JP2015178539A - Temperature-sensitive adhesive - Google Patents
Temperature-sensitive adhesive Download PDFInfo
- Publication number
- JP2015178539A JP2015178539A JP2014055328A JP2014055328A JP2015178539A JP 2015178539 A JP2015178539 A JP 2015178539A JP 2014055328 A JP2014055328 A JP 2014055328A JP 2014055328 A JP2014055328 A JP 2014055328A JP 2015178539 A JP2015178539 A JP 2015178539A
- Authority
- JP
- Japan
- Prior art keywords
- sensitive adhesive
- temperature
- acrylate
- meth
- ceramic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000000853 adhesive Substances 0.000 title claims abstract description 61
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 61
- -1 polysiloxane Polymers 0.000 claims abstract description 62
- 150000001875 compounds Chemical class 0.000 claims abstract description 45
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 41
- 229920000642 polymer Polymers 0.000 claims abstract description 38
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 32
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 32
- 238000002844 melting Methods 0.000 claims abstract description 23
- 230000008018 melting Effects 0.000 claims abstract description 23
- 229920001577 copolymer Polymers 0.000 claims abstract description 18
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 8
- 239000000919 ceramic Substances 0.000 claims description 38
- 239000002390 adhesive tape Substances 0.000 claims description 33
- 125000004432 carbon atom Chemical group C* 0.000 claims description 24
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000003985 ceramic capacitor Substances 0.000 claims description 13
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 13
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 13
- 239000010410 layer Substances 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 125000002947 alkylene group Chemical group 0.000 claims description 5
- 238000010304 firing Methods 0.000 claims description 2
- 230000007423 decrease Effects 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 description 17
- 238000003786 synthesis reaction Methods 0.000 description 17
- 239000000178 monomer Substances 0.000 description 16
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 12
- 229920000139 polyethylene terephthalate Polymers 0.000 description 12
- 239000005020 polyethylene terephthalate Substances 0.000 description 12
- 239000012790 adhesive layer Substances 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 8
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- KHAYCTOSKLIHEP-UHFFFAOYSA-N docosyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCCCCCOC(=O)C=C KHAYCTOSKLIHEP-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920002545 silicone oil Polymers 0.000 description 3
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 125000002511 behenyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004817 pentamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J143/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Adhesives based on derivatives of such polymers
- C09J143/04—Homopolymers or copolymers of monomers containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1818—C13or longer chain (meth)acrylate, e.g. stearyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/10—Block or graft copolymers containing polysiloxane sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/25—Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/255—Polyesters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/35—Heat-activated
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/08—Inorganic dielectrics
- H01G4/12—Ceramic dielectrics
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/30—Stacked capacitors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/30—Stacked capacitors
- H01G4/308—Stacked capacitors made by transfer techniques
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1808—C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/442—Block-or graft-polymers containing polysiloxane sequences containing vinyl polymer sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/33—Applications of adhesives in processes or use of adhesives in the form of films or foils for batteries or fuel cells
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
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Abstract
Description
本発明は、粘着力を熱によって可逆的に制御できる感温性粘着剤に関する。 The present invention relates to a temperature-sensitive adhesive that can reversibly control adhesive force by heat.
感温性粘着剤は、その粘着力を熱によって可逆的に制御できる粘着剤である。より具体的には、感温性粘着剤は、主成分として含有する側鎖結晶性ポリマーの融点未満の温度に冷却すると、側鎖結晶性ポリマーが結晶化することによって粘着力が低下するものである。 A temperature-sensitive adhesive is an adhesive whose adhesive force can be reversibly controlled by heat. More specifically, the temperature-sensitive adhesive is one that, when cooled to a temperature lower than the melting point of the side chain crystalline polymer contained as a main component, the side chain crystalline polymer is crystallized to reduce the adhesive force. is there.
感温性粘着剤の一使用形態である感温性粘着テープは、積層セラミックコンデンサ等のセラミック部品の製造に使用されている(例えば、特許文献1参照)。セラミック部品の製造において、感温性粘着テープは、部品の仮固定用途に使用されている。このような用途に使用される感温性粘着テープは、一度貼り付けた粘着テープを再剥離するうえで、粘着性と剥離性のバランスに優れるものが望ましい。 A temperature-sensitive adhesive tape, which is one usage form of a temperature-sensitive adhesive, is used in the production of ceramic parts such as a multilayer ceramic capacitor (for example, see Patent Document 1). In the production of ceramic parts, the temperature-sensitive adhesive tape is used for temporarily fixing parts. The temperature-sensitive pressure-sensitive adhesive tape used for such applications is preferably one that has an excellent balance between adhesiveness and releasability when re-peeling the pressure-sensitive adhesive tape once applied.
一方、本出願人は、反応性ポリシロキサン化合物を側鎖結晶性ポリマーに共重合させることによって優れた剥離性を発揮する特許文献2に記載の感温性粘着テープを先に開発した。反応性ポリシロキサン化合物は、比較的高価なため、共重合させる割合は少ないほうが望ましい。また、反応性ポリシロキサン化合物の割合が多くなると、感温性粘着テープの粘着性と剥離性のバランスが不安定になるおそれがある。 On the other hand, the present applicant first developed a temperature-sensitive adhesive tape described in Patent Document 2 that exhibits excellent peelability by copolymerizing a reactive polysiloxane compound with a side chain crystalline polymer. Since reactive polysiloxane compounds are relatively expensive, it is desirable that the proportion of copolymerization be small. Moreover, when the ratio of a reactive polysiloxane compound increases, there exists a possibility that the balance of the adhesiveness of a thermosensitive adhesive tape and peelability may become unstable.
本発明の課題は、低コスト化が可能であり、かつ粘着性および剥離性のバランスに優れる感温性粘着剤を提供することである。 An object of the present invention is to provide a temperature-sensitive pressure-sensitive adhesive that can be reduced in cost and has an excellent balance between adhesiveness and peelability.
