JP2015202984A - Manufacturing method of ornamental board of oya tuff stone, and the ornamental board of oya tuff stone - Google Patents

Manufacturing method of ornamental board of oya tuff stone, and the ornamental board of oya tuff stone Download PDF

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JP2015202984A
JP2015202984A JP2014082878A JP2014082878A JP2015202984A JP 2015202984 A JP2015202984 A JP 2015202984A JP 2014082878 A JP2014082878 A JP 2014082878A JP 2014082878 A JP2014082878 A JP 2014082878A JP 2015202984 A JP2015202984 A JP 2015202984A
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stone
oya
miso
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plate
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福田 耕一
Koichi Fukuda
耕一 福田
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Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of an ornamental board of Oya tuff stone, capable of obtaining a finished product in a short time by painting on and firing a board of Oya tuff stone containing miso (brown specks of clay mineral).SOLUTION: An Oya tuff stone including miso is cut into boards with a thickness of 5 mm to 15 mm. The front face and the rear face of the board of Oya tuff stone obtained is applied with a transparent glaze for Raku pottery. The entire is fired at a temperature of about 800°C to 1000°C for 10 minutes to 20 minutes in a kiln, and then cooled down to normal temperature. A pattern in which the miso is incorporated is drawn on the front face of the Oya tuff stone with a colored glaze for Raku pottery. The entire is fired at a temperature of about 800°C to 1000°C for 10 minutes to 20 minutes in a kiln, and then cooled down to normal temperature. The pattern is modified with a colored glaze for Raku pottery and subjected to firing at a temperature of about 800°C to 1000°C for 10 minutes to 20 minutes in a kiln, which is repeated until completion of the pattern. Finally the board is cooled down to normal temperature, so that an ornamental board of Oya tuff stone is obtained, making the best use of the natural miso in the pattern.

Description

本発明は絵付けした大谷石製装飾板の製作方法と、その方法で製作された大谷石製装飾板に関する。   The present invention relates to a method for producing a painted Oya stone decorative plate, and an Oya stone decorative plate manufactured by the method.

本発明の原料である大谷石は凝灰岩系の石材であり、特に褐色をした粘土鉱物の「みそ」と呼ばれる部分が斑点状に含まれているため塀や壁などの建築資材として利用されているが他の用途への利用は殆どされていない。   Oya stone, which is the raw material of the present invention, is a tuff-based stone material, and in particular, it is used as a building material for walls, walls, etc. because it contains a portion called “miso” of a brown clay mineral in the form of spots. However, it is hardly used for other purposes.

他方、天然石材の利用について、下記特許文献1の「天然石材の表面処理方法及び表面処理の施された天然石材」には、安山岩を例に、厚さ15mm程度の薄い板状の天然石材に釉薬で着色し、これを500°Cから1300°Cの選択された温度で焼成し、ガラス状の皮膜を形成した装飾板を作ることが記載されている。
又、下記特許文献2の「焼成石材」には、花崗岩を例に、厚さ10mmの石材を700°Cから1200°Cで焼成し、それに釉薬を塗って焼成することが記載されている。
On the other hand, with regard to the use of natural stone materials, the “natural stone material surface treatment method and natural stone material subjected to surface treatment” in the following Patent Document 1 is a thin plate-like natural stone material having a thickness of about 15 mm, taking andesite as an example. It is described that it is colored with glaze and baked at a selected temperature of 500 ° C. to 1300 ° C. to make a decorative board on which a glassy film is formed.
Further, the “fired stone material” of Patent Document 2 described below describes that a stone material having a thickness of 10 mm is fired at 700 ° C. to 1200 ° C. with a glaze applied thereto, for example, granite.

上記特許文献に使用される安山岩や花崗岩は、地肌が細かく硬いので、均一で滑らかに表面を加工することができ、このためこれらの自然石材は板面に自由に模様を描くなどして装飾を施すには好適である。
しかしながら、大谷石は板状に加工すると割れ易くなり、又地肌に多くの「みそ」が含まれているので板面に細密な模様を描くことができない。
Andesite and granite used in the above-mentioned patent documents have a fine and hard surface, so that the surface can be processed uniformly and smoothly. For this reason, these natural stone materials can be decorated by freely drawing patterns on the plate surface. It is suitable for applying.
However, Otani stone tends to break when processed into a plate shape, and since many “miso” are included in the background, a fine pattern cannot be drawn on the plate surface.

一方、陶磁器を製造する窯元等では、陶磁器製品の製作体験コーナーが設けられ、ここでは客にロクロを回して粘土から容器類を製作したり、これに絵付けをする等の製作体験をさせるサービスが行われている。このサービスではロクロによる器の形成等各種製作工程の体験ができるが、中でも器に釉薬で絵付する工程の体験は体験客が自分の好みで模様を自由に描けるため高い人気があり、商売としての集客効果を発揮している。   On the other hand, potteries that produce ceramics have a production experience corner for ceramic products. Here, customers can experience the production experience of turning containers to make containers from clay and painting them. Has been done. This service allows you to experience various production processes, such as the formation of pottery using locro, but the experience of painting the pottery with glaze is particularly popular because customers can freely draw patterns according to their own preferences. It is effective in attracting customers.

特開平6−144954JP-A-6-144554 特開2008−120661JP2008-120661

本発明者は、地元産出の大谷石の消費を創出することに腐心し、そのために新しい商品の開発や試作を行ってきた。
その中で、陶磁器の窯元での製作体験コーナーからヒントを得て、大谷石に絵付けをして装飾品の製作体験を提供することで大谷石の消費を増加させようと考えた。
The inventor has been hard at creating consumption of locally produced Otani stone, and has therefore developed and prototyped new products.
The idea was to increase the consumption of Otani stone by taking inspiration from the ceramic pottery production experience corner and painting on Otani stone to provide an experience of making ornaments.

その陶磁器での製作体験では、器等に描いた後に時間をかけて窯で焼成させないと製品が完成できないため、描いた作品を直に体験客に製作した場所で渡すことができず、体験客は送られた完成品を数日後に初めて釉薬が発色した自分の作品に接することとなる。従って、体験客にとってはその間のもどかしさがあり、他方製作指導者にとっては体験客の喜ぶ様子を見ることができない。
又、体験製作中においては、体験客は作画を失敗することが多々あり、一旦失敗すると書き直しができず、失敗したままの作品が本人に届けられてしまうという問題があった。
In the production experience with ceramics, the product cannot be completed unless it is fired in a kiln over time after drawing on a container etc., so the drawn work can not be handed to the place where it was produced directly, and the experience customer For the first time in a few days, the finished product will be brought into contact with his work, which is colored by glaze. Therefore, there is a frustration in the meantime for the experience customer, while the production instructor cannot see the pleasure of the experience customer.
In addition, during the experience production, the experience customer often fails to draw, and once it fails, there is a problem that it cannot be rewritten and the failed work is delivered to the person himself.

上記問題に気付いた本発明者は、絵付けする板を陶磁器ではなく大谷石を使用することで、体験客が描いた作品が短時間で完成でき且つ体験客に製作した場所で直ちに引き渡すことができれば、体験客は製作体験の感動が冷めないうちに完成品を手にすることができて感動が倍増し、一方製作指導者も客の喜ぶ様子が直に見られる。
しかし、これまでは上記特許文献の如く、表面の肌理が細かく強度の優れた安山岩や花崗岩に釉薬を塗って装飾物を製作する技術はあるものの、褐色の「みそ」の入った粗い地肌を有する脆く割れ易い大谷石を用いて薄い板の装飾品を製作する技術がなかった。
The present inventor who has noticed the above problem can use the Oya stone instead of the ceramics for painting, so that the work drawn by the customer can be completed in a short time and delivered immediately to the place where the customer has made it. If possible, the experience customer can get the finished product before the impression of the production experience cools down, and the impression is doubled, while the production instructor can see the customer's joy directly.
However, until now, as in the above-mentioned patent document, although there is a technique for applying a glaze to fine andesite and granite with fine surface texture and glaze, it has a rough background with brown "miso" There was no technology to produce thin decorative pieces using brittle and easily broken Oya stone.

