JP2016075312A - Fluid pipe removal method, protective case and cutting closing device used for the method - Google Patents

Fluid pipe removal method, protective case and cutting closing device used for the method Download PDF

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JP2016075312A
JP2016075312A JP2014204600A JP2014204600A JP2016075312A JP 2016075312 A JP2016075312 A JP 2016075312A JP 2014204600 A JP2014204600 A JP 2014204600A JP 2014204600 A JP2014204600 A JP 2014204600A JP 2016075312 A JP2016075312 A JP 2016075312A
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康史 下中
Yasushi Shimonaka
康史 下中
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Waterworks Technology Development Organization Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To enable a fluid pipe such as a lead pipe and the like connected to a pipe connection part of a pipe joint to be removed efficiently in a less-expensive manner under a non-cut flow state and further make a size of the pipe joint structure compact after its removal.SOLUTION: A method for removing a fluid pipe connected to a pipe connection part of a pipe joint J under a non-cut flow state comprises the steps of: operating cutting operation means A1 of a cutting closing device A installed at the pipe connection part of the pipe joint J, cutting and separating the pipe connection part at a set cutting position by a blade part 11a of a cutting closing body 11, and tightly closing a flow passage opening 5 of a cutting end surface 4a of the pipe connection part by an opening closing part 11b of the cutting closing body 11; returning the cutting closing body 11 to an opening releasing position by the cutting operation means A1 of the cutting closing device A, thereafter, operating closing operation means of a flow passage closing device, feeding the closing means from the opening part of the cutting closing device A corresponding to the flow passage opening 5 to a set closing location to set the closing means to its closed state; and removing the cutting closing device A while the closing means is left under its closed state.SELECTED DRAWING: Figure 6

Description

本発明は、管継手の管接続部に接続されている撤去対象の流体管を不断流状態で撤去する方法及びそれに用いられる保護ケースと切断閉止装置に関する。   The present invention relates to a method of removing a fluid pipe to be removed connected to a pipe connection portion of a pipe joint in an uninterrupted state, and a protective case and a cutting / closing device used therefor.

流体管の撤去工事として、例えば、流体本管の一例である水道本管(配水管)から各需要家の水道メータまでの給水管(撤去対象の流体管の一例)に鉛管が使用されている場合では、鉛溶出の可能性を回避するために、ポリエチレン管等の鉛管以外の新管に布設替えする工事が行われている。   For example, lead pipes are used as water supply pipes (an example of fluid pipes to be removed) from water mains (distribution pipes), which are an example of fluid mains, to water meters of each consumer, In some cases, in order to avoid the possibility of lead elution, a construction to replace the pipe with a new pipe other than a lead pipe such as a polyethylene pipe is being carried out.

この布設替えの施工現場の配管状況を見ると、例えば、図1に示すように、水道本管に装着された樹脂製のチーズ(管継手の一例)の管接続部と鉛製の給水管とが接続されている。
チーズの管接続部は、チーズ本体に一体形成された分岐管と、当該分岐管と鉛製の給水管とを接続する樹脂製の接続管とからなり、チーズの管接続部に接続されている鉛製の給水管を撤去する場合には、チーズ本体の分岐管又は接続管内の流路を遮断する必要がある。
As shown in FIG. 1, for example, as shown in FIG. 1, the pipe connection part of resin cheese (an example of a pipe joint) attached to a water main pipe and a lead water supply pipe are shown in FIG. Is connected.
The cheese pipe connection part is composed of a branch pipe integrally formed on the cheese body and a resin connection pipe connecting the branch pipe and the lead water supply pipe, and is connected to the cheese pipe connection part. When removing the lead water supply pipe, it is necessary to block the branch pipe of the cheese body or the flow path in the connection pipe.

そして、チーズの管接続部における流路を遮断する方法として、例えば、特許文献1,2に示すように、不断水状態で流体管にホールソーで穿孔して弁挿入口を形成し、この弁挿入口から弁体を挿入して流体管の流路を遮断する流路遮断工法を用いることが考えられる。   And as a method for blocking the flow path in the cheese pipe connection part, for example, as shown in Patent Documents 1 and 2, a valve insertion port is formed by drilling with a hole saw in a fluid pipe in an indefinite water state. It is conceivable to use a flow path blocking method in which a valve body is inserted from the mouth to block the flow path of the fluid pipe.

即ち、上述の流路遮断工法を用いた流体管撤去方法では、
チーズの管接続部に作業用開閉弁を備えた分割構造の筐体を装着する工程と、
筐体にホールソーを備えた穿孔装置を装着する工程と、
作業用開閉弁を開弁操作してホールソーを送り込み、ホールソーでチーズの管接続部に弁挿入口を形成する工程と、
ホールソーを戻し操作して作業用開閉弁を閉弁操作したのち、筐体から穿孔装置を撤去する工程と、
筐体に弁体を備えた流路遮断装置を装着する工程と、
作業用開閉弁を開弁操作し、流路遮断装置の弁体を弁挿入口から管接続部内に送り込み、管接続部内の流路を遮断する工程と、
チーズの管接続部に接続されている鉛製の給水管を撤去する工程と
筐体に、弁体を流路遮断状態に押圧固定する弁押圧具を装着したのち、作業用開閉弁を筐体から撤去する工程と、
を実行する。
That is, in the fluid pipe removing method using the above-described channel blocking method,
A step of attaching a split structure housing with a work on / off valve to the cheese tube connection,
Attaching a drilling device with a hole saw to the housing;
Opening the work on / off valve and feeding the hole saw, forming a valve insertion port in the cheese tube connection with the hole saw; and
A step of removing the drilling device from the housing, after returning the hole saw and closing the work on-off valve;
A process of mounting a flow path blocking device having a valve body on the housing;
Opening the work on-off valve, sending the valve body of the flow path shut-off device from the valve insertion port into the pipe connection part, and shutting off the flow path in the pipe connection part;
After removing the lead water pipe connected to the cheese pipe connection part and the casing, the casing is equipped with a valve pressing tool that presses and fixes the valve element in the flow path shut-off state. The process of removing from
Execute.

実公昭62−31751公報Japanese Utility Model Publication 62-31751 実公昭63−47337公報Japanese Utility Model Publication No. 63-47337

上述の流体管撤去方法では、チーズの管接続部に、作業用開閉弁を備えた分割構造の筐体を装着し、この筐体に対してホールソーを備えた穿孔装置と弁体を備えた流路遮断装置とを付け替える必要がある。さらに、弁体を流路遮断状態に押圧固定する弁押圧具を装着したのち、作業用開閉弁を筐体から撤去する必要があるため、鉛製の給水管の撤去工事に多くの煩雑な作業を要する。
しかも、チーズの管接続部には、弁体及び弁押圧具が組付けられた大きな筐体が外装状態で残置されるため、流体管撤去後の管継手構造が大型化するばかりでなく、施工コストが高騰化する不都合がある。
In the fluid pipe removing method described above, a split structure housing having a work on / off valve is attached to a cheese pipe connection portion, and a perforation device having a hole saw and a valve body are attached to the housing. It is necessary to replace the road blocking device. Furthermore, since it is necessary to remove the work on / off valve from the housing after mounting the valve pressing tool that presses and fixes the valve body in the flow path shut-off state, many complicated operations are required for removing the lead water pipe. Cost.
Moreover, since a large housing with a valve body and a valve pressing tool assembled in the exterior is left in the cheese pipe connection part, not only does the pipe joint structure after removal of the fluid pipe increase in size, but construction There is an inconvenience that the cost increases.

特に、穿孔装置のホールソー及び流路遮断装置の弁体は管軸線方向でも比較的大きな幅を有するため、それに伴って筐体における管軸線方向での設置スペースも大きくなっている。
そのため、チーズのチーズ本体の外面から鉛製の給水管の先端までのスペースが狭い現場では、設置スペースの大きな筐体を装着することができないため、上述の流体管撤去方法を用いることはできない。
この場合、チーズが装着されている水道本管(配水管)を断水して鉛製の給水管を撤去しなければならないため、断水区域における工事対象外の他の需要家に不便を強いることになる。
In particular, since the hole saw of the punching device and the valve element of the flow path blocking device have a relatively large width in the tube axis direction, the installation space in the tube axis direction in the casing is also increased accordingly.
Therefore, in a site where the space from the outer surface of the cheese cheese body to the tip of the lead water supply pipe is narrow, a casing having a large installation space cannot be mounted, so the above-described fluid pipe removal method cannot be used.
In this case, the water main (distribution pipe) where cheese is installed must be shut off and the lead water pipe must be removed. Become.

また、給水管撤去時には、水道本管(配水管)の外周面とチーズの内面との間のシール機能が経年変化によって劣化している場合が多く、給水管撤去時の振動等によって撤去工事後に漏水を惹起することがある。   In addition, when the water supply pipe is removed, the sealing function between the outer peripheral surface of the water main (distribution pipe) and the inner surface of the cheese is often deteriorated due to secular change. May cause water leakage.

上述の実情に鑑み、本発明の主たる課題は、管継手の管接続部に接続されている鉛管等の流体管を不断流状態で効率良く安価に撤去することができ、しかも、撤去後の管継手構造のコンパクト化を図ることのできる流体管撤去方法、及び、その方法に有用な保護ケースと切断閉止装置を提供する点にある。   In view of the above situation, the main problem of the present invention is that a fluid pipe such as a lead pipe connected to a pipe connecting portion of a pipe joint can be efficiently and inexpensively removed in an uninterrupted state, and the pipe after removal The present invention is to provide a fluid pipe removing method capable of downsizing the joint structure, and a protective case and a cutting / closing device useful for the method.

本発明による第1の特徴構成は、管継手の管接続部に接続されている撤去対象の流体管を不断流状態で撤去する方法であって、
前記管継手の管接続部に、当該管接続部を切断するための刃部及びこれで切断された前記管接続部の切断端面の流路開口を閉止可能な開口閉止部を有する切断閉止体と、当該切断閉止体を切断方向に移動操作する切断操作手段とを備えた切断閉止装置を装着する工程と、
前記切断閉止装置の前記切断操作手段を操作して前記切断閉止体を送り込み、前記管接続部を設定切断位置で切断分離するとともに、前記管接続部の切断端面の流路開口を切断閉止体の開口閉止部で閉止する工程と、
前記管継手内における前記切断閉止体よりも上流側の設定閉塞部位を閉塞可能な閉塞手段、及び、当該閉塞手段を前記流路開口に対応する前記切断閉止装置の開口部から前記設定閉塞部位に送り込んで閉塞操作する閉塞操作手段を備えた流路閉塞装置を装着する工程と、
前記切断閉止装置の切断操作手段により、開口閉止位置にある前記切断閉止体を開口開放位置に戻し操作したのち、前記閉塞手段を前記流路開口から前記管継手内の設定閉塞部位に送り込み操作し、前記閉塞操作手段で前記閉塞手段を閉塞状態に操作する工程と、
前記閉塞手段を閉塞状態で残置したまま、前記切断閉止装置を撤去する工程と、
を実行する点にある。
A first characteristic configuration according to the present invention is a method of removing a fluid pipe to be removed connected to a pipe connection portion of a pipe joint in an uninterrupted state,
A cutting closure body having a blade part for cutting the pipe connection part and an opening closing part capable of closing the flow path opening of the cut end face of the pipe connection part cut by the pipe connection part of the pipe joint; Attaching a cutting closing device comprising a cutting operation means for moving the cutting closing body in the cutting direction;
The cutting operation means of the cutting and closing device is operated to feed the cutting and closing body to cut and separate the pipe connecting portion at a set cutting position, and the flow opening on the cutting end surface of the pipe connecting portion is A step of closing at the opening closing portion;
A closing means capable of closing a set closing portion upstream of the cutting closure body in the pipe joint, and the closing means from the opening of the cutting closing device corresponding to the flow path opening to the set closing portion. A step of mounting a flow path closing device provided with a closing operation means for sending and closing;
After the cutting closing means at the opening closing position is returned to the opening opening position by the cutting operation means of the cutting and closing device, the closing means is sent from the flow path opening to the set blocking portion in the pipe joint. And operating the closing means with the closing operation means into a closing state;
Removing the cutting and closing device while leaving the closing means in a closed state;
Is to execute.

