JP2015150790A - Mold heating device and method of heating mold preliminarily by mold heating device - Google Patents

Mold heating device and method of heating mold preliminarily by mold heating device Download PDF

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JP2015150790A
JP2015150790A JP2014026863A JP2014026863A JP2015150790A JP 2015150790 A JP2015150790 A JP 2015150790A JP 2014026863 A JP2014026863 A JP 2014026863A JP 2014026863 A JP2014026863 A JP 2014026863A JP 2015150790 A JP2015150790 A JP 2015150790A
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mold
movable
fixed mold
heating element
main body
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JP6308655B2 (en
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寛美 吉原
Hiromi Yoshihara
寛美 吉原
征治 倉田
Seiji Kurata
征治 倉田
政紀 西
Masanori Nishi
政紀 西
章浩 竹内
Akihiro Takeuchi
章浩 竹内
公英 杉山
Kimihide Sugiyama
公英 杉山
健太郎 中川
Kentaro Nakagawa
健太郎 中川
雄太郎 周田
Yutaro Shuda
雄太郎 周田
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Chubu Electric Power Co Inc
Metro Denki Kogyo Co Ltd
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Chubu Electric Power Co Inc
Metro Denki Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a molding heating device which improves safety and can efficiently heat a fixed mold and a movable mold preliminarily and a method of heating a mold preliminarily by a mold heating device.SOLUTION: A mold heating device 1 is held by and arranged between a fixed mold and a movable mold before a molten material is injected into a cavity formed by clamping the fixed mold 40 and the movable mold 41 capable of approaching and separating from the fixed mold in such a way as to oppose the fixed mold and heats the fixed mold and the movable mold preliminarily. The mold heating device has a built-in IR heater 3 comprising a carbonaceous heat generator sealed in a glass tube, and the fixed mold and the movable mold are heated through irradiation with IR rays generated by electrifying the carbonaceous heat generator.

Description

この発明は、固定金型と、前記固定金型に対向して該固定金型に接離可能な可動金型とによって挟持して該固定金型と該可動金型との間に配置され、前記固定金型及び前記可動金型を予備加熱する金型加熱装置、該金型加熱装置により前記固定金型及び前記可動金型を予備加熱する金型の予備加熱方法に関する。   The present invention is disposed between the fixed mold and the movable mold by being sandwiched between the fixed mold and a movable mold that is opposed to and can be separated from the fixed mold. The present invention relates to a mold heating apparatus that preheats the fixed mold and the movable mold, and a mold preheating method in which the fixed mold and the movable mold are preheated by the mold heating apparatus.

例えば特許文献1には、鍛造用の上型と下型との間に配置して、この上型及び下型を生産前の準備段階において予備加熱する金型加熱用バーナ装置が開示されている。この金型加熱用バーナ装置は、内部に空間が形成されたセラミックス製で長方形状のバーナ本体と、このバーナ本体の上面及び下面に取り付けられたメタルファイバーマットと、前記バーナ本体内の空間にガスを供給するガス供給管とを備えている。生産前の準備段階において、特許文献1の金型加熱用バーナ装置を上型と下型とによって挟持して該上型と該下型との間に配置した後に、ガス供給管を通じて前記バーナ本体内の空間にガスを供給すると、このガスは、メタルファイバーマットを透過して該メタルファイバーマットの表面から流出する。このガスに着火が行われると、メタルファイバーマットの表面に薄膜状の火炎を形成して、この火炎による輻射熱で前記上型及び前記下型が予備加熱される。   For example, Patent Document 1 discloses a die heating burner device that is arranged between an upper die and a lower die for forging and preheats the upper die and the lower die in a preparation stage before production. . This mold heating burner device is made of a ceramic-made rectangular burner body having a space formed therein, a metal fiber mat attached to the upper and lower surfaces of the burner body, and gas in the space in the burner body. And a gas supply pipe for supplying the gas. In a preparatory stage before production, the burner device for heating a mold of Patent Document 1 is sandwiched between an upper mold and a lower mold and disposed between the upper mold and the lower mold, and then the burner main body through a gas supply pipe When gas is supplied to the inner space, the gas passes through the metal fiber mat and flows out of the surface of the metal fiber mat. When this gas is ignited, a thin-film flame is formed on the surface of the metal fiber mat, and the upper mold and the lower mold are preheated by radiant heat generated by the flame.

特開平8−117912号公報JP-A-8-117912

しかしながら、上記の金型加熱用バーナ装置では、例えば下型のような固定金型や該固定金型に対向して該固定金型に接離可能である上型のような可動金型の加熱源としてガスを用いる必要があることから、金型加熱用バーナ装置から漏れたガスが原因となって火災が発生することが考えられる。このため、ガスを加熱源とした金型加熱装置においては、火災の発生を防ぐという点で安全性が劣ることが懸念されていた。   However, in the above-described mold heating burner device, for example, a fixed mold such as a lower mold or a movable mold such as an upper mold that can be brought into contact with and separated from the fixed mold is heated. Since it is necessary to use gas as a source, it is conceivable that a fire may occur due to gas leaked from the die heating burner device. For this reason, in the metal mold heating apparatus using gas as a heat source, there is a concern that safety is inferior in terms of preventing the occurrence of fire.

さらに、上記のような火炎による輻射熱の熱エネルギーは空気によって奪われることがあるため、固定金型及び可動金型の予備加熱の際に前記熱エネルギーが奪われると、固定金型や可動金型を効率的に予備加熱できないことも懸念されていた。   Furthermore, since the heat energy of the radiant heat due to the flame as described above may be taken away by air, if the heat energy is taken away during the preliminary heating of the fixed mold and the movable mold, the fixed mold and the movable mold There was also a concern that it could not be preheated efficiently.

この発明は、このような状況に鑑み提案されたものであって、安全性を向上させると共に固定金型及び可動金型を効率的に予備加熱できる金型加熱装置、該金型加熱装置による金型の予備加熱方法を提供することを目的とする。   The present invention has been proposed in view of such circumstances, and is a mold heating device capable of improving safety and efficiently preheating a fixed mold and a movable mold, and a mold using the mold heating apparatus. An object is to provide a method for preheating a mold.

