JP2015205310A - can body - Google Patents
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- JP2015205310A JP2015205310A JP2014087549A JP2014087549A JP2015205310A JP 2015205310 A JP2015205310 A JP 2015205310A JP 2014087549 A JP2014087549 A JP 2014087549A JP 2014087549 A JP2014087549 A JP 2014087549A JP 2015205310 A JP2015205310 A JP 2015205310A
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- 238000000465 moulding Methods 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims description 119
- 238000000034 method Methods 0.000 claims description 41
- 239000011324 bead Substances 0.000 claims description 30
- 238000004804 winding Methods 0.000 claims description 25
- 239000002184 metal Substances 0.000 claims description 15
- 230000002093 peripheral effect Effects 0.000 claims description 14
- 230000001965 increasing effect Effects 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 7
- 238000007373 indentation Methods 0.000 description 10
- 206010001497 Agitation Diseases 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 235000013361 beverage Nutrition 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000035622 drinking Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241001122767 Theaceae Species 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Rigid Containers With Two Or More Constituent Elements (AREA)
Abstract
Description
本発明は、エキスパンド成形による拡径加工が施された缶胴を備える缶体に関する。 The present invention relates to a can body including a can body subjected to a diameter expansion process by expanding molding.
飲料缶等の缶体においては、エキスパンド成形により拡径加工を施した缶胴を備えるものが知られている(例えば、下記特許文献1及び2参照)。この種の缶胴は、内部に収束状態で挿入した複数の割型工具を缶胴内部で放射状に外側へ移動させ、各割型工具の外側面に備えた押圧面で、缶胴の内周面を外方に押圧することにより所定の外径に拡径される。 In can bodies, such as a drink can, what is provided with the can body which gave the diameter-expansion process by the expand molding is known (for example, refer patent document 1 and 2 below). This type of can body is a pressing surface provided on the outer surface of each split tool, in which a plurality of split tools inserted in a converged state inside the can body are moved radially outward within the can body. The surface is expanded to a predetermined outer diameter by pressing the surface outward.
エキスパンド成形は、割型工具の押圧面の形状により缶胴に所望の凹凸を付けることができ、これによって缶胴に高いデザイン性を付与し、或いは、持ち易さを考慮した形状に形成することが行われている。 Expand molding can give the can body the desired unevenness depending on the shape of the pressing surface of the split tool, thereby giving the can body a high design or forming it into a shape that is easy to hold. Has been done.
ところで、エキスパンド成形による拡径加工を施すことにより高いデザイン性や握り易さを備えた缶胴を得る場合、拡径加工により拡径される形状が複雑となる。このため、拡径加工後の缶胴の肉厚が薄く引き伸ばされて缶胴の強度が低下するおそれがある。 By the way, when obtaining a can body having high designability and ease of gripping by performing diameter expansion processing by expanding molding, the shape expanded by the diameter expansion processing becomes complicated. For this reason, there is a possibility that the thickness of the can body after the diameter expansion processing is stretched thin and the strength of the can body is lowered.
そこで、従来においては、缶胴を形成する金属板として板厚の比較的厚いもの(具体的には、特許文献2に見られるように、肉厚が0.22mmの金属板)が用いられ、これによって、拡径加工後の強度低下を抑えることが行われていた。 Therefore, in the past, as the metal plate forming the can body, a relatively thick plate (specifically, a metal plate having a thickness of 0.22 mm as seen in Patent Document 2) is used. In this way, the strength reduction after the diameter expansion process is suppressed.
しかし、缶胴を形成する金属板として板厚を厚くすると缶胴の材料コストが増加し、安価な缶体を提供することができない。このように、エキスパンド成形による拡径加工を施した缶胴を備える缶体においては、デザイン性や握り易さを考慮した場合には、胴部の材料コストの削減と高い強度とを両立させることが困難となる不都合があった。 However, if the plate thickness is increased as the metal plate forming the can body, the material cost of the can body increases, and an inexpensive can body cannot be provided. In this way, in a can body equipped with a can body subjected to diameter expansion processing by expanding molding, when considering design and ease of gripping, it is possible to achieve both reduction in material cost of the body portion and high strength. There was an inconvenience that became difficult.
上記の点に鑑み、本発明は、デザイン性に優れて握り易く、しかも、胴部の材料コストの削減と高い強度とを両立させた缶体を提供することを目的とする。 In view of the above points, an object of the present invention is to provide a can body that is excellent in design and easy to grip, and that achieves both a reduction in material cost of the body portion and high strength.
本発明は、高さ方向に延びる円筒状の缶胴と、該缶胴の上端に巻締められた天蓋と、前記缶胴の下端に巻締められた底蓋とを備え、前記缶胴の所定位置にエキスパンド成形による拡径加工が施されて、天蓋の上縁から底蓋の下縁までの寸法である缶高が80mm〜110mmの缶体において、前記缶胴は、上部に位置して前記拡径加工により最大外径に拡径された上部最大拡径部と、下部に位置して前記拡径加工により最大外径に拡径された下部最大拡径部と、前記上部最大拡径部と前記下部最大拡径部との間に位置して拡径されていない中間未拡径部と、該中間未拡径部から前記上部最大拡径部にかけて次第に大径となる形状に形成された前記拡径加工による第1テーパ壁部と、前記中間未拡径部から前記下部最大拡径部にかけて次第に大径となる形状に形成された前記拡径加工による第2テーパ壁部とを備え、前記拡径加工前の前記缶胴は、板厚が0.15mm〜0.20mmの何れかの金属板により、外径が46.0mm〜50.8mmの何れかに形成され、前記上部最大拡径部と前記下部最大拡径部とは、前記拡径加工前の前記缶胴の外径に対して3%〜14%の何れかの外径に拡径されていることを特徴とする。 The present invention comprises a cylindrical can body extending in the height direction, a canopy wound around the upper end of the can body, and a bottom lid wound around the lower end of the can body, In the can body having a can height of 80 mm to 110 mm, which is a dimension from the upper edge of the canopy to the lower edge of the bottom cover, the diameter of the can body is 80 mm to 110 mm. The upper maximum expanded portion expanded to the maximum outer diameter by the diameter expansion processing, the lower maximum expanded portion positioned at the lower portion and expanded to the maximum outer diameter by the diameter expansion processing, and the upper maximum expanded portion And an intermediate unexpanded portion that is not expanded and located between the lower maximum expanded portion and a shape that gradually increases in diameter from the intermediate unexpanded portion to the upper maximum expanded portion. The first taper wall portion by the diameter expansion process and the diameter gradually increases from the intermediate unexpanded portion to the lower maximum diameter expanded portion. A second taper wall portion formed by the diameter expansion process formed into a shape, and the can body before the diameter expansion process is formed by any metal plate having a plate thickness of 0.15 mm to 0.20 mm. The diameter is formed in any one of 46.0 mm to 50.8 mm, and the upper maximum diameter expansion portion and the lower maximum diameter expansion portion are 3% to the outer diameter of the can body before the diameter expansion processing It is characterized by being expanded to any outer diameter of 14%.
缶高が80mm〜110mmの範囲内にある缶体は、一般に飲料を内容物とするのに好適な大きさであり、拡径加工前の缶胴の外径が46.0mm〜50.8mmのものは、一般に既存の缶蓋巻締装置が使用可能となる。 The can body having a can height in the range of 80 mm to 110 mm is generally a size suitable for containing a beverage, and the outer diameter of the can body before diameter expansion processing is 46.0 mm to 50.8 mm. In general, existing can lid winding devices can be used.
本発明の缶体は、エキスパンド成形による拡径加工が施された缶胴を備えている。即ち、缶胴に形成されている上部最大拡径部、下部最大拡径部、中間未拡径部、第1テーパ壁部、及び第2テーパ壁部は、拡径加工前の外径が46.0mm〜50.8mmの何れかの缶胴に対して拡径加工を施すことによって形成されたものである。 The can body of the present invention includes a can body that has been subjected to diameter expansion processing by expanding molding. That is, the upper maximum diameter expansion portion, the lower maximum diameter expansion portion, the intermediate non-diameter expansion portion, the first taper wall portion, and the second taper wall portion formed on the can body have an outer diameter of 46 before the diameter expansion processing. It is formed by subjecting any can body of 0 mm to 50.8 mm to diameter expansion processing.
缶胴の外径は、上部最大拡径部と下部最大拡径部とが最も大きく、中間未拡径部が最も小さい。そして、第1テーパ壁部は上部最大拡径部から中間未拡径部にかけてを傾斜面で繋いでおり、第2テーパ壁部は下部最大拡径部から中間未拡径部にかけてを傾斜面で繋いでいる。このように滑らかに括れた形状の缶胴を有することにより、缶体はデザイン性に優れて握り易いものとなっている。 The outer diameter of the can body is the largest at the upper maximum diameter-expanded portion and the lower maximum diameter-expanded portion, and is the smallest at the intermediate unexpanded portion. And the 1st taper wall part is connected by the inclined surface from the upper largest diameter expansion part to the middle unexpanded part, and the 2nd taper wall part is an inclined surface from the lower largest diameter enlarged part to the middle unexpanded part. Are connected. By having the can body that is smoothly wrapped in this way, the can body is excellent in design and easy to grip.
