JP4653571B2 - Flow line blocking method and pipe flow blocking apparatus for fluid piping system - Google Patents

Flow line blocking method and pipe flow blocking apparatus for fluid piping system Download PDF

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JP4653571B2
JP4653571B2 JP2005173818A JP2005173818A JP4653571B2 JP 4653571 B2 JP4653571 B2 JP 4653571B2 JP 2005173818 A JP2005173818 A JP 2005173818A JP 2005173818 A JP2005173818 A JP 2005173818A JP 4653571 B2 JP4653571 B2 JP 4653571B2
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flange portions
connecting flange
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尚毅 海道
昭人 戸継
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Waterworks Technology Development Organization Co Ltd
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Description

本発明は、水道配管系統等の流体配管系統の構成部材のうち、両管部の連結フランジ部同士をそれらの接合面間にシール材を介装した状態で締結具にて締付け連結してあるフランジ接合箇所において、それよりも下流側に位置する補修弁、消火栓、空気弁等の交換のために流路を遮断する流路遮断方法及びそれに用いられる管内流路遮断装置の改良に関する。   In the present invention, among the constituent members of a fluid piping system such as a water pipe system, the connecting flange portions of both pipe portions are tightened and connected with a fastener with a sealing material interposed between their joint surfaces. The present invention relates to a flow path blocking method for blocking a flow path for replacement of a repair valve, a fire hydrant, an air valve, and the like located downstream of the flange joint, and an improvement in a pipe flow path blocking device used therefor.

従来の流体配管系統の流路遮断方法では、例えば、フランジ接合箇所の下流側管部に接続された又は下流側管部自体を構成する補修弁、消火栓等の劣化による漏水や故障等が発生して、新しい補修弁、消火栓等に取り替える必要が生じたとき、図14、図15に示すように、上流側の管部2に、それの外周面に径方向外方から当て付け可能なステンレス鋼製の一対の挾持帯100と、両挾持帯100の端部同士を挾持側に引寄せ固定する引寄せボルト101・ナット102からなるバンド103を装着する。   In a conventional fluid piping system flow path blocking method, for example, leakage or failure due to deterioration of a repair valve, a fire hydrant, etc., connected to the downstream pipe part of the flange joint or constituting the downstream pipe part itself occurs. When it is necessary to replace with a new repair valve, a fire hydrant, etc., as shown in FIGS. 14 and 15, stainless steel that can be applied to the outer pipe of the upstream pipe portion 2 from the outside in the radial direction. A pair of made holding bands 100 and a band 103 made up of drawing bolts 101 and nuts 102 that draw and fix the ends of both holding bands 100 to the holding side are attached.

このバンド103の両引寄せボルト101の各々には、両管部2,3の流路を遮断可能な薄板状の仕切板弁(止水板)104の長手方向両端に切欠き形成された係合凹部104aに対して係合可能なナット105を螺合してある仮止めボルト106が起伏揺動自在に取付けられているとともに、仕切板弁104の下面には、上流側管部2の連結フランジ部2Aに対して径方向外方から係合するL字状の係止片107が固着されている。   Each of the drawing bolts 101 of the band 103 has a notch formed at both ends in the longitudinal direction of a thin plate-like partition plate valve (water stop plate) 104 that can shut off the flow paths of the pipe portions 2 and 3. A temporary fixing bolt 106 screwed with a nut 105 that can be engaged with the mating recess 104a is attached so as to freely swing up and down, and the lower surface of the partition plate valve 104 is connected to the upstream pipe portion 2. An L-shaped locking piece 107 that is engaged with the flange portion 2A from the radially outer side is fixed.

次に、両管部2,3の連結フランジ部2A,3A同士を締付け連結するための締結具108を構成する4組の締結ボルト109・ナット110のうち、仕切板弁104の差し込み移動経路中に位置する一方の中心線上の二組の締結ボルト109・ナット110を取外し、仕切板弁104の差し込み方向に対して直交する他方の中心線上の二組の締結ボルト109・ナット110を徐々に緩み操作しながら、上流側管部2の連結フランジ部2Aと接合面間に介装されているシール材の一例である板パッキン111との間に仕切板弁104を差し込んだのち、この差し込まれた仕切板弁104の両係合凹部104aにバンド103の両仮止めボルト106を係入し、それに螺合されているナット105を締付け側に螺合操作して、上流側管部2の連結フランジ部2Aに当て付け固定された仕切板弁104によって止水する。   Next, among the four sets of fastening bolts 109 and nuts 110 constituting the fastener 108 for fastening and connecting the connecting flange portions 2A and 3A of the pipe portions 2 and 3, the partition plate valve 104 is in the insertion movement path. The two sets of fastening bolts 109 and nuts 110 on one center line located at the center are removed, and the two sets of fastening bolts 109 and nuts 110 on the other center line perpendicular to the insertion direction of the partition plate valve 104 are gradually loosened. While operating, the partition plate valve 104 was inserted between the connecting flange portion 2A of the upstream pipe portion 2 and the plate packing 111 which is an example of the sealing material interposed between the joining surfaces, and then inserted. Both temporary fixing bolts 106 of the band 103 are engaged with both engaging recesses 104a of the partition plate valve 104, and a nut 105 screwed into the band 103 is screwed to the tightening side, so that the upstream pipe portion 2 By forming a flange portion 2A in abutting fixed gate plate valve 104 to stop water.

次に、他方の中心線上の二組の締結ボルト109・ナット110も取外し、古い板パッキン111及び補修弁を撤去したのち、新しい板パッキン111及び補修弁を装着し、他方の中心線上の二組の締結ボルト109・ナット110を仮止め状態で取付けるとともに、仕切板弁104の両係合凹部104aから両仮止めボルト106を抜き出す。   Next, the two sets of fastening bolts 109 and nuts 110 on the other center line are also removed, the old plate packing 111 and the repair valve are removed, the new plate packing 111 and the repair valve are mounted, and the two sets on the other center line are installed. The fastening bolt 109 and the nut 110 are attached in a temporarily fixed state, and both the temporary fixing bolts 106 are extracted from the both engaging recesses 104 a of the partition plate valve 104.

この状態で板パッキン111がずれないように調整しながら仕切板弁104を引き抜いた後、他方の中心線上の二組の締結ボルト109・ナット110を本締めするとともに、一方の中心線上の二組の締結ボルト109・ナット110を取付けて本締めする(非特許文献1参照)。   In this state, the partition valve 104 is pulled out while adjusting so that the plate packing 111 is not displaced, and then two sets of fastening bolts 109 and nuts 110 on the other center line are finally tightened, and two sets on one center line are set. The fastening bolt 109 and the nut 110 are attached and finally tightened (see Non-Patent Document 1).

第45回全国水道研究発表会 平成6年5月(5−34)不断水による消火栓の取替事例The 45th National Waterworks Research Conference May 1994 (5-34) Replacing Fire Hydrant with Unrestricted Water

従来の流体配管系統の流路遮断方法では、不断水状態のまま補修弁等を取り替えることができるばかりでなく、両管部2,3の連結フランジ部2A,3A同士を締付け連結している締結ボルト109・ナット110のうち、仕切板弁104の差し込み経路内に位置する締結ボルト109・ナット110を取り外したのち、他の締結ボルト109・ナット110を緩み操作して、その緩み操作に連れて発生する両連結フランジ部2A,3A間の隙間を通して仕切板弁104を差し入れることにより、管内流路を遮断することができるので、施工コストの低廉化と施工期間の短縮化を図ることができる反面、締結ボルト109・ナット110を緩み操作した瞬間に、両連結フランジ部2A,3A間に形成された隙間を通して管内流体が外部に噴出するばかりでなく、噴出流体が仕切板弁104の差し入れ抵抗となり、しかも、両連結フランジ部2A,3A間の隙間を極力小さくする必要があるため、仕切板弁104の差し入れ操作に手間取り易い。   In the conventional fluid piping system flow path blocking method, not only the repair valve can be replaced in an uninterrupted water state, but also the connecting flange portions 2A and 3A of both pipe portions 2 and 3 are tightened and connected. Of the bolts 109 and nuts 110, after removing the fastening bolts 109 and nuts 110 located in the insertion path of the partition plate valve 104, the other fastening bolts 109 and nuts 110 are loosened, and the loosening operation is performed. By inserting the partition plate valve 104 through the gap between the generated connecting flange portions 2A and 3A, the flow path in the pipe can be shut off, so that the construction cost can be reduced and the construction period can be shortened. On the other hand, at the moment when the fastening bolt 109 and the nut 110 are loosened, the fluid in the pipe is ejected to the outside through the gap formed between the two connecting flange portions 2A and 3A. Not Rubakari, jetting fluid becomes pledged resistance of the partition plate valve 104, moreover, the two joining flange portions 2A, it is necessary to reduce the gap between 3A utmost easily it took much time to pledge operation of the partition plate valve 104.

特に、両連結フランジ部2A,3Aの接合面間に介装されている板パッキン111が波打つたり、或いは、両連結フランジ部2A,3Aの接合面間にわたって板パッキン111の一部が貼り付いている場合では、板パッキン111の一部を押し切りながら仕切板弁104を差し入れることになるため、管内流路が遮断されるまでの管内流体の総噴出量が増大する。   In particular, the plate packing 111 interposed between the joint surfaces of the two connecting flange portions 2A and 3A undulates, or a part of the plate packing 111 is stuck between the joint surfaces of the two connecting flange portions 2A and 3A. In such a case, the partition plate valve 104 is inserted while part of the plate packing 111 is pushed, so that the total amount of fluid in the pipe until the pipe flow path is shut off increases.

本発明は、上述の実状に鑑みて為されたものであって、その主たる課題は、両連結フランジ部の接合面間での流路遮断作業を、管内流体の漏洩を抑制しながら少ない労力で能率良く確実、容易に行うことができ、しかも、両連結フランジ部間の隙間寸法も各種条件に応じて最も遮断作業性の高い状態に調節することのできる流体配管系統の流路遮断方法及び管内流路遮断装置を提供する点にある。   The present invention has been made in view of the above-described actual situation, and the main problem is that the flow path blocking operation between the joint surfaces of both connecting flange portions is performed with less labor while suppressing leakage of fluid in the pipe. A method for shutting off the flow path of the fluid piping system, which can be performed efficiently and reliably and easily, and the gap dimension between both connecting flange portions can be adjusted to the highest shut-off workability according to various conditions, and in the pipe It is in providing a flow path blocking device.

本発明による第1の特徴構成は、流体配管系統において、両連結フランジ部の接合面間にシール材を介装した状態で締結具にて締付け連結されている両管部にわたって、両連結フランジ部全体を密封囲繞可能で、かつ、前記締結具を外部から緩み操作する締結操作手段と、両連結フランジ部間の隙間に対して径方向外方から入り込み移動することにより、締結具の緩み操作代の範囲内で両連結フランジ部間を押し広げる隙間形成手段と、両連結フランジ部のそれぞれの外側面に両管部の軸芯と平行な方向から押圧状態で当接することにより、前記隙間形成手段の先端部が両連結フランジ部の隣接間中央位置に合致するように取付け位置を調整する調節ボルトと、両連結フランジ部の接合面間を通して抜き差し操作自在な流路遮断用の薄板状の仕切板弁が備えられている遮断作業ケースを装着し
前記調節ボルトを操作して、前記隙間形成手段の先端部が両連結フランジ部の隣接間中央位置に合致するように取付け位置を調整し、
前記締結操作手段で締結具を外部から緩み操作したのち、
前記隙間形成手段を操作して、両連結フランジ部間の隣接間中央位置に臨む当該隙間形成手段の先端部を径方向内方側に移動させ、締結具の緩み操作代の範囲内で両連結フランジ部間を強制的に押し広げて、
前記仕切板弁を、両連結フランジ部間の隙間を通して流路遮断位置にまで差し入れることにより、両連結フランジ部間において流路を遮断する点にある。
According to the first characteristic configuration of the present invention, in the fluid piping system, both connecting flange portions extend over both pipe portions that are fastened and connected by a fastener in a state in which a sealing material is interposed between joint surfaces of both connecting flange portions. The fastening operation means for loosely operating the fastener from the outside, which can be hermetically sealed as a whole, and entering and moving from the outside in the radial direction with respect to the gap between the connecting flange portions, thereby allowing the fastener to be loosened. A gap forming means that pushes between the two connecting flange portions within the range of the above, and the gap forming means by contacting the outer surfaces of the two connecting flange portions in a pressed state from a direction parallel to the axis of the two pipe portions. the tip and the adjusting bolt for adjusting the mounting position to match the adjacent between the center position of the two joining flange portions, for connecting or disconnecting operation freely flow path blocking through between joint surfaces of the two joining flange portions lamellar Fitted with a shutoff operation cases and Setsuban valve is provided,
By operating the adjustment bolt, the attachment position is adjusted so that the tip of the gap forming means matches the center position between the adjacent portions of the connecting flange parts,
After loosening operate the fastener from outside the fastening operation means,
By operating the gap forming means, the tip of the gap forming means facing the central position between the adjacent flange portions is moved radially inward, and both the connections are made within the range of the loosening operation allowance of the fastener. Forcibly spread between the flanges,
By inserting the partition plate valve into the flow path blocking position through the gap between the two connecting flange portions, the flow path is blocked between the two connecting flange portions.

上記特徴構成によれば、例えば、両管部のフランジ接合箇所の下流側管部に接続された又は下流側管部自体を構成する補修弁、消火栓等の劣化による漏水や故障等が発生して、新しい補修弁、消火栓等に取り替える必要が生じたとき、両管部にわたって遮断作業ケースを装着して、両連結フランジ部全体を密封状態で囲繞したのち、両管部の連結フランジ部を締付け連結している締結具を遮断作業ケースの締結操作手段で外部から緩み操作する。この緩み操作に連れて両連結フランジ部間の隙間から流出した流体は遮断作業ケース内に充満するものの、外部に漏洩することはない又は外部への流体の漏洩量を大幅に減少することができる。   According to the above characteristic configuration, for example, leakage or failure due to deterioration of a repair valve, a fire hydrant, etc. connected to the downstream pipe part of the flange joint portion of both pipe parts or constituting the downstream pipe part itself has occurred. When it is necessary to replace the valve with a new repair valve, fire hydrant, etc., install a shut-off work case over both pipe parts, seal the entire connection flange part in a sealed state, and then tighten and connect the connection flange parts of both pipe parts The fastening tool is loosened from the outside by the fastening operation means of the shut-off work case. Although the fluid that has flowed out from the gap between the two connecting flange portions with this loosening operation fills the blocking work case, it does not leak to the outside or the amount of fluid leakage to the outside can be greatly reduced. .

