JP2015209581A - Surface-treated copper foil and laminate sheet - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a technique of improving mounting workability in mounting e.g. electronic parts on a flexible printed wiring board.SOLUTION: Surface-treated copper foil includes a copper foil substrate, a copper plating layer formed on the copper foil substrate and a roughened copper plating layer formed on the copper plating layer. When the surface-treated copper foil is stuck to both principal surfaces of a resin surface so that the surface-treated copper foils on both principal surfaces face each other and the surface on the side provided with the roughened copper plating layer comes in contact with the resin substrate and then the surface-treated copper foil is removed from both principal surfaces of the resin substrate, the resin substrate has a HAZE value of 80% or lower and a transparency of 70% or higher, and the peel strength between the surface-treated copper foil and the resin substrate is 0.6 N/mm or higher.

Description

  The present invention relates to a surface-treated copper foil and a laminate.

  Conventionally, a flexible printed wiring board (FPC) used as a wiring board of an electronic device such as a mobile phone is, for example, a resin base material such as a copper foil and a polyimide film provided on at least one main surface of the copper foil. And a laminated board provided with. A circuit pattern (copper wiring) is formed on the laminate by removing the copper foil at a predetermined location by etching or the like. When an electronic component or the like is mounted on the FPC, the positioning mark is visually recognized through the resin base material where the copper foil is removed (over the resin base material where the copper foil is removed). The mounting position is positioned. Therefore, the FPC is required to have high transparency of the resin base material after the copper foil is bonded and removed (hereinafter, also simply referred to as “transparency of the resin base material”). Therefore, the surface roughness of the copper foil is adjusted so that the light transmittance of the resin base material is 30%, the light transmittance of the resin base material is 40% or more, and the HAZE value (cloudiness value) of the resin base material is It has been proposed to adjust the surface roughness of the copper foil so as to be 30% or less (see, for example, Patent Documents 1 to 3).

JP 2013-147688 A Japanese Patent No. 5035220 JP 2004-98659 A

  However, when an electronic component or the like is mounted on the FPC, the resin base material and the positioning mark are not in close contact with each other, and a predetermined distance is provided. Therefore, even if the light transmittance of the resin base material and the HAZE value of the resin base material are adjusted, the positioning mark cannot or cannot be visually recognized through the resin base material when an electronic component or the like is mounted on the FPC. It can be difficult. As a result, the mounting workability is degraded.

  An object of the present invention is to solve the above-mentioned problems and to provide a technique for improving the mounting workability when mounting an electronic component or the like on a flexible printed wiring board.

  According to one aspect of the present invention, a surface treatment comprising a copper foil base material, a copper plating layer formed on the copper foil base material, and a roughened copper plating layer formed on the copper plating layer. It is a copper foil, the surface treated with the surface-treated copper foil facing both main surfaces of the resin base material, and the surface on which the roughened copper plating layer is provided is in contact with the resin base material. After bonding the treated copper foil, when the surface-treated copper foil is removed from both main surfaces of the resin substrate, the resin substrate has a HAZE value of 80% or less and a transparency of 70% or more. There is provided a surface-treated copper foil that is formed so that a peel strength between the treated copper foil and the resin base material is 0.6 N / mm or more.

  According to another aspect of the present invention, a surface-treated copper comprising a copper foil substrate, a copper plating layer formed on the copper foil substrate, and a roughened copper plating layer formed on the copper plating layer. A foil and a resin base formed so as to be in contact with the surface on which the roughened copper plating layer is provided, and the surface-treated copper foil is formed on both main surfaces of the resin base, After bonding the surface-treated copper foil with the surface-treated copper foil facing each other, when the surface-treated copper foil is removed from both main surfaces of the resin substrate, the HAZE value of the resin substrate is 80% or less. Further, there is provided a laminate having a transparency of 70% or higher and a peel strength between the surface-treated copper foil and the resin base material of 0.6 N / mm or higher.

  ADVANTAGE OF THE INVENTION According to this invention, the mounting workability | operativity at the time of mounting an electronic component etc. on a flexible printed wiring board can be improved.

It is a schematic sectional drawing of a laminated board provided with the surface treatment copper foil concerning one Embodiment of this invention. It is the schematic which shows the measuring apparatus of the HAZE value of a resin base material. (A) is the schematic which shows the measuring apparatus of the transparency of a resin base material, (b) is a plane schematic diagram of the sensor used for the apparatus shown to (a). It is a flowchart which shows the manufacturing process of the surface treatment copper foil and laminated sheet concerning one Embodiment of this invention. It is the schematic which shows a mode at the time of mounting an electronic component etc. on the flexible printed wiring board formed with the laminated board concerning one Embodiment of this invention.

(Knowledge obtained by the inventors)
First, prior to the description of the embodiment of the present invention, knowledge obtained by the inventors will be described. A wiring board such as an FPC is a laminated board comprising a surface-treated copper foil having a roughened copper plating layer provided on either main surface of a copper foil base material or a copper foil base material, and a resin base material. (Copper-clad laminate) is used. The laminated board is formed by bonding the surface of the surface-treated copper foil on which the roughened copper plating layer is provided and the resin base material. For example, as shown in FIG. 5, when mounting electronic components on the FPC 100, the mounting positions of the electronic components etc. are aligned by irradiating light from the light source 101 and using, for example, a CCD camera 102 to form a copper wiring. In order to achieve this, the positioning mark 103 at the mounting position is visually recognized over the resin substrate where the surface-treated copper foil has been removed. For this reason, it is requested | required that the resin base material of the location from which the surface treatment copper foil was removed has high transparency. However, when the resin base material and the surface-treated copper foil are bonded together when forming the laminate, the unevenness formed on the surface of the surface-treated copper foil by the roughened copper plating layer is transferred to the resin base material. Therefore, the transparency of the resin base material is lowered. Therefore, the HAZE value and light transmittance of the resin base material after the surface-treated copper foil is bonded and removed (hereinafter referred to as the “HAZE value of the resin base material” and the “light transmittance of the resin base material”, respectively). The surface roughness of the surface of the surface-treated copper foil to be bonded to the resin base material is adjusted so that the predetermined value is obtained. The HAZE value of the resin base material is the ratio of the diffuse transmitted light amount (the amount of light diffused without going straight) to the total light amount transmitted through the resin base material. The light transmittance of the resin substrate is a value measured with parallel rays without considering light reflection and scattering. When there is much reflection and scattering of light, the light transmittance of a resin base material will become low. That is, the light transmittance of the resin base material correlates with the ratio of the amount of linearly transmitted light (the amount of light that travels straight without being diffused) with respect to the amount of light of all rays that have passed through the resin base material. However, since the measuring device and the measuring method are different between the light transmittance and the linearly transmitted light amount, the absolute value of the numerical value of the light transmittance does not match the absolute value of the numerical value of the ratio of the linearly transmitted light amount. As described above, the HAZE value of the resin base material and the transmittance of the resin base material are indices indicating the transparency (turbidity) of the resin base material itself, and are in an integrated relationship. For example, when the HAZE value of the resin substrate increases, the light transmittance value of the resin substrate decreases, and when the HAZE value of the resin substrate decreases, the light transmittance value of the resin substrate increases.

  When an electronic component or the like is actually mounted on the FPC 100, the resin base material (FPC 100) is disposed at a position separated from the positioning mark 103 (see FIG. 5). That is, in the actual mounting process, the resin base material and the positioning mark 103 are not in close contact with each other. For this reason, in the actual mounting process, when light is irradiated from the light source 101 to the resin base material, a part of the light transmitted through the resin base material is scattered. As a result, even if the surface-treated copper foil is adjusted so that the HAZE value and light transmittance of the resin base material become predetermined values, the positioning mark 103 can be visually recognized through the resin base material in the actual mounting process. It is difficult and the mounting workability may be reduced. In other words, it is an index for evaluating the transparency of the resin base material itself, and does not take into account scattering of light transmitted through the resin base material. By simply controlling the HAZE value and light transmittance of the resin base material, mounting workability is improved. May not be improved. The present invention is based on the above findings found by the inventors.

<One Embodiment of the Present Invention>
(1) Structure of surface-treated copper foil and laminated board First, the structure of the surface-treated copper foil concerning one Embodiment of this invention is demonstrated, referring FIG. FIG. 1 is a schematic cross-sectional view of a laminate 10 provided with a surface-treated copper foil 1 according to this embodiment.