本発明においては、缶胴の上部最大拡径部と下部最大拡径部とが、拡径加工前の缶胴が有する外径に対して3%〜14%の拡径量となるように形成されている。このような拡径量を採用したことにより、拡径加工に伴う缶胴拡径部の過度な薄肉化が抑えられている。そして、本発明の最大拡径部を缶胴の所定上下部に形成する前記缶胴構成とすることとあいまって、十分な強度を維持しながら、缶胴を形成する金属板として板厚が0.15mm〜0.20mmという薄い金属板を使用することができる。 In the present invention, the upper maximum diameter expansion portion and the lower maximum diameter expansion portion of the can body are formed so as to have a diameter expansion amount of 3% to 14% with respect to the outer diameter of the can body before diameter expansion processing. Has been. By adopting such an amount of diameter expansion, excessive thinning of the can body diameter-enlarged portion accompanying diameter expansion processing is suppressed. And the thickness of the metal plate for forming the can body is 0 while maintaining sufficient strength, in combination with the can body structure in which the maximum diameter enlarged portion of the present invention is formed on a predetermined upper and lower portion of the can body. A thin metal plate of 15 mm to 0.20 mm can be used.
以上のように本発明の缶胴は、板厚が0.15mm〜0.20mmの何れかの金属板を使用し、且つ、上記構成によって薄肉化が抑えられて十分な強度を維持することができるので、缶胴の材料コストを低減することができ、安価な缶体を提供することができる。 As described above, the can body of the present invention uses any metal plate having a plate thickness of 0.15 mm to 0.20 mm, and the above configuration can suppress the thinning and maintain sufficient strength. Therefore, the material cost of the can body can be reduced, and an inexpensive can body can be provided.
また、本発明において、前記上部最大拡径部と前記天蓋の巻締め部との間には、拡径されていない上端未拡径部が設けられ、前記天蓋の巻締め部の上縁から上端未拡径部の下縁までの距離が4mm〜9mmとされており、前記下部最大拡径部と前記底蓋の巻締め部との間には、拡径されていない下端未拡径部が設けられ、前記底蓋の巻締め部の下縁から下端未拡径部の上縁までの距離が4mm〜9mmとされていることを特徴とする。 Further, in the present invention, an upper end non-expanded diameter portion that is not enlarged is provided between the upper maximum diameter enlarged portion and the canopy tightening portion, and an upper end from an upper edge of the canopy winding tightening portion is provided. The distance to the lower edge of the unexpanded portion is 4 mm to 9 mm, and the lower end unexpanded portion that has not been expanded is between the lower maximum diameter expanded portion and the bottom lid tightening portion. The distance from the lower edge of the tightening portion of the bottom lid to the upper edge of the lower diameter unexpanded portion is 4 mm to 9 mm.
天蓋の巻締め部と底蓋の巻締め部とは、缶胴の端部に形成される缶蓋巻締用フレンジ部と缶蓋との二重巻締による折り重ねによって形成されているため、強度が極めて高い。一方、缶胴の上部最大拡径部と下部最大拡径部とは、拡径加工量が最も大きいために拡径加工前の缶胴の肉厚よりも薄くなっているおそれがある。 Since the canopy winding part and the bottom cover winding part are formed by folding by double winding of the can lid winding flange part and the can lid formed at the end of the can body, The strength is extremely high. On the other hand, the upper maximum diameter expanded portion and the lower maximum diameter expanded portion of the can body have the largest amount of diameter expansion processing, and may be thinner than the thickness of the can body before diameter expansion processing.
本発明においては、天蓋の巻締め部の上縁から上端未拡径部の下縁までの距離を4mm〜9mmとし、底蓋の巻締め部の下縁から下端未拡径部の上縁までの距離を4mm〜9mmとすることにより、天蓋の巻締め部の近傍に上部最大拡径部が位置し、底蓋の巻締め部の近傍に下部最大拡径部が位置する。 In the present invention, the distance from the upper edge of the canopy tightening portion to the lower edge of the upper undiametered portion is set to 4 mm to 9 mm, and the lower edge of the bottom lid tightening portion to the upper edge of the lower undiametered portion. By setting the distance to 4 mm to 9 mm, the upper maximum diameter-expanded portion is located in the vicinity of the tightening portion of the canopy and the lower maximum diameter-expanding portion is located in the vicinity of the tightening portion of the bottom lid.
これによれば、天蓋の巻締め部によって上部最大拡径部が補強され、底蓋の巻締め部によって下部最大拡径部が補強されるので、薄肉の缶胴を拡径することによる強度低下を十分に抑えることができる。 According to this, since the upper maximum diameter expansion portion is reinforced by the tightening portion of the canopy and the lower maximum diameter expansion portion is reinforced by the tightening portion of the bottom lid, the strength is reduced by increasing the diameter of the thin can body. Can be suppressed sufficiently.
また、本発明において、前記缶胴は、前記中間未拡径部に、該缶胴の周方向に沿って凹入加工を施した環状のビードを備えることが好ましい。ビードを設けることによって、拡径加工を施した薄肉の缶胴のパネリング強度(例えば、レトルト処理に伴う内圧変化に対する変形強度)を向上させることができ、一層強度の高い缶体を提供することができる。 Moreover, in this invention, it is preferable that the said can body is equipped with the cyclic | annular bead which gave the indentation process to the said intermediate | middle unexpanded diameter part along the circumferential direction of this can body. By providing the bead, the paneling strength (for example, deformation strength against the internal pressure change associated with the retort process) of the thin can barrel subjected to the diameter expansion process can be improved, and a higher strength can body can be provided. it can.
また、本発明において、前記缶胴は、該缶胴の内部に複数の割型工具を収束状態で挿入した後、各割型工具を放射状に外側へ移動させることにより、各割型工具の押圧面により該缶胴の内周面を押圧するエキスパンド成形が施され、当該エキスパンド成形における各割型工具の押圧面に対応して、周方向に沿って所定間隔を存して高さ方向に延びる複数の拡径面が形成され、該拡径面が前記上部最大拡径部、前記下部最大拡径部、前記中間未拡径部、前記第1テーパ壁部、及び前記第2テーパ壁部を形成していることを特徴する。 Further, in the present invention, the can body is configured such that after the plurality of split tools are inserted into the can body in a converged state, each split tool is moved radially outward to press the split tool. The surface is expanded by pressing the inner peripheral surface of the can body, and extends in the height direction at a predetermined interval along the circumferential direction corresponding to the pressing surface of each split tool in the expanded molding. A plurality of diameter-expanded surfaces are formed, and the diameter-expanded surfaces include the upper largest diameter-expanded portion, the lower largest diameter-expanded portion, the intermediate undiametered portion, the first tapered wall portion, and the second tapered wall portion. It is characterized by forming.
更に、前記割型工具は、前記押圧面が、前記上部最大拡径部を形成する上部押圧面部と、前記下部最大拡径部を形成する下部押圧面部と、前記上部押圧面部に連続して前記第1テーパ壁部を形成する第1テーパ押圧面部と、前記下部押圧面部に連続して前記第2テーパ壁部を形成する第2テーパ押圧面部と、前記第1テーパ押圧面部と前記第2テーパ押圧面部との間に位置して前記中間未拡径部を形成する非押圧部とを備えると共に、前記缶胴の周方向を前記押圧面の幅方向としたとき、前記上部押圧面部と前記下部押圧面部とは前記非押圧部より小さい幅寸法で当該幅寸法を一定として上下方向に延びる形状とされ、前記第1テーパ押圧面部は前記上部押圧面部から前記非押圧部に向かって次第に幅寸法が大となる形状とされ、前記第2テーパ押圧面部は前記下部押圧面部から前記非押圧部に向かって次第に幅寸法が大となる形状とされたものが用いられ、前記缶胴の前記拡径面は、前記押圧面の押圧による拡径加工時に該押圧面の形状に対応する形状に形成されていることを特徴とする。 Further, in the split tool, the pressing surface is continuous with the upper pressing surface portion that forms the upper maximum diameter expanding portion, the lower pressing surface portion that forms the lower maximum diameter expanding portion, and the upper pressing surface portion. A first taper pressing surface portion forming a first taper wall portion; a second taper pressing surface portion forming the second taper wall portion continuously with the lower pressing surface portion; the first taper pressing surface portion and the second taper. A non-pressing portion that is positioned between the pressing surface portion and forms the intermediate unexpanded portion, and when the circumferential direction of the can body is defined as the width direction of the pressing surface, the upper pressing surface portion and the lower portion The pressing surface portion has a width smaller than the non-pressing portion and a shape extending in the vertical direction with the width dimension being constant, and the first taper pressing surface portion gradually has a width dimension from the upper pressing surface portion toward the non-pressing portion. The second shape is a large shape. The pad pressing surface portion has a shape in which the width dimension gradually increases from the lower pressing surface portion toward the non-pressing portion, and the expanded diameter surface of the can body is expanded by pressing the pressing surface. It is formed in the shape corresponding to the shape of this press surface at the time of a process.