それ故に、両連結フランジ部間の隙間を仕切板弁の板厚よりも十分に大きくしても、仕切板弁の差し入れ操作後において必要に応じて締結具を締め付け側に自由に操作することができ、しかも、遮断作業ケース内に流体が充満した状態では管路内圧と略等しくなっているため、この遮断作業ケースに設けられている薄板状の仕切板弁を両連結フランジ部間の隙間を通して流路遮断位置にまで確実、スムーズに差し込み操作することができる。   Therefore, even if the gap between both connecting flange portions is sufficiently larger than the plate thickness of the partition plate valve, the fastener can be freely operated on the tightening side as needed after the partition plate valve is inserted. In addition, when the fluid is filled in the shut-off work case, the pressure in the pipe line is substantially equal to the pressure in the pipe line. Therefore, the thin partition valve provided in the shut-off work case is passed through the gap between the connecting flange portions. Insertion operation can be performed smoothly and reliably up to the flow path blocking position.

更に、両連結フランジ部全体を密封状態で囲繞するが故に、例えば、両連結フランジ部の外周面のみを密封状態で囲繞する場合に比して、両連結フランジ部間の隙間寸法が両連結フランジ部の厚み以内に制限されることがなく、シール材や仕切板弁等の厚み或いは仕切板弁の差し入れ操作状況等に応じて隙間寸法を広い範囲で調節することができる。   Furthermore, since both the connecting flange portions are enclosed in a sealed state, for example, the gap dimension between both connecting flange portions is smaller than that in the case where only the outer peripheral surfaces of both connecting flange portions are enclosed in a sealed state. It is not limited within the thickness of the part, and the gap size can be adjusted in a wide range according to the thickness of the sealing material, the partition plate valve, or the like or the operation state of inserting the partition plate valve.

従って、従来方法のように両連結フランジ部の接合面間の隙間から外部に噴出する流体の圧力に抗して仕切板弁を差し込み操作する必要がなく、両連結フランジ部の接合面間での流路遮断作業を、管内流体の漏洩を抑制しながら少ない労力で能率良く確実、容易に行うことができ、しかも、両連結フランジ部間の隙間寸法も各種条件に応じて最も遮断作業性の高い状態に自由に設定することができる。   Therefore, unlike the conventional method, it is not necessary to insert and operate the partition plate valve against the pressure of the fluid ejected to the outside from the gap between the joint surfaces of both connection flange portions, and between the joint surfaces of both connection flange portions. The flow path blocking work can be performed efficiently, reliably and easily with little effort while suppressing leakage of fluid in the pipe, and the gap between the connecting flanges is also the highest in blocking work performance according to various conditions. The state can be set freely.

さらに、両管部の連結フランジ部を締付け連結している締結具を緩み操作しても、両連結フランジ部間に緩み操作代に相当する隙間が発生しなかったり、或いは、緩み操作代の範囲内で下流側管部の連結フランジ部に対して上流側管部の連結フランジ部が傾動しても、遮断作業ケースに設けられている隙間形成手段によって、締結具の緩み操作代の範囲内で両連結フランジ部間を強制的に押し広げることにより、両連結フランジ部間に緩み操作代に相当する隙間を確実かつ周方向で略均等に形成することができるので、両管部の外周面にわたって設けた遮断作業ケースによって両連結フランジ部全体を密封状態に囲繞しながらも、遮断作業ケースに設けられている仕切板弁を両連結フランジ部間の隙間を通して流路遮断位置にまで確実、スムーズに差し込み操作することができる。Furthermore, even if the fasteners that tighten and connect the connecting flange portions of both pipe portions are loosened, no gap corresponding to the loosening operation allowance is generated between the connecting flange portions, or the range of the loosening operation allowance Even if the connecting flange portion of the upstream pipe portion tilts with respect to the connecting flange portion of the downstream pipe portion, the clearance forming means provided in the shut-off work case does not exceed the range of the loosening operation allowance of the fastener. By forcibly expanding the space between the two connecting flange portions, a clearance corresponding to the loosening operation allowance can be reliably and substantially formed in the circumferential direction between the two connecting flange portions. The shut-off work case is used to surround both the connecting flanges in a sealed state, but the partition valve provided in the shut-off work case is securely and smoothly passed through the gap between the two connecting flanges to the flow path shut-off position. They are possible to operate plug in's.

本発明による第2の特徴構成は、前記隙間形成手段が、遮断作業ケースの周方向複数箇所において、両連結フランジ部間の隙間に対して径方向外方から入り込み移動するテーパー面を備えた複数の分離ボルトから構成され、当該分離ボルトを螺合操作して、両連結フランジ部間の隣接間中央位置に臨む当該分離ボルトのテーパー面を径方向内方側に移動させ、締結具の緩み操作代の範囲内で両連結フランジ部間を強制的に押し広げる点にある。According to a second characteristic configuration of the present invention, the gap forming means includes a plurality of tapered surfaces that enter and move from the radially outer side with respect to the gap between the connecting flange portions at a plurality of locations in the circumferential direction of the blocking work case. The separation bolt is screwed to move the taper surface of the separation bolt facing the central position between the adjacent connecting flange portions radially inward to loosen the fastener. It is in the point which forcibly expands between both connection flange parts within the range of the allowance.

本発明による第3の特徴構成は、両連結フランジ部の接合面間にシール材を介装した状態で締結具にて締付け連結されている両管部に対して、それらの両連結フランジ部全体を密封囲繞する状態で装着可能な遮断作業ケースに、前記締結具を外部から緩み操作する締結操作手段と、該締結操作手段による締結具の緩み操作によって発生した両連結フランジ部間の隙間を通して管内流路を遮断する位置にまで差込み移動自在な薄板状の仕切板弁と、この仕切板弁を流路遮断位置と流路開放位置とに切り換える弁操作手段が設けられている管内流路遮断装置において、
前記遮断作業ケースには、両連結フランジ部間の隙間に対して径方向外方から入り込み移動することにより、締結具の緩み操作代の範囲内で両連結フランジ部間を押し広げる隙間形成手段が設けられ、
前記遮断作業ケースには、両連結フランジ部のそれぞれの外側面に両管部の軸芯と平行な方向から押圧状態で当接することにより、前記隙間形成手段の先端部が両連結フランジ部の隣接間中央位置に合致するように取付け位置を調整する調節ボルトが設けられている点にある。
The third characteristic configuration according to the present invention is that both the connecting flange portions are entirely connected to both pipe portions that are fastened and connected by a fastener in a state where a sealing material is interposed between the joint surfaces of the both connecting flange portions. In a pipe work case that can be mounted in a sealed surrounding state, a fastening operation means for loosening the fastener from the outside, and a gap between both connecting flange portions generated by the loosening operation of the fastener by the fastening operation means. An in- pipe flow path shut-off device provided with a thin plate-like partition plate valve that can be inserted and moved to a position for shutting off the flow path, and valve operating means for switching the partition plate valve between a flow path shut-off position and a flow path open position In
The shut-off work case has a gap forming means that pushes between the connecting flange portions within the range of the loosening operation allowance of the fastener by entering and moving from the outside in the radial direction with respect to the gap between the connecting flange portions. Provided,
The blocking work case is brought into contact with the outer side surfaces of both connecting flange portions in a pressed state from a direction parallel to the axis of both tube portions, so that the tip of the gap forming means is adjacent to both connecting flange portions. There is an adjustment bolt that adjusts the mounting position so as to match the center position .

上記特徴構成によれば、例えば、両管部のフランジ接合箇所の下流側管部に接続された又は下流側管部自体を構成する補修弁、消火栓等の劣化による漏水や故障等が発生して、新しい補修弁、消火栓等に取り替える必要が生じたとき、両管部にわたって遮断作業ケースを装着して、両連結フランジ部全体を密封状態で囲繞したのち、両管部の連結フランジ部を締付け連結している締結具を遮断作業ケースの締結操作手段で外部から緩み操作する。この緩み操作に連れて両連結フランジ部間の隙間から流出した流体は遮断作業ケース内に充満するものの、外部に漏洩することはない又は外部への流体の漏洩量を大幅に減少することができる。   According to the above characteristic configuration, for example, leakage or failure due to deterioration of a repair valve, a fire hydrant, etc. connected to the downstream pipe part of the flange joint portion of both pipe parts or constituting the downstream pipe part itself has occurred. When it is necessary to replace the valve with a new repair valve, fire hydrant, etc., install a shut-off work case over both pipe parts, seal the entire connection flange part in a sealed state, and then tighten and connect the connection flange parts of both pipe parts The fastening tool is loosened from the outside by the fastening operation means of the shut-off work case. Although the fluid that has flowed out from the gap between the two connecting flange portions with this loosening operation fills the blocking work case, it does not leak to the outside or the amount of fluid leakage to the outside can be greatly reduced. .

それ故に、両連結フランジ部間の隙間を仕切板弁の板厚よりも十分に大きくしても、仕切板弁の差し入れ操作後において必要に応じて締結具を締め付け側に自由に操作することができ、しかも、遮断作業ケース内に流体が充満した状態では管路内圧と略等しくなっているため、この遮断作業ケースに設けられている弁操作手段により、薄板状の仕切板弁を両連結フランジ部間の隙間を通して流路遮断位置にまで確実、スムーズに差し込み操作することができる。   Therefore, even if the gap between both connecting flange portions is sufficiently larger than the plate thickness of the partition plate valve, the fastener can be freely operated on the tightening side as needed after the partition plate valve is inserted. In addition, when the fluid is filled in the shut-off work case, it is substantially equal to the internal pressure of the pipe line. Therefore, the valve operating means provided in the shut-off work case allows the thin partition valve to be connected to both connecting flanges. The insertion operation can be performed reliably and smoothly through the gap between the parts to the flow path blocking position.

更に、両連結フランジ部全体を密封状態で囲繞するが故に、例えば、両連結フランジ部の外周面のみを密封状態で囲繞する場合に比して、両連結フランジ部間の隙間寸法が両連結フランジ部の厚み以内に制限されることがなく、両連結フランジ部間の隙間寸法をシール材や仕切板弁等の厚み或いは仕切板弁の差し入れ操作状況等に応じて隙間寸法を広い範囲で調節することができる。   Furthermore, since both the connecting flange portions are enclosed in a sealed state, for example, the gap dimension between both connecting flange portions is smaller than that in the case where only the outer peripheral surfaces of both connecting flange portions are enclosed in a sealed state. The gap dimension between both connecting flanges is adjusted within a wide range according to the thickness of the sealing material, the partition plate valve, etc., or the operation status of inserting the partition plate valve, etc. be able to.

従って、従来方法のように両連結フランジ部の接合面間の隙間から外部に噴出する流体の圧力に抗して仕切板弁を差し込み操作する必要がなく、しかも、仕切板弁を密封状態で流路遮断位置と流路開放位置とにスムーズに切り換えることができるので、両連結フランジ部の接合面間での流路遮断作業を、管内流体の漏洩を抑制しながら少ない労力で能率良く確実、容易に行うことができ、更に、両連結フランジ部間の隙間寸法も各種条件に応じて最も遮断作業性の高い状態に自由に設定することができる。   Therefore, unlike the conventional method, it is not necessary to insert and operate the partition plate valve against the pressure of the fluid ejected to the outside from the gap between the joint surfaces of the two connecting flange portions, and the partition plate valve is allowed to flow in a sealed state. Since it is possible to smoothly switch between the channel blocking position and the channel opening position, the channel blocking work between the joint surfaces of both connecting flanges can be performed efficiently and reliably with less effort while suppressing leakage of fluid in the pipe. Further, the gap dimension between the two connecting flange portions can be freely set to a state with the highest shut-off workability according to various conditions.

さらに、両管部の連結フランジ部を締付け連結している締結具を緩み操作しても、両連結フランジ部間に緩み操作代に相当する隙間が発生しなかったり、或いは、緩み操作代の範囲内で下流側管部の連結フランジ部に対して上流側管部の連結フランジ部が傾動しても、遮断作業ケースに設けられている隙間形成手段によって、締結具の緩み操作代の範囲内で両連結フランジ部間を強制的に押し広げることにより、両連結フランジ部間に緩み操作代に相当する隙間を確実かつ周方向で略均等に形成することができるので、両管部の外周面にわたって設けた遮断作業ケースによって両連結フランジ部全体を密封状態に囲繞しながらも、遮断作業ケースに設けられている仕切板弁を両連結フランジ部間の隙間を通して流路遮断位置にまで確実、スムーズに差し込み操作することができる。 Furthermore, even if the fasteners that tighten and connect the connecting flange portions of both pipe portions are loosened, no gap corresponding to the loosening operation allowance is generated between the connecting flange portions, or the range of the loosening operation allowance Even if the connecting flange portion of the upstream pipe portion tilts with respect to the connecting flange portion of the downstream pipe portion, the clearance forming means provided in the shut-off work case does not exceed the range of the loosening operation allowance of the fastener. By forcibly expanding the space between the two connecting flange portions, a clearance corresponding to the loosening operation allowance can be reliably and substantially formed in the circumferential direction between the two connecting flange portions. The shut-off work case is used to surround both the connecting flanges in a sealed state, but the partition valve provided in the shut-off work case is securely and smoothly passed through the gap between the two connecting flanges to the flow path shut-off position. It is possible to operate plug in's.

本発明による第の特徴構成は、前記遮断作業ケースに、外部から透視可能な作業窓が設けられている点にある。 A fourth characteristic configuration according to the present invention is that a work window that can be seen through from the outside is provided in the blocking work case.

上記特徴構成によれば、遮断作業ケースに設けられた作業窓を通して、締結具の緩み操作によって発生した隙間の状況、シール材の状況、隙間と仕切板弁との関係等を外部から容易に確認することができ、各状況に即した適切な対応によって流路遮断作業能率の向上を図ることができる。   According to the above-mentioned characteristic configuration, the state of the gap generated by the loosening operation of the fastener, the state of the sealing material, the relationship between the gap and the partition plate valve, etc. can be easily confirmed from the outside through the work window provided in the shut-off work case. Therefore, the flow path blocking work efficiency can be improved by appropriately responding to each situation.

本発明による第の特徴構成は、前記遮断作業ケースに、締結操作手段による締結具の緩み操作によって発生した両連結フランジ部間の隙間を通して両連結フランジ部の接合面間に介装したシール材の姿勢を外部から矯正するシール矯正手段が設けられている点にある。 According to a fifth feature of the present invention, there is provided a sealing material interposed between the joint surfaces of the coupling flange portions through the gap between the coupling flange portions generated by the loosening operation of the fastener by the fastening operation means. This is in that a seal correcting means for correcting the posture of the device from the outside is provided.

上記特徴構成によれば、締結操作手段による締結具の緩み操作によって両連結フランジ部間に隙間を発生させた際、両連結フランジ部の接合面間に介装したシール材が波打っていたり、或いは、両連結フランジ部の接合面間にわたってシール材の一部が貼り付いている場合でも、遮断作業ケースに設けたシール矯正手段によってシール材の姿勢を外部から矯正することができるので、シール材の一部を仕切板弁で押し切ることを抑制することができ、流路遮断作業能率の向上を図ることができる。   According to the above characteristic configuration, when a gap is generated between the two connecting flange portions by the loosening operation of the fastener by the fastening operation means, the sealing material interposed between the joint surfaces of the two connecting flange portions is wavy, Alternatively, even when a part of the sealing material is stuck between the joint surfaces of both the connecting flange portions, the posture of the sealing material can be corrected from the outside by the seal correcting means provided in the shut-off work case. Can be suppressed from being pushed out by the partition plate valve, and the flow path blocking work efficiency can be improved.

