JP2016048250A - Magnetic sensor element - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a magnetic sensor element capable of easily grounding a sensor core even when the sensor core is laminated between a first substrate and a second substrate.SOLUTION: A magnetic sensor element 13 includes a core body 33 in which a first substrate 31, a first adhesive layer 36, a sensor core 30, a second adhesive layer 37, and a second substrate 32 are laminated in this order. The first substrate 31 includes overhang areas 311 that hang over from the second substrate 32. In the overhang areas 311, an end 361 of the first adhesive layer 36 is exposed from the second substrate 32 to form an electrode part 30a. As a result, the sensor core 30 can be grounded by grounding the electrode parts 30a.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a magnetic sensor element in which a coil is wound around a core body.

  A magnetic pattern detection device that detects a magnetic pattern of a medium conveyed along a medium conveyance surface includes a magnet that magnetizes the medium and a magnetic sensor element that detects the magnetic characteristics of the medium magnetized by the magnet. One having a magnetic sensor device provided is known. In a magnetic sensor element, a coil wire is wound around a core body (see Patent Document 1).

  As a magnetic sensor element, a structure in which a coil wire is wound around a core body in which a magnetic material layer (sensor core) is laminated between a nonmagnetic first substrate and a nonmagnetic second substrate has been proposed. (See Patent Document 2).

JP 2009-163336 A JP 2010-286470 A

  In Patent Document 1, an end surface of a sensor core is a sensor surface of a magnetic sensor device, and the sensor surface is arranged on the same plane as a medium conveyance surface in order to detect a magnetic pattern of the medium with high accuracy. Therefore, the detection coil configured in the sensor core is easily affected by electrostatic noise caused by electrostatic discharge from the medium transported along the medium transport surface. Therefore, it is preferable to ground the sensor core for the purpose of countermeasures against electrostatic noise. However, as in the configuration described in Patent Document 2, the sensor core is laminated between the first substrate and the nonmagnetic second substrate. In the case of the configuration, it is difficult to ground the sensor core.

  In view of the above problems, an object of the present invention is to provide a magnetic sensor element in which the sensor core can be easily grounded even when the sensor core is laminated between the first substrate and the second substrate.

  In order to solve the above problems, the present invention provides a magnetic sensor element having a core body and a coil wound around the core body, wherein the core body is a non-magnetic and insulating first substrate. A nonmagnetic and insulating second substrate disposed opposite to the first substrate, a sensor core sandwiched between the first substrate and the second substrate, the first substrate and the second substrate An electrode portion that is fixed to the first substrate at a position exposed from the first electrode and that conducts to the sensor core, wherein the electrode portion is formed on the second substrate side of the first substrate. The sensor core is bonded to the first substrate with a conductive adhesive layer, and the electrode portion is formed of the conductive adhesive layer in the extended adhesive region. From the end of the sensor core and the end of the second substrate in the exit region Characterized in that it is a portion exposed from the sensor core and the second substrate Eject and.

  In the magnetic sensor element according to the present invention, in the core body, the sensor core is sandwiched between the first substrate and the second substrate and protected by the first substrate and the second substrate. In addition, since the core body is provided with an electrode portion that conducts to the sensor core, the sensor core can be grounded by grounding the electrode portion. Therefore, it is possible to prevent the magnetic sensor element from being affected by noise or the like due to static electricity or the like. In addition, since the electrode unit is fixed to the first substrate at a position exposed from the first substrate and the second substrate, the electrode unit can be used even when the sensor core is sandwiched between the first substrate and the second substrate. Can be easily grounded.

  In the present invention, the electrode portion is provided in an overhanging region of the surface of the first substrate on the second substrate side that projects from an end portion of the second substrate. For this reason, while being able to expose an electrode part from a 1st board | substrate and a 2nd board | substrate easily, it is also easy to implement | achieve the structure where the electrode part is being fixed to the 1st board | substrate.

  In the magnetic sensor element and the magnetic sensor device according to the present invention, in the core body, the sensor core is sandwiched between the first substrate and the second substrate and protected by the first substrate and the second substrate. In addition, since the core body is provided with an electrode portion that conducts to the sensor core, the sensor core can be grounded by grounding the electrode portion. Therefore, it is possible to prevent the magnetic sensor element from being affected by noise or the like due to static electricity or the like. In addition, since the electrode unit is fixed to the first substrate at a position exposed from the first substrate and the second substrate, the electrode unit can be used even when the sensor core is sandwiched between the first substrate and the second substrate. Can be easily grounded.

It is explanatory drawing of the magnetic sensor element which concerns on the reference example of this invention. It is explanatory drawing which shows the manufacturing method of the magnetic sensor element which concerns on the reference example of this invention. It is explanatory drawing of the magnetic sensor element which concerns on Embodiment 1 of this invention. It is a top view of the core body of the magnetic sensor element which concerns on Embodiment 2 of this invention. It is explanatory drawing which shows typically the principal part structure of the magnetic pattern detection apparatus using the magnetic sensor element to which this invention is applied. It is explanatory drawing of the magnetic sensor unit used for the magnetic pattern detection apparatus shown in FIG. It is explanatory drawing of the magnetic sensor apparatus used for the magnetic pattern detection apparatus shown in FIG. It is sectional drawing of the magnetic sensor apparatus shown in FIG. It is explanatory drawing of the flame | frame used for the magnetic pattern detection apparatus shown in FIG. It is explanatory drawing of the magnetic sensor element used for the magnetic sensor apparatus shown in FIG. It is explanatory drawing of the electrically-conductive member used for the magnetic pattern detection apparatus shown in FIG. It is explanatory drawing which shows the relationship between the case and magnetic sensor apparatus in the magnetic pattern detection apparatus shown in FIG. It is explanatory drawing which shows the manufacturing method of the magnetic sensor apparatus used for the magnetic pattern detection apparatus shown in FIG. It is explanatory drawing of the signal used with the magnetic pattern detection apparatus shown in FIG. It is a fragmentary sectional view of another magnetic sensor device to which the present invention is applied. It is a fragmentary sectional view of another magnetic sensor device to which the present invention is applied.

  Hereinafter, a magnetic sensor element to which the present invention is applied will be described with reference to the drawings, and then a magnetic sensor device including the magnetic sensor element will be described. In the following description, the magnetic sensor element is not directional in the vertical direction, but for convenience, according to the vertical direction in the figure, one side where the sensor surface of the magnetic sensor element is positioned is the upper side, and the sensor surface of the magnetic sensor element is positioned The side opposite to the side to be performed (one side) will be described as the lower side.

[Reference example]
(Configuration of magnetic sensor element)
FIG. 1 is an explanatory view of a magnetic sensor element 13 according to a reference example of the present invention. FIGS. 1A, 1B, and 1C are perspective views of the magnetic sensor element 13 and a core of the magnetic sensor element 13. FIG. 2 is a plan view of the body 33 and a cross-sectional view of the core body 33. FIG.