缶胴の上部最大拡径部、下部最大拡径部、中間未拡径部、第1テーパ壁部、及び第2テーパ壁部は、缶胴の周方向に沿って所定間隔を存して高さ方向に延びる複数の拡径面によって形成されている。そして、缶胴の拡径面は、前記割型工具の押圧面に押圧されることにより形成される。 The upper maximum expanded portion, the lower maximum expanded portion, the intermediate unexpanded portion, the first tapered wall portion, and the second tapered wall portion of the can body are high at predetermined intervals along the circumferential direction of the can body. It is formed by a plurality of enlarged diameter surfaces extending in the vertical direction. The diameter-enlarging surface of the can body is formed by being pressed against the pressing surface of the split tool.
缶胴において最も拡径される上部最大拡径部と下部最大拡径部とは、各割型工具の押圧面の上部押圧面部と下部押圧面部とによって押圧されることにより形成される。拡径加工時に缶胴に付与される押圧力は、第1テーパ押圧面部及び第2テーパ押圧面部で次第に大きくなり、上部押圧面部及び下部押圧面部で最大となる。 The upper maximum expanded portion and the lower maximum expanded portion that are most expanded in the can body are formed by being pressed by the upper pressing surface portion and the lower pressing surface portion of the pressing surface of each split tool. The pressing force applied to the can body during the diameter expanding process gradually increases at the first taper pressing surface portion and the second taper pressing surface portion, and becomes maximum at the upper pressing surface portion and the lower pressing surface portion.
このとき、各割型工具の上部押圧面部と下部押圧面部とは、押圧面のなかで最も小さな面であるため、缶胴の内面への接触面積が小さい。小さな接触面積で缶胴の上部最大拡径部と下部最大拡径部とを形成するので、最も大きな拡径量に対して比較的小さな押圧力で拡径することができて有利である。 At this time, since the upper pressing surface portion and the lower pressing surface portion of each split tool are the smallest surfaces among the pressing surfaces, the contact area with the inner surface of the can body is small. Since the upper maximum diameter expanded portion and the lower maximum diameter expanded portion of the can body are formed with a small contact area, it is advantageous that the diameter can be expanded with a relatively small pressing force with respect to the largest diameter expansion amount.
本発明の実施形態を図面に基づいて説明する。本実施形態の缶体1は一般に3ピース缶と言われるものであり、図1に示すように、円筒状の缶胴2と、缶胴2の図示されない上端フレンジ部に巻締られた天蓋3と、缶胴2の図示されない下端フレンジ部に巻締られた底蓋4とで構成されている。缶胴2の上端には天蓋3を巻締めることによって帯状の上部巻締め部5が形成されており、缶胴2の下端には底蓋4を巻締めることによって帯状の下部巻締め部6が形成されている。 Embodiments of the present invention will be described with reference to the drawings. The can body 1 of the present embodiment is generally called a three-piece can. As shown in FIG. 1, a cylindrical can body 2 and a canopy 3 wound around an upper end frenzy portion (not shown) of the can body 2. And a bottom lid 4 wound around a lower end flange portion (not shown) of the can body 2. A belt-like upper winding part 5 is formed at the upper end of the can body 2 by fastening the canopy 3, and a belt-like lower fastening part 6 is formed at the lower end of the can body 2 by fastening the bottom cover 4. Is formed.
かかる缶体1では、例えば、先に缶胴2の上端フレンジ部に天蓋3を巻締めておき、缶胴2の下端の開放側を上に向けて缶体1内部にコーヒーやお茶等の飲料を充填する。その後、缶胴2の下端フレンジ部に底蓋4を巻締めることにより缶体1の内部に飲料が密封される。そして、缶体1内部の飲料を飲用するときには、天蓋3に設けられた図示しない破断開口部を破断することにより飲み口が形成されるようになっている。 In such a can 1, for example, a canopy 3 is first wound around the upper end frenzy part of the can body 2, and a beverage such as coffee or tea is placed inside the can body 1 with the open side of the lower end of the can body 2 facing upward. Fill. Thereafter, the beverage is sealed inside the can body 1 by winding the bottom lid 4 around the lower end frenzy portion of the can body 2. And when drinking the drink inside the can 1, the drinking mouth is formed by breaking a break opening (not shown) provided in the canopy 3.
缶体1は、缶高H(天蓋3の上縁から底蓋4の下縁までの寸法)が約104mmとなっている。この缶高Hは、自動販売機による販売を考慮して適宜設定されるものであり、本発明の構成では、80mm〜110mmの何れかの寸法に選択して設定することができる。 The can body 1 has a can height H (a dimension from the upper edge of the canopy 3 to the lower edge of the bottom cover 4) of about 104 mm. The can height H is appropriately set in consideration of sales by a vending machine. In the configuration of the present invention, the can height H can be selected and set to any one of 80 mm to 110 mm.
図1に示すように、缶胴2は、後述するエキスパンド成形による拡径加工を施したことによって形成された、周方向に沿って所定間隔を存して高さ方向に延びる複数の拡径面7と、略中央部の周壁を凹入加工することにより形成されたビード8とを備えている。 As shown in FIG. 1, the can body 2 has a plurality of diameter-enlarged surfaces that are formed by subjecting the diameter-enlargement process to the later-described expansion molding to extend in the height direction at predetermined intervals along the circumferential direction. 7 and a bead 8 formed by recessing the peripheral wall of the substantially central portion.
各拡径面7は、夫々、上端部と下端部とに位置する一対の矩形面9,10と、両矩形面9,10の間でビード8を介して上下対称形状とされた一対の高さ方向に極度に長い台形面11,12とにより構成されている。 Each enlarged-diameter surface 7 has a pair of rectangular surfaces 9 and 10 positioned at the upper end portion and the lower end portion, and a pair of heights that are vertically symmetrical via a bead 8 between the rectangular surfaces 9 and 10. The trapezoidal surfaces 11 and 12 are extremely long in the vertical direction.
缶胴2の周方向を拡径面7の幅方向としたとき、各矩形面9,10は、幅寸法を一定として上下方向に延びる形状とされている。また、各矩形面9,10の幅寸法は、台形面11,12のビード8側の端縁の幅寸法よりも小さい。そして、各台形面11,12は矩形面9,10からビード8に向かって幅寸法が次第に大きくなり且つ缶胴2の内側方向に傾斜する。 When the circumferential direction of the can body 2 is the width direction of the diameter-enlarged surface 7, the rectangular surfaces 9 and 10 have a shape extending in the vertical direction with a constant width dimension. Moreover, the width dimension of each rectangular surface 9 and 10 is smaller than the width dimension of the edge by the side of the bead 8 of the trapezoid surfaces 11 and 12. FIG. The trapezoidal surfaces 11 and 12 gradually increase in width from the rectangular surfaces 9 and 10 toward the bead 8 and incline toward the inside of the can body 2.
缶体1の上端側の各矩形面9は、缶体1の径方向外側に向かう突出量が最も大きい。上端側の各矩形面9が配設されていることにより、缶胴2において拡径加工量が最も大きい上部最大拡径部13が形成されている。同様に、缶体1の下端側の各矩形面10も、缶体1の径方向外側に向かう突出量が最も大きい。そして、下端側の各矩形面10が配設されていることにより、上部最大拡径部13と同じように、缶胴2において拡径加工量が最も大きい下部最大拡径部14が形成されている。上部最大拡径部13と下部最大拡径部14とは、外径が約54mmとなっている。これにより、缶体1の取り扱い時に缶体1同士が接触する場合、或いは、自動販売機内で缶体1が回転移動するとき、缶胴2の外周面は、上部最大拡径部13及び下部最大拡径部14における最大径の面で接触するため、缶体1の損傷が抑えられる。 Each rectangular surface 9 on the upper end side of the can body 1 has the largest protrusion amount toward the radially outer side of the can body 1. By arranging the rectangular surfaces 9 on the upper end side, the upper maximum diameter-expanded portion 13 having the largest diameter expansion processing amount is formed in the can body 2. Similarly, each rectangular surface 10 on the lower end side of the can body 1 has the largest amount of protrusion toward the radially outer side of the can body 1. And by arrange | positioning each rectangular surface 10 of a lower end side, the lower largest diameter expansion part 14 with the largest diameter expansion amount is formed in the can body 2 similarly to the upper largest diameter expansion part 13. Yes. The upper maximum diameter expanded portion 13 and the lower maximum diameter expanded portion 14 have an outer diameter of about 54 mm. Thereby, when the cans 1 come into contact with each other at the time of handling the cans 1 or when the cans 1 rotate and move in the vending machine, the outer peripheral surface of the can body 2 has the upper maximum diameter expanded portion 13 and the lower maximum portion. Since contact is made on the surface of the enlarged diameter portion 14 having the maximum diameter, damage to the can 1 is suppressed.
