JP2015196186A - Production management method for rolling interim product - Google Patents

Abstract

PROBLEM TO BE SOLVED: To achieve a cost reduction of a rolling process by increasing a rate of HCR (Hot Charge Rolling) operation with respect to all the operations in the rolling process.SOLUTION: The present invention relates to a production management method for a rolling interim product, in which: [cast metal W cast in a continuous casting step 1] that is a rolling interim product is transferred to a hot rolling step 2 of rolling the cast metal W; and when an [unchorded cast metal W] that is a cast metal W not receiving order is present in the cast metal W in the rolling step 2 of rolling a rolling material by rolling in the hot rolling step 2, the unchorded cast metal W is transferred to the hot rolling step 2 and rolled in a temporary size.

Description

  The present invention relates to a production management method for a rolling intermediate product in a rolling process.

  In recent years, in the rolling process, apart from a manufacturing method such as “slab slab (rolled intermediate product) manufactured in a continuous casting process is once cooled to room temperature to be a cold slab and sent to a hot rolling process” The use of an HCR (Hot Charge Rolling) manufacturing method such as “transferring to a heating furnace while keeping the temperature of the slab from the casting process at about 400 ° C. to 700 ° C. and performing hot rolling” is increasing. By using such an HCR operation, there are advantages such as shortening the manufacturing time and reducing energy loss. Usually, in a steelmaking factory, the above-described HCR operation and non-HCR operation are performed in a mixed manner.

For the purpose of reducing the cost of the rolling process, it is effective to shorten the time for heating the intermediate products (= slabs, blooms, billets, etc.) in the heating furnace. It is effective to increase the ratio of HCR operations to all operations.
For example, in Patent Document 1, for the slab placed on the charging table of the heating furnace according to the casting order, the charging order in the heating furnace is appropriately changed so as to satisfy the restrictions on the rolling side. Therefore, a heating furnace charging method that can further expand the implementation of DHCR and temporary placement HCR is disclosed.

  Further, in Patent Document 2, in the synchronous operation of the steelmaking process and the rolling process, an operation schedule of the rolling process is set so as not to lower the rolling efficiency while satisfying the rolling process restriction conditions in response to the fluctuation of the steelmaking process. A rolling order determination system and a rolling order determination method to be changed are disclosed.

JP 2007-246994 A Japanese Patent No. 5403196

As described above, it is possible to reduce the cost of the rolling process by increasing the ratio of the HCR operation with respect to the total operation in the rolling process, but when trying to increase the ratio of the HCR operation, as described below There are obstacles.
(Factor 1) Inconsistency with the hot rolling process There are various constraints on the scheduling of the hot rolling process. For example, there is an upper limit in the difference in width and thickness between two continuous slabs (jump restriction), and mixing slabs having different strengths causes quality defects of product materials. Moreover, in a hot rolling process, when about 100 rolling materials are rolled, a rolling roll is replaced | exchanged, but there exists a steel type which cannot be rolled immediately after replacement | exchange of a rolling roll. Before rolling such a steel type, it is necessary to schedule a slab of another steel type, and such a steel type is called a heat-up material. A steel type that requires a heat-up material cannot be rolled when there is no or only a small amount of heat-up material.
(Factor 2) Failures discovered after the continuous casting process If defects (surface defects) are found in the slabs produced in the continuous casting process, clean them up (= remove the defects) and then go to the hot rolling process Since it needs to be introduced, HCR operation becomes impossible. In addition, if there is a problem in the upper process of the continuous casting process (hot metal pretreatment, converter, secondary refining process) or the manufacturing conditions of each process may be removed, it is manufactured in the continuous casting process. The cast slab needs some kind of inspection before the hot rolling process. Also at this time, HCR operation becomes impossible.
(Factor 3) Slabs that have not received orders At steelworks using the blast furnace-converter method, the production unit (charge) at the casting stage is approximately 200 ton to 300 ton, and the same charge in the converter is the same steel type (same component) ). For example, even if one charge at the converter is 200 tons, the order unit is smaller and there are orders of 5 tons and 10 tons.

  Therefore, although orders for the same steel type are collected to constitute one charge, it is difficult to make one charge at just 200 tons. Of the 200 ton charge, for example, the molten steel that becomes a slab that has received an order (the part that is linked to the order) is 150 t, and the remaining 50 t is the molten steel that is the slab that has not received the order (the part that is not tied to the order) , Unlinked).

At this time, since the unstringed portion has not received an order, in the continuous casting process, it is cast as an appropriately sized slab (unstringed slab) for the time being. Then, since it is an unstringed slab, it cannot be sent to a hot rolling process, and becomes a cold slab.
When an order for using the steel type is received, the cold cast slab is tied to the order and rolled at that size.