  The magnetic sensor element 13 shown in FIG. 1 has a core body 33 and a coil wire wound around the core body 33. In this embodiment, the core body 33 includes a body 331, a first protrusion 332 that protrudes upward from the central portion of the upper end of the body 331, and a lower end of the body 331 opposite to the first protrusion 332. A second protrusion 333 that protrudes downward from the central portion of the first portion, a third protrusion 334 that protrudes from both sides of the first protrusion 332 at the upper end of the body 331, and a second protrusion at the lower end of the body 331. And a fourth protrusion 335 protruding from both sides of the part 333. In this embodiment, the coil wire is wound as an excitation coil 34 for generating a bias magnetic field and a detection coil 35 for detecting the magnetic pattern of the medium. More specifically, the exciting coil 34 is disposed on the body portion 331 on both sides of the first protrusion 332 and the second protrusion 333 and inside the second protrusion 333 and the fourth protrusion 335. The coil wire is wound through a first coil bobbin (not shown). The detection coil 35 is configured by winding a coil wire around the first protrusion 332 via a second coil bobbin (not shown) described later. Thereby, the tip surfaces of the first protrusion 332 and the third protrusion 334 are sensor surfaces 13 a of the magnetic sensor element 13.

  In the magnetic sensor element 13 configured as described above, the core body 33 includes a non-magnetic and insulating first substrate 31, a non-magnetic and insulating second substrate 32 disposed opposite to the first substrate 31, The sensor core 30 is provided between the first substrate 31 and the second substrate 32, and the sensor core 30 is protected by the first substrate 31 and the second substrate 32. The first substrate 31 and the second substrate 32 are formed from a non-magnetic material such as ceramics, and the sensor core 30 is formed from a magnetic material such as ferrite, amorphous magnetic alloy, permalloy, or silicon steel plate.

  In the magnetic sensor element 13 having such a configuration, a first adhesive layer 36 is provided between the first substrate 31 and the sensor core 30, and the entire surface of the sensor core 30 is covered with the first substrate 31 by the first adhesive layer 36. The surface is bonded. A second adhesive layer 37 is provided between the second substrate 32 and the sensor core 30, and the entire surface of the sensor core 30 is surface-bonded to the second substrate 32 by the second adhesive layer 37.

  Here, the first substrate 31, the second substrate 32, the sensor core 30, the first adhesive layer 36, and the second adhesive layer 37 have the same or substantially the same planar shape. However, in the magnetic sensor element 13 of the present embodiment, the sensor core 30 is configured by configuring the first substrate 31, the second substrate 32, the sensor core 30, the first adhesive layer 36, and the second adhesive layer 37 as follows. The electrode portion 30 a that is electrically connected to the first substrate 31 is fixed to the first substrate 31 at a position exposed from the first substrate 31 and the second substrate 32.

  More specifically, first, the first substrate 31 and the first adhesive layer 36 have the same size and the same shape, and define the outer shape of the core body 33. The sensor core 30 has substantially the same shape as the first substrate 31 and the first adhesive layer 36, but is slightly smaller than the first substrate 31 and the first adhesive layer 36. For this reason, the outer edge of the sensor core 30 is located inside the outer edges of the first substrate 31 and the first adhesive layer 36.

  On the other hand, the second substrate 32 and the second adhesive layer 37 are the same as the first substrate 31 and the first adhesive layer 36 in the trunk 331, the first protrusion 332, and the third protrusion 334 of the core body 33. The outer edges of the second substrate 32 and the second adhesive layer 37 overlap the outer edges of the first substrate 31 and the first adhesive layer 36. The second substrate 32 and the second adhesive layer 37 are equal in width to the first substrate 31 and the first adhesive layer 36 in the second protrusion 333 and the fourth protrusion 335, and the second protrusion 333 and On the side surface of the fourth protrusion 335, the outer edges of the second substrate 32 and the second adhesive layer 37 overlap the outer edges of the first substrate 31 and the first adhesive layer 36.

  However, the second substrate 32 and the second adhesive layer 37 have a protrusion dimension (length dimension) from the body portion 331 in the second protrusion 333 and the fourth protrusion 335, and the first substrate 31 and the first adhesive. Shorter than layer 36. In addition, the second substrate 32 and the second adhesive layer 37 have a width dimension larger than that of the sensor core 30 at the second protrusion 333 and the fourth protrusion 335, but have a protrusion dimension (length dimension) from the body 331. It is shorter than the sensor core 30.

  Accordingly, at the lower ends of the second protrusion 333 and the fourth protrusion 335, the first substrate 31 has an extended region 311 that protrudes from the second substrate 32. In the extended region 311, the sensor core 30 is provided. The end portion 301 is exposed from the second substrate 32 and constitutes the electrode portion 30a.

  Thus, in the magnetic sensor element 13 of this embodiment, in the core body 11, the sensor core 30 is sandwiched between the first substrate 31 and the second substrate 32 and protected by the first substrate 31 and the second substrate 32. . The core body 33 is provided with an electrode portion 30 a that is electrically connected to the sensor core 30. For this reason, if the electrode part 30a is grounded, the sensor core 30 can be grounded, so that the magnetic sensor element 13 can be prevented from being affected by noise or the like due to static electricity. Further, since the electrode portion 30a is fixed to the first substrate 31 at a position exposed from the first substrate 31 and the second substrate 32, the sensor core 30 is sandwiched between the first substrate 31 and the second substrate 32. Even in this case, the electrode portion 30a can be easily grounded. The electrode portion 30 a is provided in an overhanging region 311 that projects from the end of the second substrate 32 in the surface of the first substrate 31 on the second substrate 32 side. For this reason, the electrode portion 30a can be easily exposed from the first substrate 31 and the second substrate 32, and a structure in which the electrode portion 30a is fixed to the first substrate 31 can be easily realized.

(Manufacturing method of the magnetic sensor element 13)
FIG. 2 is a process diagram showing a method of manufacturing a magnetic sensor element 13 according to a reference example of the present invention. FIGS. 2 (a), 2 (b), and 2 (c) are explanatory views of a metal foil attaching process, It is explanatory drawing of a foil patterning process and explanatory drawing of a 2nd board | substrate adhesion process. In this embodiment, a method is adopted in which a large substrate that can take a large number of magnetic sensor elements 13 is bonded as the first substrate 31 and the second substrate 32, and then the large substrate is cut into a single product size. However, in the following description, the first substrate 31 and the second substrate 32 will be described regardless of the size.

  In order to manufacture the magnetic sensor element 13 of this embodiment, first, as shown in FIG. 2A, a large non-magnetic first substrate 31 such as an alumina substrate capable of obtaining a large number of magnetic sensor elements 13 is prepared. In the metal foil sticking step, a sheet-like first adhesive layer 36 made of an epoxy resin-based thermosetting resin is placed on one surface of the first substrate 31, and then a large amorphous metal foil is formed thereon. The sensor cores 30 are stacked, and in this state, heat is applied and pressed to cure the first adhesive layer 36, and the first substrate 31 and the sensor core 30 are thermocompression bonded (magnetic material foil sticking step). At that time, the large first substrate 31, the sheet-shaped large first adhesive layer 36, and the large sensor core 30 are all the same size. The thickness of the sensor core 30 is preferably 0.05 mm or less. This is because amorphous metal foil (sensor core 30) having a thickness of about 0.1 mm has high mechanical strength and low flexibility, so that it is difficult to apply with tension. This is because it is difficult for air to escape and irregularities are likely to occur. The thickness of the first adhesive layer 36 before thermocompression bonding is 0.2 mm or less. The thermocompression bonding temperature is preferably set to about 200 ° C. The reason is that the temperature of 200 ° C. is equal to or lower than the temperature (Curie temperature) at which the cobalt-based and iron-based amorphous alloys constituting the sensor core 30 (amorphous metal foil) transition from ferromagnetism to paramagnetism, and This is because the epoxy resin-based first adhesive layer 36 is at or above the temperature at which sufficient adhesive strength is exhibited.