缶胴2における上部最大拡径部13と天蓋3の上部巻締め部5との間には、拡径されていない上端未拡径部15が設けられており、缶胴2における下部最大拡径部14と底蓋4の下部巻締め部6との間には、拡径されていない下端未拡径部16が設けられている。上端未拡径部15と下端未拡径部16とは、外径が約50.8mmとなっており、後述する拡径加工前の缶胴2の外径と略等しい。 A non-expanded upper end unexpanded portion 15 is provided between the upper maximum expanded portion 13 in the can body 2 and the upper tightening portion 5 of the canopy 3, and the lower maximum expanded portion in the can body 2. Between the portion 14 and the lower tightening portion 6 of the bottom lid 4, a lower end unexpanded portion 16 that is not expanded is provided. The upper end unexpanded portion 15 and the lower end unexpanded portion 16 have an outer diameter of about 50.8 mm, which is substantially equal to the outer diameter of the can body 2 before the diameter expanding process described later.
拡径加工前の缶胴2は、図2(a)に示すように、上端から下端まで同一径(外径が約50.8mm)の円筒に形成されている。拡径加工前の缶胴2は、板厚が0.17mmの矩形状の錫メッキ鋼板等の金属板を円筒状に丸めて端縁同士を溶接して形成したものである。金属板には、図示しないが、缶胴2を形成したときに外周面となる面と内周面となる面とにポリエステルフィルムによる保護被覆層が設けられている。更に、缶胴2を形成したときに外周面となる面には、商品表示等の印刷が施されている。 As shown in FIG. 2A, the can body 2 before the diameter expansion process is formed in a cylinder having the same diameter (outer diameter is about 50.8 mm) from the upper end to the lower end. The can body 2 before the diameter expansion processing is formed by rounding a metal plate such as a rectangular tin-plated steel plate having a plate thickness of 0.17 mm into a cylindrical shape and welding the edges. Although not shown, the metal plate is provided with a protective coating layer made of a polyester film on the outer peripheral surface and the inner peripheral surface when the can body 2 is formed. Furthermore, printing such as product display is performed on the surface that becomes the outer peripheral surface when the can body 2 is formed.
従来から、エキスパンド成形による拡径加工を施す缶胴は、肉厚が0.22mmの金属板により形成されていたが、これに比べて、本実施形態のように板厚が0.17mmの金属板を用いた缶胴2は薄肉である。このように、薄い板厚の金属板により缶胴2を形成することにより、缶胴2の材料コストを低減して安価な缶体1が提供できる。 Conventionally, a can body subjected to diameter expansion processing by expansion molding has been formed by a metal plate having a wall thickness of 0.22 mm. Compared to this, a metal having a plate thickness of 0.17 mm as in this embodiment. The can body 2 using a plate is thin. In this way, by forming the can body 2 with a thin metal plate, the material cost of the can body 2 can be reduced, and an inexpensive can body 1 can be provided.
更に、缶胴2の外周面と内周面とにはポリエステルフィルムによる保護被覆層が設けられているため、後述する拡径加工や凹入加工の際、及び販売時等において、缶胴2の傷つき等の損傷が防止される。 Further, since a protective coating layer made of a polyester film is provided on the outer peripheral surface and the inner peripheral surface of the can body 2, the can body 2 can be used during diameter expansion processing and indentation processing, which will be described later, and at the time of sale. Damage such as scratches is prevented.
また、図1に示すように、缶体1は、天蓋3の上部巻締め部5の上縁から上端未拡径部15の下縁までの距離L1と底蓋4の下部巻締め部6の下縁から下端未拡径部16の上縁までの距離L2とが、何れも5mmとされている。従って、上部最大拡径部13は上部巻締め部5の近傍に位置し、下部最大拡径部14は下部巻締め部6の近傍に位置している。 Further, as shown in FIG. 1, the can 1 includes a distance L1 from the upper edge of the upper winding portion 5 of the canopy 3 to the lower edge of the upper undiametered portion 15 and the lower winding portion 6 of the bottom lid 4. The distance L2 from the lower edge to the upper edge of the lower end undiametered portion 16 is 5 mm. Accordingly, the upper maximum diameter expanded portion 13 is positioned in the vicinity of the upper winding tightening portion 5, and the lower maximum diameter expanding portion 14 is positioned in the vicinity of the lower winding tightening portion 6.
上部巻締め部5及び下部巻締め部6は両蓋3,4の周縁部と缶胴2の端部との折り重ねによって形成されているため、外力に対する強度が極めて高い。一方、上部最大拡径部13と下部最大拡径部14とは、拡径加工量が最も大きいために拡径加工前の缶胴2の肉厚よりも薄くなっていて、本実施形態のように薄肉の缶胴2である場合には特に強度低下が懸念される。 Since the upper winding portion 5 and the lower winding portion 6 are formed by folding the peripheral portions of the lids 3 and 4 and the end portions of the can body 2, the strength against external force is extremely high. On the other hand, the upper maximum diameter expanded portion 13 and the lower maximum diameter expanded portion 14 are thinner than the thickness of the can body 2 before the diameter expansion processing because the amount of diameter expansion processing is the largest, as in this embodiment. In particular, when the can body 2 is thin, there is a concern that the strength may be lowered.
しかし、本実施形態の缶体1は、後述するように、上部最大拡径部13及び下部最大拡径部14が、拡径前の外径に対する拡径量が約6.3%とされていることで拡径加工に伴う薄肉化が抑えられている。また、上部最大拡径部13と下部最大拡径部14とが、夫々、上部巻締め部5と下部巻締め部6との近傍に位置していることにより、上部最大拡径部13が上部巻締め部5によって補強され、下部最大拡径部14が下部巻締め部6によって補強される。このように、本実施形態の缶体1では、薄肉の缶胴2を拡径することによる強度低下が十分に抑えられている。 However, in the can body 1 of the present embodiment, as will be described later, the upper largest diameter-expanded portion 13 and the lower largest diameter-expanded portion 14 have a diameter expansion amount of about 6.3% with respect to the outer diameter before diameter expansion. As a result, thinning due to diameter expansion processing is suppressed. Further, the upper maximum expanded portion 13 and the lower maximum expanded portion 14 are positioned in the vicinity of the upper winding portion 5 and the lower winding portion 6, respectively, so that the upper maximum expanded portion 13 is located at the upper portion. The lower maximum diameter enlarged portion 14 is reinforced by the lower tightening portion 6. Thus, in the can body 1 of this embodiment, the strength reduction by expanding the diameter of the thin can body 2 is sufficiently suppressed.
なお、発明者の知見によれば、上記の距離L1,L2は、何れも、4mm〜9mmの範囲内に設定されるのが好ましい。距離L1,L2が4mmより小さいと、図示しない缶蓋巻締装置による両蓋3,4の巻締めが困難となる。距離L1,L2が9mmより大きいと、上部巻締め部5及び下部巻締め部6による上部最大拡径部13及び下部最大拡径部14の補強効果が十分に得られない。 According to the inventor's knowledge, the distances L1 and L2 are preferably set within a range of 4 mm to 9 mm. If the distances L1 and L2 are smaller than 4 mm, it is difficult to wind the lids 3 and 4 by a can lid winding device (not shown). If the distances L1 and L2 are larger than 9 mm, the upper maximum diameter expanded portion 13 and the lower maximum diameter expanded portion 14 cannot be sufficiently obtained by the upper winding portion 5 and the lower winding portion 6.
上部最大拡径部13と下部最大拡径部14との間に位置している缶胴2の中央部は、拡径されていない中間未拡径部17となり、この中間未拡径部17にビード8が形成されている。ビード8が形成されていない状態の中間未拡径部17は、後述する拡径加工前の缶胴2の外径と略等しい約50.8mmとなるが、ビード8が形成されることにより縮径されるため、拡径加工前の缶胴2の外径は維持されていない。ビード8の寸法は、深さ0.3mm、高さ方向の幅7mmで、缶胴2の周方向全周に連続して形成されている。 The central portion of the can body 2 located between the upper maximum expanded portion 13 and the lower maximum expanded portion 14 becomes an intermediate unexpanded portion 17 that has not been expanded in diameter. A bead 8 is formed. The intermediate unexpanded portion 17 in the state where the bead 8 is not formed is approximately 50.8 mm which is substantially equal to the outer diameter of the can body 2 before the diameter expansion process described later. Therefore, the outer diameter of the can body 2 before the diameter expansion process is not maintained. The bead 8 has a depth of 0.3 mm and a height of 7 mm, and is continuously formed on the entire circumference of the can body 2.