本発明者らは、上記課題を解決すべく鋭意研究を重ねた結果、以下の構成からなる解決手段を見出し、本発明を完成するに至った。
(1)少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートを重合させることによって得られる側鎖結晶性ポリマーを含有し、前記側鎖結晶性ポリマーの融点未満の温度で粘着力が低下する感温性粘着剤であって、前記側鎖結晶性ポリマーが、反応性ポリシロキサン化合物をさらに重合させることによって得られる共重合体からなり、前記少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートおよび前記反応性ポリシロキサン化合物の比率が、重量比で、少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレート:反応性ポリシロキサン化合物=91:9〜99:1である、感温性粘着剤。
(2)前記反応性ポリシロキサン化合物が、下記一般式(I)で表される変性ポリジメチルシロキサン化合物である、前記(1)に記載の感温性粘着剤。
(3)セラミック部品製造用である、前記(1)または(2)に記載の感温性粘着剤。
(4)前記セラミック部品が、積層セラミックコンデンサである、前記(3)に記載の感温性粘着剤。
(5)前記(1)〜(4)のいずれかに記載の感温性粘着剤からなる、感温性粘着シート。
(6)前記(1)〜(4)のいずれかに記載の感温性粘着剤からなる粘着剤層を、フィルム状の基材の片面または両面に積層してなる、感温性粘着テープ。
(7)前記(6)に記載の感温性粘着テープをセラミックグリーンシート積層体に貼着する工程と、前記感温性粘着テープを介して前記セラミックグリーンシート積層体を台座上に固定する工程と、前記セラミックグリーンシート積層体を切断して複数の生チップを形成する工程と、前記感温性粘着テープを前記側鎖結晶性ポリマーの融点未満の温度にして前記粘着剤層の粘着力を低下させ、前記複数の生チップを前記感温性粘着テープから取り出す工程と、を備える、セラミック部品の製造方法。
(8)前記(7)に記載のセラミック部品の製造方法で得られる生チップを焼成してセラミックチップを得、前記セラミックチップの端面に外部電極を形成して積層セラミックコンデンサを得る、積層セラミックコンデンサの製造方法。
As a result of intensive studies to solve the above-mentioned problems, the present inventors have found a solution means having the following constitution and have completed the present invention.
(1) It contains a side chain crystalline polymer obtained by polymerizing a (meth) acrylate having a linear alkyl group having at least 16 carbon atoms, and has an adhesive strength at a temperature lower than the melting point of the side chain crystalline polymer. In which the side chain crystalline polymer is a copolymer obtained by further polymerizing a reactive polysiloxane compound, and the linear alkyl having at least 16 carbon atoms. The ratio of the (meth) acrylate having a group to the reactive polysiloxane compound is (meth) acrylate having a linear alkyl group having at least 16 carbon atoms in weight ratio: reactive polysiloxane compound = 91: 9 to A temperature sensitive adhesive that is 99: 1.
(2) The temperature-sensitive adhesive according to (1), wherein the reactive polysiloxane compound is a modified polydimethylsiloxane compound represented by the following general formula (I).
(3) The temperature-sensitive adhesive according to (1) or (2), which is for producing ceramic parts.
(4) The temperature-sensitive adhesive according to (3), wherein the ceramic component is a multilayer ceramic capacitor.
(5) A temperature-sensitive adhesive sheet comprising the temperature-sensitive adhesive according to any one of (1) to (4).
(6) A temperature-sensitive adhesive tape obtained by laminating an adhesive layer comprising the temperature-sensitive adhesive according to any one of (1) to (4) on one side or both sides of a film-like substrate.
(7) The process of sticking the thermosensitive adhesive tape as described in said (6) to a ceramic green sheet laminated body, and the process of fixing the said ceramic green sheet laminated body on a base via the said thermosensitive adhesive tape. Cutting the ceramic green sheet laminate to form a plurality of green chips, and setting the temperature-sensitive adhesive tape to a temperature lower than the melting point of the side chain crystalline polymer to increase the adhesive strength of the adhesive layer. Lowering and removing the plurality of raw chips from the temperature-sensitive adhesive tape.
(8) A multilayer ceramic capacitor obtained by firing a raw chip obtained by the method for producing a ceramic component according to (7) to obtain a ceramic chip, and forming an external electrode on an end face of the ceramic chip to obtain a multilayer ceramic capacitor Manufacturing method.
本発明によれば、低コスト化が可能であり、かつ粘着性および剥離性のバランスに優れるという効果がある。 According to the present invention, there is an effect that the cost can be reduced and the balance between adhesiveness and peelability is excellent.
<感温性粘着剤・感温性粘着シート・感温性粘着テープ>
以下、本発明の一実施形態に係る感温性粘着剤について詳細に説明する。本実施形態の感温性粘着剤は、側鎖結晶性ポリマーを含有する。側鎖結晶性ポリマーは、融点を有するポリマーである。融点とは、ある平衡プロセスにより、最初は秩序ある配列に整合されていた重合体の特定部分が無秩序状態になる温度であり、示差熱走査熱量計(DSC)によって10℃/分の測定条件で測定して得られる値のことを意味するものとする。
<Temperature-sensitive adhesive, temperature-sensitive adhesive sheet, and temperature-sensitive adhesive tape>
Hereinafter, the temperature-sensitive adhesive according to an embodiment of the present invention will be described in detail. The temperature-sensitive adhesive of this embodiment contains a side chain crystalline polymer. The side chain crystalline polymer is a polymer having a melting point. The melting point is a temperature at which a specific portion of the polymer that was initially aligned in an ordered arrangement becomes disordered by an equilibrium process, and is measured at 10 ° C./min by a differential thermal scanning calorimeter (DSC). It shall mean the value obtained by measurement.
側鎖結晶性ポリマーは、上述した融点未満の温度で結晶化し、かつ融点以上の温度では相転位して流動性を示す。すなわち、側鎖結晶性ポリマーは、温度変化に対応して結晶状態と流動状態とを可逆的に起こす感温性を有する。そして、本実施形態の感温性粘着剤は、融点未満の温度で側鎖結晶性ポリマーが結晶化したときに粘着力が低下する割合で側鎖結晶性ポリマーを含有する。つまり、本実施形態の感温性粘着剤は、側鎖結晶性ポリマーを主成分として含有していることから、部品から感温性粘着剤を剥離するときには、感温性粘着剤を側鎖結晶性ポリマーの融点未満の温度に冷却すれば、側鎖結晶性ポリマーが結晶化することによって粘着力が低下する。また、感温性粘着剤を側鎖結晶性ポリマーの融点以上の温度に加熱すれば、側鎖結晶性ポリマーが流動性を示すことによって粘着力が回復するので、繰り返し使用することができる。 The side-chain crystalline polymer is crystallized at a temperature lower than the melting point described above, and undergoes phase transition and exhibits fluidity at a temperature higher than the melting point. That is, the side chain crystalline polymer has temperature sensitivity that reversibly causes a crystalline state and a fluid state in response to a temperature change. And the temperature sensitive adhesive of this embodiment contains a side chain crystalline polymer in the ratio which adhesive force falls when a side chain crystalline polymer crystallizes at the temperature below melting | fusing point. That is, since the temperature-sensitive adhesive of this embodiment contains a side-chain crystalline polymer as a main component, when the temperature-sensitive adhesive is peeled from a part, the temperature-sensitive adhesive is converted into a side-chain crystal. If the temperature is lowered to a temperature lower than the melting point of the conductive polymer, the side chain crystalline polymer is crystallized, whereby the adhesive strength is lowered. In addition, if the temperature-sensitive adhesive is heated to a temperature equal to or higher than the melting point of the side chain crystalline polymer, the adhesive strength is restored by the fluidity of the side chain crystalline polymer, so that it can be used repeatedly.