本発明による第の特徴構成は、前記遮断作業ケースに、該遮断作業ケース内の流体を外部に排出操作可能な排出手段が設けられている点にある。 A sixth characteristic configuration according to the present invention is that a discharge means capable of discharging the fluid in the blocking work case to the outside is provided in the blocking work case.

上記特徴構成によれば、前記締結具の緩み操作によって発生した両連結フランジ部間の隙間を通して仕切板弁を流路遮断位置にまで差し入れた際、遮断作業ケースに設けられた排出手段を操作して、遮断作業ケース内の流体を外部に排出することにより、この流体の排出が止まれば、仕切板弁によって流路が確実に遮断されていることを意味し、また、流体の排出が続く場合には、仕切板弁による流路の遮断が完了していないことを意味するため、流体の排出が止まるまで締結具を締付け操作する。   According to the above characteristic configuration, when the partition plate valve is inserted to the flow path blocking position through the gap between the two connecting flange portions generated by the loosening operation of the fastener, the discharge means provided in the blocking work case is operated. If the fluid in the shut-off work case is discharged to the outside, this means that the flow path is reliably shut off by the partition valve, and the fluid continues to be discharged. Means that the flow path is not completely shut off by the partition plate valve, and therefore the fastener is tightened until the fluid discharge stops.

それ故に、排出管からの流体の有無を調べるだけの簡単な操作をもって、流路遮断作業を能率良く確実に行うことができる。   Therefore, the flow path blocking operation can be performed efficiently and reliably with a simple operation of simply checking the presence or absence of fluid from the discharge pipe.

本発明による第の特徴構成は、前記隙間形成手段が、遮断作業ケースの周方向複数箇所において、両連結フランジ部間の隙間に対して径方向外方から入り込み移動するテーパー面を備えた複数の分離ボルトから構成されている点にある。 According to a seventh characteristic configuration of the present invention, the gap forming means includes a plurality of tapered surfaces that enter and move from the outside in the radial direction with respect to the gap between the two connecting flange portions at a plurality of locations in the circumferential direction of the blocking work case. It is in the point comprised from the isolation | separation bolt.

上記特徴構成によれば、遮断作業ケースの周方向複数箇所に設けた複数の分離ボルトを締め込み操作することにより、締結具の緩み操作代の範囲内で両連結フランジ部間を押し広げて、両連結フランジ部間の隙間の周方向での開口幅の均等化を図ることができる。   According to the above-mentioned characteristic configuration, by tightening a plurality of separation bolts provided at a plurality of locations in the circumferential direction of the shut-off work case, the space between both connecting flange portions is expanded within the range of the loosening operation allowance of the fastener, It is possible to equalize the opening width in the circumferential direction of the gap between the two connecting flange portions.

本発明による第の特徴構成は、前記隙間形成手段の分離ボルトは、それのボルト軸芯が仕切板弁の移動平面を通る平面上又はその近傍に位置する状態で遮断作業ケースに取付けられている点にある。 According to an eighth feature of the present invention, the separation bolt of the gap forming means is attached to the shut-off work case in a state where the bolt shaft core is located on or near a plane passing through the moving plane of the partition plate valve. There is in point.

上記特徴構成によれば、遮断作業ケースの周方向複数箇所に設けた複数の分離ボルトを締め込み操作して、締結具の緩み操作代の範囲内で両連結フランジ部間を押し広げたとき、その押し広げられた隙間の中央位置又はその近傍に仕切板弁の移動平面が位置することになり、仕切板弁の差し込み操作をスムーズに行うことができる。   According to the above characteristic configuration, when a plurality of separation bolts provided at a plurality of locations in the circumferential direction of the shut-off work case are tightened, and the space between both coupling flanges is expanded within the range of the loosening operation allowance of the fastener, The moving plane of the partition plate valve is positioned at or near the center position of the widened gap, and the partition plate valve can be smoothly inserted.

〔第1実施形態〕
図1は流体配管系統中の管接続構造を示し、流体管の一例である鋳鉄管製の水道管1の途中に一体的に突出形成された上流側管部としての分岐管部2の連結フランジ部2Aに、下流側管部としての連結管3の上流側連結フランジ部3Aが、それらの接合面間にシール材の一例であるシートパッキン4を介装した状態で複数組(当該実施形態では4組)のボルト5A・ナット5Bからなる第1締結具5にて密封状態で脱着自在に締付け連結されているとともに、この連結管3の下流側連結フランジ部3Bには、流体機器又は配管材の一例である補修弁6の上流側連結フランジ部6Aが、それらの接合面間にシール材の一例であるシートパッキン4を介装した状態で複数組のボルト7A・ナット7Bからなる第2締結具7にて密封状態で脱着自在に締付け連結され、更に、補修弁6の下流側連結フランジ部6Bには、必要に応じて流体機器又は配管材の一例である消火栓等が密封状態で脱着自在に締付け連結される。
[First Embodiment]
FIG. 1 shows a pipe connection structure in a fluid piping system, and a connecting flange of a branch pipe part 2 as an upstream pipe part integrally formed in the middle of a water pipe 1 made of cast iron pipe, which is an example of a fluid pipe. In the portion 2A, a plurality of sets (in this embodiment, the upstream side connecting flange portion 3A of the connecting pipe 3 as the downstream side pipe portion is provided with a sheet packing 4 as an example of a sealing material interposed between their joint surfaces. 4 sets) are fastened and detachably connected in a sealed state by a first fastener 5 comprising bolts 5A and nuts 5B, and the downstream side connection flange portion 3B of the connection pipe 3 includes a fluid device or a piping material. A second fastening composed of a plurality of sets of bolts 7A and nuts 7B in a state in which the upstream connecting flange portion 6A of the repair valve 6 as an example is interposed between the joint surfaces thereof with the seat packing 4 as an example of a sealing material Removable in a sealed state with tool 7 Is clamping connected, furthermore, to the downstream joining flange portion 6B of the repair valve 6, fire hydrants or the like is an example of a fluid apparatus or piping material optionally is detachably fastened connected sealingly.

そして、前記分岐管部2と連結管3とにわたる部位には、水道管1内の上水(流体の一例)の流れを維持した不断水状態のまま、劣化による漏水や故障等の理由で補修弁6を取り替える必要が発生したとき、分岐管部2の連結フランジ部2Aと連結管3の上流側連結フランジ部3Aとの間において、水道管1の管軸芯X1に対して直交する分岐軸芯X2方向の管内流路Wを遮断する管内流路遮断装置Aが組付けられている。   And in the part spanning the branch pipe part 2 and the connecting pipe 3, repair is performed for reasons such as water leakage or failure due to deterioration while maintaining the flow of clean water (an example of fluid) in the water pipe 1 while maintaining the flow of water. When it is necessary to replace the valve 6, the branch shaft orthogonal to the tube axis X <b> 1 of the water pipe 1 between the connection flange portion 2 </ b> A of the branch tube portion 2 and the upstream connection flange portion 3 </ b> A of the connection tube 3. An in-pipe flow path blocking device A that blocks the in-pipe flow path W in the direction of the core X2 is assembled.

この管内流路遮断装置Aには、図1〜図7に示すように、分岐管部2の外周面と連結管3の外周面とにわたって、それらの両連結フランジ部2A,3A全体を密封囲繞する状態で脱着自在に装着可能な遮断作業ケースBと、第1締結具5のボルト5A・ナット5Bを外部から緩み操作する締結操作手段Eと、第1締結具5のボルト5A・ナット5Bの緩み操作によって発生した両連結フランジ部2A,3Aの接合面間の隙間Sを通して管内流路Wを遮断する位置にまで差込み移動自在な薄板状の仕切板弁8と、この仕切板弁8を密封状態で流路遮断位置と流路開放操作位置とに切り換える弁操作手段Cが主要構成として備えられ、更に、前記遮断作業ケースBには、第1締結具5のボルト5A・ナット5Bの緩み操作代の範囲内で両連結フランジ部2A,3Aの接合面間を押し広げる隙間形成手段Dと、外部から透視可能な作業窓9と、締結操作手段Eによる第1締結具5の緩み操作によって発生した両連結フランジ部2A,3A間の隙間Sを通して両連結フランジ部2A,3Aの接合面間に介装したシートパッキン4の姿勢を外部から矯正するシール矯正手段Fと、遮断作業ケースB内の上水を外部に排出操作可能な排出手段Gが設けられている。   As shown in FIGS. 1 to 7, the in-pipe flow path interrupting device A covers both the outer peripheral surface of the branch pipe portion 2 and the outer peripheral surface of the connecting tube 3 so that the entire connecting flange portions 2A and 3A are hermetically sealed. Of the cutting work case B that can be detachably mounted in the state of being engaged, the fastening operation means E for loosening the bolt 5A / nut 5B of the first fastener 5 from the outside, and the bolt 5A / nut 5B of the first fastener 5 A thin plate-like partition plate valve 8 which can be inserted and moved to a position where the pipe flow path W is cut off through the gap S between the joint surfaces of the two connecting flange portions 2A and 3A generated by the loosening operation, and the partition plate valve 8 are sealed. A valve operating means C for switching between a flow path blocking position and a flow path opening operation position in the state is provided as a main component. Further, the blocking work case B includes a loosening operation of the bolt 5A and nut 5B of the first fastener 5. Within the range of Gap forming means D that pushes between the joint surfaces of the two parts 2A, 3A, a work window 9 that can be seen through from the outside, and both connecting flange parts 2A that are generated by the loosening operation of the first fastener 5 by the fastening operation means E, The seal correction means F for correcting the posture of the sheet packing 4 interposed between the joint surfaces of the two connecting flange portions 2A and 3A through the gap S between 3A and the operation for discharging the clean water in the blocking work case B to the outside Possible discharge means G are provided.

前記第1締結具5としては、通常仕様の複数組(当該実施形態では4組)のボルト5C,5Dと、回り止め機能に優れた特別仕様の複数組(当該実施形態では4組)のボルト5A・ナット5B、つまり、分岐管部2の外周面に当接する回り止め片17を備えたT頭ボルト5Aと外周面の輪郭形状が四角形に形成された四角ナット5Bからなり、補修弁6を取り替え工事の開始時には、通常仕様のボルト5C,5Dから特別仕様のT頭ボルト5A・四角ナット5Bに取り替え、更に、取り替え工事の終了時に特別仕様のT頭ボルト5A・四角ナット5Bから通常仕様のボルト5C,5Dに取り替える。   The first fastener 5 includes a plurality of bolts 5C and 5D having a normal specification (four sets in the embodiment) and a plurality of bolts having a special specification (four sets in the embodiment) having an excellent detent function. 5A and nut 5B, that is, a T-head bolt 5A provided with a rotation-preventing piece 17 that contacts the outer peripheral surface of the branch pipe portion 2, and a square nut 5B in which the outer peripheral surface has a quadrilateral contour shape are formed. At the beginning of the replacement work, the normal specification bolts 5C and 5D are replaced with the special specification T-head bolt 5A and square nut 5B, and at the end of the replacement work, the special specification T-head bolt 5A and square nut 5B are replaced with the normal specification. Replace with bolts 5C and 5D.

前記遮断作業ケースBは、図1〜図6に示すように、各連結フランジ部2A,3A全体を囲繞する状態で分岐管部2の外周面及び連結管3の外周面にわたって外套状態で管周方向(円周方向)に沿って着脱自在に固定連結される二つの分割作業ケース11,12から構成され、各分割作業ケース11,12の管周方向両端部の各々には、管周方向で隣接するもの同士をボルト13にて固定連結するための連結フランジ部11A,12Aが管径方向外方に向かって一体的に突出形成されているとともに、前記分割作業ケース11,12の内周面の各々に形成されたシール溝11B,12Bには、各分割作業ケース11,12の内周面と分岐管部2の外周面及び連結管3の外周面との間、並びに分割作業ケース11,12同士の接合面間を密封するための合成ゴム製の弾性シール材14が嵌合保持されている。   As shown in FIGS. 1 to 6, the shut-off work case B surrounds the entire connecting flange portions 2 </ b> A and 3 </ b> A so as to surround the outer peripheral surface of the branch pipe portion 2 and the outer peripheral surface of the connecting tube 3 in a jacket state. It is comprised from the two division | segmentation work cases 11 and 12 fixedly connected so that attachment or detachment is possible along a direction (circumferential direction). Connecting flange portions 11A, 12A for fixing and connecting adjacent members with bolts 13 are integrally formed to project outward in the pipe radial direction, and the inner peripheral surfaces of the divided work cases 11, 12 In each of the seal grooves 11B and 12B formed in each of the first and second parts, there is a space between the inner peripheral surface of each divided work case 11, 12 and the outer peripheral surface of the branch pipe portion 2 and the outer peripheral surface of the connecting pipe 3, and the divided work case 11, Seal between 12 joint surfaces Synthetic rubber elastic sealing member 14 for are fitted and held.

一方の分割作業ケース11には、両連結フランジ部2A,3Aの接合面間から抜き出した流路開放位置にある仕切板弁8を収納可能な収納空間15を備えた弁収納ケース部16が密封状態で固着されている。   One split work case 11 is sealed with a valve storage case portion 16 having a storage space 15 in which a partition plate valve 8 at a flow path opening position extracted from between the joint surfaces of both the connecting flange portions 2A and 3A can be stored. It is fixed in a state.

前記締結操作手段Eは、図1〜図6に示すように、分割作業ケース11,12の天板部11D,12Dには、第1締結具5の四角ナット5Bに対して両分割作業ケース11,12の接合方向から回り止め状態で嵌合するコの字状の嵌合装着部18Aを備えた操作軸18が、分岐軸芯X2と平行な軸芯回りで回転操作自在に貫通支持され、更に、この操作軸18の外周面と天板部11D,12Dに貫通形成されている軸装着孔の内周面との間には、遮断作業ケースB内に流出した上水の漏洩を防止するシール材の一例であるOリング19が設けられている。   As shown in FIGS. 1 to 6, the fastening operation means E is provided on the top plate portions 11 </ b> D and 12 </ b> D of the divided work cases 11 and 12 with respect to the square nut 5 </ b> B of the first fastener 5. The operation shaft 18 having a U-shaped fitting mounting portion 18A that is fitted in a non-rotating state from the joining direction of, 12 is supported in a penetrating manner so as to be rotatable around an axis parallel to the branch axis X2. Further, the leakage of clean water that has flowed into the blocking work case B is prevented between the outer peripheral surface of the operation shaft 18 and the inner peripheral surface of the shaft mounting hole formed through the top plate portions 11D and 12D. An O-ring 19 that is an example of a sealing material is provided.