上記構成によれば、管継手の管接続部に装着された切断閉止装置の切断操作手段を操作して切断閉止体を切断方向に送り込むと、この切断閉止体の刃部で管接続部の設定切断位置を切断分離すると同時に、切断閉止体の開口閉止部で管接続部の切断端面の流路開口を閉止することができる。   According to the above configuration, when the cutting operation unit of the cutting and closing device attached to the pipe connection part of the pipe joint is operated to feed the cutting and closing body in the cutting direction, the setting of the pipe connection part is performed by the blade part of the cutting and closing body. At the same time as the cutting position is cut and separated, the opening of the cutting closure body can close the flow path opening on the cut end face of the pipe connecting portion.

この切断閉止装置による切断閉止工程の実行により、管継手の管接続部のうち、設定切断位置において切断された分離側管接続部分とこれに接合されている撤去対象の流体管とを撤去することができる。   By performing the cutting and closing process by the cutting and closing device, the separation-side pipe connection part cut at the set cutting position and the fluid pipe to be removed are removed from the pipe connection part of the pipe joint. Can do.

また、切断閉止装置の切断閉止体には、管接続部を切断するための刃部と切断端面の流路開口を閉止可能な開口閉止部とが備えられているので、従来のように、作業用開閉弁を備えた分割構造の筐体に対して、ホールソーを備えた穿孔装置と弁体を備えた流路遮断装置とを付け替える必要がなく、撤去作業能率の向上を図ることができる。   Further, the cutting closure body of the cutting and closing device is provided with a blade part for cutting the pipe connection part and an opening closing part capable of closing the flow path opening of the cutting end face. Therefore, it is not necessary to replace the perforating device provided with the hole saw and the flow path blocking device provided with the valve body with respect to the divided structure housing provided with the open / close valve for use, and the removal work efficiency can be improved.

さらに、流路閉塞装置の装着後に、切断閉止装置の切断操作手段を操作して、管接続部の切断端面の流路開口を閉止している切断閉止体を開口開放位置に戻し操作するとともに、流路閉塞装置の閉塞操作手段を操作して、閉塞手段を流路開口から管継手内の設定閉塞部位に送り込んで閉塞状態に操作することにより、管継手内における切断閉止体よりも上流側の設定閉塞部位を確実に遮断することができる。   Further, after the flow passage closing device is mounted, the cutting operation means of the cutting and closing device is operated to operate the cutting closure body closing the flow passage opening of the cutting end surface of the pipe connecting portion to the opening open position, By operating the closing operation means of the flow path closing device and feeding the closing means to the set closing site in the pipe joint from the flow path opening, and operating in the closed state, the upstream side of the cut closure body in the pipe joint. The set occlusion site can be reliably blocked.

そのため、管継手内の設定閉塞部位において閉塞手段を閉塞状態で残置することにより、管継手に外装状態で装着されている切断閉止装置を容易に撤去することができる。   Therefore, by leaving the blocking means in the closed state at the set blocking site in the pipe joint, the cutting and closing device attached to the pipe joint in the exterior state can be easily removed.

したがって、管継手の管接続部に接続されている鉛管等の撤去対象の流体管を不断流状態で効率良く、且つ、施工コスト面でも有利に撤去することができ、しかも、流体管撤去後の管継手構造のコンパクト化を図ることができる。   Therefore, the fluid pipe to be removed, such as a lead pipe connected to the pipe connecting portion of the pipe joint, can be removed efficiently in an uninterrupted state and advantageously in terms of construction cost, and after the fluid pipe is removed. A compact pipe joint structure can be achieved.

本発明による第2の特徴構成は、前記切断閉止装置の装着工程においては、前記管継手の管接続部に対する前記切断閉止装置の流体圧による離脱移動を阻止する離脱阻止具を装着する点にある。   According to a second characteristic configuration of the present invention, in the mounting step of the cutting and closing device, a detachment preventing tool for blocking detachment movement due to fluid pressure of the cutting and closing device with respect to a pipe connection portion of the pipe joint is mounted. .

上記構成によれば、切断閉止装置の切断閉止体を切断方向に送り込んで、この切断閉止体の刃部で管接続部の設定切断位置を切断分離したとき、切断閉止体を介して切断閉止装置に作用する管軸線方向に沿った離脱側への流体圧力を、切断閉止装置が有する本来の装着固定力と離脱阻止具による離脱阻止力との協働によって強力に受け止めることができる。それ故に、管接続部の切断端面の流路開口に対して切断閉止体を閉止状態に確実に維持することができる。   According to the above configuration, when the cutting and closing body of the cutting and closing device is fed in the cutting direction and the cutting position of the pipe connecting portion is cut and separated by the blade portion of the cutting and closing body, the cutting and closing device is connected via the cutting and closing body. The fluid pressure to the detachment side along the tube axis direction acting on can be strongly received by the cooperation of the original mounting fixing force of the cutting and closing device and the detachment prevention force by the detachment prevention tool. Therefore, the cut closure body can be reliably maintained in the closed state with respect to the flow path opening of the cut end face of the pipe connection portion.

本発明による第3の特徴構成は、前記切断閉止装置の切断閉止工程においては、前記切断閉止体の送り込みに伴う刃部の押切りによって前記管接続部を設定切断位置で切断分離する点にある。   According to a third characteristic configuration of the present invention, in the cutting and closing process of the cutting and closing device, the pipe connecting portion is cut and separated at a set cutting position by pressing the blade portion accompanying the feeding of the cutting and closing body. .

上記構成によれば、管接続部の設定切断位置を切断閉止体の刃部で押切り切断するので、押切り抵抗の軽減化のためには切断閉止体の薄肉化が好ましく、この薄肉化に伴って切断閉止装置における管接続部の管軸線方向での設置スペースの縮小化を図ることができるので、管継手の外面から撤去対象の流体管の先端までのスペースが狭い現場においても容易に実施することができる。   According to the above configuration, the set cutting position of the pipe connecting portion is press-cut with the blade portion of the cutting closure body. Therefore, it is preferable to reduce the thickness of the cutting closure body in order to reduce the pressing resistance. Along with this, it is possible to reduce the installation space in the pipe axis direction of the pipe connection part in the cutting and closing device, so it is easy to carry out even in the site where the space from the outer surface of the pipe joint to the tip of the fluid pipe to be removed is small can do.

本発明による第4の特徴構成は、前記切断閉止装置の撤去工程後において、前記流路閉塞装置における前記閉塞手段又は当該閉塞手段と前記閉塞操作手段とを除く他の閉塞構成部材を撤去し、前記管継手が装着されている流体本管に、前記管継手の全体及び前記流体本管の一部を密封状態で囲繞可能で、且つ、前記管接続部の切断端面の流路開口に対向する部位に接続口部を形成してある保護ケースを装着する工程を実行する点にある。   According to a fourth characteristic configuration of the present invention, after the step of removing the cutting and closing device, the blocking means in the flow path closing device or the other blocking component excluding the blocking means and the closing operation means is removed, The fluid main pipe to which the pipe joint is attached can surround the whole pipe joint and a part of the fluid main pipe in a sealed state, and is opposed to the flow path opening on the cut end surface of the pipe connecting portion. The point is to execute a step of attaching a protective case having a connection opening formed in the part.

上記構成によれば、切断閉止装置の撤去工程後において、流路閉塞装置における閉塞手段又は当該閉塞手段と閉塞操作手段とを除く他の閉塞構成部材を撤去することにより、流体管撤去後の管継手構造のコンパクト化を促進することができる。   According to the above configuration, the pipe after the fluid pipe is removed by removing the closing means in the flow path closing apparatus or the other closing structural member excluding the closing means and the closing operation means after the removal process of the cutting and closing apparatus. The downsizing of the joint structure can be promoted.

しかも、流体本管に装着した保護ケースにより、管継手の全体及び流体本管の一部を密封状態で囲繞するので、流体管の撤去工事後において、流体本管と管継手との間のシール機能が経年変化によって劣化して流体の漏洩が発生しても、保護ケースにて外部への流体の漏洩を確実に防止することができる。   Moreover, since the entire pipe joint and a part of the fluid main pipe are enclosed in a sealed state by the protective case attached to the fluid main pipe, the seal between the fluid main pipe and the pipe joint is removed after the fluid pipe is removed. Even if the function deteriorates due to aging and fluid leakage occurs, the fluid leakage to the outside can be reliably prevented by the protective case.

さらに、保護ケースには、管接続部の切断端面の流路開口に対向する部位に接続口部を形成してあるので、この保護ケースの接続口部に挿入された閉塞操作手によって残置されている閉塞手段を容易に操作することができる。   Furthermore, since the connection opening is formed in the protective case at the portion facing the flow path opening on the cut end face of the pipe connection portion, it is left behind by the closing operation hand inserted into the connection opening of the protective case. The closing means that is present can be easily operated.

本発明による第5の特徴構成は、前記保護ケースの装着工程後において、前記流路閉塞装置の閉塞手段のみを残置した状態で前記保護ケースの接続口部をプラグで密封する工程を実行する点にある。   According to a fifth characteristic configuration of the present invention, after the protective case mounting step, the step of sealing the connection port portion of the protective case with a plug in a state where only the closing means of the flow path closing device is left. It is in.

上記構成によれば、管継手内の設定閉塞部位を閉塞している閉塞手段による流体封止作用と、保護ケースの接続口部を密封するプラグによる流体封止作用とにより、流体の外部への漏洩を確実に防止することができる。   According to the above configuration, the fluid is sealed to the outside by the fluid sealing action by the closing means closing the set closing site in the pipe joint and the fluid sealing action by the plug that seals the connection port of the protective case. Leakage can be reliably prevented.

また、保護ケースの接続口部に新たな流体管を接続する必要が生じた場合には、プラグを取り外した保護ケースの接続口部から管継手内の閉塞手段を外部に容易に取り出すことができる。   Further, when it is necessary to connect a new fluid pipe to the connection port of the protective case, the closing means in the pipe joint can be easily taken out from the connection port of the protective case from which the plug has been removed. .

本発明による第6の特徴構成は、前記保護ケースの装着工程後において、前記保護ケースの接続口部に開閉弁を接続し、この開閉弁に前記閉塞手段を収納可能な作業用ケースを接続する工程と、前記閉塞操作手段で前記閉塞手段を閉塞解除状態に操作し、この閉塞手段を開弁状態にある前記開閉弁を経由して前記作業用ケース内に回収し、前記開閉弁を閉弁操作したのち、前記作業用ケースを撤去する工程とを実行する点にある。   According to a sixth characteristic configuration of the present invention, an opening / closing valve is connected to a connection port portion of the protective case after the attaching process of the protective case, and a working case capable of storing the closing means is connected to the opening / closing valve. A step of operating the closing means with the closing operation means to release the closed state, collecting the closing means into the working case via the open / close valve in the open state, and closing the open / close valve. After the operation, the step of removing the working case is performed.

上記構成によれば、保護ケースの接続口部に接続した開閉弁及び作業用ケースを用いて、管継手内の設定閉塞部位を閉塞している閉塞手段を閉塞解除状態に操作して作業用ケース内に能率良く回収することができる。   According to the above configuration, the working case is operated by operating the closing means closing the set closing portion in the pipe joint to the closed release state using the on-off valve and the working case connected to the connection port of the protective case. Can be recovered efficiently.

しかも、作業用ケースを撤去した状態では、保護ケースの接続口部に開閉弁が接続されているので、新たな流体管を接続する場合でも容易に実施することができる。   Moreover, in the state where the working case is removed, the on-off valve is connected to the connection port of the protective case, so that even when a new fluid pipe is connected, it can be easily implemented.

本発明による第7の特徴構成は、上記第4の特徴構成〜第6の特徴構成のいずれか一つの流体管撤去方法に用いられる前記保護ケースであって、前記接続口部には、プラグ及び他の流体機材が選択的に接続可能な中栓が設けられている点にある。   A seventh characteristic configuration according to the present invention is the protective case used in the fluid pipe removing method according to any one of the fourth characteristic configuration to the sixth characteristic configuration, wherein the connection port portion includes a plug and There is an internal plug that can be selectively connected to other fluid equipment.

上記構成によれば、保護ケースを、管継手の全体及び流体本管の一部を密封状態で囲繞する状態で流体本管に装着することにより、流体管の撤去工事後において、流体本管と管継手との間のシール機能が経年変化によって劣化して流体の漏洩が発生しても、保護ケースにて外部への流体の漏洩を確実に防止することができるとともに、流体本管の管継手装着箇所を補強することができる。   According to the above configuration, the protective case is attached to the fluid main body in a state in which the entire pipe joint and a part of the fluid main body are enclosed in a sealed state. Even if the sealing function with the pipe joint deteriorates due to aging and fluid leakage occurs, the protective case can reliably prevent fluid leakage to the outside, and the fluid main pipe fitting The mounting location can be reinforced.