  Next, in the metal foil patterning step shown in FIG. 2B, an etching mask is formed in a region desired to remain as the sensor core 30 on the upper surface of the sensor core 30. In order to form such an etching mask, for example, a photocurable dry film resist is pasted on the sensor core 30, and then a pattern film having a light shielding portion and a light transmitting portion is pasted on the dry film resist. . Next, after exposing a dry film resist through a pattern film, it develops and forms an etching mask. Note that a liquid photoresist may be formed in place of the dry film resist, and either a positive type or a negative type may be used for the dry film resist or the liquid photoresist. Next, the sensor core 30 is etched through the opening portion of the etching mask to form a single-size sensor core 30 having a predetermined pattern shape. Examples of the etching solution used here include ferric chloride-based etching solutions. Thereafter, the etching mask is removed. During the etching, the first substrate 31 is a substrate having high rigidity such as ceramic. For this reason, since the large first substrate 31 is unlikely to be bent, the etching mask can be formed with high accuracy and high adhesion. Therefore, there is no patterning failure caused by overetching or the like.

  Next, in the second substrate bonding step shown in FIG. 2C, after the sheet-like second adhesive layer 37 made of an epoxy resin-based thermosetting resin is placed on one surface side of the first substrate 31. Then, a large second substrate 32 is stacked thereon, and heat is applied and pressed in this state to cure the second adhesive layer 37, and thermocompression bonding between one surface of the first substrate 31 and the second substrate 32 is performed. Do. As a result, the one surface side of the first substrate 31 and the second substrate 32 are bonded by the second adhesive layer 37 with the sensor core 30 interposed therebetween. Similar to the first adhesive layer 36, the second adhesive layer 37 has a thermocompression bonding thickness of 0.2 mm or less. The thermocompression bonding temperature at this time is also preferably set to about 200 ° C. as in the metal foil sticking step.

  Here, the large second substrate 32 and the large second adhesive layer 37 have the same size, but the size is smaller than the large first substrate 31 and the first adhesive layer 36, and the sensor core 30 The electrode portion 30a (the end portion 301 of the sensor core 30) is exposed.

  Next, in the substrate cutting step, the first substrate 31, the first adhesive layer 36, the second adhesive layer 37, and the second substrate 32 are cut into single-size core bodies 33, and the single-size core shown in FIG. A body 33 is obtained. After that, if the coil wire is wound around the core body 33 to form the excitation coil 34 and the detection coil 35, the magnetic sensor element 13 is completed.

  In the substrate cutting step, the first adhesive layer 36 and the second adhesive layer are provided between the first protrusion 332 and the third protrusion 334, between the second protrusion 333 and the fourth protrusion 335, or the like. The first adhesive layer 36 and the second adhesive layer 37 may be removed when the excitation coil 34 and the detection coil 35 are provided while leaving the agent layer 37.

  In the second substrate bonding step, the single-sized second adhesive layer 37 and the second substrate 32 may be used as the second adhesive layer 37 and the second substrate 32. In addition, when a large substrate is used as the first substrate 31, the first adhesive layer 36, the second adhesive layer 37, and the second substrate 32, the gap between the first protrusion 332 and the third protrusion 334 is previously set. An opening is provided in a portion corresponding to the slit and a portion corresponding to the slit between the second protrusion 333 and the fourth protrusion 335, and the above-described first material is formed using the material in which the opening is formed. You may perform a 1 board | substrate adhesion process and a 2nd board | substrate adhesion process. Moreover, you may use the material in which the opening part was formed in the part which comprises the electrode part 30a as the large sized 2nd board | substrate 321 used at a 2nd board | substrate adhesion process, or the sheet-like 2nd adhesive bond layer 37. FIG.

  In the above manufacturing method, the first substrate 31 and the second substrate 32 may be interchanged. That is, in the manufacturing method described above, the second substrate 32 is bonded to the first substrate 31 side on which the electrode portion 30 a is provided, but the first substrate 31 on which the electrode portion 30 a is provided on the second substrate 32. May be pasted together.

[Embodiment 1]
3 is an explanatory diagram of the magnetic sensor element 13 according to the first embodiment of the present invention. FIGS. 3A, 3B, and 3C are perspective views of the magnetic sensor element 13, and the magnetic sensor element 13. FIG. FIG. 6 is a plan view of the core body 33 and a cross-sectional view of the core body 33. Since the basic configuration of this embodiment is the same as that of the reference example, common portions are denoted by the same reference numerals, and detailed description thereof is omitted.

  In the above reference example, the electrode portion 30a is configured by the end portion 301 of the sensor core 30. However, as described below with reference to FIG. 3, a conductive adhesive layer is used as the first adhesive layer 36. The electrode portion 30 a may be configured by the end portion 361 of the first adhesive layer 36. More specifically, also in the magnetic sensor element 13 shown in FIG. 3, as in the reference example, the core body 33 includes a nonmagnetic and insulating first substrate 31 and a nonmagnetic member disposed opposite to the first substrate 31. And an insulating second substrate 32, and a sensor core 30 stacked between the first substrate 31 and the second substrate 32, and the sensor core 30 is protected by the first substrate 31 and the second substrate 32. Has been. A first adhesive layer 36 is provided between the first substrate 31 and the sensor core 30, and the entire surface of the sensor core 30 is surface-bonded to the first substrate 31 by the first adhesive layer 36. A second adhesive layer 37 is provided between the second substrate 32 and the sensor core 30, and the entire surface of the sensor core 30 is surface-bonded to the second substrate 32 by the second adhesive layer 37.

  Here, the first substrate 31, the second substrate 32, the sensor core 30, the first adhesive layer 36, and the second adhesive layer 37 have the same or substantially the same planar shape. However, in the magnetic sensor element 13 of the present embodiment, the sensor core 30 is configured by configuring the first substrate 31, the second substrate 32, the sensor core 30, the first adhesive layer 36, and the second adhesive layer 37 as follows. The electrode portion 30 a that is electrically connected to the first substrate 31 is fixed to the first substrate 31 at a position exposed from the first substrate 31 and the second substrate 32.

  More specifically, first, the first adhesive layer 36 is a conductive adhesive layer in which nonmagnetic conductive particles such as carbon are dispersed. The first substrate 31 and the first adhesive layer 36 have the same size and the same shape as the core body 33, and define the outer shape of the core body 33.

  The sensor core 30 has substantially the same shape as the first substrate 31 and the first adhesive layer 36, but is slightly smaller than the first substrate 31 and the first adhesive layer 36. For this reason, the outer edge of the sensor core 30 is located inside the outer edges of the first substrate 31 and the first adhesive layer 36. Here, as for the sensor core 30, the protrusion dimension (length dimension) from the trunk | drum 331 in the 2nd protrusion 333 and the 4th protrusion 335 is short compared with a reference example.