There are (Factor 1) and (Factor 2) as obstructive factors when trying to increase the proportion of HCR operations, but the main factor is (Factor 3).
The technique disclosed in Patent Document 1 and the like described above discloses a technique for charging a heating furnace that can further expand the implementation of HCR operation, but avoids the above (Factor 3), and the rolling process. However, the technology for reducing the cost is not disclosed. In other words, it is not a technique for suppressing the occurrence of cold cast slabs that occur after the continuous casting process.

  The technique of Patent Document 2 is to change the hot rolling schedule in accordance with the change in the steelmaking schedule. In order to make this technique applicable, the slab has received an order. It is essential that the rolling size is determined. That is, the technique of Patent Document 2 does not disclose a technique for avoiding the above (Factor 3) and reducing the cost of the rolling process.

  The present invention has been made in view of the above-mentioned problems. By increasing the ratio of the HCR operation to the total operation in the rolling process, the production management of the rolling intermediate product that can reduce the cost of the rolling process. It aims to provide a method.

In order to solve the above problems, the present invention takes the following technical means.
That is, according to the production management method of the rolling intermediate product of the present invention, the “slab cast in the continuous casting process” which is the rolling intermediate product is transferred to the hot rolling process and rolled in the hot rolling process. In the rolling process of rolling the rolled material at, when there is an “unscored slab” that is a slab that has not received an order in the slab, the unscored slab is moved to the hot rolling process. It is transported and rolled to a temporary size.

Preferably, the past rolling performance in the steel type to which the unstringed cast slab corresponds is examined, and when the rolled size of the slab of the steel type is only one type, the temporary type is used as the one type of rolling. Adopt a size.
Preferably, the past rolling performance in the steel type to which the unstringed slab corresponds is examined, and when the rolled size of the slab of the steel type is a plurality of types, as the temporary size, the plurality of types of rolling sizes Of these, the largest rolling size may be employed.

Preferably, the expected cost reduction value is calculated based on the profit when the rolled material rolled at the temporary size is shipped as a product and the loss when the rolled material rolled at the temporary size is recycled. Then, based on the calculated cost reduction expectation value, the number of unstriped cast slabs to be transferred to the hot rolling process may be determined.
Preferably, in each of a plurality of temporary sizes, a cost reduction expectation value is calculated, and based on the calculated cost reduction expectation value, the provisional size and number of unstringed slabs to be transferred to the hot rolling process are determined. Good.

  According to the production management method for a rolled intermediate product according to the present invention, it is possible to reduce the cost of the rolling process by increasing the ratio of the HCR operation to the total operation in the rolling process.

It is the figure which showed the rolling process typically. The data for calculating the expected cost reduction value of the slab are shown (width X1, plate thickness Y1). The data for calculating the expected cost reduction value of the slab are shown (width X2, plate thickness Y2). The data for calculating the expected cost reduction value of the slab are shown (width X3, plate thickness Y3).

DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of a production management method for a rolled intermediate product according to the present invention will be described with reference to the drawings.
In the description, the thin steel plate is taken into consideration, and the intermediate product is expressed as a slab, and the product is expressed as a coil material.
[First Embodiment]
FIG. 1 shows HCR operation in a steelmaking factory.

  As shown in FIG. 1, the HCR operation is performed while the slab or the like slab W cast by the continuous casting apparatus provided in the continuous casting process 1 is cooled to room temperature without being cooled to room temperature. It is transferred to the rolling process 2. The carried slab W is inserted into the heating furnace 3 of the hot rolling process 2 and heated to about 1200 ° C., and then the hot rolled process 2 (rough rolling mill and finish rolling mill) It is rolled into a rolled material (coil material). The locations where the continuous casting process 1 and the hot rolling process 2 are arranged differ depending on the layout of the steel mill, and may be close to each other or may be separated from each other. The time required for the slab manufactured by the continuous casting apparatus to enter the heating furnace 3 is about 6 hours although it depends on the layout of the factory.

Now, in such HCR operation, it is possible to shorten the time for heating the intermediate product (= slab W of slab, bloom, billet, etc. manufactured by the continuous casting process 1) in the heating furnace 3, and energy There are advantages such as reduction of loss. Therefore, it is effective to increase the ratio of HCR operation to the total operation in the rolling process.
However, as discussed in detail in “Problems to be Solved by the Invention”, when trying to increase the proportion of HCR operation, molten steel that does not receive orders (parts that are not tied to orders, unlinked slabs) It exists and hinders HCR operations.

Since the unstripped molten steel has not received an order, in the continuous casting process 1, for the time being, it is cast as an appropriately sized slab W (unstretched slab W). After that, because it is an unstringed slab W, it cannot be sent to the hot rolling process 2 and becomes a cold slab.
In the present embodiment, in order to prevent the occurrence of the above-described cold cast slab, the slab W cast in the continuous casting step 1 includes a “unscored slab W” that is a slab W that has not received an order. At this time, the unstringed slab W is transferred to the hot rolling step 2 and rolled at a temporary size (temporary plate width, temporary plate thickness).