前記操作軸18の突出軸部18Bは、レンチ等の回転工具で回転操作可能な角軸部に構成されているとともに、前記操作軸18の嵌合装着部18Aと天板部11D,12Dの内面との対向面間には、操作軸18による四角ナット5Bの緩み操作を許す操作スペースが形成されている。   The protruding shaft portion 18B of the operation shaft 18 is configured as a square shaft portion that can be rotated with a rotary tool such as a wrench, and the fitting mounting portion 18A of the operation shaft 18 and the inner surfaces of the top plate portions 11D and 12D. An operation space that allows a loosening operation of the square nut 5B by the operation shaft 18 is formed between the opposing surfaces.

前記仕切板弁8は、図1〜図6に示すように、分岐管部2及び連結管3の外径よりも少し大なる幅を有し、かつ、先端縁8aが半円形状に形成された薄板状(当該実施形態では板厚が3.2mm)の弁板から構成されているとともに、その先端の半円先端縁8aは、板厚方向中央位置に先鋭端が位置する状態で断面V字状に面取り加工されている。   As shown in FIGS. 1 to 6, the partition plate valve 8 has a width that is slightly larger than the outer diameters of the branch pipe portion 2 and the connecting pipe 3, and the tip edge 8 a is formed in a semicircular shape. And a semi-circular tip edge 8a at the tip of the valve plate having a sharp edge at the center position in the plate thickness direction. Chamfered into a letter shape.

前記弁操作手段Cは、図1、図2、図4、図7に示すように、仕切板弁8の後端縁の中央位置に固着された第1ネジ筒21と、この第1ネジ筒体21に螺合された操作ネジ軸22と、この操作ネジ軸22の後端部に嵌合固定された操作ハンドル23から構成されており、前記操作ネジ軸22の後端部側が、弁収納ケース部16の蓋部16Aに回転のみ自在に貫通支持されているとともに、この操作ネジ軸22の後端部の外周面と蓋部16Aに貫通形成されている軸装着孔の内周面との間には、遮断作業ケースB及び弁収納ケース部16内に流出した上水の漏洩を防止するシール材の一例であるOリング19が設けられている。   As shown in FIGS. 1, 2, 4, and 7, the valve operating means C includes a first screw cylinder 21 fixed to the center position of the rear edge of the partition plate valve 8, and the first screw cylinder. An operation screw shaft 22 screwed into the body 21 and an operation handle 23 fitted and fixed to the rear end portion of the operation screw shaft 22 are arranged. The case 16 has a lid portion 16A that is rotatably supported only by rotation, and an outer peripheral surface of the rear end portion of the operation screw shaft 22 and an inner peripheral surface of a shaft mounting hole that is formed to penetrate the lid portion 16A. An O-ring 19 that is an example of a sealing material that prevents leakage of clean water that has flowed into the shut-off work case B and the valve storage case portion 16 is provided therebetween.

そして、前記操作ハンドル23を正転方向に回転操作すると、操作ネジ軸22と仕切板弁8の第1ネジ筒21との螺合により、流路開放操作位置にあった仕切板弁8が締結操作手段Eによる第1締結具5の緩み操作によって発生した両連結フランジ部2A,3A間の隙間Sを通して流路遮断位置に移動し、また、操作ハンドル23を逆転方向に回転操作すると、操作ネジ軸22と仕切板弁8の第1ネジ筒21との螺合により、流路遮断位置にあった仕切板弁8が両連結フランジ部2A,3A間を通して弁収納ケース部16内の流路開放操作位置に移動する。   When the operation handle 23 is rotated in the forward rotation direction, the partition plate valve 8 at the channel opening operation position is fastened by screwing between the operation screw shaft 22 and the first screw cylinder 21 of the partition plate valve 8. When the operation means E is moved to the flow path blocking position through the gap S between the two connecting flange portions 2A and 3A generated by the loosening operation of the first fastener 5 by the operation means E, and the operation handle 23 is rotated in the reverse direction, the operation screw By the screwing of the shaft 22 and the first screw cylinder 21 of the partition plate valve 8, the partition plate valve 8 at the flow passage blocking position passes through the connection flange portions 2 </ b> A and 3 </ b> A to open the flow passage in the valve storage case portion 16. Move to the operating position.

前記隙間形成手段Dを構成するに、図1〜図6に示すように、両分割作業ケース11,12のうち、仕切板弁8の弁中心線Yに対して45度の角度で交差する一方の交差線上に位置する部位に、分離ボルト25の雄ネジ部に螺合する雌ネジ部を備えた第2ネジ筒体26が固着されているとともに、各分離ボルト25の先端部には、両連結フランジ部2A,3Aの隣接間に対して径方向外方から進入することにより、第1締結具5のボルト5A・ナット5Bの緩み操作代の範囲内で両連結フランジ部2A,3Aの接合面間を押し広げるテーパー面25aが形成されている。   As shown in FIG. 1 to FIG. 6, the gap forming means D is configured to intersect at an angle of 45 degrees with respect to the valve center line Y of the partition plate valve 8 among the two split work cases 11 and 12. A second threaded cylinder 26 having a female threaded portion that is screwed into a male threaded portion of the separation bolt 25 is fixed to a portion located on the crossing line of By joining the adjacent flanges 2A and 3A from the outside in the radial direction, the joint flanges 2A and 3A are joined within the range of the loosening operation allowance of the bolts 5A and nuts 5B of the first fastener 5. A tapered surface 25a is formed to spread between the surfaces.

更に、前記各分離ボルト25は、図3、図4に示すように、それのボルト軸芯が仕切板弁8の移動平面を通る平面上又はその近傍に位置する状態で両分割作業ケース11,12の第2ネジ筒体26に螺合装着されているとともに、各分離ボルト25の後端部には、第2ネジ筒体26の外部からレンチ等の操作具で螺合操作するための操作係合穴25bが形成され、更に、各第2ネジ筒体26の内周面には、各分離ボルト25の外周面との間を密封するOリング19が設けられている。   Further, as shown in FIGS. 3 and 4, each of the separating bolts 25 is divided into the two split work cases 11, in a state where the bolt shaft core is located on or near the plane passing through the moving plane of the partition valve 8. 12 is screwed and attached to the second screw cylinder body 26, and the rear end portion of each separation bolt 25 is operated to be screwed with an operating tool such as a wrench from the outside of the second screw cylinder body 26. An engagement hole 25 b is formed, and an O-ring 19 is provided on the inner peripheral surface of each second screw cylinder 26 to seal the space between the outer peripheral surfaces of the separation bolts 25.

また、分割作業ケース11,12の天板部11D,12D及び底板部11C,12Cのうち、仕切板弁8の弁中心線Y上に位置する二箇所には、分岐軸芯X2方向に沿う雌ネジ部を備えた第3ネジ筒体27が固着され、各第3ネジ筒体27には、両連結フランジ部3A,2Aの外側面に分岐軸芯X2と平行な方向から押圧状態で当接することにより、分離ボルト25の先端部が両連結フランジ部2A,3Aの隣接間中央位置に合致するように取付け位置を調整する調節ボルト28が螺合されている。   Further, of the top plate portions 11D and 12D and the bottom plate portions 11C and 12C of the divided work cases 11 and 12, two positions located on the valve center line Y of the partition plate valve 8 are female along the direction of the branch axis X2. A third screw cylinder 27 having a threaded portion is fixed, and the third screw cylinder 27 abuts against the outer surface of both the connecting flange portions 3A and 2A in a pressed state from a direction parallel to the branch axis X2. Thus, the adjusting bolt 28 for adjusting the mounting position is screwed so that the tip end portion of the separating bolt 25 matches the center position between the adjacent connecting flange portions 2A and 3A.

また、各調節ボルト28の後端部には、第3ネジ筒体27の外部からレンチ等の操作具で螺合操作するための操作係合穴28aが形成され、更に、各第3ネジ筒体27の内周面には、各調節ボルト28の外周面との間を密封するOリング19が設けられている。   In addition, an operation engagement hole 28a is formed at the rear end of each adjustment bolt 28 from the outside of the third screw cylinder 27 with an operation tool such as a wrench. On the inner peripheral surface of the body 27, an O-ring 19 that seals between the outer peripheral surfaces of the adjusting bolts 28 is provided.

前記作業窓9は、図1、図2、図4に示すように、両分割作業ケース11,12のうち、仕切板弁8の弁中心線Yに対して45度の角度で交差する他方の交差線上に位置する部位に、径方向外方に向かって開口する窓筒体9Aが一体形成されているとともに、この窓筒体9Aの開口部には、アクリル樹脂やポリカーボネイト樹脂等の外部から透視可能な透明板9Bが密封状態でボルト24にて締付け固定されている。   As shown in FIGS. 1, 2, and 4, the work window 9 is the other of the two divided work cases 11 and 12 that intersects the valve center line Y of the partition plate valve 8 at an angle of 45 degrees. A window cylinder 9A that opens radially outward is integrally formed at a portion located on the intersection line, and the opening of the window cylinder 9A is seen through from the outside such as acrylic resin or polycarbonate resin. A possible transparent plate 9B is tightened and fixed with bolts 24 in a sealed state.

前記シール矯正手段Fは、図1、図2、図4、図7に示すように、遮断作業ケースBの分割作業ケース12のうち、仕切板弁8の先端縁8aと略相対向する部位に、径方向外方に向かって開口する操作筒体32が一体形成され、この操作筒体32の開口部とこれにボルト31にて締付け固定された蓋部材33との間には、球面に沿って回動自在な球状軸受け部材34が取付けられているとともに、この球状軸受け部材34の軸受け孔34aには、第1締結具5の緩み操作によって発生した両連結フランジ部2A,3A間の隙間Sを通して両連結フランジ部2A,3Aの接合面間に介装したシートパッキン4の姿勢を外部から矯正するための矯正板36を備えた矯正操作軸35が、球面に沿った三次元方向に揺動操作並びに軸受け孔34aの軸芯方向に押し引き操作自在に貫通支持されている。   As shown in FIGS. 1, 2, 4, and 7, the seal correction means F is provided in a portion of the divided work case 12 of the blocking work case B that is substantially opposite to the tip edge 8 a of the partition valve 8. An operation cylinder 32 that opens radially outward is integrally formed, and a spherical surface is formed between the opening of the operation cylinder 32 and the lid member 33 that is fastened and fixed thereto by a bolt 31. And a spherical bearing member 34 that is freely rotatable, and a clearance S between the connecting flange portions 2A and 3A generated by the loosening operation of the first fastener 5 is inserted into the bearing hole 34a of the spherical bearing member 34. A straightening operation shaft 35 having a straightening plate 36 for correcting the posture of the sheet packing 4 interposed between the joint surfaces of the two connecting flange portions 2A and 3A from the outside swings in a three-dimensional direction along the spherical surface. Operation and shaft of bearing hole 34a It is pushed or pulled freely through the supporting direction.

また、前記操作筒体32の内周面と蓋部材33の内周面及び球状軸受け部材34の球状外周面との間に形成された横断面略三角形状のシール装着溝39には、三者32,33,34の対向面間を密封するOリング19が装着されているとともに、前記球状軸受け部材34の内周面の軸芯方向両側に形成されたシール装着溝40には、球状軸受け部材34の内周面と矯正操作軸35の外周面との間を密封するOリング19が装着され、更に、前記球状軸受け部材34の内周面の軸芯方向両端部に形成された雌ネジ部には、Oリング19の抜け出しを阻止する栓体41が螺合されている。   The seal mounting groove 39 having a substantially triangular cross section formed between the inner peripheral surface of the operation cylinder 32 and the inner peripheral surface of the lid member 33 and the spherical outer peripheral surface of the spherical bearing member 34 includes three members. An O-ring 19 that seals between the opposing surfaces of 32, 33, and 34 is mounted, and a spherical bearing member is provided in seal mounting grooves 40 formed on both sides in the axial direction of the inner peripheral surface of the spherical bearing member 34. An O-ring 19 that seals between the inner peripheral surface of 34 and the outer peripheral surface of the correction operation shaft 35 is mounted, and further, female screw portions formed at both axial ends of the inner peripheral surface of the spherical bearing member 34 A plug body 41 that prevents the O-ring 19 from coming out is screwed.

そして、前記締結操作手段Eによる第1締結具5の緩み操作によって両連結フランジ部2A,3A間に隙間Sを発生させた際、両連結フランジ部2A,3Aの接合面間に介装したシートパッキン4が波打っていたり、或いは、両連結フランジ部2A,3Aの接合面間にわたってシートパッキン4の一部が貼り付いている場合でも、作業窓9の透明板9Bを通して目視確認しながら、シール矯正手段Fの矯正操作軸35を球面に沿った三次元方向に揺動操作したり、軸受け孔34aの軸芯方向に押し引き操作することにより、貼り付いていたシートパッキン4の姿勢を外部から簡単に矯正することができるので、シートパッキン4の一部を仕切板弁8で押し切ったり、無理に押し込み操作された仕切板弁8が食い込んでしまうことを抑制することができ、流路遮断作業能率の向上を図ることができる。   When the gap S is generated between the two connecting flange portions 2A and 3A by the loosening operation of the first fastener 5 by the fastening operation means E, the seat interposed between the joint surfaces of the two connecting flange portions 2A and 3A. Even when the packing 4 is wavy or a part of the sheet packing 4 is stuck between the joint surfaces of the two connecting flange portions 2A and 3A, the seal is kept while visually checking through the transparent plate 9B of the work window 9. By swinging the correction operation shaft 35 of the correction means F in a three-dimensional direction along the spherical surface or pushing and pulling the correction operation shaft 35 in the axial direction of the bearing hole 34a, the posture of the attached seat packing 4 is externally applied. Since it can be easily corrected, it is possible to prevent a part of the seat packing 4 from being pushed by the partition plate valve 8 or the partition plate valve 8 that has been pushed in forcefully from being bitten. Can be can be, improved passage interrupting work efficiency.

前記排出手段Gは、図4に示すように、遮断作業ケースBの分割作業ケース11に連通接続された排水管37の途中に開閉操作レバー38Aを備えたコック38を設けて構成されている。
そして、前記第1締結具5の緩み操作によって発生した両連結フランジ部2A,3A間の隙間Sを通して仕切板弁8を流路遮断位置にまで差し入れた際、遮断作業ケースBに設けられた排出手段Gのコック38を開き操作して、遮断作業ケースB内の上水を外部に排出することにより、この上水の排出が止まれば、仕切板弁8によって管内流路Wが確実に遮断されていることを意味し、また、上水の排出が続く場合には、仕切板弁8による管内流路Wの遮断が完了していないことを意味するため、上水の排出が止まるまで締結操作手段Eにより第1締結具5を締付け操作する。
As shown in FIG. 4, the discharge means G is configured by providing a cock 38 having an opening / closing operation lever 38 </ b> A in the middle of a drain pipe 37 connected to the division work case 11 of the shut-off work case B.
When the partition plate valve 8 is inserted to the flow path blocking position through the gap S between the two connecting flange portions 2A and 3A generated by the loosening operation of the first fastener 5, the discharge provided in the blocking work case B is performed. By opening the cock 38 of the means G and discharging the clean water in the shut-off work case B to the outside, if the drainage of this clean water stops, the flow path W in the pipe is reliably blocked by the partition plate valve 8. If the discharge of clean water continues, it means that the shutoff of the pipe flow path W by the partition valve 8 has not been completed. The first fastener 5 is tightened by means E.