(Surface treated copper foil)
As shown in FIG. 1, a surface-treated copper foil 1 according to this embodiment is formed on a copper foil base 2, a copper plating layer 3 formed on the copper foil base 2, and a copper plating layer 3. And a roughened copper plating layer 4. Moreover, the surface-treated copper foil 1 makes the surface-treated copper foil 1 face each other on both main surfaces of, for example, a polyimide resin film as a resin base, and the roughened copper plating layer 4 side is in contact with the resin base. After bonding the surface-treated copper foil 1, when the surface-treated copper foil 1 is removed from the resin substrate, the resin substrate has a HAZE value of 80% or less and a transparency of 70% or more. It is formed so that the peel strength between the materials is 0.6 N / mm.

  The HAZE value (cloudiness value) of the resin base material is an index for evaluating the apparent transparency (apparent turbidity) of the resin base material. That is, the HAZE value of the resin base material is the ratio of the amount of diffuse transmitted light (diffuse transmitted light amount) of the resin base material to the amount of total light transmitted through the resin base material (total light transmitted light amount). After bonding the two surface-treated copper foils 1 on both main surfaces of the resin base material, the surface of the roughened copper plating layer 4 is in contact with the resin base material and the two surface-treated copper foils 1 are opposed to each other, For example, by measuring the HAZE value of a resin base material (hereinafter, also simply referred to as “resin base material after etching”) from which the surface-treated copper foil 1 has been removed by etching or the like, the resin base material and positioning mark after etching are measured. When the (recognition mark and alignment mark) are brought into close contact with each other, it can be evaluated whether or not the positioning mark can be visually recognized through the etched resin base material (over the etched resin base material).

  The measurement of the HAZE value is performed using, for example, a measuring apparatus 20 shown in FIG. For example, the HAZE value is measured by an apparatus including an integrating sphere 21, a light source 22, and a detector 23. The inner peripheral surface of the integrating sphere 21 is configured to uniformly diffuse (reflect) the light emitted from the light source 22 and introduced into the integrating sphere 21 from the light entrance 21a. The integrating sphere 21 is provided with a light inlet 21a for introducing light from the light source 22 and a light outlet 21b provided at a position facing the light inlet 21a and for discharging light so as to penetrate the wall. It has been. The light outlet 21b is provided with a lid 24 that closes the light outlet 21b. The surface located inside the integrating sphere 21 of the lid 24 is configured to diffuse (reflect) the light introduced into the integrating sphere 21.

  A light source 22 is disposed outside the integrating sphere 21 and at a position facing the light entrance 21a. The light source 22 is disposed, for example, so that the optical axis of the light source 22 and the center position of the light entrance 21a coincide. The light source 22 is preferably arranged such that the distance L between the light emission position and the center position of the light entrance 21a matches the mounting distance. However, the light source 22 may not be arranged so that the distance L and the mounting distance coincide with each other. The mounting distance refers to a distance between the resin base material 11 and the light source 22 when an electronic component or the like is mounted on a laminated plate 10 described later. The detector 23 is configured to measure the amount of light emitted from the light source 22 and introduced into the integrating sphere 21 from the light entrance 21a.

The measurement of the HAZE value of the resin base material is performed as follows. First, the resin base material 25 which is a measurement object is disposed at the light entrance 21a. For example, the resin base material 25 is disposed so as to block the light entrance 21 a from the outside of the integrating sphere 21. Then, in a state where the light outlet 21 b is closed (closed) by the lid 24, light is emitted from the light source 22, passes through the resin base material 25, and is introduced into the integrating sphere 21 (total light ray). The amount of transmitted light) is measured by the detector 23. Subsequently, with the lid 24 removed and the light outlet 21 b opened, light is emitted from the light source 22, out of the light introduced through the resin base material 25 and introduced into the integrating sphere 21. The amount of light not emitted from 21b (diffuse transmitted light amount) is measured. And the HAZE value of the resin base material 25 which is a measuring object is calculated from the following (Equation 1).
(Equation 1)
HAZE value (%) = (diffuse transmitted light amount / total light transmitted light amount) × 100

  Transparency (CLARY) is an index for evaluating the directivity of light transmitted through a resin base material. In particular, the transparency is an index for evaluating the directivity of light that has traveled straight through the resin base material. That is, the transparency is to evaluate the transparency of the resin base material by detecting the scattered light (narrow angle scattered light) of light that has passed straight through the resin base material. By measuring the transparency of the resin base material after etching, when the resin base material after etching is located at a position away from the positioning mark (that is, the resin base material after etching and the positioning mark are in close contact with each other). It is possible to evaluate whether the positioning mark can be visually recognized through the resin base material after etching.

  The measurement of transparency is performed using, for example, a measuring device 30 shown in FIG. The measuring apparatus 30 shown in FIG. 3 is the same as the HAZE value measuring apparatus 20 shown in FIG. 2 except that a sensor 31 is provided at the light outlet 21b. The sensor 31 of the measuring device 30 includes a disc-shaped center sensor 31a and an annular ring sensor 31b. As shown in FIG. 3B, the ring sensor 31b is provided so as to surround the outer periphery of the center sensor 31a.

The measurement of the transparency of the resin substrate is performed as follows. First, the resin base material 25 that is the measurement target is disposed at the light emission position of the light source 22. Then, without providing the lid 24, the light emitted from the light source 22, the light transmitted through the resin base material 25 and introduced into the integrating sphere 21 from the light inlet 21 a is transmitted by the center sensor 31 a and the ring sensor 31 b Each receives light. Using the light quantity (IC) received by the center sensor 31a and the light quantity (IR) received by the ring sensor 31b, the transparency of the resin base material 25 to be measured is calculated from the following (Equation 2).
(Equation 2)
Transparency (%) = {(IC−IR) / (IC + IR)} × 100

  The peel strength is an index for evaluating the adhesion between the resin base material and the surface-treated copper foil. Higher peel strength indicates higher adhesion.

(Copper foil base material)
As described above, the surface-treated copper foil 1 according to this embodiment includes the copper foil base material 2. As the copper foil base material 2, for example, a rolled copper foil or an electrolytic copper foil is used. As the copper foil base material 2, it is better to use a rolled copper foil that is superior in bending resistance than the electrolytic copper foil and is not easily broken even if it is repeatedly bent. As a material for forming the rolled copper foil, for example, pure copper such as oxygen-free copper (OFC) or tough pitch copper (TPC) is used. Oxygen-free copper is a copper material having a purity specified in JIS C1020, JIS H3100, etc. of 99.96% or higher. The oxygen-free copper may contain, for example, about several ppm of oxygen. That is, oxygen-free copper does not have to have an oxygen content of zero. Tough pitch copper is, for example, a copper material having a purity of 99.9% or more as defined in JIS C1100, JIS H3100, or the like. The tough pitch copper may contain, for example, about 100 ppm to 600 ppm of oxygen. As a material for forming the rolled copper foil, a dilute copper alloy in which a predetermined amount of additive such as tin (Sn) or silver (Ag) is added to oxygen-free copper or tough pitch copper may be used. Thereby, the heat resistance etc. of rolled copper foil can be improved.

(Copper plating layer)
A copper plating layer 3 is formed on any main surface of the copper foil substrate 2 by, for example, electrolytic plating. The copper plating layer 3 is a smooth copper plating layer and functions as a base layer for the roughened copper plating layer 4. The copper plating layer 3 contains a predetermined amount of sulfur element (S). That is, the copper plating layer 3 is formed using a copper plating solution to which an organic compound having a meltcapto group (organic sulfur compound) is added. Hereinafter, the copper plating solution for forming the copper plating layer 3 is simply referred to as “copper plating solution”. As the organic compound having a meltcapto group, for example, bis (3-sulfopropyl) disulfide (SPS) is used.