中間未拡径部17と上部最大拡径部13との間には、缶胴2の上半部側の各台形面11が配設されて、上部最大拡径部13に向かって次第に大径となる第1テーパ壁部18が形成されている。同様に、中間未拡径部17と下部最大拡径部14との間には、缶胴2の下半部側の各台形面12が配設されて、下部最大拡径部14に向かって次第に大径となる第2テーパ壁部19が形成されている。 Each trapezoidal surface 11 on the upper half side of the can body 2 is disposed between the intermediate unexpanded portion 17 and the upper maximum expanded portion 13, and gradually increases in diameter toward the upper maximum expanded portion 13. A first taper wall portion 18 is formed. Similarly, each trapezoidal surface 12 on the lower half side of the can body 2 is disposed between the intermediate unexpanded portion 17 and the lower maximum expanded portion 14 toward the lower maximum expanded portion 14. A second tapered wall portion 19 having a gradually increasing diameter is formed.
このように、缶体1は、その缶胴2に拡径面7を備えることにより極めて高いデザイン性を得ている。また、缶体1は、缶胴2の第1テーパ壁部18と第2テーパ壁部19とによって括れた形状となっているので握り易く、缶体1が手から滑り落ちることも防止される。また、第1テーパ壁部18と第2テーパ壁部19とは缶胴2の中間未拡径部17に向かって次第に拡径量が小さくなることにより、缶胴2の中央部分の肉厚が比較的厚い状態となる。これにより、パネリング強度(例えば、レトルト処理に伴う内圧変化に対する変形強度)を然程低下させることなく拡径させた缶胴2を得ることができる。 As described above, the can body 1 has an extremely high design by providing the can body 2 with the enlarged surface 7. Moreover, since the can body 1 has a shape constricted by the first taper wall portion 18 and the second taper wall portion 19 of the can body 2, it can be easily gripped, and the can body 1 can be prevented from sliding off from the hand. Further, the first tapered wall portion 18 and the second tapered wall portion 19 gradually decrease in diameter toward the intermediate unexpanded portion 17 of the can body 2, so that the thickness of the central portion of the can body 2 is increased. It becomes a relatively thick state. As a result, the can body 2 having an enlarged diameter can be obtained without causing a significant decrease in paneling strength (for example, deformation strength against changes in internal pressure associated with retort processing).
図1に示す缶体1の缶胴2は、上部最大拡径部13及び下部最大拡径部14の外径と上端未拡径部15及び下端未拡径部16の外径との寸法差から明らかなように、エキスパンド成形による拡径加工により拡径加工前の缶胴2に対して最大外径が約6.3%に拡径されている。 The can body 2 of the can body 1 shown in FIG. 1 has a dimensional difference between the outer diameters of the upper maximum expanded portion 13 and the lower maximum expanded portion 14 and the outer diameters of the upper unexpanded portion 15 and the lower unexpanded portion 16. As can be seen from the above, the maximum outer diameter is expanded to about 6.3% with respect to the can body 2 before the diameter expansion process by the diameter expansion process by the expansion molding.
拡径加工前の缶胴2としては、外径が46.0mm〜50.8mmの何れかのものを選択して用いる。これにより、既存の缶蓋巻締装置が使用でき、設備変更が不要となる。そして、缶胴2においては、拡径前の外径に対して拡径後の拡径量を3%〜14%の範囲内に設定する必要があり、より好ましい拡径量は3%〜7%である。本実施形態においては、拡径前の外径に対して上部最大拡径部13及び下部最大拡径部14が約6.3%拡径されている。 As the can body 2 before the diameter expansion process, one having an outer diameter of 46.0 mm to 50.8 mm is selected and used. Thereby, the existing can lid winding device can be used, and the equipment change becomes unnecessary. And in the can body 2, it is necessary to set the diameter expansion amount after diameter expansion in the range of 3% to 14% with respect to the outer diameter before diameter expansion, and a more preferable diameter expansion amount is 3% to 7%. %. In the present embodiment, the upper maximum expanded portion 13 and the lower maximum expanded portion 14 are expanded by about 6.3% with respect to the outer diameter before the expansion.
発明者の知見によれば、上部最大拡径部13及び下部最大拡径部14の拡径量が3%未満であると、缶胴2に拡径面7が殆ど形成されず、高いデザイン性や握り易さが得られなくなる。また、上部最大拡径部13及び下部最大拡径部14の拡径量が14%を超えると、上部最大拡径部13及び下部最大拡径部14が極度に肉薄化されて強度低下が生じるだけでなく、缶胴2の外周面に設ける商品表示等の印刷が歪んで視認性が低下する。 According to the inventor's knowledge, when the amount of expansion of the upper maximum expanded portion 13 and the lower maximum expanded portion 14 is less than 3%, the expanded surface 7 is hardly formed on the can body 2 and the design is high. You won't get easy grip. Moreover, if the amount of diameter expansion of the upper maximum diameter expansion part 13 and the lower maximum diameter expansion part 14 exceeds 14%, the upper maximum diameter expansion part 13 and the lower maximum diameter expansion part 14 are extremely thinned, resulting in a decrease in strength. Not only that, printing such as product display provided on the outer peripheral surface of the can body 2 is distorted and visibility is lowered.
また、拡径前の外径に対して拡径後の拡径量を3%〜14%の範囲内に設定することにより、缶胴2を形成する金属板として板厚が0.15mm〜0.20mmの何れかのものが使用でき、肉厚の薄い金属板を用いて拡径加工を施した缶胴2を形成することができるので、材料コストを低減することができる。 Further, by setting the amount of diameter expansion after expansion within the range of 3% to 14% with respect to the outer diameter before diameter expansion, the thickness of the metal plate forming the can body 2 is 0.15 mm to 0 mm. Any one of 20 mm can be used, and the can body 2 subjected to the diameter expansion process can be formed using a thin metal plate, so that the material cost can be reduced.
また、ビード8を設けることによって、拡径加工を施した薄肉の缶胴2のパネリング強度を向上させることができる。ビード8の深さ及び幅は、本実施形態で採用した上記の寸法に限るものではなく、発明者の知見によれば、深さ0.2mm〜1.0mm、幅2mm〜10mmに設定することが好ましい。ビード8の深さについては、0.2mmより小さいとビード8によるパネリング強度の向上が望めず、1.0mmより大きいとビード8の形成部分が極度に薄肉となってパネリング強度の向上が望めない。ビード8の幅については、2mmより小さいと凹入加工が困難であり、10mmより大きいと拡径された部分との重なる領域が大きくなるため缶胴2への加工に伴う負担がかかり、缶胴2の強度が低下する。なお、本実施形態とは別に、図示しないが、ビード8は高さ方向に隣接して複数設けてもよい。 Further, by providing the beads 8, the paneling strength of the thin can body 2 subjected to the diameter expansion process can be improved. The depth and width of the bead 8 are not limited to the above-described dimensions employed in the present embodiment. According to the knowledge of the inventors, the depth is set to 0.2 mm to 1.0 mm and the width is 2 mm to 10 mm. Is preferred. When the depth of the bead 8 is smaller than 0.2 mm, the paneling strength cannot be improved by the bead 8. When the depth is larger than 1.0 mm, the formation portion of the bead 8 becomes extremely thin and the paneling strength cannot be improved. . If the width of the bead 8 is less than 2 mm, it is difficult to indent, and if it is greater than 10 mm, the area overlapping with the expanded portion becomes large, so a burden is imposed on the processing of the can body 2, and the can body The strength of 2 is reduced. In addition, although not illustrated separately from the present embodiment, a plurality of beads 8 may be provided adjacent to each other in the height direction.
次に、缶胴2の拡径加工による拡径面7の形成及び凹入加工によるビード8の形成について説明する。缶胴2は、図2(a)に示すように、上端から下端まで同一径の円筒に形成されたものをに対してエキスパンド成形による拡径加工を施す。エキスパンド成形による拡径加工を施した缶胴2は、図2(b)に示す形状となり、拡径面7が形成される。その後、拡径面7が形成された缶胴2に凹入加工を施す。これにより、図2(c)に示すように、ビード8が形成される。 Next, the formation of the enlarged diameter surface 7 by the diameter expansion process of the can body 2 and the formation of the bead 8 by the indentation process will be described. As shown in FIG. 2 (a), the can body 2 is subjected to a diameter expansion process by expansion molding on a cylindrical body having the same diameter from the upper end to the lower end. The can body 2 subjected to the diameter expansion process by the expansion molding has a shape shown in FIG. 2B, and the diameter expansion surface 7 is formed. Thereafter, the can body 2 having the enlarged diameter surface 7 is recessed. Thereby, as shown in FIG.2 (c), the bead 8 is formed.
