JP2015164522A - Storage box assembling method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a storage box assembling method for allowing a storage box having a width which is larger than the opening width of an inlet of an arrangement space to be arranged in the arrangement space.SOLUTION: A rear board 21 forming the rear surface of a storage box 2 is arranged along a rear wall 5. Side boards 23 forming the side surfaces of the storage box 2 are vertically arranged along the width-directional ends of the rear board 21, and the ends of the side boards 23 on the side of the rear board 21 are fixed to the rear board 21. A shelf board 25 of the storage box 2 is fixed to at least one of the rear board 21 and the side boards 23. Such assembling enables the storage box 2 having a width which is larger than the opening width of an inlet 4 to be arranged in an arrangement space 1.

Description

  The present invention relates to a method for assembling a storage box when the storage box is installed in an installation space having an opening width narrower than the width of the storage box.

  For example, a storage box such as a clog box is a back plate disposed along a wall surface serving as an installation surface, a pair of side plates disposed on both sides in the width direction of the back plate, and a shelf plate disposed between the pair of side plates. (For example, refer to Patent Document 1).

JP-A-10-99147

  In general, when a storage box is installed in a predetermined installation space, the storage box is assembled in a predetermined installation space after being assembled. However, when the opening width of the entrance of the installation space is narrower than the width of the storage box, the storage box cannot be inserted through the entrance and the storage box cannot be arranged in the installation space.

  It is an object of the present invention to provide a method for assembling a storage box that can install a storage box having a width larger than the opening width of the entrance of the installation space in the installation space.

  The method for assembling a storage box according to the present invention is a method for assembling a storage box for installing a storage box having a width larger than the width of the front opening of the installation space on the back wall facing the front opening. Place the back plate that forms the back of the box along the back wall and the side plate that forms the side of the storage box in the vertical direction along the widthwise end of the back plate. A side plate installation step of fixing the end portion of the back plate side to the back plate, and a shelf plate installation step of fixing the shelf plate of the storage box to at least one of the back plate and the side plate.

  In this assembling method, a back plate constituting the back surface of the storage box is installed on the back wall as an installation surface. After that, the side plate which forms the side surface of the storage box is installed, and the shelf plate is fixed. Thereby, after installing a back board in an installation space, since a side board and a shelf board are installed, a storage box can be assembled and installed in an installation space.

  The present invention further includes a receiving bar installation step of arranging and fixing a receiving bar that supports the lower end of the back plate from below along the back wall. In the back plate installation process, a lower end portion of the back plate is arranged along the receiving frame. A back plate may be installed on the back wall. As a result, the receiving plate can be installed before the back plate, and the back plate can be arranged along the receiving plate, so that the back plate can be prevented from being displaced and the positional accuracy can be improved to install the back plate. .

  In addition, a recess is formed in the corner on the back wall side of the top surface of the receiving bar along the longitudinal direction of the receiving bar, and in the back plate installation process, the lower end of the back plate is inserted into the recess, and the lower end of the back plate The back plate can be installed on the back wall by placing it along the pier. Since the back plate can be inserted into the recess provided in the receiving bar and the lower end of the back plate can be held, the back plate can be easily positioned and fixed, and deflection of the back plate can be suppressed.

  In addition, a plurality of double-sided tapes spaced apart in the width direction of the back plate are attached to the back of the back plate along the vertical direction. In the back plate installation process, the double-sided tape is attached to the back wall. Is preferably installed on the back wall. As a result, the double-sided tape is affixed at a distance in the width direction of the back plate, so the installation area of the double-sided tape can be reduced, and the back plate adheres to the back wall unnecessarily when attaching the back plate It is possible to prevent this from happening and to easily construct it.

  According to the present invention, a storage box having a width larger than the opening width of the entrance of the installation space can be installed in the installation space. In addition, since it can be installed for each member such as a back plate, a side plate, a shelf, etc., the burden on the operator can be reduced compared to the construction method of installing a built-in storage box, and labor-saving construction is possible It becomes.

It is a perspective view which shows the state in which the storage box was installed in the installation space. It is a perspective view of the storage box in FIG. It is a front view of the storage box in FIG. It is a perspective view which shows the receiving bar and back plate which were fixed to the back wall. It is the VV arrow directional view of FIG. It is a flowchart which shows the procedure of the assembly method of the storage box which concerns on one Embodiment of this invention. It is a perspective view which shows the storage box which concerns on 2nd Embodiment of this invention. It is sectional drawing which shows the state in which the storage box was installed in the installation space which concerns on a modification.

  Hereinafter, an embodiment of a method for assembling a storage box according to the present invention will be described with reference to the drawings.

