JP5480707B2 - Manufacturing method of can body - Google Patents

Manufacturing method of can body Download PDF

Info

Publication number
JP5480707B2
JP5480707B2 JP2010097977A JP2010097977A JP5480707B2 JP 5480707 B2 JP5480707 B2 JP 5480707B2 JP 2010097977 A JP2010097977 A JP 2010097977A JP 2010097977 A JP2010097977 A JP 2010097977A JP 5480707 B2 JP5480707 B2 JP 5480707B2
Authority
JP
Japan
Prior art keywords
wall portion
bead
processing step
diameter
tapered wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2010097977A
Other languages
Japanese (ja)
Other versions
JP2011224627A (en
Inventor
幸廣 和田
宗久 服部
昭義 玉木
藤川  誠
清志 小林
正彰 池澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HOKKAICAN CO.,LTD.
Original Assignee
HOKKAICAN CO.,LTD.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HOKKAICAN CO.,LTD. filed Critical HOKKAICAN CO.,LTD.
Priority to JP2010097977A priority Critical patent/JP5480707B2/en
Publication of JP2011224627A publication Critical patent/JP2011224627A/en
Application granted granted Critical
Publication of JP5480707B2 publication Critical patent/JP5480707B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Containers Having Bodies Formed In One Piece (AREA)

Description

本発明は、飲料や食品等を内容物とする缶体を構成する缶胴の製造方法に関する。   The present invention relates to a method for manufacturing a can body that constitutes a can body containing beverages, foods, and the like.

従来、円筒状の缶胴の一部をその全周にわたって凹入加工することにより缶胴に立体的な外観を付与する缶胴の製造方法が知られている(下記特許文献1参照)。この方法は、内部が気体により所定圧に維持された缶胴の周壁にその外方から押圧部材を圧接し、該缶胴の周壁に所定形状の凹入変形部を形成している。   2. Description of the Related Art Conventionally, a method for manufacturing a can body that imparts a three-dimensional appearance to a can body by recessing a part of a cylindrical can body over its entire circumference is known (see Patent Document 1 below). In this method, a pressing member is pressed from the outside to the peripheral wall of the can body, the inside of which is maintained at a predetermined pressure by gas, and a recessed deformed portion having a predetermined shape is formed on the peripheral wall of the can body.

また、近年では、飲料用缶体においては、省資源化、コスト削減等のために、原材料である表面処理鋼板(表裏面がポリエステルフィルムにより被覆された鋼板)の板厚を低減することが求められている。   In recent years, beverage cans have been required to reduce the thickness of surface-treated steel sheets (steel sheets whose front and back surfaces are coated with a polyester film) as raw materials in order to save resources and reduce costs. It has been.

上記方法によれば、缶胴の表裏面を被覆するポリエステルフィルム等の傷つき等が防止できるだけでなく、缶胴の比較的広い範囲にわたってゆるやかな凹入角度をつけて極めて美観の高い缶胴を製造することができる。   According to the above method, not only can the damage of the polyester film covering the front and back surfaces of the can body be prevented, but also a can body with a very high aesthetic appearance can be produced with a gentle indentation angle over a relatively wide range of the can body. can do.

特開2004−188493号公報JP 2004-188493 A

本発明者は、缶体の外観形状として、缶胴の一部をその全周にわたって凹入加工する方法について検討を行った結果、上記従来の方法による場合、凹入加工された缶胴のパネリング強度が低下することを知見した。   As a result of studying a method of recessing a part of the can body over the entire circumference as the appearance shape of the can body, the present inventor paneled the can body subjected to the recess processing according to the conventional method. It was found that the strength decreased.

コーヒーやお茶といった飲料用缶体或いは食品用缶体といった所謂負圧缶では、炭酸飲料等が収容されて内部が大気圧より大きい所謂陽圧缶とは異なり、十分なパネリング強度が得られていない場合に、レトルト殺菌処理の際の加熱時に加わる蒸気圧や、自動販売機で落下の際の衝撃等により、缶胴が容易に陥没変形するおそれがある。   So-called negative pressure cans such as beverage cans such as coffee and tea, or food cans, unlike so-called positive pressure cans that contain carbonated drinks and the inside is larger than atmospheric pressure, do not provide sufficient paneling strength. In some cases, the can body easily collapses and deforms due to the vapor pressure applied during heating during the retort sterilization treatment or the impact when dropped by a vending machine.

以上の点に鑑み、本発明は、十分なパネリング強度が得られ且つ極めて美観の高い飲料用缶体や食品用缶体に好適な缶胴を製造することができる缶胴の製造方法を提供することを目的とする。   In view of the above, the present invention provides a can body manufacturing method capable of manufacturing a can body suitable for a beverage can body or a food can body having a sufficient paneling strength and a very high aesthetic appearance. For the purpose.

本発明は、高さ方向に延びる円筒状の金属製缶胴の全周にわたって凹入加工された凹状加工部が形成されていると共に該凹状加工部の上端側と下端側とに前記缶胴の最大外径を維持した未加工部を備え、前記凹状加工部として、前記缶胴の上半部の範囲内に上端が位置してこの上端から下方に向かって次第に縮径する第1テーパ壁部と、前記缶胴の下半分の範囲内に下端が位置してこの下端から上方に向かって次第に縮径する第2テーパ壁部とを備え、前記未加工部として、前記第1テーパ壁部の上端から一定の外径を維持して上方に延びる上部大径壁部と、前記第2テーパ壁部の下端から下方に延びる下部大径壁部とを備え、前記凹状加工部の高さ方向の長さが、前記缶胴の高さ方向の全長に対して35%〜70%の範囲に設定され、且つ、前記第1テーパ壁部の下端と前記第2テーパ壁部の上端との境界における最小の外径が、前記未加工部の外径に対して80%〜95%の範囲に設定された缶胴を製造するための缶胴の製造方法であって、前記凹状加工部を加工形成する外形加工工程と、前記凹状加工部の前記第1テーパ壁部と前記第2テーパ壁部との境界を含む所定の範囲内に、前記缶胴の周方向に延びる少なくとも1本のビードを形成するビード加工工程とを備え、前記外形加工工程は、円筒状の未加工状態の缶胴の内部を気体により所定圧に維持し、缶胴の周壁にその外方から所定形状の押圧部材により押圧しつつ該押圧部材を缶胴の軸線方向に移動させることにより前記第1テーパ壁部及び前記第2テーパ壁部を備える前記凹状加工部を形成し、前記ビード加工工程は、前記外形加工工程により前記第1テーパ壁部及び前記第2テーパ壁部が形成された缶胴の内面側に該ビードの形状に対応する受け型を当接すると共に該缶胴の外面側に該受け型に対応する押し型を当接し、両型の圧接により前記ビードを形成することを特徴とする。   According to the present invention, a concave processed portion is formed by recessing the entire circumference of a cylindrical metal can barrel extending in the height direction, and the upper portion and the lower end of the concave processed portion are provided with the concave portion. A first tapered wall portion that includes a non-machined portion that maintains a maximum outer diameter, and that has an upper end located within the upper half of the can body and gradually decreases in diameter from the upper end as the concave processed portion. And a second tapered wall portion whose lower end is located within the lower half of the can body and gradually decreases in diameter from the lower end upward, and as the unprocessed portion, the first tapered wall portion An upper large-diameter wall portion extending upward while maintaining a constant outer diameter from the upper end, and a lower large-diameter wall portion extending downward from the lower end of the second tapered wall portion, the height of the concave processed portion The length is set in a range of 35% to 70% with respect to the total length in the height direction of the can body, and The can body whose minimum outer diameter at the boundary between the lower end of the first taper wall portion and the upper end of the second taper wall portion is set in a range of 80% to 95% with respect to the outer diameter of the unprocessed portion. A manufacturing method of a can body for manufacturing an outer shape processing step for processing and forming the concave processed portion, and a boundary between the first tapered wall portion and the second tapered wall portion of the concave processed portion A bead processing step for forming at least one bead extending in a circumferential direction of the can body within a predetermined range, wherein the outer shape processing step is carried out by gas inside the cylindrical unprocessed can body The first taper wall portion and the second taper wall portion are maintained by maintaining the pressure and moving the pressing member in the axial direction of the can body while pressing against the peripheral wall of the can body from the outside with a predetermined shape pressing member. Forming the concave processed portion, and the bead processing step The receiving die corresponding to the shape of the bead is brought into contact with the inner surface side of the can body in which the first tapered wall portion and the second tapered wall portion are formed by the outer shape processing step, and the outer surface side of the can body is The pressing die corresponding to the receiving die is brought into contact, and the bead is formed by press-contacting both types.