その後、図示しないが、缶胴2の上端未拡径部15と下端未拡径部16との夫々にフレンジ(上述した上端フレンジ部及び下端フレンジ部)を形成し、各フレンジ部に天蓋3、底蓋4を巻締装置を用いて二重巻締することにより図1の缶体1が得られる。 Thereafter, although not shown, a frenzy (upper end frenzy part and lower end frenzy part described above) is formed in each of the upper undiametered portion 15 and the lower undiametered portion 16 of the can body 2, and the canopy 3, The can 1 shown in FIG. 1 is obtained by double-clamping the bottom lid 4 using a winding device.
拡径加工は、図3(a)及び図3(b)に要部を示すエキスパンド成形装置20により行われる。エキスパンド成形装置20は、円周状に配列された12個の同一形状の割型工具21を備えている。各割型工具21は、缶胴2の高さ寸法に対応する長さを有し、その外側面には缶胴2の内周面に当接する押圧面22が形成されている。なお、割型工具21の数は12個に限るものではなく、拡径加工前の缶胴2の外径に応じて変更可能である。ただし、拡径加工前の缶胴2の外径が46.0mm〜50.8mmである場合には9個〜14個の範囲内とするのが好ましい。 The diameter expansion process is performed by an expanding apparatus 20 whose main part is shown in FIGS. 3 (a) and 3 (b). The expanding apparatus 20 includes twelve split tools 21 having the same shape and arranged circumferentially. Each split tool 21 has a length corresponding to the height dimension of the can body 2, and a pressing surface 22 that abuts against the inner peripheral surface of the can body 2 is formed on the outer surface thereof. Note that the number of the split tool 21 is not limited to 12, and can be changed according to the outer diameter of the can body 2 before the diameter expanding process. However, when the outer diameter of the can body 2 before the diameter expansion process is 46.0 mm to 50.8 mm, it is preferable that the range is 9 to 14 pieces.
各割型工具21の内側には、柱状部材23が設けられている。柱状部材23は、下方に向って次第に縮径する形状とされ、その外周にテーパ面24が形成されている。各割型工具21の内側には、柱状部材23のテーパ面24に対応する傾斜面25が形成されている。 A columnar member 23 is provided inside each split tool 21. The columnar member 23 has a shape that gradually decreases in diameter toward the lower side, and a tapered surface 24 is formed on the outer periphery thereof. An inclined surface 25 corresponding to the tapered surface 24 of the columnar member 23 is formed inside each split tool 21.
割型工具21には、その上端部と下端部とに溝部26が形成されている。この溝部26には、夫々、リング状のばね部材27が装着されている。ばね部材27は、図3(a)に示すように各割型工具21を収束させる方向に付勢している。 The split tool 21 is formed with a groove 26 at its upper end and lower end. Each groove 26 is provided with a ring-shaped spring member 27. As shown in FIG. 3A, the spring member 27 biases each split tool 21 in the direction of convergence.
柱状部材23は図示しない昇降手段により上下方向に昇降移動される。柱状部材23が下方に移動すると、そのテーパ面24が各割型工具21の傾斜面25に沿って移動する。これに伴い、ばね部材27の付勢に抗して各割型工具21が水平方向外側に移動する。 The columnar member 23 is moved up and down in the vertical direction by a lifting means (not shown). When the columnar member 23 moves downward, the tapered surface 24 moves along the inclined surface 25 of each split tool 21. Accordingly, each split tool 21 moves outward in the horizontal direction against the bias of the spring member 27.
これにより、各割型工具21は、放射状に外側へ移動し、図3(b)に示すように互いに隣り合う割型工具21同士が周方向に離れて拡開した状態とされる。逆に、柱状部材23が上方に移動すると、そのテーパ面24が各割型工具21の傾斜面25に沿って移動し、ばね部材27の付勢によって図3(a)に示すように収束状態となる。 Thereby, each split-type tool 21 is moved radially outward, and the split-type tools 21 adjacent to each other are spread apart from each other in the circumferential direction as shown in FIG. On the contrary, when the columnar member 23 moves upward, the tapered surface 24 moves along the inclined surface 25 of each split tool 21, and is converged as shown in FIG. It becomes.
割型工具21の押圧面22は缶胴2の周方向に沿った形状に湾曲しており、上部立ち上げ面部22a、上部押圧面部22b、第1テーパ押圧面部22c、非押圧部22d、第2テーパ押圧面部22e、下部押圧面部22f、及び、下部立ち上げ面部22gの7つの面から構成される。 The pressing surface 22 of the split tool 21 is curved in a shape along the circumferential direction of the can body 2, and includes an upper rising surface portion 22a, an upper pressing surface portion 22b, a first taper pressing surface portion 22c, a non-pressing portion 22d, and a second. It consists of seven surfaces: a taper pressing surface portion 22e, a lower pressing surface portion 22f, and a lower rising surface portion 22g.
上部押圧面部22bと下部押圧面部22fとは押圧面22のなかで最も小さな略矩形の面(幅寸法を一定として上下方向に延びる形状の面)で、各割型工具21の拡開方向に向かって最も突出している。上部押圧面部22bと下部押圧面部22fとは、缶胴2に矩形面9,10(図1参照)を形成する。 The upper pressing surface portion 22b and the lower pressing surface portion 22f are the smallest rectangular surfaces (surfaces extending in the vertical direction with a constant width dimension) among the pressing surfaces 22 and facing the expanding direction of each split tool 21. Is the most prominent. The upper pressing surface portion 22b and the lower pressing surface portion 22f form rectangular surfaces 9 and 10 (see FIG. 1) on the can body 2.
第1テーパ押圧面部22cと第2テーパ押圧面部22eとは非押圧部22dに向かって次第に幅寸法が大となる形状の面であって、しかも、非押圧部22dに向かって深くなる方向(柱状部材23に接近する方向)に傾斜している。第1テーパ押圧面部22cと第2テーパ押圧面部22eとは、缶胴2に台形面11,12(図1参照)を形成する。 The first taper pressing surface portion 22c and the second taper pressing surface portion 22e are surfaces having a shape in which the width dimension gradually increases toward the non-pressing portion 22d, and the direction becomes deeper toward the non-pressing portion 22d (columnar shape). It is inclined in a direction approaching the member 23). The first taper pressing surface portion 22c and the second taper pressing surface portion 22e form trapezoidal surfaces 11 and 12 (see FIG. 1) on the can body 2.
非押圧部22dは、押圧面22のなかで周方向に最も長い線状の角部で、第1テーパ押圧面部22cと第2テーパ押圧面部22eとの境界に位置している。非押圧部22dは、缶胴2に中間未拡径部17(図2(b)参照)を形成する。 The non-pressing portion 22d is a linear corner portion that is the longest in the circumferential direction in the pressing surface 22, and is located at the boundary between the first taper pressing surface portion 22c and the second taper pressing surface portion 22e. The non-pressing portion 22d forms an intermediate unexpanded portion 17 (see FIG. 2B) in the can body 2.
エキスパンド成形装置20を用いて、缶胴2に拡径加工を施すときには、先ず、図3(a)に示すように、未加工の缶胴2の内部に収束状態の各割型工具21を挿入する。次いで、図3(b)に示すように、柱状部材23を下方に移動させ、各割型工具21を放射状に移動させる。これにより、各割型工具21が缶胴2をその内側から押し広げ、缶胴2が拡径される。 When subjecting the can body 2 to diameter expansion using the expand forming apparatus 20, first, each split mold tool 21 in a converged state is inserted into the unprocessed can body 2 as shown in FIG. To do. Next, as shown in FIG. 3B, the columnar member 23 is moved downward, and each split tool 21 is moved radially. Thereby, each split type tool 21 spreads the can body 2 from the inside, and the can body 2 is diameter-expanded.
なお、缶胴2に対する各割型工具21の押圧力は、その押圧力を解除した際の缶胴2のスプリングバックを考慮して設定されている。また、非押圧部22dは、各割型工具21の拡開時に缶胴2の内面を全く押圧しないわけではなく、押圧を解除したときに缶胴2が押圧されない外径に戻るように設計されているため、本発明においては実質的に押圧しない(非押圧)ものとしている。 The pressing force of each split mold tool 21 against the can body 2 is set in consideration of the spring back of the can body 2 when the pressing force is released. Further, the non-pressing portion 22d does not press the inner surface of the can body 2 at the time of expansion of each split tool 21, but is designed to return to an outer diameter at which the can body 2 is not pressed when the pressing is released. Therefore, in the present invention, substantially no pressing (non-pressing) is assumed.