上記目的を達成するために、請求項1の発明に係る金型加熱装置は、固定金型と、前記固定金型に対向して該固定金型に接離可能な可動金型とを型締めして形成されるキャビティの内部に溶融材料を注入する前に、前記固定金型と前記可動金型とによって挟持して該固定金型と該可動金型との間に配置されて、前記固定金型及び前記可動金型を予備加熱する金型加熱装置であって、炭素質発熱体をガラス管内に封入し、該炭素質発熱体への通電によって前記固定金型及び前記可動金型に赤外線を照射して該固定金型及び該可動金型を加熱する赤外線ヒータを内蔵したことを特徴とする
請求項2の発明は、請求項1に記載の構成において、前記赤外線ヒータを内蔵する本体に、前記固定金型と対向する第1対向面及び前記可動金型と対向する第2対向面にそれぞれ開口して該本体を貫通する貫通空間が設けられて、前記貫通空間には、前記第1対向面の開口及び前記第2対向面の開口に臨むように前記赤外線ヒータが配置されたことを特徴とする。
請求項3の発明は、請求項1又は2に記載の構成において、前記炭素質発熱体を長尺の薄板状に形成して、前記炭素質発熱体に、該炭素質発熱体の長手方向に沿った片側縁から他側縁の手前まで切り込まれて該炭素質発熱体の電気抵抗値を調整可能なスリットを、相対向して交互に形成したことを特徴とする。
請求項4の発明に係る金型の予備加熱方法は、固定金型と、前記固定金型に対向して該固定金型に接離可能な可動金型とを型締めして形成されるキャビティの内部に溶融材料を注入する前に、前記固定金型及び前記可動金型を予備加熱する金型の予備加熱方法であって、請求項1ないし3のいずれかに記載の金型加熱装置を、前記固定金型と前記可動金型とによって挟持して該固定金型と該可動金型との間に配置することにより、前記固定金型及び前記可動金型を加熱することを特徴とする。
In order to achieve the above object, a mold heating apparatus according to the invention of claim 1 is configured to clamp a fixed mold and a movable mold that faces the fixed mold and can be contacted and separated from the fixed mold. Before injecting the molten material into the cavity formed, the fixed mold and the movable mold are sandwiched between the fixed mold and the movable mold, and the fixed A mold heating device for preheating a mold and the movable mold, wherein a carbonaceous heating element is enclosed in a glass tube, and an infrared ray is applied to the stationary mold and the movable mold by energizing the carbonaceous heating element. An infrared heater that heats the fixed mold and the movable mold by irradiating the fixed mold and the movable mold is built in. The invention according to claim 2, in the structure according to claim 1, A first facing surface facing the fixed mold and a first facing surface facing the movable mold. A through space is provided in each of the two opposing surfaces and penetrates the main body, and the infrared heater is disposed in the through space so as to face the opening of the first opposing surface and the opening of the second opposing surface. It is characterized by that.
According to a third aspect of the present invention, in the configuration according to the first or second aspect, the carbonaceous heating element is formed in a long thin plate shape, and the carbonaceous heating element is arranged in the longitudinal direction of the carbonaceous heating element. The slits that are cut from one side edge along the front side to the front side of the other side edge to adjust the electric resistance value of the carbonaceous heating element are alternately formed opposite to each other.
According to a fourth aspect of the present invention, there is provided a mold preheating method comprising: a cavity formed by clamping a fixed mold and a movable mold that faces the fixed mold and is capable of contacting and separating from the fixed mold. A mold preheating method for preheating the fixed mold and the movable mold before injecting a molten material into the mold, wherein the mold heating apparatus according to any one of claims 1 to 3 is used. The fixed mold and the movable mold are heated by being sandwiched between the fixed mold and the movable mold and disposed between the fixed mold and the movable mold. .

請求項1の発明に係る金型加熱装置及び請求項4の発明に係る金型の予備加熱方法によれば、固定金型及び可動金型の加熱源を赤外線ヒータとしたことから、従来のような前記加熱源としてガスを用いた場合とは異なり、ガス漏れが原因となる火災の発生を防止できる。これにより安全性を向上させることができる。
さらに、赤外線ヒータから発せられる赤外線の輻射熱の熱エネルギーは、空気によって奪われることがないため、該赤外線が、直に固定金型及び可動金型を予備加熱できる。このため、固定金型及び可動金型を効率的に予備加熱することが可能になる。
請求項2及び請求項4の発明によれば、赤外線ヒータから発せられる赤外線が第1の対向面の開口を通じて固定金型に照射されると、該赤外線の輻射熱によって前記固定金型が予備加熱される。これと同時に、赤外線ヒータから発せられる赤外線が第2の対向面の開口を通じて可動金型に照射されると、該赤外線の輻射熱によって前記可動金型が予備加熱される。よって、固定金型と可動金型との双方を同時かつ効率的に予備加熱できることになる。
請求項3及び請求項4の発明によれば、炭素質発熱体に形成したスリットによって該炭素質発熱体の電気抵抗値を調整すれば、炭素質発熱体への通電時に発生する熱の温度を調整することが可能になる。このため、電気抵抗値を調整して、前記温度の違いに応じて変化して炭素質発熱体から発せられる赤外線の波長領域を、固定金型や可動金型に吸収させ易くて両金型の加熱に有効な領域に調整することが可能になる。
According to the mold heating apparatus according to the invention of claim 1 and the mold preheating method according to the invention of claim 4, since the heating sources of the fixed mold and the movable mold are infrared heaters, Unlike the case where gas is used as the heating source, it is possible to prevent the occurrence of fire due to gas leakage. Thereby, safety can be improved.
Furthermore, since the heat energy of the radiant heat of the infrared rays emitted from the infrared heater is not taken away by the air, the infrared rays can directly preheat the fixed mold and the movable mold. For this reason, it becomes possible to efficiently preheat the fixed mold and the movable mold.
According to the second and fourth aspects of the present invention, when the infrared light emitted from the infrared heater is irradiated to the stationary mold through the opening of the first facing surface, the stationary mold is preheated by the radiant heat of the infrared radiation. The At the same time, when the infrared light emitted from the infrared heater is irradiated to the movable mold through the opening of the second facing surface, the movable mold is preheated by the radiant heat of the infrared radiation. Therefore, both the fixed mold and the movable mold can be preheated simultaneously and efficiently.
According to the invention of claim 3 and claim 4, if the electric resistance value of the carbonaceous heating element is adjusted by the slit formed in the carbonaceous heating element, the temperature of the heat generated when the carbonaceous heating element is energized is reduced. It becomes possible to adjust. For this reason, by adjusting the electric resistance value, the wavelength region of infrared rays emitted from the carbonaceous heating element that changes according to the difference in temperature is easily absorbed by the fixed mold and the movable mold, It becomes possible to adjust to a region effective for heating.

本発明の実施形態の金型加熱装置の概略平面図である。It is a schematic plan view of the metal mold heating apparatus of embodiment of this invention. 金型加熱装置の概略側面図である。It is a schematic side view of a mold heating device. 金型加熱装置の概略背面図である。It is a schematic rear view of a mold heating device. 金型加熱装置に内蔵された赤外線ヒータが備える炭素質発熱体の全体斜視図である。It is a whole perspective view of a carbonaceous heating element with which an infrared heater built in a metallic mold heating device is provided. 図4のA部分の拡大図である。It is an enlarged view of the A part of FIG. 樹脂成形品の成形装置が備える上型を下型から所定距離だけ離した状態を示す概略斜視図である。It is a schematic perspective view which shows the state which spaced apart the upper mold | type with which the shaping | molding apparatus of a resin molded product is provided from the lower mold | die by predetermined distance. 上型を下型から所定距離だけ離した状態で下型の上面に金型加熱装置を載置した状態を示す概略斜視図である。It is a schematic perspective view which shows the state which mounted the metal mold | die heating apparatus on the upper surface of the lower mold | type in the state which separated the upper mold | die from the lower mold | die by predetermined distance.