そこで本発明は、薄い板に加工したみそを含む大谷石を割れ難くすると共に、該大谷石板に模様を描いた製作体験客がその製作した場所で製作体験の感動が冷めない短時間のうちに完成品を受け取ることが可能となる大谷石製装飾板の製作方法と、その方法で得られた大谷石独特のみその入った自然風味のある大谷石製装飾板を提供することを目的とする。   Therefore, the present invention makes it difficult to break the Oya stone including the miso processed into a thin plate, and the impression of the production experience does not cool down in the place where the production experience customer who painted the pattern on the Oya stone plate produced it. It is an object of the present invention to provide a method for producing a decorative plate made of Otani stone that can receive a finished product, and a decorative plate made of Otani stone with a natural flavor that contains only the unique Otani stone obtained by the method.

上記課題を解決するため、本発明の請求項1の発明は大谷石製装飾板の製作方法であって、みそを含む大谷石を厚さ5mm〜15mmの板に切り出し、得られた大谷石板の表面及び裏面に楽焼用の透明釉を塗布して約800°C〜1000°Cの温度で全体を焼成し、その後常温冷却し、該大谷石板の表面に楽焼用の色釉薬でみそ部分を図柄に取り込んだ模様を描いて約800°C〜1000°Cの温度で全体を焼成し、これを常温冷却して大谷石製装飾板を得ることを特徴とする。   In order to solve the above-mentioned problem, the invention of claim 1 of the present invention is a method for producing a decorative plate made of Oya stone, and cuts Oya stone including miso into a plate having a thickness of 5 mm to 15 mm, and the obtained Oya stone plate Apply transparent glazing for easy baking on the front and back surfaces, fire the whole at a temperature of about 800 ° C to 1000 ° C, then cool to room temperature, and design the miso portion on the surface of the Otani stone plate with a color glaze for easy baking. The whole is fired at a temperature of about 800 ° C. to 1000 ° C. by drawing a pattern taken in, and this is cooled to room temperature to obtain a decorative plate made of Oya stone.

請求項2は大谷石製装飾板の製作方法の発明であって、みそを含む大谷石を厚さ5mm〜15mmの板に切り出し、得られた大谷石板の表面及び裏面に楽焼用の透明釉を塗布して約800°C〜1000°Cの温度で全体を焼成し、その後常温冷却し、該大谷石板の表面に楽焼用の色釉薬で模様を描いて約800°C〜1000°Cの温度で全体を焼成し、その後、常温冷却して楽焼用の色釉薬によりみそ部分を図柄に取り込んだ模様を修正しつつ約800°C〜1000°Cの温度での焼成を模様が完成するまで繰り返し、最後に常温冷却して大谷石製装飾板を得ることを特徴とする。   Claim 2 is an invention of a method for producing a decorative plate made of Oya stone, and cut Oya stone including miso into a plate having a thickness of 5 mm to 15 mm, and transparent glazing for easy baking on the surface and the back surface of the obtained Oya stone plate. Apply and bake the whole at a temperature of about 800 ° C to 1000 ° C, then cool to room temperature, draw a pattern with a glaze for easy baking on the surface of the Oya stone plate, and a temperature of about 800 ° C to 1000 ° C Bake the whole, then cool it at room temperature and repeat the firing at a temperature of about 800 ° C to 1000 ° C while correcting the pattern with the miso portion taken into the pattern with the easy-to-use color glaze until the pattern is completed Finally, it is cooled at room temperature to obtain a decorative plate made of Oya stone.

請求項3は請求項1又は2に記載の方法で製作された大谷石製装飾板であって、白い素地に黒いみその部分が斑点状に含まれた素地にみそを図柄に取り込んだ模様を絵付けしたことを特徴とする。   Claim 3 is a decorative plate made of Otani stone manufactured by the method according to claim 1 or 2, wherein a pattern in which miso is incorporated into a base material in which a black part is included in a spot shape on a white base material. Characterized by painting.

本発明は、みそを含んで脆く破損し易い5mm〜15mmの薄い大谷石の板に楽焼用の透明釉を塗って焼成するが、その際、大谷石の板面全面に塗った水溶性の透明釉は窪んだみその部分に溜まって、みその粒子間の空隙中に他の部分よりは多く浸透し、焼成の温度を約800°C〜1000°Cとすることで、みその空隙中に浸透した透明釉は高温で溶融し、冷却後ガラス化することでみその部分が強化され、更に透明釉によって該みそ部分以外の石基全体の表面強化される。
又、焼成の温度を約800°C〜1000°Cとすることで石基の粒子同士の接着力が増強されて焼き締められることで大谷石が内部からも強化され、強度を装飾用の商品に必要な強さに高めることが可能となる。
又、その焼成の際に焼成温度が1000°Cを越えないので、溶融による大谷石の粒子の軟弱化による板面の湾曲変形が防がれて平面性を保持した大谷石板が得られる。
In the present invention, a thin Oya stone plate of 5 mm to 15 mm which is brittle and easily damaged including miso is fired by applying a transparent flame for easy baking, and at that time, a water-soluble transparent applied to the entire plate surface of Oya stone The soot accumulates in the hollowed portions, penetrates more into the voids between the particles than other portions, and the firing temperature is about 800 ° C. to 1000 ° C. The permeated transparent soot is melted at a high temperature, and the portion thereof is strengthened by vitrification after cooling. Further, the surface of the entire stone base other than the miso portion is strengthened by the transparent soot.
In addition, by setting the firing temperature to about 800 ° C to 1000 ° C, the adhesive strength between the stone-based particles is enhanced and baked to strengthen Oya stone from the inside, and the strength is a decorative product. It is possible to increase the strength required for
In addition, since the firing temperature does not exceed 1000 ° C. during the firing, the Oya stone plate is prevented from being bent and deformed due to the softening of the Oya stone particles by melting, and the flatness is maintained.

この透明釉を塗って焼成した大谷石板の素地は白く、その中に茶褐色の「みそ」の部分が黒く発色して斑点状に現れ、その色彩感のない白黒の地肌模様が絵画のキャンバスの如くそのまま自然な状態で得られる。この大谷石板の素地の表面に焼成して発色する楽焼用の色釉薬でみそを図柄に取り込んだ模様を描き、約800°C〜1000°Cの温度で焼成することによって色釉薬が発色し石材の表面に溶融し、これの冷却によってガラス状に固化して定着する。   The base of the Otani stone board that has been coated and fired with this transparent glaze is white, and the brown-colored “miso” portion appears black and appears in spots, with a black and white texture that is not colored like a canvas on a painting It can be obtained in its natural state. Painted on the surface of this Otani stone plate with a color glaze for easy firing that draws miso into the pattern, and when fired at a temperature of about 800 ° C to 1000 ° C, the color glaze develops and the stone material It is melted on the surface of the glass and solidified into a glassy state by being cooled.