次に、上述の如く構成された管内流路遮断装置Aを用いての流体配管系統の流路遮断方法について説明する。
先ず、分岐管部2の連結フランジ部2Aと連結管3の連結フランジ部3Aとを締付け連結している第1締結具5の通常仕様の複数組のボルト5C,5D(図1参照)を、一組又は二組単位で回り止め仕様のボルト5A・ナット5Bに取り替える。
Next, a flow path blocking method for a fluid piping system using the in-pipe flow path blocking apparatus A configured as described above will be described.
First, a plurality of bolts 5C and 5D (refer to FIG. 1) of the normal specification of the first fastener 5 that tightens and connects the connecting flange portion 2A of the branch pipe portion 2 and the connecting flange portion 3A of the connecting tube 3 Replace with the non-rotating bolt 5A and nut 5B in one or two sets.

図1〜図3に示すように、分岐管部2の外周面と連結管3の外周面とにわたって、遮断作業ケースBを構成する分割作業ケース11,12を、連結フランジ部2A,3A全体を囲繞する状態でボルト13にて締付け固定する。このとき、分割作業ケース11,12のシール溝11B,12Bに装着した弾性シール材14により、各分割作業ケース11,12の内周面と分岐管部2の外周面及び連結管3の外周面との間、並びに分割作業ケース11,12同士の接合面間が夫々密封される。   As shown in FIGS. 1 to 3, the divided work cases 11 and 12 constituting the blocking work case B are connected to the outer peripheral surface of the branch pipe portion 2 and the outer peripheral surface of the connection tube 3, and the entire connection flange portions 2 </ b> A and 3 </ b> A are Tighten and fix with bolts 13 while surrounding. At this time, the inner peripheral surface of each divided work case 11, 12, the outer peripheral surface of the branch pipe portion 2, and the outer peripheral surface of the connecting pipe 3 are formed by the elastic sealing material 14 mounted in the seal grooves 11 </ b> B, 12 </ b> B of the divided work cases 11, 12. And between the joint surfaces of the divided work cases 11 and 12 are sealed.

この状態では、前記仕切板弁8は弁収納ケース部16内の流路開放操作位置に待機しているとともに、分割作業ケース11,12の天板部11D,12D及び底板部11C,12Cのうち、仕切板弁8の弁中心線Y上に位置する二箇所に設けた第3ネジ筒体27に、両連結フランジ部3A,2Aの外側面に分岐軸芯X2と平行な方向から押圧状態で当接する調節ボルト28を螺合操作して、各分離ボルト25の先端部が両連結フランジ部2A,3Aの隣接間中央位置に合致するように取付け位置を調整する。   In this state, the partition plate valve 8 stands by at the flow path opening operation position in the valve storage case portion 16, and among the top plate portions 11D, 12D and the bottom plate portions 11C, 12C of the divided work cases 11, 12. The third screw cylinder 27 provided at two locations on the valve center line Y of the partition valve 8 is pressed from the direction parallel to the branch axis X2 on the outer surface of both the connecting flange portions 3A and 2A. The mounting position is adjusted so that the adjusting bolt 28 that is in contact with each other is screwed so that the tip of each separation bolt 25 matches the center position between the adjacent connecting flange portions 2A and 3A.

更に、前記分割作業ケース11,12同士が接合された時点では、締結操作手段Eを構成する各操作軸18の嵌合装着部18Aが第1締結具5の四角ナット5Bに回り止め状態で嵌合されているとともに、T頭ボルト5Aに設けられた回り止め片17は、操作軸18の回転操作の初期動作で分岐管部2の外周面に当接して共回りを阻止するように構成されている。   Further, when the divided work cases 11 and 12 are joined together, the fitting mounting portions 18A of the respective operation shafts 18 constituting the fastening operation means E are fitted to the square nuts 5B of the first fastener 5 in a non-rotating state. In addition, the anti-rotation piece 17 provided on the T-head bolt 5A is configured to abut against the outer peripheral surface of the branch pipe portion 2 in the initial operation of the rotation operation of the operation shaft 18 to prevent co-rotation. ing.

次に、図5に示すように、前記締結操作手段Eの各操作軸18の突出軸部18Bをレンチ等の回転工具で操作して、第1締結具5のT頭ボルト5A・四角ナット5Bを設定隙間Sに相当する寸法分だけ緩み操作し、両連結フランジ部2A,3Aの接合面間に、仕切板弁8が少し余裕をもって進入可能な隙間Sを現出する。このとき、作業窓9の透明板9Bを通して目視確認しながら、各分離ボルト25の後端部(径方向外方側端部)に形成されている操作係合穴25bをレンチ等の回転工具で回転操作して、両連結フランジ部2A,3A間の中央位置に臨む各分離ボルト25のテーパー面25aを径方向内方側に螺合移動させ、第1締結具5の緩み操作代の範囲内で両連結フランジ部2A,3A間を強制的に押し広げる。   Next, as shown in FIG. 5, the projecting shaft portions 18B of the operation shafts 18 of the fastening operation means E are operated with a rotary tool such as a wrench, so that the T-head bolt 5A and the square nut 5B of the first fastener 5 are provided. Is loosened by a dimension corresponding to the set gap S, and a gap S in which the partition plate valve 8 can enter with a slight margin appears between the joint surfaces of the two connecting flange portions 2A and 3A. At this time, while visually confirming through the transparent plate 9B of the work window 9, the operation engagement hole 25b formed in the rear end portion (radially outward end portion) of each separation bolt 25 is rotated with a rotary tool such as a wrench. By rotating, the taper surface 25a of each separation bolt 25 facing the center position between the two connecting flange portions 2A, 3A is screwed and moved radially inward, and within the range of the loosening operation allowance of the first fastener 5 To forcibly spread between the two connecting flange portions 2A and 3A.

それ故に、連結フランジ部2A,3Aを締付け連結している第1締結具5を緩み操作しても、両連結フランジ部2A,3A間に緩み操作代に相当する隙間Sが形成されなかったり、或いは、フランジ接合箇所に存在する融通範囲内で分岐管部2の連結フランジ部2Aに対して連結管3の上流側連結フランジ部3Aが傾動しても、遮断作業ケースBの周方向複数箇所に設けられている分離ボルト25によって、第1締結具5の緩み操作代の範囲内で両連結フランジ部2A,3A間を強制的に押し広げることにより、両連結フランジ部2A,3A間に緩み操作代に相当する設定隙間Sを確実に形成することができるとともに、その設定隙間Sの周方向での開口幅の均等化を図ることができるので、分岐管部2及び連結管3に装着した遮断作業ケースBによって両連結フランジ部2A,3Aの外周を密封状態に囲繞しながらも、遮断作業ケースBに設けられている仕切板弁8の薄板状弁板8Aを両連結フランジ部2A,3Aの接合面間の設定隙間Sを通して流路遮断位置にまで確実、スムーズに差し込み操作することができる。   Therefore, even if the first fastener 5 that has tightened and connected the connecting flange portions 2A and 3A is loosened, a gap S corresponding to the loosening operation allowance is not formed between the two connecting flange portions 2A and 3A. Alternatively, even if the upstream side connecting flange portion 3A of the connecting pipe 3 tilts with respect to the connecting flange portion 2A of the branch pipe portion 2 within the range of accommodation existing at the flange joint location, the cutting work case B has a plurality of locations in the circumferential direction. The separation bolt 25 is provided to forcibly spread between the two connecting flange portions 2A and 3A within the range of the loosening operation allowance of the first fastener 5, thereby loosening the two connecting flange portions 2A and 3A. Since the set gap S corresponding to the cost can be reliably formed and the opening width in the circumferential direction of the set gap S can be equalized, the blocking attached to the branch pipe portion 2 and the connecting pipe 3 Work case Although the outer periphery of both connection flange parts 2A and 3A is enclosed by B in a sealed state, the thin plate-like valve plate 8A of the partition valve 8 provided in the shutoff work case B is joined to the connection surfaces of both connection flange parts 2A and 3A. The insertion operation can be performed reliably and smoothly through the set gap S to the flow path blocking position.

しかも、このとき、前記両連結フランジ部2A,3Aの接合面間に介装したシートパッキン4が波打っていたり、或いは、両連結フランジ部2A,3Aの接合面間にわたってシートパッキン4の一部が貼り付いている場合でも、作業窓9の透明板9Bを通して目視確認しながら、シール矯正手段Fの矯正操作軸35を球面に沿った三次元方向に揺動操作したり、軸受け孔34aの軸芯方向に押し引き操作することにより、貼り付いていたシートパッキン4の姿勢を外部から簡単に矯正することができる。   In addition, at this time, the sheet packing 4 interposed between the joint surfaces of the two connecting flange portions 2A and 3A is wavy, or a part of the sheet packing 4 extends between the joint surfaces of the two connecting flange portions 2A and 3A. Even if the sticking is attached, the correction operation shaft 35 of the seal correction means F is swung in a three-dimensional direction along the spherical surface while visually confirming through the transparent plate 9B of the work window 9 or the shaft of the bearing hole 34a. By pushing and pulling in the core direction, the posture of the stuck sheet packing 4 can be easily corrected from the outside.

尚、前記1締結具5のT頭ボルト5A・四角ナット5Bを設定隙間Sに相当する寸法分だけ緩み操作したとき、両連結フランジ部2A,3A間に緩み操作代に相当する隙間Sが周方向で均等に確実に形成されていることを作業窓9の透明板9Bを通して目視確認できる場合には、前記各分離ボルト25を操作せずに、仕切板弁8の薄板状弁板8Aを両連結フランジ部2A,3Aの接合面間の設定隙間Sを通して流路遮断位置にまで差し込み操作してもよい。   When the T-head bolt 5A and the square nut 5B of the first fastener 5 are loosened by a dimension corresponding to the set gap S, a gap S corresponding to the loosening operation allowance is provided between the connecting flange portions 2A and 3A. When it can be visually confirmed through the transparent plate 9B of the work window 9 that the plate is uniformly and reliably formed in the direction, both the thin plate-like valve plates 8A of the partition valve 8 are not operated without operating the separation bolts 25. The insertion operation may be performed up to the flow path blocking position through the set gap S between the joint surfaces of the connecting flange portions 2A and 3A.

そして、図5に示すように、弁操作手段Cの操作ハンドル23を正回転方向に回転操作して、弁収納ケース部16内の流路開放操作位置に待機していた仕切板弁8を、両連結フランジ部2A,3Aの接合面間の設定隙間Sを通して流路遮断位置にまで差し込み移動させたのち、図6に示すように、各分離ボルト25を初期の待機位置に螺合操作するとともに、締結操作手段Eにより第1締結具5を締付け操作する。   Then, as shown in FIG. 5, the partition plate valve 8 that has been waiting at the flow path opening operation position in the valve storage case portion 16 by rotating the operation handle 23 of the valve operating means C in the forward rotation direction, After inserting and moving to the flow path blocking position through the set gap S between the joint surfaces of both the connecting flange portions 2A and 3A, as shown in FIG. 6, each separation bolt 25 is screwed to the initial standby position. The first fastener 5 is tightened by the fastening operation means E.

次に、遮断作業ケースBに設けられた排出手段Gのコック38を開き操作して、遮断作業ケースB内の上水を外部に排出することにより、この上水の排出が止まれば、仕切板弁8によって管内流路Wが確実に遮断されていることを意味し、また、上水の排出が続く場合には、仕切板弁8による管内流路Wの遮断が完了していないことを意味するため、上水の排出が止まるまで締結操作手段Eにより第1締結具5を締付け操作する。
これにより、分岐管部2の連結フランジ部2Aと連結管3の上流側連結フランジ部3Aとの間において、水道管1の管軸芯X1に対して直交する分岐軸芯X2方向の管内流路Wが確実に遮断される。
Next, the cock 38 of the discharge means G provided in the shut-off work case B is opened to discharge the clean water in the shut-off work case B to the outside. This means that the pipe flow path W is reliably shut off by the valve 8, and if the drainage of clean water continues, it means that the shutoff of the pipe flow path W by the partition plate valve 8 has not been completed. Therefore, the first fastener 5 is tightened by the fastening operation means E until the discharge of clean water stops.
Thereby, between the connection flange part 2A of the branch pipe part 2 and the upstream connection flange part 3A of the connection pipe 3, the in-pipe flow path in the direction of the branch axis X2 orthogonal to the pipe axis X1 of the water pipe 1 W is reliably shut off.

次に、分岐管部2の連結フランジ部2Aと連結管3の上流側連結フランジ部3Aとの接合面間に介装されるシール材の一例であるシートパッキン4が、仕切板弁8の流路遮断位置への差し込み操作によって損傷していない又は劣化していない場合には、上述の管内流路Wの遮断状態において、連結管3の下流側連結フランジ部3Bと補修弁6の上流側連結フランジ部6Aとを締付け連結している第2締結具7のボルト7A・ナット7Bを取り外し、新たな補修弁6に取り替える。   Next, the seat packing 4, which is an example of a sealing material interposed between the joint surfaces of the connecting flange portion 2 </ b> A of the branch pipe portion 2 and the upstream side connecting flange portion 3 </ b> A of the connecting pipe 3, When it is not damaged or deteriorated by the insertion operation to the road blocking position, the downstream connection flange portion 3B of the connection pipe 3 and the upstream connection of the repair valve 6 in the above-described closed state of the pipe flow path W. The bolts 7A and nuts 7B of the second fastener 7 that are tightened and connected to the flange portion 6A are removed and replaced with new repair valves 6.

新たな補修弁6の取り替えが終了すると、弁操作手段Cの操作ハンドル23を逆回転方向に回転操作して、流路遮断位置にある仕切板弁8を流路開放位置にまで引き抜き移動させるとともに、遮断作業ケースBの周方向複数箇所に設けられている分離ボルト13を隙間解除位置にまで緩み操作したのち、第1締結具5のボルト5A・ナット5Bを締め付け操作して、分岐管部2の連結フランジ部2Aと連結管3の上流側連結フランジ部3Aとを密封状態で締付け連結する。その後、分岐管部2及び連結管3から遮断作業ケースBを撤去したのち、第1締結具5の特別仕様のボルト5A・ナット5Bを、一組又は二組単位で通常仕様のボルト5C,5Dに取り替える。   When the replacement of the new repair valve 6 is completed, the operation handle 23 of the valve operating means C is rotated in the reverse rotation direction to pull out and move the partition plate valve 8 at the flow path blocking position to the flow path open position. After the separation bolts 13 provided at a plurality of locations in the circumferential direction of the blocking work case B are loosened to the clearance release position, the bolts 5A and nuts 5B of the first fastener 5 are tightened and the branch pipe portion 2 The connecting flange portion 2A and the upstream side connecting flange portion 3A of the connecting pipe 3 are tightened and connected in a sealed state. Then, after removing the shut-off work case B from the branch pipe portion 2 and the connecting pipe 3, the bolts 5A and nuts 5B of the special specification of the first fastener 5 are used as normal or normal bolts 5C, 5D in one or two sets. Replace with.