しかも、保護ケースの接続口部に設けた中栓により、流体管撤去後の施工形態に対応してプラグ或いは開閉弁等の他の流体機材を選択的に能率良く容易に接続することができる。   In addition, the inner plug provided in the connection port portion of the protective case can selectively and easily connect other fluid equipment such as a plug or an on-off valve in accordance with the construction form after removal of the fluid pipe.

本発明による第8の特徴構成は、上記第1の特徴構成〜第6の特徴構成のいずれか一つの流体管撤去方法に用いられる前記切断閉止装置であって、前記管継手の管接続部に対して径方向から装着可能な分割構造の筐体に、前記切断閉止体及び前記切断操作手段を設けるとともに、前記筐体の内周面には、前記切断閉止体と前記管接続部の切断端面との間を密封するシール材が設けられている点にある。   An eighth characteristic configuration according to the present invention is the cutting and closing device used in the fluid pipe removing method according to any one of the first characteristic configuration to the sixth characteristic configuration, wherein the pipe connection portion of the pipe joint is provided. On the other hand, the cutting closure body and the cutting operation means are provided in a housing having a split structure that can be mounted from the radial direction, and the cutting end face of the cutting closure body and the pipe connecting portion is provided on the inner peripheral surface of the housing. The sealing material which seals between is provided.

上記構成によれば、管継手の管接続部に対して分割構造の筐体を径方向から装着する際、開き状態にある筐体の内周面側に臨む切断閉止体の刃部を、管接続部の設定切断位置に容易に位置合わせすることができるとともに、筐体の内周面に設けたシール材により、切断閉止体と管接続部の切断端面との間を確実に密封することができる。   According to the above configuration, when the split structure housing is attached to the pipe connection portion of the pipe joint from the radial direction, the blade portion of the cutting closure body facing the inner peripheral surface side of the housing in the open state is It can be easily aligned with the set cutting position of the connecting part, and the sealing material provided on the inner peripheral surface of the housing can securely seal between the cutting closure body and the cutting end surface of the pipe connecting part. it can.

第1実施形態の流体管撤去方法の切断準備工程を示す一部切欠き平面図Partially cutaway plan view showing the cutting preparation step of the fluid pipe removing method of the first embodiment 切断閉止装置の装着工程を示す一部切欠き平面図Partially cutaway plan view showing the mounting process of the cutting and closing device 切断閉止装置の装着工程を示す一部切欠き側面図Partially cutaway side view showing the mounting process of the cutting and closing device 切断閉止装置の装着工程を示す要部の一部切欠き正面図Partial cutaway front view of the main part showing the mounting process of the cutting and closing device 切断閉止装置の装着工程を示す要部の縦断側面図Longitudinal side view of the main part showing the mounting process of the cutting and closing device 切断閉止装置による切断閉止工程を示す一部切欠き側面図Partially cutaway side view showing the cutting and closing process by the cutting and closing device 切断閉止装置による切断閉止工程を示す要部の一部切欠き正面図Partial cutaway front view of the main part showing the cutting and closing process by the cutting and closing device 流路閉塞装置の装着工程を示す平面図The top view which shows the mounting process of a channel blockage device 流路閉塞装置の装着工程を示す横断側面図Cross-sectional side view showing the mounting process of the channel blocker 流路閉塞装置の装着工程を示す一部切欠き側面図Partially cutaway side view showing the mounting process of the flow path blocking device 閉塞手段の拡大断面図Enlarged sectional view of the closing means 流路閉塞装置による閉塞工程を示す一部切欠き側面図Partially cutaway side view showing the blockage process by the channel blocker 流路閉塞装置の第1作業用ケース及び切断閉止装置の撤去工程を示す横断側面図Cross-sectional side view showing removal process of first working case of channel closing device and cutting / closing device 保護ケースによる止水処理工程を示す分解横断側面図Disassembled cross-sectional side view showing the water-stop process with a protective case 保護ケースによる止水処理工程を示す横断側面図Cross-sectional side view showing the water-stop process with a protective case 保護ケースによる止水処理工程を示す水平断面図Horizontal cross section showing the water stop process with a protective case 第2実施形態の流体管撤去方法における保護ケースの装着工程とボール弁の装着工程及び閉塞手段を回収する第2作業用ケースの装着工程を示す一部切欠き側面図Partially cutaway side view showing a protective case mounting step, a ball valve mounting step, and a second working case mounting step for recovering the closing means in the fluid pipe removing method of the second embodiment. 閉塞手段の回収工程を示す一部切欠き側面図Partially cutaway side view showing the recovery process of the closing means 流路閉塞装置Bの撤去工程を示す横断側面図Cross-sectional side view showing the removal process of the flow path blocking device B

〔第1実施形態〕
図1〜図16は、流体本管の一例である配水管1に、管継手の一例である樹脂製(ポリ塩化ビニル等)のチーズJが装着され、このチーズJの管接続部Jaに、撤去対象の流体管の一例である鉛製の給水管2が接続されている水道配管系統(流体配管系統)において、鉛溶出の可能性のある鉛製の給水管2を、配水管1での上水(流体)の流れを維持した不断水状態(不断流状態)で撤去する給水管撤去方法(流体管撤去方法)を示す。
[First Embodiment]
1-16, the water distribution pipe 1 which is an example of the fluid main pipe is mounted with a resin J (polyvinyl chloride or the like) cheese J which is an example of a pipe joint, and the pipe connection portion Ja of the cheese J is In a water pipe system (fluid piping system) to which a lead water pipe 2 which is an example of a fluid pipe to be removed is connected, a lead water pipe 2 which may lead elution is connected to the water distribution pipe 1. A water supply pipe removing method (fluid pipe removing method) for removing water in a continuous water state (continuous flow state) maintaining the flow of clean water (fluid) is shown.

この給水管撤去方法に用いられるチーズJの管接続部Jaは、両配水管1の端部に水密状態で嵌合接続されている樹脂製のチーズ本体3における配水管軸線(本管軸線)X方向中央部位に一体形成されている分岐管3Aと、この分岐管3Aと鉛製の給水管2とを接続する樹脂製(ポリ塩化ビニル等)の接続管4とからなる。   The pipe connecting portion Ja of the cheese J used in this water pipe removing method is a water pipe axis (main pipe axis) X in the resin cheese body 3 that is fitted and connected to the ends of both water pipes 1 in a watertight state. It consists of a branch pipe 3A integrally formed in the central portion in the direction, and a connection pipe 4 made of resin (polyvinyl chloride or the like) that connects the branch pipe 3A and the lead water supply pipe 2.

給水管2の先端部の雄ネジ2aに螺合されたユニオンナット2Aにより、接続管4の下流側端部に形成された連結鍔部4bを引き寄せ固定することにより、接続管4と給水管2とが水密状態で接続されている。
そのうち、分岐管3Aの先端と鉛製の給水管2の先端との間において露出している接続管4の中間部位が撤去するための切断分離対象部位になる。
The connection pipe 4 and the water supply pipe 2 are drawn and fixed by pulling and fixing the connecting flange 4b formed at the downstream end of the connection pipe 4 with a union nut 2A screwed into the male screw 2a at the tip of the water supply pipe 2. And are connected in a watertight state.
Among them, the intermediate part of the connection pipe 4 exposed between the tip of the branch pipe 3A and the lead water supply pipe 2 is a part to be cut and separated for removal.

また、この給水管撤去方法では、チーズJの管接続部Jaを設定切断位置Pで切断分離し、且つ、その管接続部Jaの切断端面4aの流路開口5を水密状態で閉止する切断閉止装置Aと、チーズJ内における切断位置よりも上流側の設定閉塞部位を水密状態に閉塞する流路閉塞装置B、及び、チーズJの管接続部Jaに対する切断閉止装置Aの水圧(流体圧)による離脱移動を阻止する離脱阻止具Cと、チーズJの全体及びこれが装着されている配水管1の一部を水密状態で囲繞可能で、且つ、管接続部Jaの切断端面4aの流路開口5に対向する部位に接続口部50Aを形成してある保護ケースDとが主要流体機材として用いられる。   Further, in this water supply pipe removing method, the tube connection portion Ja of the cheese J is cut and separated at the set cutting position P, and the channel opening 5 of the cut end surface 4a of the tube connection portion Ja is closed in a watertight state. Water pressure (fluid pressure) of the device A, the flow blocking device B that closes the set closed portion upstream of the cutting position in the cheese J in a watertight state, and the cutting and closing device A with respect to the tube connection portion Ja of the cheese J The disengagement prevention tool C that prevents disengagement movement due to the above, the entire cheese J and a part of the water pipe 1 to which the cheese J is attached can be surrounded in a watertight state, and the flow path opening of the cut end face 4a of the pipe connection portion Ja 5 and the protective case D in which the connection port portion 50A is formed at the portion facing the portion 5 are used as the main fluid equipment.

そのうち、切断閉止装置Aについて詳述すると、図3〜図7に示すように、チーズJの管接続部Jaに対して径方向から外装状態で装着可能な分割構造の筐体10には、管接続部Jaを切断するための刃部11a及びこれで切断された管接続部Jaの切断端面4aの流路開口5を閉止可能な開口閉止部11bとを有する板状の切断閉止体11と、当該切断閉止体11を管接続部Jaの分岐管軸線(管軸線)Yに対して直交する向き姿勢で切断方向に移動操作する切断操作手段A1とが組付けられている。   Of these, the cutting and closing device A will be described in detail. As shown in FIGS. 3 to 7, as shown in FIGS. A plate-like cutting closure body 11 having a blade portion 11a for cutting the connection portion Ja and an opening closing portion 11b capable of closing the flow passage opening 5 of the cutting end surface 4a of the pipe connection portion Ja cut by this; Cutting operation means A1 for moving the cutting closure body 11 in the cutting direction in an orientation perpendicular to the branch pipe axis (tube axis) Y of the pipe connecting portion Ja is assembled.

筐体10は、管接続部Jaの分岐管軸線Yを通る水平面に沿った分割面を有する下側ケース部10Aと中間ケース部10B、及び、中間ケース部10Bの上側開口部を密閉する上側ケース部10Cとから構成され、中間ケース部10Bの内部空間と上側ケース部10Cの内部空間とをもって切断閉止体11の収納空間12が形成されている。   The housing 10 includes a lower case portion 10A and an intermediate case portion 10B having split surfaces along a horizontal plane passing through the branch pipe axis Y of the pipe connection portion Ja, and an upper case that seals the upper opening portion of the intermediate case portion 10B. The storage space 12 for the cutting closure body 11 is formed by the internal space of the intermediate case portion 10B and the internal space of the upper case portion 10C.

下側ケース部10Aの下方側半内周面10a及び中間ケース部10Bの上方側半内周面10bは、図5に示すように、チーズ本体3の分岐管3Aの外径よりも大なる内径に構成され、且つ、分岐管3Aと接続管4の露出中間部位とに亘って外装可能な設置長さに構成されている。   The lower semi-inner peripheral surface 10a of the lower case portion 10A and the upper semi-inner peripheral surface 10b of the intermediate case portion 10B are larger in inner diameter than the outer diameter of the branch pipe 3A of the cheese body 3 as shown in FIG. In addition, it is configured to have an installation length that can be armored over the branch pipe 3A and the exposed intermediate portion of the connection pipe 4.

下側ケース部10Aの下方側半内周面10a及び中間ケース部10Bの上方側半内周面10bには、図3〜図6に示すように、管接続部Jaの構成部材の一方である分岐管3Aの外周面に接触して水密にする第1シール部13aと、管接続部Jaの構成部材の他方である接続管4の露出中間部位の外周面に接触して水密にする第2シール部13bとを備えた円筒状に形成した内側シール材13と、当該内側シール材13の径方向外方側に位置する二分割構造の円筒状の外側シール材14とが設けられている。
尚、内側シール材13としてシート状のシール材を使用する場合には、このシート状シール材を現場等で円筒状に巻回する。また、円筒状に成形されたシール材を使用する場合には、この円筒状シール材の周方向一箇所を切断するか、或いは、周方向で複数に分割形成する。
The lower half inner circumferential surface 10a of the lower case portion 10A and the upper half inner circumferential surface 10b of the intermediate case portion 10B are one of the constituent members of the pipe connection portion Ja as shown in FIGS. A first seal portion 13a that contacts the outer peripheral surface of the branch pipe 3A to make it watertight, and a second seal portion that contacts the outer peripheral surface of the exposed intermediate portion of the connecting pipe 4 that is the other of the constituent members of the pipe connecting portion Ja and makes it watertight. An inner sealing material 13 formed in a cylindrical shape having a seal portion 13b and a cylindrical outer sealing material 14 having a two-part structure located on the radially outer side of the inner sealing material 13 are provided.
In addition, when using a sheet-like sealing material as the inner side sealing material 13, this sheet-like sealing material is wound cylindrically on the spot. Moreover, when using the sealing material shape | molded by the cylindrical shape, the circumferential direction one location of this cylindrical sealing material is cut | disconnected, or it forms in multiple in the circumferential direction.

