performed in a wavelength range of 200 to 500 nm using JASCO's UV-visible spectrophotometer JASCO V-570.
Photopolymerization initiators have different ultraviolet absorption characteristics depending on their molecular structures. For example, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 is ultraviolet light at a wavelength of about 320 nm. Similarly, 2-hydroxy-1- {4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] -phenyl} -2-methyl-propan-1-one has an absorption peak. In the vicinity of a wavelength of 260 nm, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one is ultraviolet light in the vicinity of a wavelength of 300 nm, and 1-hydroxy-cyclohexyl-phenyl-ketone is in the vicinity of a wavelength of 240 nm. Because it has an absorption peak, it is possible to compare the amount of migration of each initiator by recording the absorbance value at each wavelength. It becomes.
In addition, the ultraviolet absorption peaks of various photopolymerization initiators and acrylate monomers and other compounds overlap and show a high absorbance value in the vicinity of the wavelength of 210 nm. Therefore, even by recording and comparing the absorbance value at the wavelength of 210 nm, the superiority or inferiority of the low migration performance can be obtained. It becomes possible to judge.
It can be determined that the lower the numerical value of absorbance, the less the migration of the ink component, and the lower the migration performance.
表1〜3中の数値は重量%である。
表1〜3中に示す諸原料及び略を以下に示す。
・ラーベン1060Ultra:カーボンブラック、平均一次粒子径30nm、比表面積(NSA)66m2/g、コロンビアンケミカル社製
・フタロシアニンブルー:銅フタロシアニン、FASTOGEN BLUE TGR−1、DIC社製
・ジオキサジンバイオレット:ジオキサジンバイオレット、ホスターパームバイオレット RL 02、クラリアント社製
・タルク:含水ケイ酸マグネシウム、ハイフィラー #5000PJ、松村産業社製
・液状ポリエチレンワックス(I):Varsaflow EV、25℃にて液体、
融点−80℃以下、数平均分子量2,000、25℃に於ける粘度1,000ミリパスカル秒(mPa・s)、SHAMROCK社製
・液状ポリエチレンワックス(II):Varsaflow BASE、25℃にて液体、融点−38℃、数平均分子量2,100、
25℃に於ける粘度900ミリパスカル秒(mPa・s)、SHAMROCK社製
・液状ポリエチレンワックス(III):Varsaflow LV、25℃にて液体、融点−80℃以下、数平均分子量840、
25℃に於ける粘度100ミリパスカル秒(mPa・s)、SHAMROCK社製
・マイクロクリスタリンワックス:ルーバックス2191、25℃にて固体、融点60〜74℃、日本精鑞社製
・固体ポリエチレンワックス:S−381−N1、25℃にて固体、融点92〜112℃、SHAMROCK社製
・Irgacure369:2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1、数平均分子量366.5、波長320nm近辺に紫外線吸収ピークあり、BASF社製
・Irgacure127:2−ヒドロキシ−1−{4−[4−(2-ヒドロキシ−2−メチル−プロピオニル)−ベンジル]−フェニル}−2−メチル−プロパン−1−オン、数平均分子量340.4、波長260nm近辺に紫外線吸収ピークあり、BASF社製
・Irgacure907:2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン、数平均分子量279.4、波長300nm近辺に紫外線吸収ピークあり、BASF社製
・Irgacure184:1−ヒドロキシ−シクロヘキシル−フェニル−ケトン、数平均分子量204.3、波長240nm近辺に紫外線吸収ピークあり、BASF社製
・MIRAMER M−600:ジペンタエリスリトールヘキサアクリレート(6官能アクリレート)、MIWON社製
・MIRAMER M−4004:エチレンオキサイド(平均4モル付加)変性ペンタエリスリトールテトラアクリレート、MIWON社製
The numerical value in Tables 1-3 is weight%.
The raw materials and abbreviations shown in Tables 1 to 3 are shown below.
