JP2015514584A - 溶接電極用のシステムおよび方法 - Google Patents
溶接電極用のシステムおよび方法 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
- B23K35/0266—Rods, electrodes, wires flux-cored
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
- B23K35/0272—Rods, electrodes, wires with more than one layer of coating or sheathing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
- B23K35/3603—Halide salts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/368—Selection of non-metallic compositions of core materials either alone or conjoint with selection of soldering or welding materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/38—Selection of media, e.g. special atmospheres for surrounding the working area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/38—Selection of media, e.g. special atmospheres for surrounding the working area
- B23K35/383—Selection of media, e.g. special atmospheres for surrounding the working area mainly containing noble gases or nitrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
- B23K35/406—Filled tubular wire or rods
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- Engineering & Computer Science (AREA)
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- Inorganic Chemistry (AREA)
- Nonmetallic Welding Materials (AREA)
- Arc Welding In General (AREA)
Abstract
Description
12 溶接電力ユニット
14 溶接ワイヤフィーダー
16 ガス供給システム
17 シールドガス源
18 溶接トーチ
18 トーチ
20 ケーブル
22 ワーク
24 リードケーブル
26 クランプ
28 ケーブル束
30 交流電源
32 ガス導管
34 アーク
50 中空溶接電極
50 溶接ワイヤ
52 金属シース
54 粒状コア
58 シーム
Claims (20)
- 中空溶接ワイヤであって、
シースおよびコアを有し、該コアは、炭素源およびカリウム源を有し、該炭素源と該カリウム源とは合せて前記コアの10重量%未満を構成し、前記炭素源は、カーボンブラック、ランプブラック、カーボンナノチューブおよびダイヤモンドから成る群から選択される中空溶接ワイヤ。 - 前記カリウム源は、ケイ酸カリウム、チタン酸カリウム、アルギン酸カリウム、炭酸カリウム、フッ化カリウム、リン酸カリウム、硫化カリウム、水酸化カリウム、酸化カリウム、過マンガン酸カリウム、ケイフッ化カリウム、カリウム長石、モリブデン酸カリウムまたはそれらの組合せを含む請求項1に記載の中空溶接ワイヤ。
- 亜硫酸マンガン、二硫化モリブデン、石膏、硫酸カルシウム、硫酸バリウムまたはパイライトを含む硫黄源を含む請求項1に記載の中空溶接ワイヤ。
- 希土類シリサイドを有する請求項1に記載の中空溶接ワイヤ。
- 前記炭素源と前記カリウム源とは合せて、前記コアの0.1重量%〜3重量%を構成する請求項1に記載の中空溶接ワイヤ。
- 前記炭素源と前記カリウム源とは合せて、前記コアの0.01重量%〜8重量%を構成する請求項1に記載の中空溶接ワイヤ。
- 前記炭素源と前記カリウム源とは合せて、前記コアの0.05重量%〜5重量%を構成する請求項1に記載の中空溶接ワイヤ。
- 溶接方法であって、
溶接ワイヤ電極を溶接装置に給送することであって、前記溶接ワイヤ電極は、コアおよびシースを有し、前記コアは、炭素源および安定剤を有し、該炭素源と該安定剤とは合せて、前記コアの10重量%未満を構成することと、
前記溶接ワイヤ電極と被覆金属ワークとの間に溶接アークを形成することとを含む溶接方法。 - 前記方法は、シールドガス流を前記溶接アーク近くに供給することを更に含み、該シールドガス流は、アルゴン、二酸化炭素、酸素、窒素、ヘリウムまたはそれらの組合せを含む請求項8に記載の方法。
- 前記被覆金属ワークは、亜鉛めっきワークまたは合金化亜鉛めっきワークを含む請求項8に記載の方法。
- 前記被覆金属ワークは、塗装、めっき、クロムめっき、アルミめっき、浸炭処理、亜硝酸塩被覆またはそれらの組合せがなされた金属ワークを含む請求項8に記載の方法。
- 前記安定剤は、ケイ酸カリウム、チタン酸カリウム、アルギン酸カリウム、炭酸カリウム、フッ化カリウム、リン酸カリウム、硫化カリウム、水酸化カリウム、酸化カリウム、過マンガン酸カリウム、ケイフッ化カリウム、カリウム長石、カリウムモリブデナイトまたはそれらの組合せを含む請求項8に記載の方法。
- 前記安定剤は、マグネタイト、パイライト、チタン、ジルコニウム、希土類シリサイドまたはそれらの組合せを含む請求項12に記載の方法。
- 前記ワークは16ゲージ厚以下を有する請求項8に記載の方法。
- 溶接システムであって、
溶接ワイヤ電極を受け取るように構成されている溶接トーチを含み、前記溶接ワイヤ電極は、炭素源および金属源を有し、該炭素源と該金属源とは合せて、前記溶接ワイヤ電極の10重量%未満を構成し、前記金属源は、アルカリ金属源、アルカリ土類金属源またはそれらの任意の組合せを含み、前記溶接トーチは、前記溶接ワイヤ電極とワークとの間にアークを維持しつつ、所望のパターンで前記溶接ワイヤ電極をサイクル的に動かすように構成されている溶接システム。 - 直流棒プラス(DCEP)、直流(DC)可変極性、パルスDC、平衡交流(AC)および不平衡ACから成る群から選択される電源構成を用いて溶接するように構成されている請求項15に記載の溶接システム。