そして、各割型工具21の押圧面22により内部から押圧された缶胴2には、各割型工具21の押圧面22に対応する形状の拡径面7が形成される。即ち、缶胴2には、拡径面7を構成する矩形面9(上部最大拡径部13)、台形面11(第1テーパ壁部18)、台形面12(第2テーパ壁部19)、及び矩形面10(下部最大拡径部14)が形成される。 Then, the enlarged diameter surface 7 having a shape corresponding to the pressing surface 22 of each split tool 21 is formed on the can body 2 pressed from the inside by the pressing surface 22 of each split tool 21. That is, the can body 2 has a rectangular surface 9 (upper maximum diameter expanded portion 13), a trapezoid surface 11 (first taper wall portion 18), and a trapezoid surface 12 (second taper wall portion 19) constituting the diameter expansion surface 7. , And the rectangular surface 10 (lower maximum enlarged diameter portion 14).
缶胴2において最も拡径される上部最大拡径部13と下部最大拡径部14とは、各割型工具21の押圧面22の上部押圧面部22bと下部押圧面部22fとによる押圧部分である。従って、拡径加工時に缶胴2に付与される押圧力は、第1テーパ押圧面部22c及び第2テーパ押圧面部22eで次第に大きくなって上部押圧面部22b及び下部押圧面部22fで最大となる。 The upper maximum diameter expanded portion 13 and the lower maximum diameter expanded portion 14 that are most expanded in the can body 2 are pressing portions formed by the upper pressing surface portion 22b and the lower pressing surface portion 22f of the pressing surface 22 of each split tool 21. . Therefore, the pressing force applied to the can body 2 during the diameter expansion process gradually increases at the first taper pressing surface portion 22c and the second taper pressing surface portion 22e and becomes maximum at the upper pressing surface portion 22b and the lower pressing surface portion 22f.
このとき、上部押圧面部22bと下部押圧面部22fとは、押圧面22のなかで最も小さな面であるため、缶胴2の内面への接触面積が小さい。このように、小さな接触面積で缶胴2において最も拡径される上部最大拡径部13と下部最大拡径部14とを形成するので、拡径量に対して比較的小さな押圧力で拡径することができ、拡径加工が容易となる。 At this time, the upper pressing surface portion 22b and the lower pressing surface portion 22f are the smallest surfaces of the pressing surfaces 22, so that the contact area with the inner surface of the can body 2 is small. In this way, the upper maximum expanded portion 13 and the lower maximum expanded portion 14 that are most expanded in the can body 2 with a small contact area are formed, so that the diameter is expanded with a relatively small pressing force with respect to the expanded amount. This can facilitate the diameter expansion process.
各割型工具21により缶胴2に拡径面7を形成した後には、柱状部材23を上方に移動させることにより、ばね部材27の付勢によって図3(a)に示すように各割型工具21を収束させ、収束状態の各割型工具21を缶胴2の内部から抜き取る。これにより、図2(b)に示すように拡径面7を備える缶胴2が形成される。 After the diameter-enlarged surface 7 is formed on the can body 2 by each split tool 21, each split mold is moved as shown in FIG. 3A by urging the spring member 27 by moving the columnar member 23 upward. The tool 21 is converged, and each split tool 21 in the converged state is extracted from the inside of the can body 2. Thereby, as shown in FIG.2 (b), the can body 2 provided with the enlarged diameter surface 7 is formed.
続いて、拡径面7が形成された缶胴2に凹入加工を施すことにより、図2(c)に示すように、ビード8を備える缶胴2を形成する。 Subsequently, the can body 2 provided with the bead 8 is formed as shown in FIG.
凹入加工は、図4に要部を示す凹入成形装置28により行われる。凹入成形装置28は、缶胴2の一端開口側に気密に当接する第1保持部材29と、缶胴2の他端開口側に気密に当接する第2保持部材30と、缶胴2の外周面の一部を押圧する押圧ローラ31とを備えている。 The indenting process is performed by an indentation molding apparatus 28 whose main part is shown in FIG. The indentation molding apparatus 28 includes a first holding member 29 that comes into airtight contact with one end opening side of the can body 2, a second holding member 30 that comes into airtight contact with the other end opening side of the can body 2, and the can body 2. And a pressing roller 31 that presses a part of the outer peripheral surface.
第1保持部材29は、缶胴2の軸線と同一軸線回りに回転自在であり且つ缶胴2の軸線方向に沿って進退自在に設けられている。また、第1保持部材29には、缶胴2の内部に向かってエアを導入するエア導入口32が設けられている。図示しないが、凹入成形装置28は、第1保持部材29を進退させる進退駆動手段と、エア導入口32に接続されて所定圧のエアを供給するエア供給手段とを備えている。 The first holding member 29 is provided so as to be rotatable about the same axis as the axis of the can body 2 and to be movable back and forth along the axial direction of the can body 2. The first holding member 29 is provided with an air introduction port 32 for introducing air toward the inside of the can body 2. Although not shown, the recess molding apparatus 28 includes an advancing / retreating drive unit that moves the first holding member 29 forward and backward, and an air supply unit that is connected to the air introduction port 32 and supplies air of a predetermined pressure.
第2保持部材30は、図示しない回転駆動手段が備える回転軸33に連結されており、回転駆動手段の駆動により回転軸33を介して缶胴2の軸線と同一軸線回りに回転される。 The second holding member 30 is connected to a rotation shaft 33 provided in a rotation driving means (not shown), and is rotated about the same axis as the axis of the can body 2 through the rotation shaft 33 by driving of the rotation driving means.
押圧ローラ31は、缶胴2に向かって昇降自在に設けられており、下降により缶胴2に圧接して缶胴2を凹入させる。図示しないが、凹入成形装置28は、押圧ローラ31を昇降させる昇降手段を備えている。 The pressing roller 31 is provided so as to be movable up and down toward the can body 2, and presses against the can body 2 by being lowered so that the can body 2 is recessed. Although not shown, the indentation molding device 28 includes elevating means for elevating the pressing roller 31.
凹入成形装置28を用いて、缶胴2に凹入加工によるビード8を形成するときには、先ず、第1保持部材29と第2保持部材30とで缶胴2を挟持する。次いで、第1保持部材29のエア導入口32を介して缶胴2の内部にエアを導入する。このとき缶胴2の内部に導入されたエアの圧力は、ビード8が形成されるまで前記エア供給手段によって維持される。 When forming the bead 8 by recessing in the can body 2 using the indentation molding device 28, first, the can body 2 is sandwiched between the first holding member 29 and the second holding member 30. Next, air is introduced into the can body 2 through the air introduction port 32 of the first holding member 29. At this time, the pressure of the air introduced into the can body 2 is maintained by the air supply means until the bead 8 is formed.
続いて、回転駆動手段により第2保持部材30を回転させる。このとき、第1保持部材29が回転自在に設けられていることにより、缶胴2が回転する。この状態で、押圧ローラ31を下降させ、缶胴2の外周面を押圧することにより凹入変形させる。缶胴2は押圧ローラ31の押圧を受けた状態で回転し、これによって、缶胴2の全周にわたって凹入変形部分が延び、図2(c)に示すようにビード8を備える缶胴2が形成される。 Subsequently, the second holding member 30 is rotated by the rotation driving means. At this time, the can body 2 rotates because the first holding member 29 is rotatably provided. In this state, the pressing roller 31 is lowered and the outer peripheral surface of the can body 2 is pressed to be deformed in a concave manner. The can body 2 rotates in a state where it is pressed by the pressing roller 31, whereby a recessed deformation portion extends over the entire circumference of the can body 2, and the can body 2 including the beads 8 as shown in FIG. Is formed.
なお、本実施形態においては、上記構成の凹入成形装置28を用いて缶胴2にビード8を形成したが、他の構成の凹入成形装置を用いてもよい。また、本実施形態においては、缶胴2に対して拡径加工による拡径面7を形成した後に、凹入加工によるビード8を形成するようにしたが、これに限らず、例えば、図示しないが、拡径加工と凹入加工とが同時に行える装置を用いて、缶胴2に対して拡径面7とビード8とを同時に形成してもよい。 In this embodiment, the bead 8 is formed on the can body 2 using the indentation molding apparatus 28 having the above-described configuration, but an indentation molding apparatus having another configuration may be used. Moreover, in this embodiment, after forming the enlarged diameter surface 7 by the diameter expansion process with respect to the can body 2, the bead 8 by the indentation process was formed, but it is not restricted to this, For example, it does not illustrate However, the diameter-expanded surface 7 and the bead 8 may be simultaneously formed on the can body 2 by using an apparatus that can perform the diameter-expanding process and the recessing process simultaneously.
