JP6669180B2 - Storage box and method of manufacturing storage box - Google Patents

Description

  The present invention relates to a storage box and a method for manufacturing the storage box.

  For example, a storage box such as a clog box has a back plate arranged along a wall surface serving as an installation surface, a pair of side plates arranged on both sides in the width direction of the back plate, and a shelf plate arranged between the pair of side plates. (For example, see Patent Document 1).

JP-A-10-99147

  SUMMARY OF THE INVENTION It is an object of the present invention to provide a storage box capable of preventing a back plate from being displaced and a method of manufacturing the storage box.

  The storage box of the present invention includes a receiving bar fixed to the back wall, a back plate supported by the receiving bar and installed along the back wall, a side plate fixed to the back plate, and at least one of the back plate and the side plate. A fixed shelf plate, a recess is formed in the receiving rail along the longitudinal direction of the receiving rail, and the back plate is inserted into the recess. Further, the recess may be formed on the top surface of the receiving bar, and the lower end of the back plate may be inserted into the recess. Further, the storage box may be configured to include a top plate and a bottom plate serving as a shelf plate. The receiving crosspiece may be arranged to be separated upward from the floor surface.

  In this storage box, since the back plate is arranged along the receiving bar, the back plate is prevented from being displaced, and the positional accuracy is improved. Since the back plate can be held by inserting the back plate into the concave portion provided in the receiving bar, the back plate can be easily positioned and fixed, and the bending of the back plate can be suppressed.

  The method for manufacturing a storage box according to the present invention includes a receiving board installation step of arranging and fixing the receiving board along the back wall, and a back board installing step of arranging the back board along the receiving board and installing the back board on the back wall. A side plate setting step of fixing the end of the side plate on the back plate side to the back plate, and a shelf plate setting step of fixing the shelf plate to at least one of the back plate and the side plate. Is formed along the back plate, and in the back plate installation step, the end of the back plate is inserted into the recess and the end of the back plate is arranged along the receiving bar. In addition, the concave portion is formed on the top surface of the receiving plate, and in the back plate installation step, the lower end portion of the back plate may be inserted into the concave portion and the lower end portion of the back plate may be arranged along the receiving plate.

  In this method of manufacturing a storage box, the receiving plate is installed before the back plate, and the back plate can be arranged along the receiving plate. Can be installed. Since the back plate can be held by inserting the back plate into the concave portion provided in the receiving bar, the back plate can be easily positioned and fixed, and the bending of the back plate can be suppressed.

  ADVANTAGE OF THE INVENTION According to this invention, the storage box which can prevent the displacement of a back plate, and the manufacturing method of a storage box can be provided.

It is a perspective view showing the state where the storage box was installed in the installation space. It is a perspective view of the storage box in FIG. It is a front view of the storage box in FIG. It is a perspective view which shows the receiver and the backboard fixed to the back wall. FIG. 5 is a view taken along line VV of FIG. 1. It is a flowchart which shows the procedure of the assembling method of the storage box which concerns on one Embodiment of this invention. It is a perspective view showing a storage box concerning a 2nd embodiment of the present invention. It is sectional drawing which shows the state in which the storage box was installed in the installation space which concerns on a modification.

  Hereinafter, embodiments of a storage box and a method of assembling the storage box (manufacturing method) according to the present invention will be described with reference to the drawings.

(1st Embodiment)
FIG. 1 shows a state where the storage box 2 is installed in the installation space 1. First, the installation space 1 in which the storage box 2 is arranged will be described. The installation space 1 includes, for example, a space adjacent to an entrance, a kitchen, a washroom, and the like. The installation space 1 is a space that communicates with an opening (front opening) 4 formed between the front walls 3. The installation space 1 is a region surrounded by the back wall 5 facing the opening 4 and the side wall 6 facing the width direction of the back wall 5, and is formed to have a rectangular shape when viewed from above. . The front wall 3 is formed with a projecting portion 3 a that projects beyond the side wall 6 to the inside of the opening 4. The width W ₁ of the opening 4 is the distance between the protruding portion 3a, it is smaller than the width W ₂ of the storage box 2 (see FIG. 5).