融点としては、30℃以上であるのが好ましく、40〜65℃であるのがより好ましく、50〜60℃であるのがさらに好ましい。融点は、側鎖結晶性ポリマーの組成等を調整することによって所望の値に制御することができる。本実施形態の側鎖結晶性ポリマーは、少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートと、反応性ポリシロキサン化合物とを重合させることによって得られる共重合体からなる。 As melting | fusing point, it is preferable that it is 30 degreeC or more, It is more preferable that it is 40-65 degreeC, It is further more preferable that it is 50-60 degreeC. The melting point can be controlled to a desired value by adjusting the composition of the side chain crystalline polymer. The side chain crystalline polymer of this embodiment is composed of a copolymer obtained by polymerizing (meth) acrylate having a linear alkyl group having at least 16 carbon atoms and a reactive polysiloxane compound.
炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートは、その炭素数16以上の直鎖状アルキル基が側鎖結晶性ポリマーにおける側鎖結晶性部位として機能する。すなわち、側鎖結晶性ポリマーは、側鎖に炭素数16以上の直鎖状アルキル基を有する櫛形のポリマーであり、この側鎖が分子間力等によって秩序ある配列に整合されることにより結晶化するのである。このような炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートとしては、例えばセチル(メタ)アクリレート、ステアリル(メタ)アクリレート、エイコシル(メタ)アクリレート、ベヘニル(メタ)アクリレート等の炭素数16〜22の線状アルキル基を有する(メタ)アクリレートが挙げられ、これらは1種または2種以上を混合して用いてもよい。例示したこれらの(メタ)アクリレートのうちベヘニル(メタ)アクリレートが好ましい。なお、(メタ)アクリレートとは、アクリレートまたはメタクリレートのことを意味するものとする。 In the (meth) acrylate having a straight chain alkyl group having 16 or more carbon atoms, the straight chain alkyl group having 16 or more carbon atoms functions as a side chain crystalline site in the side chain crystalline polymer. That is, the side chain crystalline polymer is a comb-shaped polymer having a linear alkyl group having 16 or more carbon atoms in the side chain, and is crystallized by aligning the side chain in an ordered arrangement by intermolecular force or the like. To do. Examples of the (meth) acrylate having a linear alkyl group having 16 or more carbon atoms include carbon atoms such as cetyl (meth) acrylate, stearyl (meth) acrylate, eicosyl (meth) acrylate, and behenyl (meth) acrylate. Examples thereof include (meth) acrylates having 16 to 22 linear alkyl groups, and these may be used alone or in combination of two or more. Of these (meth) acrylates exemplified, behenyl (meth) acrylate is preferred. In addition, (meth) acrylate shall mean an acrylate or a methacrylate.
反応性ポリシロキサン化合物とは、反応性を示す官能基を有し、かつ主鎖にシロキサン結合を有するポリシロキサン化合物のことを意味するものとする。反応性ポリシロキサン化合物は、室温(23℃)でワックス状でもよいが、効率よく重合させる上で、室温で流動性を示すオイル状、すなわちシリコーンオイルが好ましい。 The reactive polysiloxane compound means a polysiloxane compound having a reactive functional group and having a siloxane bond in the main chain. The reactive polysiloxane compound may be in the form of a wax at room temperature (23 ° C.), but an oil that exhibits fluidity at room temperature, that is, a silicone oil, is preferable for efficient polymerization.
また、上述した官能基としては、例えばビニル基、アリル基、(メタ)アクリル基、(メタ)アクリロイル基、(メタ)アクリロキシ基等のエチレン性不飽和二重結合;エポキシ基(グリシジル基およびエポキシシクロアルキル基を含む)、メルカプト基、カルビノール基、カルボキシル基、シラノール基、フェノール基、アミノ基、水酸基等が挙げられる。 Examples of the functional group described above include ethylenically unsaturated double bonds such as vinyl group, allyl group, (meth) acryl group, (meth) acryloyl group, (meth) acryloxy group; epoxy group (glycidyl group and epoxy) Cycloalkyl group), mercapto group, carbinol group, carboxyl group, silanol group, phenol group, amino group, hydroxyl group and the like.
例示した官能基は、主鎖が有する側鎖に導入してもよいし、主鎖の両末端または片末端に導入してもよい。すなわち、反応性ポリシロキサン化合物としては、導入される官能基の結合位置によって、いわゆる側鎖型、両末端型、片末端型および側鎖両末端型の4種類が挙げられ、特に、優れた粘着性と剥離性とが得られる上で、片末端型、すなわち片末端反応性ポリシロキサン化合物が好ましい。この理由としては、片末端型を用いて重合すると、重合体の主鎖にポリシロキサン成分を櫛形にグラフトさせることができ、これにより粘着性を損なうことなく、側鎖結晶性ポリマーが結晶化したときにポリシロキサン化合物による離型性が効率よく発現されることによるものと推察される。 The exemplified functional groups may be introduced into the side chain of the main chain, or may be introduced into both ends or one end of the main chain. That is, as the reactive polysiloxane compound, there are four types of so-called side chain type, double-ended type, single-ended type, and double-ended side chain type depending on the bonding position of the functional group to be introduced. One end type, i.e., one end reactive polysiloxane compound is preferable in terms of obtaining good properties and peelability. The reason for this is that when the polymer is polymerized using a single-end type, the polysiloxane component can be grafted into the main chain of the polymer in a comb shape, and the side chain crystalline polymer is crystallized without impairing the adhesiveness. It is presumed that sometimes the releasability by the polysiloxane compound is efficiently expressed.
片末端反応性ポリシロキサン化合物の具体例としては、上述した一般式(I)で表される変性ポリジメチルシロキサン化合物が挙げられる。この化合物は、上述した炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートとの相溶性に優れるので、効率よく共重合体を得ることができる。 Specific examples of the one-terminal reactive polysiloxane compound include the modified polydimethylsiloxane compound represented by the general formula (I) described above. Since this compound is excellent in compatibility with the above-mentioned (meth) acrylate having a linear alkyl group having 16 or more carbon atoms, a copolymer can be obtained efficiently.