切断閉止体11の刃部11aの最大幅は、図4、図7に示すように、接続管4の露出中間部位の外径よりも大で、且つ、外側シール材14の内周面の内径と同一又はそよりも若干小となる幅寸法に構成されているとともに、この刃部11aは、分岐管軸線Y方向視において外側シール材14の内周面の内径と同一又はそれよりも若干小径となる半径で半円弧状又はU字状に形成されている。   As shown in FIGS. 4 and 7, the maximum width of the blade portion 11 a of the cutting closure body 11 is larger than the outer diameter of the exposed intermediate portion of the connecting pipe 4 and the inner diameter of the inner peripheral surface of the outer seal member 14. The blade portion 11a is the same as or slightly smaller than the inner diameter of the inner peripheral surface of the outer seal member 14 when viewed in the direction of the branch pipe axis Y. It is formed in a semicircular arc shape or U shape with a radius of

また、図3、図5に示すように、内側シール材13及び外側シール材14における切断閉止体11の刃部11aの切断移動経路に相当する部位には、当該切断閉止体11の厚みよりも薄い線状の切込みLが形成されている。   As shown in FIGS. 3 and 5, the inner seal member 13 and the outer seal member 14 have a portion corresponding to the cutting movement path of the blade portion 11 a of the cutting closure body 11 than the thickness of the cutting closure body 11. A thin linear cut L is formed.

切断閉止体11の刃部11aが、図6、図7に示すように、内側シール材13及び外側シール材14の切込みLを押し広げながら、外側シール材14の内周面の底部位置又はそれよりも分岐管軸線Y側の近傍位置に相当する切断終了位置にまで押し切り移動した状態では、内側シール材13及び外側シール材14における切込みLの形成箇所の環状端面が、切断閉止体11の開口閉止部11bの外周側部位に圧縮状態で接触し、切断閉止体11と接続管4の切断端面4aとの間を水密状態に密封維持している。   As shown in FIGS. 6 and 7, the blade portion 11 a of the cutting closure body 11 pushes and widens the cut L of the inner sealing material 13 and the outer sealing material 14, or the bottom position of the inner peripheral surface of the outer sealing material 14 or In the state in which it is pushed and moved to the cutting end position corresponding to the position near the branch pipe axis Y side, the annular end surface of the inner sealing material 13 and the outer sealing material 14 where the cuts L are formed is the opening of the cutting closure body 11. The outer periphery side part of the closing part 11b is contacted in a compressed state, and the space between the cut closing body 11 and the cut end surface 4a of the connecting pipe 4 is kept sealed in a watertight state.

また、図3、図5に示すように、内側シール材13の第2シール部13bのうち、チーズ本体3の分岐管3Aの先端から切断操作手段A1の回転操作軸芯までの範囲に相当する部位の厚みを第1シール部13aの厚みと同一の薄肉に形成して、切断閉止体11の刃部11aによる切断時の操作負荷を軽減している。   Moreover, as shown in FIG. 3, FIG. 5, it is equivalent to the range from the front-end | tip of the branch pipe 3A of the cheese main body 3 to the rotational operation axial center of cutting | disconnection operation means A1 among the 2nd seal | sticker parts 13b of the inner side sealing material 13. The thickness of the part is formed to be as thin as the thickness of the first seal portion 13a, and the operation load during cutting by the blade portion 11a of the cutting closure body 11 is reduced.

図4、図7に示すように、下側ケース部10Aと中間ケース部10Bとの接合部のうち、管接続部Jaの直径方向の一側部位には、下側ケース部10Aと中間ケース部10Bとを分岐管軸線Y方向に沿う水平軸芯Y1周りで揺動開閉自在に枢支連結するヒンジ部15が設けられている。   As shown in FIG. 4 and FIG. 7, the lower case portion 10 </ b> A and the intermediate case portion are disposed at one side portion in the diameter direction of the pipe connecting portion Ja among the joint portions of the lower case portion 10 </ b> A and the intermediate case portion 10 </ b> B. 10B is provided with a hinge portion 15 that pivotally connects the shaft 10B so as to be swingable and openable around a horizontal axis Y1 along the branch tube axis Y direction.

また、図4、図7に示すように、下側ケース部10Aと中間ケース部10Bとの接合部における管接続部Jaの直径方向の他側部位には、チーズJの管接続部Jaに対して筐体10を外装状態で締め付け固定するためのボルト16A・ナット16Bを備えた第1固定手段16が設けられ、この第1固定手段16の締め付け固定操作により、下側ケース部10Aの下方側半内周面10a及び中間ケース部10Bの上方側半内周面10bに設けられた内側シール材13及び外側シール材14を水密状態にまで圧縮する。   Moreover, as shown to FIG. 4, FIG. 7, in the other side part of the diameter direction of the pipe connection part Ja in the junction part of 10 A of lower case parts and the intermediate case part 10B, with respect to the pipe connection part Ja of cheese J The first fixing means 16 provided with bolts 16A and nuts 16B for fastening and fixing the housing 10 in the exterior state is provided, and by the fastening fixing operation of the first fixing means 16, the lower side of the lower case portion 10A is provided. The inner sealing material 13 and the outer sealing material 14 provided on the semi-inner peripheral surface 10a and the upper-side semi-inner peripheral surface 10b of the intermediate case portion 10B are compressed to a watertight state.

切断操作手段A1は、図3〜図5に示すように、上側ケース部10Cに軸支された切断方向の操作軸芯周りで回転自在な回転操作軸17と、この回転操作軸17のネジ部に螺合された回転不能なネジ駒18とを備え、ネジ駒18には、切断閉止体11をビス等の第2固定手段19で取付けるための取付け面18aが形成されている。   As shown in FIGS. 3 to 5, the cutting operation means A <b> 1 includes a rotation operation shaft 17 that is rotatable around an operation axis center in a cutting direction that is pivotally supported by the upper case portion 10 </ b> C, and a screw portion of the rotation operation shaft 17. The screw piece 18 is formed with a non-rotatable screw piece 18, and an attachment surface 18 a for attaching the cutting closure body 11 with a second fixing means 19 such as a screw is formed on the screw piece 18.

また、上側ケース部10Cから突出する回転操作軸17の上端部には、回転操作ハンドル(図示せず)が脱着自在に一体回転状態で嵌合装着される角軸部17aが形成されている。   In addition, the upper end portion of the rotation operation shaft 17 protruding from the upper case portion 10C is formed with a square shaft portion 17a to which a rotation operation handle (not shown) is detachably fitted and mounted in an integrally rotated state.

次に、給水管撤去方法に用いられる流路閉塞装置Bについて詳述する。
この流路閉塞装置Bには、図10〜図12に示すように、チーズJ内における切断閉止体11よりも上流側、換言すれば、接続管4の切断端面4aよりも上流側の分岐管3A内の設定閉塞部位を閉塞可能な閉塞手段B1と、当該閉塞手段B1を切断端面4aの流路開口5に対応する切断閉止装置Aの筐体10における下流側開口部10dからチーズJ内の設定閉塞部位に送り込んで閉塞操作する閉塞操作手段B2とが備えられている。
Next, the flow path closing device B used in the water supply pipe removing method will be described in detail.
In this flow path closing device B, as shown in FIGS. 10 to 12, the branch pipe upstream of the cut closure 11 in the cheese J, in other words, upstream of the cut end face 4 a of the connection pipe 4. Blocking means B1 that can block the set blocking part in 3A, and the blocking means B1 in the cheese J from the downstream opening 10d in the casing 10 of the cutting closing device A corresponding to the flow path opening 5 of the cutting end surface 4a And a closing operation means B2 for sending the set closing portion and closing the same.

閉塞手段B1は、図11に示すように、ボルト利用の頭部30a付きの操作ネジ軸30に、第1押圧面31aを備えた第1押圧部材31と、これの第1押圧面31aに分岐管軸線Y方向で対面する第2押圧面32aを備えた第2押圧部材32、及び、この第1押圧部材31の第1押圧面31aと第2押圧部材32の第2押圧面32aとの間に配置されるゴム製の筒状の弾性シール材33と、操作ネジ軸30の中間部に形成した大径の雄ネジ部30bとの螺合操作に伴って第1押圧部材31を第2押圧部材32側に近接移動させる操作ナット34とを外装して構成されている。   As shown in FIG. 11, the closing means B1 is branched to the first pressing member 31 provided with the first pressing surface 31a on the operating screw shaft 30 with the bolt-use head 30a and the first pressing surface 31a. Between the 2nd press member 32 provided with the 2nd press surface 32a which faces the pipe-axis Y direction, and the 1st press surface 31a of this 1st press member 31, and the 2nd press surface 32a of the 2nd press member 32 The first pressing member 31 is second pressed in accordance with the screwing operation of the rubber cylindrical elastic sealing material 33 disposed in the middle and the large-diameter male screw portion 30b formed at the intermediate portion of the operation screw shaft 30. An operation nut 34 that moves close to the member 32 side is externally configured.

組付け状態では、操作ネジ軸30の頭部30aが第2押圧部材32の背面に当接し、且つ、操作ナット34が第1押圧部材31の背面に当接する。
また、操作ネジ軸30の一端部には、雄ネジ部30bとは逆ネジとなる小径の連結ネジ部30cが形成されている。
In the assembled state, the head 30 a of the operation screw shaft 30 contacts the back surface of the second pressing member 32, and the operation nut 34 contacts the back surface of the first pressing member 31.
In addition, a small-diameter connecting screw portion 30c is formed at one end portion of the operation screw shaft 30 and is a screw reverse to the male screw portion 30b.

そして、操作ネジ軸30の雄ネジ部30bに螺合されている操作ナット34が正回転操作(時計方向に回転操作)されると、第2押圧部材32の第2押圧面32aに対して第1押圧部材31の第1押圧面31aが近接移動し、これに伴って弾性シール材33が拡径側に膨出変形してチーズJの分岐管3A内の設定閉塞部位に水密状態に圧接され、分岐管3A内の流路が遮断された閉塞状態となる。   When the operation nut 34 screwed into the male screw portion 30b of the operation screw shaft 30 is rotated forward (rotated in the clockwise direction), the second pressing surface 32a of the second pressing member 32 is The first pressing surface 31a of the first pressing member 31 moves close to the elastic member 33, and the elastic sealing material 33 is bulged and deformed to the enlarged diameter side, and is pressed against the set blocking portion in the branch pipe 3A of the cheese J in a watertight state. Then, the flow path in the branch pipe 3A is closed.

これとは逆に、操作ナット34が逆回転操作(反時計方向に回転操作)されると、第2押圧部材32の第2押圧面32aに対して第1押圧部材31の第1押圧面31aが離間移動し、これに伴って弾性シール材33がそれの弾性復元力で縮径側に収縮変形して、分岐管3A内の流路の遮断が解除された閉塞解除状態になる。   On the contrary, when the operation nut 34 is reversely rotated (rotated counterclockwise), the first pressing surface 31a of the first pressing member 31 is opposed to the second pressing surface 32a of the second pressing member 32. Accordingly, the elastic sealing material 33 is contracted and deformed to the reduced diameter side by its elastic restoring force, so that the blocking of the flow path in the branch pipe 3A is released.

閉塞操作手段B2には、図10〜図12に示すように、操作ネジ軸30の一端部の連結ネジ部30cに対して脱着自在に螺合連結する連結ネジ筒部35aを備えた内側操作軸35と、閉塞手段B1の操作ナット34に対して分岐管軸線Y方向から脱着自在に一体回転状態で嵌合する回転操作筒部36aを備えた外側操作軸36とが主要構成として備えられている。   As shown in FIGS. 10 to 12, the closing operation means B <b> 2 includes an inner operation shaft provided with a connection screw cylinder portion 35 a that is detachably screwed to a connection screw portion 30 c at one end of the operation screw shaft 30. 35 and an outer operation shaft 36 having a rotation operation cylinder portion 36a that is detachably attached to the operation nut 34 of the closing means B1 from the branch pipe axis Y direction in an integrally rotated state are provided as main components. .