  The addition amount of the organic sulfur compound is, for example, preferably 5 mg / L or more and 60 mg / L or less, more preferably 5 mg / L or more and 45 mg / L or less, and further preferably 5 mg / L or more and 30 mg / L or less. When the addition amount of the organic sulfur compound is less than 5 mg / L, the effect of suppressing the decrease in adhesion may not be sufficiently obtained while increasing the transparency of the resin base material. By making the addition amount of the organic sulfur compound 5 mg / L or more, this can be solved, and the decrease in adhesion can be suppressed while increasing the transparency of the resin base material. That is, it is possible to obtain desired transparency of the resin substrate and desired adhesion. However, when the addition amount of the organic sulfur compound exceeds 60 mg / L, the solubility of the organic sulfur compound in the copper plating solution is lowered, and the effect of adding the organic sulfur compound may not be sufficiently obtained. Since an organic sulfur compound is an expensive raw material, when the addition amount exceeds 60 mg / L, the production cost of the surface-treated copper foil becomes high. These can be eliminated by making the addition amount of the organic sulfur compound 60 mg / L or less. That is, a decrease in solubility of the organic sulfur compound can be suppressed, and an increase in manufacturing cost can be suppressed. By making the addition amount of the organic sulfur compound 45 mg / L, it is possible to further suppress a decrease in solubility of the organic sulfur compound and to further suppress an increase in manufacturing cost. By making the addition amount of the organic sulfur compound 30 mg / L, it is possible to further suppress the decrease in solubility of the organic sulfur compound and further suppress the increase in manufacturing cost.

  Moreover, surfactant, a leveling agent, a chloride ion, etc. may be added to the copper plating solution.

  As the surfactant, any of polyethylene glycol, polypropylene glycol, polyoxyalkylene ether and the like is used. Specifically, as the surfactant, a chemical solution mainly composed of polyethylene glycol, polypropylene glycol, or polyoxyalkylene ether is used. As the surfactant, for example, a CU-BRITE TH-RIII (registered trademark) series surfactant chemical solution manufactured by Sugawara Eugleite Co., Ltd. is used. The addition amount of the surfactant is preferably 1 ml / L or more and 4 ml / L or less, for example.

  As the leveling agent, diallyldialkylammonium alkyl sulfate or the like is used. Specifically, a chemical solution containing diallyldialkylammonium alkyl sulfate as a main component is used as the leveling agent. Further, as the leveling agent, for example, a leveling agent chemical solution mainly composed of a high molecular weight hydrocarbon such as CU-BRITE TH-RIII series manufactured by Ebara Eugene Corporation may be used. When the CU-BRITE TH-RIII series is used as the leveling agent, the amount of the leveling agent added may be, for example, 3 ml / L or more and 10 ml / L or less.

  As the chloride ion, for example, a chemical solution containing chlorine ion (that is, hydrochloric acid, HCl aqueous solution) is used. The amount of hydrochloric acid added is preferably 0.05 ml / L or more and 0.3 ml / L or less, for example.

  The copper plating layer 3 is preferably formed to have a thickness of, for example, 0.1 μm or more and 0.6 μm or less. Thereby, while making the HAZE value of the resin base material after an etching lower, transparency can be made higher. That is, the transparency of the resin base material after etching can be further improved. If the thickness of the copper plating layer 3 is less than 0.1 μm, the effect of providing the copper plating layer 3 cannot be obtained, and the transparency of the resin base material after etching is lowered. When the thickness of the copper plating layer 3 exceeds 0.6 μm, for example, when a rolled copper foil is used as the copper foil base material 2, recrystallization of the copper foil base material 2 is hindered. Flex resistance may be reduced.

(Roughened copper plating layer)
A roughened copper plating layer 4 is formed on the copper plating layer 3. As a result, an anchor effect is obtained, and the adhesion between the surface-treated copper foil 1 and the resin base material 11 in the laminate 10 described later (hereinafter, also simply referred to as “adhesion”) can be improved. . The roughened copper plating layer 4 is mainly composed of a plurality of roughened grains. The roughened copper plating layer 4 is preferably in a state where no roughening omission has occurred. For example, the roughened copper plating layer 4 may be formed so that the copper plating layer 3 is not exposed when the roughened copper plating layer 4 is viewed from above.

  The roughened grains forming the roughened copper plating layer 4 are made of, for example, copper (Cu) (that is, Cu alone). The roughened grains are, for example, Cu and at least one of iron (Fe), molybdenum (Mo), nickel (Ni), cobalt (Co), chromium (Cr), zinc (Zn), or tungsten (W). And a plating solution containing the element.

  Roughened copper plating layer 4 is good to be formed so that average thickness may be 0.05 micrometer or more and 0.30 micrometer or less. The average thickness of the roughened copper plating layer 4 is the thickness when the roughened copper plating layer 4 is averaged. Thereby, adhesiveness can be maintained, improving the transparency of a resin base material. If the average thickness of the roughened copper plating layer 4 is less than 0.05 μm, the anchor effect due to the provision of the roughened copper plating layer 4 cannot be obtained, and the adhesion is deteriorated. When the average thickness of the roughened copper plating layer 4 exceeds 0.30 μm, the size of the unevenness transferred to the resin base material 11 becomes large when the laminated plate 10 described later is formed (for example, the depth of the concave portion is large). Therefore, the transparency of the resin base material is lowered.

(Rust prevention layer)
On the roughened copper plating layer 4, a rust prevention layer (post-treatment plating layer) 5 having a predetermined thickness (for example, 1 nm or more and 70 nm or less) may be formed. The rust prevention layer 5 is formed using a predetermined plating solution. Thereby, the heat resistance, chemical resistance, etc. of the surface-treated copper foil 1 can be improved. Moreover, after forming the laminated board 10, when removing the predetermined location of the surface treatment copper foil 1 by etching and forming a copper wiring, the surface treatment copper foil 1 can be removed easily.

  The rust prevention layer 5 includes, for example, a nickel (Ni) plating layer having a thickness of 10 nm to 50 nm and a zinc (Zn) plating layer having a thickness of 1 nm to 10 nm in this order from the copper foil substrate 2 side. And a chromate treatment layer (trivalent chromium conversion treatment layer) having a thickness of 1 nm or more and 10 nm or less and a very thin (ultra-thin) silane coupling layer. When the Ni plating layer is provided, when the laminated plate 10 is formed, Cu of the surface-treated copper foil 1 can be prevented from diffusing to the resin base material side, and heat resistance and chemical resistance of the surface-treated copper foil 1 can be suppressed. Etc. can be improved. The Zn plating layer functions as a base layer for providing a chromate treatment layer or a silane coupling layer. Moreover, when a Zn plating layer is provided, the heat resistance of the surface-treated copper foil 1 can be further improved. Each of the chromate treatment layer and the silane coupling layer also functions as a chemical conversion treatment layer (chemical conversion treatment film). When the silane coupling layer is provided, the chemical adhesion between the surface-treated copper foil 1 and the resin base material 11 described later can be improved, so that the adhesion can be further improved.

(Laminated board)
A laminated plate (CCL: Copper Clad Laminate) 10 according to this embodiment is formed by bonding a surface of a surface-treated copper foil 1 on which a roughened copper plating layer 4 is provided and a resin base material 11. ing. For example, the laminated plate 10 may be formed using two surface-treated copper foils 1. That is, the laminated plate 10 is in contact with the resin base material 11 on the side where the roughened copper plating layer 4 of the two surface-treated copper foils 1 is provided on both main surfaces (both sides) of the resin base material 11, respectively. It may be formed by bonding the two surface-treated copper foils 1 so as to face each other. As the resin base material 11, for example, a polyimide (PI) resin film, a polyester film such as polyethylene terephthalate (PET), a liquid crystal polymer (LCP), or the like is used.

(2) Manufacturing method of surface-treated copper foil and laminated board Next, the surface-treated copper foil 1 concerning this embodiment, the laminated board 10, and the manufacturing method of the flexible printed wiring board (FPC) formed using this laminated board 10 Will be described with reference to FIG. FIG. 4 is a flowchart showing manufacturing steps of the surface-treated copper foil 1 and the laminate 10 according to the present embodiment.

[Surface Treatment Copper Foil Formation Step (S10)]
First, the manufacturing method of the surface treatment copper foil 1 concerning this embodiment is demonstrated.