  On the other hand, the second substrate 32 and the second adhesive layer 37 are the same as the first substrate 31 and the first adhesive layer 36 at the trunk portion 331, the first protrusion 332, and the third protrusion 334 of the core body 33. The outer edges of the second substrate 32 and the second adhesive layer 37 are overlapped with the outer edges of the first substrate 31 and the first adhesive layer 36. The second substrate 32 and the second adhesive layer 37 are equal in width to the first substrate 31 and the first adhesive layer 36 in the second protrusion 333 and the fourth protrusion 335, and the second protrusion 333 and On the side surface of the fourth protrusion 335, the outer edges of the second substrate 32 and the second adhesive layer 37 overlap the outer edges of the first substrate 31 and the first adhesive layer 36.

  However, in the second substrate 32 and the second adhesive layer 37, the second protrusion 333 and the fourth protrusion 335 have a protruding dimension (length dimension) from the body 331, and the first substrate 31 and the first adhesive layer. It is shorter than 36 and is only slightly longer than the projecting dimension from the body 331 in the second protrusion 333 and the fourth protrusion 335 of the sensor core 30.

  Therefore, at the lower ends of the second protrusion 333 and the fourth protrusion 335, the first substrate 31 has an overhang region 311 that overhangs from the second substrate 32. In the overhang region 311, the first substrate 31 An end portion 361 of the one adhesive layer 36 is exposed from the second substrate 32, and constitutes an electrode portion 30a.

  For this reason, if the electrode part 30a is grounded, the sensor core 30 can be grounded, so that it is possible to prevent the magnetic sensor element 13 from being affected by noise or the like due to static electricity or the like. Further, since the electrode portion 30a is fixed to the first substrate 31 at a position exposed from the first substrate 31 and the second substrate 32, the sensor core 30 is sandwiched between the first substrate 31 and the second substrate 32. Even in this case, the electrode portion 30a can be easily grounded.

  In this embodiment, the electrode part 30 a is formed of the first adhesive layer 36, and the outer edge of the electrode part 30 a overlaps the outer edge of the first substrate 31. For this reason, even if the conductive member that is grounded to the electrode portion 30a is in contact with the edge of the first substrate 31, the electrode portion 30a and the conductive member are surely in contact with each other.

  In addition, since the magnetic sensor element 13 of this embodiment can be manufactured by the method similar to the method demonstrated with reference to FIG. 2, description is abbreviate | omitted about the manufacturing method.

[Embodiment 2]
FIG. 4 is a plan view of the core body 33 of the magnetic sensor element 13 according to the second embodiment of the present invention. Since the basic configuration of this embodiment is the same as that of the reference example, common portions are denoted by the same reference numerals, and detailed description thereof is omitted.

  In the reference example and the first embodiment, when the electrode portion 30a is configured, the second substrate 32 and the second adhesive layer 37 are formed over the entire width direction of the second protrusion 333 and the fourth protrusion 335. Although the protruding dimension (length dimension) from the body part 331 is shorter than the first substrate 31 and the first adhesive layer 36, only the corners of the second substrate 32 and the second adhesive layer 37 are cut out. The electrode portion 30a may be configured. For example, as shown in FIG. 4, in the second substrate 32 and the second adhesive layer 37, only the inner corner portion on the lower end side of the fourth protrusion 335 is cut out, and the first substrate 31 is cut. The electrode portion 30a may be configured by exposing the end portion 301 of the sensor core 30 in the overhanging region 311 overhanging by the notch 321. Although not shown, the second substrate 32 and the second adhesive layer 37 are notched in the first substrate 31 so that only the inner corner on the lower end side of the fourth protrusion 335 is cut out. The electrode portion 30a may be configured by exposing the end portion 361 of the first adhesive layer 36 made of the conductive adhesive layer in the overhanging region 311 overhanging by 321.

[Configuration example of magnetic sensor device]
Hereinafter, a magnetic sensor device using the magnetic sensor element 13 according to the present invention will be described. In the following description, the case where the outer edge of the electrode part 30a overlaps with the outer edge of the first substrate 31 as in the first embodiment will be mainly described. As in the reference example, the outer edge of the electrode part 30a is A configuration example suitable for being positioned inside the outer edge of the first substrate 31 will be described with reference to FIGS. 15 and 16. Also in the following description, for convenience, the upper and lower parts of each member will be described according to the upper and lower parts of the figure.

(overall structure)
FIG. 5 is an explanatory diagram schematically showing a main configuration of the magnetic pattern detection device 1 using the magnetic sensor element 13 to which the present invention is applied. As shown in FIG. 5, the magnetic pattern detection device 1 is provided in the medium transport path 3 and the medium transport mechanism 4 that transports the sheet-like medium 2 such as banknotes and securities along the medium transport path 3. A magnetic sensor unit 5 for detecting the magnetic pattern of the medium 2 at the magnetic reading position A is provided.

(Magnetic sensor unit)
6 is an explanatory diagram of the magnetic sensor unit 5 used in the magnetic pattern detection device 1 shown in FIG. 5, and FIGS. 6A and 6B show the layout of the magnetic sensor device and the like in the magnetic sensor unit 5. FIG. FIG. 3 is a perspective view and a cross-sectional configuration diagram of the magnetic sensor unit 5. In FIG. 6, in order to explain the arrangement of the cover plate, the first magnetizing magnet, and the second magnetizing magnet, the configuration of the magnetic sensor device is schematically shown.

  As shown in FIGS. 5 and 6, the magnetic sensor unit 5 includes a plurality of first magnetizing magnets 6 that magnetize the medium 2 that passes through the magnetic reading position A from the first direction X1 of the medium transport direction X. The plurality of second magnetizing magnets 7 for magnetizing the medium 2 passing through the magnetic reading position A from the second direction X2 opposite to the first direction X1, and the first magnetizing magnet 6 or the second magnetizing. A magnetic sensor device 8 that reads the magnetic pattern of the medium 2 that passes through the magnetic reading position A in a state of being magnetized by the magnetic magnet 7 is provided. A case 10 on which the magnetic sensor device 8 is mounted and a rectangular cover plate 11 attached to the upper end portion of the case 10 are provided. The cover plate 11 holds the first magnetizing magnet 6 and the second magnetizing magnet 7, and the medium 2 through which the first magnetizing magnet 6 and the second magnetizing magnet 7 pass the magnetic reading position A. The upper surfaces of the first magnetizing magnet 6 and the second magnetizing magnet 7 are covered so as not to be worn by the heat.

  Case 10 is formed of a conductive material such as metal. As shown in FIG. 6B, a rectangular recess 102 for attaching the cover plate 11 is formed in the center portion of the upper end surface 101 of the case 10 in the medium transport direction X. On both sides of the concave portion 102 in the medium conveying direction X, inclined surfaces 103 are provided that are inclined downward toward the outside.

  The recess 102 has a constant depth and extends with a constant width in a direction orthogonal to the medium transport direction X. A magnetic sensor device 8 is configured in the central portion of the recess 102 in the medium conveyance direction X. The upper end surface of the magnetic sensor device 8 is a sensor surface 8 a and is located on the same plane as the upper end surface 101 of the case 10. The magnetic sensor device 8 includes a plurality of magnetic sensor elements 13 arranged at a predetermined pitch in a direction orthogonal to the medium transport direction X.

  The cover plate 11 includes a front-side cover plate 14 on which a medium transport surface 11a for transporting the medium 2 is formed on the front surface 14a, and a back-side cover plate 15 stacked and fixed on the back surface 14b of the front-side cover plate 14. A composite plate made of

  The front surface side cover plate 14 is a thin metal plate having a constant thickness, and has a rectangular outline shape. Further, the front surface side cover plate 14 includes a rectangular opening 141 in the center portion in the medium transport direction X. The opening 141 is formed by etching, for example. In this example, the thickness of the surface side cover plate 14 is 0.3 mm or less, preferably about 0.1 mm. Therefore, the rigidity of the surface side cover plate 14 is extremely low.