外側操作軸36は、内側操作軸35に対して回転操作自在で、且つ、分岐管軸線Y方向に摺動操作可能に外装されているとともに、内側操作軸35及び外側操作軸36は、閉塞手段B1における操作ネジ軸30の連結ネジ部30c及び操作ナット34に対して分岐管軸線Y方向から分離操作自在に構成されている。   The outer operation shaft 36 is externally rotatable with respect to the inner operation shaft 35 and is externally slidably operated in the branch pipe axis Y direction. The inner operation shaft 35 and the outer operation shaft 36 are closed. The connecting screw portion 30c and the operation nut 34 of the operation screw shaft 30 in B1 are configured to be separable from the branch pipe axis Y direction.

具体的には、閉塞手段B1の弾性シール材33が分岐管3A内の設定閉塞部位に水密に圧接された閉塞状態において、閉塞手段B1の操作ネジ軸30に対して内側操作軸35を弛み側に回転操作(時計方向に回転操作)すると、操作ネジ軸30の連結ネジ部30cと内側操作軸35の連結ネジ筒部35aとの螺合連結が解除されて分離される。   Specifically, in the closed state in which the elastic sealing material 33 of the closing means B1 is in watertight pressure contact with the set closing portion in the branch pipe 3A, the inner operation shaft 35 is loosened with respect to the operation screw shaft 30 of the closing means B1. When the rotation operation (rotation operation in the clockwise direction) is performed, the threaded connection between the connection screw portion 30c of the operation screw shaft 30 and the connection screw cylinder portion 35a of the inner operation shaft 35 is released and separated.

また、閉塞手段B1の操作ナット34に対して外側操作軸36を分岐管軸線Y方向に沿って離脱側に摺動操作すると、外側操作軸36の回転操作筒部36aが操作ナット34から嵌合離脱して分離される。   Further, when the outer operation shaft 36 is slid to the disengagement side along the branch pipe axis Y direction with respect to the operation nut 34 of the closing means B1, the rotation operation cylinder portion 36a of the outer operation shaft 36 is fitted from the operation nut 34. Detached and separated.

次に、給水管撤去方法に用いられる離脱阻止具Cについて詳述する。この離脱阻止具Cは、図6、図8〜図10に示すように、チーズ本体3における配水管軸線X方向の両側部位に対して分岐管3Aの分岐管軸線Y方向から外装可能な一対のU字ボルト40と、切断閉止装置Aの筐体10に一体形成され、且つ、各U字ボルト40の両ネジボルト部40aに対応する部位にボルト挿通孔(図示せず)が形成されている連結フランジ部41と、連結フランジ部41の各ボルト挿通孔から突出する各U字ボルト40の両ネジボルト部40aに螺合される第1ナット42から構成されている。   Next, the separation preventing tool C used in the water supply pipe removing method will be described in detail. As shown in FIGS. 6 and 8 to 10, this detachment prevention tool C is a pair of armorable externally from the branch pipe axis Y direction of the branch pipe 3 </ b> A with respect to both side portions of the cheese body 3 in the water pipe axis X direction. The U-shaped bolt 40 and the connection 10 formed integrally with the casing 10 of the cutting and closing device A and having bolt insertion holes (not shown) formed at portions corresponding to both screw bolt portions 40a of each U-shaped bolt 40. A flange portion 41 and a first nut 42 screwed into both screw bolt portions 40a of each U-bolt 40 projecting from each bolt insertion hole of the connecting flange portion 41 are configured.

各U字ボルト40の両ネジボルト部40aの長さは、切断閉止装置Aの筐体10の取付け代と、流路閉塞装置Bの閉塞手段B1を収納する後述の第1作業用ケース43の取付け代とを見込んだ長さに設定されており、両U字ボルト40の兼用使用によって第1作業用ケース43の取付け作業の容易化、能率化を図ることができる。   The lengths of both screw bolt portions 40a of each U-shaped bolt 40 are determined according to the mounting amount of the casing 10 of the cutting / closing device A and the mounting of a first work case 43 (described later) that houses the closing means B1 of the flow path closing device B. The length is set so as to allow for the allowance, and by using both U-shaped bolts 40, the first work case 43 can be easily and efficiently attached.

尚、第1作業用ケース43の取付け代は、第1作業用ケース43の接続口部43a側の外側面に一体形成され、且つ、各U字ボルト40の両ネジボルト部40aに対応する部位にボルト挿通孔が形成されている連結フランジ部43Aの厚みと、当該連結フランジ部43Aの各ボルト挿通孔から突出する各U字ボルト40の両ネジボルト部40aに螺合される第2ナット44の螺合装着長さとの和よりも大に構成されている。   The first work case 43 is attached to a portion of the first work case 43 that is integrally formed on the outer surface of the connection port 43a side and that corresponds to the screw bolt portions 40a of each U-bolt 40. The thickness of the connecting flange portion 43A in which the bolt insertion hole is formed, and the screw of the second nut 44 screwed into the both screw bolt portions 40a of each U-bolt 40 protruding from each bolt insertion hole of the connection flange portion 43A. It is configured to be larger than the sum of the combined mounting length.

次に、給水管撤去方法や給水管布設方法等で使用可能な保護ケースDについて詳述する。この保護ケースDには、図14〜図19に示すように、チーズJの全体及びこれが装着されている配水管1の一部を水密状態(密封状態)で収納可能な収納空間49を有し、且つ、配水管1の配水管軸線X及び分岐管3Aの分岐管軸線Yを通る平面で二分割された分割保護ケース50が主要構成として備えられている。   Next, the protective case D that can be used in the water pipe removal method, the water pipe laying method, and the like will be described in detail. As shown in FIGS. 14 to 19, the protective case D has a storage space 49 in which the entire cheese J and a part of the water pipe 1 to which the cheese J is attached can be stored in a watertight state (sealed state). And the division | segmentation protective case 50 divided into two by the plane which passes along the water pipe axis X of the water pipe 1 and the branch pipe axis Y of the branch pipe 3A is provided as main components.

両分割保護ケース50は、図14、図15に示すように、その接合面のパッキン装着凹部50aに装着された環状のパッキン51を挟圧する状態でボルト52A・ナット52Bを備えた第3固定手段52にて締付け固定することにより、配水管1におけるチーズJの配水管軸線X方向の両外方側部位に水密状態で挾持固定するように構成されている。   As shown in FIGS. 14 and 15, the two split protective cases 50 are provided with third fixing means including bolts 52 </ b> A and nuts 52 </ b> B in a state of sandwiching the annular packing 51 mounted in the packing mounting recess 50 a on the joint surface. By being clamped and fixed at 52, it is configured to be held and fixed in a watertight state at both outer side portions of the cheese J in the water pipe 1 in the direction of the water pipe axis X.

両分割保護ケース50におけるチーズJの管接続部Jaの切断端面4aの流路開口5に対向する部位に接続口部50Aが形成され、この接続口部50Aの内周面の全周にも、パッキン51の一部が突出状態で露出配置されている。   A connection port portion 50A is formed at a portion of the split protection case 50 facing the flow path opening 5 of the cut end surface 4a of the tube connection portion Ja of the cheese J, and also on the entire circumference of the inner peripheral surface of the connection port portion 50A. A part of the packing 51 is exposed in a protruding state.

両分割保護ケース50の接続口部50Aには、プラグ(栓体)53及び他の流体機材の一例としての開閉弁であるボール弁54(図17〜図19参照)が選択的に接続可能な中栓55が、両分割保護ケース50のボルト52A・ナット52Bによる締付け固定操作で水密状態に挾持固定されている。   A plug (plug body) 53 and a ball valve 54 (see FIGS. 17 to 19), which is an example of other fluid equipment, can be selectively connected to the connection port portion 50A of both split protective cases 50. The inner plug 55 is clamped and fixed in a watertight state by a tightening and fixing operation using the bolts 52 </ b> A and nuts 52 </ b> B of both split protective cases 50.

中栓55には、両分割保護ケース50の内面に当接可能な第1鍔部55aと、両分割保護ケース50の外面に当接可能な第2鍔部55bと、プラグ53の雄ネジ部とボール弁54に螺合接続されている接続用短管56の雄ネジ部とが択一的に螺合可能な雌ネジを形成してあるネジ筒部55cが形成されている。   The inner plug 55 includes a first flange 55 a that can contact the inner surfaces of the two divided protective cases 50, a second flange 55 b that can contact the outer surfaces of the two divided protective cases 50, and a male screw portion of the plug 53. And a threaded cylindrical portion 55c formed with a female screw that can be alternatively screwed with the male threaded portion of the connecting short pipe 56 threadedly connected to the ball valve 54.

また、一方の分割保護ケース50には水密検査等に使用されるネジ孔50bが貫通形成され、このネジ孔50bには止水プラグ57が脱着自在に装着されている。   Further, one split protective case 50 is formed with a threaded hole 50b used for watertight inspection or the like, and a water stop plug 57 is detachably attached to the threaded hole 50b.

次に、上述の主要流体機材等を用いた給水管撤去方法について詳述する。
図1に示すように、配水管1に装着されている樹脂製のチーズJの管接続部Ja、詳しくは、両配水管1の端部に水密状態で嵌合接続されている樹脂製のチーズ本体3の分岐管3Aと鉛製の給水管2とが樹脂製の接続管4で接続されている水道配管系統を示す。
この水道配管系統において、以下の(1)〜(7)の工程を実行して、鉛溶出の可能性のある鉛製の給水管2を、配水管1での上水の流れを維持した不断水状態で撤去する。
Next, a method for removing the water supply pipe using the above main fluid equipment will be described in detail.
As shown in FIG. 1, a resin cheese J pipe connection portion Ja attached to the water pipe 1, specifically, a resin cheese fitted and connected to the ends of both water pipes 1 in a watertight state. 1 shows a water pipe system in which a branch pipe 3A of a main body 3 and a lead water supply pipe 2 are connected by a connecting pipe 4 made of resin.
In this water pipe system, the following steps (1) to (7) are executed, and the lead water supply pipe 2 with the possibility of lead elution is maintained in the water distribution pipe 1 without changing the flow of clean water. Remove in water.

尚、この第1実施形態では、不要な鉛製の給水管2を撤去して止水処理し、爾後の新たな給水管の布設工事に備える給水管撤去方法となる。   In addition, in this 1st Embodiment, it becomes the water supply pipe removal method which removes the unnecessary lead water supply pipe 2, removes water, and prepares for the construction work of the new water supply pipe after dredging.

(1)切断準備工程
図1に示すように、先ず、分岐管3Aの先端と鉛製の給水管2の先端との間において露出している接続管4の切断分離対象部位の設定切断位置Pに、市販されているパイプカッターや鋸等の切断具又は切削具で切断誘導用の環状溝60を形成する。
この切断誘導用環状溝60は、切断閉止装置Aの切断閉止体11による接続管4の切断を補助するもので、接続管4の厚みよりも小なる深さで横断面V字状又はI字状等に形成されている。
(1) Cutting preparation step As shown in FIG. 1, first, the set cutting position P of the cutting / separation target portion of the connection pipe 4 exposed between the tip of the branch pipe 3 </ b> A and the lead water pipe 2. In addition, the annular groove 60 for cutting guidance is formed by a commercially available cutting tool such as a pipe cutter or a saw, or a cutting tool.
The cutting guide annular groove 60 assists the cutting of the connecting pipe 4 by the cutting closing body 11 of the cutting closing device A, and has a V-shaped or I-shaped cross section at a depth smaller than the thickness of the connecting pipe 4. It is formed in a shape.

(2)切断閉止装置Aの装着工程
図2〜図5に示すように、チーズ本体3の分岐管3Aと接続管4の露出中間部位とに亘る状態で切断閉止装置Aの筐体10を水密状態で装着する。
この筐体10の装着にあたっては、筐体10の中間ケース部10Bに対して下側ケース部10Aをヒンジ部15で開き揺動させ、中間ケース部10Bの収納空間12から突出する切断閉止体11の刃部11aの先端を、接続管4の設定切断位置Pに形成されている切断誘導用環状溝60に位置合わせする。
(2) Mounting process of cutting and closing device A As shown in FIGS. 2 to 5, the casing 10 of the cutting and closing device A is watertight in a state that spans the branch pipe 3 </ b> A of the cheese body 3 and the exposed intermediate portion of the connecting pipe 4. Wear in the state.
When the housing 10 is mounted, the lower case portion 10A is opened and swung by the hinge portion 15 with respect to the intermediate case portion 10B of the housing 10, and the cut closure body 11 protruding from the storage space 12 of the intermediate case portion 10B. The tip of the blade portion 11 a is aligned with the cutting guiding annular groove 60 formed at the set cutting position P of the connecting pipe 4.