本発明によれば、前記外形加工工程により缶胴に前記凹状加工部を形成した後、前記ビード加工工程により前記ビードを形成するので、美観の高い缶胴が得られるだけでなく、高いパネリング強度を有する缶胴を製造することができる。   According to the present invention, after forming the concave processed portion on the can body by the outer shape processing step, the bead is formed by the bead processing step, so that not only a beautiful can body is obtained, but also high paneling strength is obtained. Can bodies can be manufactured.

即ち、前記外形加工工程によると、缶胴の内部が気体により所定圧に維持されている状態で前記押圧部材が缶胴の外側から押圧する。このとき、缶胴の内面には気体のみが直接接触しているので、例えば受け型等を缶胴の内面に当接させることなく前記凹状加工部が形成でき、缶胴の内面の損傷を確実に防止して凹状加工部を形成することができる。また、比較的広い範囲にわたり縮径される加工が施されるのもかかわらず、缶胴に皺等を発生させることなく凹状加工部を形成することができ、外観の良好な缶胴を得ることができる。   That is, according to the outer shape processing step, the pressing member presses from the outside of the can body while the inside of the can body is maintained at a predetermined pressure by the gas. At this time, since only the gas is in direct contact with the inner surface of the can body, for example, the concave processed portion can be formed without bringing the receiving die or the like into contact with the inner surface of the can body, and the inner surface of the can body can be reliably damaged. Therefore, the concave processed portion can be formed. In addition, despite the fact that the diameter of the can body is reduced over a relatively wide range, the concave body can be formed without generating wrinkles or the like on the can body, and a can body having a good appearance can be obtained. Can do.

ところで、本発明者は、前記外形加工工程により缶胴を縮径させて凹状加工部を形成すると、未加工缶胴に比べてパネリング強度が低下することを知見している。即ち、前記外形加工工程により形成された凹状加工部は、広い範囲にわたって押圧状態の押圧部材が移動したことにより、凹状加工部の縮径度合いに応じて肉厚に厚さむらが生じ、特に、前記第1テーパ壁部と前記第2テーパ壁部との境界或いはその近傍が薄肉となるため、これが缶胴のパネリング強度を低下させる要因と推測している。   By the way, the present inventor has found that when the can body is reduced in diameter by the outer shape processing step to form the concave processed portion, the paneling strength is lower than that of the unprocessed can body. That is, the concave processed portion formed by the outer shape processing step has a thickness unevenness according to the degree of diameter reduction of the concave processed portion due to the movement of the pressing member in a pressed state over a wide range, Since the boundary between the first taper wall portion and the second taper wall portion or the vicinity thereof is thin, it is assumed that this is a factor that reduces the paneling strength of the can body.

そこで更に、本発明においては、前記外形加工工程の後、前記ビード加工工程を行う。ビード加工工程においては、前記凹状加工部の前記第1テーパ壁部と前記第2テーパ壁部との境界を含む所定の範囲内、即ち、薄肉になってパネリング強度が低下している部分或いはその近傍に、比較的狭い幅の前記ビードを形成する。該ビードが凹状加工部に設けられることにより、前記外形加工工程での縮径加工により低下した缶胴のパネリング強度が回復向上する。   Therefore, in the present invention, the bead processing step is performed after the outer shape processing step. In the bead processing step, within a predetermined range including the boundary between the first taper wall portion and the second taper wall portion of the concave processing portion, that is, a portion where the paneling strength is reduced due to being thin or the The bead having a relatively narrow width is formed in the vicinity. By providing the bead in the concave processed portion, the paneling strength of the can body, which has been reduced by the diameter reduction processing in the outer shape processing step, is recovered and improved.

更に、ビード加工工程においては、前記受け型と前記押し型とにより缶胴を挟み、両型の圧接により前記ビードを形成する。こうすることにより、前記受け型と前記押し型とにより缶胴材が規制された状態で前記ビードが形成され、前記外形加工工程により薄肉となっている前記第1テーパ壁部と前記第2テーパ壁部との境界或いはその近傍にビードを形成しても、該ビードが形成された部分やその近傍における皺等の発生を防止することができる。   Further, in the bead processing step, the can body is sandwiched between the receiving mold and the pressing mold, and the bead is formed by press-contacting both molds. Thus, the bead is formed in a state where the can body is regulated by the receiving die and the push die, and the first tapered wall portion and the second taper are thinned by the outer shape processing step. Even if a bead is formed at or near the boundary with the wall portion, it is possible to prevent wrinkles or the like from occurring at the portion where the bead is formed or in the vicinity thereof.

以上のように、本発明によれば、前記外形加工工程で缶胴内部を気体により所定圧に維持した状態で押圧部材により缶胴を押圧して前記凹状加工部を形成することにより、極めて美観の高い缶胴が得られ、しかも、前記ビード加工工程で前記受け型と前記押し型とにより缶胴材を規制してた状態で前記ビードを形成するので、缶胴に皺や外観不良がなく、前記外形加工工程で低下した缶胴のパネリング強度を確実に回復向上させることができる。   As described above, according to the present invention, the concave body is formed by pressing the can body with the pressing member while maintaining the inside of the can body at a predetermined pressure with gas in the outer shape processing step. In addition, since the bead is formed in a state where the can body material is regulated by the receiving mold and the pressing mold in the bead processing step, the can body is free from wrinkles and appearance defects. The paneling strength of the can body, which has been reduced in the outer shape processing step, can be reliably recovered and improved.

なお、本発明の方法により得られる缶胴は、前記凹状加工部の高さ方向の長さが、前記缶胴の高さ方向の全長に対して35%〜70%の範囲に設定され、且つ、前記第1テーパ壁部の下端と前記第2テーパ壁部の上端との境界における最小の外径が、前記上部大径壁部の外径に対して80%〜95%の範囲に設定されている。このような形状であることにより、缶胴の板厚の厚さむらを抑え、パネリング強度の低下を抑えつつ缶胴の外面に施される印刷表示の歪み等を小さくして高い視認性が得られる。   In the can body obtained by the method of the present invention, the length in the height direction of the concave processed portion is set in a range of 35% to 70% with respect to the total length in the height direction of the can body, and The minimum outer diameter at the boundary between the lower end of the first taper wall portion and the upper end of the second taper wall portion is set in a range of 80% to 95% with respect to the outer diameter of the upper large-diameter wall portion. ing. By having such a shape, high visibility is obtained by reducing distortion of the printed display applied to the outer surface of the can body while suppressing unevenness of the plate thickness of the can body and suppressing a decrease in paneling strength. It is done.

また、本発明においては、前記外形加工工程により、前記第1テーパ壁部の高さ方向の長さが前記第2テーパ壁部よりも長い前記凹状加工部を加工形成する場合には、該外形加工工程においては、前記第1テーパ壁部の上端から第2テーパ壁部の下端に向かって押圧部材を連続して移動させることにより前記凹状加工部を加工形成することが好ましい。   In the present invention, in the case of forming the concave processed portion in which the length in the height direction of the first tapered wall portion is longer than that of the second tapered wall portion by the outer shape processing step, In the processing step, it is preferable to process and form the concave processed portion by continuously moving the pressing member from the upper end of the first tapered wall portion toward the lower end of the second tapered wall portion.