一般式(I)中、R1はアルキル基を示し、アルキル基としては、例えばメチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、s−ブチル基、t−ブチル基、ペンチル基、イソペンチル基、ネオペンチル基、ヘキシル基等の炭素数1〜6の直鎖または分岐したアルキル基が挙げられる。R2は基:CH2=CHCOOR3−またはCH2=C(CH3)COOR3−を示す。R3はアルキレン基を示し、アルキレン基としては、例えばメチレン基、エチレン基、トリメチレン基、メチルエチレン基、プロピレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基等の炭素数1〜6の直鎖または分枝したアルキレン基等が挙げられる。nは5〜200の整数を示す。 In the general formula (I), R 1 represents an alkyl group, and examples of the alkyl group include a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t- Examples thereof include linear or branched alkyl groups having 1 to 6 carbon atoms such as a butyl group, a pentyl group, an isopentyl group, a neopentyl group, and a hexyl group. R 2 represents a group: CH 2 ═CHCOOR 3 — or CH 2 ═C (CH 3 ) COOR 3 —. R 3 represents an alkylene group, and examples of the alkylene group include straight-chain groups having 1 to 6 carbon atoms such as a methylene group, an ethylene group, a trimethylene group, a methylethylene group, a propylene group, a tetramethylene group, a pentamethylene group, and a hexamethylene group. Examples thereof include a chain or branched alkylene group. n shows the integer of 5-200.
一般式(I)で表される変性ポリジメチルシロキサン化合物の具体例としては、下記一般式(II)で表される化合物等が挙げられる。
変性ポリジメチルシロキサン化合物は、市販のものを用いることができ、具体例としては、例えばいずれも信越化学工業(株)製の片末端反応性シリコーンオイル「X−22−2475」、「X−24−8201」、「X−22−2426」、「KF−2012」等が挙げられる。 As the modified polydimethylsiloxane compound, a commercially available product can be used. Specific examples thereof include, for example, single-end reactive silicone oils “X-22-2475” and “X-24” manufactured by Shin-Etsu Chemical Co., Ltd. -8201 "," X-22-2426 "," KF-2012 "and the like.
一方、上述した炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートと、反応性ポリシロキサン化合物との共重合体からなる本実施形態の側鎖結晶性ポリマーには、例えば炭素数1〜8のアルキル基を有する(メタ)アクリレート、極性モノマー等をさらに重合させることができる。 On the other hand, the side chain crystalline polymer of the present embodiment composed of a copolymer of a (meth) acrylate having a straight chain alkyl group having 16 or more carbon atoms and a reactive polysiloxane compound includes, for example, 1 carbon atom. (Meth) acrylate having 8 to 8 alkyl groups, polar monomer and the like can be further polymerized.
炭素数1〜8のアルキル基を有する(メタ)アクリレートとしては、例えばメチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート等が挙げられ、これらは1種または2種以上を混合して用いてもよい。例示したこれらの(メタ)アクリレートのうちメチル(メタ)アクリレートが好ましい。 Examples of the (meth) acrylate having an alkyl group having 1 to 8 carbon atoms include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, and the like. Alternatively, two or more kinds may be mixed and used. Of these (meth) acrylates exemplified, methyl (meth) acrylate is preferred.
極性モノマーとしては、例えばアクリル酸、メタクリル酸、クロトン酸、イタコン酸、マレイン酸、フマル酸等のカルボキシル基含有エチレン不飽和単量体;2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシヘキシル(メタ)アクリレート等のヒドロキシル基を有するエチレン不飽和単量体等が挙げられ、これらは1種または2種以上を混合して用いてもよい。例示したこれらの極性モノマーのうちアクリル酸が好ましい。 Examples of polar monomers include carboxyl group-containing ethylenically unsaturated monomers such as acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid, and fumaric acid; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meta ), Ethylenically unsaturated monomers having hydroxyl groups such as acrylate and 2-hydroxyhexyl (meth) acrylate, and the like. These may be used alone or in combination of two or more. Of these polar monomers exemplified, acrylic acid is preferred.
ここで、本実施形態では、少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートおよび反応性ポリシロキサン化合物の比率が、重量比で、少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレート:反応性ポリシロキサン化合物=91:9〜99:1、好ましくは95:5〜99:1、より好ましくは96:4〜99:1である。このような比率は、比較的高価な反応性ポリシロキサン化合物の割合が少なく、それゆえ本実施形態によれば低コスト化が可能となる。また、上述した比率を採用すると、反応性ポリシロキサン化合物の割合が多くなることによって感温性粘着剤の粘着性と剥離性のバランスが不安定になることを抑制しつつ、ポリシロキサン化合物による離型性が得られることから、粘着力を高く設計しても、剥離時には粘着力を十分に低下させることができ、結果として優れた粘着性および剥離性を発揮することが可能となる。 Here, in this embodiment, the ratio of the (meth) acrylate having at least a linear alkyl group having 16 or more carbon atoms and the reactive polysiloxane compound is a linear alkyl group having at least 16 carbon atoms in weight ratio. (Meth) acrylate: reactive polysiloxane compound having: 91: 9 to 99: 1, preferably 95: 5 to 99: 1, more preferably 96: 4 to 99: 1. Such a ratio has a small proportion of the relatively expensive reactive polysiloxane compound. Therefore, according to this embodiment, the cost can be reduced. In addition, when the above-described ratio is adopted, the ratio of the reactive polysiloxane compound is increased, and the balance between the adhesiveness and the peelability of the temperature-sensitive adhesive is suppressed, and the release by the polysiloxane compound is suppressed. Since moldability is obtained, even if the adhesive strength is designed to be high, the adhesive strength can be sufficiently reduced during peeling, and as a result, excellent adhesiveness and peelability can be exhibited.
上述した少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートとは、炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートのみを反応性ポリシロキサン化合物と重合させる場合には、炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートのことを意味するものとし、上述した炭素数1〜8のアルキル基を有する(メタ)アクリレート、極性モノマー等をさらに重合させる場合には、炭素数1〜8のアルキル基を有する(メタ)アクリレート、極性モノマー等をさらに含むことを意味するものとする。 The (meth) acrylate having a linear alkyl group having at least 16 carbon atoms described above is a case where only a (meth) acrylate having a linear alkyl group having 16 or more carbon atoms is polymerized with a reactive polysiloxane compound. Means a (meth) acrylate having a linear alkyl group having 16 or more carbon atoms, and further polymerizes the above-described (meth) acrylate having a C 1-8 alkyl group, a polar monomer, or the like. In the case, it is meant to further include (meth) acrylate having a C 1-8 alkyl group, a polar monomer, and the like.
炭素数1〜8のアルキル基を有する(メタ)アクリレートおよび極性モノマーをさらに重合させる場合の比率としては、重量比で、炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレート:炭素数1〜8のアルキル基を有する(メタ)アクリレート:極性モノマー:反応性ポリシロキサン化合物=44〜46:39〜51:4〜6:1〜9であるのが好ましく、44〜46:43〜51:4〜6:1〜5であるのがより好ましく、44〜46:44〜51:4〜6:1〜4であるのがさらに好ましい。 As a ratio in the case of further polymerizing a (meth) acrylate having an alkyl group having 1 to 8 carbon atoms and a polar monomer, (meth) acrylate having a linear alkyl group having 16 or more carbon atoms in weight ratio: carbon number (Meth) acrylate having 1 to 8 alkyl groups: polar monomer: reactive polysiloxane compound = 44 to 46:39 to 51: 4 to 6: 1 to 9, preferably 44 to 46:43 to 51 : 4 to 6: 1 to 5 is more preferable, and 44 to 46:44 to 51: 4 to 6: 1 to 4 is more preferable.