(Copper foil base material forming step (S11))
For example, a rolled copper foil or an electrolytic copper foil is formed as the copper foil base 2. When using, for example, rolled copper foil as the copper foil base material 2, first, a pure copper ingot made of oxygen-free copper or tough pitch copper, oxygen-free copper or tough pitch copper as a parent phase, and a predetermined amount of Sn in the mother phase. An ingot of a dilute copper alloy to which additives such as Ag and Ag are added is cast. And a predetermined hot rolling process, a predetermined cold rolling process, a predetermined annealing process, etc. are performed with respect to the cast ingot, and the rolled copper foil of predetermined thickness (for example, 11 micrometers) is formed. At this time, it is good to adjust the heat resistance of rolled copper foil according to the heating temperature at the time of recrystallizing rolled copper foil.

(Copper plating layer forming step (S12))
After a copper foil base material formation process (S11) is complete | finished, the process which cleans the surface of the copper foil base material 2 is performed first. And the copper plating process which forms the copper plating layer 3 on any main surface of the copper foil base material 2 is performed.

<Cleaning process (S121)>
When the copper foil base material forming step (S11) is completed, a process for cleaning the surface of the copper foil base material 2 is performed. For example, electrolytic degreasing treatment and pickling treatment are performed on the surface of the copper foil base 2 as a cleaning treatment. As the electrolytic degreasing treatment, for example, cathodic electrolytic degreasing treatment using an alkali solution such as sodium hydroxide is performed. As the alkaline solution, for example, an aqueous solution containing 20 g / L to 60 g / L of sodium hydroxide and 10 g / L to 30 g / L of sodium carbonate is used. As the pickling treatment, for example, the copper foil base material 2 is immersed in an acidic aqueous solution such as sulfuric acid, and the alkali component remaining on the surface of the copper foil base material 2 is neutralized or the copper oxide film is removed. As the acidic aqueous solution, an aqueous solution containing 120 g / L or more and 180 g / L or less of sulfuric acid, an aqueous solution containing citric acid, a copper etching solution for etching copper, or the like is used.

<Copper plating treatment (S122)>
When the cleaning process (S121) is completed, a copper plating solution is prepared. As the copper plating solution, for example, an aqueous solution (acid copper plating bath) mainly containing copper sulfate and sulfuric acid is prepared. Then, a predetermined amount (for example, 5 mg / L or more and 60 mg / L or less) of SPS is added as an organic sulfur compound to the copper plating solution. Moreover, you may add surfactant, a leveling agent, and a chloride ion in a copper plating solution as needed. A predetermined amount (for example, 1 ml / L or more and 4 ml / L or less) of a surfactant chemical solution of CU-BRITE TH-RIII series manufactured by Ebara Eugleite Co., Ltd. may be added to the copper plating solution. Moreover, you may add predetermined amount (for example, 3 ml / L or more and 10 ml / L or less) of the leveling agent chemical | medical solution of CU-BRITE TH-RIII series made from Ebara Eugelite Co., Ltd. as a leveling agent in copper plating solution. Moreover, you may add predetermined amount (for example, 0.05 ml / L or more and 0.3 ml / L or less) of hydrochloric acid as a chloride ion in a copper plating solution.

  And as a copper plating process, an electrolytic plating process is performed in a copper plating solution, and a copper plating layer having a predetermined thickness (for example, 0.1 μm or more and 0.6 μm or less) is formed on any main surface of the copper foil base 2. 3 is formed. The current density at the time of forming the copper plating layer 3 is set to a density less than the limit current density in the plating conditions. That is, the current density is such that no metal particles are deposited in the copper plating solution (so-called “burn plating” is not achieved). Thereby, a smooth copper plating layer can be formed as the copper plating layer 3. On the other hand, the higher the current density, the more the productivity can be improved. Therefore, the current density should be as high as possible within the range less than the limit current density.

In the copper plating process (S122), the processing conditions such as the liquid composition, liquid temperature, current density, and processing time (plating time) of the copper plating solution can be set as shown in Table 1 below, for example. At this time, it is preferable to use a Cu plate as the anode, and the copper foil base material 2 itself, which is a target to be subjected to the copper plating process (S122), as the cathode.

  More preferably, the addition amount of copper sulfate pentahydrate in the copper plating solution is 50 g / L or more and 300 g / L or less, and the addition amount of sulfuric acid is 30 g / L or more and 200 g / L or less. As shown in Table 1, the thickness of the copper plating layer 3 can be 0.1 μm or more and 0.6 μm or less by setting the treatment time to 1 second or more and 30 seconds or less.

(Roughening copper plating layer forming step (S13))
When the copper plating layer forming step (S12) is completed, the copper foil base 2 on which the copper plating layer 3 is formed is washed with water, and then a predetermined thickness (for example, 0.05 μm or more and 0.3 μm or less) is formed on the copper plating layer 3. A roughened copper plating layer 4 is formed. That is, electrolytic plating is performed in a plating solution (roughened copper plating solution) for forming the roughened copper plating layer 4 to form the roughened copper plating layer 4. As the roughened copper plating solution, for example, an acidic copper plating bath mainly composed of copper sulfate and sulfuric acid is used. Further, an aqueous solution containing a predetermined amount (for example, 10 g / L or more and 30 g / L or less) of iron sulfate heptahydrate may be added to the roughened copper plating solution.

  The current density at the time of forming the roughened copper plating layer 4 is not less than the limit current density in the plating conditions. That is, the current density is set such that metal particles are deposited in the roughened copper plating solution, and the roughened particles are deposited on the copper plating layer 3 (so-called “burn plating”).

In the roughened copper plating layer forming step (S13), the plating conditions such as the liquid composition, liquid temperature, current density, and processing time of the roughened copper plating solution can be set as shown in Table 2 below, for example. At this time, a Cu plate is used as the anode, and the copper foil base material 2 itself to be subjected to the roughening copper plating process is used as the cathode.

  As shown in Table 2, the average thickness of the roughened copper plating layer 4 can be set to 0.05 μm or more and 0.3 μm or less by setting the treatment time to 0.3 seconds or more and 2.5 seconds or less.

(Rust prevention layer forming step (S14))
When the roughened copper plating layer forming step (S13) is completed, the copper foil base material 2 on which the roughened copper plating layer 4 is formed is washed with water, and then a predetermined thickness (for example, 1 nm to 70 nm) on the roughened copper plating layer 4. ) Is formed. That is, the electrolytic plating process is performed in the plating solution for forming the rust prevention layer 5 to form the rust prevention layer 5. The thickness of the rust preventive layer 5 has a certain relationship with the plating amount. That is, as the plating amount increases, the thickness of the rust prevention layer 5 increases. Therefore, it is good to perform the electroplating process which forms the antirust layer 5 so that it may become a predetermined plating amount.

  In the rust prevention layer forming step (S14), for example, Ni plating treatment for forming a Ni plating layer, Zn plating treatment for forming a Zn plating layer, and chromate treatment (trivalent chromium conversion treatment) for forming a chromate treatment layer, A silane coupling process for forming a silane coupling layer is sequentially performed.

<Ni plating treatment>
When the roughened copper plating layer forming step (S13) is completed, the copper foil base material 2 on which the roughened copper plating layer 4 is formed is washed with water, then Ni plating is performed, and a predetermined thickness is formed on the roughened copper plating layer 4. A Ni plating layer (for example, 10 nm or more and 50 nm or less) is formed. For example, a plating solution (plating) containing 280 g / L to 320 g / L of nickel sulfate hexahydrate, 40 g / L to 50 g / L of nickel chloride, and 40 g / L to 60 g / L of boric acid. An Ni plating layer is formed by performing an electrolytic plating process using a bath. The thickness of the Ni plating layer is adjusted by adjusting the plating time.

<Zn plating treatment>
When the Ni plating process is completed, the copper foil base material 2 on which the Ni plating layer is formed is washed with water, and then the Zn plating process is performed to form a Zn plating layer having a predetermined thickness (for example, 1 nm to 10 nm) on the Ni plating layer. To do. For example, the Zn plating layer is formed by performing an electroplating process using a plating solution containing zinc sulfate of 80 g / L or more and 120 g / L or less and sodium sulfate of 60 g / L or more and 80 g / L or less. The thickness of the Zn plating layer is adjusted by adjusting the plating time.

<Chromate treatment>
When the Zn plating treatment is completed, the copper foil base material 2 on which the Zn plating layer is formed is washed with water, and then chromate treatment is performed to form a chromate treatment layer having a predetermined thickness (for example, 1 nm to 10 nm) on the Zn plating layer. For example, a chromate treatment layer is formed by performing a chemical conversion treatment using a trivalent chromium type reactive chromate solution as a treatment solution. The thickness of the chromate treatment layer is adjusted by adjusting the chemical conversion treatment time and the like.