前記第1テーパ壁部を前記第2テーパ壁部よりも長い距離にわたって形成すると、前記上部大径壁部に対する第1テーパ壁部のテーパ角度が、前記下部大径壁部に対する第2テーパ壁部のテーパ角度より小とされて傾斜が緩くなる。   When the first taper wall portion is formed over a longer distance than the second taper wall portion, the taper angle of the first taper wall portion with respect to the upper large-diameter wall portion is the second taper wall portion with respect to the lower large-diameter wall portion. The taper angle is made smaller than this, and the inclination becomes gentle.

発明者の知見によれば、このような形状の凹状加工部を形成するときに、第2テーパ壁部の下端から第1テーパ壁部の上端に向かって押圧部材を移動させて前記凹状加工部を加工形成すると、押圧部材の移動に伴う缶胴の板厚の厚さむらが、傾斜の大きい第2テーパ壁部で比較的急激に発生してその上端(最も外径が小さくなっている部分)に皴や亀裂が発生しやすくなる。   According to the inventor's knowledge, when forming the concave processed portion having such a shape, the concave processed portion is moved by moving the pressing member from the lower end of the second tapered wall portion toward the upper end of the first tapered wall portion. The thickness unevenness of the can body due to the movement of the pressing member is generated relatively abruptly in the second tapered wall portion having a large inclination, and the upper end thereof (the portion having the smallest outer diameter) ) Tends to generate wrinkles and cracks.

そこで、前記第2テーパ壁部よりも長い前記第1テーパ壁部から形成することにより、皴や亀裂が発生することなく、良好に凹状加工部を形成することができる。   Therefore, by forming the first tapered wall portion longer than the second tapered wall portion, it is possible to satisfactorily form the concave processed portion without generating wrinkles or cracks.

また、本発明の前記外形加工工程においては、前記第1テーパ壁部の下端と前記第2テーパ壁部の上端との間に、両テーパー壁部につながり一定の外径を維持して延びる小径壁部を所望により形成することができる。小径壁部を設けることにより、缶胴の最も小径となる部分の範囲が広くなり、前記ビードを形成する位置や数を容易に設定することができる。   Further, in the outer shape processing step of the present invention, a small diameter that extends between the lower end of the first taper wall portion and the upper end of the second taper wall portion connected to both tapered wall portions and maintaining a constant outer diameter. The wall can be formed as desired. By providing the small-diameter wall portion, the range of the portion having the smallest diameter of the can body is widened, and the position and number of the beads can be easily set.

また、本発明の前記ビード加工工程においては、前記上部大径壁部と前記下部大径壁部との少なくとも一方に、前記缶胴の周方向に延びる少なくとも1本の他のビードを所望により形成することができる。これにより、缶胴の美観が向上すると共にパネリング強度を一層向上させることができる。   In the bead processing step of the present invention, at least one other bead extending in the circumferential direction of the can body is optionally formed on at least one of the upper large-diameter wall portion and the lower large-diameter wall portion. can do. Thereby, the beauty of the can body is improved and the paneling strength can be further improved.

また、本発明において、前記外形加工工程により加工が施される前記缶胴は、その内面側がポリエステルフィルムにより被覆され、外面側が印刷の施されたポリエステルフィルムによって被覆されているものに好適に採用することができる。この場合には、缶胴の内面側と外面側とを被覆するポリエステルフィルムにより缶胴を形成している金属材が保護され、前記外形加工工程及び前記ビード加工工程による加工に耐え、また、缶胴の外面側を被覆するポリエステルフィルムの印刷も美麗な状態が維持される。   Further, in the present invention, the can body subjected to the processing in the outer shape processing step is suitably employed for the inner surface side covered with a polyester film and the outer surface side covered with a printed polyester film. be able to. In this case, the metal material forming the can body is protected by the polyester film covering the inner surface side and the outer surface side of the can body, and can withstand the processing by the outer shape processing step and the bead processing step, and the can The printing of the polyester film covering the outer surface side of the cylinder is maintained in a beautiful state.

また、前記ビードを缶胴の外径が最も小さい領域或いはその近傍に設けることが、前記外形加工工程により低下した缶胴のパネリング強度を回復向上させるうえで有効であるが、更に、該ビードの形状や数は、該ビードを設けた後の前記缶胴のパネリング強度が前記外形加工工程が行われていない未加工缶胴のパネリング強度の90%以上の強度に回復向上するように設定することが適している。   In addition, providing the bead in a region where the outer diameter of the can body is the smallest or in the vicinity thereof is effective in recovering and improving the paneling strength of the can body which has been reduced by the outer shape processing step. The shape and number are set so that the paneling strength of the can body after providing the beads is recovered and improved to 90% or more of the paneling strength of the unprocessed can body that has not undergone the outer shape processing step. Is suitable.

また、本発明者は、各種試験により缶胴のパネリング強度が160kPa以上であれば、レトルト殺菌処理の際の加熱時に加わる蒸気圧や自動販売機で落下の際の衝撃等による缶胴の陥没変形が防止できることを知見している。   In addition, the present inventor has found that if the paneling strength of the can body is 160 kPa or more according to various tests, the can body is deformed due to vapor pressure applied during heating during retort sterilization treatment or impact when dropped by a vending machine. We know that we can prevent.

従って、本発明の前記ビード加工工程においては、前記ビードの形状及び数が、該ビードを設けた前記缶胴のパネリング強度が160kPa以上となるように設定されていることが好ましい。   Therefore, in the bead processing step of the present invention, it is preferable that the shape and number of the beads are set so that the paneling strength of the can body provided with the beads is 160 kPa or more.

本発明の方法により製造された缶胴を備える缶体の側面図。The side view of a can provided with the can body manufactured by the method of the present invention. 図1の缶胴の要部の拡大断面図。The expanded sectional view of the principal part of the can body of FIG. 外形加工工程を示す説明図。Explanatory drawing which shows an external shape process. 外形加工工程により形成された缶胴の板厚分布を示す図。The figure which shows plate | board thickness distribution of the can body formed by the external shape process. ビード加工工程を示す説明図。Explanatory drawing which shows a bead processing process.

本発明の一実施形態を図1乃至図5に基づいて説明する。図1に示した金属製の缶体1は、一般に3ピース缶と言われるものであり、本実施形態において製造された缶胴2を備えている。缶胴2の上端には、缶胴2の上端側開口を閉塞する天蓋3が巻締られ、缶胴2の下端には缶胴2の下端側開口を閉塞する底蓋4巻締られている。   An embodiment of the present invention will be described with reference to FIGS. A metal can 1 shown in FIG. 1 is generally called a three-piece can, and includes a can body 2 manufactured in this embodiment. A canopy 3 for closing the upper end side opening of the can body 2 is wound on the upper end of the can body 2, and a bottom cover 4 for closing the lower end side opening of the can body 2 is tightened on the lower end of the can body 2. .

缶体1の内部にはコーヒーやお茶等の飲料が充填されており、天蓋3に設けられた図示しない破断開口部を破断して飲み口を形成することにより内容物を飲用できるようになる。   The inside of the can 1 is filled with beverages such as coffee and tea, and the contents can be drunk by breaking a break opening (not shown) provided in the canopy 3 to form a drinking mouth.

また、図示しないが、缶胴2は、その内面側がポリエステルフィルムにより被覆され、外面側が印刷の施されたポリエステルフィルムによって被覆されて、缶胴2の金属缶材が保護されている。   Although not shown, the inner surface of the can body 2 is covered with a polyester film, and the outer surface side is covered with a printed polyester film, so that the metal can material of the can body 2 is protected.

図1に示すように、缶胴2には、周壁を凹入することにより縮径加工された凹状加工部5が形成されている。また、凹状加工部5の上部側は上部未加工部6(上部大径壁部)とされ、凹状加工部5の下部側は上部未加工部6と外径が等しい下部未加工部7(下部大径壁部)とされている。   As shown in FIG. 1, the can body 2 is formed with a concave processed portion 5 which is reduced in diameter by recessing a peripheral wall. Further, the upper side of the recessed processed portion 5 is an upper unprocessed portion 6 (upper large-diameter wall portion), and the lower side of the recessed processed portion 5 is a lower unprocessed portion 7 (lower portion) having the same outer diameter as the upper unprocessed portion 6. Large-diameter wall).