重合方法としては、特に限定されるものではなく、例えば溶液重合法、塊状重合法、懸濁重合法、乳化重合法等が採用可能である。溶液重合法を採用する場合には、上述したモノマーを溶剤に混合し、40〜90℃程度で2〜10時間程度攪拌すればよい。 The polymerization method is not particularly limited, and for example, a solution polymerization method, a bulk polymerization method, a suspension polymerization method, an emulsion polymerization method and the like can be employed. When the solution polymerization method is employed, the above-described monomer may be mixed in a solvent and stirred at about 40 to 90 ° C. for about 2 to 10 hours.
側鎖結晶性ポリマーを構成する共重合体の重量平均分子量としては、25万〜100万であるのが好ましく、50万〜70万であるのがより好ましい。重量平均分子量は、共重合体をゲルパーミエーションクロマトグラフィー(GPC)によって測定し、得られた測定値をポリスチレン換算した値である。 The weight average molecular weight of the copolymer constituting the side-chain crystalline polymer is preferably 250,000 to 1,000,000, and more preferably 500,000 to 700,000. The weight average molecular weight is a value obtained by measuring the copolymer by gel permeation chromatography (GPC) and converting the obtained measurement value to polystyrene.
本実施形態では、80℃における180°剥離強度が0.1N/25mm以上であるのが好ましく、0.2N/25mm以上であるのがより好ましい。これにより、高温雰囲気下でも部品を固定することができる。80℃における180°剥離強度は、80℃の雰囲気温度におけるポリエチレンテレフタレートフィルムに対する180°剥離強度をJIS Z0237に準じて測定して得られる値である。 In the present embodiment, the 180 ° peel strength at 80 ° C. is preferably 0.1 N / 25 mm or more, and more preferably 0.2 N / 25 mm or more. Thereby, components can be fixed even in a high temperature atmosphere. The 180 ° peel strength at 80 ° C. is a value obtained by measuring the 180 ° peel strength for a polyethylene terephthalate film at an ambient temperature of 80 ° C. according to JIS Z0237.
また、本実施形態では、23℃における180°剥離強度が0.1N/25mm以下であるのが好ましく、0.05N/25mm以下であるのがより好ましい。これにより、部品からスムーズに剥離することができる。23℃における180°剥離強度は、80℃の雰囲気温度においてポリエチレンテレフタレートフィルムに貼着した後、雰囲気温度を80℃から23℃に冷却し、ポリエチレンテレフタレートフィルムに対する180°剥離強度をJIS Z0237に準じて測定して得られる値である。 In this embodiment, the 180 ° peel strength at 23 ° C. is preferably 0.1 N / 25 mm or less, and more preferably 0.05 N / 25 mm or less. Thereby, it can peel smoothly from components. 180 ° peel strength at 23 ° C. is affixed to a polyethylene terephthalate film at an ambient temperature of 80 ° C., then the ambient temperature is cooled from 80 ° C. to 23 ° C., and the 180 ° peel strength for the polyethylene terephthalate film is in accordance with JIS Z0237. This is a value obtained by measurement.
上述した本実施形態の感温性粘着剤は、例えば基材レスのシート状の形態で使用することができる。感温性粘着剤を感温性粘着シートとして使用する場合には、その厚さが5〜100μmであるのが好ましく、10〜50μmであるのがより好ましい。 The temperature-sensitive adhesive of this embodiment described above can be used, for example, in the form of a sheet without a substrate. When using a temperature sensitive adhesive as a temperature sensitive adhesive sheet, it is preferable that the thickness is 5-100 micrometers, and it is more preferable that it is 10-50 micrometers.
また、本実施形態の感温性粘着剤は、テープ状の形態で使用することもできる。感温性粘着剤を感温性粘着テープとして使用する場合には、感温性粘着剤からなる粘着剤層を、フィルム状の基材の片面または両面に積層すればよい。フィルム状とは、フィルム状のみに限定されるものではなく、本実施形態の効果を損なわない限りにおいて、フィルム状ないしシート状をも含む概念である。 Moreover, the temperature sensitive adhesive of this embodiment can also be used with a tape-shaped form. When using a thermosensitive adhesive as a thermosensitive adhesive tape, an adhesive layer made of a thermosensitive adhesive may be laminated on one or both sides of a film-like substrate. The film shape is not limited to a film shape, and is a concept including a film shape or a sheet shape as long as the effects of the present embodiment are not impaired.
基材の構成材料としては、例えばポリエチレン、ポリエチレンテレフタレート、ポリプロピレン、ポリエステル、ポリアミド、ポリイミド、ポリカーボネート、エチレン酢酸ビニル共重合体、エチレンエチルアクリレート共重合体、エチレンポリプロピレン共重合体、ポリ塩化ビニル等の合成樹脂が挙げられる。 Examples of the constituent material of the base material include polyethylene, polyethylene terephthalate, polypropylene, polyester, polyamide, polyimide, polycarbonate, ethylene vinyl acetate copolymer, ethylene ethyl acrylate copolymer, ethylene polypropylene copolymer, and polyvinyl chloride. Resin.
基材は、単層体または複層体のいずれであってもよく、その厚さとしては、通常、5〜500μm程度である。基材には、粘着剤層に対する密着性を高める上で、例えばコロナ処理、プラズマ処理、ブラスト処理、ケミカルエッチング処理、プライマー処理等の表面処理を施すことができる。 The substrate may be either a single layer or a multilayer, and the thickness is usually about 5 to 500 μm. The substrate can be subjected to surface treatment such as corona treatment, plasma treatment, blast treatment, chemical etching treatment, primer treatment, etc. in order to improve the adhesion to the pressure-sensitive adhesive layer.
基材の片面または両面に粘着剤層を設けるには、感温性粘着剤に溶剤を加えた塗布液を、コーター等によって基材の片面または両面に塗布して乾燥させればよい。コーターとしては、例えばナイフコーター、ロールコーター、カレンダーコーター、コンマコーター、グラビアコーター、ロッドコーター等が挙げられる。 In order to provide the pressure-sensitive adhesive layer on one or both sides of the substrate, a coating solution obtained by adding a solvent to the temperature-sensitive adhesive may be applied to one or both sides of the substrate with a coater or the like and dried. Examples of the coater include a knife coater, a roll coater, a calendar coater, a comma coater, a gravure coater, and a rod coater.