<Silane coupling treatment>
When the chromate treatment is completed, the copper foil substrate 2 on which the chromate treatment layer is formed is washed with water, and then a silane coupling treatment is performed to form a very thin silane coupling layer on the chromate treatment layer. For example, a silane coupling layer is formed by performing a chemical conversion treatment using a silane coupling solution as a treatment solution. The thickness of the silane coupling layer is adjusted by adjusting the chemical conversion treatment time, the concentration of the treatment liquid, and the like. Thus, the surface-treated copper foil 1 according to this embodiment is manufactured.

[Laminated plate forming step (S20)]
Subsequently, the laminate 10 is formed using the surface-treated copper foil 1. First, the surface-treated copper foil 1 is cut into a predetermined size. Moreover, the resin base material (for example, polyimide (PI) resin film) 11 in which the thermoplastic layer was formed on either main surface is prepared. Then, the two surface-treated copper foils 1 face each other, and the surface of each surface-treated copper foil 1 on which the roughened copper plating layer is provided is in contact with the thermoplastic layer of the resin base material 11. The surface-treated copper foil 1 and the resin base material 11 are disposed. Subsequently, the surface-treated copper foil 1 and the resin base material 11 are heated while heating the surface-treated copper foil 1 and the resin base material 11 to a predetermined temperature (for example, 150 ° C. or higher and 350 ° C. or lower) using, for example, a vacuum press machine. By applying a predetermined pressure (for example, 0.5 MPa or more and 3.0 MPa or less) for a predetermined time (for example, 1 minute or more and 120 minutes or less), the surface-treated copper foil 1 and the resin base material 11 are bonded together to form a laminate 10. A two-layer CCL is formed.

  Recrystallization of the copper foil base material 2 (rolled copper foil) that has been work-hardened by the final cold rolling treatment occurs due to heating when the surface-treated copper foil 1 and the resin base material 11 are bonded together, and the rolled copper foil Softens. That is, the recrystallization annealing process of the copper foil base material 2 is performed while bonding the surface-treated copper foil 1 and the resin base material 11 together. By recrystallizing the rolled copper foil, the rolled copper foil comes to have a recrystallized structure, and the bending resistance of the rolled copper foil is improved. In addition, at this time, at least a part of the copper plating layer 3 is recrystallized together with the copper foil base 2 by the heating at this time.

[HAZE value inspection step (S30)]
Subsequently, the HAZE value of the resin base material 11 is measured. First, at least a part of the surface-treated copper foil 1 (for example, an area necessary for measurement of the HAZE value and transparency described later) is removed from the laminated plate 10 by, for example, etching to expose the resin base material 11. And the resin base material 11 (part where the resin base material 11 of the laminated board 10 was exposed) which is a measuring object is arrange | positioned so that the optical entrance 21a of the integrating sphere 21 may be plugged up (refer FIG. 2). With the light outlet 21 b closed by the lid 24, light is emitted from the light source 22, and the total light transmitted light amount is measured by the detector 23. Subsequently, light is emitted from the light source 22 in a state where the lid 24 is removed and the light outlet 21b is opened, and the diffused and transmitted light amount is measured by the detector 23. And the HAZE value of the resin base material 11 of the location from which the surface-treated copper foil 1 is removed is calculated from the above (Equation 1). When the HAZE value of the resin base material 11 is 80% or less, the surface-treated copper foil 1 is determined to be acceptable. When the HAZE value of the resin base material 11 exceeds 80%, the surface-treated copper foil 1 is determined as a defective product.

[Transparency inspection process (S40)]
When the HAZE value measured in the HAZE value inspection step (S30) is 80% or less, the transparency of the resin base material 11 at the location where the surface-treated copper foil 1 is removed from the laminate 10 is measured. First, the resin base material 11 is arrange | positioned in the light emission position of the light source 22 (refer Fig.3 (a)). Subsequently, light is emitted from the light source 22 with the lid 24 removed, and the center sensor 31a and the ring sensor 31b transmit the resin base material 11 and are introduced into the integrating sphere 21 from the light entrance 21a. Measure the amount of light emitted. Then, the transparency of the resin base material 11 is calculated from the above (Equation 2) using the light quantity (IC) received by the center sensor 31a and the light quantity (IR) received by the ring sensor 31b. When the transparency of the resin base material 11 is 70% or more, the surface-treated copper foil 1 is determined to be acceptable. When the transparency of the resin base material 11 is less than 70%, the surface-treated copper foil 1 is determined as a defective product. And the manufacturing process of the laminated board 10 is complete | finished.

(4) Effects According to the Present Embodiment According to the present embodiment, one or more effects described below are exhibited.

(A) According to the present embodiment, the surface-treated copper foil 1 is disposed so that the surface-treated copper foil 1 is opposed to both main surfaces of the resin substrate, and the roughened copper plating layer 4 side is in contact with the resin substrate. After the surface treatment copper foil 1 is removed from both main surfaces of the resin base material, the surface-treated copper foil is such that the HAZE value of the resin base material is 80% or less and the transparency is 70% or more. 1 is formed. As a result, not only when the resin base material after etching and the alignment mark are in close contact, but also when the resin base material after etching is arranged at a position separated from the alignment mark, It becomes easy to visually recognize the alignment mark through the resin base material. Therefore, when an electronic component or the like is mounted on the FPC formed by the laminated plate 10 formed using the surface-treated copper foil 1, the mounting position can be easily positioned and the mounting workability can be improved.

  In other words, by setting the HAZE value of the resin base material after etching to 80% or less, when the resin base material after etching and the alignment mark are in close contact with each other, the alignment is performed over the resin base material after etching. You can see the mark. Further, by setting the transparency of the resin base material after etching to 70% or more, even if the resin base material after etching is arranged at a position separated from the alignment mark, the resin base material after etching The alignment mark can be seen through the screen. Therefore, in the present embodiment, for example, even when an electronic component or the like is mounted while transporting the FPC, the mounting position can be accurately and easily performed. As described above, this embodiment is particularly effective when an electronic component or the like is mounted while transporting the FPC.

(B) The surface at the time of forming the laminated board 10 by forming the surface-treated copper foil 1 so that the peel strength between the surface-treated copper foil 1 and the resin substrate is 0.6 N / mm or more. It can suppress that the process copper foil 1 peels from the resin base material 11. FIG. For example, even if it is a case where the predetermined shape copper wiring is formed by removing the surface treatment copper foil 1 of the predetermined location from the laminated board 10, it can suppress that the surface treatment copper foil 1 peels from the resin base material 11. FIG. . That is, the reliability of the FPC can be improved.

(C) By forming the copper plating layer 3 using a copper plating solution to which an organic compound having a mercapto group is added, the transparency of the resin base material after etching is reduced without reducing the adhesion. Can be suppressed. Specifically, the adhesiveness is lowered by increasing the amount of the organic compound having a meltcapto group, which is usually used as a brightener, to an appropriate amount (for example, 1.5 mg / L or less) when used as a brightener. And the decrease in transparency can be suppressed. That is, the present inventors have found another use of an organic compound additive having a meltcapto group that is usually used as a brightener. As a result, the effects (a) and (b) can be further obtained.

  In general, the transparency and adhesion of the resin base material are in an integrated relationship. For example, the higher the transparency of the resin base material after etching, the lower the adhesion. In order to increase the transparency of the resin base material, it is necessary to reduce the size of the roughened grains forming the roughened copper plating layer. However, if the size of the roughened grains is reduced, the resulting anchor effect is reduced, resulting in a decrease in adhesion. On the other hand, by forming the copper plating layer 3 using a copper plating solution to which an organic compound having a mercapto group is added, a decrease in adhesion can be suppressed while increasing the transparency of the resin substrate. This active factor is under intensive research.

(D) By forming the copper plating layer 3 so that the thickness is 0.1 μm or more and 0.6 μm or less, the effects (a) and (b) can be obtained more. Moreover, when recrystallizing the copper foil base material 2, the copper plating layer 3 can be recrystallized with the copper foil base material 2 (rolled copper foil).