また、分岐管部2の連結フランジ部2Aと連結管3の上流側連結フランジ部3Aとの接合面間に介装されるシール材の一例であるシートパッキン4が、仕切板弁8の流路遮断位置への差し込み操作によって損傷するか、又は劣化していて、新しいシートパッキン4と取り替える必要が生じた場合には、補修弁6を取り外して作業用開閉弁52を取付け、この作業用開閉弁52に、下流側管部としての連結管3内の流路Wを通して上流側管部としての分岐管部2内の流路Wを遮断する流路遮断装置Hを取り付け、シートパッキン4及び補修弁6を取り替える方法を採ることになる。   The seat packing 4, which is an example of a sealing material interposed between the joint surfaces of the connecting flange portion 2 </ b> A of the branch pipe portion 2 and the upstream side connecting flange portion 3 </ b> A of the connecting pipe 3, When it is damaged or deteriorated due to the insertion operation to the shut-off position and it is necessary to replace the seat packing 4 with a new one, the repair valve 6 is removed and the work on / off valve 52 is attached. 52, a flow path blocking device H that blocks the flow path W in the branch pipe section 2 as the upstream pipe section through the flow path W in the connection pipe 3 as the downstream pipe section is attached, and the seat packing 4 and the repair valve 6 will be replaced.

この方法に使用される流路遮断装置Hは、図8〜図13に示すように、作業用開閉弁52の下流側連結フランジ部52Bに対して密封状態で連結可能な連結フランジ部54Aを備えた有底筒状の蓋体54の底壁部54Bに、この底壁部54Bの中央部を密封状態で軸芯方向に摺動自在に貫通する筒状の第1操作軸55と、この第1操作軸55内を軸芯方向に摺動自在に貫通する第2操作軸56とが設けられ、この第1操作軸55及び第2操作軸56の内端側には、分岐管部2内の流路Wを遮断するための閉塞手段Jと、この閉塞手段Jによる遮蔽箇所よりも上流側の大径管壁部、つまり、水道管1の分岐流路開口周縁に対して係合可能な拡径姿勢に屈曲しながら張り出す係止リンク対57,58を備えた抜止め手段Kが設けられているとともに、閉塞手段J及び抜止め手段Kを外部から両操作軸55,56を介して操作する操作手段Lが設けられている。   As shown in FIGS. 8 to 13, the flow path blocking device H used in this method includes a connection flange portion 54 </ b> A that can be connected in a sealed state to the downstream connection flange portion 52 </ b> B of the work on / off valve 52. A cylindrical first operating shaft 55 is formed in the bottom wall portion 54B of the bottomed cylindrical lid body 54 so as to slidably pass through the central portion of the bottom wall portion 54B in the axial direction in a sealed state. A second operating shaft 56 that slidably passes through the first operating shaft 55 in the axial direction is provided, and the inner ends of the first operating shaft 55 and the second operating shaft 56 are provided in the branch pipe section 2. Is capable of engaging with a closing means J for blocking the flow path W and a large-diameter pipe wall portion upstream of the shielding portion by the closing means J, that is, the periphery of the branch flow path opening of the water pipe 1 There is provided a retaining means K provided with a pair of locking links 57 and 58 protruding while bending in a diameter-enlarging posture. , Operating means L is provided to operate over both operating shaft 55, 56 a closing means J and the retaining means K from the outside.

次に、前記閉塞手段Jについて説明する。
図9〜図12に示すように、第1操作軸55の内端部に、円環状の押圧面60A及び先端側に向かって同芯円で開口する中空部60Bを備えた第1押圧板60が外嵌固定され、第2操作軸56の内端側には、第1押圧板60の押圧面60Aと軸芯方向で相対向する円環状の押圧面61A及び第1押圧板60の中空部60Bに対して軸芯方向から摺動自在に内嵌する筒状部61Bを備えた第2押圧板61が、軸芯方向に摺動自在に外嵌されているとともに、第2操作軸56に対する第2押圧板61の上流側への最大移動位置を設定するストッパー用のナット62とロック用のナット63が、第2操作軸56の内端側に形成されたネジ軸部56aに螺合されている。
Next, the closing means J will be described.
As shown in FIGS. 9-12, the 1st press plate 60 provided with the hollow part 60B opened in concentric circle toward 60 A of annular | circular shaped pressing surfaces and the front end side at the inner end part of the 1st operating shaft 55. FIG. Are fitted and fixed, and on the inner end side of the second operating shaft 56, an annular pressing surface 61A opposite to the pressing surface 60A of the first pressing plate 60 in the axial direction and a hollow portion of the first pressing plate 60. A second pressing plate 61 having a cylindrical portion 61B that is slidably fitted to the shaft 60B from the axial direction is externally fitted so as to be slidable in the axial direction. A stopper nut 62 and a locking nut 63 for setting the maximum moving position of the second pressing plate 61 to the upstream side are screwed into a screw shaft portion 56 a formed on the inner end side of the second operation shaft 56. ing.

前記第1押圧板60の外径及び第2押圧板61の外径は、蓋体54内の格納室54Cから作業用開閉弁52及び連結管3を通して水道管1の分岐管部2内に出し入れ操作することができるように、分岐管部2と連結管3の各内径及び作業用開閉弁52のボール弁体52Cにおける流路52Dの内径よりも小なる外径に形成されている。   The outer diameter of the first pressing plate 60 and the outer diameter of the second pressing plate 61 are taken in and out of the branch pipe portion 2 of the water pipe 1 from the storage chamber 54C in the lid 54 through the work on-off valve 52 and the connecting pipe 3. The inner diameter of the branch pipe portion 2 and the connecting pipe 3 and the outer diameter smaller than the inner diameter of the flow path 52D in the ball valve body 52C of the work on-off valve 52 are formed so that they can be operated.

また、前記第2押圧板61の筒状部61Bには、非加圧状態(自然状態)で作業用開閉弁52のボール弁体52Cにおける流路52Dの内径よりも小なる外径に形成され、かつ、両押圧板60,61の押圧面60A,61Aによる軸芯方向からの挟圧により、分岐管部2の内周壁面に密着する拡径状態に弾性変形してその内周壁面と両押圧板60,61の外周部との間を密封するゴム製の拡径用弾性体59が外装されている。   Further, the cylindrical portion 61B of the second pressing plate 61 is formed to have an outer diameter smaller than the inner diameter of the flow path 52D in the ball valve body 52C of the work on-off valve 52 in a non-pressurized state (natural state). In addition, due to the pinching force in the axial direction by the pressing surfaces 60A and 61A of the pressing plates 60 and 61, the inner peripheral wall surface and the inner peripheral wall surface are both elastically deformed into a diameter-expanded state in close contact with the inner peripheral wall surface of the branch pipe portion 2. An elastic body 59 for expanding the diameter of rubber that seals between the outer peripheral portions of the pressing plates 60 and 61 is covered.

前記拡径用弾性体59の軸芯方向中央部は、図9〜図12に示すように、軸芯方向両端部よりも大径に構成されているとともに、その大径中央部の外周面は、それの軸芯方向中央位置が最も外方に突出する部分球状面に形成されている。   As shown in FIGS. 9 to 12, the central portion in the axial direction of the diameter-enlarging elastic body 59 is configured to have a larger diameter than both ends in the axial direction, and the outer peripheral surface of the large-diameter central portion is The central position in the axial direction is formed on a partially spherical surface that protrudes outward most.

また、図12に示すように、前記第1押圧板60の押圧面60Aの外周側端面部分及び第2押圧板61の押圧面61Aの外周側端面部分の各々が、拡径用弾性体59の両端面における外周側環状傾斜面59aに対して軸芯方向から密着接当するように、半径方向外方ほど拡径用弾性体59の軸芯方向中央位置側に位置する環状傾斜押圧面に形成されているとともに、第1押圧板60の押圧面60Aの外周縁側及び第2押圧板61の押圧面61Aの外周縁には、拡径用弾性体59の軸芯方向両端部の外周面に接触状態で外嵌な環状押さえ部60C,61Cが形成されている。   Also, as shown in FIG. 12, each of the outer peripheral side end surface portion of the pressing surface 60 </ b> A of the first pressing plate 60 and the outer peripheral side end surface portion of the pressing surface 61 </ b> A of the second pressing plate 61 Formed on the annular inclined pressing surface located closer to the center position in the axial direction of the diameter-enlarging elastic body 59 toward the outer side in the radial direction so as to come into close contact with the outer peripheral annular inclined surface 59a on both end surfaces from the axial direction. In addition, the outer peripheral edge of the pressing surface 60A of the first pressing plate 60 and the outer peripheral edge of the pressing surface 61A of the second pressing plate 61 are in contact with the outer peripheral surfaces of both ends in the axial direction of the elastic body 59 for diameter expansion. The annular pressing portions 60C and 61C that are externally fitted in the state are formed.

次に、前記抜止め手段Gについて説明する。
図12に示すように、第2押圧板61の上流側端面の周方向三箇所に、下流側の係止リンク58の端部が揺動自在に枢支連結される板状の連結部65が固着されているとともに、第2操作軸56の内端側ネジ軸部56aに摺動自在に外嵌された取付け筒体66の外周面の周方向三箇所には、上流側の係止リンク57の端部が揺動自在に枢支連結される板状の連結部67が固着され、更に、第2操作軸56に対する取付け筒体66の上流側への最大移動位置を設定するストッパー用のナット68が、第2操作軸56の内端側ネジ軸部56aの先端側に螺合されている。
Next, the retaining means G will be described.
As shown in FIG. 12, plate-like connecting portions 65 to which the end portions of the downstream locking links 58 are pivotally connected at three locations in the circumferential direction on the upstream end surface of the second pressing plate 61 are swingably connected. At the three circumferential positions of the outer peripheral surface of the mounting cylinder 66 that is fixedly attached and slidably fitted to the inner end side screw shaft portion 56 a of the second operation shaft 56, there are upstream locking links 57. A plate-like connecting portion 67 whose end is pivotally connected so as to be swingable is fixed, and a stopper nut for setting the maximum moving position of the mounting cylinder 66 upstream of the second operating shaft 56 is fixed. 68 is screwed to the tip end side of the inner end side screw shaft portion 56 a of the second operation shaft 56.

そして、第2押圧板61の連結部65と取付け筒体66の連結部67とのうち、軸芯方向で相対向する三組の連結部65,67に亘って夫々係止リンク57,58対が枢支連結されていて、図10〜図13に示すように、第1操作軸55に対する第2操作軸56の外端側への摺動に連動して、拡径用弾性体59による遮蔽箇所よりも上流側の内周壁面、つまり、水道管1の分岐流路開口周縁に対して係合可能な拡径姿勢に屈曲しながら張り出すように構成されているとともに、図8、図9に示すように、抜止め手段Kの係止リンク57,58対が縮径姿勢に伸展されたとき、係止リンク57,58対の屈曲枢支部P2が径方向外方に突出位置する外側腰折れ姿勢、つまり、係止リンク57,58対の屈曲枢支連結点P2が、取付け筒体66の連結部67に対する枢支連結点P1と第2押圧板61の連結部65に対する枢支連結点P3とを結ぶ線分よりも径方向外方に突出位置する外側腰折れ姿勢に接当規制する反転防止手段Mが設けられている。   And among the connection part 65 of the 2nd press board 61, and the connection part 67 of the attachment cylinder 66, it is respectively set to 3 sets of connection parts 65 and 67 which mutually oppose in an axial direction, and 57 links | 10 to 13, as shown in FIGS. 10 to 13, in conjunction with the sliding of the second operation shaft 56 toward the outer end side with respect to the first operation shaft 55, the shield by the diameter-expanding elastic body 59. 8 and 9 are configured to bend and bend in a diameter-enlarging posture that can be engaged with the inner peripheral wall surface upstream of the location, that is, the peripheral edge of the branch channel opening of the water pipe 1. As shown in FIG. 3, when the pair of locking links 57 and 58 of the retaining means K are extended in the reduced-diameter posture, the outer hip fold where the bent pivot part P2 of the locking links 57 and 58 pair protrudes radially outward. The posture, that is, the bending pivot connection point P2 of the pair of locking links 57 and 58 is Reversal prevention that restricts contact with the outer waist folded posture that protrudes radially outward from the line connecting the pivot connection point P1 to the connection portion 67 and the pivot connection point P3 to the connection portion 65 of the second pressing plate 61. Means M are provided.

前記反転防止手段Mを構成するに、図12に示すように、取付け筒体66の下流側端部に、径方向内方に伸展揺動する三つの上流側係止リンク57の側辺に当接して、各上流側係止リンク57を最も線分に近接する設定限界の外側腰折れ姿勢で受止めるリング状の弾性矯正体71が装着されている。   As shown in FIG. 12, the inversion preventing means M is formed on the downstream end of the mounting cylinder 66 on the side of the three upstream locking links 57 extending and swinging radially inward. In contact with each other, a ring-shaped elastic corrector 71 is mounted to receive each upstream side locking link 57 in a setting limit outer waist folded position closest to the line segment.

次に、前記操作手段Lについて説明する。
図8〜図10に示すように、前記第1操作軸55は、第1押圧板60に対して軸芯方向から嵌合固定される長尺の操作本体筒軸55Aと、この操作本体筒軸55Aの外端側に嵌合固定される操作延長筒軸55Bとからなり、この操作延長筒軸55Bの内周面が正六角形の異径内周面に形成されている。
Next, the operation means L will be described.
As shown in FIGS. 8 to 10, the first operation shaft 55 includes a long operation main body cylinder shaft 55 </ b> A fitted and fixed to the first pressing plate 60 from the axial direction, and the operation main body cylinder shaft. The operation extension cylinder shaft 55B is fitted and fixed to the outer end side of 55A. The inner peripheral surface of the operation extension cylinder shaft 55B is formed as a regular hexagonal different diameter inner peripheral surface.

前記第2操作軸56は、内端側ネジ軸部56aを備えた長尺の操作本体軸56Aと、この操作本体軸56Aの外端側に螺合固定される操作延長軸56Bとからなり、この操作延長軸56Bには、第1操作軸55の操作延長筒軸55Bの端部にスラストベアリング75を介して当接可能な操作ネジ部材76が螺合する外端側ネジ軸部56bと、第1操作軸55の操作延長筒軸55Bに相対回転不能な状態で軸芯方向にのみ摺動自在に嵌合する外周面が正六角形に形成された大径の角軸部56cが形成されている。   The second operation shaft 56 includes a long operation body shaft 56A having an inner end side screw shaft portion 56a and an operation extension shaft 56B screwed and fixed to the outer end side of the operation body shaft 56A. The operation extension shaft 56B includes an outer end side screw shaft portion 56b in which an operation screw member 76 that can be brought into contact with the end portion of the operation extension cylinder shaft 55B of the first operation shaft 55 via a thrust bearing 75 is screwed. A large-diameter angular shaft portion 56c having a regular hexagonal outer peripheral surface that is slidably fitted only in the axial direction in a state in which the first operation shaft 55 is not rotatable relative to the operation extension cylinder shaft 55B is formed. Yes.