粘着剤層の厚さとしては、5〜60μmであるのが好ましく、10〜60μmであるのがより好ましく、10〜50μmであるのがさらに好ましい。片面の粘着剤層の厚さと、他面の粘着剤層の厚さは、同じであってもよいし、異なっていてもよい。 As thickness of an adhesive layer, it is preferable that it is 5-60 micrometers, it is more preferable that it is 10-60 micrometers, and it is further more preferable that it is 10-50 micrometers. The thickness of the adhesive layer on one side and the thickness of the adhesive layer on the other side may be the same or different.
なお、本実施形態では、片面の粘着剤層が感温性粘着剤からなる限り、他面の粘着剤層は特に限定されない。他面の粘着剤層を、例えば感温性粘着剤からなる粘着剤層で構成する場合、その組成は、片面の粘着剤層の組成と同じであってもよいし、異なっていてもよい。 In the present embodiment, the pressure-sensitive adhesive layer on the other side is not particularly limited as long as the pressure-sensitive adhesive layer on one side is made of a temperature-sensitive pressure-sensitive adhesive. When the pressure-sensitive adhesive layer on the other side is constituted by a pressure-sensitive adhesive layer made of, for example, a temperature-sensitive pressure-sensitive adhesive, the composition thereof may be the same as or different from the composition of the pressure-sensitive adhesive layer on one side.
また、他面の粘着剤層を、例えば感圧性接着剤からなる粘着剤層で構成することもできる。感圧性接着剤は、粘着性を有するポリマーであり、例えば天然ゴム接着剤、合成ゴム接着剤、スチレン/ブタジエンラテックスベース接着剤、アクリル系接着剤等が挙げられる。 Further, the pressure-sensitive adhesive layer on the other surface can be constituted by a pressure-sensitive adhesive layer made of, for example, a pressure-sensitive adhesive. The pressure-sensitive adhesive is a polymer having tackiness, and examples thereof include natural rubber adhesives, synthetic rubber adhesives, styrene / butadiene latex base adhesives, and acrylic adhesives.
上述した感温性粘着シートおよび感温性粘着テープの表面には、離型フィルムを積層するのが好ましい。離型フィルムとしては、例えばポリエチレンテレフタレート等からなるフィルムの表面に、シリコーン等の離型剤を塗布したもの等が挙げられる。また、上述した感温性粘着剤、感温性粘着シートおよび感温性粘着テープには、例えば架橋剤、粘着付与剤、可塑剤、老化防止剤、紫外線吸収剤等の各種の添加剤を添加することができる。 It is preferable to laminate a release film on the surface of the temperature-sensitive adhesive sheet and the temperature-sensitive adhesive tape described above. Examples of the release film include those obtained by applying a release agent such as silicone to the surface of a film made of polyethylene terephthalate or the like. In addition, various additives such as a crosslinking agent, a tackifier, a plasticizer, an anti-aging agent, and an ultraviolet absorber are added to the above-described temperature-sensitive adhesive, temperature-sensitive adhesive sheet, and temperature-sensitive adhesive tape. can do.
<セラミック部品の製造方法・積層セラミックコンデンサの製造方法>
次に、本発明の一実施形態に係るセラミック部品の製造方法および積層セラミックコンデンサの製造方法について説明する。本実施形態のセラミック部品の製造方法は、上述した感温性粘着テープを使用するとともに、以下の(i)〜(iv)の工程を備える。本実施形態の積層セラミックコンデンサの製造方法は、以下の(v)の工程をさらに備える。
<Manufacturing method of ceramic parts / Manufacturing method of multilayer ceramic capacitor>
Next, a method for manufacturing a ceramic component and a method for manufacturing a multilayer ceramic capacitor according to an embodiment of the present invention will be described. The method for manufacturing a ceramic component of the present embodiment uses the above-described temperature-sensitive adhesive tape and includes the following steps (i) to (iv). The manufacturing method of the multilayer ceramic capacitor of this embodiment further includes the following step (v).
(i)感温性粘着テープをセラミックグリーンシート積層体に貼着する。
(ii)感温性粘着テープを介してセラミックグリーンシート積層体を台座上に固定する。
(iii)セラミックグリーンシート積層体を切断して複数の生チップを形成する。
(iv)感温性粘着テープを側鎖結晶性ポリマーの融点未満の温度にして粘着剤層の粘着力を低下させ、複数の生チップを感温性粘着テープから取り出す。
(v)得られた生チップを焼成してセラミックチップを得、セラミックチップの端面に外部電極を形成して積層セラミックコンデンサを得る。
(I) A temperature-sensitive adhesive tape is attached to the ceramic green sheet laminate.
(Ii) The ceramic green sheet laminate is fixed on the pedestal via a temperature-sensitive adhesive tape.
(Iii) The ceramic green sheet laminate is cut to form a plurality of raw chips.
(Iv) The temperature-sensitive adhesive tape is brought to a temperature lower than the melting point of the side chain crystalline polymer to reduce the adhesive strength of the adhesive layer, and a plurality of raw chips are taken out from the temperature-sensitive adhesive tape.
(V) The obtained raw chip is fired to obtain a ceramic chip, and external electrodes are formed on the end face of the ceramic chip to obtain a multilayer ceramic capacitor.
上述した(i)〜(v)の工程のうち、(i)および(ii)の工程は、いわゆる積層工程であり、(iii)の工程は、いわゆるカット工程であり、(iv)の工程は、いわゆるバラシ工程である。本実施形態によれば、優れた粘着性および剥離性を発揮する上述した感温性粘着テープを使用することから、(i)〜(v)の工程を確実に行うことができ、結果として歩留りよくセラミック部品および積層セラミックコンデンサを得ることが可能となる。 Of the steps (i) to (v) described above, the steps (i) and (ii) are so-called laminating steps, the step (iii) is a so-called cutting step, and the step (iv) is This is a so-called brushing process. According to this embodiment, since the above-described temperature-sensitive adhesive tape that exhibits excellent adhesiveness and peelability is used, the steps (i) to (v) can be reliably performed, and as a result, the yield is increased. It is possible to obtain ceramic parts and multilayer ceramic capacitors well.
なお、(i)の工程におけるセラミックグリーンシート積層体は、セラミック粉末のスラリーをドクターブレードで薄く延ばしてセラミックグリーンシートを形成し、このセラミックグリーンシートの表面に複数の電極を印刷した後、複数のセラミックグリーンシートを積層一体化して得られる。 In the ceramic green sheet laminate in the step (i), a ceramic powder slurry is thinly extended with a doctor blade to form a ceramic green sheet, and a plurality of electrodes are printed on the surface of the ceramic green sheet. It is obtained by laminating and integrating ceramic green sheets.