As a result, the slab W cast in the continuous casting process 1 does not become a cold slab, and can be immediately transferred to the hot rolling process 2, and as a result, the ratio of the HCR operation to the total operation in the rolling process can be reduced. It becomes possible to increase.
As a temporary size (temporary plate width, temporary plate thickness) when rolling the slab W, for example, the past rolling performance in the steel type to which the unstringed slab W corresponds (the past performance in a certain period). When the rolled size of the slab W of the steel type is only one type, one type of rolled size obtained from past results can be adopted as a temporary size.

Moreover, when the unrolled cast slab W corresponds to the past rolling performance (actual performance in a certain period in the past) in the corresponding steel type, and there are a plurality of rolling sizes of the slab W of the steel type, Among the plurality of rolling sizes, the largest rolling size can be adopted.
[Second Embodiment]
By using the production control method for the rolled intermediate product described in the first embodiment, the slab W can be rolled at a temporary size, and the slab W cast in the continuous casting step 1 becomes a cold slab. Therefore, it is possible to immediately transfer to the hot rolling process 2, and as a result, the ratio of the HCR operation to the total operation in the rolling process can be increased.

However, there are few cases where the past rolling size record of the slab W is only one type, and in the first place, whether the coil material produced by rolling at the temporary size can be actually received and shipped afterwards. I do not know.
If the coil material rolled at the temporary size does not receive an order within a certain period thereafter, the coil material will be recycled. Recycling includes “dissolving as a cold iron source in a converter” and “shipping as a general-purpose coil material at a low cost”. When recycling is performed, in the former case, the hot rolling cost and the remelting heat cost are wasted, and in the latter case, the difference from the original shipping price is damaged. If these appear to occur frequently, the damage will be larger than the cost reduction effect of HCR operation, and the operation cost will increase.

Therefore, in the second embodiment, the “number” of slabs W to be rolled at a temporary size instead of a cold slab is determined based on “statistical information” obtained from past orders received.
In other words, the probability that an order for a slab W rolled to a temporary size does not occur in a certain period thereafter is derived, and then an expected value that combines cost reduction by improving the HCR ratio and cost increase due to unsuccessful order receipt. And the number of slabs W to be hot-rolled with a temporary size is determined.

For example, let us consider a case where the past orders received are as shown in FIG.
The table shown in (1) in FIG. 2 shows the number of orders received in the past six months. The received coil material has a width X1 and a plate thickness Y1. As can be seen from the table of (1) in FIG. 2, for example, the number of coil material orders received in January (10 days) is 5 and the number of coil materials received in February is 10. The number of coil material orders received in March of January is 0.

The table shown in (2) in FIG. 2 shows the number of orders received up to 30 days later, that is, the number of orders received for 30 days.
The table shown in (3) of FIG. 2 shows “the number of remaining coils after 3 seasons” and “statistical information” when the number n of slabs W rolled at a temporary size is variable. is there. In the table of (3) in FIG. 2, data for 16 seasons (from January 1 to June 1) are shown.

  For example, the number n of slabs W rolled at a temporary size is n = 15. This corresponds to the first row of the table (3) in FIG. In this line, for example, consider the third month of January. The number of orders received for 30 days in March of January is six. Therefore, 15 to 6 coils = 9 coil materials remain as received, and a recycling cost (loss due to recycling) occurs. On the other hand, considering February in February, the “number of orders received for 30 days” in that season is 22. In this season, since there are many orders, the slab W rolled by temporary size does not remain, and the loss by recycling does not generate | occur | produce.

The result of cost calculation based on the above situation is shown in the right half of the table (3) in FIG.
The “expected value of the number of coils remaining after 30 days” in the right half of this table is an average value of the number of remaining coils, and in the case of 15 slabs W to be rolled at a temporary size (in FIG. 2) The first row of the table shown in (3)), (1 + 6 + 4 + 4 + 2) /16=1.063 (lines / season).

The “HCR cost reduction effect” is the amount of cost reduction when the slab W is rolled into a temporary size and HCR operation can be performed without using the slab W as a cold slab, and is 5,000 yen in this embodiment. Further, “cost increase loss for processing” is a cost and a loss necessary for recycling the coil material manufactured in the temporary size, and is 200,000 yen in this embodiment.
Based on the above information, the “cost reduction expected value” is calculated. For example, the expected cost reduction value corresponding to the first row of the table (3) in FIG. 2 is that 15 “un-stringed slabs W” of the slabs W manufactured in the continuous casting process 1 are assumed. It is an estimated value of the final cost when rolled at a rolling size of. If the expected cost reduction value is positive, a cost reduction effect will occur.