(First embodiment)
FIG. 1 shows a state in which the storage box 2 is installed in the installation space 1. First, the installation space 1 in which the storage box 2 is arranged will be described. Examples of the installation space 1 include a space adjacent to an entrance, a kitchen, a washroom, and the like. The installation space 1 is a space communicating with an opening (front opening) 4 formed between the front walls 3. The installation space 1 is an area surrounded by a back wall 5 facing the opening 4 and a side wall 6 facing the width direction of the back wall 5 and is formed to have a rectangular shape when viewed from above. . The front wall 3 is formed with an overhang portion 3 a that protrudes from the side wall 6 to the inside of the opening 4. The width W ₁ of the opening 4 is the distance between the protruding portion 3a, it is smaller than the width W ₂ of the storage box 2 (see FIG. 5).

  Next, the storage box 2 will be described. The storage box 2 is, for example, a clog box, a cupboard, a bookshelf, etc., and any item stored in the storage box 2 may be used. As shown in FIGS. 2 and 3, the storage box 2 includes a back plate 21 that forms the back surface of the storage box 2, a pair of side plates 23 and 24 that form side surfaces of the storage box 2, and a pair of side plates 23 and 24. The shelf board 25 arrange | positioned between and the top plate 26 which comprises the top | upper surface of the storage box 2 are provided.

  The back plate 21 is a rectangular plate whose height direction is longer than the width direction. In the storage box 2, a plurality of (for example, two) back plates 21 are arranged in the width direction. The back plate 21 is arranged in the vertical direction along the back wall 5 and is fixed to the back wall 5. In a state where the plurality of back plates 21 are attached to the back wall 5, the width of the plurality of back plates 21 and the width of the opening 4 are longer. The storage box 2 may have a single back plate 21.

  A prismatic receiving bar 22 is provided at the lower end of the storage box 2, and the longitudinal direction of the receiving bar 22 is arranged along the width direction (horizontal direction) of the storage box 2, and is fixed to the back wall 5. The length of the receiving bar 22 is longer than the width of the opening 4. The receiving bar 22 may be screwed to the back wall 5 or may be fixed by an L-shaped fixing bracket.

  As shown in FIG. 4, a recess (step) 22 b that is recessed downward from the top surface 22 a is formed at the corner of the top surface 22 a of the receiving bar 22 on the back wall 5 side. The recess 22b extends along the longitudinal direction of the receiving bar 22. The lower end of the back plate 21 is inserted into the recess 22b, and the back plate 21 is supported from below by the receiving bar 22 and pressed against the back wall 5.

  The side plates 23 and 24 are arranged to face each other in the width direction of the storage box 2, and are arranged to be orthogonal to the back plate 21 when viewed from above. The side plates 23 and 24 are arranged vertically along the widthwise ends of the back plate 21, and the end portions on the back plate 21 side of the side plates 23 and 24 are fixed to the back plate 21.

  A recess such as a recess 22b of the receiving bar 22 extends along the longitudinal direction (vertical direction) of the side plates 23 and 24 at the end of the side plates 23 and 24 on the back wall 5 side. You may arrange | position so that the edge part (side edge part) of 21 width direction may be inserted.

  The side plates 23 and 24 are fixed to the back wall 5 by, for example, an L-shaped fixing bracket 31. When the screw hole on the back plate 21 side of the L-shaped fixing bracket 31 is a rectangular hole with rounded corners whose long side is the orthogonal direction of the side plates 23 and 24 (the direction along the thickness of the side plate), The installation positions of the side plates 23 and 24 can be easily adjusted in the horizontal direction. A screw for fixing the fixing piece 31 a on the back plate 21 side of the L-shaped fixing metal 31 passes through the back plate 21 and is screwed into the back wall 5. As shown in FIG. 5, the side plates 23 and 24 are disposed outside the front end of the overhang portion 3 a of the front wall 3 in the width direction of the storage box 2. Further, a gap is formed between the side plates 23 and 24 and the side wall 6.

  The shelf plate 25 is for placing an object, and both ends in the width direction are supported by a pair of side plates 23 and 24. On the opposing surfaces of the side plates 23 and 24, support pins for supporting the shelf plate 25 are provided. The support pin projects in the horizontal direction. A concave portion is provided on the bottom surface of the shelf plate 25 at a position corresponding to the support pin. The shelf board 25 is placed on a support pin and supported from below.

  The top plate 26 is disposed at the upper end of the storage box 2 and is supported by a pair of side plates 23 and 24. On the opposing surfaces of the side plates 23 and 24, support pins for supporting the top plate 26 are provided. On the bottom surface of the top plate 26, a recess is provided at a position corresponding to the support pin. The top plate 26 is placed on a support pin and supported from below.