• Raven 1060 Ultra: carbon black, average primary particle size 30 nm, specific surface area (NSA) 66 m 2 / g, manufactured by Colombian Chemical • Phthalocyanine blue: copper phthalocyanine, FASTOGEN BLUE TGR-1, DIC • dioxazine violet: dioxin Oxazine violet, hoster palm violet RL 02, manufactured by Clariant, talc: hydrous magnesium silicate, high filler # 5000PJ, manufactured by Matsumura Sangyo Co., Ltd., liquid polyethylene wax (I): Varsaflow EV, liquid at 25 ° C,
Melting point: -80 ° C or less, number average molecular weight: 2,000, viscosity at 25 ° C: 1,000 millipascal seconds (mPa · s), manufactured by SHAMROCK, liquid polyethylene wax (II): Varsaflow BASE, liquid at 25 ° C , Melting point -38 ° C., number average molecular weight 2,100,
Viscosity at 25 ° C. 900 millipascal seconds (mPa · s), manufactured by SHAMROCK, liquid polyethylene wax (III): Varsaflow LV, liquid at 25 ° C., melting point −80 ° C. or less, number average molecular weight 840,
Viscosity at 25 ° C. 100 millipascal seconds (mPa · s), manufactured by SHAMROCK, Microcrystalline wax: Roux Bucks 2191, solid at 25 ° C., melting point 60-74 ° C., manufactured by Nippon Seiki Co., Ltd .: solid polyethylene wax: S-381-N1, solid at 25 ° C., melting point 92-112 ° C., manufactured by SHAMROCK, Irgacure 369: 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, number average molecular weight 366.5, UV absorption peak near wavelength of 320 nm, Irgacure 127: 2-hydroxy-1- {4- [2- (2-hydroxy-2-methyl-propionyl) -benzyl] -phenyl} -2 manufactured by BASF -Methyl-propan-1-one, number average molecular weight 340.4, ultraviolet light near wavelength 260nm There is a yield peak, manufactured by BASF, Irgacure 907: 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, number average molecular weight 279.4, UV absorption peak near wavelength 300 nm Manufactured by BASF, Irgacure 184: 1-hydroxy-cyclohexyl-phenyl-ketone, number average molecular weight 204.3, UV absorption peak around 240 nm, BASF manufactured by MIRAMER M-600: dipentaerythritol hexaacrylate (hexafunctional Acrylate), manufactured by MIWON, MIRAMER M-4004: ethylene oxide (average 4 mol addition) modified pentaerythritol tetraacrylate, manufactured by MIWON
尚、本発明におけるGPCによる数平均分子量(ポリスチレン換算)の測定は東ソー(株)社製HLC8220システムを用い以下の条件で行った。
分離カラム:東ソー(株)製TSKgelGMHHR−Nを4本使用。カラム温度:40℃。移動層:和光純薬工業(株)製テトラヒドロフラン。流速:1.0ml/分。試料濃度:1.0重量%。試料注入量:100マイクロリットル。検出器:示差屈折計。
また、融点の測定はSII製X−DSC7000を用いて行った。
In addition, the measurement of the number average molecular weight (polystyrene conversion) by GPC in this invention was performed on condition of the following using the HLC8220 system by Tosoh Corporation.
Separation column: 4 TSKgelGMH HR- N manufactured by Tosoh Corporation are used. Column temperature: 40 ° C. Moving layer: Tetrahydrofuran manufactured by Wako Pure Chemical Industries, Ltd. Flow rate: 1.0 ml / min. Sample concentration: 1.0% by weight. Sample injection volume: 100 microliters. Detector: differential refractometer.
The melting point was measured using an X-DSC7000 manufactured by SII.