The expected cost reduction value corresponding to the first row of the table (3) in FIG. 2 is 5,000 yen × (15-1.063) − (200,000 yen × 1.063) = − 142812. (Negative value). That is, it can be seen that there is a possibility that a loss may occur when 15 unrolled slabs W are rolled at a temporary size (width X1, plate thickness Y1) and HCR operation is performed.
The result of calculating the above-described calculation over 14 to 1 rolling lines is shown in (3) in FIG. As is clear from this result, when unscored slab W is rolled with a temporary size (width X1, plate thickness Y1) of 11 or less and HCR operation is performed, the total cost can be reduced, It can be seen that the effect is great when the unstriped slab W is rolled at a temporary size (width X1, plate thickness Y1) and 9 (expected value for cost reduction of 45,000 yen).

In this way, the expected cost reduction value is calculated based on the profit when shipping the rolled material rolled at the temporary size as a product and the cost when recycling the rolled material rolled at the temporary size. Based on the calculated cost reduction expected value, the ratio of the HCR operation to the total operation in the rolling process is accurately increased by determining the number of unstringed slabs W to be transferred to the hot rolling process 2 Therefore, it is possible to reduce the cost of the rolling process.
[Third Embodiment]
In the second embodiment, when the slab W is rolled with one temporary size, the number of rolled sheets is determined based on “statistical information” obtained from past orders received.

However, in actual operation, by making the temporary size variable, it is possible to reliably reduce the cost of the rolling process.
Therefore, in the third embodiment, as shown in FIGS. 2 to 4, considering the case where the slab W is rolled with a plurality of temporary sizes, the method of the second embodiment is applied to each size to reduce the cost. Calculate the expected value.

FIGS. 2 to 4 show the calculation results of cost reduction expectation values when rolled in three provisional sizes (“width X1, plate thickness Y1”, “width X2, plate thickness Y2”, “Width X3, plate thickness Y3”).
As is clear from FIG. 2, in the temporary size “width X1, sheet thickness Y1”, the cost reduction expected value when 9 rolls are the highest is 45,000 yen, and as is apparent from FIG. In the temporary size “width X2, sheet thickness Y2,” the cost reduction expected value when rolling 7 pieces is the highest, and is 35,000 yen. Further, as apparent from FIG. 4, the provisional size “width X3, plate thickness Y3” has the highest cost reduction expectation when rolling 12 pieces, which is 60,000 yen.

As is clear from this result, the greatest effect is obtained when the unstringed slab W is rolled with a temporary size (width X3, plate thickness Y3) and 12 pieces.
As described above, in each of a plurality of temporary sizes, a cost reduction expected value is calculated, and based on the calculated cost reduction expected value, the temporary size of the unstriped cast slab W transferred to the hot rolling step 2 And by determining the number, the ratio of the HCR operation to the total operation in the rolling process can be accurately increased, and the cost of the rolling process can be reduced.

  By the way, this invention is not limited to said each embodiment, The shape, structure, material, combination, etc. of each member can be suitably changed in the range which does not change the essence of invention. Further, in the embodiment disclosed this time, matters that are not explicitly disclosed, for example, operating conditions and operating conditions, various parameters, dimensions, weights, volumes, and the like of a component deviate from a range that a person skilled in the art normally performs. However, matters that can be easily assumed by those skilled in the art are employed.

1 continuous casting process 2 hot rolling process 3 heating furnace W slab

Claims (5)

In the rolling process for producing a rolled material by transferring the slab cast in the continuous casting process, which is a rolling intermediate product, to the hot rolling process and rolling in the hot rolling process,
When there is “unscored slab”, which is a slab that has not received an order, among the slabs, the unstriped slab is transferred to a hot rolling process and rolled at a temporary size. A production control method for rolled intermediate products.   When the unrolled cast slab investigates the past rolling performance in the corresponding steel type, and the rolled size of the slab of the steel type is only one type, the one type of rolled size is adopted as the temporary size. The production management method for a rolled intermediate product according to claim 1.   When the unrolled cast slab investigates the past rolling performance in the corresponding steel type and there are a plurality of rolled sizes of the steel type cast slab, the provisional size is the largest of the plurality of rolled sizes. The rolling intermediate product production management method according to claim 1, wherein a rolling size is adopted. Based on the profit when the rolled material rolled at the temporary size is shipped as a product and the loss when the rolled material rolled at the temporary size is recycled, the cost reduction expected value is calculated,
The production control method for a rolled intermediate product according to any one of claims 1 to 3, wherein the number of unstriped cast pieces to be transferred to the hot rolling process is determined based on the calculated cost reduction expected value. In each of a plurality of provisional sizes, the expected cost reduction value is calculated,
The rolling intermediate product production management method according to claim 4, wherein the provisional size and number of unstriped cast slabs to be transferred to the hot rolling step are determined based on the calculated cost reduction expected value.