  The storage box 2 includes a partition plate 27 that partitions the storage space in the width direction, and a shelf plate 28 that is disposed between the partition plate 27 and the side plate 23.

  The partition plate 27 is disposed so as to hang downward from the bottom surface of the shelf plate 25. The partition plate 27 is disposed in parallel with the pair of side plates 23 and 24. The partition plate 27 is disposed at a position shifted from the center to the one side plate 24 in the width direction of the storage box 2. The partition plate 27 is fixed to the back wall 5 via, for example, an L-shaped fixing bracket. Moreover, the upper end part of the partition plate 27 is fixed with respect to the shelf board 25, and the edge part by the side of the back plate 21 of the lower end part of the partition plate 27 is mounted in the receiving frame 22, and is supported from the downward direction.

  The shelf plate 28 is supported by the partition plate 27 and the side plate 23 below the shelf plate 25. On the opposing surfaces of the partition plate 27 and the side plate 23, support pins for supporting the shelf plate 28 are provided. On the bottom surface of the shelf board 28, a recess is provided at a position corresponding to the support pin. The shelf board 28 is placed on a support pin and supported from below.

Next, the positional relationship between the installation space 1 and the storage box 2 will be described with reference to FIG. As described above, the width W ₂ of the storage box 2 is larger than the width W ₁ of the opening 4. Further, the width W _{2 of the} storage box 2 is longer than the length of the installation space 1 in the depth direction. Specifically, the distance between the outer surfaces of the pair of side plates 23 and 24 is longer than the distance between the protruding portion 3 a of the front wall 3 and the back wall 5. Further, the front side end of the storage box 2 is disposed close to the overhanging portion 3a, and the length of the storage box 2 in the depth direction is slightly shorter than the length of the installation space 1 in the depth direction. .

  Next, a method for assembling the storage box 2 configured as described above will be described. FIG. 6 is a flowchart showing a procedure of a method for assembling the storage box. First, in step S1, a receiving bar installation process S1 is performed. In the receiving beam installation step S <b> 1, the receiving beam 22 is inserted into the installation space 1 through the opening 4, and the receiving beam 22 is fixed to the back wall 5. When the receiving bar 22 is inserted into the installation space, the longitudinal direction of the receiving bar 22 is arranged along the vertical direction, and the opening 4 is passed. Thereafter, the direction of the receiving bar 22 is changed, and the longitudinal direction of the receiving bar 22 is set to the horizontal direction and fixed to the back wall 5.

  Next, the back plate installation step S2 is performed. A plurality of double-sided tapes 32 spaced apart in the width direction are affixed to the back surface of the back plate 21 along the longitudinal direction of the back plate 21 (vertical direction at the installation location). For example, a double-sided tape 32 is attached to the back plate 21 at the time of shipment from the factory. In the back plate installation step S2, the lower end portion of the back plate 21 is inserted into the recess 22b of the receiving bar 22 from above, and the lower end portion of the back plate 21 is positioned. Thereafter, the back plate 21 is installed by pressing the back plate 21 against the back wall 5 from below and attaching the double-sided tape 32 on the back surface of the back plate 21 to the back wall 5.

  Next, a side plate installation step S3 is performed. In the side plate installation step S <b> 3, the side plates 23 and 24 are arranged in the vertical direction along the widthwise ends of the back plate 21, and the end portions on the back plate 21 side of the side plates 23 and 24 are fixed to the back plate 21. The L-shaped fixing bracket 31 is arranged at the corner where the back plate 21 and the side plates 23 and 24 intersect, and the screw for fixing the fixing piece 31a on the back plate 21 side of the fixing bracket 31 is attached to the back plate 21. The side plates 23 and 24 are fixed to the back wall 5 together with the back plate 21 by being penetrated and screwed into the back wall 5.

  Next, shelf board installation process S4 is performed. In the shelf installation step S <b> 4, the shelf 25 is installed between the side plates 23 and 24. Supporting pins are provided on the surfaces of the side plates 23 and 24 facing each other, and the shelf plate 25 is arranged in the horizontal direction and moved downward from above to be placed on the supporting pins.