  Next, the storage box 2 will be described. The storage box 2 is, for example, a clog box, a cupboard, a bookcase, and the like, and the articles stored in the storage box 2 may be any type. As shown in FIGS. 2 and 3, the storage box 2 includes a back plate 21 that forms the back surface of the storage box 2, a pair of side plates 23 and 24 that form side surfaces of the storage box 2, and a pair of side plates 23 and 24. A shelf plate 25 is provided between the shelf box 25 and a top plate 26 constituting the top surface of the storage box 2.

  The back plate 21 is a rectangular plate whose height direction is longer than its width direction. In the storage box 2, a plurality (for example, two) of back plates 21 are arranged in the width direction. The back plate 21 is arranged vertically along the back wall 5 and is fixed to the back wall 5. When the plurality of backboards 21 are attached to the back wall 5, the width of the plurality of backboards 21 and the width of the opening 4 are longer. Note that the storage box 2 may have one back plate 21.

  At the lower end of the storage box 2, a prismatic receiving bar 22 is provided, and the longitudinal direction of the receiving bar 22 is arranged along the width direction (horizontal direction) of the storage box 2 and fixed to the back wall 5. The length of the receiving bar 22 is longer than the width of the opening 4. The receiving bar 22 may be screwed to the back wall 5, or may be fixed by an L-shaped fixture. The receiving rail 22 is arranged in the installation space 1 away from the floor upward.

  As shown in FIG. 4, a concave portion (step portion) 22 b that is recessed downward from the top surface 22 a is formed at a corner of the top surface 22 a of the receiving crosspiece 22 on the back wall 5 side. The concave portion 22b extends along the longitudinal direction of the receiving rail 22. The lower end of the back plate 21 is inserted into the recess 22 b, and the back plate 21 is supported by the receiving rail 22 from below and pressed against the back wall 5.

  The side plates 23 and 24 are arranged so as to face each other in the width direction of the storage box 2, and are arranged so as to be orthogonal to the back plate 21 when viewed from above. The side plates 23 and 24 are arranged vertically along the widthwise ends of the back plate 21, and the ends of the side plates 23 and 24 on the back plate 21 side are fixed to the back plate 21.

  At the end of the side plates 23 and 24 on the back wall 5 side, a concave portion such as the concave portion 22b of the receiving bar 22 extends along the longitudinal direction (up and down direction) of the side plates 23 and 24. 21 may be arranged so that an end (side end) in the width direction of 21 is inserted.

  The side plates 23 and 24 are fixed to the back wall 5 by, for example, L-shaped fixing brackets 31. When the screw hole on the back plate 21 side of the L-shaped fixture 31 is a rounded rectangular long hole whose long side is in the direction perpendicular to the side plates 23 and 24 (the direction along the thickness of the side plate), Adjustment of the installation position of the side plates 23 and 24 in the horizontal direction is facilitated. A screw for fixing the fixing piece 31 a on the back plate 21 side of the L-shaped fixing bracket 31 penetrates through the back plate 21 and is screwed into the back wall 5. As shown in FIG. 5, the side plates 23 and 24 are arranged outside the front end of the overhang portion 3 a of the front wall 3 in the width direction of the storage box 2. A gap is formed between the side plates 23 and 24 and the side wall 6.

  The shelf board 25 is on which an object is placed, and both ends in the width direction are supported by a pair of side plates 23 and 24. Support pins for supporting the shelf board 25 are provided on opposing surfaces of the side plates 23 and 24. The support pins project horizontally. On the bottom surface of the shelf 25, a concave portion is provided at a position corresponding to the support pin. The shelf 25 is mounted on support pins and supported from below.

  The top plate 26 is arranged at the upper end of the storage box 2 and is supported by the pair of side plates 23 and 24. On the opposing surfaces of the side plates 23 and 24, support pins for supporting the top plate 26 are provided. On the bottom surface of the top plate 26, a concave portion is provided at a position corresponding to the support pin. The top plate 26 is mounted on support pins and supported from below.

  Further, the storage box 2 includes a partition plate 27 that partitions the storage space in the width direction, and a shelf plate 28 that is arranged between the partition plate 27 and the side plate 23.

  The partition plate 27 is arranged so as to hang downward from the bottom surface of the shelf plate 25. The partition plate 27 is arranged in parallel with the pair of side plates 23 and 24. The partition plate 27 is arranged at a position shifted from the center to one side plate 24 in the width direction of the storage box 2. The partition plate 27 is fixed to the back wall 5 via, for example, an L-shaped fixture. The upper end of the partition plate 27 is fixed to the shelf board 25, and the lower end of the partition plate 27 on the side of the back plate 21 is placed on the receiving rail 22 and supported from below.