本発明の実施形態を図1ないし図7を参照しつつ説明する。図1ないし図3に示す金型加熱装置1は、本体2と、赤外線ヒータ3と、電源コード4とを備えている。本体2は、ステンレス製であって上下に2分割可能な下側本体2A(図2及び図3参照。)と上側本体2B(図2及び図3参照。)とを組み付けて形成されている。図1及び図2に示すように本体2は、中空状で側面視において横長の箱形に形成されている。一例として、本体2の長手方向寸法を約630mm、短手方向寸法を約400mm、高さ寸法を約100mmとした。   An embodiment of the present invention will be described with reference to FIGS. A mold heating apparatus 1 shown in FIGS. 1 to 3 includes a main body 2, an infrared heater 3, and a power cord 4. The main body 2 is made of stainless steel, and is formed by assembling a lower main body 2A (see FIGS. 2 and 3) and an upper main body 2B (see FIGS. 2 and 3) that can be divided into two vertically. As shown in FIGS. 1 and 2, the main body 2 is hollow and is formed in a horizontally long box shape in a side view. As an example, the main body 2 has a longitudinal dimension of about 630 mm, a lateral dimension of about 400 mm, and a height dimension of about 100 mm.

図1に示すように本体2には、該本体2の前端部(図1の右側)及び後端部(図1の左側)を除く部分に貫通空間6が設けられている。この貫通空間6は、本体2(上側本体2B)の上面(図1の手前側)及び本体2(下側本体2A)の下面(図1の奥側)に開口し、本体2を貫通するように形成されている。そして、前記上面の開口9の左側縁(図1の上側)と右側縁(図1の下側)との間には、ステンレス製で棒状のガード部材11が、本体2の前後方向(図1及び図2の左右方向)に等間隔を置いて複数掛け渡されている。前記下面の開口10にも、開口9における場合と同様に、ガード部材11が複数掛け渡されている。さらに図2に示すように本体2内には、該本体2の前後方向で、本体2の前端部と貫通空間6とを仕切る前側仕切壁13が形成されている。この前側仕切壁13は、下側本体2Aと上側本体2Bとを組み付けた状態で、下側本体2Aの内底面から上方に突設された下側リブ13A(図2参照。)と、上側本体2Bの上面裏側から下方に突設された上側リブ13B(図2参照。)とを対向させることによって形成される。各リブ13A,13Bには、本体2(下側本体2A,上側本体2B)の短手方向(図1の上下方向)に等間隔をおいて半円径の切り欠き部(図示せず。)が複数(ここでは6つ)設けられている。これにより、各リブ13A,13Bを対向させると、前側仕切壁13に、貫通空間6と本体2内の前端部とを連通させる貫通孔13C(図2参照。)が6つ設けられることになる。   As shown in FIG. 1, the main body 2 is provided with a through space 6 in a portion excluding the front end portion (right side in FIG. 1) and the rear end portion (left side in FIG. 1). This penetration space 6 opens to the upper surface (front side of FIG. 1) of the main body 2 (upper main body 2B) and the lower surface (rear side of FIG. 1) of the main body 2 (lower main body 2A) so as to penetrate the main body 2. Is formed. Between the left edge (upper side in FIG. 1) and the right edge (lower side in FIG. 1) of the opening 9 on the upper surface, a rod-like guard member 11 made of stainless steel is provided in the front-rear direction (FIG. 1). And the left and right directions in FIG. Similarly to the case of the opening 9, a plurality of guard members 11 are spanned over the opening 10 on the lower surface. Furthermore, as shown in FIG. 2, a front partition wall 13 that partitions the front end portion of the main body 2 and the through space 6 is formed in the main body 2 in the front-rear direction of the main body 2. The front partition wall 13 includes a lower rib 13A (see FIG. 2) protruding upward from the inner bottom surface of the lower main body 2A and the upper main body in a state where the lower main body 2A and the upper main body 2B are assembled. It is formed by facing an upper rib 13B (see FIG. 2) projecting downward from the back side of the upper surface of 2B. Each rib 13A, 13B has a semicircular notch (not shown) at equal intervals in the short direction (vertical direction in FIG. 1) of the main body 2 (lower main body 2A, upper main body 2B). Are provided (six here). Thus, when the ribs 13A and 13B are opposed to each other, the front partition wall 13 is provided with six through holes 13C (see FIG. 2) that allow the through space 6 and the front end portion in the main body 2 to communicate with each other. .

図2に示すように前側仕切壁13に加えて本体2内には、本体2の前後方向で本体2の後端部と貫通空間6とを仕切る後側仕切壁14が形成されている。後側仕切壁14は、上記の下側リブ13Aと同様の下側リブ14A(図2参照。)と、上記の上側リブ13Bと同様の上側リブ14B(図2参照。)とを対向させることによって形成される。後側仕切壁14にも、前側仕切壁13と同様に、貫通空間6と本体2内の後端部とを連通させる貫通孔14Cが6つ設けられている。さらに図3に示すように、下側本体2Aの背面17及び上側本体2Bの背面18に、各本体2A,2Bの内部と外部と連通させる通気用の長孔19が複数形成されている。このようにして本体2の背面に、通気用の長孔19が複数形成される。そして図1に示すように、本体2(上側本体2B)の後端部上面(図1の左側)にも長孔19が複数形成されている。これに加えて、本体2(下側本体2A)の後端部の下面にも長孔19と同様の長孔(図示せず。)が複数形成されている。図2及び図3に示すように、本体2(上側本体2B)の上面であって本体2の後端部と貫通空間6との境界部分には、遮熱壁20が、本体2の短手方向に所定の長さに亘って立設されている。この遮熱壁20により、後述する電源コード4が赤外線ヒータ3からの輻射熱の影響を受けて損傷しないように保護される。加えて図2に示すように本体2内の後端部には、各貫通孔14に対向させて、後述する赤外線ヒータ3の各外部接続端子28の差込口21を有するソケット22がそれぞれ配置されている。ここでは各ソケット22に、差込口21が、該ソケット22の横方向に並んで2つ設けられている。さらには本体2(上側本体2B)の上面で遮熱壁20よりも本体2の後端側に、ステンレス製の端子台収容ボックス23(図2参照。)が配設されている。この端子台収容ボックス23には、リード線(図示せず。)によって各ソケット22と電気的に接続された端子台(図示せず。)が収容されている。図1,2,7に示すように、端子台収容ボックス23の上面(図2の上側)、右側面(図7の左斜め手前側)及び左側面(図7の左斜め奥側)には、通気用の長孔24が複数形成されている。   As shown in FIG. 2, in addition to the front partition wall 13, a rear partition wall 14 that partitions the rear end portion of the main body 2 and the through space 6 in the front-rear direction of the main body 2 is formed in the main body 2. The rear partition wall 14 has a lower rib 14A (refer to FIG. 2) similar to the lower rib 13A and an upper rib 14B (refer to FIG. 2) similar to the upper rib 13B opposed to each other. Formed by. Similarly to the front partition wall 13, the rear partition wall 14 is provided with six through holes 14 </ b> C that allow the through space 6 to communicate with the rear end portion in the main body 2. Further, as shown in FIG. 3, a plurality of ventilation holes 19 are formed in the back surface 17 of the lower main body 2A and the back surface 18 of the upper main body 2B so as to communicate with the inside and the outside of each of the main bodies 2A and 2B. In this way, a plurality of ventilation holes 19 are formed on the back surface of the main body 2. As shown in FIG. 1, a plurality of long holes 19 are also formed on the upper surface (left side in FIG. 1) of the rear end portion of the main body 2 (upper main body 2B). In addition, a plurality of long holes (not shown) similar to the long holes 19 are formed on the lower surface of the rear end portion of the main body 2 (lower main body 2A). As shown in FIGS. 2 and 3, a heat shield wall 20 is provided on the upper surface of the main body 2 (upper main body 2 </ b> B) at the boundary between the rear end portion of the main body 2 and the through space 6. It is erected over a predetermined length in the direction. The heat shield wall 20 protects a power cord 4 described later from being damaged by the influence of radiant heat from the infrared heater 3. In addition, as shown in FIG. 2, sockets 22 having insertion ports 21 for the respective external connection terminals 28 of the infrared heater 3 to be described later are arranged at the rear end portion in the main body 2 so as to face the respective through holes 14. Has been. Here, two insertion ports 21 are provided in each socket 22 side by side in the lateral direction of the socket 22. Further, a stainless steel terminal block storage box 23 (see FIG. 2) is disposed on the upper surface of the main body 2 (upper main body 2B) on the rear end side of the main body 2 with respect to the heat shield wall 20. The terminal block storage box 23 stores terminal blocks (not shown) that are electrically connected to the sockets 22 by lead wires (not shown). As shown in FIGS. 1, 2, and 7, the upper surface (the upper side in FIG. 2), the right side surface (the diagonally left front side in FIG. 7), and the left side surface (the diagonally left rear side in FIG. 7) A plurality of ventilation holes 24 are formed.