薄い厚さの大谷石板の焼成時間は約30分以内と極めて短く、これを焼成窯から出して常温で10分〜20分間程の短時間で冷却できるので、製作が完成するまでの総時間を極めて短時間とすることが可能となる。
このため、製作体験コーナーに訪れた製作体験客の描いた作品を製作当日中に完成させることが可能なり、その完成品は直ちに製作体験客に渡すことが可能となり、体験客は感動を倍加させ、指導者もその喜びを見て製作指導の満足感が得られる。
製作された作品は、大谷石特有の「みそ」を含んだ粗い地肌のみそを図柄に取り込んだ模様が活かされて自然美に溢れた装飾品となる。
The firing time of the thin Oya stone plate is very short, about 30 minutes or less, and it can be cooled in a short time of about 10 to 20 minutes at room temperature after it is taken out of the firing kiln. An extremely short time can be achieved.
For this reason, it is possible to complete the work drawn by the production experience customer who visited the production experience corner during the production day, and the finished product can be immediately handed over to the production experience customer, and the experience customer doubles the impression. The leaders can also enjoy the production guidance by seeing the joy.
The produced work will be a decorative product full of natural beauty, utilizing a pattern that incorporates a rough chin that contains the “miso” unique to Otani stone.

請求項2の発明においては、みそを含む大谷石板の表面の絵付け作業において、楽焼用の色釉薬で透明釉で作られた素地に短時間で何度でも修正して描きな直すことができるので、初心者であっても描いたみそを図柄に取り込んだ模様を失敗したり、満足が得られない場合には、作画と焼成を繰り返して発色状態を検証しながら何回でも修正し、みそを含みながらも完成度の高いより満足でき作品に仕上げることが可能となる。
そして、最終的にその作品を製作当日中に完成させて直ちに手にとって鑑賞することが可能となる。
In the invention of claim 2, in the painting work on the surface of the Otani stone plate including miso, it can be corrected and redrawn over and over again in a short time on a base made of clear glaze with easy-to-use color glaze. So, even if you are a beginner, if you fail to capture the pattern that you drew in the design, or if you are not satisfied, repeat the drawing and baking to correct the coloring state as many times as you like, and correct the miso Although it is included, it is possible to finish it into a more satisfying work with a high degree of completion.
Finally, the work can be completed on the day of production, and can be immediately appreciated by the hand.

請求項3の発明においては、約800°C〜1000°Cの温度で焼成されたみそを含んで5mm〜15mmと薄い大谷石板が平面性に歪みなく焼かれると共に塗られた釉薬によって装飾品として必要な強度が発現され、白い石基中に斑点状の「みそ」が黒く現れた素地に、楽焼用の色釉薬でみそを図柄に取り込んで自由に描かれた着色模様が、見る人に大谷石の地肌と調和して自然美の溢れた感動を与える。
又、安山岩等の一般的な石材が硬く冷たい感覚を与えるのに対して、黒い「みそ」を含んで白く粗い地肌を有する大谷石には柔らかさや暖かさが感じられ、その中で発色する釉薬の模様と一体となりみその図柄が活かされて調和の取れた自然美が表現される。
In the invention of claim 3, the Oya stone plate as thin as 5 to 15 mm including miso calcined at a temperature of about 800 ° C. to 1000 ° C. is baked flat without distortion as a decorative product by the glaze applied. Otani gives viewers a colored pattern freely expressed by embedding miso into a pattern with a color glaze for easy firing on the base where the necessary strength is expressed and spotted `` miso '' appears black in the white stone base In harmony with the surface of the stone, it gives an impression full of natural beauty.
In addition, while ordinary stones such as andesite give a hard and cold feeling, Oya stones that have a black and white surface and have a rough rough surface feel softness and warmth, and glaze that develops color in it. Together with this pattern, the design is utilized to express harmonious natural beauty.

本発明の製作工程を示すフロー図であるIt is a flowchart which shows the manufacturing process of this invention. 別の形態の製作工程を示すフロー図である。It is a flowchart which shows the manufacturing process of another form. 本発明の大谷石製装飾板を示し(イ)が正面から見た斜視図(ロ)が紐を付けた状態の背面から見た斜視図である。The perspective view (b) of the Oya stone decorative plate of the present invention (b) viewed from the front is a perspective view viewed from the back with the string attached. 装飾枠を装着した大谷石製装飾板を示す正面から見た斜視図である。It is the perspective view seen from the front which shows the Oya stone decoration board which equipped with the decoration frame. コルク板を裏張りした大谷石製装飾板を示す正面から見た斜視図である。It is the perspective view seen from the front which shows the decorative plate made from Oya stone which backed the cork board. 本発明の製作工程を順に示し、(イ)が原料の大谷石、(ロ)が加工した大谷石板を示し、(ハ)が大谷石板に透明釉を塗っている状態を示す各斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS It is each perspective view which shows the manufacturing process of this invention in order, (i) shows Oya stone of a raw material, (b) shows the processed Otani stone board, and (C) shows the state which has coated Oya stone board with a transparent fence. . (ニ)が焼き上げ工程を示す縦断側面図、(ホ)が絵付け工程を示す斜視図である。(D) is a longitudinal side view showing the baking process, and (e) is a perspective view showing the painting process. (ヘ)が修正の焼き上げ工程を示す縦断側面図、(ト)が絵付け工程を示す斜視図である。(F) is a longitudinal side view showing a correction baking process, and (g) is a perspective view showing a painting process. (チ)が最終の焼き上げ工程を示す縦断側面図、(リ)が冷却工程後の完成品を示す斜視図である。(H) is a longitudinal side view showing the final baking process, and (I) is a perspective view showing the finished product after the cooling process.

本発明の原料である大谷石は、栃木県宇都宮市の大谷地区を中心に産出され、噴出した火山灰や軽石を含んだ火山灰質の物質が海中に堆積し凝固してできた凝灰岩系の石材であり、成分は珪酸66%、酸化アルミニュウム12%、第二酸化鉄1.85%等を含む。そしてその石基には多量の浮石質ガラス、斜長石、石英及び少量の黒雲母角閃岩輝石が含まれている。色調は白を基調に薄褐色や薄い緑や青の色を含んだ石基の中に茶褐色をした沸石、モンモリロナイト等を含む粘土鉱物の「みそ」と呼ばれる爪で掻き出せるほど崩れやすく柔らかい部分が斑点状に含まれる。   Otani stone, which is the raw material of the present invention, is a tuff stone material produced mainly in the Otani area of Utsunomiya City, Tochigi Prefecture, and formed by solidification of volcanic ash and pumice-containing volcanic ash materials deposited in the sea. The components include 66% silicic acid, 12% aluminum oxide, 1.85% ferric oxide and the like. And its stone base contains a large amount of pumice glass, plagioclase, quartz and a small amount of biotite amphibolite pyroxene. The color tone is white, and the soft base is so easy to collapse that it can be scraped with nails called `` Miso '' of clay minerals including brownish brown zeolite, montmorillonite etc. in a stone base containing light brown, pale green and blue colors Included in spots.

本発明は上記みそを含む大谷石を使用した大谷石製装飾板の製作方法と、その製作方法で製作された大谷石製装飾板であり、先ずその製作方法について実施形態を説明する。   The present invention is a method for manufacturing a decorative plate made of Otani stone using the Oya stone including the above-mentioned miso, and a decorative plate made of Otani stone manufactured by the manufacturing method. First, an embodiment of the manufacturing method will be described.

本発明は図1の製作工程(1)に示すように、原料である上記みそを含む大谷石を厚さ5mm〜15mmの板に切り出す板整形工程と、その切り出して得られたみそを含む大谷石板の表面及び裏面に楽焼用の透明釉を塗布する下塗り工程と、これを約800°C〜1000°Cの温度で焼成する下焼き工程と、焼成した大谷石板を常温まで冷却する冷却工程と、冷却した大谷石板の表面に楽焼用の色釉薬でみそを図柄に取り込んで模様を描く絵付け工程と、これを約800°C〜1000°Cの温度で焼成する焼き上げ工程と、焼成した大谷石板を常温にまで冷却する冷却工程とを順に行って製作が完了する。   As shown in the manufacturing process (1) of FIG. 1, the present invention includes a plate shaping step of cutting out the Oya stone containing the above-mentioned miso as a raw material into a plate having a thickness of 5 mm to 15 mm, and an ootani containing the miso obtained by the cutting. An undercoating step of applying transparent glazing for easy firing on the front and back surfaces of the stone plate, an undercoating step of firing this at a temperature of about 800 ° C. to 1000 ° C., and a cooling step of cooling the fired Oya stone plate to room temperature , A painting process of drawing a pattern on the surface of the cooled Otani stone plate with a glaze for easy baking, a baking process for baking this at a temperature of about 800 ° C to 1000 ° C, and a baked Otani The manufacturing is completed by sequentially performing a cooling process for cooling the stone plate to room temperature.