この位置合わせ状態で開き姿勢にある筐体10の中間ケース部10Bと下側ケース部10Aとを分岐管3Aと接続管4とに亘って外装し、中間ケース部10Bと下側ケース部10Aとを、第1固定手段16のボルト16A・ナット16Bによる締付け固定操作によって分岐管3A及び接続管4に水密状態で挾持固定する。   The intermediate case portion 10B and the lower case portion 10A of the casing 10 that is in the open posture in this aligned state are sheathed across the branch pipe 3A and the connecting pipe 4, and the intermediate case portion 10B and the lower case portion 10A Is clamped and fixed to the branch pipe 3A and the connecting pipe 4 in a watertight state by a fastening and fixing operation using the bolts 16A and nuts 16B of the first fixing means 16.

次に、離脱阻止具Cの両U字ボルト40を、チーズ本体3における配水管軸線X方向の両側部位に対して分岐管3Aの分岐管軸線Y方向から外装し、各U字ボルト40の両ネジボルト部40aを、切断閉止装置Aの筐体10に一体形成されている連結フランジ部41のボルト挿通孔に挿通したのち、各ボルト挿通孔から突出する各U字ボルト40の両ネジボルト部40aに第1ナット42を螺合して締付け固定する。   Next, both U-shaped bolts 40 of the separation prevention tool C are sheathed from both sides of the cheese body 3 in the direction of the distribution pipe axis X from the branch pipe axis Y direction of the branch pipe 3A. After the screw bolt portion 40a is inserted into the bolt insertion hole of the connecting flange portion 41 formed integrally with the casing 10 of the cutting and closing device A, the screw bolt portion 40a of each U-bolt 40 protruding from each bolt insertion hole The first nut 42 is screwed and fixed.

(3)切断閉止装置Aによる切断工程
図6、図7に示すように、筐体10の上側ケース部10Cから突出する回転操作軸17の角軸部17aに回転操作ハンドル(図示せず)を装着し、この回転操作ハンドルを回転操作して回転操作軸17を時計方向に正回転させると、切断閉止体11が取付けられているネジ駒18が接続管4側に送り込まれ、切断閉止体11の刃部11aにて接続管4の設定切断位置Pを切断誘導用環状溝60に沿って切断分離する。
(3) Cutting process by the cutting / closing device A As shown in FIGS. 6 and 7, a rotation operation handle (not shown) is attached to the angular shaft portion 17 a of the rotation operation shaft 17 protruding from the upper case portion 10 </ b> C of the housing 10. When the rotation operation handle 17 is rotated and the rotation operation shaft 17 is rotated forward in the clockwise direction, the screw piece 18 to which the cutting closing body 11 is attached is sent to the connecting pipe 4 side, and the cutting closing body 11 is mounted. The set cutting position P of the connecting pipe 4 is cut and separated along the cutting guiding annular groove 60 by the blade portion 11a.

切断閉止体11の刃部11aが外側シール材14の内周面の底部位置又はそれよりも分岐管軸線Y側の近傍位置に相当する切断終了位置に到達した状態では、切断閉止体11の開口閉止部11bによって接続管4の切断端面4aの流路開口5を閉止するとともに、内側シール材13及び外側シール材14における切込みLの形成箇所の環状端面が切断閉止体11の開口閉止部11bの外周側部位に圧縮状態で接触し、切断閉止体11と接続管4の切断端面4aとの間を水密状態に密封維持している。   In a state where the blade portion 11a of the cutting closing body 11 has reached the cutting end position corresponding to the bottom position of the inner peripheral surface of the outer sealing material 14 or a position nearer to the branch pipe axis Y side than that, the opening of the cutting closing body 11 is opened. The flow path opening 5 of the cut end surface 4a of the connecting pipe 4 is closed by the closing portion 11b, and the annular end surface of the inner sealing material 13 and the outer sealing material 14 where the cuts L are formed is the opening closing portion 11b of the cutting closing body 11. The outer peripheral side part is contacted in a compressed state, and the space between the cut-off closing body 11 and the cut end face 4a of the connecting pipe 4 is kept sealed in a watertight state.

次に、図6に示すように、切断分離された接続管4の先端側の接続管部分4Aとこれが接続されている鉛製の給水管2とを撤去する。
このとき、チーズ本体3の分岐管3A内には、給水管2の基端側の接続管部分4Bが残置されている。
Next, as shown in FIG. 6, the connection pipe portion 4A on the distal end side of the connection pipe 4 cut and separated and the lead water supply pipe 2 to which it is connected are removed.
At this time, the connecting pipe portion 4B on the proximal end side of the water supply pipe 2 is left in the branch pipe 3A of the cheese body 3.

(4)流路閉塞装置Bの装着工程
図8〜図11に示すように、流路閉塞装置Bの閉塞手段B1が収納されている第1作業用ケース43の連結フランジ部43Aの各ボルト挿通孔を、各U字ボルト40の両ネジボルト部40aに装着するとともに、連結フランジ部43Aの各ボルト挿通孔から突出する各U字ボルト40の両ネジボルト部40aに第2ナット44を螺合して締付け固定する。
(4) Mounting Step of Channel Closure Device B As shown in FIGS. 8 to 11, each bolt is inserted into the connecting flange portion 43A of the first working case 43 in which the block means B1 of the channel blockage device B is accommodated. The holes are attached to both screw bolt portions 40a of each U-shaped bolt 40, and the second nuts 44 are screwed into the both screw bolt portions 40a of each U-shaped bolt 40 protruding from each bolt insertion hole of the connecting flange portion 43A. Tighten and fix.

このとき、第1作業用ケース43の接続口部43aに装着されている第2パッキン45が切断閉止装置Aの筐体10における下流側開口部10dの端面に分岐管軸線Y方向から挟圧され、第1作業用ケース43の接続口部43aと筐体10の下流側開口部10dとが水密状態で連通接続される。   At this time, the second packing 45 attached to the connection port 43a of the first working case 43 is pinched from the end surface of the downstream opening 10d in the casing 10 of the cutting and closing apparatus A from the direction of the branch pipe axis Y. The connection opening 43a of the first work case 43 and the downstream opening 10d of the housing 10 are connected in a watertight state.

尚、閉塞操作手段B2の外側操作軸36は、第1作業用ケース43の底壁部43bに対して回転操作及び分岐管軸線Y方向に摺動操作自在に水密状態で貫通支持されている。   The outer operation shaft 36 of the closing operation means B2 is supported in a watertight manner so as to be rotatable and slidable in the branch tube axis Y direction with respect to the bottom wall portion 43b of the first working case 43.

(5)流路閉塞装置Bによる閉塞工程
図12に示すように、切断閉止装置Aの回転操作軸17の角軸部17aを回転操作ハンドルで戻し側に回転操作して、切断終了位置にある切断閉止体11を中間ケース部10Bの内部空間と上側ケース部10Cの内部空間とをもって形成されている収納空間12側の待機位置に戻し移動させる。
(5) Blocking Step by Channel Closure Device B As shown in FIG. 12, the angular shaft portion 17a of the rotation operation shaft 17 of the cutting closing device A is rotated back to the return side by the rotation operation handle, and is at the cutting end position. The cutting closure body 11 is moved back to the standby position on the storage space 12 side formed by the internal space of the intermediate case portion 10B and the internal space of the upper case portion 10C.

次に、閉塞操作手段B2の外側操作軸36の基端部に設けられている第1ハンドル46及び内側操作軸35の基端部に設けられている第2ハンドル47を押し込み操作して、閉塞手段B1を接続管4の切断端面4aの流路開口5からチーズ本体3の分岐管3A内の設定閉塞部位に送り込む。   Next, the first handle 46 provided at the proximal end portion of the outer operation shaft 36 of the closing operation means B2 and the second handle 47 provided at the proximal end portion of the inner operation shaft 35 are pushed in to close the closing operation means B2. The means B1 is sent from the flow path opening 5 of the cut end face 4a of the connecting pipe 4 to the set blocking portion in the branch pipe 3A of the cheese body 3.

その後、内側操作軸35の第2ハンドル47を把持した状態で外側操作軸36の第1ハンドル46を拡径側に回転操作すると、外側操作軸36の回転操作筒部36aが嵌合している操作ナット34が正回転操作(時計方向に回転操作)され、第2押圧部材32の第2押圧面32aに対して第1押圧部材31の第1押圧面31aが近接移動し、これに伴って弾性シール材33が拡径側に膨出変形してチーズJの分岐管3A内の設定閉塞部位に水密状態で圧接され、分岐管3A内の流路が遮断された閉塞状態となる。   Thereafter, when the first handle 46 of the outer operation shaft 36 is rotated to the larger diameter side while the second handle 47 of the inner operation shaft 35 is gripped, the rotation operation cylinder portion 36a of the outer operation shaft 36 is fitted. The operation nut 34 is rotated forward (rotated clockwise), and the first pressing surface 31a of the first pressing member 31 moves closer to the second pressing surface 32a of the second pressing member 32, and accordingly. The elastic sealing material 33 bulges and deforms toward the diameter-expanding side and is pressed against the set blockage site in the branch pipe 3A of the cheese J in a watertight state, so that the flow path in the branch pipe 3A is blocked.

(6)流路閉塞装置Bの第1作業用ケース43及び切断閉止装置Aの撤去工程
図12、図13に示すように、第2ハンドル47を内側操作軸35から取り外し、この内側操作軸35から外側操作軸36を抜き出すとともに、離脱阻止具Cの両U字ボルト40の両ネジボルト部40aに螺合されている外方側の第2ナット44を取り外して、切断閉止装置Aの筐体10における下流側開口部10dから第1作業用ケース43を撤去する。
(6) Removal Step of the First Working Case 43 of the Channel Blocking Device B and the Cutting and Closing Device A As shown in FIGS. 12 and 13, the second handle 47 is removed from the inner operation shaft 35, and this inner operation shaft 35 is removed. The outer operation shaft 36 is extracted from the outer side, and the second nut 44 on the outer side that is screwed to the both screw bolt portions 40a of both U-shaped bolts 40 of the disengagement prevention tool C is removed, and the casing 10 of the cutting and closing device A The first work case 43 is removed from the downstream opening 10d.

次に、両U字ボルト40の両ネジボルト部40aに螺合されている第1ナット42を取り外して、両U字ボルト40を筐体10の連結フランジ部41及びチーズ本体3から撤去したのち、切断閉止装置Aの中間ケース部10Bと下側ケース部10Aとを締め付け固定している第1固定手段16のボルト16A・ナット16Bを弛み操作し、切断閉止装置Aの筐体10をチーズJの分岐管3Aから撤去する。   Next, after removing the first nut 42 screwed into both screw bolt portions 40a of both U-shaped bolts 40 and removing both U-shaped bolts 40 from the connecting flange portion 41 and the cheese body 3 of the housing 10, The bolts 16A and nuts 16B of the first fixing means 16 that fasten and fix the intermediate case portion 10B and the lower case portion 10A of the cutting and closing device A are loosened, and the casing 10 of the cutting and closing device A is made of cheese J Remove from branch pipe 3A.

その後、図14に示すように、閉塞手段B1を閉塞状態に維持したまま、この閉塞手段B1の操作ネジ軸30の連結ネジ部30cに対して内側操作軸35の連結ネジ筒部35aを弛み側に回転操作して、連結ネジ部30cから内側操作軸35を撤去する。   Thereafter, as shown in FIG. 14, the connecting screw cylinder portion 35a of the inner operating shaft 35 is loosened with respect to the connecting screw portion 30c of the operating screw shaft 30 of the closing device B1 while the closing device B1 is maintained in the closed state. The inner operation shaft 35 is removed from the connecting screw portion 30c.