また図1に示すように赤外線ヒータ3は、細長形状とされて本体2に内蔵されている。この赤外線ヒータ3は、本体2の上面の開口9及び本体2の下面の開口10を臨むように貫通空間6に配置されている。ここでは、貫通空間6に赤外線ヒータ3を、本体2の短手方向で6本平行に配置した例を示した。各赤外線ヒータ3は、不活性ガスが封入された細長いガラス管25内に、図4に示す長尺薄板状の炭素質発熱体26を封入して形成したものである。本実施形態では図1に示すように、ガラス管25内において炭素質発熱体26を横方向で2列に配置している。図2に示すように各ガラス管25の前端面は閉塞されていると共に、各ガラス管25の後端面の開口は、口金27によって閉塞されている。図1及び図2に示すように口金27には、2つの外部接続端子28,28が、該口金27の横方向に並んで突設されている。   As shown in FIG. 1, the infrared heater 3 is formed in an elongated shape and is built in the main body 2. The infrared heater 3 is disposed in the through space 6 so as to face the opening 9 on the upper surface of the main body 2 and the opening 10 on the lower surface of the main body 2. Here, an example is shown in which six infrared heaters 3 are arranged in parallel in the transverse direction of the main body 2 in the through space 6. Each infrared heater 3 is formed by enclosing a long thin plate-like carbonaceous heating element 26 shown in FIG. 4 in an elongated glass tube 25 in which an inert gas is enclosed. In the present embodiment, as shown in FIG. 1, the carbonaceous heating elements 26 are arranged in two rows in the horizontal direction in the glass tube 25. As shown in FIG. 2, the front end face of each glass tube 25 is closed, and the opening of the rear end face of each glass tube 25 is closed by a base 27. As shown in FIGS. 1 and 2, the base 27 is provided with two external connection terminals 28, 28 protruding in the lateral direction of the base 27.

ガラス管25内では、電線(図示せず。)によって両炭素質発熱体26,26の前端側(図1の右側)同士を電気的に接続することにより、両炭素質発熱体26,26が直列に接続されている。一方各炭素質発熱体26の後端側は、電線(図示せず。)によって各外部接続端子28と電気的に接続されている。   In the glass tube 25, the two carbonaceous heating elements 26, 26 are electrically connected to each other by connecting the front end sides (the right side in FIG. 1) of the both carbonaceous heating elements 26, 26 with electric wires (not shown). Connected in series. On the other hand, the rear end side of each carbonaceous heating element 26 is electrically connected to each external connection terminal 28 by an electric wire (not shown).

図2に示すように本体2内では、各ガラス管25の前端側(図2の右側)が各貫通孔13Cを通じて本体2の前端部に進入し、各貫通孔13Cの内周面とガラス管25の外周面との間に断熱材(図示せず。)が挟持されている。これに加えて、各ガラス管25の後端側(図2の左側)が各貫通孔14Cを通じて本体2内の後端部に進入し、各貫通孔14Cの内周面とガラス管25の外周面との間に断熱材(図示せず。)が挟持されている。これにより、各赤外線ヒータ3の外部接続端子28,28が、赤外線ヒータ3の輻射熱の影響を受けて損傷することを防止している。そして、各赤外線ヒータ3の外部接続端子28,28は、本体2内の後端部において各ソケット22の差込口21,21に抜き差し可能とされている。このため、例えば損傷した赤外線ヒータ3を良好な赤外線ヒータ3と取り替える際には、差込口21,21から外部接続端子28,28を抜くことで、該赤外線ヒータ3とソケット22との接続を簡単に解除できる。なお図2には、外部接続端子28,28が差込口21,21に差し込まれた状態を示した。   As shown in FIG. 2, in the main body 2, the front end side (right side in FIG. 2) of each glass tube 25 enters the front end portion of the main body 2 through each through hole 13 </ b> C, and the inner peripheral surface of each through hole 13 </ b> C and the glass tube A heat insulating material (not shown) is sandwiched between 25 outer peripheral surfaces. In addition, the rear end side (left side in FIG. 2) of each glass tube 25 enters the rear end portion of the main body 2 through each through hole 14C, and the inner peripheral surface of each through hole 14C and the outer periphery of the glass tube 25. A heat insulating material (not shown) is sandwiched between the surfaces. Thereby, the external connection terminals 28 and 28 of each infrared heater 3 are prevented from being damaged by the influence of the radiant heat of the infrared heater 3. The external connection terminals 28 and 28 of each infrared heater 3 can be inserted into and removed from the insertion ports 21 and 21 of each socket 22 at the rear end portion in the main body 2. For this reason, for example, when replacing the damaged infrared heater 3 with a good infrared heater 3, the connection between the infrared heater 3 and the socket 22 is established by removing the external connection terminals 28 and 28 from the insertion ports 21 and 21. It can be released easily. FIG. 2 shows a state in which the external connection terminals 28 and 28 are inserted into the insertion ports 21 and 21.