- 前記アルカリ金属源は、アルカリ金属ケイ酸塩、アルカリ金属チタン酸塩、アルカリ金属アルギン酸塩、アルカリ金属炭酸塩、アルカリ金属ハロゲン化物、アルカリ金属リン酸塩、アルカリ金属硫化物、アルカリ金属水酸化物、アルカリ金属酸化物、アルカリ金属過マンガン酸塩、アルカリ金属の長石、アルカリ金属のポルサイト、アルカリ金属モリブデン酸塩またはそれらの組合せを含む請求項15に記載の溶接システム。
- 前記アルカリ土類金属源は、アルカリ土類金属ケイ酸塩、アルカリ土類金属チタン酸塩、アルカリ土類金属アルギン酸、アルカリ土類金属炭酸塩、アルカリ土類金属ハロゲン化物、アルカリ土類金属リン酸塩、アルカリ土類金属硫化物、アルカリ土類金属水酸化物、アルカリ土類金属酸化物、アルカリ土類金属過マンガン酸塩、アルカリ土類金属の長石、アルカリ土類金属のポルサイト、アルカリ土類金属モリブデン酸塩またはそれらの組合せを含む請求項15に記載の溶接システム。
- 亜鉛めっきワーク、塗装ワーク、めっきワーク、クロムめっきワークまたはアルミめっきワークを溶接するように構成されている請求項15に記載の溶接システム。
- 前記溶接システムは、前記溶接トーチにシールドガスを供給するように構成されているガス供給システムを更に有し、前記シールドガス流は、アルゴン、二酸化炭素、酸素、窒素、ヘリウムまたはそれらの組合せを含む請求項15に記載の溶接システム。
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Application Number | Priority Date | Filing Date | Title |
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US13/418,148 | 2012-03-12 | ||
US13/418,148 US9950394B2 (en) | 2012-03-12 | 2012-03-12 | Systems and methods for welding electrodes |
PCT/US2013/029857 WO2013138175A2 (en) | 2012-03-12 | 2013-03-08 | Systems and methods for welding electrodes |
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JP2015514584A true JP2015514584A (ja) | 2015-05-21 |
JP2015514584A5 JP2015514584A5 (ja) | 2016-04-28 |
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JP2015500477A Pending JP2015514584A (ja) | 2012-03-12 | 2013-03-08 | 溶接電極用のシステムおよび方法 |
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Country | Link |
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US (1) | US9950394B2 (ja) |
EP (1) | EP2825348A2 (ja) |
JP (1) | JP2015514584A (ja) |
KR (2) | KR20140131996A (ja) |
CN (1) | CN104144765B (ja) |
CA (1) | CA2866873C (ja) |
DE (1) | DE202013012852U1 (ja) |
MX (1) | MX361051B (ja) |
WO (1) | WO2013138175A2 (ja) |
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US10543556B2 (en) * | 2012-08-28 | 2020-01-28 | Hobart Brothers Llc | Systems and methods for welding zinc-coated workpieces |
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CN109175780B (zh) * | 2018-10-23 | 2020-10-20 | 郑州大学 | 一种耐磨堆焊药芯焊丝 |
US11597024B2 (en) | 2019-08-21 | 2023-03-07 | Rosemount Aerospace Inc. | Apparatus for arc welding and method of using the same |
KR20210136296A (ko) | 2020-05-07 | 2021-11-17 | 엘지전자 주식회사 | 의류처리장치 |
KR20230005631A (ko) * | 2021-07-01 | 2023-01-10 | 주식회사 포스코 | 알루미늄계 도금층을 갖는 강판의 레이저 용접용 탄소 필라멘트 와이어, 이를 이용한 알루미늄계 도금층을 갖는 강판의 레이저 용접방법 및 이에 의해 제조된 용접 제품 |
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- 2013-03-08 JP JP2015500477A patent/JP2015514584A/ja active Pending
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Also Published As
Publication number | Publication date |
---|---|
CA2866873A1 (en) | 2013-09-19 |
DE202013012852U1 (de) | 2020-07-20 |
CN104144765B (zh) | 2017-08-25 |
KR20140131996A (ko) | 2014-11-14 |
CA2866873C (en) | 2017-11-07 |
KR20200054331A (ko) | 2020-05-19 |
MX361051B (es) | 2018-11-26 |
WO2013138175A2 (en) | 2013-09-19 |
WO2013138175A3 (en) | 2013-11-21 |
US20130233839A1 (en) | 2013-09-12 |
MX2014010890A (es) | 2014-10-24 |
EP2825348A2 (en) | 2015-01-21 |
US9950394B2 (en) | 2018-04-24 |
CN104144765A (zh) | 2014-11-12 |
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