  In the shelf plate installation step S4, the partition plate 27 and the shelf plate 28 are attached. Here, the partition plate 27 is disposed perpendicularly to the shelf plate 25, the end of the partition plate 27 on the back plate 21 side is placed on the receiving bar 22, and the partition plate 27 is mounted using an L-shaped fixing bracket. It fixes to the back wall 5 on both sides of the board 21. Next, the shelf plate 28 is installed between the side plate 23 and the partition plate 27. Supporting pins are provided on the mutually opposing surfaces of the side plate 23 and the partition plate 27, and the shelf plate 28 is arranged in the horizontal direction and moved downward from above to be placed on the support pins.

  Next, a top plate installation step S5 is performed. In the top plate installation step S <b> 5, the top plate 26 is installed between the side plates 23 and 24. Supporting pins are provided on the surfaces of the side plates 23 and 24 facing each other, and the top plate 26 is arranged in the horizontal direction and moved downward from above to be placed on the supporting pins.

According to such a method for assembling the storage box, since the side plates 23 and 24 and the shelf plates 25 and 28 are installed after the back plate 21 is installed in the installation space 1, the storage box 2 is assembled in the installation space 1. Can be installed. As a result, the receiving box 2 having a width W ₂ than the width W ₁ of the opening 4 of the installation space 1, can be placed well fit into the installation space 1. Further, in the assembling method of the storage box, since it can be installed for each member such as the back plate 21, the side plates 23 and 24, the shelf plates 25 and 28, the partition plate 27, the top plate 26, etc., the storage in which each member is assembled. Compared with a method in which a box is installed on the back wall 5 for construction, the burden on the operator is reduced and labor saving of construction is achieved. If each member is assembled in order, for example, it is possible to construct it alone.

  Further, in this assembling method, since the receiving bar 22 can be installed before the back plate 21 and the back plate 21 can be arranged with reference to the receiving bar 22, the positional accuracy of the back plate 21 is prevented and the positional accuracy is improved. Thus, the back plate 21 can be installed. Further, since the back plate 21 can be inserted into the recess 22b provided in the receiving bar 22, the back plate 21 can be easily positioned and fixed, and the deflection of the back plate 21 can be suppressed.

  Since the double-sided tape 32 is spaced apart in the width direction of the back plate 21, the installation area of the double-sided tape 32 can be suppressed, and when the back plate 21 is installed, the back plate 21 is unnecessarily attached to the back wall 5. It can prevent that it adheres to and can construct easily. In addition, since the double-sided tape 32 has been applied to the back plate 21 in advance, the back plate 21 can be installed simply by pressing the back plate 21 against the back wall 5 without positioning the double-sided tape 32 at the installation location. be able to.

(Second Embodiment)
Next, a method for assembling the storage box 40 according to the second embodiment will be described. FIG. 7 is a perspective view showing a storage box according to the second embodiment. In the description of the second embodiment, the same description as in the first embodiment is omitted. The storage box 40 is supported by a back plate 41 that forms the back surface of the storage box 40, a pair of side plates 43 and 44 that are arranged at both ends in the width direction of the back plate 41 and project to the front side, and a pair of side plates 43 and 44. A bottom plate 45 which is a shelf plate forming the bottom surface of the storage box 40 and a top plate 46 which is supported by a pair of side plates 43 and 44 and forms the top surface of the storage box 40 are provided.

  The back plate 41 is made of a rectangular plate material when viewed from the front. The pair of side plates 43, 44, the bottom plate 45 and the top plate 46 form a rectangular frame and are attached to the front side of the back plate 41. The pair of side plates 43 and 44 are fixed to the back wall by, for example, L-shaped fixing brackets, and the bottom plate 45 is supported from below by support pins provided on the side plates 43 and 44. The top plate 46 is placed on the upper end surfaces of the pair of side plates 43 and 44. For example, wood dowels protruding upward are provided on the upper end surfaces of the side plates 43 and 44, and holes for inserting the wood dowels are provided at corresponding positions on the bottom surface of the top plate 46. The top plate 46 is fixed to the pair of side plates 43 and 44 by inserting a wooden dowel into the hole.

  In such a method for assembling the storage box 40, first, the back plate 41 is attached to the back wall in the installation space (back plate installation step). For example, the back plate 41 is attached using a double-sided tape. Next, a pair of side plates 43 and 44 are installed (side plate installation process). When attaching the fixing bracket, the side plates 43 and 44 are fixed by penetrating the back plate 41 and screwing screws into the back wall. Next, the bottom plate 45 is attached to the lower ends of the pair of side plates 43 and 44 (shelf plate installation step), and the top plate 46 is attached to the upper ends of the pair of side plates 43 and 44. By such a procedure, the storage box 40 can be assembled in the installation space, and the storage box 40 can be installed in the installation space having an entrance opening width narrower than the width of the storage box 40. In the second embodiment, a receiving bar that supports the back plate 41 from below may be provided.