  The back surface side cover plate 15 is a plate material of a metal plate thicker than the front surface side cover plate 14, and the thickness dimension of the back surface side cover plate 15 is about 0.3 to 0.5 mm in this example. The back surface side cover plate 15 has a constant thickness, and has the same thickness dimension as the thickness dimension of the first magnetizing magnet 6 and the second magnetizing magnet 7. The contour shape of the back surface side cover plate 15 is the same as the contour shape of the front surface side cover plate 14, and the back surface side cover plate 15 includes an opening portion 151 having the same shape as the opening portion 141 at a position overlapping the opening portion 141. Yes. The opening 141 of the front cover plate 14 and the opening 151 of the back cover plate 15 constitute an opening 111 of the cover plate 11.

  The back cover plate 15 has a first mounting hole (insertion hole) 152 for mounting the plurality of magnets 16 constituting the first magnetizing magnet 6 on the upstream side of the opening 151 in the first direction X1. And a second mounting hole (insertion hole) 153 for mounting a plurality of magnets 16 constituting the second magnetizing magnet 7 on the upstream side of the opening 151 in the second direction X2. The first mounting hole 152 and the second mounting hole 153 each include a plurality of mounting holes 154, and each mounting hole 154 is arranged at a predetermined pitch in a direction orthogonal to the medium transport direction X. The opening 151, the first mounting hole 152, and the second mounting hole 153 are formed by, for example, etching.

  Here, the front surface side cover plate 14 and the rear surface side cover plate 15 are both made of stainless steel, and the front surface side cover plate 14 and the rear surface side cover plate 15 are diffusion bonded. That is, the front surface side cover plate 14 and the back surface side cover plate 15 are integrated by being pressed and heated in a state where they are in close contact with each other, and the cover plate 11 as a whole has high rigidity.

  The first magnetizing magnet 6 is configured by each magnet 16 fitted in each mounting hole 154 of the first mounting hole 152, and the second magnetizing magnet 7 is formed in each mounting hole 154 of the second mounting hole 153. It is comprised by each magnet 16 inserted. The magnets 16 of the first magnetizing magnet 6 are arranged at a predetermined pitch in a direction orthogonal to the medium conveying direction X, and the magnets 16 of the second magnetizing magnet 7 are orthogonal to the medium conveying direction X. It is arranged at a predetermined pitch in the direction. Further, the magnet 16 of the first magnetizing magnet 6 and the magnet 16 of the second magnetizing magnet 7 overlap each other when viewed from the medium transport direction X.

  Each magnet 16 is a permanent magnet such as a ferrite or neodymium magnet, and has the same magnetic force. Each magnet 16 has a rectangular parallelepiped shape that fits into each mounting hole 154 of the back surface side cover plate 15 and has the same shape as each other. In other words, each mounting hole 154 has a shape corresponding to each magnet 16 having the same shape.

  Further, each magnet 16 is fitted in each mounting hole 154 and is held by the back surface side cover plate 15 in a state of being in contact with the back surface 14 b of the front surface side cover plate 14. In the state where each magnet 16 is held in each mounting hole 154, each magnet 16 is located on the side opposite to the surface side cover plate 14 and the portion on the surface side cover plate 14 side, as shown in FIG. The surface is a magnetic pole different from that of the portion, and the surface in contact with the back surface 14b of the front cover plate 14 functions as a magnetized surface for the medium 2 transported on the medium transport surface 11a. Here, since each magnet 16 is in contact with the back surface 14 b of the front surface side cover plate 14, the gap between the medium transport surface 11 a and each magnet 16 is defined by the plate thickness of the front surface side cover plate 14.

  When the cover plate 11 holding the first magnetizing magnet 6 and the second magnetizing magnet 7 is attached to the recess 102 of the case 10, the cover plate 11 of the magnetic sensor device 8 is placed inside the opening 111 of the cover plate 11. The medium side surface 11a of the cover plate 11 and the sensor surface 8a of the magnetic sensor device 8 are located on the same plane. In addition, the first magnetizing magnet 6 is disposed on the upstream side in the first direction X1 of the magnetic sensor device 8, and the second magnetizing magnet 7 is disposed on the upstream side in the second direction X2 of the magnetic sensor device 8. . Further, the magnetic sensor device 8 is positioned between the first magnetizing magnet 6 and the second magnetizing magnet 7, and each of the plurality of magnetic sensor elements 13 held by the magnetic sensor device 8 has a medium transport direction. When viewed from X, it overlaps with the magnet 16 of the first magnetizing magnet 6 and the magnet 16 of the second magnetizing magnet 7.

  Here, the magnetic sensor device 8 detects a magnetic flux in a state where a bias magnetic field is applied to the magnetized medium 2, and the magnetic pattern detection device 1 collates the detected waveform from the magnetic sensor device 8 with a reference waveform. As a result, the authenticity or type of the medium 2 is determined.

(Magnetic sensor device)
7 is an explanatory diagram of the magnetic sensor device 8 used in the magnetic pattern detection device 1 shown in FIG. 5, and FIGS. 7A, 7B, and 7C are a front view and a side view of the magnetic sensor device 8, respectively. It is a figure and a top view. The front view is viewed from the medium transport direction X, and the side view is viewed from the direction Y orthogonal to the medium transport direction X. FIG. 8 is a cross-sectional view of the magnetic sensor device 8 shown in FIG. FIG. 9 is an explanatory diagram of a frame used in the magnetic pattern detection device 1 shown in FIG. 5, and FIGS. 9A, 9B, 9C, and 9D are a front view, a side view, It is a top view and a bottom view. 10 is an explanatory diagram of the magnetic sensor element 13 used in the magnetic sensor device 8 shown in FIG. 7, and FIGS. 10A, 10B, and 10C are a front view and a side view of the magnetic sensor element 13, respectively. FIG.

  As shown in FIG. 7, the magnetic sensor device 8 includes a frame 20 and a plurality of magnetic sensor elements 13 held on the frame 20 with the sensor surface 13a facing upward. The sensor surface 13 a of the magnetic sensor element 13 constitutes the sensor surface 8 a of the magnetic sensor device 8.

  As shown in FIGS. 8 and 9, the frame 20 has an elongated rectangular parallelepiped shape as a whole. As shown in FIG. 9, a plurality of mounting holes 23 penetrating from the upper end surface 21 to the lower end surface 22 of the frame 20 are formed in the frame 20 at a predetermined pitch in a direction Y orthogonal to the medium transport direction X. . The axes L of the mounting holes 23 extend in parallel to each other. On the outer peripheral side of the upper end surface 21 of the frame 20, a frame-like flange portion 24 surrounding the upper end surface 21 and protruding upward is provided. Projections 25 projecting downward are provided at the four corners of the lower end surface 22 of the frame 20, and the lower end surfaces of the projections 25 serve as grinding reference surfaces 26 orthogonal to the axis L of the mounting holes 23. . Further, as shown in FIG. 9D, a plurality of engaging projections 27 projecting downward are fixed on the lower end surface portion 22a on one side of the mounting hole 23 in the medium conveying direction X on the lower end surface 22 of the frame 20. It is provided at intervals. The upper end opening 23a of each mounting hole 23 exposed on the upper end surface 21 has a rectangular shape as a whole. A partial blocking portion 28 that partially blocks each mounting hole 23 is provided inside the lower end opening 23 b of each mounting hole 23.