実施例に述べる炭化水素ワックスが25℃において液体であり、且つ粘度が300〜4000ミリパスカル秒(mPa・s)の範囲であり、炭化水素ワックスの含有量が全量の0.1〜5重量%である紫外線硬化型墨インキでは、良好な硬化性が得られ、ラップフィルムに移行した未反応モノマーや未反応開始剤によるマイグレーションが殆どない状態に抑えられた。 The hydrocarbon waxes described in the examples are liquid at 25 ° C., the viscosity is in the range of 300 to 4000 millipascal seconds (mPa · s), and the hydrocarbon wax content is 0.1 to 5% by weight of the total amount. In the UV curable black ink, the good curability was obtained, and the migration due to the unreacted monomer and unreacted initiator transferred to the wrap film was suppressed.
炭化水素ワックスを無添加の比較例1および7では、耐スクラッチ性がなく、マイグレーションも抑制できなかった。また、比較例2が示す通り、本発明に有用な液状炭化水素ワックスであるVarsaflow EVを適量以上使用しても、耐スクラッチ性は充分でなく、マイグレーションも抑制できなかった。更に比較例3〜6では、25℃において固体のマイクロクリスタリンワックスや、ポリエチレンワックスを使用した紫外線硬化型墨インキでは、耐スクラッチ性は良好もしくは、ほぼ良好であっても、マイグレーションは抑制できなかった。更に比較例8および9では、25℃では液体であるが粘度が300〜4000ミリパスカル秒(mPa・s)の範囲にない炭化水素ワックスを使用した紫外線硬化型墨インキでは、耐スクラッチ性および低マイグレーション性能が実施例に劣る結果となった。 In Comparative Examples 1 and 7 to which no hydrocarbon wax was added, there was no scratch resistance and migration could not be suppressed. Further, as shown in Comparative Example 2, even when Varsaflow EV, which is a liquid hydrocarbon wax useful in the present invention, was used in an appropriate amount or more, scratch resistance was not sufficient and migration could not be suppressed. Furthermore, in Comparative Examples 3 to 6, the migration could not be suppressed even when the scratch resistance was good or almost good in the ultraviolet curable black ink using a microcrystalline wax solid at 25 ° C. or polyethylene wax. . Further, in Comparative Examples 8 and 9, the ultraviolet curable black ink using a hydrocarbon wax which is liquid at 25 ° C. but has a viscosity not in the range of 300 to 4000 millipascal seconds (mPa · s) has low scratch resistance and low resistance. The migration performance was inferior to the example.
本発明の活性エネルギー線硬化型組成物を採用したインキを使用した印刷物は、安全性、衛生性を重んじる玩具、各種飲料用・食品用包材に加え、サニタリー・コスメ・医薬品等の包装、充填用途に幅広く展開され得る。 Printed materials using ink that employs the active energy ray-curable composition of the present invention are packaging and filling of sanitary, cosmetics, pharmaceuticals, etc., in addition to toys, beverages and food packaging that value safety and hygiene. Can be widely deployed in applications.
Claims (6)
An active energy ray-curable composition containing a hydrocarbon wax, a monomer, and a photopolymerization initiator, wherein the hydrocarbon wax is liquid at 25 ° C. and has a viscosity of 300 to 4000 millipascal seconds (mPa · s). And the content of the hydrocarbon wax is 0.1 to 5% by weight with respect to 100% by weight of the non-volatile component in the active energy ray curable composition. object.
2. The active energy ray-curable composition according to claim 1, wherein the hydrocarbon wax has a number average molecular weight in the range of 1200 to 20000.
The number average molecular weight of the photopolymerization initiator is in the range of 320 to 1500, and the content of the photopolymerization initiator is 4 to 30% by weight with respect to 100% by weight of the nonvolatile component in the active energy ray-curable composition. The active energy ray-curable composition according to claim 1 or 2.
The said monomer is dipentaerythritol pentaacrylate and / or dipentaerythritol hexaacrylate, and contains 10 to 50 weight% with respect to 100 weight% of non-volatile components in an active energy ray hardening-type composition. The active energy ray-curable composition according to any one of the above.
An active energy ray-curable offset printing ink using the active energy ray-curable composition according to claim 1.
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