(E) By forming the roughened copper plating layer 4 to have a thickness of 0.05 μm or more and 0.3 μm or less, adhesion can be maintained while suppressing a decrease in transparency of the resin base material. That is, the effects (a) and (b) described above can be obtained more. Moreover, it can suppress that the processing time (plating time) at the time of forming the roughening copper plating layer 4 becomes unnecessarily long, and can improve productivity.

(F) The surface-treated copper foil 1 is obtained by performing the recrystallization annealing treatment of the copper foil base material 2 by heating when the surface-treated copper foil 1 and the resin base material 11 are bonded together to form the laminated plate 10. Deformation can be reduced. That is, for example, when a rolled copper foil is used as the copper foil base material 2, the copper foil base material 2 before the recrystallization annealing process is in a cured state. Accordingly, when the surface-treated copper foil 1 is transported before the laminated plate 10 is formed, the surface-treated copper foil 1 is broken, stretched, broken, wrinkled in the surface-treated copper foil 1, etc. Can be reduced. Thereby, since it can reduce that the manufacture of the surface treatment copper foil 1 is interrupted, productivity can be improved. Moreover, when bonding the surface-treated copper foil 1 and the resin base material 11, the resin base material 11 can be bonded to the surface-treated copper foil 1 that is not deformed.

(Other embodiments of the present invention)
As mentioned above, although one Embodiment of this invention was described concretely, this invention is not limited to the above-mentioned embodiment, In the range which does not deviate from the summary, it can change suitably.

  In the above-described embodiment, the integrating sphere 21 and the light source 22 are arranged so that the distance L between the light emission position of the light source 22 and the center position of the light entrance 21a of the integrating sphere 21 matches the mounting distance. However, it is not limited to this. That is, the integrating sphere 21 and the light source 22 may be arranged so that the distance L between the light emission position of the light source 22 and the center position of the light entrance 21a is longer than the mounting distance. In this case, when measuring the transparency of the resin substrate 11 (25) as the measurement target, the distance between the resin substrate 11 as the measurement target and the light entrance 21a is on the optical axis of the light source 22. What is necessary is just to arrange | position the resin base material 11 in the position used as mounting distance. Further, the resin base material 11 may be arranged at a position where the distance between the resin base material 11 and the light entrance 21a is longer than the mounting distance. That is, the distance between the light source 22 and the light entrance 21a and the distance between the resin base material 11 and the light entrance 21a can be set to arbitrary distances and do not have to coincide with the mounting distance.

  In the above-described embodiment, the organic sulfur compound, the surfactant, and the leveling agent are added separately, but the present invention is not limited to this. For example, an additive in which two or more of organic sulfur compounds, surfactants, leveling agents and the like are blended in advance may be used. Such additives may be used alone or in combination with the organic sulfur compounds, surfactants, and leveling agents described in the above-described embodiments.

  In the above-mentioned embodiment, although the rust prevention layer 5 was provided, it is not limited to this. That is, it is not necessary to provide the rust prevention layer 5 according to the use or purpose of the surface-treated copper foil 1. Moreover, in the above-mentioned embodiment, although the antirust layer 5 was comprised with the Ni plating layer, Zn plating layer, the chromate treatment layer, and the silane coupling layer, it is not limited to this. That is, the layer structure of the rust preventive layer 5 may be appropriately changed according to the use or purpose of the surface-treated copper foil 1. The Ni plating layer may be formed of a Ni alloy containing other metal elements such as Co. The Zn plating layer may be formed of a Zn alloy containing another metal.

  Although the above-mentioned embodiment demonstrated the case where the antirust layer 5 was formed only on the roughening copper plating layer 4, it is not limited to this. For example, the main surface of the copper foil base 2 provided in the surface-treated copper foil 1 on the side opposite to the side on which the roughened copper plating layer 4 is provided (hereinafter, the surface-treated copper foil 1 (copper foil base for convenience). It is also referred to as the back surface of 2).) A rust prevention layer may also be provided on the top. That is, for example, a Ni plating layer, a Zn plating layer, and a chromate treatment layer may be provided on the back surface of the copper foil base material 2 as a rust prevention layer in order from the copper foil base material 2 side. Thereby, the heat resistance and chemical resistance of the surface-treated copper foil 1 can be further improved.

  In the above-mentioned embodiment, although the laminated board 10 in which the surface-treated copper foil 1 was provided on both surfaces of the resin base material 11 was demonstrated, it is not limited to this. That is, it is only necessary that the surface-treated copper foil 1 is provided on any main surface of the resin base material 11.

  In the above-described embodiment, the surface-treated copper foil 1 and the resin base material 11 are bonded without using an adhesive, but the present invention is not limited to this. For example, the surface-treated copper foil 1 and the resin base material may be bonded together with an adhesive. That is, a three-layer CCL may be formed as the laminated plate 10.

  For example, in the roughened copper plating layer forming step, the roughened copper plating layer 4 may be formed by further applying a capsule copper plating process after the roughened particles are attached on the copper plating layer 3. That is, you may cover the roughening grain which adhered on the copper plating layer 3 with the capsule copper plating layer (what is called a covering plating layer). Thereby, roughening grains can be grown into bump-like projections. That is, the size of the roughened grains can be increased. In addition, when performing a capsule copper plating process, it carries out so that the HAZE value of a resin base material may be 80% or less, and transparency may be 70% or more.

  In the above-mentioned embodiment, although the cleaning process which performs an electrolytic degreasing process and a pickling process at the copper plating layer formation process was performed, it is not limited to this. For example, you may perform either an electrolytic degreasing process or a pickling process as a cleaning process. In addition to the electrolytic degreasing process and the pickling process, other processes may be performed in the cleaning process. Further, the cleaning step may be omitted.

  In the above-mentioned embodiment, although the rust prevention layer 5 was provided only on the roughening copper plating layer 4, it is not limited to this. For example, you may provide a rust prevention layer (it is also hereafter called a back surface rust prevention layer) also on the main surface on the opposite side to the side in which the roughening copper plating layer 4 of the copper foil base material 2 was provided. In this case, it is preferable to provide the rust prevention layer 5 and the back surface rust prevention layer simultaneously. Moreover, you may provide the antirust layer 5 and a back surface antirust layer separately. For example, after performing the process of forming the rust prevention layer 5, you may perform the process of forming a back surface rust prevention layer. The layer configuration of the back surface antirust layer may be the same as the antirust layer 5 or may be different from the antirust layer 5. For example, the back surface rust preventive layer may not include a silane coupling layer.

  In the above-described embodiment, the recrystallization annealing process of the copper foil base material 2 included in the surface-treated copper foil 1 is performed while bonding the surface-treated copper foil 1 and the resin base material, but the present invention is not limited to this. That is, you may perform the bonding of the surface treatment copper foil 1 and the resin base material, and the recrystallization annealing process of the copper foil base material 2 in a separate process, respectively.

  Although the above-mentioned embodiment demonstrated the case where the surface treatment copper foil 1 was used for FPC, it is not limited to this. The surface-treated copper foil 1 according to this embodiment can also be used for a negative electrode current collector copper foil of a lithium ion secondary battery, an electromagnetic wave shield for plasma display, an IC card antenna, and the like.

  Next, examples of the present invention will be described, but the present invention is not limited thereto.

<Preparation of sample>
First, the surface-treated copper foil used as each sample of the samples 1-21 was produced.

(Sample 1)
In Sample 1, first, a rolled copper foil having a thickness of 11 μm was prepared as the copper foil base material, which was formed of oxygen-free copper (OFC). The copper foil base material was subjected to electrolytic degreasing treatment and pickling treatment to clean the surface of the copper foil base material. First, electrolytic degreasing treatment was performed using an aqueous solution containing 40 g / L sodium hydroxide and 20 g / L sodium carbonate. At this time, the liquid temperature was 40 ° C., the current density was 10 A / dm ² , and the treatment (plating) time was 10 seconds. After the electrolytic degreasing treatment was completed, the copper foil base material was washed with water. Thereafter, the copper foil base material was immersed in an aqueous solution containing 150 g / L sulfuric acid and having a liquid temperature of 25 ° C. for 10 seconds to perform pickling. After the pickling treatment was completed, the copper foil base material was washed with water.