  The shelf plate 28 is supported below the shelf plate 25 by the partition plate 27 and the side plate 23. On the opposing surfaces of the partition plate 27 and the side plate 23, support pins for supporting the shelf plate 28 are provided. On the bottom surface of the shelf 28, a concave portion is provided at a position corresponding to the support pin. The shelf 28 is mounted on support pins and supported from below.

Next, the positional relationship between the installation space 1 and the storage box 2 will be described with reference to FIG. As described above, the width W ₂ of the storage box 2 is larger than the width W ₁ of the opening 4. The width W ₂ of the storage box 2 is longer than the length in the depth direction of the installation space 1. Specifically, the distance between the outer surfaces of the pair of side plates 23 and 24 is longer than the distance between the overhang 3 a of the front wall 3 and the back wall 5. In addition, the front end of the storage box 2 is disposed close to the overhang 3a, and the length of the storage box 2 in the depth direction is slightly shorter than the length of the installation space 1 in the depth direction. .

  Next, a method of assembling the storage box 2 configured as described above will be described. FIG. 6 is a flowchart showing the procedure of the storage box assembling method. First, in step S1, a receiving installation step S1 is performed. In the receiver installation step S <b> 1, the receiver 22 is inserted into the installation space 1 through the opening 4, and the receiver 22 is fixed to the back wall 5. When inserting the receiving rail 22 into the installation space, the receiving rail 22 is arranged so that the longitudinal direction of the receiving rail 22 is along the vertical direction, and is passed through the opening 4. Then, the direction of the receiving rail 22 is changed, and the longitudinal direction of the receiving rail 22 is fixed to the back wall 5 with the horizontal direction.

  Next, a back plate installation step S2 is performed. A plurality of double-sided tapes 32 spaced apart in the width direction are attached to the back surface of the back plate 21 along the longitudinal direction of the back plate 21 (the vertical direction at the installation location). For example, a double-sided tape 32 is attached to the back plate 21 at the time of shipment from a factory. In the back plate installation step S2, the lower end of the back plate 21 is inserted into the recess 22b of the receiving rail 22 from above, and the lower end of the back plate 21 is positioned. Thereafter, the back plate 21 is pressed against the back wall 5 from below, and the double-sided tape 32 on the back surface of the back plate 21 is adhered to the back wall 5, thereby installing the back plate 21.

  Next, a side plate installation step S3 is performed. In the side plate installation step S3, the side plates 23, 24 are vertically arranged along the widthwise ends of the back plate 21, and the ends of the side plates 23, 24 on the back plate 21 side are fixed to the back plate 21. An L-shaped fixing bracket 31 is disposed at a corner where the back plate 21 and the side plates 23 and 24 intersect, and a screw for fixing the fixing piece 31a of the fixing bracket 31 on the back plate 21 side is used. The side plates 23 and 24 are fixed to the back wall 5 together with the back plate 21 by being penetrated and screwed into the back wall 5.

  Next, a shelf board installation step S4 is performed. In the shelf board installation step S4, the shelf board 25 is installed between the side boards 23 and 24. Support pins are provided on the surfaces of the side plates 23 and 24 facing each other, and the shelf plate 25 is arranged in a horizontal direction and is moved downward from above to be placed on the support pins.

  In the shelf board installation step S4, the partition board 27 and the shelf board 28 are mounted. Here, the partition plate 27 is disposed perpendicular to the shelf plate 25, the end of the partition plate 27 on the back plate 21 side is placed on the receiving rail 22, and the partition plate 27 is placed on the back using a L-shaped fixing bracket. It is fixed to the back wall 5 with the plate 21 interposed. Next, the shelf 28 is placed between the side plate 23 and the partition 27. Supporting pins are provided on opposing surfaces of the side plate 23 and the partition plate 27, and the shelf plate 28 is arranged in a horizontal direction, and is moved downward from above to be placed on the support pins.

  Next, a top plate setting step S5 is performed. In the top plate installation step S5, the top plate 26 is installed between the side plates 23 and 24. Support pins are provided on the surfaces of the side plates 23 and 24 facing each other, and the top plate 26 is arranged in a horizontal direction and is moved downward from above to be placed on the support pins.