  The present invention is not limited to the above-described embodiments, and various modifications as described below are possible without departing from the gist of the present invention.

  In the above-described embodiment, the protruding portions 3a that protrude inward from the side wall 6 are formed on both sides in the width direction on the front side of the installation space 1, but the protruding portions are provided only on one side. It may be what you have. The present invention is applicable when installing a storage width having a width larger than the width of the opening on the front side of the installation space.

  FIG. 8 is a cross-sectional view illustrating a state in which the storage box is installed in the installation space according to the modification. On the front side of the installation space 51 shown in FIG. 8, the overhang portion 53 a that protrudes inward in the width direction from the side wall 6 is provided only on one side in the width direction. The width of the opening 4 in this case is the length from the surface of the side wall 6 where the overhang 53a is not provided to the tip of the overhang 53a. As shown in FIG. 8, when the storage box 2 is installed in the installation space 51 next to the entrance, the storage box assembling method of the present invention can be applied. For example, the installation space 51 is disposed adjacent to the side wall 6 on which the entrance door 52 is provided. Moreover, the installation space 51 may be arrange | positioned adjacent to the door provided in the indoor wall. Thereby, the storage box can be installed by effectively using the space near the door.

  Moreover, in the said embodiment, although the shape of the shelf board has comprised the rectangular shape, the shape of a shelf board may be trapezoid shape, a triangle shape, etc., for example, and other shapes which have a curved part etc. may be sufficient as it. Moreover, the side plate may be disposed on both sides in the width direction of the back plate, or the side plate may be disposed on only one side in the width direction of the back plate. Moreover, the overhanging length from the back plate of the pair of side plates may be the same or different. Further, the lengths of the pair of side plates in the vertical direction may be the same or different.

  In the above embodiment, the back plate is attached to the back wall using a double-sided tape. However, the back plate may be screwed to the back wall, or may be bonded using an adhesive. The back plate may be attached to the back wall after the double-sided tape is first attached to the back wall.

  Moreover, in the said embodiment, although the storage box provided with a top plate is assembled, the storage box may not be provided with the top plate. The storage box may be provided with a ground plate on which the object can be placed.

  Moreover, in said embodiment, after implementing shelf board installation process S4, although ceiling board installation process S5 is implemented, you may implement a shelf board installation process after implementing a ceiling board installation process. Moreover, when installing a some shelf board, after installing a shelf board and installing a top plate, you may install a shelf board further. The installation order of the shelf board and the top board may be an arbitrary order.

  Moreover, in said embodiment, although the side-plate installation process S3 and the shelf board installation process S4 are implemented separately, after assembling a side board and a shelf board, these side boards and shelf boards (the top board as needed) , The base plate) may be installed in alignment with the back plate.

DESCRIPTION OF SYMBOLS 1,51 ... Installation space, 2,40 ... Storage box, 4 ... Opening part (front opening part), 5 ... Back wall, 21, 41 ... Back plate, 22 ... Receptacle, 23, 24, 43, 44 ... Side plate, 25, 28 ... shelf plate, 32 ... double-sided tape, 45 ... bottom plate (shelf plate), W ₁ ... width of opening, W ₂ ... width of storage box.

Claims (4)

A method for assembling a storage box for installing a storage box having a width larger than the width of the front opening of the installation space on the back wall facing the front opening,
A back plate installation step of installing a back plate forming a back surface of the storage box along the back wall;
A side plate installation step of arranging a side plate forming a side surface of the storage box in a vertical direction along an end portion in the width direction of the back plate, and fixing an end portion of the side plate on the back plate side to the back plate; ,
A shelf mounting step for fixing a shelf plate of the storage box to at least one of the back plate and the side plate. A receiving bar installation step of arranging and fixing a receiving bar supporting the lower end of the back plate from below along the back wall,
The method for assembling a storage box according to claim 1, wherein, in the back plate installation step, a lower end portion of the back plate is disposed along the receiving bar and the back plate is installed on the back wall. In the corner on the back wall side of the top surface of the receiving bar, a recess is formed along the longitudinal direction of the receiving bar,
In the back plate installation step, a lower end portion of the back plate is inserted into the recess, the lower end portion of the back plate is disposed along the receiving bar, and the back plate is installed on the back wall. The method for assembling the storage box according to claim 2. A plurality of double-sided tapes spaced in the width direction of the back plate are attached to the back surface of the back plate along the vertical direction,
The assembly of the storage box according to any one of claims 1 to 3, wherein, in the back plate installation step, the back plate is installed on the back wall by attaching the double-sided tape to the back wall. Method.

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