Next, a copper plating layer was formed on any main surface of the copper foil base material. First, as the copper plating solution, 170 g / L of copper sulfate pentahydrate, 70 g / L of sulfuric acid, 30 mg / L of SPS powder reagent as an organic sulfur compound, and Ebara Eugene Corporation as a surfactant CU-BRITE TH-RIII series surfactant chemical solution manufactured by the company is 4 ml / L, and the leveling agent CU-BRITE TH-RIII series leveling agent chemical solution is 5 ml / L, and chlorinated. An aqueous solution containing 0.15 ml / L of hydrochloric acid (HCl aqueous solution) as a product ion was prepared. And the liquid temperature of the copper plating solution was set to 35 ° C., the current density was set to 7 A / dm ² , the processing time was set to 10 seconds, and an electrolytic plating process was performed to form a copper plating layer having a thickness of 0.1 μm.

After forming the copper plating layer, the copper foil base material on which the copper plating layer was formed was washed with water. Thereafter, a roughened copper plating layer was formed on the copper plating layer. As the roughened copper plating solution, an aqueous solution containing 100 g / L of copper sulfate pentahydrate, 70 g / L of sulfuric acid, and 20 g / L of iron sulfate heptahydrate was prepared. And, the liquid temperature of the roughened copper plating solution is 30 ° C., the current density is 60 A / dm ² , the treatment time is 0.5 seconds, and it is mainly formed of roughened grains, and the thickness is 0.05 μm. A roughened copper plating layer was formed. That is, the roughening copper plating layer was formed by setting the plating conditions such that the thickness (average thickness) when the roughening copper plating layer was averaged was equivalent to 0.05 μm.

After forming the roughened copper plating layer, the copper foil base material on which the roughened copper plating layer was formed was washed with water. Thereafter, a rust preventive layer was formed on the roughened copper plating layer. Specifically, first, an aqueous solution (Ni plating solution) containing 300 g / L of nickel sulfate hexahydrate, 45 g / L of nickel chloride, and 50 g / L of boric acid was prepared. Then, a Ni plating layer having a thickness of 25 nm was formed on the roughened copper plating layer by setting the Ni plating solution temperature to 50 ° C., the current density to 2 A / dm ² , and the treatment time to 5 seconds. After forming the Ni plating layer, the copper foil substrate was washed with water. Thereafter, an aqueous solution (Zn plating solution) containing 90 g / L of zinc sulfate and 70 g / L of sodium sulfate was prepared. Then, a Zn plating layer having a thickness of 7 nm was formed on the Ni plating layer with a Zn plating solution temperature of 30 ° C., a current density of 1.5 A / dm ² , and a treatment time of 4 seconds. After forming the Zn plating layer, the copper foil substrate was washed with water. Subsequently, trivalent chromium conversion treatment was performed to form a chromate treatment layer having a thickness of 5 nm on the Zn plating layer. After forming the chromate treatment layer, the copper foil substrate was washed with water. And after immersing the copper foil base material in which the chromate treatment layer was formed in the silane coupling liquid whose concentration of 3-aminopropyltrimethoxysilane is 5% and whose liquid temperature is 25 ° C for 5 seconds, immediately 200 By drying at a temperature of 0 ° C., a very thin silane coupling treatment layer was formed on the chromate treatment layer.

  In parallel with the formation of the rust prevention layer on the roughened copper plating layer (simultaneously with the formation of the rust prevention layer on the roughened copper plating layer), the side of the copper foil base on which the roughened copper plating layer is provided; In the main surface on the opposite side, a Ni plating layer, a Zn plating layer, and a chromate treatment layer were formed in order from the copper foil base material side as a rust prevention layer (back surface rust prevention layer). In addition, the formation method of Ni plating layer, Zn plating layer, and chromate treatment layer is the same as that of the Ni plating layer, Zn plating layer, and chromate treatment layer as a rust prevention layer provided on the roughened copper plating layer. In this way, a surface-treated copper foil was produced and used as Sample 1.

(Samples 2-3)
In Samples 2 and 3, the thickness of the copper plating layer was changed as shown in Table 3. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 1.

(Samples 4-6)
In sample 4, the average thickness of the roughened copper plating layer was 0.11 μm. That is, the plating treatment conditions for forming the roughened copper plating layer were changed to reduce the size of the roughened grains. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 1. In each of Samples 5 to 6, the thickness of the copper plating layer was changed as shown in Table 3. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 4.

(Samples 7-9)
In Sample 7, the average thickness of the roughened copper plating layer was 0.3 μm. That is, the plating process conditions for forming the roughened copper plating layer were changed to increase the size of the roughened grains. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 1. In each of Samples 8 to 9, the thickness of the copper plating layer was changed as shown in Table 3. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 7.

(Samples 10-11)
In Sample 10, the average thickness of the roughened copper plating layer was 0.03 μm. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 2. In sample 11, the copper plating layer was formed using a copper plating solution to which SPS as an organic sulfur compound was not added. Other than this, a surface-treated copper foil was produced in the same manner as Sample 10.

(Samples 12 to 13)
In sample 12, the roughened copper plating layer was formed using a roughened copper plating solution to which iron sulfate heptahydrate was not added. Other than this, a surface-treated copper foil was produced in the same manner as Sample 10. In Sample 13, a copper plating layer was not formed. Other than this, a surface-treated copper foil was produced in the same manner as Sample 12.

(Samples 14-16)
In Sample 14, the average thickness of the roughened copper plating layer was 0.35 μm. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 2. In sample 15, the copper plating layer was formed using a copper plating solution to which SPS as an organic sulfur compound was not added. Other than this, a surface-treated copper foil was produced in the same manner as Sample 14. In sample 16, the roughened copper plating layer was formed using a roughened copper plating solution to which iron sulfate heptahydrate was not added. Other than this, a surface-treated copper foil was produced in the same manner as Sample 14.

(Samples 17 to 21)
In sample 17, the copper plating layer was formed using a copper plating solution to which SPS as an organic sulfur compound was not added. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 5. In sample 18, the roughened copper plating layer was formed using a roughened copper plating solution to which iron sulfate heptahydrate was not added. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 5. In sample 19, the copper plating layer was not formed. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 1. In sample 20, the copper plating layer was not formed. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 4. In sample 21, a copper plating layer was not formed. Other than this, a surface-treated copper foil was prepared in the same manner as Sample 7.

<Production of laminated plate>
Double-sided FCCL (Flexible Copper Clad Laminate) was each produced as a laminated board using each surface-treated copper foil of Samples 1-21. As a resin base material, a polyimide resin film (Pixio (registered trademark) manufactured by Kaneka Corporation) having a thickness of 25 μm was used. Each surface-treated copper foil and the resin base material of Samples 1 to 21 were cut into a predetermined size (length 100 mm × width 60 mm). And each surface-treated copper foil which is each sample cut | judged to the predetermined shape was laminated | stacked on both surfaces of the resin base material, respectively. At this time, each sample was laminated | stacked so that the surface by which the roughening copper plating layer of the surface treatment copper foil which is each sample was provided contact | connects the resin base material. Then, using the vacuum press machine, the surface-treated copper foil which is each sample, and the resin base material were bonded together on conditions of 300 degreeC, 5 Mpa, and 15 minutes, and produced double-sided FCCL. In addition, the bonding conditions by the vacuum press machine are the conditions that the surface-treated copper foil as each sample is recrystallized to give the surface-treated copper foil the amount of heat that has a recrystallized structure, and the recommended conditions of the polyimide resin film manufacturer The surface-treated copper foil and the resin base material were set to be bonded together.

<Evaluation of transparency>
About the laminated board formed using each surface treatment copper foil of Samples 1-21, the transparency of the resin base material was evaluated. As evaluation of the transparency of the resin base material, the HAZE value and transparency of the resin base material after removing the surface-treated copper foil as each sample from the laminate were measured. Specifically, all the surface-treated copper foils were removed from the laminate by performing a spray etching treatment using ferric chloride on the laminate produced using each sample. That is, the entire surface of both surfaces (both main surfaces) of the resin base material was exposed. And about each of the resin base material from which the surface treatment copper foil was removed, the measurement of the HAZE value and transparency was performed using haze-gard plus made from BYK.