図4に示すように赤外線ヒータ3が備える炭素質発熱体26は、長尺薄板状に形成されている。後述するように炭素質発熱体26には、電源に接続された電気コード4から電流が供給可能とされている。図4及び図5に示すように炭素質発熱体26には、長手方向である前後方向(図4の右斜め方向)の所定長さに亘り、該長手方向に沿った片側縁から他側縁の手前まで切り込まれたスリット30が、相対向して交互に複数形成されている。炭素質発熱体26にスリット30を複数形成すると、炭素質発熱体26には、スリット30が切り込まれていない部分に前記長手方向で蛇行した通電路が形成される。そして、前記長手方向で隣接するスリット30,30同士の間隔を変化させることにより、前記通電路の長さを変化させて、炭素質発熱体26の電気抵抗値を所望の値に調整できる。本実施形態では、一例として、炭素質発熱体26の厚み寸法t(図5参照。)を0.6mm、幅寸法を9.6mm、長さ寸法を300mmとした。さらに各スリット30の幅寸法を0.3mm、前記長手方向で隣接するスリット30,30同士の間隔寸法B(図5参照。)を3.6mmとした。   As shown in FIG. 4, the carbonaceous heating element 26 provided in the infrared heater 3 is formed in a long thin plate shape. As will be described later, a current can be supplied to the carbonaceous heating element 26 from an electric cord 4 connected to a power source. As shown in FIGS. 4 and 5, the carbonaceous heating element 26 has a predetermined length in the front-rear direction (right oblique direction in FIG. 4), which is the longitudinal direction, from one side edge to the other side edge along the longitudinal direction. A plurality of slits 30 which are cut to the near side are alternately formed opposite to each other. When a plurality of slits 30 are formed in the carbonaceous heating element 26, the carbonaceous heating element 26 is provided with a current path that snakes in the longitudinal direction in a portion where the slit 30 is not cut. Then, by changing the distance between the slits 30 adjacent to each other in the longitudinal direction, the length of the energization path can be changed to adjust the electric resistance value of the carbonaceous heating element 26 to a desired value. In this embodiment, as an example, the thickness dimension t (see FIG. 5) of the carbonaceous heating element 26 is 0.6 mm, the width dimension is 9.6 mm, and the length dimension is 300 mm. Furthermore, the width dimension of each slit 30 was 0.3 mm, and the distance dimension B (see FIG. 5) between the slits 30 and 30 adjacent in the longitudinal direction was 3.6 mm.

本実施形態では、従来の赤外線ヒータが備える炭素質発熱体の厚み寸法(一例として0.3mm)に比べて炭素質発熱体26の厚み寸法(0.6mm)を大きくしたことにより、炭素質発熱体26の電気抵抗値を、従来の赤外線ヒータが備える炭素質発熱体の抵抗値よりも小さくした。したがって、炭素質発熱体26には、従来の炭素質発熱体に比べて大きな電流を流すことができる。その結果、従来の赤外線ヒータに比べて本実施形態の赤外線ヒータ3のワット密度を大きくでき、従来の炭素質発熱体の表面温度に比べて、本実施形態の炭素質発熱体26の表面温度を高くすることができる。ここでは、炭素質発熱体26の表面温度を1650℃〜1800℃まで上昇可能とした。   In this embodiment, since the thickness dimension (0.6 mm) of the carbonaceous heating element 26 is larger than the thickness dimension (0.3 mm as an example) of the carbonaceous heating element included in the conventional infrared heater, the carbonaceous heating element The electrical resistance value of the body 26 was made smaller than the resistance value of the carbonaceous heating element provided in the conventional infrared heater. Therefore, a large current can be passed through the carbonaceous heating element 26 as compared with the conventional carbonaceous heating element. As a result, the watt density of the infrared heater 3 of the present embodiment can be increased compared to the conventional infrared heater, and the surface temperature of the carbonaceous heating element 26 of the present embodiment can be increased compared to the surface temperature of the conventional carbonaceous heating element. Can be high. Here, the surface temperature of the carbonaceous heating element 26 can be increased from 1650 ° C. to 1800 ° C.

また、図1及び図2に示すように電源コード4は、端子台収容ボックス23に連通して該端子台収容ボックス23の背面から後方へ延設された断面が四角形で筒状の電源コード保護部材35に挿通されている。電源コード4の前端部(図1及び図2の右側)を端子台収容ボックス23内に進入させて、該前端部は、端子台収容ボックス23内に収容された端子台の接続端子に接続されている。これにより電源コード4は、前記端子台、リード線によって該端子台と電気的に接続された各ソケット22、各ソケット22の差込口21,21に差し込まれた各赤外線ヒータ3の外部接続端子28,28を介して各赤外線ヒータ3の炭素質発熱体26と電気的に接続されることになる。さらに図1及び図7に示すように電源コード保護部材35の上面には、該電源コード保護部材35の内部と外部とを連通させる通気用の長孔36が複数形成されている。加えて、電源コード保護部材35の下面にも、長孔36と同様の長孔(図示せず。)が複数形成されている。   As shown in FIGS. 1 and 2, the power cord 4 communicates with the terminal block housing box 23 and extends from the back to the rear of the terminal block housing box 23 and has a rectangular cross section and a cylindrical power cord protection. The member 35 is inserted. The front end of the power cord 4 (the right side in FIGS. 1 and 2) is inserted into the terminal block storage box 23, and the front end is connected to the connection terminal of the terminal block stored in the terminal block storage box 23. ing. As a result, the power cord 4 is connected to the terminal block, the sockets 22 electrically connected to the terminal block by lead wires, and the external connection terminals of the infrared heaters 3 inserted into the insertion ports 21 and 21 of the sockets 22. The carbonaceous heating elements 26 of the respective infrared heaters 3 are electrically connected via 28 and 28. Further, as shown in FIGS. 1 and 7, a plurality of ventilation holes 36 for communicating the inside and the outside of the power cord protection member 35 are formed on the upper surface of the power cord protection member 35. In addition, a plurality of long holes (not shown) similar to the long holes 36 are formed on the lower surface of the power cord protection member 35.