そして、前記操作ネジ部材76を締付け側に螺合操作すると、図11、図12に示すように、第2操作軸56に対して第1操作軸55が内端側に押込み摺動され、第2押圧板61に対する第1押圧板60の近接移動に伴う挟圧作用により、非圧縮状態にある拡径用弾性体59が分岐管部2の内周壁面に密着する拡径状態に弾性変形して、その分岐管部2内の流路Wを密封状態で遮蔽(遮断)する。   When the operation screw member 76 is screwed to the tightening side, the first operation shaft 55 is pushed and slid to the inner end side with respect to the second operation shaft 56, as shown in FIGS. Due to the clamping action accompanying the proximity movement of the first pressing plate 60 with respect to the two pressing plates 61, the elastic member 59 for expanding the diameter in an uncompressed state is elastically deformed into a diameter expanding state in close contact with the inner peripheral wall surface of the branch pipe portion 2. Then, the flow path W in the branch pipe portion 2 is shielded (blocked) in a sealed state.

また、前記第1操作軸55の操作延長筒軸55Bには、一対の第1押え操作杆77が脱着自在に嵌合保持されているとともに、この両第1押え操作杆77には、第2操作軸56の操作延長軸56Bに脱着自在に嵌合保持された第2押え操作杆78に対して係脱操作自在で、係合状態では水圧に抗して第1操作軸55に対する第2操作軸56の外端側への摺動を阻止する第1係止リング79と、蓋体54の底壁部54Bに固着されたL型の一対の係止片80に対して係脱操作自在で、係合状態では水圧に抗して蓋体54に対する第1操作軸55の外端側への摺動を阻止する第2係止リング81が設けられている。   In addition, a pair of first presser operation rods 77 are detachably fitted and held on the operation extension cylinder shaft 55B of the first operation shaft 55, and the first presser operation rods 77 include a second The second presser foot 78 that is detachably fitted to and held by the operation extension shaft 56B of the operation shaft 56 can be freely engaged and disengaged, and in the engaged state, the second operation with respect to the first operation shaft 55 against water pressure. The first locking ring 79 that prevents the shaft 56 from sliding toward the outer end side and the pair of L-shaped locking pieces 80 fixed to the bottom wall portion 54B of the lid body 54 can be freely engaged and disengaged. In the engaged state, a second locking ring 81 is provided that prevents sliding of the first operating shaft 55 to the outer end side with respect to the lid 54 against water pressure.

次に、上述の如く構成された流路遮断装置Eを用いてのシートパッキン4及び補修弁6を取り替える方法を説明する。
[1]図8に示すように、前記連結管3の下流側連結フランジ部3Aと取り替え対象の補修弁6の上流側連結フランジ部6Aとを締付け連結している第2締結具7のボルト7A・ナット7Bを緩み操作して、取り替え対象の補修弁6を取り外したのち、連結管3の下流側連結フランジ部3Aに、作業用開閉弁52の上流側連結フランジ部52Aを第2締結具7のボルト7A・ナット7Bで締付け連結する。
Next, a method for replacing the seat packing 4 and the repair valve 6 using the flow path blocking device E configured as described above will be described.
[1] As shown in FIG. 8, the bolt 7A of the second fastener 7 that fastens and connects the downstream connection flange portion 3A of the connection pipe 3 and the upstream connection flange portion 6A of the repair valve 6 to be replaced. After loosening the nut 7B and removing the repair valve 6 to be replaced, the upstream connection flange portion 52A of the work on-off valve 52 is connected to the downstream connection flange portion 3A of the connection pipe 3 with the second fastener 7 The bolts 7A and nuts 7B are tightened and connected.

[2]図8に示すように、作業用開閉弁52のボール弁体52Cを閉じ操作し、流路遮断位置にある仕切板弁8を流路開放位置にまで引き抜き移動させたのち、作業用開閉弁52の下流側連結フランジ部52Bに、流路遮断装置Hの蓋体54の連結フランジ部54Aを第2締結具7のボルト7A・ナット7Bで締付け連結する。   [2] As shown in FIG. 8, the ball valve body 52C of the work on / off valve 52 is closed, and the partition plate valve 8 at the flow path shut-off position is pulled out to the flow path open position and then moved. The connecting flange portion 54A of the lid 54 of the flow path shutoff device H is tightened and connected to the downstream connecting flange portion 52B of the on-off valve 52 with the bolt 7A and nut 7B of the second fastener 7.

このとき、一対の第1係止リング79を第2押え操作杆78に係合させたまま、一対の第2係止リング81を蓋体54の両係止片80から取り外し、両操作軸55,56を蓋体54に対して上方に引き上げ移動させ、閉塞手段J及び抜止め手段Kを蓋体54の格納室54C内に格納する。   At this time, with the pair of first locking rings 79 engaged with the second presser operating rod 78, the pair of second locking rings 81 is removed from both the locking pieces 80 of the lid 54, and both the operation shafts 55 are removed. , 56 are moved upward with respect to the lid 54, and the closing means J and the retaining means K are stored in the storage chamber 54C of the lid 54.

また、両操作軸55,56の軸芯方向での位置関係は、両第1係止リング79によって規制されていて、その状態では両押圧板60,61の対向間隔が拡径用弾性体59を圧縮しない又はそれに近い間隔に設定されているため、拡径用弾性体59は縮径状態に維持されている。   Further, the positional relationship between the operation shafts 55 and 56 in the axial direction is regulated by the first locking rings 79, and in this state, the opposing distance between the pressing plates 60 and 61 is the diameter-enlarging elastic body 59. Is not compressed or set at an interval close thereto, the diameter-enlarging elastic body 59 is maintained in a reduced diameter state.

[3]図9に示すように、作業用開閉弁52を開き操作して、両操作軸55,56を蓋体54に対して下方に押し込み移動させ、一対の第2係止リング81を蓋体54の両係止片80に係合して、両操作軸55,56を押し込み操作位置に保持する。
このとき、抜止め手段Gは、分岐管部2内の流路Wよりも横断面積の大きな水道管1内に位置している。
[3] As shown in FIG. 9, the opening / closing valve 52 for operation is opened, both the operating shafts 55, 56 are pushed and moved downward with respect to the lid body 54, and the pair of second locking rings 81 are closed. Engaging with both locking pieces 80 of the body 54, the two operating shafts 55 and 56 are pushed in and held in the operating position.
At this time, the retaining means G is located in the water pipe 1 having a larger cross-sectional area than the flow path W in the branch pipe portion 2.

[4]次に、図10に示すように、一対の第1係止リング79を第2押え操作杆78から取り外すとともに、第2操作軸56の操作延長軸56Bから第2押え操作杆78を取り外すと、水道管1を流動する上水の水圧又はこの水圧と人為的な引き上げ操作力とによって、第2操作軸56が第1操作軸55に対して外端側(図の上方側)に摺動し、これに連動して第2押圧板61の連結部65と取付け筒体66の連結部67とに亘って枢支連結された係止リンク57,58対が拡径姿勢に屈曲しながら張り出す。   [4] Next, as shown in FIG. 10, the pair of first locking rings 79 are removed from the second presser operation lever 78, and the second presser operation rod 78 is moved from the operation extension shaft 56 </ b> B of the second operation shaft 56. When removed, the second operation shaft 56 is moved to the outer end side (upper side in the figure) with respect to the first operation shaft 55 by the water pressure of the clean water flowing through the water pipe 1 or the water pressure and the artificial pulling operation force. The pair of locking links 57 and 58 which are pivotally connected across the connecting portion 65 of the second pressing plate 61 and the connecting portion 67 of the mounting cylinder 66 are bent in a diameter-enlarging posture in conjunction with the sliding. Overhang.

この状態で、図11に示すように、両第2係止リング81を蓋体54の両係止片80から取り外し、水道水の水圧又はこの水圧と人為的な引き上げ操作力とによって、両操作軸55,56を蓋体54に対して上方に摺動させると、拡径姿勢に屈曲した係止リンク57,58対が、拡径用弾性体59による流路遮蔽箇所よりも上流側の内周壁面、つまり、水道管1の分岐流路開口周縁に対して係合する。   In this state, as shown in FIG. 11, both the second locking rings 81 are removed from both locking pieces 80 of the lid 54, and both operations are performed by the tap water pressure or the water pressure and the artificial pulling operation force. When the shafts 55 and 56 are slid upward with respect to the lid 54, the pair of locking links 57 and 58 bent in the diameter-enlarging posture are located on the upstream side of the flow path shielding portion by the diameter-enlarging elastic body 59. The peripheral wall surface, that is, the branch channel opening periphery of the water pipe 1 is engaged.

[5]図11、図12に示すように、操作ネジ部材76を人為的に締付け側に螺合操作すると、第2操作軸56に対して第1操作軸55が内端側(図の下方側)に押込み摺動され、第2押圧板61に対する第1押圧板60の近接移動に伴う挟圧作用により、縮径状態にある拡径用弾性体59が分岐管部2の内周壁面に密着する拡径状態に弾性変形して、その分岐管部2の内周壁面と両押圧板60,61の外周部との間が密封状態で遮蔽される。   [5] As shown in FIGS. 11 and 12, when the operation screw member 76 is artificially screwed to the tightening side, the first operation shaft 55 is moved to the inner end side (lower side of the figure) with respect to the second operation shaft 56. The elastic body 59 for expanding the diameter in the reduced diameter state is formed on the inner peripheral wall surface of the branch pipe portion 2 by the pressing action accompanying the proximity movement of the first pressing plate 60 with respect to the second pressing plate 61. It is elastically deformed into an expanded diameter state in close contact, and the space between the inner peripheral wall surface of the branch pipe portion 2 and the outer peripheral portions of the pressing plates 60 and 61 is shielded in a sealed state.

[6]次に、図11、図13に示すように、蓋体54の排水管82に接続した水栓83の開閉操作レバー83Aを開き操作して放水させ、その放水が止まることで止水を確認したのち、第1押え操作杆77、蓋体54を除去したのち、作業用開閉弁52及び連結管3を水道管1の分岐管部2から取り外す。   [6] Next, as shown in FIGS. 11 and 13, the opening / closing operation lever 83A of the faucet 83 connected to the drain pipe 82 of the lid 54 is opened to discharge water, and the water stoppage is stopped by stopping the water discharge. After confirming the above, after removing the first presser operating lever 77 and the lid 54, the work on-off valve 52 and the connecting pipe 3 are removed from the branch pipe portion 2 of the water pipe 1.

その後、分岐管部2の連結フランジ部2Aに、連結管3の上流側連結フランジ部3Aを、それらの接合面間に新しいシートパッキン4を介装した状態で複数組の通常仕様のボルト5C,5Dからなる第1締結具5にて密封状態で脱着自在に締付け連結したのち、この連結管3の下流側連結フランジ部3Bに、新しい補修弁6の上流側連結フランジ部6Aを、それらの接合面間に新しいシートパッキン4を介装した状態で複数組のボルト7A・ナット7Bからなる第2締結具7にて密封状態で脱着自在に締付け連結する。   Thereafter, the upstream flange flange 3A of the connecting pipe 3 is connected to the connecting flange part 2A of the branch pipe part 2 with a plurality of sets of normal bolts 5C, with a new sheet packing 4 interposed between their joint surfaces. After the first fastener 5 made of 5D is detachably tightened and connected in a sealed state, the upstream connection flange portion 6A of the new repair valve 6 is joined to the downstream connection flange portion 3B of the connection pipe 3 In a state where a new sheet packing 4 is interposed between the surfaces, the second fastener 7 including a plurality of sets of bolts 7A and nuts 7B is detachably tightened and connected in a sealed state.

〔第2実施形態〕
上述の第1実施形態では、分岐管部2の外周面に当接する回り止め片17を備えたT頭ボルト5Aを用いたが、図16に示すように、分割作業ケース11,12底板部11C,12Cの内面に、両連結フランジ部11A,12Aを固定連結している第1締結具5のボルト5AのT頭部に当接して該ボルト5Aの共回りを防止する回り止め片20を突設して実施してもよい。
尚、その他の構成は、第1実施形態で説明した構成と同一であるから、同一の構成箇所には、第1実施形態と同一の番号を付記してそれの説明は省略する。
[Second Embodiment]
In the first embodiment described above, the T-head bolt 5A provided with the anti-rotation piece 17 that contacts the outer peripheral surface of the branch pipe portion 2 is used. However, as shown in FIG. 16, the divided work cases 11 and 12 and the bottom plate portion 11C. , 12C protrudes from the inner surface of the connecting flange portions 11A, 12A to the T head of the bolt 5A of the first fastener 5 to fix the connecting flange portions 11A, 12A and prevent the bolt 5A from rotating together. May be implemented.
In addition, since the other structure is the same as the structure demonstrated in 1st Embodiment, the same number is attached to the same structure location as 1st Embodiment, and the description is abbreviate | omitted.

〔その他の実施形態〕
(1)上述の第1実施形態では、水道管等の流体管1の途中に分岐管部2を一体形成してある流体配管系統について説明したが、流体管1に、それの周方向に沿って脱着自在に固定連結される複数の分割継手体を備え、かつ、一つの分割継手体に流体管1に形成された貫通孔に対して管径方向から連通する分岐管部2を突設してある管継手が装着されているとともに、管継手の分岐管部に開閉弁が取付けられている流体配管系統に本願発明の技術を適用してもよい。
[Other Embodiments]
(1) In the first embodiment described above, the fluid piping system in which the branch pipe portion 2 is integrally formed in the middle of the fluid pipe 1 such as a water pipe has been described, but the fluid pipe 1 is provided along the circumferential direction thereof. And a branch pipe portion 2 that protrudes from the pipe radial direction with respect to a through-hole formed in the fluid pipe 1 in one split joint body. The technique of the present invention may be applied to a fluid piping system in which an existing pipe joint is mounted and an on-off valve is attached to a branch pipe portion of the pipe joint.

(2)上述の第1実施形態では、遮断作業ケースBを周方向で二分割したが、周方向で三つ以上に分割してもよい。
要するに、遮断作業ケースBとしては、各連結フランジ部2A,3A全体を密封囲繞する状態で両管部2,3の外周面に対して脱着自在に外套装着することのできるものであればよい。
(2) Although the blocking work case B is divided into two in the circumferential direction in the first embodiment described above, it may be divided into three or more in the circumferential direction.
In short, any work case B may be used as long as it can be detachably attached to the outer peripheral surfaces of both the pipe portions 2 and 3 in a state of sealingly enclosing each of the connecting flange portions 2A and 3A.