  Here, as shown in FIG. 10, the magnetic sensor element 13 has the sensor core 30 covered with the first substrate 31 and the second substrate 32, and has been described with reference to FIGS. 1, 2, and 4. As described above, the electrode portion 30 a is formed on the lower end portion of the second protrusion 333 and the lower end portion of the fourth protrusion 335 of the core body 33 so as to be exposed from the first substrate 31 and the second substrate 32. .

  Each magnetic sensor element 13 includes an excitation coil 34 for generating a bias magnetic field and a detection coil 35 for detecting the magnetic pattern of the medium 2. The exciting coil 34 is disposed on both sides of the first protrusion 332 and the second protrusion 333 in the body 331 and inside the second protrusion 333 and the fourth protrusion 335 via the first coil bobbin 340. It is configured by winding a coil wire. The detection coil 35 is configured by winding a coil wire around a first protrusion 332 via a second coil bobbin 350. Thereby, the tip surface of the first protrusion 332 and the tip surface of the third protrusion 334 form the sensor surface 13 a of the magnetic sensor element 13. Here, as shown in FIG. 10, four terminal pins 38 are attached to a portion of the first coil bobbin 340 located on the first substrate 31 side, and these extend downward. Of the four terminal pins 38, the two terminal pins 38 arranged on the inner side extend downward from the inner side in the width direction of the second protrusion 333, as shown in FIG. Further, the two terminal pins 38 arranged on the outer side extend downward from the inner side in the width direction of the fourth protrusion 335. A locking pin 39 having a shorter dimension than the terminal pin 38 is attached to the center of the four terminal pins 38. The coil wire of the exciting coil 34 is locked to the locking pin 39.

  Each magnetic sensor element 13 is inserted from above into each mounting hole 23 with the sensor surface 13a facing upward. Further, as shown in FIG. 8, each mounting is performed in a state in which the thickness direction of the core body 33 is directed to the medium transport direction X and the second substrate 32 is directed to the side on which the engagement protrusion 27 of the frame 20 is formed. The hole 23 is inserted. In a state where each magnetic sensor element 13 is inserted into the mounting hole 23, the partial blocking portion 28 is inserted between the second protrusion 333 and the fourth protrusion 335 of the core body 33, and the mounting hole The first protrusion 332 and the third protrusion 334 protrude from the upper end opening 23a of the second protrusion 23, and the second protrusion 333, the fourth protrusion 335, and the four terminal pins 38 protrude from the lower end opening 23b of the mounting hole 23. ing. Further, in a state where each magnetic sensor element 13 is inserted into the mounting hole 23, as shown in FIG. 7C, each magnetic sensor element 13 abuts on the inner peripheral surface portion 23c of the mounting hole 23 to convey the medium. They are arranged in a state of being positioned at a predetermined pitch in a direction Y orthogonal to the direction X. The predetermined pitch is the same as the arrangement pitch of the first magnetizing magnets 6 and the arrangement pitch of the second magnetizing magnets 7.

  Next, as shown in FIG. 7C, two rectangular wear-resistant plates 19 are inserted inside the flange portion 24 of the frame 20. The two wear-resistant plates 19 are placed on the upper end surface 21 of the frame 20 with a predetermined gap in the medium transport direction X. Each of the two wear-resistant plates 19 is a member having a constant thickness made of ceramics or the like, and extends with a constant width in a direction perpendicular to the medium transport direction X.

  In a state where the two wear-resistant plates 19 are placed on the upper end surface 21 of the frame 20, the upper end surface 19 a of each wear-resistant plate 19 protrudes above the upper end surface of the flange portion 24. Further, as shown in FIG. 8, the upper ends of the first protrusion 332 and the second protrusion 334 of the core body 33 of the magnetic sensor element 13 are inserted into the gap between the two wear-resistant plates 19. The upper end surface 19a of the two wear-resistant plates 19, the upper end surface 332a (sensor surface 13a) of the first protrusion 332 of the core body 33, and the upper end surface 334a (sensor surface 13a) of the third protrusion 334 are the same. Located on a plane. Here, the mounting holes 23 are filled with a resin 29, and the two wear-resistant plates 19 and the magnetic sensor elements 13 are fixed to the frame 20 by the resin 29.

  FIG. 11 is an explanatory diagram of the conductive member 41 used in the magnetic pattern detection apparatus 1 shown in FIG. 5. FIGS. 11 (a), (b), (c), and (d) are plan views of the conductive member 41. The front view of the conductive member 41 attached to the frame 20 as viewed from the medium conveyance direction X, and the magnetic sensor device 8 having the conductive member 41 attached to the lower end surface portion 22a of the frame 20 as viewed from the medium conveyance direction X. FIG. 6 is an explanatory diagram schematically showing the above and a state in which the conductive member 41 is attached to the lower end surface portion 22a of the frame 20 schematically.

  As shown in FIGS. 7A and 7B, a conductive member 41 for grounding the sensor core 30 of the magnetic sensor element 13 is attached to the lower end portion of the frame 20. The conductive member 41 is a leaf spring formed by etching one metal thin plate. As shown in FIG. 8, the conductive member 41 is spanned from the frame 20 side to the magnetic sensor element 13 and is pressed against the electrode part 30a of the magnetic sensor element 13, and FIG. As shown to (a), it is provided in the attachment part 412 fixed to the lower end surface 22 of the flame | frame 20, and the both ends of the direction Y orthogonal to the medium conveyance direction X of the attachment part 412, and the bottom of the flame | frame 20 is provided. A contact portion 413 that is bent in a direction away from the end face 22 is provided.

  As shown in FIGS. 11A and 11B, the attachment portion 412 extends in the direction Y orthogonal to the medium conveyance direction X, and the end portion on the frame 20 side of each spanning portion 411 is continuous. A width portion 412a and a wide portion 412b wider than the constant width portion 412a provided in the middle of the constant width portion 412a are provided. Each of the wide portions 412b is formed with an engagement hole 412c that can engage with the engagement protrusion 27 of the frame 20. As shown in FIGS. 11C and 11D, the conductive member 41 engages the engagement hole 412c with the engagement protrusion 27, melts and crushes the engagement protrusion 27 with heat, and closes the engagement hole 412c. Thus, the lower end surface portion 22a of the frame 20 is attached.

  Here, the conductive member 41 is in a state before being attached to the frame 20, that is, the shape of the conductive member 41 itself is flat except for the contact portions 413 at both ends, but the lower end surface of the frame 20 to which the conductive member 41 is attached. Since the portion 22 a is located above the lower ends of the second protrusion 333 and the fourth protrusion 335 of the core body 33 of the magnetic sensor element 13, the attachment portion 412 of the conductive member 41 is the lower end surface portion 22 a of the frame 20. 8, each of the plurality of spanning portions 411 is spanned over each of the plurality of magnetic sensor elements 13 mounted on the frame 20 as shown in FIG. It is elastically deformed downward between the core body 33 of the element 13. As a result, the leading end portion 411a of each spanning portion 411 on the magnetic sensor element 13 side is pressed against the electrode portion 30a of the magnetic sensor element 13 by the elastic restoring force of the spanning portion 411. Thereby, the electrical connection state of the sensor core 30 and the conductive member 41 of the plurality of magnetic sensor elements 13 is formed.