(ii)の工程における台座上への固定方法としては、特に限定されるものではなく、例えば感温性粘着テープの基材と、台座との間に所定の粘着剤や接着剤を介在させることによって固定する方法や、吸着機構等の固定手段を備えた台座を採用する方法等が挙げられる。また、感温性粘着テープの構成が、基材フィルムの両面に粘着剤層を設けた両面テープである場合には、セラミックグリーンシート積層体を貼着している片面の粘着剤層と反対の他面の粘着剤層を介して台座上に固定することもできる。 The fixing method on the pedestal in the step (ii) is not particularly limited. For example, a predetermined pressure-sensitive adhesive or adhesive is interposed between the base of the thermosensitive pressure-sensitive adhesive tape and the pedestal. And a method of using a pedestal provided with fixing means such as a suction mechanism. In addition, when the structure of the thermosensitive adhesive tape is a double-sided tape provided with an adhesive layer on both sides of the base film, it is opposite to the adhesive layer on one side where the ceramic green sheet laminate is adhered. It can also be fixed on the pedestal via an adhesive layer on the other side.
(iii)の工程における切断は、切断刃による押し切りであってもよいし、回転刃による切断であってもよい。 The cutting in the step (iii) may be pressing with a cutting blade or cutting with a rotary blade.
本実施形態のセラミック部品の製造方法は、上述した積層セラミックコンデンサの他、例えばセラミックインダクタ、セラミックバリスタ等の他のセラミック部品についても適用することができる。 The method for manufacturing a ceramic component according to the present embodiment can be applied to other ceramic components such as a ceramic inductor and a ceramic varistor in addition to the above-described multilayer ceramic capacitor.
以下、合成例および実施例を挙げて本発明を詳細に説明するが、本発明は以下の合成例および実施例のみに限定されるものではない。なお、以下の説明で「部」は重量部を意味する。 EXAMPLES Hereinafter, although a synthesis example and an Example are given and this invention is demonstrated in detail, this invention is not limited only to the following synthesis examples and Examples. In the following description, “part” means part by weight.
(合成例1)
日油社製のベヘニルアクリレートを45部、日本触媒社製のメチルアクリレートを49部、アクリル酸を5部、変性ポリジメチルシロキサン化合物を1部、および重合開始剤として日油社製の「パーブチルND」を0.2部の割合で、それぞれ酢酸エチル230部に加えて混合し、55℃で4時間撹拌して、これらのモノマーを重合させた。得られた共重合体の重量平均分子量は58万、融点は56℃であった。なお、使用した変性ポリジメチルシロキサン化合物は、以下のとおりである。
変性ポリジメチルシロキサン化合物:信越化学工業(株)製の片末端反応性シリコーンオイル「KF−2012」
(Synthesis Example 1)
45 parts of behenyl acrylate manufactured by NOF Corporation, 49 parts of methyl acrylate manufactured by Nippon Shokubai Co., Ltd., 5 parts of acrylic acid, 1 part of modified polydimethylsiloxane compound, and “Perbutyl ND” manufactured by NOF Corporation as a polymerization initiator ”At a ratio of 0.2 part to 230 parts of ethyl acetate and mixed, followed by stirring at 55 ° C. for 4 hours to polymerize these monomers. The obtained copolymer had a weight average molecular weight of 580,000 and a melting point of 56 ° C. The modified polydimethylsiloxane compounds used are as follows.
Modified polydimethylsiloxane compound: One-end reactive silicone oil “KF-2012” manufactured by Shin-Etsu Chemical Co., Ltd.
(合成例2)
ベヘニルアクリレートを45部、メチルアクリレートを46部、アクリル酸を5部、変性ポリジメチルシロキサン化合物を4部にした以外は、合成例1と同様にして、これらのモノマーを重合させた。得られた共重合体の重量平均分子量は63万、融点は55℃であった。
(Synthesis Example 2)
These monomers were polymerized in the same manner as in Synthesis Example 1 except that 45 parts of behenyl acrylate, 46 parts of methyl acrylate, 5 parts of acrylic acid, and 4 parts of the modified polydimethylsiloxane compound were used. The obtained copolymer had a weight average molecular weight of 630,000 and a melting point of 55 ° C.
(合成例3)
ベヘニルアクリレートを45部、メチルアクリレートを45部、アクリル酸を5部、変性ポリジメチルシロキサン化合物を5部にした以外は、合成例1と同様にして、これらのモノマーを重合させた。得られた共重合体の重量平均分子量は60万、融点は55℃であった。
(Synthesis Example 3)
These monomers were polymerized in the same manner as in Synthesis Example 1 except that 45 parts of behenyl acrylate, 45 parts of methyl acrylate, 5 parts of acrylic acid, and 5 parts of the modified polydimethylsiloxane compound were used. The obtained copolymer had a weight average molecular weight of 600,000 and a melting point of 55 ° C.
(合成例4)
ベヘニルアクリレートを45部、メチルアクリレートを41部、アクリル酸を5部、変性ポリジメチルシロキサン化合物を9部にした以外は、合成例1と同様にして、これらのモノマーを重合させた。得られた共重合体の重量平均分子量は64万、融点は56℃であった。
(Synthesis Example 4)
These monomers were polymerized in the same manner as in Synthesis Example 1 except that 45 parts of behenyl acrylate, 41 parts of methyl acrylate, 5 parts of acrylic acid, and 9 parts of the modified polydimethylsiloxane compound were used. The obtained copolymer had a weight average molecular weight of 640,000 and a melting point of 56 ° C.
(比較合成例1)
ベヘニルアクリレートを45部、メチルアクリレートを50部、アクリル酸を5部にし、変性ポリジメチルシロキサン化合物を添加しなかった以外は、合成例1と同様にして、これらのモノマーを重合させた。得られた共重合体の重量平均分子量は62万、融点は56℃であった。
(Comparative Synthesis Example 1)
These monomers were polymerized in the same manner as in Synthesis Example 1 except that 45 parts of behenyl acrylate, 50 parts of methyl acrylate, 5 parts of acrylic acid, and no modified polydimethylsiloxane compound were added. The obtained copolymer had a weight average molecular weight of 620,000 and a melting point of 56 ° C.
(比較合成例2)
ベヘニルアクリレートを45部、メチルアクリレートを40部、アクリル酸を5部、変性ポリジメチルシロキサン化合物を10部にした以外は、合成例1と同様にして、これらのモノマーを重合させた。得られた共重合体の重量平均分子量は66万、融点は56℃であった。
(Comparative Synthesis Example 2)
These monomers were polymerized in the same manner as in Synthesis Example 1 except that 45 parts of behenyl acrylate, 40 parts of methyl acrylate, 5 parts of acrylic acid, and 10 parts of the modified polydimethylsiloxane compound were used. The obtained copolymer had a weight average molecular weight of 660,000 and a melting point of 56 ° C.