(3)上述の第1実施形態では、前記隙間形成手段Dを、遮断作業カバーBの周方向複数箇所において、両連結フランジ部2A,3A間の隙間Sに対して径方向外方から入り込み移動するテーパー面25aを備えた複数の分離ボルト25から構成したが、この構成に限定されるものではなく、例えば、径方向内方に入り込み付勢された複数の楔部材を設けて実施してもよい。
要するに、前記隙間形成手段Dとしては、第1締結具5の緩み操作代の範囲内で両連結フランジ部2A,3Aの接合面間を強制的に押し広げることのできるものである。
(3) In the first embodiment described above, the gap forming means D moves from the radially outer side into the gap S between the two connecting flange portions 2A, 3A at a plurality of locations in the circumferential direction of the blocking work cover B. However, the present invention is not limited to this configuration. For example, a plurality of wedge members that are urged inward in the radial direction may be provided. Good.
In short, as the gap forming means D, Ru der what can be widened forcibly press the two joining flange portions 2A, between bonding surfaces of 3A within the loosening operation allowance of the first fastener 5.

(4)上述の第1実施形態では、前記弁操作手段Cを、仕切板弁8の後端縁の中央位置に固着された第1ネジ筒21と、この第1ネジ筒体21に螺合された操作ネジ軸22と、この操作ネジ軸22の後端部に嵌合固定された操作ハンドル23から構成して、この操作ハンドル23の回転操作で仕切板弁8を流路遮断位置と流路開放位置とに切り替えるように構成したが、前記仕切板弁8に押し引き用の操作グリップを固着して、仕切板弁8を手動で直接に流路遮断位置と流路開放位置とに切り替えるように構成してもよい。
要するに、前記前記弁操作手段Cとしては、仕切板弁8を流路遮断位置と流路開放位置とに切り換えることのできるものであれば、如何なる構造のものを用いてもよい。
(4) In the first embodiment described above, the valve operating means C is screwed into the first screw cylinder 21 fixed to the center position of the rear end edge of the partition plate valve 8 and the first screw cylinder 21. The operation screw shaft 22 and the operation handle 23 fitted and fixed to the rear end portion of the operation screw shaft 22 are configured. Although it is configured to switch to the path open position, an operation grip for pushing and pulling is fixed to the partition plate valve 8, and the partition plate valve 8 is manually switched directly between the flow path blocking position and the flow path open position. You may comprise as follows.
In short, as the valve operating means C, any structure may be used as long as the partition plate valve 8 can be switched between the flow path blocking position and the flow path opening position.

(5)前記シール矯正手段Fとしては、締結操作手段Eによる第1締結具5の緩み操作によって発生した両連結フランジ部2A,3A間の隙間Sを通して両連結フランジ部2A,3Aの接合面間に介装したシール材4の姿勢を外部から矯正することのできるものであれば、如何なる構造のものを用いてもよい。   (5) As the seal correction means F, between the joint surfaces of the two connecting flange portions 2A and 3A through the gap S between the two connecting flange portions 2A and 3A generated by the loosening operation of the first fastener 5 by the fastening operation means E. Any structure may be used as long as the posture of the sealing material 4 interposed between the two can be corrected from the outside.

本願発明による流体配管系統の流路遮断方法の第1実施形態を示し、管内流路遮断装置を装着する直前の側面図The side view which shows 1st Embodiment of the flow-path blocking method of the fluid piping system by this invention, and mounts | wears with the in-pipe flow-path blocking apparatus. 管内流路遮断装置を装着したときの水平断面図Horizontal sectional view when the pipe flow path shut-off device is installed 管内流路遮断装置が流路開放状態にあるときの一部切欠き拡大側面図Partially cut away enlarged side view when the in-pipe channel blocking device is in the channel open state 管内流路遮断装置が流路開放状態にあるときの要部の拡大水平断面図Enlarged horizontal cross-sectional view of the main part when the in-pipe channel blocking device is in the channel open state 管内流路遮断装置の仕切板弁を流路遮断位置に切換えたときの一部切欠き拡大側面図Partially cutaway enlarged side view when the partition plate valve of the in-pipe channel shut-off device is switched to the channel shut-off position 第1締結具を締付け操作して両連結フランジ部の接合面間で仕切板弁を圧着したときの一部切欠き拡大側面図Partially cut away enlarged side view when the first fastener is operated to crimp the partition valve between the joint surfaces of both connecting flanges シール矯正手段の取付け部の拡大断面図Enlarged sectional view of the mounting part of the seal correction means 作業用開閉弁に流路遮断装置を取付けたときの一部切欠き側面図Partially cutaway side view when the flow shut-off device is attached to the work on / off valve 流路遮断装置の閉塞手段及び抜止め手段を水道管側に下降させたときの一部切欠き側面図Partially cutaway side view when the blocking means and retaining means of the flow path blocking device are lowered to the water pipe side 抜止め手段のリンク対を拡径姿勢に屈曲させたときの一部切欠き側面図Partially cutaway side view when the link pair of retaining means is bent to an expanded posture 閉塞手段の拡径用弾性体で流路を遮断したときの一部切欠き側面図Partially cutaway side view when the flow path is blocked by an elastic body for expanding the diameter of the closing means 閉塞手段の拡径用弾性体で流路を遮断したときの要部の拡大断面図Enlarged cross-sectional view of the main part when the flow path is blocked by the diameter-enlarging elastic body of the closing means 流路遮断装置の第1押え操作杆、蓋体を除去したのち、作業用開閉弁及び連結管を水道管の分岐管部から取り外したときの一部切欠き側面図Partially cutaway side view when the work clamp and connection pipe are removed from the branch pipe section of the water pipe after removing the first presser foot and the lid of the channel blocker 従来の流路遮断方法を示す要部の断面正面図Sectional front view of the main part showing a conventional flow path blocking method 要部の断面平面図Cross-sectional plan view of the main part 本願発明による流体配管系統の流路遮断方法の第2実施形態を示す一部切欠き拡大側面図Partially cut away enlarged side view showing a second embodiment of the flow path blocking method of the fluid piping system according to the present invention

符号の説明Explanation of symbols

A 管内流路遮断装置
B 遮断作業ケース
C 弁操作手段
D 隙間形成手段
E 締結操作手段
F シール矯正手段
G 排出手段
S 隙間
W 管内流路
X1 管軸芯
X2 分岐軸芯
1 流体管(水道管)
2 分岐管部(上流側管部)
2A 連結フランジ部
3 連結管(下流側管部)
3A 連結フランジ部
4 シール材(シートパッキン)
5 締結具(第1締結具)
8 仕切板弁
9 作業窓
25 分離ボルト
25a テーパー面
28 調節ボルト
A In-pipe flow blocking device B Shut-off work case C Valve operating means D Clearance forming means E Fastening operating means F Seal correcting means G Discharge means S Clearance W In-pipe flow path X1 Pipe axis X2 Branch axis 1 Fluid pipe (water pipe)
2 Branch pipe section (upstream pipe section)
2A Connecting flange part 3 Connecting pipe (downstream pipe part)
3A Connecting flange 4 Sealing material (sheet packing)
5 fasteners (first fasteners)
8 Divider valve 9 Work window 25 Separation bolt 25a Tapered surface
28 Adjustment bolt

Claims (8)

流体配管系統において、両連結フランジ部の接合面間にシール材を介装した状態で締結具にて締付け連結されている両管部にわたって、両連結フランジ部全体を密封囲繞可能で、かつ、前記締結具を外部から緩み操作する締結操作手段と、両連結フランジ部間の隙間に対して径方向外方から入り込み移動することにより、締結具の緩み操作代の範囲内で両連結フランジ部間を押し広げる隙間形成手段と、両連結フランジ部のそれぞれの外側面に両管部の軸芯と平行な方向から押圧状態で当接することにより、前記隙間形成手段の先端部が両連結フランジ部の隣接間中央位置に合致するように取付け位置を調整する調節ボルトと、両連結フランジ部の接合面間を通して抜き差し操作自在な流路遮断用の薄板状の仕切板弁が備えられている遮断作業ケースを装着し
前記調節ボルトを操作して、前記隙間形成手段の先端部が両連結フランジ部の隣接間中央位置に合致するように取付け位置を調整し、
前記締結操作手段で締結具を外部から緩み操作したのち、
前記隙間形成手段を操作して、両連結フランジ部間の隣接間中央位置に臨む当該隙間形成手段の先端部を径方向内方側に移動させ、締結具の緩み操作代の範囲内で両連結フランジ部間を強制的に押し広げて、
前記仕切板弁を、両連結フランジ部間の隙間を通して流路遮断位置にまで差し入れることにより、両連結フランジ部間において流路を遮断することを特徴とする流体配管系統の流路遮断方法。
In the fluid piping system, both the connecting flange portions can be hermetically sealed over both pipe portions that are tightened and connected by a fastener with a sealing material interposed between the joint surfaces of both connecting flange portions, and The fastening operation means for loosening the fastener from the outside and the gap between the two connecting flange portions enter and move from the outside in the radial direction, so that between the two connecting flange portions within the range of the loosening operation allowance of the fastener. The gap forming means that spreads and the outer end surfaces of both connecting flange portions are in contact with each other in a pressed state from the direction parallel to the axis of both pipe portions, so that the tip of the gap forming means is adjacent to both connecting flange portions. and adjusting bolt for adjusting the mounting position to match between a central position, blocking the the insertion and removal operation freely flow path laminar partition plate valve for blocking through between joint surfaces of the two joining flange portions are provided The business case is attached,
By operating the adjustment bolt, the attachment position is adjusted so that the tip of the gap forming means matches the center position between the adjacent portions of the connecting flange parts,
After loosening operate the fastener from outside the fastening operation means,
By operating the gap forming means, the tip of the gap forming means facing the central position between the adjacent flange portions is moved radially inward, and both the connections are made within the range of the loosening operation allowance of the fastener. Forcibly spread between the flanges,
Wherein the gate plate valve, by insert to the conduit shutting position through the gap between the two joining flange portions, the flow path blocking method of the fluid piping system, characterized by blocking the flow path between the two joining flange portions.
前記隙間形成手段が、遮断作業ケースの周方向複数箇所において、両連結フランジ部間の隙間に対して径方向外方から入り込み移動するテーパー面を備えた複数の分離ボルトから構成され、当該分離ボルトを螺合操作して、両連結フランジ部間の隣接間中央位置に臨む当該分離ボルトのテーパー面を径方向内方側に移動させ、締結具の緩み操作代の範囲内で両連結フランジ部間を強制的に押し広げる請求項1に記載の流体配管系統の流路遮断方法。 The gap forming means is composed of a plurality of separation bolts having tapered surfaces that enter and move from the outside in the radial direction with respect to the gaps between the connecting flange portions at a plurality of locations in the circumferential direction of the blocking work case. To move the taper surface of the separation bolt facing the center between adjacent flanges to the inner side in the radial direction. The method for shutting off the flow path of the fluid piping system according to claim 1, wherein the channel is forcibly expanded . 両連結フランジ部の接合面間にシール材を介装した状態で締結具にて締付け連結されている両管部に対して、それらの両連結フランジ部全体を密封囲繞する状態で装着可能な遮断作業ケースに、前記締結具を外部から緩み操作する締結操作手段と、該締結操作手段による締結具の緩み操作によって発生した両連結フランジ部間の隙間を通して管内流路を遮断する位置にまで差込み移動自在な薄板状の仕切板弁と、この仕切板弁を流路遮断位置と流路開放位置とに切り換える弁操作手段が設けられている管内流路遮断装置において、
前記遮断作業ケースには、両連結フランジ部間の隙間に対して径方向外方から入り込み移動することにより、締結具の緩み操作代の範囲内で両連結フランジ部間を押し広げる隙間形成手段が設けられ、
前記遮断作業ケースには、両連結フランジ部のそれぞれの外側面に両管部の軸芯と平行な方向から押圧状態で当接することにより、前記隙間形成手段の先端部が両連結フランジ部の隣接間中央位置に合致するように取付け位置を調整する調節ボルトが設けられている管内流路遮断装置。
A shut-off that can be installed in a state of sealingly enclosing both the connecting flange portions of both pipe flange portions that are tightened and connected by a fastener with a sealing material interposed between the joint surfaces of both connecting flange portions. The work case is inserted and moved to a position where the pipe flow path is blocked through a clearance between the fastening operation means for loosening the fastener from the outside and a gap between both connecting flange portions generated by the loosening operation of the fastener by the fastening operation means. In an in-pipe flow path shutoff device provided with a flexible thin plate-like partition plate valve and valve operating means for switching the partition plate valve between a flow path shut-off position and a flow path open position ,
The shut-off work case has a gap forming means that pushes between the connecting flange portions within the range of the loosening operation allowance of the fastener by entering and moving from the outside in the radial direction with respect to the gap between the connecting flange portions. Provided,
The blocking work case is brought into contact with the outer side surfaces of both connecting flange portions in a pressed state from a direction parallel to the axis of both tube portions, so that the tip of the gap forming means is adjacent to both connecting flange portions. An in- pipe flow path blocking device provided with an adjustment bolt that adjusts the mounting position so as to match the center position .
前記遮断作業ケースには、外部から透視可能な作業窓が設けられている請求項記載の管内流路遮断装置。 The in-pipe flow path blocking device according to claim 3 , wherein the blocking work case is provided with a work window that can be seen through from the outside. 前記遮断作業ケースには、締結操作手段による締結具の緩み操作によって発生した両連結フランジ部間の隙間を通して両連結フランジ部の接合面間に介装したシール材の姿勢を外部から矯正するシール矯正手段が設けられている請求項3又は4に記載の管内流路遮断装置。 The blocking work case has a seal correction that externally corrects the posture of the sealing material interposed between the joint surfaces of the two connecting flange portions through the gap between the two connecting flange portions generated by the loosening operation of the fastener by the fastening operation means. The in-pipe flow path blocking device according to claim 3 or 4 , wherein means are provided. 前記遮断作業ケースには、該遮断作業ケース内の流体を外部に排出操作可能な排出手段が設けられている請求項3〜5のいずれか1項に記載の管内流路遮断装置。 The in-pipe flow path blocking device according to any one of claims 3 to 5 , wherein the blocking work case is provided with a discharging means capable of discharging the fluid in the blocking work case to the outside. 前記隙間形成手段が、遮断作業ケースの周方向複数箇所において、両連結フランジ部間の隙間に対して径方向外方から入り込み移動するテーパー面を備えた複数の分離ボルトから構成されている請求項3〜6のいずれか1項に記載の管内流路遮断装置。 The gap forming means is composed of a plurality of separation bolts having tapered surfaces that enter and move from the outside in the radial direction with respect to the gap between the connecting flange portions at a plurality of locations in the circumferential direction of the blocking work case. The pipe | tube flow-path cutoff apparatus of any one of 3-6 . 前記隙間形成手段の分離ボルトは、それのボルト軸芯が仕切板弁の移動平面を通る平面上又はその近傍に位置する状態で遮断作業ケースに取付けられている請求項記載の管内流路遮断装置。 8. The in-pipe flow path shutoff according to claim 7, wherein the separation bolt of the gap forming means is attached to the shutoff work case in a state where the bolt shaft core is located on or near the plane passing through the moving plane of the partition plate valve. apparatus.
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