また、本実施形態においては、図1に示すように、缶胴2の中間未拡径部17にビード8を形成することにより、缶胴2のパネリング強度を向上させたものを示したが、これ以外に、図5に示す缶体34のように、缶胴35の中間未拡径部17にビードを形成しなくてもよい。この場合にも、缶胴35は、上記構成の拡径面7を備え、中間未拡径部17はその肉厚が比較的厚い部分となっているため、パネリング強度の低下が抑えられている。そして、これによれば、缶胴35にビードを形成する工程を省いて製造コストを削減できる。 Further, in the present embodiment, as shown in FIG. 1, the paneling strength of the can body 2 is improved by forming the bead 8 in the intermediate unexpanded portion 17 of the can body 2. In addition to this, a bead may not be formed in the intermediate unexpanded portion 17 of the can body 35 as in the can 34 shown in FIG. Also in this case, the can body 35 includes the enlarged surface 7 having the above-described configuration, and the intermediate unexpanded portion 17 is a portion having a relatively large thickness, so that a decrease in paneling strength is suppressed. . And according to this, the process of forming a bead in the can body 35 can be omitted, and the manufacturing cost can be reduced.
また、本実施形態においては、図1に示すように、缶胴2の上端未拡径部15と下端未拡径部16とで、拡径加工前の外径が維持されているものを示したが、これに限らず、図示しないが、缶胴2の上端未拡径部15と下端未拡径部16との何れか一方又は両方にネックイン加工を施してもよい。 Further, in the present embodiment, as shown in FIG. 1, the upper end unexpanded portion 15 and the lower end unexpanded portion 16 of the can body 2 are shown in which the outer diameter before the diameter expansion processing is maintained. However, the present invention is not limited thereto, and although not shown, neck-in processing may be performed on one or both of the upper end unexpanded portion 15 and the lower end unexpanded portion 16 of the can body 2.
1,34…缶体、2,35…缶胴、3…天蓋、4…底蓋、5…上部巻締め部(巻締め部)、6…下部巻締め部(巻締め部)、7…拡径面、8…ビード、13…上部最大拡径部、14…下部最大拡径部、15…上端未拡径部、16…下端未拡径部、17…中間未拡径部、18…第1テーパ壁部、19…第2テーパ壁部、21…割型工具、22…押圧面、22b…上部押圧面部、22c…第1テーパ押圧面部、22d…非押圧部、22e…第2テーパ押圧面部、22f…下部押圧面部。 DESCRIPTION OF SYMBOLS 1,34 ... Can body, 2,35 ... Can body, 3 ... Canopy, 4 ... Bottom lid, 5 ... Upper winding part (clamping part), 6 ... Lower winding part (clamping part), 7 ... Expansion Diametrical surface, 8 ... bead, 13 ... upper maximum expanded portion, 14 ... lower maximum expanded portion, 15 ... upper end unexpanded portion, 16 ... lower end unexpanded portion, 17 ... intermediate unexpanded portion, 18 ... first DESCRIPTION OF SYMBOLS 1 taper wall part, 19 ... 2nd taper wall part, 21 ... Split tool, 22 ... Pressing surface, 22b ... Upper pressing surface part, 22c ... 1st taper pressing surface part, 22d ... Non-pressing part, 22e ... 2nd taper pressing Surface part, 22f ... Lower pressing surface part.
Claims (5)
前記缶胴は、上部に位置して前記拡径加工により最大外径に拡径された上部最大拡径部と、下部に位置して前記拡径加工により最大外径に拡径された下部最大拡径部と、前記上部最大拡径部と前記下部最大拡径部との間に位置して拡径されていない中間未拡径部と、該中間未拡径部から前記上部最大拡径部にかけて次第に大径となる形状に形成された前記拡径加工による第1テーパ壁部と、前記中間未拡径部から前記下部最大拡径部にかけて次第に大径となる形状に形成された前記拡径加工による第2テーパ壁部とを備え、
前記拡径加工前の前記缶胴は、板厚が0.15mm〜0.20mmの何れかの金属板により、外径が46.0mm〜50.8mmの何れかに形成され、
前記上部最大拡径部と前記下部最大拡径部とは、前記拡径加工前の前記缶胴の外径に対して3%〜14%の何れかの外径に拡径されていることを特徴とする缶体。 A cylindrical can body extending in the height direction, a canopy wound around the upper end of the can body, and a bottom lid wound around the lower end of the can body, and expanded at a predetermined position of the can body In a can body having a can height of 80 mm to 110 mm, which is a dimension from the upper edge of the canopy to the lower edge of the bottom lid,
The can body is located at the upper part, the upper maximum diameter-expanded part expanded to the maximum outer diameter by the diameter-expanding process, and at the lower part, the maximum part of the lower part expanded to the maximum outer diameter by the diameter-expanding process An enlarged diameter portion, an intermediate unexpanded portion positioned between the upper largest enlarged portion and the lower largest enlarged portion and not enlarged, and the upper largest enlarged portion from the intermediate unexpanded portion The first taper wall portion formed by the diameter expansion process formed into a shape gradually increasing in diameter and the diameter expansion formed in a shape gradually increasing from the intermediate unexpanded portion to the lower maximum diameter expanded portion. A second tapered wall by machining,
The can body before the diameter expansion processing is formed to have an outer diameter of 46.0 mm to 50.8 mm by any metal plate having a thickness of 0.15 mm to 0.20 mm,
The upper maximum diameter expansion portion and the lower maximum diameter expansion portion are expanded to an outer diameter of 3% to 14% with respect to the outer diameter of the can body before the diameter expansion processing. Characteristic can body.
前記下部最大拡径部と前記底蓋の巻締め部との間には、拡径されていない下端未拡径部が設けられ、前記底蓋の巻締め部の下縁から下端未拡径部の上縁までの距離が4mm〜9mmとされていることを特徴とする請求項1記載の缶体。 A non-expanded upper end non-expanded portion is provided between the upper maximum enlarged portion and the canopy tightening portion, and the upper end unexpanded portion from the upper edge of the canopy tightening portion is provided below. The distance to the edge is 4mm-9mm,
A lower end unexpanded portion that is not expanded is provided between the lower maximum enlarged portion and the bottom lid winding portion, and a lower end unexpanded portion from a lower edge of the bottom lid winding portion. The can body according to claim 1, wherein the distance to the upper edge is 4 mm to 9 mm.
該拡径面が前記上部最大拡径部、前記下部最大拡径部、前記中間未拡径部、前記第1テーパ壁部、及び前記第2テーパ壁部を形成していることを特徴する請求項1〜3の何れか1項記載の缶体。 The can body is inserted into the can body with a plurality of split mold tools in a converged state, and then each split tool is moved radially outward so that the pressing surface of each split tool is used to press the can body. Expanded molding that presses the inner peripheral surface is performed, and a plurality of diameter-enlarged surfaces that extend in the height direction with a predetermined interval along the circumferential direction correspond to the pressing surface of each split tool in the expanded molding. Formed,
The diameter-expanding surface forms the upper maximum diameter-expanded portion, the lower maximum diameter-expanded portion, the intermediate unexpanded portion, the first tapered wall portion, and the second tapered wall portion. Item 4. The can according to any one of Items 1 to 3.
前記缶胴の前記拡径面は、前記押圧面の押圧による拡径加工時に該押圧面の形状に対応する形状に形成されていることを特徴とする請求項4記載の缶体。 In the split tool, the first pressing surface includes the upper pressing surface portion that forms the upper maximum diameter expanding portion, the lower pressing surface portion that forms the lower maximum diameter expanding portion, and the upper pressing surface portion. A first taper pressing surface portion that forms a tapered wall portion; a second taper pressing surface portion that forms the second taper wall portion continuously with the lower pressing surface portion; and the first taper pressing surface portion and the second taper pressing surface portion. And the non-pressing portion that forms the intermediate unexpanded portion, and the upper pressing surface portion and the lower pressing surface portion when the circumferential direction of the can body is the width direction of the pressing surface Is a shape that is smaller in width than the non-pressing portion and extends in the vertical direction with the width dimension being constant, and the first taper pressing surface portion gradually increases in width from the upper pressing surface portion toward the non-pressing portion. The second taper push Surface portion which progressively width towards the non-pressing portion from said lower pressing surface is to become a large shape is used,
The can body according to claim 4, wherein the diameter-enlarging surface of the can body is formed in a shape corresponding to the shape of the pressing surface when the diameter-enlargement processing is performed by pressing the pressing surface.
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US11919063B2 (en) | 2017-06-08 | 2024-03-05 | Envases (Uk) Limited | Deformation of thin walled bodies by registered shaping |
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JPH10128476A (en) * | 1996-10-21 | 1998-05-19 | Daiwa Can Co Ltd | Manufacture of deformed metal can having rugged pattern in body part |
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GB2573402A (en) * | 2017-06-08 | 2019-11-06 | Envases Uk Ltd | Deformation of thin walled bodies by registered shaping |
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