また別の形態は図2の製作工程(2)に示すように、上記図1の製作工程(1)の後に続き、一度描いた模様を修正する工程を有する。
該工程は、上記図1の下焼き工程の後に、冷却工程を経て大谷石板の表面に楽焼用の色釉薬でみそを図柄に取り込んだ模様を描く初回絵付け工程と、これを約800°C〜1000°Cの温度で焼成する焼き上げ工程を有する。
そして、その後の焼成した大谷石板を常温まで冷却する冷却工程を経て再度大谷石板の表面に楽焼用の色釉薬でみそを図柄に取り込んだ模様を描く修正絵付け工程と、これを約800°C〜1000°Cの温度で焼成する修正焼き上げ工程と、焼成した大谷石を常温まで冷却する冷却工程の各工程を修正したみそが図柄に取り込まれた模様が完成されるまで繰り返す工程を有する。
そして、上記工程で模様が完成された後に最後の修正焼き上げ工程によりみその図柄が活かされて自然美が表現された大谷石板を焼成した後製作が完了する。
Further, as shown in the manufacturing step (2) of FIG. 2, the other form has a step of correcting the pattern once drawn following the manufacturing step (1) of FIG.
The process includes an initial painting process of drawing a pattern in which miso is taken into the design with a color glaze for easy baking on the surface of the Oya stone plate through the cooling process after the lower baking process in FIG. A baking step of baking at a temperature of ˜1000 ° C.
Then, through a cooling process that cools the fired Oya stone plate to room temperature, a modified painting process that draws a pattern in which miso is taken into the design with a glaze for easy firing on the surface of the Oya stone plate again, and this is about 800 ° C. It has the process of repeating until the pattern which the miso which correct | amended each process of the correction baking process baked at the temperature of -1000 degreeC, and the cooling process which cools the baked Oya stone to normal temperature was taken in in a design is completed.
Then, after the pattern is completed in the above process, the final correction baking process is performed, and then the Oya stone plate on which the design is utilized and the natural beauty is expressed is fired.

上記製作工程(1)及び(2)に形態を別の図を参照に更に詳述する。
先ず、上記製作工程(1)の形態を説明する。
この形態では、使用するみそを含む大谷石は石切り場から切り出した直方体の大谷石や、建材に加工したときの出る比較的大きな破片をそのまま本発明の原料とすることができる。
例えば図6の(イ)に示す原料とする破片のみそ3を含む大谷石9を、図6の(ロ)に示すように、厚さ5mm〜15mmの板に石切り機で切断加工する。
切断後の大谷石板を洗浄しない場合には板の表面には石基の粉体が付着したままとなるが、大きな汚れを払い落せばそのまま使用できる。
板面のサイズは縦横10cm程度から縦横50cm程度までが、持ち運び等で扱うのに最適となるが、そのサイズは特に限定するものではない。
The form of the manufacturing steps (1) and (2) will be described in more detail with reference to another drawing.
First, the form of the manufacturing process (1) will be described.
In this form, the Oya stone including the miso used can be a rectangular parallelepiped Otani stone cut out from a quarry or a relatively large piece generated when processed into a building material as it is as a raw material of the present invention.
For example, as shown in FIG. 6B, the Oya stone 9 containing the groove 3 as a raw material shown in FIG. 6A is cut into a plate having a thickness of 5 mm to 15 mm with a stone cutter.
When the Oya stone plate after cutting is not washed, the stone-based powder remains attached to the surface of the plate, but it can be used as it is after removing large dirt.
The size of the plate surface is about 10 cm in length and width to about 50 cm in length and width, which is optimal for carrying around, but the size is not particularly limited.

又板厚は5mm〜15mmとするが、板厚が4mm以下では後述の釉薬を塗って焼成して強度を高めようとしても薄過ぎて元来脆いみそ3を含む大谷石の基材が容易に割れてしまうので商品としては適さない。又、板厚が16mm以上では後述の焼成窯内の温度を800°C〜1000°Cで焼成したとき短時間に大谷石板全体を均一に焼成することができず、みそ3の窪み4部分に焼きムラが発生するおそれがある。
なお、板厚が20mm以上では壁に吊り装飾品として使用したり、持ち運ぶのに重量が大き過ぎて商品としては好ましいものではない。
このため、厚さ10mm、縦25cm、横20cmのみそ3を含む大谷石板を例に以下説明する。
The plate thickness is 5 mm to 15 mm, but if the plate thickness is 4 mm or less, it is too thin to improve the strength by baking with the glaze described below, and the base material of Oya stone that originally contains the brittle miso 3 is easy. Since it breaks, it is not suitable as a product. In addition, when the plate thickness is 16 mm or more, the entire Oya stone plate cannot be uniformly fired in a short time when the temperature in the firing kiln described below is fired at 800 ° C. to 1000 ° C. There is a risk of uneven baking.
In addition, when the plate thickness is 20 mm or more, it is not preferable as a product because it is used as a decorative ornament hung on the wall or is too heavy to carry.
For this reason, an Oya stone plate including a groove 3 having a thickness of 10 mm, a length of 25 cm, and a width of 20 cm will be described below as an example.

原料のみそを3含む大谷石9は、図6に(イ)に示すように、板面に色調には白を基調に薄褐色や薄青色等を含む石基2の中に茶褐色をした柔らかい粘土状のみそ3が斑点状に存在する。
地肌は火山灰を固めたような凹凸があり大変粗く、みそ3部分の中には窪み4が生じたものもある。
As shown in FIG. 6 (a), the Oya stone 9 containing 3 raw materials is soft and brown in the stone base 2 containing light brown, light blue, etc., based on white on the plate surface. Clay-like ridges 3 are present in spots.
The surface is very rough with unevenness like solidified volcanic ash, and some of the three miso parts have dents 4.

この原料のみそ3を含む大谷石9を厚さ10mm、縦25cm、横20cmに切り出して、図6の(ロ)に示す大谷石板1を得る。
該大谷石板1の板面は、白を基調に薄褐色や薄青色等を含む石基2の中に茶褐色をした柔らかい粘土状のみそ3が斑点状に存在し、平面性があるものの地肌は粗く、大きなみそ3部分の中には中央部が欠落し窪み4を生じているものもある。
The Oya stone 9 including the raw material 3 is cut into a thickness of 10 mm, a length of 25 cm, and a width of 20 cm to obtain the Oya stone plate 1 shown in FIG.
The plate surface of the Otani stone plate 1 has a soft clay-like miso 3 in a brownish color in a stone base 2 containing light brown or light blue based on white, and the ground surface of the flat surface is flat. Some of the rough large three miso portions are missing the central portion, resulting in a depression 4.

次に、上記板整形工程で得られたみそ3を含む大谷石板1を、図6の(ハ)に示すように、表面1a及び裏面1bに楽焼用の透明釉5を水に溶いてか刷毛10で塗る、   Next, as shown in FIG. 6C, the Oya stone plate 1 including the miso 3 obtained in the plate shaping step is melted in water with transparent glazing 5 for easy baking on the front surface 1a and the back surface 1b. Apply with 10,

「楽焼」とは陶器を小規模に製作する方法であり、これに用いる釉薬の焼成温度は通常約750°C〜850°Cである。
この楽焼用の釉薬には焼成後透明となる透明釉と焼成後発色する色釉薬とがある。
“Raku-yaki” is a method for producing ceramics on a small scale, and the firing temperature of the glaze used for this is usually about 750 ° C. to 850 ° C.
This glaze for easy baking includes a transparent glaze that becomes transparent after firing and a color glaze that develops color after firing.