合成例1〜4および比較合成例1〜2の共重合体を表1に示す。なお、重量平均分子量は、共重合体をGPCで測定し、得られた測定値をポリスチレン換算することによって得た。融点は、共重合体をDSCで10℃/分の測定条件で測定することによって得た。 Table 1 shows the copolymers of Synthesis Examples 1 to 4 and Comparative Synthesis Examples 1 and 2. In addition, the weight average molecular weight was obtained by measuring a copolymer by GPC and converting the obtained measured value into polystyrene. The melting point was obtained by measuring the copolymer with DSC at 10 ° C./min.
[実施例1〜4および比較例1〜2]
<感温性粘着テープの作製>
まず、合成例1〜4および比較合成例1〜2で得られた各共重合体を酢酸エチルによって固形分が30重量%となるように調整し、塗布液を得た。次に、塗布液を厚さ100μmのポリエチレンテレフタレートからなるフィルム状の基材の片面に塗布して乾燥し、厚さ10μmの粘着剤層が形成された感温性粘着テープを得た。
[Examples 1-4 and Comparative Examples 1-2]
<Preparation of temperature-sensitive adhesive tape>
First, the copolymers obtained in Synthesis Examples 1 to 4 and Comparative Synthesis Examples 1 and 2 were adjusted with ethyl acetate so that the solid content was 30% by weight to obtain a coating solution. Next, the coating solution was applied to one side of a film-like substrate made of polyethylene terephthalate having a thickness of 100 μm and dried to obtain a temperature-sensitive adhesive tape on which a pressure-sensitive adhesive layer having a thickness of 10 μm was formed.
<評価>
得られた感温性粘着テープについて、180°剥離強度を評価した。評価方法を以下に示すとともに、その結果を表2に示す。
<Evaluation>
About the obtained temperature sensitive adhesive tape, 180 degree peeling strength was evaluated. The evaluation method is shown below, and the results are shown in Table 2.
(180°剥離強度)
得られた感温性粘着テープについて、80℃および23℃の各雰囲気温度におけるポリエチレンテレフタレートフィルムに対する180°剥離強度をJIS Z0237に準拠して測定した。具体的には、以下の条件で感温性粘着テープをポリエチレンテレフタレートフィルムに貼着した後、ロードセルを用いて300mm/分の速度で180°剥離した。
(180 ° peel strength)
About the obtained temperature sensitive adhesive tape, 180 degree peel strength with respect to the polyethylene terephthalate film in each atmospheric temperature of 80 degreeC and 23 degreeC was measured based on JISZ0237. Specifically, a temperature-sensitive adhesive tape was attached to a polyethylene terephthalate film under the following conditions, and then peeled 180 ° using a load cell at a rate of 300 mm / min.
[80℃]
80℃の雰囲気温度で感温性粘着テープをポリエチレンテレフタレートフィルムに貼着して20分間静置した後、180°剥離した。
[80 ° C]
A temperature-sensitive adhesive tape was attached to a polyethylene terephthalate film at an ambient temperature of 80 ° C. and allowed to stand for 20 minutes, and then peeled 180 °.
[23℃]
80℃の雰囲気温度で感温性粘着テープをポリエチレンテレフタレートフィルムに貼着し、この雰囲気温度で20分間静置した後、雰囲気温度を23℃に下げ、この雰囲気温度で20分間静置した後、180°剥離した。
[23 ° C]
After sticking a thermosensitive pressure-sensitive adhesive tape to a polyethylene terephthalate film at an ambient temperature of 80 ° C. and allowing to stand at this ambient temperature for 20 minutes, the ambient temperature was lowered to 23 ° C., and after leaving at this ambient temperature for 20 minutes, Peeled 180 °.
なお、ポリエチレンテレフタレートフィルムは、厚さ25μmの未処理のものを使用した。また、ポリエチレンテレフタレートフィルムに対する感温性粘着テープの貼着は、感温性粘着テープの上で2kgのローラーを5往復させることによって行った。 The polyethylene terephthalate film used was an untreated film having a thickness of 25 μm. The temperature-sensitive adhesive tape was attached to the polyethylene terephthalate film by reciprocating a 2 kg roller 5 times on the temperature-sensitive adhesive tape.
表2から明らかなように、実施例1〜4は、80℃および23℃の各雰囲気温度における180°剥離強度が良好な結果を示しているのがわかる。 As is apparent from Table 2, Examples 1 to 4 show that the 180 ° peel strength at each ambient temperature of 80 ° C. and 23 ° C. shows good results.
Claims (8)
前記側鎖結晶性ポリマーが、反応性ポリシロキサン化合物をさらに重合させることによって得られる共重合体からなり、
前記少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレートおよび前記反応性ポリシロキサン化合物の比率が、重量比で、少なくとも炭素数16以上の直鎖状アルキル基を有する(メタ)アクリレート:反応性ポリシロキサン化合物=91:9〜99:1である、感温性粘着剤。 It contains a side chain crystalline polymer obtained by polymerizing a (meth) acrylate having a linear alkyl group having at least 16 carbon atoms, and the adhesive strength is lowered at a temperature lower than the melting point of the side chain crystalline polymer. A temperature sensitive adhesive,
The side chain crystalline polymer comprises a copolymer obtained by further polymerizing a reactive polysiloxane compound,
(Meth) acrylate having a linear alkyl group having at least 16 carbon atoms and a weight ratio of the (meth) acrylate having a linear alkyl group having 16 or more carbon atoms and the reactive polysiloxane compound. : Reactive polysiloxane compound = 91: 9 to 99: 1.
前記感温性粘着テープを介して前記セラミックグリーンシート積層体を台座上に固定する工程と、
前記セラミックグリーンシート積層体を切断して複数の生チップを形成する工程と、
前記感温性粘着テープを前記側鎖結晶性ポリマーの融点未満の温度にして前記粘着剤層の粘着力を低下させ、前記複数の生チップを前記感温性粘着テープから取り出す工程と、
を備える、セラミック部品の製造方法。 A step of attaching the temperature-sensitive adhesive tape according to claim 6 to the ceramic green sheet laminate;
Fixing the ceramic green sheet laminate on a pedestal via the temperature sensitive adhesive tape;
Cutting the ceramic green sheet laminate to form a plurality of raw chips;
Reducing the adhesive strength of the pressure-sensitive adhesive layer by setting the temperature-sensitive adhesive tape to a temperature lower than the melting point of the side chain crystalline polymer, and removing the plurality of raw chips from the temperature-sensitive adhesive tape;
A method for manufacturing a ceramic component comprising:
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Also Published As
Publication number | Publication date |
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CN106103627A (en) | 2016-11-09 |
CN106103627B (en) | 2019-01-01 |
WO2015141294A1 (en) | 2015-09-24 |
KR20160134677A (en) | 2016-11-23 |
KR102289184B1 (en) | 2021-08-13 |
TW201538668A (en) | 2015-10-16 |
JP6734010B2 (en) | 2020-08-05 |
TWI651385B (en) | 2019-02-21 |
MX2016011997A (en) | 2016-12-07 |
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