本実施形態で示す缶胴2は、未加工状態で、その板厚寸法が約0.2mm、外径が52.8mmであり、天蓋3及び底蓋4の巻締後の高さ寸法は114mmのものが採用されている。なお、缶胴2は、この寸法に限らず、未加工状態での外径が45mm〜70mmで、天蓋3及び底蓋4の巻締後の高さ寸法が60mm〜180mmのものが好適に採用できる。   The can body 2 shown in the present embodiment is in an unprocessed state, has a thickness of about 0.2 mm, an outer diameter of 52.8 mm, and the height of the canopy 3 and the bottom cover 4 after being tightened is 114 mm. Is adopted. The can body 2 is not limited to this size, but preferably has an unprocessed outer diameter of 45 mm to 70 mm and a height of the canopy 3 and the bottom lid 4 after tightening of 60 mm to 180 mm. it can.

図2においては説明の便宜上誇張して示すが、凹状加工部5は、上部未加工部6の下端から下方に向かって次第に縮径する第1テーパ壁部8と、第1テーパ壁部8の下端から一定の外径を維持して下方に延びる小径壁部9と、小径壁部9の下端から次第に拡径して下部未加工部7の上端に至る第2テーパ壁部10とにより構成されている。   Although exaggerated for convenience of explanation in FIG. 2, the recessed processed portion 5 includes a first tapered wall portion 8 that gradually decreases in diameter from the lower end of the upper unprocessed portion 6 and a first tapered wall portion 8. A small-diameter wall portion 9 that extends downward while maintaining a constant outer diameter from the lower end, and a second tapered wall portion 10 that gradually expands from the lower end of the small-diameter wall portion 9 to reach the upper end of the lower unprocessed portion 7. ing.

第1テーパ壁部8は小径壁部9より高さ方向の長さ寸法が大とされ、第1テーパ壁部8の上端は、缶胴2の上半部の範囲内に位置している。第2テーパ壁部10は小径壁部9より高さ方向の長さ寸法が小とされ、第2テーパ壁部10の下端は缶胴2の下半部の範囲内に位置している。従って、凹状加工部5は、缶胴2の中央近傍を介して上下に延びて十分な長さに形成されている。   The first taper wall portion 8 is larger in length in the height direction than the small-diameter wall portion 9, and the upper end of the first taper wall portion 8 is located within the upper half of the can body 2. The second taper wall 10 is smaller in length in the height direction than the small-diameter wall 9, and the lower end of the second taper wall 10 is located within the lower half of the can body 2. Therefore, the concave processed portion 5 is formed in a sufficient length by extending vertically through the vicinity of the center of the can body 2.

また、小径壁部9には、缶胴2の周方向に沿って第1のビード11(本発明におけるビードに相当する)が形成されている。更に、下部未加工部7には、缶胴2の周方向に沿って第2のビード12(本発明における他のビードに相当する)が形成されている。第1のビード11及び第2のビード12は、缶胴2にパネリング強度を付与している。   A first bead 11 (corresponding to a bead in the present invention) is formed on the small diameter wall portion 9 along the circumferential direction of the can body 2. Furthermore, a second bead 12 (corresponding to another bead in the present invention) is formed in the lower unprocessed portion 7 along the circumferential direction of the can body 2. The first bead 11 and the second bead 12 impart paneling strength to the can body 2.

第1のビード11及び第2のビード12の形状としては、幅が2〜6mm(好ましくは、2〜4mm)で、深さが0.3〜2mm(好ましくは、0.5〜1.5mm)の範囲に設定されている。   As the shape of the first bead 11 and the second bead 12, the width is 2 to 6 mm (preferably 2 to 4 mm) and the depth is 0.3 to 2 mm (preferably 0.5 to 1.5 mm). ) Range.

また、前記凹状加工部5の高さ方向の長さは、前記缶胴2の高さ方向の全長に対して35%〜70%の範囲に設定されている。   Further, the length of the concave processed portion 5 in the height direction is set in a range of 35% to 70% with respect to the total length of the can body 2 in the height direction.

更に、第1テーパ壁部8の下端と第2テーパ壁部10の上端との境界に設けられた小径壁部9における最小の外径が、前記上部未加工部6の外径(缶胴2における最大外径)に対して80%〜95%の範囲に設定されている。   Further, the minimum outer diameter of the small-diameter wall portion 9 provided at the boundary between the lower end of the first taper wall portion 8 and the upper end of the second taper wall portion 10 is the outer diameter of the upper unprocessed portion 6 (can body 2 Is set to a range of 80% to 95%.

上部未加工部6を基準とした第1テーパ壁部8の軸方向への凹入角度(テーパ角度)θ1及び下部未加工部7を基準とした軸方向への第2テーパ壁部10の凹入角度(テーパ角度)θ2は、何れも2〜30°の範囲から選択され、好ましくは、第1テーパー壁8の凹入角度θ1は2〜20°の範囲とされ、第2テーパー壁10の凹入角度θ2は5〜30°の範囲とされる。なお、図1に示した本実施形態の缶胴2においては、第1テーパー壁8の凹入角度θ1が約3°とされており、第2テーパー壁10の凹入角度θ2が約13°とされている。凹入角度θ1,θ2が小さいと、凹状加工部5の形状の特長が薄れて美観が低下し、大きすぎると凹状加工部5を加工する際に発生する缶胴2の肉厚の厚さむらが大きくなり皺等が発生するだけでなくパネリング強度が著しく低下するおそれがある。従って、凹入角度θ1,θ2を2〜30°の範囲から選択することにより、凹状加工部5の加工の際の皺の発生やパネリング強度が著しく低下することを抑制して高い美観の缶胴2を得ることができる。   Recess angle (taper angle) θ1 in the axial direction of the first taper wall portion 8 with respect to the upper unmachined portion 6 and the recess of the second taper wall portion 10 in the axial direction with respect to the lower unmachined portion 7 Each of the entrance angles (taper angles) θ2 is selected from a range of 2 to 30 °. Preferably, the recess angle θ1 of the first taper wall 8 is set to a range of 2 to 20 °, and the second taper wall 10 The indentation angle θ2 is in the range of 5 to 30 °. In the can body 2 of this embodiment shown in FIG. 1, the recess angle θ1 of the first taper wall 8 is about 3 °, and the recess angle θ2 of the second taper wall 10 is about 13 °. It is said that. If the recess angles θ1 and θ2 are small, the feature of the shape of the concave processed portion 5 is thinned and the aesthetic appearance is deteriorated. If it is too large, the uneven thickness of the can body 2 generated when the concave processed portion 5 is processed. Not only increases the wrinkles and the like, but also causes a significant decrease in paneling strength. Therefore, by selecting the indentation angles θ1 and θ2 from the range of 2 to 30 °, it is possible to suppress the occurrence of wrinkles and the paneling strength during the processing of the concave processed portion 5 and to have a high aesthetic appearance. 2 can be obtained.

以上の構成による缶胴2は缶体1を形成したとき、凹状加工部5による高い美観が得られる。   When the can body 2 having the above configuration forms the can body 1, a high aesthetic appearance can be obtained by the concave processed portion 5.

次に、本発明の要旨である前記缶胴2の製造方法について説明する。図3に示すように、先ず、未加工の缶胴2を第1保持部材13と第2保持部材14の間に挟持する。このとき、缶胴2の内部は中空状態で第1保持部材13と第2保持部材14とにより閉塞される。   Next, the manufacturing method of the can body 2 which is the gist of the present invention will be described. As shown in FIG. 3, first, the unprocessed can body 2 is sandwiched between the first holding member 13 and the second holding member 14. At this time, the inside of the can body 2 is closed by the first holding member 13 and the second holding member 14 in a hollow state.