According to such an assembling method of the storage box, the side plates 23, 24 and the shelf plates 25, 28 are installed after the back plate 21 is installed in the installation space 1, so that the storage box 2 is assembled in the installation space 1. Can be installed. As a result, the receiving box 2 having a width W ₂ than the width W ₁ of the opening 4 of the installation space 1, can be placed well fit into the installation space 1. In addition, in the method of assembling the storage box, since the storage box can be installed for each member such as the back plate 21, the side plates 23 and 24, the shelf plates 25 and 28, the partition plate 27, the top plate 26, etc. Compared with a method of installing and installing a box on the back wall 5, the burden on the worker is reduced, and the labor of the installation is reduced. If each member is assembled in order, for example, it can be constructed by one person.

  In addition, in this assembling method, the receiving plate 22 can be installed before the back plate 21 and the back plate 21 can be arranged with reference to the receiving plate 22. Therefore, the displacement of the back plate 21 is prevented, and the positional accuracy is improved. Then, the back plate 21 can be installed. Further, since the back plate 21 can be inserted into the concave portion 22b provided in the receiving bar 22, the back plate 21 can be easily positioned and fixed, and the bending of the back plate 21 can be suppressed.

  Since the double-sided tape 32 is arranged apart from the back plate 21 in the width direction, the installation area of the double-sided tape 32 can be reduced, and when the back plate 21 is installed, the back plate 21 is unnecessarily attached to the back wall 5. It can be easily installed while preventing it from adhering to the surface. Further, since the double-sided tape 32 is applied to the back plate 21 in advance, the back plate 21 is installed only by pressing the back plate 21 against the back wall 5 without positioning the double-sided tape 32 at the installation location. be able to.

(2nd Embodiment)
Next, a method of assembling the storage box 40 according to the second embodiment will be described. FIG. 7 is a perspective view showing a storage box according to the second embodiment. In the description of the second embodiment, the same description as in the first embodiment will be omitted. The storage box 40 is supported by a back plate 41 forming the back surface of the storage box 40, a pair of side plates 43, 44 disposed at both ends in the width direction of the back plate 41 and extending to the front side, and a pair of side plates 43, 44. The storage box 40 includes a bottom plate 45 that is a shelf plate that forms the bottom surface of the storage box 40, and a top plate 46 that is supported by the pair of side plates 43 and 44 and that forms the top surface of the storage box 40.

  The back plate 41 is made of a rectangular plate material when viewed from the front. The pair of side plates 43 and 44, the bottom plate 45 and the top plate 46 form a rectangular frame, and are attached to the front side of the back plate 41. The pair of side plates 43 and 44 are fixed to the back wall by, for example, L-shaped fixing brackets, and the bottom plate 45 is supported from below by support pins provided on the side plates 43 and 44. The top plate 46 is placed on the upper end surfaces of the pair of side plates 43 and 44. For example, wooden dowels projecting upward are provided on the upper end surfaces of the side plates 43 and 44, and holes for inserting the wooden dowels are provided at corresponding positions on the bottom surface of the top plate 46. By inserting a wooden dowel into this hole, the top plate 46 is fixed to the pair of side plates 43 and 44.

  In the method of assembling the storage box 40, first, the back plate 41 is attached to a back wall in the installation space (back plate installation step). For example, the back plate 41 is attached using a double-sided tape. Next, a pair of side plates 43 and 44 are installed (side plate installation step). When attaching the fixing brackets, the side plates 43 and 44 are fixed by penetrating the back plate 41 and screwing the screws into the back wall. Next, the bottom plate 45 is attached to the lower ends of the pair of side plates 43 and 44 (shelf plate installation step), and the top plate 46 is attached to the upper ends of the pair of side plates 43 and 44. According to such a procedure, the storage box 40 can be assembled in the installation space, and the storage box 40 can be installed in an installation space having an opening width of the entrance smaller than the width of the storage box 40. In the second embodiment, a receiving bar for supporting the back plate 41 from below may be provided.

  The present invention is not limited to the embodiments described above, and various modifications as described below are possible without departing from the gist of the present invention.