本発明の下塗り工程ではその楽焼用の透明釉5を使用する
前記透明釉5は原料の粉体を水に溶いて使用し、透明釉と水との配合量は、透明釉が5重量部に対して水が5〜3重量部とした比率に混合する。
In the undercoating step of the present invention, the transparent glaze 5 for easy baking is used. The transparent glaze 5 is used by dissolving the raw material powder in water, and the blending amount of the transparent glaze and water is 5 parts by weight of the transparent glaze. The water is mixed in a ratio of 5 to 3 parts by weight.

そして、水に溶いて乳白色となった透明釉5を刷毛10でみそ3を含む大谷石板1の表面1a及び裏面1bの全面に塗る。そして、塗った透明釉5は小孔がある大谷石の石基2及びみそ3の表面からの地肌の中に滲み込んで行く。
この際、特にみそ3部分では透明釉5が窪み4に溜まり、他の部分よりもその小孔内に多く浸透する。
又、この下塗り工程では、原料色は白く800°Cで溶融して黒に発色する焼成温度800°C確認用釉薬20を大谷石板の隅に目立たないように塗っておくと良い。これは焼成温度が800°Cとなったことを確認するためのものである。
Then, the transparent wrinkle 5 that has become milky white when dissolved in water is applied to the entire surface 1a and back surface 1b of the Oya stone plate 1 including the miso 3 with the brush 10. Then, the applied transparent glaze 5 soaks into the ground from the surface of the stone base 2 and the miso 3 of the Oya stone with the small holes.
At this time, especially in the miso 3 portion, the transparent ridge 5 accumulates in the recess 4 and penetrates more into the small holes than in the other portions.
In this undercoating step, it is preferable to apply a glaze 20 for confirming the firing temperature of 800 ° C., which is white and melts at 800 ° C. to develop black, so that the corner of the Oya stone plate does not stand out. This is for confirming that the firing temperature is 800 ° C.

次に、図7の(二)に示すように、前記透明釉5を塗ったみそを含む大谷石板1を焼成窯7に入れて焼成台8の上に並べ、約800°C〜1000°Cの温度で10〜20分間程度の時間焼成する。
この焼成はみそを含んで脆く破損し易い5mm〜15mmの薄い大谷石の板の強度を装飾用の商品に必要な強さに高めるために行うものである。
大谷石の板面全面に塗った水溶性の透明釉は窪んだみその部分に多く溜まって、透明釉はみその内部に他の部分よりは多く浸透しているが、その透明釉は約800°C〜1000°Cの温度の焼成により溶融し、冷却後ガラス化して強度は増加する。この際同時に透明釉によって該みそ部分以外の石基全体の表面も強化される。
又、同時に焼成の温度を約800°C〜1000°Cとすることで石基の粒子同士の接着力が増強されて焼き締められることで大谷石が内部からも強化される。
Next, as shown in (2) of FIG. 7, the Oya stone plate 1 including the miso coated with the transparent bowl 5 is placed in the firing kiln 7 and arranged on the firing table 8, and is about 800 ° C. to 1000 ° C. Bake at a temperature of about 10 to 20 minutes.
This firing is performed to increase the strength of a thin plate of 5 to 15 mm that is brittle and easy to break, including miso, to the strength required for decorative products.
The water-soluble transparent glaze applied to the entire surface of the Otani stone is recessed and accumulates more in that part, and penetrates more inside the transparent glaze scissors than other parts, but the transparent glaze is about 800 It melts by firing at a temperature of from ° C to 1000 ° C and vitrifies after cooling to increase the strength. At the same time, the surface of the entire stone base other than the miso portion is also reinforced by the transparent wrinkles.
At the same time, by setting the firing temperature to about 800 ° C. to 1000 ° C., the adhesive strength between the stone-based particles is enhanced and baked to strengthen Otani stone from the inside.

そして、この焼成の際、焼成温度は1000°C以下なので、大谷石の組成粒子の結合は高まるが、溶融まで至らず、この結果、軟化による板面の湾曲変形が防がれて平面性を保持した大谷石板が得られる。
このとき、焼成温度を1200°C〜1300°Cに上げると、大谷石に含まれる金属質やガラス質などの成分が溶融して石材としての強度が失われ、脆弱なみそを含む板面の平面形状を維持できなくなって大きく湾曲変形を起こす。このためこの下焼き工程では板の平面性を保持するため焼成温度は1000°C以下とする。
焼成窯7は楽焼用の電気窯、ガス窯、灯油窯等が使用できる。その焼成窯6内部の焼成温度の確認はゼーゲルコーンを窯内に入れて行うことができる。
焼成窯7内では設定した800°Cの温度により透明釉5が溶融し、みそを含めて大谷石板が赤く輝くように焼けるが、その赤く焼けた部分が全面に広がるまで充分に焼成する。
In this firing, since the firing temperature is 1000 ° C. or less, the bonding of the composition particles of Otani stone is increased, but it does not reach melting, and as a result, the bending deformation of the plate surface due to softening is prevented and the planarity is improved. The retained Oya stone plate is obtained.
At this time, when the firing temperature is raised to 1200 ° C. to 1300 ° C., components such as metal and glass contained in Oya stone are melted, and the strength as a stone material is lost. It becomes impossible to maintain the planar shape and causes a large bending deformation. For this reason, in this calcination process, the firing temperature is set to 1000 ° C. or lower in order to maintain the flatness of the plate.
The firing kiln 7 can be an electric kiln, gas kiln, kerosene kiln or the like for easy firing. Confirmation of the firing temperature inside the firing furnace 6 can be carried out by placing a Zegel cone in the furnace.
In the baking kiln 7, the transparent straw 5 is melted at a set temperature of 800 ° C., and the Oya stone plate including the miso is baked so that it shines red, but it is sufficiently baked until the red-burned portion spreads over the entire surface.

次に、焼成窯7から大谷石板1を外に取り出して、常温にまで自然冷却する。板厚は10mmと薄いのでみそを含む大谷石板の冷却は早く、自然冷却により約20〜30分で常温近くの温度までなる。
一般の陶磁器の製作では、急激に冷却すると収縮して割れてしまうのでこれを避けるため冷却する時間を1〜2日かけて行い、窯から慎重に製品を取り出すが、本発明のみそを含む大谷石板は火成岩なので短時間で急激に冷却しても収縮せず割れるおそれはない。
Next, the Oya stone plate 1 is taken out from the firing kiln 7 and naturally cooled to room temperature. Since the plate thickness is as thin as 10 mm, the Oya stone plate including the miso is cooled quickly, and naturally cools to about room temperature in about 20-30 minutes.
In the production of general ceramics, if it cools rapidly, it shrinks and cracks. To avoid this, the cooling time is taken over 1-2 days, and the product is carefully taken out from the kiln. Since the stone plate is an igneous rock, it does not shrink and does not break even if it is cooled rapidly in a short time.

そして、その冷却工程で冷却したみそを含む大谷石板1に塗られ焼成された透明釉5aは光沢のあるガラス状態となって表面1a及び裏面1bに固化して定着し、石基2部分は殆ど白色となり、又斑点状の褐色であったみそ3の部分は黒く発色し、この白黒に脱色されたような状態の地肌模様が絵画のキャンバスの如くそのまま自然な状態で得られる。
又、柔らかく脆かったみそを含む大谷石板1の材質強度が増し、叩いても容易に割れてしまうことがなくなる。
The transparent trough 5a applied to the Oya stone plate 1 including the miso cooled in the cooling step and baked becomes a glossy glass state and solidifies and settles on the front surface 1a and the back surface 1b, and the stone base 2 portion is almost the same. The portion of the miso 3 that has become white and has a patchy brown color is colored black, and the background pattern in a state of being decolored to black and white can be obtained in a natural state like a canvas of a painting.
In addition, the material strength of the Oya stone plate 1 including the soft and brittle miso is increased, and it is not easily broken even when hit.