第1保持部材13は、図示しない回転駆動手段に連結され、図示しないエア供給手段に接続されたエア導入口15をその軸心部に備えている。該第1保持部材13は缶胴2の一端縁に気密に当接する。前記第2保持部材14は、回転自在の回転軸16に連結されており、缶胴2の他端縁に気密に当接する。   The first holding member 13 is connected to a rotation driving means (not shown) and includes an air introduction port 15 connected to an air supply means (not shown) at its axial center. The first holding member 13 is in airtight contact with one end edge of the can body 2. The second holding member 14 is connected to a rotatable rotating shaft 16 and abuts against the other end edge of the can body 2 in an airtight manner.

そして、第1保持部材13のエア導入口15を介して缶胴2の内部にエアを導入する。このとき缶胴2の内部に導入されたエアの圧力は前記エア供給手段によって所定のエア圧(例えば、約0.5MPa)に維持される。   Then, air is introduced into the can body 2 through the air introduction port 15 of the first holding member 13. At this time, the pressure of the air introduced into the can body 2 is maintained at a predetermined air pressure (for example, about 0.5 MPa) by the air supply means.

続いて、前記回転駆動手段により第1保持部材13を回転させる。そして、第2保持部材14は回転自在に設けられていることにより、缶胴2が回転する。   Subsequently, the first holding member 13 is rotated by the rotation driving means. And the can body 2 rotates by the 2nd holding member 14 being provided rotatably.

次いで、缶胴2が回転した状態を維持し、缶胴2の外方に設けられた昇降自在且つ回転自在の押圧ローラ17(本発明における押圧部材に相当する)により缶胴2の周壁外面を押圧し凹入変形させる。押圧ローラ17は缶胴2と同期して回転する。缶胴2は回転しているので、缶胴2の周壁全周にわたって凹入変形される。   Next, the can body 2 is maintained in a rotated state, and the outer surface of the peripheral wall of the can body 2 is moved by a vertically movable and rotatable pressing roller 17 (corresponding to a pressing member in the present invention) provided outside the can body 2. Press to indent and deform. The pressing roller 17 rotates in synchronization with the can body 2. Since the can body 2 is rotating, the can body 2 is indented and deformed over the entire circumference of the peripheral wall of the can body 2.

更にこのとき、押圧ローラ17による缶胴2の周壁への押し込み量を凹状加工部5の形状に対応して変化させつつ該押圧ローラ17を缶胴2の軸線方向に移動させる。なお、押圧ローラ17は、缶胴2に当接する外周端が鋭利ではなく所定の曲率半径(2〜5mmから選択でき、好ましくは約3mm)とされて丸みを帯びており、これにより缶胴2外面における摺接がスムーズに行われ、缶胴2の傷つき等が防止される。   Further, at this time, the pressing roller 17 is moved in the axial direction of the can body 2 while changing the amount of the pressing roller 17 pushed into the peripheral wall of the can body 2 in accordance with the shape of the concave processed portion 5. The pressing roller 17 has a rounded outer peripheral end that contacts the can body 2 and is not sharp but has a predetermined radius of curvature (selectable from 2 to 5 mm, preferably about 3 mm). The sliding contact on the outer surface is performed smoothly, and the can body 2 is prevented from being damaged.

即ち、押圧ローラ17の押し込み量を次第に増加させながら、第1テーパ壁部8に対応する長さとなるまで缶胴2の軸線方向に押圧ローラ17を移動させる。これにより第1テーパ壁部8が形成される。これに連続して、所定量の縮径させた第1テーパ壁部8の下端で押圧ローラ17の押圧量を一定に維持して小径壁部9に対応する長さとなるまで缶胴2の軸線方向に押圧ローラ17を移動させる。これにより小径壁部9が形成される。そして更に連続して、押圧ローラ17の押圧量を次第に減少させながら、第2テーパ壁部10に対応する長さとなるまで缶胴2の軸線方向に押圧ローラ17を移動させる。これにより第2テーパ壁部10が形成される。以上の連続した動作により凹状加工部5が形成される(外形加工工程)。   That is, while the amount of pressing of the pressing roller 17 is gradually increased, the pressing roller 17 is moved in the axial direction of the can body 2 until the length corresponding to the first tapered wall portion 8 is reached. Thereby, the 1st taper wall part 8 is formed. Subsequently, the axis of the can body 2 is maintained until the pressing amount of the pressing roller 17 is kept constant at the lower end of the first tapered wall portion 8 reduced in diameter by a predetermined amount until the length corresponds to the small diameter wall portion 9. The pressing roller 17 is moved in the direction. Thereby, the small diameter wall part 9 is formed. Further, continuously, the pressure roller 17 is moved in the axial direction of the can body 2 until the length corresponding to the second taper wall portion 10 is reached while gradually decreasing the pressing amount of the pressure roller 17. Thereby, the 2nd taper wall part 10 is formed. The concave processed portion 5 is formed by the above continuous operation (outline processing step).

以上のようにして凹状加工部5を形成することにより、缶胴2の内部には所定圧の気体以外に何も入れないので、缶の内面側に被覆されているポリエステルフィルムの傷付きや損傷を防止することができ、極めて美観の高い缶胴2を効率良く形成することができる。   By forming the concave processed portion 5 as described above, nothing can enter the inside of the can body 2 other than a gas of a predetermined pressure, so that the polyester film coated on the inner surface side of the can is damaged or damaged. The can body 2 having a very high aesthetic appearance can be efficiently formed.

また、先ず第1テーパ壁部8が形成され、小径壁部9を経て第2テーパ壁部10が形成されるように押圧ローラ17を移動させることにより、凹状加工部5に皺等の発生がなく良好な凹入加工を行うことができる。   In addition, the first tapered wall portion 8 is first formed, and the pressing roller 17 is moved so that the second tapered wall portion 10 is formed through the small-diameter wall portion 9, whereby wrinkles and the like are generated in the concave processed portion 5. And good recessing can be performed.

外形加工工程により凹状加工部5が形成された缶胴2は、所定圧に維持していたエアが缶胴2内部から抜かれ、第1保持部材13と第2保持部材14との間から取り外される。そして、缶胴2の両端部にネックインや缶蓋巻締用フレンジが形成された後、後述のビード加工工程が行われる。   In the can body 2 in which the concave processed portion 5 is formed by the outer shape processing step, the air maintained at a predetermined pressure is extracted from the inside of the can body 2 and removed from between the first holding member 13 and the second holding member 14. . Then, after a neck-in and a can lid winding flange are formed at both ends of the can body 2, a bead processing step described later is performed.

ここで、発明者の知見によれば、前記外形加工工程により形成された凹状加工部5の板厚分布においては、図4に示すように、小径壁部9の板厚が最も薄く、第2テーパ壁部10の板厚が最も厚くなる。パネリング強度は、同じ金属材料である場合に板厚が薄くなる程小さくなるので、凹状加工部5が形成されたことにより缶胴2のパネリング強度が低下していると考えられる。   Here, according to the inventor's knowledge, in the thickness distribution of the concave processed portion 5 formed by the outer shape processing step, as shown in FIG. 4, the thickness of the small-diameter wall portion 9 is the smallest, and the second The plate | board thickness of the taper wall part 10 becomes the thickest. The paneling strength becomes smaller as the plate thickness becomes thinner when the same metal material is used. Therefore, it is considered that the paneling strength of the can body 2 is lowered due to the formation of the concave processed portion 5.

そこで続いて、第1保持部材13と第2保持部材14とによる保持状態を解除した後に、図5に示すように、缶胴2の内面側に受け型18を当接し、缶胴2の外面側に押し型19を当接する。   Subsequently, after the holding state by the first holding member 13 and the second holding member 14 is released, the receiving die 18 is brought into contact with the inner surface side of the can body 2 as shown in FIG. The pressing die 19 is brought into contact with the side.