(7)保護ケースDによる止水処理工程
図14〜図16に示すように、配水管1におけるチーズJの配水管軸線X方向の両外方側部位に、保護ケースDの両分割保護ケース50を、チーズJの全体を密封囲繞する状態で外装し、両分割保護ケース50を第3固定手段52のボルト52A・ナット52Bの締め付けにより、配水管1におけるチーズJの配水管軸線X方向の両外方側部位に両分割保護ケース50を水密状態で挾持固定する。
(7) Water stop treatment process by protective case D As shown in FIGS. 14 to 16, both split protective cases 50 of the protective case D are disposed on both outer sides of the cheese J in the water pipe axis X direction in the water pipe 1. Are installed in a state that hermetically seals the entire cheese J, and both split protective cases 50 are tightened with bolts 52A and nuts 52B of the third fixing means 52 so that both sides of the cheese J in the distribution pipe axis X direction in the distribution pipe 1 Both split protective cases 50 are clamped and fixed to the outer side portion in a watertight state.

両分割保護ケース50の接続口部50Aに水密状態で挾持固定されている中栓55にプラグ53を螺合固定して止水し、チーズJの全体を水密状態で囲繞して密封する。
この保護ケースDによる止水処理が完了すると、爾後の新たな給水管の布設工事に備えることになる。
The plug 53 is screwed and fixed to the inner plug 55 that is clamped and fixed in a watertight state to the connection port portion 50A of both split protective cases 50, and the cheese J is surrounded and sealed in a watertight state.
When the water stop process by the protective case D is completed, it will be prepared for the construction work of a new water pipe after dredging.

〔第2実施形態〕
この実施形態の給水管撤去方法(流体管撤去方法)では、新たな給水管の布設工事の準備段階までの工程を実行する。
つまり、上述の第1実施形態おいては、閉塞手段B1の操作ネジ軸30と内側操作軸35との連結を解除し、保護ケースDを装着して止水処理したが、この第2実施形態では、閉塞手段B1の操作ネジ軸30と内側操作軸35との連結を維持したまま保護ケースDを装着し、保護ケースDの中栓55に他の流体機材の一例としての開閉弁であるボール弁54を装着し、チーズJの分岐管3A内に残置されていた閉塞手段B1を撤去するまでの工程を実行する。
[Second Embodiment]
In the water supply pipe removing method (fluid pipe removing method) of this embodiment, the process up to the preparation stage of the new water pipe laying work is executed.
That is, in the first embodiment described above, the connection between the operation screw shaft 30 and the inner operation shaft 35 of the closing means B1 is released, and the protective case D is attached to perform the water stop treatment. This second embodiment Then, the protective case D is mounted while maintaining the connection between the operating screw shaft 30 and the inner operating shaft 35 of the closing means B1, and a ball as an opening / closing valve as an example of other fluid equipment is installed in the inner plug 55 of the protective case D. The process until the valve | bulb 54 is mounted | worn and the obstruction | occlusion means B1 left in the branch pipe 3A of cheese J is removed is performed.

次に、第2実施形態の給水管撤去方法について詳述するが、図13に示すように、内側操作軸35が連結された閉塞手段B1がチーズJの分岐管3A内に残置されている工程までは第1実施形態での説明をもって省略し、それ以降の工程について説明する。   Next, although the water supply pipe removal method of 2nd Embodiment is explained in full detail, as shown in FIG. 13, the block | closed means B1 to which the inner side operation shaft 35 was connected is left in the branch pipe 3A of cheese J. The steps up to here are omitted in the description of the first embodiment, and the subsequent steps will be described.

(8)保護ケースDの装着工程とボール弁54の装着工程及び閉塞手段B1を回収する第2作業用ケース48の装着工程
図17に示すように、配水管1におけるチーズJの配水管軸線X方向の両外方側部位に、保護ケースDの両分割保護ケース50を、チーズJの全体を密封囲繞する状態で外装して、両分割保護ケース50を第3固定手段52のボルト52A・ナット52Bの締め付けにより、配水管1におけるチーズJの配水管軸線X方向の両外方側部位に両分割保護ケース50を水密状態で挾持固定する。
(8) Mounting process of the protective case D, mounting process of the ball valve 54, and mounting process of the second work case 48 for recovering the closing means B1 As shown in FIG. The two split protective cases 50 of the protective case D are packaged on both outer sides in the direction so as to hermetically surround the entire cheese J, and the split protective cases 50 are bolts 52A and nuts of the third fixing means 52. By tightening 52B, the two split protective cases 50 are clamped and fixed to the outer side portions of the water distribution pipe 1 in the direction of the water pipe axis X of the cheese J in a watertight state.

両分割保護ケース50の接続口部50Aに水密状態で挾持固定されている中栓55に、接続用短管56を介してボール弁54の上流側の接続口部54Aを水密状態で螺合装着する。   The connecting port portion 54A on the upstream side of the ball valve 54 is screwed and attached to the inner plug 55, which is clamped and fixed to the connecting port portion 50A of both split protective cases 50 in a watertight state, via the connecting short pipe 56. To do.

ボール弁54の下流側の接続口部54Bに、閉塞解除状態に操作された閉塞手段B1を収納可能な収納室48aを備えた第2作業用ケース48を水密状態で螺合接続する。
この第2作業用ケース48の底壁部48bには、閉塞操作手段B2の外側操作軸36が回転操作及び分岐管軸線Y方向に摺動操作自在に水密状態で貫通支持されている。
A second working case 48 having a storage chamber 48a capable of storing the closing means B1 operated in the closed state is screwed and connected to the connection port portion 54B on the downstream side of the ball valve 54 in a watertight state.
In the bottom wall portion 48b of the second working case 48, the outer operation shaft 36 of the closing operation means B2 is penetratingly supported in a watertight state so as to be rotatable and slidable in the branch pipe axis Y direction.

第2作業用ケース48がボール弁54に接続された状態では、外側操作軸36が内側操作軸35に外套し、且つ、外側操作軸36の先端の回転操作筒部36aが閉塞手段B1の操作ナット34に対して分岐管軸線Y方向から脱着自在に一体回転状態で嵌合している。   In a state in which the second working case 48 is connected to the ball valve 54, the outer operation shaft 36 covers the inner operation shaft 35, and the rotary operation cylinder portion 36a at the tip of the outer operation shaft 36 operates the closing means B1. The nut 34 is fitted in an integrally rotated state so as to be detachable from the branch pipe axis Y direction.

(9)閉塞手段B1の回収工程
図18に示すように、内側操作軸35の第2ハンドル47を把持した状態で外側操作軸36の第1ハンドル46を縮径側に回転操作すると、外側操作軸36の回転操作筒部36aが嵌合している操作ナット34が逆回転操作(反時計方向に回転操作)され、第2押圧部材32の第2押圧面32aに対して第1押圧部材31の第1押圧面31aが離間移動し、これに伴って弾性シール材33がそれの弾性復元力で縮径側に収縮変形して、分岐管3A内の流路の遮断が解除された閉塞解除状態になる。
(9) Recovery Step of Closing Means B1 As shown in FIG. 18, when the first handle 46 of the outer operation shaft 36 is rotated to the reduced diameter side while the second handle 47 of the inner operation shaft 35 is gripped, the outer operation is performed. The operation nut 34 in which the rotation operation cylinder portion 36 a of the shaft 36 is fitted is reversely rotated (rotated counterclockwise), and the first pressing member 31 is against the second pressing surface 32 a of the second pressing member 32. The first pressing surface 31a is moved away, and the elastic sealing member 33 is contracted and deformed to the reduced diameter side by its elastic restoring force, and the blocking of the flow path in the branch pipe 3A is released. It becomes a state.

次に、閉塞操作手段B2の外側操作軸36の第1ハンドル46及び内側操作軸35の第2ハンドル47を引き出し操作して、閉塞解除状態にある閉塞手段B1を、保護ケースDの中栓55、接続用短管56、ボール弁54の各内部を経由して第2作業用ケース48内に回収する。   Next, by pulling out the first handle 46 of the outer operation shaft 36 and the second handle 47 of the inner operation shaft 35 of the closing operation means B2, the closing means B1 in the release state of the closing operation is changed to the inner plug 55 of the protective case D. Then, it is collected in the second working case 48 via the inside of the connecting short pipe 56 and the ball valve 54.

(10)流路閉塞装置Bの撤去工程
図19に示すように、ボール弁54の弁体54aを閉弁操作したのち、このボール弁54から流路閉塞装置Bの第2作業用ケース48を撤去する。
(10) Removal Step of Channel Closure Device B As shown in FIG. 19, after the valve body 54a of the ball valve 54 is closed, the second work case 48 of the channel blockage device B is removed from the ball valve 54. Remove.

尚、その他の構成は、第1実施形態で説明した構成と同一であるから、同一の構成箇所には、第1実施形態と同一の番号を付記してそれの説明は省略する。   In addition, since the other structure is the same as the structure demonstrated in 1st Embodiment, the same number is attached to the same structure location as 1st Embodiment, and the description is abbreviate | omitted.

また、上述の第2実施形態では、図13に示すように、内側操作軸35が連結された閉塞手段B1がチーズJの分岐管3A内に残置されている状態で、保護ケースDの両分割保護ケース50を水密状態で装着したが、第1ハンドル46及び第2ハンドル47の取外しによって、内側操作軸35及び外側操作軸36を閉塞手段B1に連結したまま第1作業用ケース43を撤去するこができる場合には、図13の工程を省略して図17の工程に移行してもよい。   Moreover, in above-mentioned 2nd Embodiment, as shown in FIG. 13, both the division | segmentation of the protective case D is carried out in the state by which the obstruction | occlusion means B1 to which the inner side operation shaft 35 was connected was left in the branch pipe 3A of cheese J. Although the protective case 50 is mounted in a watertight state, the first work case 43 is removed by removing the first handle 46 and the second handle 47 while the inner operation shaft 35 and the outer operation shaft 36 are connected to the closing means B1. If this is possible, the process of FIG. 13 may be omitted and the process may proceed to the process of FIG.

〔その他の実施形態〕
(1)上述の実施形態では、切断閉止装置Aによる切断閉止工程において、切断閉止体11の送り込みに伴う刃部11aの押切りにより、管接続部Jaの一方の構成部材である接続管4を設定切断位置Pで切断分離するように構成したが、切断閉止体11としては、駆動回転によって管接続部Jaの設定切断位置Pで切断分離する円盤鋸、或いは、駆動往復移動によって管接続部Jaの設定切断位置Pで切断分離する板状鋸等であってもよい。
要するに、切断閉止装置Aの切断閉止体11としては、管接続部Jaを切断するための刃部11aと、これで切断された管接続部Jaの切断端面4aの流路開口5を閉止可能な開口閉止部11bとを有するものであれば、如何なる形態のものを使用してもよい。
[Other Embodiments]
(1) In the above-described embodiment, in the cutting and closing process by the cutting and closing device A, the connecting pipe 4 which is one constituent member of the pipe connecting portion Ja is formed by pressing the blade portion 11a accompanying the feeding of the cutting and closing body 11. The cutting and closing body 11 is configured to be cut and separated at the set cutting position P. However, as the cutting closure body 11, a disk saw that cuts and separates at the set cutting position P of the pipe connecting portion Ja by driving rotation, or the pipe connecting portion Ja by driving reciprocating movement. A plate-like saw that cuts and separates at the set cutting position P may be used.
In short, as the cutting and closing body 11 of the cutting and closing apparatus A, the blade portion 11a for cutting the pipe connection portion Ja and the flow path opening 5 of the cut end surface 4a of the pipe connection portion Ja cut by this can be closed. Any configuration having an opening closing portion 11b may be used.

(2)上述の実施形態では、管継手としてチーズJを例に挙げて説明したが、ソケットやエルボ等の他のメカニカル継手であってもよい。   (2) In the above-described embodiment, the cheese J is described as an example of the pipe joint, but other mechanical joints such as a socket and an elbow may be used.

(3)上述の実施形態では、離脱阻止具Cを構成するにあたって、切断閉止装置Aの筐体10に一体形成された連結フランジ部41の外側面と、連結フランジ部41の各ボルト挿通孔から突出する各U字ボルト40の両ネジボルト部40aに螺合される第1ナット42との当接によって、切断閉止装置Aの流体圧による離脱移動を阻止するように構成したが、切断閉止装置Aの筐体10を、切断閉止装置Aの筐体10を各U字ボルト40の両ネジボルト部40aに螺合される二つの第1ナット42で挾持固定したり、或いは、各U字ボルト40の両ネジボルト部40aに螺合される第1ナット42とチーズ本体3の外面との間で挾持固定するように構成してもよい。   (3) In the above-described embodiment, in configuring the detachment prevention tool C, from the outer surface of the connecting flange portion 41 integrally formed with the casing 10 of the cutting and closing device A and the bolt insertion holes of the connecting flange portion 41. Although it has been configured so as to prevent the detachment movement due to the fluid pressure of the cutting and closing device A by contact with the first nut 42 screwed into both screw bolt portions 40a of each protruding U-shaped bolt 40, the cutting and closing device A The housing 10 of the cutting and closing device A is clamped and fixed by two first nuts 42 screwed into both screw bolt portions 40a of each U-shaped bolt 40, or each U-shaped bolt 40 is You may comprise so that it may clamp and fix between the 1st nut 42 screwed together by both the screw bolt parts 40a, and the outer surface of the cheese main body 3. FIG.