(Holding structure of magnetic sensor device 8 by case 10)
FIG. 12 is an explanatory view showing the relationship between the case 10 and the magnetic sensor device 8 in the magnetic pattern detection device 1 shown in FIG. 5. FIGS. 12 (a) and 12 (b) show the magnetic sensor device 8 in the case 10. FIG. 5 is an explanatory diagram of a state where the magnetic sensor device 8 is held, and a cross-sectional view of a state where the magnetic sensor device 8 is held by the case 10.

  As shown in FIG. 6, the magnetic sensor device 8 is held by a case 10 on which a first magnetizing magnet 6 and a second magnetizing magnet 7 are mounted, and constitutes a magnetic sensor unit 5. More specifically, as shown in FIG. 12B, the case 10 includes a groove 52 into which the magnetic sensor device 8 can be inserted, and the magnetic sensor device 8 is inserted into the groove 52 from above. Then, the contact portion 413 of the conductive member 41 fixed to the lower end surface portion 22 a of the frame 20 contacts the inner peripheral surface portion 52 a of the groove 52. Here, the case 10 is grounded via the frame 20 of the magnetic pattern detection device 1 or the like. Thereby, the sensor core 30 of the magnetic sensor element 13 is grounded via the case 10 and the conductive member 41.

(Method of manufacturing magnetic sensor device)
A method for manufacturing the magnetic sensor device 8 will be described with reference to FIGS. FIGS. 13A and 13B are explanatory views showing a method for manufacturing the magnetic sensor device 8 used in the magnetic pattern detection device 1 shown in FIG. 5, and FIGS. 13A and 13B grind the upper end surface of the magnetic sensor device. It is the front view of the front magnetic sensor apparatus 8, and its side view.

  When the magnetic sensor device 8 is manufactured, first, a plurality of parallel mounting holes 23 penetrating from one side of the frame 20 to the other side and a grinding reference surface orthogonal to the axis L of each mounting hole 23 are formed. The frame 20 is prepared (frame preparation step), and each magnetic sensor element 13 is inserted into each mounting hole 23 of the frame 20 (insertion step). Accordingly, each magnetic sensor element 13 abuts on the inner peripheral surface portion 23c of each mounting hole 23 and is orthogonal to the direction of the axis L of the mounting hole 23, that is, orthogonal to the medium transport direction X and the medium transport direction X. Positioning in the direction Y As a result, the positions of the magnetic sensor elements 13 are accurately defined.

  Next, the plurality of magnetic sensor elements 13 inserted into the mounting holes 23 of the frame 20 are supported from below by a single jig (not shown), and the magnetic sensor elements 13 are used with reference to the grinding reference surface 26 of the frame 20. Is positioned in the direction of the axis L of each mounting hole 23 (positioning step). In this example, the positions of the lower end surface 333 a of the second protrusion 333 and the lower end surface 335 a of the fourth protrusion 335 of the core body 33 are predetermined in the direction of the axis L of each mounting hole 23 with respect to the grinding reference surface 26. Positioned to be placed in position.

  When each magnetic sensor element 13 is positioned in the direction of the axis L of the mounting hole 23, the magnetic sensor device 8 has an upper end surface 332 a of the first protrusion 332 of the core body 33 and an upper end surface 334 a of the third protrusion 334. From the upper end opening 23 a of each mounting hole 23, that is, the upper end surface 21 of the frame 20, the mounting hole 23 protrudes upward beyond the thickness dimension of the wear-resistant plate 19 (see FIG. 13B).

  Thereafter, two rectangular wear-resistant plates 19 are inserted inside the flange portion 24 of the frame 20 with a predetermined gap in the medium transport direction X and placed on the upper end surface 21 of the frame 20 ( Wear-resistant plate placement process). Also, resin 29 is filled into each mounting hole 23 through a gap between the two wear-resistant plates 19, whereby each magnetic sensor element 13 and each wear-resistant plate 19 are fixed to the frame 20 ( Fixing process). Here, the resin 29 is filled until it protrudes above the flange portion 24 of the frame 20. This state is the state shown in FIG.

  Thereafter, with reference to the grinding reference surface 26 of the frame 20, the upper end surface 332 a of the first protrusion 332, the upper end surface 334 a of the third protrusion 334, and the upper end surfaces 19 a of the two wear-resistant plates 19. Then, the resin 29 protruding between the two wear-resistant plates 19 is subjected to surface grinding to a preset surface grinding surface B (surface grinding step). By this surface grinding, the upper end surface 332a (sensor surface 13a) of the first protrusion 332 of the core body 33, the upper end surface 334a (sensor surface 13a) of the third protrusion 334, and the two wear-resistant plates 19 are removed. The end surface 19a and the upper surface of the resin 29 are positioned on the same plane.

  Next, the conductive member 41 is attached to the lower end surface 22 of the frame 20 so that the tip portion 411 a of the spanning portion 411 of the conductive member 41 is in contact with the electrode portion 30 a of the magnetic sensor element 13. Thereby, the assembly of the magnetic sensor device 8 is completed.

  After that, the magnetic sensor device 8 is inserted inside the groove 52 of the case 10 so that the contact portion 413 of the conductive member 41 and the inner peripheral surface portion 52a of the groove 52 are in contact with each other. Then, the sensor core 30 of the magnetic sensor element 13 is grounded by grounding the case 10.

(Magnetic pattern detection operation of magnetic pattern detector)
The magnetic pattern detection operation of the magnetic pattern detection device 1 will be described with reference to FIGS. FIG. 14 is an explanatory diagram of signals used in the magnetic pattern detection device 1 shown in FIG. 5, and FIGS. 14 (a) and 14 (b) are explanatory diagrams showing excitation waveforms of the magnetic sensor element 13, and the magnetic sensor element. 13 is an explanation showing a detected waveform from 13.

  As shown in FIG. 7, when the medium 2 is conveyed in the first direction X1 or the second direction X2 in the magnetic pattern detection apparatus 1 in the first direction X1 or the second direction X2, the medium 2 reaches the first position before reaching the magnetic reading position A. Magnetized by the magnet 6 or the second magnet 7. The magnetized medium 2 passes through the magnetic reading position A by the magnetic sensor device 8.

  In the magnetic sensor device 8, as shown in FIG. 14A, an alternating current is applied to the exciting coil 34 at a constant current, and a bias magnetic field is formed around the core body 33. Therefore, when the medium 2 is conveyed at the magnetic reading position A, the detection coil 35 outputs a signal having a detection waveform shown in FIG. The detected waveform is a differential signal with respect to the bias magnetic field and time.

  Here, the shape, peak value, and bottom value of the detected waveform from the magnetic sensor element 13 are the type of magnetic ink used for forming the magnetic pattern, the position of the magnetic pattern, and the density of the formed magnetic pattern. It depends on. Therefore, by comparing the detected waveform with a reference waveform stored and held in advance, the authenticity of the medium 2 and the type of the medium 2 can be determined.