次に、図7の(ホ)に示すように、前記みそを含む大谷石板1の表面1aに絵付けを行う。
この絵付け工程においては、絵付け用の釉薬は、市販の800°C〜900°Cで溶融する赤や緑などの各種の色が発色する楽焼用の色釉薬6を使用する。該色釉薬6は塗った時の色と発色後の色とは大きく異なるものが多い。
そして、該色釉薬6を用いて筆11で板面に、図3の(イ)に示す花模様のように、みそ3が葉や茎として図柄に取り込まれた花模様12を描く。大谷石板1の表面1aには既に焼成された透明釉5aが定着されているので筆11で描き易くなっている。
なお、図7の(ホ)は前記花模様12付き大谷石板14を示し、焼成された花模様12aが描かれた状態を示す。
又、この絵付け工程では、原料色は白く900°Cで溶融して黒に発色する焼成温度900°C確認用釉薬21を大谷石板1の隅に黒いみその中に迷彩されて目立たないように塗っておくと良い。これは次の焼き上げ工程において、焼成温度が900°Cとなったことを知る目安とするものである。
Next, as shown in FIG. 7E, painting is performed on the surface 1a of the Oya stone plate 1 including the miso.
In this painting process, the glaze for painting uses a glaze 6 for easy baking that produces various colors such as red and green that melt at 800 ° C. to 900 ° C. on the market. In many cases, the color glaze 6 is greatly different from the color when it is applied and the color after color development.
Then, using the glaze 6, a flower pattern 12 in which the miso 3 is incorporated into the design as leaves and stems is drawn on the plate surface with the brush 11 as shown in FIG. Since the surface 1a of the Otani stone plate 1 has already been baked transparent ridges 5a, it is easy to draw with the brush 11.
In addition, (e) of FIG. 7 shows the Oya stone board 14 with the said flower pattern 12, and shows the state by which the baked flower pattern 12a was drawn.
Also, in this painting process, the raw material color is white and melts at 900 ° C. and turns black, and the baking temperature 900 ° C. confirmation glaze 21 is blackened at the corner of the Otani stone plate 1 so that it is not camouflaged. It is good to paint on. This is a measure for knowing that the firing temperature has reached 900 ° C. in the next baking step.

上記絵付け工程に次いで、図8の(へ)に示すように、みそを含む大谷石板1を焼成窯7で800°C〜1000°Cの温度で色釉薬6を溶融させるように焼成する。
みそを含む大谷石板1が赤く輝くように焼けるが、その赤く焼けた部分が全面に広がるまで充分に色釉薬6が焼成される。その時間は約10分〜20分間である。
この焼成温度も1200°C以上の温度では脆弱なみそを含む大谷石板の石基の成分が溶融して板の平面形状が保持できずに湾曲の変形を起こすので好ましくない。
そして焼成後、焼成窯7から出して常温で約20分間自然冷却すると焼成された色釉薬6aが表面1aに定着した焼成大谷石製装飾板が完成する。
After the painting step, as shown in FIG. 8 (f), the Oya stone plate 1 containing miso is fired in a firing kiln 7 so as to melt the glaze 6 at a temperature of 800 ° C. to 1000 ° C.
Although the Oya stone plate 1 including the miso is baked so as to shine red, the glaze 6 is sufficiently baked until the red-baked portion spreads over the entire surface. The time is about 10-20 minutes.
This firing temperature is also not preferable at a temperature of 1200 ° C. or higher because the stone base component of the Oya stone plate containing fragile miso is melted and the flat shape of the plate cannot be maintained, causing a curved deformation.
And after baking, when it takes out from the baking kiln 7 and naturally cools at room temperature for about 20 minutes, the baking decorative plate made from a fired Oya stone which the fired glaze 6a fixed to the surface 1a is completed.

次に、図2のフロー図に示す製作工程(2)の形態を説明する。
この形態は一度描いた模様12を修正する工程を有し、最初の工程は前記図1の製作工程(1)の板整形工程、下塗り工程、下焼き工程、冷却工程と同じ手順であり、絵付け工程から後の工程が加わる。
Next, the form of the manufacturing process (2) shown in the flowchart of FIG. 2 will be described.
This form has a process of correcting the pattern 12 once drawn, and the first process is the same procedure as the plate shaping process, undercoating process, undercoating process, and cooling process in the manufacturing process (1) of FIG. Subsequent steps are added from the attaching step.

その絵付け工程では、図2の製作工程(2)に示すように、初回の絵付け工程、二回目以降の絵付け工程、最終の絵付け工程を有し、二回目以降の絵付け工程については行わない場合もある。   In the painting process, as shown in the production process (2) of FIG. 2, the first painting process, the second and subsequent painting processes, and the final painting process are provided. May not be done.

その工程を以下説明する。
初回の絵付け工程は、図7の(ホ)に示すように、透明釉5aが定着しているみそを含む大谷石板1の表面1aに楽焼用の色釉薬6を筆11でみそを図柄に取り込んだ花模様12を描き、図8の(へ)に示すように、これを約800°C〜1000°Cの温度で全体を焼成窯7で10分〜20分間焼成する。
そして焼成後、焼成窯7から出して常温にまで冷却する。
The process will be described below.
In the first painting process, as shown in FIG. 7 (e), a color glaze 6 for easy baking is applied to the surface 1a of the Otani stone plate 1 including the miso on which the transparent glaze 5a is fixed with the brush 11 as a design. The taken flower pattern 12 is drawn, and the whole is baked in a baking kiln 7 for 10 to 20 minutes at a temperature of about 800 ° C. to 1000 ° C. as shown in FIG.
And after baking, it takes out from the baking kiln 7, and cools to normal temperature.

更に、図8の(ト)に示すように、みそを含む大谷石板1の表面1aに筆11で楽焼用の色釉薬6でみそを図柄に取り込んだ花模様13を描き加えたり、焼成されて定着させた色釉薬6aの焼成模様12aの上に別の色釉薬6で修正をしつつ修正模様13を描き、図8の(チ)に示すように、約800°C〜1000°Cの温度で10分〜20分間焼成を行う。
そして、この焼成された修正模様13aが完成するまでこの工程を繰り返し行い、最後に図8の(リ)に示すように、約800°C〜1000°Cの温度で15分〜30分間充分に焼成を行い、これを常温にまで冷却して、みその図柄が活かされた修正焼成模様13aが描かれた修正模様付き大谷石板15である大谷石製装飾板の製作が完了する。
以上の如く大谷石製装飾板の製作は短時間で製作の全工程が終了する。
Further, as shown in FIG. 8G, a flower pattern 13 in which the miso is taken into the design with the brush 11 is added to the surface 1a of the Otani stone plate 1 including the miso, or is baked. A modified pattern 13 is drawn on the fired pattern 12a of the fixed color glaze 6a while being corrected with another color glaze 6, and a temperature of about 800 ° C. to 1000 ° C. is drawn as shown in FIG. Bake for 10 to 20 minutes.
Then, this process is repeated until the baked modified pattern 13a is completed. Finally, as shown in FIG. 8 (i), the process is sufficiently performed at a temperature of about 800 ° C. to 1000 ° C. for 15 minutes to 30 minutes. After firing, this is cooled to room temperature, and the production of the decorative plate made of Oya stone, which is the Oya stone plate 15 with the modified pattern on which the modified fired pattern 13a in which the pattern is utilized, is completed.
As described above, the manufacturing process of the Oya stone decorative plate is completed in a short time.