押し型19は、缶胴2の外径よりも大きな内径を有するドラム状に形成されたベース部20と、第1の成形凸部21と、第2の成形凸部22とを備えている。第1の成形凸部21及び第2の成形凸部22は、夫々、第1のビード11及び第2のビード12の形状に対応して該ベース部20の内周に環状に突設されている。   The pressing die 19 includes a base portion 20 formed in a drum shape having an inner diameter larger than the outer diameter of the can body 2, a first molding convex portion 21, and a second molding convex portion 22. The first molding convex portion 21 and the second molding convex portion 22 are annularly projected on the inner periphery of the base portion 20 corresponding to the shapes of the first bead 11 and the second bead 12, respectively. Yes.

更に、押し型19は、缶胴2の軸線方向に沿った両端部内面の夫々が缶胴2の上部未加工部6及び下部未加工部7の外面に当接し、その当接面の間に缶胴2の凹状加工部5が位置する形状とされている。   Further, in the pressing die 19, the inner surfaces of both end portions along the axial direction of the can body 2 are in contact with the outer surfaces of the upper unprocessed portion 6 and the lower unprocessed portion 7 of the can body 2, and between the contact surfaces. It is set as the shape where the concave-shaped process part 5 of the can body 2 is located.

受け型18は、缶胴2の外径よりも小さな外径を有する円柱状に形成された回転軸部23と、第1の成形凹部24と、第2の成形凹部25とを備えている。第1の成形凹部24及び第2の成形凹部25は、第1の成形凸部21及び第2の成形凸部22に対応している。   The receiving mold 18 includes a rotary shaft portion 23 formed in a columnar shape having an outer diameter smaller than the outer diameter of the can body 2, a first molding concave portion 24, and a second molding concave portion 25. The first molding concave portion 24 and the second molding concave portion 25 correspond to the first molding convex portion 21 and the second molding convex portion 22.

また、受け型18は、缶胴2の軸線方向に沿った両端部外面の夫々が缶胴2の上部未加工部6及び下部未加工部7の内面に当接し、その当接面の間に缶胴2の凹状加工部5が位置する形状とされている。   Further, the receiving mold 18 has both outer surfaces of both end portions along the axial direction of the can body 2 in contact with the inner surfaces of the upper unprocessed portion 6 and the lower unprocessed portion 7 of the can body 2, and between the contact surfaces. It is set as the shape where the concave-shaped process part 5 of the can body 2 is located.

そして、受け型18と押し型19とは、図示しない転動駆動機構の駆動により上部未加工部6及び下部未加工部7を挟んで同期回転(上部未加工部6及び下部未加工部7に当接する受け型18の当接面と押し型19の当接面との相互の周速度を合わせて回転)することにより、缶胴2を押さえて滑りを防止した状態で缶胴2を共回りさせる。これにより、缶胴2は、押し型19に圧接された状態で受け型18の転動に伴って押し型19の内周をその周方向に転動する。   The receiving mold 18 and the pressing mold 19 are rotated synchronously (with the upper unprocessed section 6 and the lower unprocessed section 7 between the upper unprocessed section 6 and the lower unprocessed section 7 by driving a rolling drive mechanism (not shown). By rotating the matching peripheral speed of the contact surface of the receiving mold 18 and the contact surface of the pressing mold 19 together to rotate the can body 2 while holding the can body 2 and preventing slippage. Let Thereby, the can body 2 rolls the inner periphery of the pressing die 19 in the circumferential direction in accordance with the rolling of the receiving die 18 while being pressed against the pressing die 19.

そして、缶胴2の周方向の全周にわたり、第1の成形凸部21と第1の成形凹部24とで圧接を受けた部分に第1のビード11が形成され、同時に第2の成形凸部22と第2の成形凹部25とで圧接を受けた部分に第2のビード12が形成される(ビード加工工程)。   And the 1st bead 11 is formed in the part which received the press contact with the 1st shaping | molding convex part 21 and the 1st shaping | molding recessed part 24 over the perimeter of the circumferential direction of the can body 2, and a 2nd shaping | molding convex simultaneously. The second bead 12 is formed in the portion that has been pressed by the portion 22 and the second molding recess 25 (bead processing step).

このように、受け型18と押し型19との圧接により、第1のビード11及び第2のビード12を形成するので、特に、最も板厚が薄い小径壁部9で第1のビード11が形成されるときにも、小径壁部9の板厚の厚さむらが抑制され、小径壁部9の板厚の厚さむらを進行させることなく第1のビード11を形成することができる。   As described above, the first bead 11 and the second bead 12 are formed by the pressure contact between the receiving die 18 and the pressing die 19, and therefore, the first bead 11 is particularly formed by the small-diameter wall portion 9 having the smallest plate thickness. Even when formed, the uneven thickness of the small-diameter wall portion 9 is suppressed, and the first bead 11 can be formed without causing the uneven thickness of the small-diameter wall portion 9 to progress.

これにより、板厚が最も薄い小径壁部9に第1のビード11が形成され、凹状加工部5を形成したことによる缶胴2のパネリング強度の低下が回復し向上する。また、第2のビード12が形成されることにより、缶体1の美観及び缶胴2のパネリング強度が更に増加する。   Thereby, the 1st bead 11 is formed in the small diameter wall part 9 with the thinnest plate thickness, and the fall of the paneling intensity | strength of the can body 2 by having formed the recessed process part 5 recovers and improves. Further, the formation of the second bead 12 further increases the beauty of the can body 1 and the paneling strength of the can body 2.

かくして得られた缶胴2においては、缶胴2に天蓋3(又は底蓋4)を巻き締めて内部に飲料を充填し、その後、底蓋4(又は天蓋3)を巻き締めることにより図1に示す缶体1が得られる。   In the can body 2 obtained in this manner, the can body 2 is wrapped with a canopy 3 (or bottom cover 4) and filled with a beverage, and then the bottom cover 4 (or canopy 3) is tightened with FIG. A can body 1 shown in FIG.

ここで、パネリング強度について説明する。パネリング強度を測定するときには、先ず、常温常圧で、図1に示す缶体1の形状で、飲料等の内容物の入っていない空缶を作成する。次いで、この空缶を加圧容器内に入れ、外部より加圧してゆき、缶体1の缶胴2が変形した時点の圧力を測定する。このときの測定値をパネリング強度としている。実用上問題ない缶胴2のパネリング強度は、160kPaとされるが、缶品質、美観等を低下させない限り高いほうがよい。   Here, the paneling strength will be described. When measuring the paneling strength, first, an empty can containing no contents such as a beverage is created in the shape of the can 1 shown in FIG. Next, this empty can is put into a pressurized container, pressurized from the outside, and the pressure at the time when the can body 2 of the can body 1 is deformed is measured. The measured value at this time is used as the paneling strength. The paneling strength of the can body 2 which has no problem in practical use is 160 kPa, but it should be higher as long as the can quality, aesthetics and the like are not deteriorated.

本実施形態による缶胴2のパネリング強度について測定を行ったところ、未加工缶胴のパネリング強度は約200kPaであり、前記外形加工工程により凹状加工部5が形成されると缶胴2のパネリング強度は約153kPaに低下した。しかし、凹状加工部5が形成された缶胴2に第1のビード11を設けることにより缶胴2のパネリング強度は約220kPa(未加工缶胴の約110%)に回復向上した。従って、本実施形態の方法によって得られる缶胴2は実用レベルである160kPaを上回るパネリング強度を有することが明らかとなった。   When the paneling strength of the can body 2 according to the present embodiment was measured, the paneling strength of the unprocessed can body was about 200 kPa, and the paneling strength of the can body 2 was formed when the concave processed portion 5 was formed by the outer shape processing step. Dropped to about 153 kPa. However, by providing the first bead 11 on the can body 2 in which the concave processed portion 5 is formed, the paneling strength of the can body 2 is improved to about 220 kPa (about 110% of the unprocessed can body). Therefore, it became clear that the can body 2 obtained by the method of the present embodiment has a paneling strength exceeding the practical level of 160 kPa.