(Operational effect of the magnetic sensor device 8)
According to this example, instead of directly soldering the ground wire to the sensor core 30, the conductive member 41 is pressed against the electrode portion 30 a of the magnetic sensor element 13 from the side of the frame 20 holding the magnetic sensor element 13. The conductive member 41 is grounded on the frame 20 side. Therefore, the sensor core 30 can be grounded regardless of the material forming the sensor core 30. That is, the sensor core 30 may be formed of ferrite, a silicon steel plate, amorphous, permalloy, or the like, but the ferrite does not have solder for connecting the ground wire, and the silicon steel plate generally has an anti-oxidation film by plating. Because it is formed, it is difficult to attach solder for connecting the ground wire. Amorphous and permalloy have poor solderability, and in order to connect the ground wire, a special device or the like that performs soldering in a deoxygenated atmosphere is required, and workability is reduced. However, according to this example, it is possible to avoid soldering the sensor core 30 with respect to each of such materials when the sensor core 30 is grounded. Therefore, the sensor core 30 can be grounded regardless of the material forming the sensor core 30. Furthermore, since it is possible to avoid exposing the sensor core 30 to high heat during grounding, the sensor core 30 does not change in shape or deteriorate in magnetic characteristics.

  Further, according to this example, the spanning portion 411 of the conductive member 41 is elastically deformed between the frame 20 and the sensor core 30, and the leading end portion 411 a of the spanning portion 411 on the magnetic sensor element 13 side is spanned. It is pressed against the electrode part 30 a of the magnetic sensor element 13 by the elastic restoring force of the transfer part 411. Accordingly, the contact between the conductive member 41 and the electrode portion 30a of the magnetic sensor element 13 is reliable, and even when the position of the magnetic sensor device 8 on the frame 20 changes, the conductive member 41 and the electrode portion 30a of the magnetic sensor element 13 are changed. Can be kept in contact with.

  Furthermore, according to this example, since the conductive member 41 is a metal spring member, it is easy to elastically deform the spanning portion 411 and press it against the electrode portion 30a of the magnetic sensor element 13.

  In this example, since the conductive member 41 includes a plurality of spanning portions 411, the sensor cores 30 of the plurality of magnetic sensor elements 13 mounted on the frame 20 are grounded through the single conductive member 41. Can do.

  Furthermore, since the conductive member 41 is attached to the frame 20 by engaging the engagement hole 412c of the attachment portion 412 and the engagement protrusion 27 of the frame 20, the attachment work of the conductive member 41 to the frame 20 is easy. It is.

  Further, since the conductive member 41 is pressed against the conductive case 10 that covers the outer peripheral surface portion of the frame 20, the sensor core 30 can be grounded by grounding the case 10. Therefore, workability for grounding the sensor core 30 is good.

  Furthermore, according to this example, the sensor surface 13a of each magnetic sensor element 13 is positioned on the same plane by surface grinding. Further, since the positioning of the magnetic sensor element 13 with respect to the frame 20 is performed based on the grinding reference surface 26 of the frame 20 for surface-grinding the sensor surface 13a, the sensor surface 13a is positioned regardless of the dimensional tolerance of the frame 20. The position is defined at a predetermined position with respect to the grinding reference surface 26 of the frame 20, and the position of the sensor surface 13a with respect to the frame 20 does not vary. Therefore, when the magnetic sensor device 8 is mounted on the magnetic pattern detection device 1, it can be avoided or reduced that the gap between the medium transport surface 11 a and the magnetic sensor element 13 is fluctuated, and the characteristic variation between the magnetic sensor elements 13 can be reduced. Is also reduced.

  In this example, the wear-resistant plate 19 is disposed on the upper end surface 21 of the frame 20, and the sensor surface 13 a is ground with the surface of the wear-resistant plate 19 using the grinding reference surface 26 as a reference. Accordingly, the sensor surface 13a of the magnetic sensor element 13 can be protected by being surrounded by the wear resistant plate 19. Further, since the upper end surface 19a of the wear-resistant plate 19 and the sensor surface 13a of each magnetic sensor element 13 can be positioned on the same plane, the wear-resistant plate 19 can reduce the wear of the sensor surface 13a. it can.

  Furthermore, in this example, after the sensor surface 13a of each magnetic sensor element 13 protrudes from the upper end opening 23a of the mounting hole 23 by the thickness dimension of the wear resistant plate 19, the sensor surface 13a is moved to the upper end surface of the wear resistant plate 19. Since the surface grinding is performed together with 19a, the sensor surface 13a can always be exposed after the surface grinding.

(Another embodiment)
FIG. 15 is a partial cross-sectional view of another magnetic sensor device 8A to which the present invention is applied. In the above example, the lower end surface portion 22 a of the frame 20 to which the conductive member 41 is attached is located above the lower ends of the second protrusion 333 and the fourth protrusion 335 of the core body 33 of the magnetic sensor element 13. However, in this embodiment, as in the magnetic sensor device 8A shown in FIG. 15, the lower end surface portion 22a of the frame 20 is formed by the second protrusion 333 and the fourth protrusion 335 of the core body 33 of the magnetic sensor element 13. It is located below the lower end. For this reason, the spanning portion 411 is elastically deformed upward between the frame 20 and the core body 33, and the leading end portion 411 a of the spanning portion 411 on the magnetic sensor element 13 side is elastically deformed by the spanning portion 411. The return force is pressed against the electrode portion 30a of the magnetic sensor element. Therefore, since the conductive member 41 is in contact with the electrode portion 30a of the sensor core 30 inside the edge of the first substrate 31, the outer edge of the electrode portion 30a is inside the outer edge of the first substrate 31 as described in the reference example. Even when the conductive member 41 and the electrode portion 30a are in contact with each other, the conductive member 41 and the electrode portion 30a are surely in contact with each other.

(Still another embodiment)
FIG. 16 is a partial cross-sectional view of still another magnetic sensor device 8B to which the present invention is applied. In the above example, the conductive member 41 extending from the frame 20 side is in contact with the electrode portion 30a. However, in this embodiment, the frame 20 has a socket shape like the magnetic sensor device 8B shown in FIG. The concave portion 209 is formed, and a leaf spring-like conductive member 41 provided at the bottom of the concave portion 209 is in contact with the electrode portion 30a.

(Another configuration example of the conductive member 41)
In the above embodiment, the conductive member 41 is made of metal. However, the conductive member 41 may be formed of a conductive resin.

1. Magnetic pattern detection device 2. Medium 3. Medium transport path 5. Magnetic sensor unit 8, 8A, 8B Magnetic sensor device 20. Frame 13. Magnetic sensor element 30 Sensor core 30a Electrode portion 31 ··· First substrate 32 ··· Second substrate 33 ·· Core body 36 · · First adhesive layer 37 · · Second adhesive layer 41 · · Conductive member

Claims (1)

A magnetic sensor element having a core body and a coil wound around the core body,
The core body is sandwiched between a non-magnetic and insulating first substrate, a non-magnetic and insulating second substrate disposed opposite to the first substrate, and the first substrate and the second substrate. A sensor core, and an electrode portion fixed to the first substrate at a position exposed from the first substrate and the second substrate and conducting to the sensor core,
The electrode portion is provided in an overhanging region of the surface of the first substrate on the second substrate side that projects from an end of the second substrate,
The sensor core is bonded to the first substrate with a conductive adhesive layer,
The electrode portion is a portion of the conductive adhesive layer that protrudes from an end portion of the sensor core and an end portion of the second substrate in the protruding region and is exposed from the sensor core and the second substrate. The magnetic sensor element characterized by the above-mentioned.

Images