<Evaluation of adhesion>
The adhesion of the laminates formed using the surface-treated copper foils of Samples 1 to 21 was evaluated by measuring the peel strength when peeling the surface-treated copper foil from the resin base material. The peel strength was measured as follows. First, on one main surface (surface opposite to the side in contact with the resin base material of the surface-treated copper foil) of each of the laminates formed using the surface-treated copper foils of Samples 1 to 21, the width is A masking tape having a predetermined length of 1 mm was applied. Moreover, the masking tape was stuck on the whole surface of the other main surface of each laminated board. And by applying spray etching treatment to each laminated board with masking tape applied using ferric chloride, the predetermined part of the surface-treated copper foil (the place where the masking tape is not applied) is removed from the laminated board. did. Thereafter, the masking tape was removed. Subsequently, the strength when the surface-treated copper foil 31 was peeled from the resin base material 32 was measured. Specifically, the surface-treated copper foil having a width of 1 mm is etched by an angle of 90 ° from the resin base material (the angle between the peeled surface-treated copper foil and the resin base material is 90 °. Thus, the force required to peel the surface-treated copper foil from the resin substrate was measured as the peel strength. The larger the peel strength value measured in this way, the higher the adhesion.

<Evaluation results>
Table 3 shows the evaluation results of the transparency (HAZE value, transparency) of the resin base material and the adhesion between the surface-treated copper foil and the resin base material for Samples 1 to 21, respectively.

  From Samples 1 to 9, when the HAZE value of the resin base material is 80% or less and the transparency of the resin base material is 70% or more, an electronic component is formed on the FPC formed using the surface-treated copper foil of Samples 1 to 9 It was confirmed that the mounting workability when mounting etc. improved. That is, when mounting an electronic component etc., the positioning mark which determines the mounting position of an electronic component etc. can be easily confirmed over a resin base material. Specifically, even when the resin base material and the positioning mark are in close contact, or even when the resin base material is arranged at a position separated from the positioning mark, the positioning is performed over the resin base material. The mark can be easily confirmed.

  From the comparison of sample 1 and sample 19, the comparison of sample 4 and sample 20, the comparison of sample 7 and sample 21, and the comparison of sample 12 and sample 13, the formation of the copper plating layer reveals the transparency of the resin base material. It was confirmed that can be improved. That is, it was confirmed that the HAZE value of the resin base material can be made lower and the transparency of the resin base material can be made higher.

  Comparison between sample 5 and sample 17 and comparison between sample 10 and sample 11 confirmed that the transparency of the resin base material can be improved by forming a copper plating layer with a copper plating solution containing an organic sulfur compound. .

  From the comparison between Sample 2 and Sample 10, when the average thickness of the roughened copper plating layer is less than 0.05 μm, the transparency of the resin base material can be improved, but the adhesion tends to decrease. It was confirmed. Moreover, from the comparison between the sample 8 and the sample 14, when the average thickness of the roughened copper plating layer is larger than 0.30 μm, the adhesion can be improved, but the transparency of the resin base material is lowered. It was confirmed. From Samples 14 and 15, if the average thickness of the roughened copper plating layer is too thick (thickness greater than 0.30 μm), regardless of whether the copper plating layer was formed with a copper plating solution containing an organic sulfur compound, It was confirmed that the adhesiveness can be improved, but the effect of improving the transparency of the resin base material cannot be exhibited.

  From comparison between sample 5 and sample 18 and comparison between sample 10 and sample 12, a copper plating layer is formed using a copper plating solution containing an organic sulfur compound, and the roughened copper plating layer is formed of iron sulfate heptahydrate. When formed using the added roughening copper plating solution, it was confirmed that the growth of the roughening grains constituting the roughening copper plating layer was suppressed and the size of the roughening grains could be made uniform. As a result, it was confirmed that the transparency of the resin base material was improved. Moreover, from the comparison between sample 14 and sample 16, if the average thickness of the roughened copper plating layer is too thick, the copper plating layer is formed using a copper plating solution containing an organic sulfur compound, and the roughened copper plating layer is formed. It was confirmed that the effect of improving the transparency of the resin base material could not be exhibited even when formed using a roughened copper plating solution to which iron sulfate heptahydrate was added.

<Preferred embodiment of the present invention>
Hereinafter, preferred embodiments of the present invention will be additionally described.

[Appendix 1]
According to one aspect of the invention,
A copper foil base material;
A copper plating layer formed on the copper foil substrate;
A roughened copper plating layer formed on the copper plating layer, and a surface-treated copper foil comprising:
The surface-treated copper foil is bonded to both the main surfaces of the resin base material so that the surface-treated copper foil faces each other and the surface on which the roughened copper plating layer is provided is in contact with the resin base material. Then, when the surface-treated copper foil is removed from both main surfaces of the resin base material, the resin base material has a HAZE value of 80% or less and a transparency of 70% or more, and the surface-treated copper foil and the resin Provided is a surface-treated copper foil that is formed so that the peel strength between the substrate and the substrate is 0.6 N / mm or more.

[Appendix 2]
The surface-treated copper foil of Appendix 1, preferably,
The copper plating layer is formed using a copper plating solution to which an organic compound having a mercapto group is added.

[Appendix 3]
The surface-treated copper foil of Appendix 2, preferably,
The copper plating solution contains the organic compound having the meltcapto group in an amount of 5 mg / L to 60 mg / L.

[Appendix 4]
The surface-treated copper foil according to any one of appendices 1 to 3, preferably
The copper plating layer is formed to have a thickness of 0.1 μm to 0.6 μm.

[Appendix 5]
The surface-treated copper foil according to any one of appendices 1 to 4, preferably,
The roughened copper plating layer is formed to have an average thickness of 0.05 μm or more and 0.30 μm or less.

[Appendix 6]
According to another aspect of the invention,
A surface-treated copper foil comprising a copper foil base material, a copper plating layer formed on the copper foil base material, and a roughened copper plating layer formed on the copper plating layer;
A resin base material formed so as to be in contact with the surface on which the roughened copper plating layer is provided,
After the surface-treated copper foil is bonded to the two main surfaces of the resin base material so that the surface-treated copper foil is opposed to the surface-treated copper foil, the surface treatment copper foil is applied to the surface from both main surfaces of the resin base material. When the treated copper foil is removed, the resin substrate has a HAZE value of 80% or less, a transparency of 70% or more, and a peel strength between the surface-treated copper foil and the resin substrate of 0.6 N / mm or more. The laminated board currently formed so that it may become is provided.

DESCRIPTION OF SYMBOLS 1 Surface treatment copper foil 2 Copper foil base material 3 Copper plating layer 4 Roughening copper plating layer

Claims (5)

A copper foil base material;
A copper plating layer formed on the copper foil substrate;
A roughened copper plating layer formed on the copper plating layer, and a surface-treated copper foil comprising:
The surface-treated copper foil is bonded to both the main surfaces of the resin base material so that the surface-treated copper foil faces each other and the surface on which the roughened copper plating layer is provided is in contact with the resin base material. After that, when the surface-treated copper foil is removed from both main surfaces of the resin base material, the resin base material has a HAZE value of 80% or less and a transparency of 70% or more.
A surface-treated copper foil formed so that a peel strength between the surface-treated copper foil and the resin base material is 0.6 N / mm or more. The surface-treated copper foil according to claim 1, wherein the copper plating layer is formed using a copper plating solution to which an organic compound having a mercapto group is added. The surface-treated copper foil according to claim 1, wherein the copper plating layer is formed to have a thickness of 0.1 μm or more and 0.6 μm or less. The surface-treated copper foil according to claim 1, wherein the roughened copper plating layer is formed to have an average thickness of 0.05 μm to 0.30 μm. A surface-treated copper foil comprising a copper foil base material, a copper plating layer formed on the copper foil base material, and a roughened copper plating layer formed on the copper plating layer;
A resin base material formed so as to be in contact with the surface on which the roughened copper plating layer is provided,
After the surface-treated copper foil is bonded to the two main surfaces of the resin base material so that the surface-treated copper foil is opposed to the surface-treated copper foil, the surface treatment copper foil is applied to the surface from both main surfaces of the resin base material. When the treated copper foil is removed, the resin substrate has a HAZE value of 80% or less, a transparency of 70% or more, and a peel strength between the surface-treated copper foil and the resin substrate of 0.6 N / mm or more. The laminated board currently formed so that it may become.

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