次に、本発明の大谷石製装飾板の製作を製作指導者のもとに製作体験客が行う工程を上記製作工程(2)で説明する。
本発明の大谷石製装飾板の製作は、製作工程の全てを体験する場合と、釉薬を用いた工程の全ての工程を体験する場合と、絵付けの工程を体験する場合とがある。
Next, the production process (2) will be described in which the production experience customer performs the production of the decorative plate made of Otani stone according to the present invention under the production instructor.
Production of the decorative plate made of Otani stone according to the present invention includes a case where all the production processes are experienced, a case where all the processes using glaze are experienced, and a case where a painting process is experienced.

そのうち上記製作工程(2)の中で、<以下製作体験客が行う工程>に示した絵付け工程を体験する場合を例に説明する。
この場合、既に製作体験提供者の行った図7の(二)に示す下焼き工程が済んで、冷却工程を経て、透明釉3の表面強度の強化で板が割れ難くなっているみそを含む大谷石板1を製作体験客に提供して行う。
Of these, in the production process (2), the case of experiencing the painting process shown in <the process performed by the production experience customer> will be described as an example.
In this case, the pre-baking process shown in (2) of FIG. 7 already performed by the production experience provider is completed, and after the cooling process, the plate is hard to break due to the enhancement of the surface strength of the transparent bowl 3. Provide Otani stone board 1 to production experience customers.

製作体験客は、図7の(ホ)示すように、透明釉5aが定着しているみそを含む大谷石板1の表面1aに楽焼用の色釉薬6を筆11で初回の模様12を描き、図8の(へ)に示すように、これを約800°C〜1000°Cの温度で全体を焼成窯7で10分〜20分間焼成する。
そして、焼成後、焼成窯7から出して20分〜30分かけて常温にまで冷却する。
As shown in FIG. 7E, the production experience customer draws the first pattern 12 with the brush 11 on the surface 1a of the Otani stone plate 1 including the miso to which the transparent glaze 5a is fixed, with a brush 11. As shown in (f) of FIG. 8, the whole is fired at a temperature of about 800 ° C. to 1000 ° C. in a firing furnace 7 for 10 minutes to 20 minutes.
And after baking, it takes out from the baking kiln 7, and cools to normal temperature over 20 minutes-30 minutes.

次に、図8の(ト)に示すように、表面1aに筆11で楽焼用の色釉薬6で二回目以降のみその図柄が活かされた修正模様13を描き加えたり、定着させた色釉薬6aの焼成模様12aの上に更に色釉薬6で修正をしつつ、図8の(チ)に示すように、約800°C〜1000°Cの温度で10分〜20分間焼成を行う。
そして、この修正模様13がみその図柄が活かされて完成するまでこの工程を繰り返し行い、最後に図8の(リ)に示すように、約800°C〜1000°Cの温度で15分〜30分間充分に焼成を行い、これを常温にまで冷却して図3の(イ)に示すように、みその図柄が模様に中に活かされた大谷石製装飾板の製作が完了する。
以上の如く大谷石製装飾板の製作は短時間で製作の全工程が終了する。
即ち、製作体験客は大谷石板1の表面1aに絵付けを行って焼成し、これを冷却させて自分の描いた模様を確認することができる。
そして、製作開始し作品を持ち帰れるようになるまでの時間は数時間と短く、製作した作品はそのまま持ち帰ることが可能となる。
Next, as shown in FIG. 8 (G), the glaze glaze is applied to the surface 1a with a brush 11 and a modified pattern 13 in which the pattern is utilized only for the second and subsequent times with the glaze 6 for easy baking. While further correcting with the glaze 6 on the fired pattern 12a of 6a, firing is performed at a temperature of about 800 ° C. to 1000 ° C. for 10 minutes to 20 minutes as shown in FIG.
Then, this process is repeated until the modified pattern 13 is seen and the design is utilized, and finally, as shown in FIG. 8 (i), at a temperature of about 800 ° C. to 1000 ° C. for 15 minutes. After firing sufficiently for 30 minutes, this is cooled to room temperature, and as shown in FIG. 3 (a), the production of the decorative plate made of Otani stone in which the pattern is utilized in the pattern is completed.
As described above, the manufacturing process of the Oya stone decorative plate is completed in a short time.
That is, the production experience customer can paint the surface 1a of the Otani stone plate 1 and bake it, cool it, and check the pattern he drew.
The time from the start of production until the work can be taken home is as short as several hours, and the produced work can be taken home as it is.

次に、上記製作方法で得られる絵付けした大谷石製装飾板について説明する。
原材料のみそを含む大谷石の石基は大変脆く斑点状に柔らかい「みそ」が入っており、そのみそは石基の中の一部に過密に散在したり、みそ中に窪み4や空洞が生じたものもある。このため厚さ5mm〜15mmの薄い板に加工すると「みそ」部分の存在により極めて強度が低くなる部分が存在し、その部分では小さい衝撃でも容易に割れてしまう。
本発明では、そのようなみそを含んで割れやすい薄い大谷石板を表面に透明釉を滲みこませて800°Cの高温で焼成することで、溶融した釉薬が大谷石の石基の小孔やみその窪みに入り込んでガラス状に固化することで強度が高められる。このように強度を高める処理を施すことで、製作工程中や持ち運び中の破損事故を防ぐことが可能となる。
又、表面に形成された釉薬の層で、表面に付着していた粉が釉薬の中に閉じ込められて固化されるので作画中での汚れを防止でき、更に照りが生じるほど板面が平滑化され、この表面に絵付けする際に釉薬を含ませて筆の運びが滑らかになり、自由に模様を描くことが可能となる。
Next, the painted Oya stone decorative board obtained by the above manufacturing method will be described.
The stone base of the Oya stone, which contains the raw material, is very brittle and has a soft spotted “miso”. The miso is scattered over a part of the stone base, and the depressions 4 and cavities are in the miso. Some have occurred. For this reason, when it is processed into a thin plate having a thickness of 5 mm to 15 mm, there is a portion where the strength is extremely lowered due to the presence of the “miso” portion, and the portion easily breaks even with a small impact.
In the present invention, a thin Oya stone plate that contains such miso and is easy to break is soaked with transparent soot on the surface and baked at a high temperature of 800 ° C. so that the molten glaze is a small hole in the stone base of Oya stone. The strength is increased by entering the hollow and solidifying into a glass. By performing the treatment for increasing the strength in this way, it becomes possible to prevent damage accidents during the manufacturing process or during carrying.
In addition, the glaze layer formed on the surface allows the powder adhering to the surface to be trapped in the glaze and solidified, preventing contamination during drawing, and smoothing the plate surface as more shine occurs. In addition, when painting on this surface, glaze is included so that the brush can be carried smoothly and a pattern can be drawn freely.

そして、図3の(イ)及び(ロ)に示すように、大谷石板1の表面1a及び裏面1b及び側部1cには、透明釉薬5から下地の地肌が透過されて表面1a、及び裏面1bは全体に白く、その中に黒い斑点状のみそ3が大谷石特有の地肌として自然に現れ、暖かさや柔らかさの質感を感じさせ、特に中のみそ3部分が黒く残って一目で大谷石であると判るような自然感の溢れた素地となり、図3の(イ)に示すように、この素地の大谷石板1の表面1aに描かれ色彩のあるみその図柄を取り込んだ模様12が、黒い「みそ」3の部分を隠蔽するのではなく、むしろ、例えば図3の(イ)に示すように、花模様12の中にみそ3が茎や葉の存在であるが如く自然と人工とが融合されて一体となった独特の味のある風情が醸し出される。   And as shown to (a) and (b) of FIG. 3, the ground of the foundation | substrate is permeate | transmitted from the transparent glaze 5 to the surface 1a and back surface 1b, and the side part 1c of the Oya stone board 1, and the surface 1a and back surface 1b Is white in its entirety, and black spotted ridges 3 appear naturally as a texture unique to Otani stone, giving it a warm and soft texture, especially the ridges of the ridges that remain black, with Oya stone at a glance. As shown in FIG. 3 (a), the substrate 12 is filled with a natural feeling that can be understood as being present, and the pattern 12 drawn on the surface 1a of the Oya stone plate 1 of this substrate and incorporating the colored pattern 12 is black. Rather than concealing the part of “Miso” 3, for example, as shown in FIG. 3 (a), the natural and artificial nature of the flower pattern 12 is the presence of the stem and leaves. A unique and tasteful atmosphere that is fused and united is created.