  In the above-described embodiment, on the front side of the installation space 1, the overhang portions 3a projecting inward from the side wall 6 are formed on both sides in the width direction, but the overhang portions are provided on only one side. May be available. INDUSTRIAL APPLICABILITY The present invention is applicable when installing a storage width having a width larger than the width of the opening on the front side of the installation space.

  FIG. 8 is a cross-sectional view illustrating a state where a storage box is installed in an installation space according to a modification. On the front side of the installation space 51 shown in FIG. 8, the protruding portion 53a that protrudes inward in the width direction from the side wall 6 is provided only on one side in the width direction. In this case, the width of the opening 4 is the length from the surface of the side wall 6 where the overhang 53a is not provided to the tip of the overhang 53a. As shown in FIG. 8, when the storage box 2 is installed in the installation space 51 beside the entrance, the method for assembling the storage box of the present invention can be applied. For example, the installation space 51 is arranged adjacent to the side wall 6 on which the entrance door 52 is provided. Further, the installation space 51 may be arranged adjacent to a door provided on the indoor wall. Thereby, the storage box can be installed by effectively utilizing the space near the door.

  In the above embodiment, the shape of the shelf is rectangular, but the shape of the shelf may be, for example, a trapezoid, a triangle, or another shape having a curved portion. Further, a side plate may be arranged on both sides in the width direction of the back plate, or a side plate may be arranged only on one side in the width direction of the back plate. Further, the length of the pair of side plates extending from the back plate may be the same or different. The length in the vertical direction of the pair of side plates may be the same or different.

  In the above embodiment, the back plate is attached to the back wall using a double-sided tape. However, the back plate may be screwed to the back wall, or may be bonded using an adhesive. The back plate may be pasted on the back wall after the double-sided tape is pasted on the back wall first.

  Further, in the above embodiment, the storage box including the top plate is assembled, but the storage box may not include the top plate. Further, the storage box may include a base plate on which the object can be placed.

  Further, in the above embodiment, the shelf board setting step S5 is performed after the shelf board setting step S4 is performed, but the shelf board setting step may be performed after the ceiling board setting step is performed. In the case where a plurality of shelves are installed, the shelves may be installed, the shelves may be installed, and then the shelves may be installed. The order of installation of the shelves and the top plate may be any order.

  In the above-described embodiment, the side plate setting step S3 and the shelf plate setting step S4 are separately performed. However, after assembling the side plate and the shelf plate, the side plate and the shelf plate (top plate as necessary) are assembled. , Ground plate) may be installed in alignment with the back plate.

1, 51: installation space, 2, 40: storage box, 4: opening (front opening), 5: back wall, 21, 41: back plate, 22: receiving bar, 23, 24, 43, 44: side plate, 25, 28: shelf board, 32: double-sided tape, 45: bottom board (shelf board), W ₁ : width of opening, W ₂ : width of storage box.

Claims (6)

A prismatic pier fixed to the back wall,
A back plate supported by the receiving beam and fixed to the back wall,
A side plate fixed to the back plate,
A shelf fixed to at least one of the back plate and the side plate,
A recess is formed at the top surface side and the back wall side corner of the receiving rail along the longitudinal direction of the receiving rail,
A storage box in which the back plate is inserted into the recess. The recess is formed on a top surface of the receiving bar,
The storage box according to claim 1, wherein a lower end portion of the back plate located below the shelf plate is inserted into the recess. Top plate,
The storage box according to claim 1, further comprising: a bottom plate that is the shelf plate.   The storage box according to any one of claims 1 to 3, wherein the receiving bar is disposed upward and away from a floor. A receiver installation process for fixing the receiver to the back wall,
A backboard installation step of installing a backboard on the backwall,
A side plate installation step of fixing an end of the side plate on the back plate side to the back plate installed on the back wall,
A shelf board mounting step of fixing a shelf board to at least one of the back board and the side board installed on the back wall,
A recess is formed in the receiving bar along the longitudinal direction of the receiving bar,
In the backboard installation step, a method of manufacturing a storage box in which an end of the backboard is inserted into the recess and the end of the backboard is arranged along the receiving bar. The recess is formed on a top surface of the receiving bar,
The method for manufacturing a storage box according to claim 5, wherein in the back plate installation step, a lower end portion of the back plate is inserted into the recess, and a lower end portion of the back plate is arranged along the receiving bar.

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