次に、上述した金型加熱装置1によって金型を予備加熱する方法を説明する。図6には、固定金型としての金属製の下型40と、可動金型としての金属製の上型41と、を備えて所定の成形品を得る成形装置42を示した。下型40と上型41とは、上下方向で下型40のキャビティ面43と上型41のキャビティ面(図示せず。)とが互いに対向するように配置されており、図示しない昇降装置によって、上型41は下型40に対して接離可能とされている。昇降装置を作動させて上型41を下型40に接近させて型締めすると、下型40のキャビティ面43と上型41のキャビティ面とによってキャビティが形成される。成形装置42では、上型41を下型40に型締めした後に、下型40の樹脂注入口から例えば溶融状態の樹脂材料をキャビティ内に注入する。この樹脂材料が固化することにより、所定の成形品が得られる。本実施形態では、キャビティ内に溶融状態の樹脂材料を注入する前に、以下に説明するようにして、金型加熱装置1により下型40及び上型41を予備加熱しておく。これにより、キャビティ内での樹脂材料の流動性が高まるためキャビティ内への樹脂材料の充填不足を防ぐ結果、成形品の成形不良を抑制できる。   Next, a method for preheating the mold using the above-described mold heating apparatus 1 will be described. FIG. 6 shows a molding apparatus 42 that includes a metal lower mold 40 as a fixed mold and a metal upper mold 41 as a movable mold to obtain a predetermined molded product. The lower die 40 and the upper die 41 are arranged so that the cavity surface 43 of the lower die 40 and the cavity surface (not shown) of the upper die 41 face each other in the vertical direction, and are lifted by a lifting device (not shown). The upper die 41 can be brought into and out of contact with the lower die 40. When the upper die 41 is moved close to the lower die 40 and the die is clamped by operating the lifting device, a cavity is formed by the cavity surface 43 of the lower die 40 and the cavity surface of the upper die 41. In the molding apparatus 42, after the upper mold 41 is clamped to the lower mold 40, for example, a molten resin material is injected into the cavity from the resin injection port of the lower mold 40. The resin material is solidified to obtain a predetermined molded product. In this embodiment, before the molten resin material is injected into the cavity, the lower mold 40 and the upper mold 41 are preheated by the mold heating apparatus 1 as described below. Thereby, since the fluidity | liquidity of the resin material in a cavity increases, as a result of preventing insufficient filling of the resin material in a cavity, the molding defect of a molded product can be suppressed.

下型40及び上型41の予備加熱を行う前には、図6に示すように、昇降装置を作動させて、上型41を下型40から所定距離だけ離した状態で固定する。その後作業者が、手で電源コード保護部材35(図7参照。)を持ちながら金型加熱装置1を、キャビティ面43を塞ぐようにして下型40の上面に載置する。続いて、昇降装置を作動させて、上型41を金型加熱装置1に接近させ、下型40と上型41とによって金型加熱装置1を挟持する。このようにして、下型40と上型41との間に金型加熱装置1を配置させる。これにより、本体2の下面は下型40と対向し、本体2の上面は上型41と対向する。なお、本体2の下面は本発明の第1対向面の一例であり、本体2の上面は本発明の第2対向面の一例である。   Before the preliminary heating of the lower mold 40 and the upper mold 41, as shown in FIG. 6, the lifting device is operated to fix the upper mold 41 in a state separated from the lower mold 40 by a predetermined distance. Thereafter, the operator places the mold heating device 1 on the upper surface of the lower mold 40 so as to close the cavity surface 43 while holding the power cord protection member 35 (see FIG. 7) by hand. Subsequently, the lifting device is operated to bring the upper mold 41 close to the mold heating apparatus 1, and the mold heating apparatus 1 is sandwiched between the lower mold 40 and the upper mold 41. In this way, the mold heating device 1 is disposed between the lower mold 40 and the upper mold 41. Thereby, the lower surface of the main body 2 faces the lower mold 40, and the upper surface of the main body 2 faces the upper mold 41. In addition, the lower surface of the main body 2 is an example of the 1st opposing surface of this invention, and the upper surface of the main body 2 is an example of the 2nd opposing surface of this invention.

その後に、金型加熱装置1の電源コード4を電源に接続すると、電源コード4から、この電源コード4と電気的に接続された各赤外線ヒータ3の外部接続端子28,28(図1及び図2参照。)を通じ、各赤外線ヒータ3の炭素質発熱体26,26に電流が供給される。すると、各炭素質発熱体26は赤熱して赤外線を発生させる。この赤外線は、金型加熱装置1の開口9(図1及び図7参照。)に複数掛け渡されたガード部材11,11同士(図1参照。)の間を通じて上型41に照射される。その結果、赤外線の輻射熱によって上型41を予備加熱できる。これと同時に、各炭素質発熱体26から発せられる赤外線は、金型加熱装置1の開口10(図1参照。)に複数掛け渡されたガード部材11,11同士の間を通じて下型40に照射される。その結果、赤外線の輻射熱により下型40も予備加熱できる。特に本実施形態のように、各炭素質発熱体26の表面温度を1650℃〜1800℃まで上昇可能にすると、この表面温度の範囲では、各炭素質発熱体26から発せられる赤外線の波長領域(1μm〜1.4μm)が、金属製の下型40及び上型41に吸収され易いものとなる。これにより、従来のような金型加熱用バーナ装置と比較しても、下型40及び上型41を効率良く短時間で所定の温度に昇温させることができる。さらには、赤外線の輻射熱の熱エネルギーは、空気によって奪われることがないため、赤外線が直に下型40及び上型41を予備加熱できるという利点もある。   Thereafter, when the power cord 4 of the mold heating apparatus 1 is connected to the power source, the external connection terminals 28 and 28 of the infrared heaters 3 electrically connected to the power cord 4 from the power cord 4 (FIGS. 1 and 2), current is supplied to the carbonaceous heating elements 26, 26 of each infrared heater 3. Then, each carbonaceous heating element 26 is red hot and generates infrared rays. This infrared ray is applied to the upper die 41 through a plurality of guard members 11, 11 (see FIG. 1) spanned through the opening 9 (see FIGS. 1 and 7) of the mold heating device 1. As a result, the upper mold 41 can be preheated by infrared radiant heat. At the same time, the infrared rays emitted from the carbonaceous heating elements 26 irradiate the lower mold 40 through a plurality of guard members 11 and 11 that are spanned across the opening 10 (see FIG. 1) of the mold heating device 1. Is done. As a result, the lower mold 40 can also be preheated by infrared radiation heat. In particular, when the surface temperature of each carbonaceous heating element 26 can be increased from 1650 ° C. to 1800 ° C. as in the present embodiment, the wavelength range of infrared rays emitted from each carbonaceous heating element 26 ( 1 μm to 1.4 μm) is easily absorbed by the metal lower mold 40 and upper mold 41. Thereby, even compared with the conventional mold heating burner device, the lower mold 40 and the upper mold 41 can be efficiently heated to a predetermined temperature in a short time. Furthermore, since the heat energy of the radiant heat of the infrared rays is not taken away by the air, there is an advantage that the lower die 40 and the upper die 41 can be preheated directly by the infrared rays.