コーヒー、お茶等の飲料缶として用いる缶体は、内容物を充填密封後にレトルト殺菌処理(加熱殺菌処理)を施す。その場合、レトルト釜の中で内容物を充填した缶体の内外の圧力に差圧が生じる。このとき、缶胴のパネリング強度が弱いと、缶胴が凹む変形を起こすおそれがある。また、取り扱い時に、缶体を落下させたときパネリング強度が弱いと缶胴が変形し、商品価値が失われるという問題がある。   Cans used as beverage cans for coffee, tea, etc. are subjected to retort sterilization (heat sterilization) after filling and sealing the contents. In that case, a differential pressure is generated in the pressure inside and outside the can filled with the contents in the retort kettle. At this time, if the paneling strength of the can body is weak, the can body may be deformed to be recessed. Further, when the can body is dropped during handling, if the paneling strength is weak, there is a problem that the can body is deformed and the commercial value is lost.

しかし、上述した通り、本実施形態による缶体1に用いた缶胴2は、実用レベルを上回るパネリング強度が得られるため、レトルト殺菌処理の際の圧力変化や落下の衝撃による缶胴2の不用意な陥没等の変形を防止することができる。   However, as described above, the can body 2 used in the can body 1 according to the present embodiment can obtain a paneling strength exceeding the practical level. It is possible to prevent a deformation such as a prepared depression.

なお、本実施形態においては、第1のビード11と第2のビード12とを夫々1本ずつ形成するものを示したが、第1のビード11及び第2のビード12は夫々複数本設けるようにしてもよい。また、第1のビード11を小径壁部9に形成することにより十分なパネリング強度が得られるため、第2のビード12を設けないようにすることも可能である。   In the present embodiment, the first bead 11 and the second bead 12 are formed one by one. However, a plurality of the first beads 11 and the second beads 12 are provided. It may be. Moreover, since sufficient paneling intensity | strength is obtained by forming the 1st bead 11 in the small diameter wall part 9, it is also possible not to provide the 2nd bead 12. FIG.

また、本実施形態においては、第1テーパ壁部8と第2テーパ壁部10との間に小径壁部9を設けた凹状加工部5を示しているが、小径壁部9を設けるか否かは、所望のデザインに応じて選択することができる。小径壁部9を設けない場合には、例えば、図示しないが、第1テーパ壁部8の下端と第2テーパ壁部10の上端とが連続するので、第1テーパ壁部8と第2テーパ壁部10との境界に沿って或いはその近傍に第1のビード11を設ければよい。   Moreover, in this embodiment, although the concave processed part 5 which provided the small diameter wall part 9 between the 1st taper wall part 8 and the 2nd taper wall part 10 is shown, it is provided whether the small diameter wall part 9 is provided. This can be selected according to the desired design. When the small-diameter wall portion 9 is not provided, for example, although not shown, the lower end of the first taper wall portion 8 and the upper end of the second taper wall portion 10 are continuous, so the first taper wall portion 8 and the second taper wall portion 8 are continuous. What is necessary is just to provide the 1st bead 11 along the boundary with the wall part 10, or its vicinity.

更に、本発明において採用する缶胴材としては、0.22mm以下の薄い表面処理鋼板が適している。特に、0.22から0.10の範囲の表面処理鋼板が適している。この範囲より厚いと外形加工或はビード加工時に負荷がかかりすぎ、時間もかかり生産性が低下し、この範囲より薄いと得られた缶体のパネリング強度が低くなり好ましくない。   Furthermore, a thin surface-treated steel sheet of 0.22 mm or less is suitable as the can body material employed in the present invention. In particular, a surface-treated steel sheet in the range of 0.22 to 0.10 is suitable. If it is thicker than this range, too much load is applied at the time of outer shape processing or bead processing, and it takes time and productivity is lowered, and if it is thinner than this range, the paneling strength of the resulting can body becomes low, which is not preferable.

また、本実施形態においては、表面処理鋼板の両面にポリエステルフィルムをラミネートした長方形の平板状缶胴材を丸め、側端部を溶接接合して得られる円筒状の缶胴を用いる3ピース缶について説明したが、本発明はこれに限らず、ポリエステルフィルムをラミネートした表面処理鋼板から円盤状の板を打ち抜き、絞り或はしごき加工により缶胴と底部を一体成形して得られる所謂2ピース缶に対しても適用できるものである。   Moreover, in this embodiment, about the 3 piece can which uses the cylindrical can body obtained by rounding the rectangular flat plate can body material which laminated the polyester film on both surfaces of the surface treatment steel plate, and welding a side edge part. As described above, the present invention is not limited to this, but a so-called two-piece can obtained by punching a disk-shaped plate from a surface-treated steel sheet laminated with a polyester film and integrally forming the can body and the bottom by drawing or ironing. It can also be applied to this.

2…缶胴、5…凹状加工部、6…上部未加工部(上部大径壁部)、7…下部未加工部(下部大径壁部)、8…第1テーパ壁部、9…小径壁部、10…第2テーパ壁部、11…第1のビード(ビード)、12…第2のビード(他のビード)、18…受け型、19…押し型。   2 ... can barrel, 5 ... concave processed portion, 6 ... upper unprocessed portion (upper large-diameter wall portion), 7 ... lower unprocessed portion (lower large-diameter wall portion), 8 ... first tapered wall portion, 9 ... small diameter Wall part, 10 ... 2nd taper wall part, 11 ... 1st bead (bead), 12 ... 2nd bead (other bead), 18 ... Receiving type | mold, 19 ... Push type | mold.

Claims (7)