(4)上述の実施形態では、チーズJの管接続部Jaを構成する樹脂製のチーズ本体3の分岐管3Aと、この分岐管3Aと給水管2とを接続する樹脂製の接続管4とのうち、分岐管3Aの先端と鉛製の給水管2の先端との間において露出している接続管4の中間部位を切断分離したが、チーズ本体3の分岐管3Aにおいて切断分離してもよい。
また、チーズ本体3の分岐管3Aに鉛製の給水管2が直接接続されている場合には、管接続部Jaが分岐管3Aから構成されるため、鉛製の給水管2との接続部位を除く分岐管3Aの中間部位を切断分離することになる。
(4) In the above-described embodiment, the branch pipe 3A of the resin cheese body 3 that constitutes the pipe connection portion Ja of the cheese J, and the resin connection pipe 4 that connects the branch pipe 3A and the water supply pipe 2 Among them, the intermediate portion of the connection pipe 4 exposed between the tip of the branch pipe 3A and the tip of the lead water supply pipe 2 is cut and separated, but even if it is cut and separated in the branch pipe 3A of the cheese body 3 Good.
Moreover, when the lead water supply pipe 2 is directly connected to the branch pipe 3A of the cheese body 3, since the pipe connecting portion Ja is constituted by the branch pipe 3A, the connection portion with the lead water supply pipe 2 is used. The intermediate part of the branch pipe 3A except for is cut and separated.

(5)上述の実施形態では、保護ケースDを、両分割保護ケース50を、配水管1の配水管軸線X及び分岐管3Aの分岐管軸線Yを通る平面で二分割された分割保護ケース50から構成したが、保護ケースDを三つ以上に分割構造に構成してもよい。   (5) In the above-described embodiment, the protective case D is divided into two divided protective cases 50 by a plane passing through the distribution pipe axis X of the distribution pipe 1 and the branch pipe axis Y of the branch pipe 3A. However, the protective case D may be divided into three or more divided structures.

(6)上述の実施形態では、保護ケースDの中栓55に、接続用短管56を介して開閉弁としてのボール弁54を接続したが、この接続用短管56を保護ケースDの中栓55に直接接続してもよい。
また、ボール弁54に替えて仕切弁等の他の開閉弁を用いてもよい。
(6) In the above embodiment, the ball valve 54 as an on-off valve is connected to the inner plug 55 of the protective case D via the connecting short pipe 56. You may connect directly to the plug 55.
Further, instead of the ball valve 54, another on-off valve such as a gate valve may be used.

(7)上述の実施形態では、両分割保護ケース50の接続口部50Aに設けた中栓655に対して、プラグ53と他の流体機材の一例としての開閉弁であるボール弁54とを選択的に付け替え可能に構成したが、他の流体機材としては配管材等であってもよい。   (7) In the above-described embodiment, the plug 53 and the ball valve 54 that is an on-off valve as an example of other fluid equipment are selected with respect to the inner plug 655 provided in the connection port portion 50A of both split protection cases 50. However, other fluid equipment may be a piping material or the like.

(8)流路閉塞装置Bとしは、チーズJ内における切断閉止体11よりも上流側、換言すれば、接続管4の切断端面4aよりも上流側の分岐管3A内の設定閉塞部位を閉塞可能な閉塞手段B1と、当該閉塞手段B1を切断端面4aの流路開口5に対応する切断閉止装置Aの筐体10における下流側開口部10dからチーズJ内の設定閉塞部位に送り込んで閉塞操作する閉塞操作手段B2とが備えられているものであれば、如何なる構造の流路閉塞装置Bを用いてもよい。   (8) As the channel closing device B, the set blocking portion in the branch pipe 3A upstream of the cut closure body 11 in the cheese J, in other words, upstream of the cut end surface 4a of the connection pipe 4 is blocked. Possible closing means B1 and the closing means B1 are sent from the downstream opening 10d in the casing 10 of the cutting and closing device A corresponding to the flow path opening 5 of the cutting end face 4a to the set closing part in the cheese J for closing operation As long as the closing operation means B2 is provided, the flow path closing device B having any structure may be used.

A 切断閉止装置
A1 切断操作手段
B 流路閉塞装置
B1 閉塞手段
B2 閉塞操作手段
C 離脱阻止具
D 保護ケース
J 管継手(チーズ)
Ja 管接続部
1 流体本管(配水管)
2 流体管(給水管)
4a 切断端面
5 流路開口
10 筐体
10d 開口部(下流側開口部)
11 切断閉止体
11a 刃部
11b 開口閉止部
48 作業用ケース(第2作業用ケース)
50A 接続口部
53 プラグ
54 開閉弁(ボール弁)
56 他の流体機材(接続用短管)
A cutting and closing device A1 cutting operation means B flow passage closing device B1 closing means B2 closing operation means C detachment prevention tool D protective case J pipe fitting (cheese)
Ja Pipe connection 1 Fluid main pipe (water pipe)
2 Fluid pipe (water supply pipe)
4a Cutting end face 5 Flow path opening 10 Housing 10d Opening (downstream opening)
11 Cutting Closure 11a Blade 11b Opening Closure 48 Working Case (Second Working Case)
50A Connection port 53 Plug 54 Open / close valve (ball valve)
56 Other fluid equipment (short pipe for connection)

Claims (8)

管継手の管接続部に接続されている撤去対象の流体管を不断流状態で撤去する方法であって、
前記管継手の管接続部に、当該管接続部を切断するための刃部及びこれで切断された前記管接続部の切断端面の流路開口を閉止可能な開口閉止部を有する切断閉止体と、当該切断閉止体を切断方向に移動操作する切断操作手段とを備えた切断閉止装置を装着する工程と、
前記切断閉止装置の前記切断操作手段を操作して前記切断閉止体を送り込み、前記管接続部を設定切断位置で切断分離するとともに、前記管接続部の切断端面の流路開口を切断閉止体の開口閉止部で閉止する工程と、
前記管継手内における前記切断閉止体よりも上流側の設定閉塞部位を閉塞可能な閉塞手段、及び、当該閉塞手段を前記流路開口に対応する前記切断閉止装置の開口部から前記設定閉塞部位に送り込んで閉塞操作する閉塞操作手段を備えた流路閉塞装置を装着する工程と、
前記切断閉止装置の切断操作手段により、開口閉止位置にある前記切断閉止体を開口開放位置に戻し操作したのち、前記閉塞手段を前記流路開口から前記管継手内の設定閉塞部位に送り込み操作し、前記閉塞操作手段で前記閉塞手段を閉塞状態に操作する工程と、
前記閉塞手段を閉塞状態で残置したまま、前記切断閉止装置を撤去する工程と、
を実行する流体管撤去方法。
A method of removing a fluid pipe to be removed connected to a pipe connection part of a pipe joint in an uninterrupted state,
A cutting closure body having a blade part for cutting the pipe connection part and an opening closing part capable of closing the flow path opening of the cut end face of the pipe connection part cut by the pipe connection part of the pipe joint; Attaching a cutting closing device comprising a cutting operation means for moving the cutting closing body in the cutting direction;
The cutting operation means of the cutting and closing device is operated to feed the cutting and closing body to cut and separate the pipe connecting portion at a set cutting position, and the flow opening on the cutting end surface of the pipe connecting portion is A step of closing at the opening closing portion;
A closing means capable of closing a set closing portion upstream of the cutting closure body in the pipe joint, and the closing means from the opening of the cutting closing device corresponding to the flow path opening to the set closing portion. A step of mounting a flow path closing device provided with a closing operation means for sending and closing;
After the cutting closing means at the opening closing position is returned to the opening opening position by the cutting operation means of the cutting and closing device, the closing means is sent from the flow path opening to the set blocking portion in the pipe joint. And operating the closing means with the closing operation means into a closing state;
Removing the cutting and closing device while leaving the closing means in a closed state;
Perform the fluid tube removal method.
前記切断閉止装置の装着工程においては、前記管継手の管接続部に対する前記切断閉止装置の流体圧による離脱移動を阻止する離脱阻止具を装着する請求項1記載の流体管撤去方法。   The fluid pipe removing method according to claim 1, wherein in the attaching step of the cutting and closing device, a removal preventing tool for preventing separation movement due to fluid pressure of the cutting and closing device with respect to a pipe connection portion of the pipe joint is attached. 前記切断閉止装置の切断閉止工程においては、前記切断閉止体の送り込みに伴う刃部の押切りによって前記管接続部を設定切断位置で切断分離する請求項1又は2記載の流体管撤去方法。   3. The fluid pipe removing method according to claim 1, wherein, in the cutting and closing step of the cutting and closing device, the pipe connecting part is cut and separated at a set cutting position by pressing the blade part accompanying the feeding of the cutting and closing body. 前記切断閉止装置の撤去工程後において、前記流路閉塞装置における前記閉塞手段又は当該閉塞手段と前記閉塞操作手段とを除く他の閉塞構成部材を撤去し、前記管継手の全体及びこれが装着されている流体本管の一部を密封状態で囲繞可能で、且つ、前記管接続部の切断端面の流路開口に対向する部位に接続口部を形成してある保護ケースを装着する工程を実行する請求項1〜3のいずれか1項に記載の流体管撤去方法。   After the removal process of the cutting and closing device, the closing means other than the closing means or the closing means and the closing operation means in the flow path closing device are removed, and the entire pipe joint and this are mounted. A step of mounting a protective case in which a part of the fluid main pipe can be enclosed in a sealed state and a connection port portion is formed at a portion of the cut end surface of the pipe connection portion facing the flow path opening is executed. The fluid pipe removing method according to any one of claims 1 to 3. 前記保護ケースの装着工程後において、前記流路閉塞装置の閉塞手段のみを残置した状態で前記保護ケースの接続口部をプラグで密封する工程を実行する請求項4記載の流体管撤去方法。   The fluid pipe removing method according to claim 4, wherein a step of sealing the connection port portion of the protective case with a plug is performed in a state where only the blocking means of the flow path blocking device is left after the mounting step of the protective case. 前記保護ケースの装着工程後において、前記保護ケースの接続口部に開閉弁を接続し、この開閉弁に前記閉塞手段を収納可能な作業用ケースを接続する工程と、前記閉塞操作手段で前記閉塞手段を閉塞解除状態に操作し、この閉塞手段を開弁状態にある前記開閉弁を経由して前記作業用ケース内に回収し、前記開閉弁を閉弁操作したのち、前記作業用ケースを撤去する工程とを実行する請求項4記載の流体管撤去方法。   After the step of attaching the protective case, a step of connecting an opening / closing valve to a connection port portion of the protective case and connecting a work case capable of storing the closing means to the opening / closing valve; The closing means is operated to be released from the closed state, the closing means is collected in the working case via the open / close valve, and the open / close valve is closed, and then the working case is removed. The fluid pipe removing method according to claim 4, wherein the step of performing is performed. 請求項4〜6のいずれか1項に記載の流体管撤去方法に用いられる前記保護ケースであって、前記接続口部には、プラグ及び他の流体機材が選択的に接続可能な中栓が設けられている保護ケース。   It is the said protective case used for the fluid pipe removal method of any one of Claims 4-6, Comprising: The inside plug which can selectively connect a plug and another fluid equipment to the said connection port part. Protective case provided. 請求項1〜6のいずれか1項に記載の流体管撤去方法に用いられる前記切断閉止装置であって、前記管継手の管接続部に対して径方向から装着可能な分割構造の筐体に、前記切断閉止体及び前記切断操作手段を設けるとともに、前記筐体の内周面には、前記切断閉止体と前記管接続部の切断端面との間を密封するシール材が設けられている切断閉止装置。   It is the said cutting closing device used for the fluid pipe removal method of any one of Claims 1-6, Comprising: On the housing | casing of the division structure which can be mounted | worn from the radial direction with respect to the pipe connection part of the said pipe joint. The cutting closure body and the cutting operation means are provided, and the inner peripheral surface of the casing is provided with a sealing material that seals between the cutting closure body and the cutting end surface of the pipe connecting portion Closing device.
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