また、金型加熱装置1では、下型40及び上型41の予備加熱中に、本体2の後端部の上面及び下面や、本体2の背面に形成した通気用の長孔19から、本体2内の後端部に空気を取り入れて流通させることが可能になる。よって、本体2内の後端部を流通する空気を利用して、発熱部品となる各ソケット22や各赤外線ヒータ3の外部接続端子28,28を冷却できる。さらには、端子収容ボックス23(図2及び図7参照。)にも、その上面及び左右の側面に通気用の長孔24を形成し、該長孔24から端子収容ボックス23内に取り入れられた空気によって、発熱部品となる端子台を冷却できる。このように、本金型加熱装置1では、例えば、各赤外線ヒータ3の外部接続端子28,28等の発熱部品に冷却風を送る冷却ファンや、外部接続端子28,28等の近傍に冷却水を流通させる配管を設けなくても、通気用の長孔19から本体2内の後端部に取り入れた空気によって、前記外部接続端子28,28等を冷却したり、通気用の長孔24から端子収容ボックス23内に取り入れた空気によって、端子台を冷却できるという利点がある。さらに、各赤外線ヒータ3が所望のワット密度を確保しつつ、各赤外線ヒータ3の有効発熱部から前記外部接続端子28,28までの距離を可能な限り大きくしたことにより、各赤外線ヒータ3の輻射熱が前記外部接続端子28,28に伝わり難いようにしている。加えて、電源コード保護部材35(図1及び図7参照。)の上面及び下面に形成した通気用の長孔36から電源コード保護部材35内に取り入れられた空気によって、電源コード4の外周を冷却する。これにより、電源コード4の発熱を抑えることができる。   Further, in the mold heating apparatus 1, during the preliminary heating of the lower mold 40 and the upper mold 41, the upper and lower surfaces of the rear end portion of the main body 2 and the long holes 19 for ventilation formed in the rear surface of the main body 2 It becomes possible to introduce air into the rear end portion of 2 and distribute it. Therefore, the air flowing through the rear end portion in the main body 2 can be used to cool the sockets 22 serving as heat generating components and the external connection terminals 28 and 28 of the infrared heaters 3. Further, the terminal accommodating box 23 (see FIGS. 2 and 7) also has a ventilation hole 24 formed on the upper surface and the left and right side surfaces thereof, and the elongated hole 24 is taken into the terminal accommodating box 23. The terminal block, which is a heat generating component, can be cooled by air. As described above, in the mold heating apparatus 1, for example, a cooling fan that sends cooling air to the heat generating components such as the external connection terminals 28 and 28 of each infrared heater 3, and cooling water near the external connection terminals 28 and 28. The external connection terminals 28, 28, etc. can be cooled by the air taken into the rear end portion of the main body 2 from the long hole 19 for ventilation or from the long hole 24 for ventilation. There is an advantage that the terminal block can be cooled by the air taken into the terminal housing box 23. Further, the radiant heat of each infrared heater 3 is increased by increasing the distance from the effective heat generating portion of each infrared heater 3 to the external connection terminals 28 and 28 while ensuring the desired watt density for each infrared heater 3. Is difficult to be transmitted to the external connection terminals 28, 28. In addition, the outer periphery of the power cord 4 is made to pass by the air taken into the power cord protecting member 35 from the ventilation holes 36 formed in the upper and lower surfaces of the power cord protecting member 35 (see FIGS. 1 and 7). Cooling. Thereby, the heat_generation | fever of the power cord 4 can be suppressed.

上述した予備加熱によって、下型40及び上型41の温度が所定の温度に昇温されたときには、昇降装置を作動させて、図7に示すように、上型41を下型40から所定距離だけ離した状態で固定する。その後作業者が、手で電源コード保護部材35(図7参照。)を持ちながら金型加熱装置1を、下型40と上型41との間から取り出す。図1及び図7に示すように、金型加熱装置1の開口9,10にガード部材11を複数掛け渡したことにより、作業者の手が、誤って開口9,10から貫通空間6内に進入することが防止される。これにより、作業者の手が誤って赤外線ヒータ3に触れて火傷することを防いでいる。   When the temperature of the lower mold 40 and the upper mold 41 is raised to a predetermined temperature by the preheating described above, the lifting device is operated to move the upper mold 41 from the lower mold 40 by a predetermined distance as shown in FIG. Fix in a separated state. Thereafter, the operator takes out the mold heating apparatus 1 from between the lower mold 40 and the upper mold 41 while holding the power cord protection member 35 (see FIG. 7) by hand. As shown in FIGS. 1 and 7, when a plurality of guard members 11 are passed over the openings 9 and 10 of the mold heating device 1, the operator's hand accidentally enters the through space 6 from the openings 9 and 10. It is prevented from entering. This prevents the operator's hand from accidentally touching the infrared heater 3 and causing burns.

<本実施形態の効果>
本実施形態の金型加熱装置及び金型の予備加熱方法では、下型40及び上型41の加熱源を赤外線ヒータ3としたことから、従来のような前記加熱源としてガスを用いた場合とは異なり、ガス漏れが原因となる火災の発生を防止できる。これにより安全性を向上させることができる。
さらに、各赤外線ヒータ3から発せられる赤外線の輻射熱の熱エネルギーは、空気によって奪われることがないため、該赤外線が、直に下型40及び上型41を予備加熱できる。このため、下型40及び上型41を効率的に予備加熱することが可能になる。
<Effect of this embodiment>
In the mold heating apparatus and the mold preheating method according to the present embodiment, the heating source of the lower mold 40 and the upper mold 41 is the infrared heater 3, and therefore, a case where gas is used as the conventional heating source. Unlike, it can prevent the occurrence of fire due to gas leakage. Thereby, safety can be improved.
Furthermore, since the heat energy of the radiant heat of infrared rays emitted from each infrared heater 3 is not taken away by the air, the infrared rays can directly preheat the lower mold 40 and the upper mold 41. For this reason, the lower mold 40 and the upper mold 41 can be efficiently preheated.

また、各赤外線ヒータ3から発せられる赤外線が、金型加熱装置1の本体2の下面の開口10を通じて下型40に照射されると、該赤外線の輻射熱によって下型40が予備加熱される。これと同時に、各赤外線ヒータ3から発せられる赤外線が、金型加熱装置1の本体2の上面の開口9を通じて上型41に照射されると、該赤外線の輻射熱によって上型41が予備加熱される。よって、下型40と上型41との双方を同時かつ効率的に予備加熱できることになる。   Moreover, when the infrared rays emitted from the respective infrared heaters 3 are applied to the lower die 40 through the opening 10 on the lower surface of the main body 2 of the mold heating device 1, the lower die 40 is preheated by the radiant heat of the infrared rays. At the same time, when the infrared rays emitted from the respective infrared heaters 3 are applied to the upper die 41 through the opening 9 on the upper surface of the main body 2 of the mold heating device 1, the upper die 41 is preheated by the radiant heat of the infrared rays. . Therefore, both the lower mold 40 and the upper mold 41 can be preheated simultaneously and efficiently.