なお、図5に示すように、この大谷石板の裏面1bには紙やコルク板16を貼付して、背面を装丁することで装飾物としての体裁を整えることができる。
又、図4に示すように、前記大谷石製装飾板1の周囲には装飾枠17を設けることで、壁掛用としての体裁が整えられ、商品に高級感を与えられる。該図4では、みそ3の模様が全ての星の模様12を連結している状態が表現されており、みそ3が星の連結模様として活かされて取り込まれていることを示している。
みそを含む大谷石の自然の地肌をそのまま活かすには、図3の(ロ)に示すように、上部に吊り孔18を開けて、該吊り孔18に吊り紐19を掛け、積極的に大谷石板1の側面1cにみそ3が見えるように石材の質感を見せて壁に吊り下げる態様が可能である。
In addition, as shown in FIG. 5, the appearance as a decoration can be arranged by sticking paper and the cork board 16 on the back surface 1b of this Oya stone plate, and binding the back surface.
Also, as shown in FIG. 4, by providing a decorative frame 17 around the Oya stone decorative plate 1, the appearance for hanging the wall is arranged, and the product is given a high-class feeling. FIG. 4 shows a state in which the pattern of the miso 3 connects all the star patterns 12, and shows that the miso 3 is utilized by being used as a star connecting pattern.
In order to make use of the natural background of Oya stone including miso as it is, as shown in FIG. 3 (b), a hanging hole 18 is opened on the upper part, and a hanging string 19 is hung on the hanging hole 18 to positively A mode is possible in which the texture of the stone is shown so that the miso 3 can be seen on the side surface 1c of the stone plate 1 and is suspended from the wall.

本発明の上記製作方法で得られた大谷石製装飾板は一枚毎に壁面に掛けて飾ったり、タイル貼り如く壁面等に多数を貼り付けて壁一面を装飾することも可能である。   The decorative plate made of Otani stone obtained by the above production method of the present invention can be hung on the wall surface one by one, or a large number can be attached to the wall surface such as tiled to decorate the entire wall surface.

1 大谷石板
1a 大谷石板の表面
1b 大谷石板の裏面
1c 大谷石板の側部
2 石基
3 みそ
4 窪み
5 水溶き透明釉
5a 焼成透明釉
6 水溶き色釉薬
6a 焼成色釉薬
7 焼成窯
8 焼成台
9 原料大谷石
10 刷毛
11 筆
12 模様
12a 焼成模様
13 修正模様
13a 修正焼成模様
14 模様付き大谷石板
15 修正模様付き大谷石板
16 コルク板
17 装飾枠
18 紐孔
19 吊り紐
20 焼成温度800°C確認用釉薬
21 焼成温度900°C確認用釉薬


1 Otani stone plate 1a Otani stone plate surface 1b Otani stone plate back surface 1c Otani stone plate side 2 stone base 3 miso 4 dent 5 water-soluble transparent glaze 5a fired clear glaze 6 water-coloured glaze 6a calcined color glaze 7 calcining kiln 8 calcining table 9 raw material Otani Stone 10 Brush 11 Brush 12 Pattern 12a Firing Pattern 13 Modified Pattern 13a Modified Firing Pattern 14 Patterned Otani Stone Board 15 Patterned Otani Stone Board 16 Cork Board 17 Decoration Frame 18 String Hole 19 Suspension String 20 Grain for Confirming the Firing Temperature 800 ° C 21 Glaze for confirmation of firing temperature 900 ° C


Claims (3)

みそを含む大谷石を厚さ5mm〜15mmの板に切り出し、得られた大谷石板の表面及び裏面に楽焼用の透明釉を塗布して約800°C〜1000°Cの温度で全体を焼成し、その後常温冷却し、該大谷石板の表面に楽焼用の色釉薬でみそ部分を図柄に取り込んだ模様を描いて約800°C〜1000°Cの温度で全体を焼成し、これを常温冷却して大谷石製装飾板を得ることを特徴とする大谷石製装飾板の製作方法。   Oya stone containing miso is cut into a plate with a thickness of 5 mm to 15 mm, and a transparent roast for easy baking is applied to the front and back surfaces of the obtained Oya stone plate, and the whole is baked at a temperature of about 800 ° C. to 1000 ° C. After that, it is cooled to room temperature, and the whole is baked at a temperature of about 800 ° C. to 1000 ° C. by drawing a pattern in which the miso portion is taken into the design with a color glaze for easy baking on the surface of the Otani stone plate. A method for producing an Oya stone decorative board characterized by obtaining an Oya stone decorative board. みそを含む大谷石を厚さ5mm〜15mmの板に切り出し、得られた大谷石板の表面及び裏面に楽焼用の透明釉を塗布して約800°C〜1000°Cの温度で全体を焼成し、その後常温冷却し、該大谷石板の表面に楽焼用の色釉薬でみそを図柄に取り込んだ模様を描いて約800°C〜1000°Cの温度で全体を焼成し、
その後、常温冷却して楽焼用の色釉薬により模様を修正しつつ約800°C〜1000°Cの温度での焼成を模様が完成するまで繰り返し、
最後に常温冷却して大谷石製装飾板を得ることを特徴とする大谷石製装飾板の製作方法。
Oya stone containing miso is cut into a plate with a thickness of 5 mm to 15 mm, and a transparent roast for easy baking is applied to the front and back surfaces of the obtained Oya stone plate, and the whole is baked at a temperature of about 800 ° C. to 1000 ° C. Then, it is cooled to room temperature, and the whole is baked at a temperature of about 800 ° C. to 1000 ° C. on the surface of the Otani stone plate, drawing a pattern in which miso is taken into the design with a glaze for easy baking.
After that, it is cooled at room temperature and the pattern is corrected with a glaze for easy baking, and firing at a temperature of about 800 ° C. to 1000 ° C. is repeated until the pattern is completed,
A method for producing a decorative plate made of Oya stone, which is finally cooled at room temperature to obtain a decorative plate made of Oya stone.
請求項1又は3に記載の方法で製作された大谷石製装飾板であって、白い素地に黒いみその部分が斑点状に含まれた素地にみそを図柄に取り込んだ模様を絵付けしたことを特徴とする大谷石製装飾板


A decorative plate made of Otani stone manufactured by the method according to claim 1 or 3, wherein a pattern in which miso is taken into a pattern on a white base with black spots on the base is painted. Oya stone decorative board characterized by


JP2014082878A 2014-04-14 2014-04-14 Manufacturing method of ornamental board of oya tuff stone, and the ornamental board of oya tuff stone Pending JP2015202984A (en)

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CN109553299A (en) * 2018-11-02 2019-04-02 广东萨米特陶瓷有限公司 A kind of entire body Imitation Rock Porcelain Tiles of combination ink-jet effect and preparation method thereof

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CN109553299A (en) * 2018-11-02 2019-04-02 广东萨米特陶瓷有限公司 A kind of entire body Imitation Rock Porcelain Tiles of combination ink-jet effect and preparation method thereof

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