高さ方向に延びる円筒状の金属製缶胴の全周にわたって凹入加工された凹状加工部が形成されていると共に該凹状加工部の上端側と下端側とに前記缶胴の最大外径を維持した未加工部を備え、前記凹状加工部として、前記缶胴の上半部の範囲内に上端が位置してこの上端から下方に向かって次第に縮径する第1テーパ壁部と、前記缶胴の下半分の範囲内に下端が位置してこの下端から上方に向かって次第に縮径する第2テーパ壁部とを備え、前記未加工部として、前記第1テーパ壁部の上端から一定の外径を維持して上方に延びる上部大径壁部と、前記第2テーパ壁部の下端から下方に延びる下部大径壁部とを備え、前記凹状加工部の高さ方向の長さが、前記缶胴の高さ方向の全長に対して35%〜70%の範囲に設定され、且つ、前記第1テーパ壁部の下端と前記第2テーパ壁部の上端との境界における最小の外径が、前記未加工部の外径に対して80%〜95%の範囲に設定された缶胴を製造するための缶胴の製造方法であって、
前記凹状加工部を加工形成する外形加工工程と、前記凹状加工部の前記第1テーパ壁部と前記第2テーパ壁部との境界を含む所定の範囲内に、前記缶胴の周方向に延びる少なくとも1本のビードを形成するビード加工工程とを備え、
前記外形加工工程は、円筒状の未加工状態の缶胴の内部を気体により所定圧に維持し、缶胴の周壁にその外方から所定形状の押圧部材により押圧しつつ該押圧部材を缶胴の軸線方向に移動させることにより前記第1テーパ壁部及び前記第2テーパ壁部を備える前記凹状加工部を形成し、
前記ビード加工工程は、前記外形加工工程により前記第1テーパ壁部及び前記第2テーパ壁部が形成された缶胴の内面側に該ビードの形状に対応する受け型を当接すると共に該缶胴の外面側に該受け型に対応する押し型を当接し、両型の圧接により前記ビードを形成することを特徴とする缶胴の製造方法。
A concave processed portion is formed by recessing the entire circumference of a cylindrical metal can barrel extending in the height direction, and the maximum outer diameter of the can barrel is set on the upper end side and the lower end side of the concave processed portion. A first tapered wall portion having a maintained unprocessed portion, the upper end being located within the upper half of the can body and gradually reducing the diameter downward from the upper end; A lower tapered portion located within the lower half of the body and a second tapered wall portion gradually decreasing in diameter upward from the lower end, and the raw portion is fixed from the upper end of the first tapered wall portion. An upper large-diameter wall portion that extends upward while maintaining an outer diameter, and a lower large-diameter wall portion that extends downward from the lower end of the second tapered wall portion, and the length in the height direction of the concave processed portion is It is set in the range of 35% to 70% with respect to the total length in the height direction of the can body, and the first A can body having a minimum outer diameter at a boundary between a lower end of a super-wall portion and an upper end of the second tapered wall portion is set in a range of 80% to 95% with respect to the outer diameter of the unprocessed portion. A method of manufacturing a can body for performing
It extends in the circumferential direction of the can body within a predetermined range including an outer shape processing step for forming the concave processed portion and a boundary between the first tapered wall portion and the second tapered wall portion of the concave processed portion. A bead processing step of forming at least one bead,
In the outer shape processing step, the inside of the cylindrical unprocessed can body is maintained at a predetermined pressure with gas, and the pressing member is pressed against the peripheral wall of the can body from the outside by a predetermined shape pressing member. Forming the concave processed portion including the first tapered wall portion and the second tapered wall portion by moving in the axial direction of
In the bead processing step, a receiving die corresponding to the shape of the bead is brought into contact with the inner surface side of the can body in which the first tapered wall portion and the second tapered wall portion are formed by the outer shape processing step. A manufacturing method of a can body characterized in that a pressing die corresponding to the receiving die is brought into contact with the outer surface side of the plate, and the bead is formed by press-contacting both types.
前記外形加工工程により、前記第1テーパ壁部の高さ方向の長さが前記第2テーパ壁部よりも長い前記凹状加工部を加工形成する場合には、該外形加工工程においては、前記第1テーパ壁部の上端から第2テーパ壁部の下端に向かって押圧部材を連続して移動させることにより前記凹状加工部を加工形成することを特徴とする請求項1記載の缶胴の製造方法。   In the outer shape processing step, when forming the concave processed portion in which the length of the first tapered wall portion in the height direction is longer than that of the second tapered wall portion, in the outer shape processing step, 2. The method of manufacturing a can body according to claim 1, wherein the concave processed portion is formed by continuously moving the pressing member from the upper end of the first tapered wall portion toward the lower end of the second tapered wall portion. . 前記外形加工工程においては、前記第1テーパ壁部の下端と前記第2テーパ壁部の上端との間に、両テーパー壁部につながり一定の外径を維持して延びる小径壁部を形成することを特徴とする請求項1又は2記載の缶胴の製造方法。   In the outer shape processing step, a small-diameter wall portion is formed between the lower end of the first taper wall portion and the upper end of the second taper wall portion, connected to both the taper wall portions and extending with a constant outer diameter. The method for producing a can body according to claim 1 or 2, wherein 前記ビード加工工程においては、前記上部大径壁部と前記下部大径壁部との少なくとも一方に、前記缶胴の周方向に延びる少なくとも1本の他のビードを形成することを特徴とする請求項1乃至3の何れか1項記載の缶胴の製造方法。   In the bead processing step, at least one other bead extending in a circumferential direction of the can body is formed on at least one of the upper large-diameter wall portion and the lower large-diameter wall portion. Item 4. The method for producing a can body according to any one of Items 1 to 3. 前記外形加工工程により加工が施される前記缶胴は、その内面側がポリエステルフィルムにより被覆され、外面側が印刷の施されたポリエステルフィルムによって被覆されているものであることを特徴とする請求項1乃至4の何れか1項記載の缶胴の製造方法。   2. The can body to be processed in the outer shape processing step is characterized in that an inner surface side thereof is covered with a polyester film and an outer surface side is covered with a printed polyester film. 5. The method for producing a can body according to any one of 4 above. 前記ビード加工工程においては、前記凹状加工部に設ける前記ビードの形状及び数が、該ビードを設けた後の前記缶胴のパネリング強度が前記外形加工工程が行われていない未加工缶胴のパネリング強度の90%以上の強度に回復向上するように設定されていることを特徴とする請求項1乃至5の何れか1項記載の缶胴の製造方法。   In the bead processing step, the shape and number of the beads provided in the concave processing portion are the same as the paneling strength of the can body after the bead is provided. The can body manufacturing method according to any one of claims 1 to 5, wherein the can body is set so as to be recovered and improved to a strength of 90% or more of the strength. 前記ビード加工工程においては、前記凹状加工部に設ける前記ビードの形状及び数が、該ビードを設けた後の前記缶胴のパネリング強度が160kPa以上となるように設定されていることを特徴とする請求項1乃至6の何れか1項記載の缶胴の製造方法。   In the bead processing step, the shape and number of the beads provided in the concave processed portion are set so that the paneling strength of the can body after providing the beads is 160 kPa or more. The method for manufacturing a can body according to any one of claims 1 to 6.
JP2010097977A 2010-04-21 2010-04-21 Manufacturing method of can body Active JP5480707B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010097977A JP5480707B2 (en) 2010-04-21 2010-04-21 Manufacturing method of can body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010097977A JP5480707B2 (en) 2010-04-21 2010-04-21 Manufacturing method of can body

Publications (2)

Publication Number Publication Date
JP2011224627A JP2011224627A (en) 2011-11-10
JP5480707B2 true JP5480707B2 (en) 2014-04-23

Family

ID=45040658

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010097977A Active JP5480707B2 (en) 2010-04-21 2010-04-21 Manufacturing method of can body

Country Status (1)

Country Link
JP (1) JP5480707B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8978922B2 (en) 2012-05-15 2015-03-17 Silgan Containers Llc Strengthened food container and method
US9382034B2 (en) 2012-05-15 2016-07-05 Silgan Containers Llc Strengthened food container and method
CN105834322A (en) * 2016-04-26 2016-08-10 奥瑞金包装股份有限公司 Seamless tank and manufacturing method thereof

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS604904Y2 (en) * 1979-08-20 1985-02-14 東洋製罐株式会社 Can with bead
JP3665986B2 (en) * 1998-08-28 2005-06-29 大和製罐株式会社 3-piece can with ultra-thin welded can body
JP2004018072A (en) * 2002-06-19 2004-01-22 Hokkai Can Co Ltd Metal can and its manufacturing method
JP5290632B2 (en) * 2008-06-12 2013-09-18 昭和アルミニウム缶株式会社 Metal can
JP2009298437A (en) * 2008-06-12 2009-12-24 Toyo Seikan Kaisha Ltd Embossed can

Also Published As

Publication number Publication date
JP2011224627A (en) 2011-11-10

Similar Documents

Publication Publication Date Title
US11738382B2 (en) Shaped metal container, microstructure, a method for making a shaped metal container
CA2613527C (en) Method and apparatus for forming a reinforcing bead in a container end closure
US5899355A (en) Can body having sidewall grooves
US6374657B1 (en) Method of making bump-up can bottom
JP2005536411A (en) Aluminum aerosol can, aluminum bottle, and method for producing these from coil material
JP6787508B2 (en) Can manufacturing method, device for forming a three-dimensional molded portion on the shoulder or chime of a can
US20220097896A1 (en) Seamless can body and method of manufacturing seamless can body
US20160122068A1 (en) Beverage container
JP5480707B2 (en) Manufacturing method of can body
JP6760460B1 (en) Manufacturing method of seamless can body and seamless can body
WO2003095126A1 (en) Method and device for forming outline of can shell
JP6284419B2 (en) Can body
JP2004202541A (en) Method for molding container
WO2021186829A1 (en) Can container and method for producing same
JP2011225259A (en) Beverage can body
JP6650283B2 (en) Can manufacturing method and can
EP2431288B1 (en) Three-piece can
JP6801718B2 (en) Can body, can body manufacturing method and can body manufacturing equipment
JP6998142B2 (en) 3-piece can with bead
WO2022014205A1 (en) Can
JP2005153170A (en) Die for shaping tapered container
EP2586720A1 (en) Three-piece can
WO2024106115A1 (en) Method for producing seamless can
JP5359438B2 (en) Can body
JP6689687B2 (en) Can manufacturing method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20130206

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20140109

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140204

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140214

R150 Certificate of patent or registration of utility model

Ref document number: 5480707

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20140227

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250