さらに、各炭素質発熱体26に形成したスリット30によって各炭素質発熱体26の電気抵抗値を調整すれば、各炭素質発熱体26への通電時における該炭素質発熱体26の表面温度を調整することが可能になる。このため、電気抵抗値を調整して、前記表面温度の違いに応じて変化して各炭素質発熱体26から発せられる赤外線の波長領域を、下型40や上型41に吸収させ易くて両金型40,41の加熱に有効な領域に調整することが可能になる。   Furthermore, if the electric resistance value of each carbonaceous heating element 26 is adjusted by the slits 30 formed in each carbonaceous heating element 26, the surface temperature of the carbonaceous heating element 26 during energization of each carbonaceous heating element 26 can be reduced. It becomes possible to adjust. For this reason, by adjusting the electrical resistance value, the wavelength range of infrared rays emitted from the carbonaceous heating elements 26 that change according to the difference in the surface temperature can be easily absorbed by the lower mold 40 and the upper mold 41. It becomes possible to adjust to the area | region effective for the heating of the metal mold | die 40,41.

本発明は、上述した実施形態に限定されるものではなく発明の趣旨を逸脱しない範囲内において構成の一部を適宜変更して実施できる。上述した実施形態では、赤外線ヒータ3が、ガラス管25内に炭素質発熱体26を横方向で2列に配置した例を示したが、これに限らない。例えば、ガラス管25内に炭素質発熱体26を1つ配置して赤外線ヒータ3を構成してもよい。また、上述した実施形態とは異なり金型加熱装置には、炭素質発熱体26に代えて、ガラス管25内に発熱体であるタングステンフィラメントを配置した赤外線ヒータを内蔵してもよい。これ以外にも、金型加熱装置には、不活性ガスを封入しないガラス管内に、発熱体であるニクロム線や鉄クロム線を配置した赤外線ヒータを内蔵してもよい。   The present invention is not limited to the above-described embodiment, and can be implemented by appropriately changing a part of the configuration without departing from the spirit of the invention. In the above-described embodiment, the infrared heater 3 has shown the example in which the carbonaceous heating elements 26 are arranged in two rows in the glass tube 25, but the present invention is not limited thereto. For example, the infrared heater 3 may be configured by arranging one carbonaceous heating element 26 in the glass tube 25. Unlike the above-described embodiment, the mold heating device may include an infrared heater in which a tungsten filament as a heating element is disposed in the glass tube 25 instead of the carbonaceous heating element 26. In addition to this, the mold heating device may include an infrared heater in which a nichrome wire or an iron chrome wire as a heating element is disposed in a glass tube that does not enclose an inert gas.

さらに、上述した実施形態では、金型加熱装置1の貫通空間6に、赤外線ヒータ3を本体2の短手方向で6本平行に配置した例を示したが、これに限らず、予備加熱する金型の大きさに対応させた本体2の大きさに合わせて、貫通空間6に、赤外線ヒータ3を前記短手方向で5本以下や7本以上平行に配置してもよい。加えて、上述した実施形態とは異なり、金型加熱装置を左右方向で接離可能な一対の金型に挟持させて、該金型加熱装置によって前記一対の金型を予備加熱するようにしてもよい。さらに加えて、上述した実施形態とは異なり、下型40と上型41とによって形成されるキャビティ内に、圧力をかけた溶融金属を注入して、所定の金属部品を成形するようにしてもよい。   Furthermore, in the above-described embodiment, an example in which six infrared heaters 3 are arranged in parallel in the transverse direction of the main body 2 in the through space 6 of the mold heating device 1 is shown, but the present invention is not limited thereto, and preheating is performed. In accordance with the size of the main body 2 corresponding to the size of the mold, the infrared heaters 3 may be arranged in the through space 6 in parallel with 5 or less or 7 or more in the short direction. In addition, unlike the embodiments described above, the mold heating device is sandwiched between a pair of molds that can be contacted and separated in the left-right direction, and the pair of molds is preheated by the mold heating device. Also good. In addition, unlike the embodiment described above, a predetermined metal component may be formed by injecting molten metal under pressure into a cavity formed by the lower mold 40 and the upper mold 41. Good.

1・・金型加熱装置、2・・金型加熱装置の本体、6・・貫通空間、9・・本体の上面の開口、10・・本体の下面の開口、25・・ガラス管、26・・炭素質発熱体、30・・炭素質発熱体のスリット、40・・下型、41・・上型、43・・下型のキャビティ面。   1 .. Mold heating device, 2 .. Main body of mold heating device, 6 .. Opening space, 9 .. Opening of upper surface of main body, 10 .. Opening of lower surface of main body, 25. -Carbonaceous heating element, 30 ... Slit of carbonaceous heating element, 40 ... Lower mold, 41 ... Upper mold, 43 ... Lower cavity surface.

Claims (4)

固定金型と、前記固定金型に対向して該固定金型に接離可能な可動金型とを型締めして形成されるキャビティの内部に溶融材料を注入する前に、前記固定金型と前記可動金型とによって挟持して該固定金型と該可動金型との間に配置されて、前記固定金型及び前記可動金型を予備加熱する金型加熱装置であって、
炭素質発熱体をガラス管内に封入し、該炭素質発熱体への通電によって前記固定金型及び前記可動金型に赤外線を照射して該固定金型及び該可動金型を加熱する赤外線ヒータを内蔵したことを特徴とする金型加熱装置。
Before injecting the molten material into a cavity formed by clamping a fixed mold and a movable mold that faces the fixed mold and is movable toward and away from the fixed mold, the fixed mold A mold heating device that is sandwiched between the fixed mold and the movable mold, and preheats the fixed mold and the movable mold,
An infrared heater that encloses a carbonaceous heating element in a glass tube and irradiates infrared rays to the stationary mold and the movable mold by energizing the carbonaceous heating element to heat the stationary mold and the movable mold. Mold heating device characterized by being built-in.
前記赤外線ヒータを内蔵する本体に、前記固定金型と対向する第1対向面及び前記可動金型と対向する第2対向面にそれぞれ開口して該本体を貫通する貫通空間が設けられて、
前記貫通空間には、前記第1対向面の開口及び前記第2対向面の開口に臨むように前記赤外線ヒータが配置されたことを特徴とする請求項1に記載の金型加熱装置。
The main body containing the infrared heater is provided with a through space penetrating through the main body by opening in a first opposing surface facing the fixed mold and a second opposing surface facing the movable mold,
2. The mold heating apparatus according to claim 1, wherein the infrared heater is disposed in the penetration space so as to face the opening of the first facing surface and the opening of the second facing surface.
前記炭素質発熱体を長尺の薄板状に形成して、前記炭素質発熱体に、該炭素質発熱体の長手方向に沿った片側縁から他側縁の手前まで切り込まれて該炭素質発熱体の電気抵抗値を調整可能なスリットを、相対向して交互に形成したことを特徴とする請求項1又は2に記載の金型加熱装置。   The carbonaceous heating element is formed into a long thin plate shape, and the carbonaceous heating element is cut into the carbonaceous heating element from one side edge along the longitudinal direction of the carbonaceous heating element to the front of the other side edge. 3. The mold heating apparatus according to claim 1, wherein slits capable of adjusting an electric resistance value of the heating element are alternately formed opposite to each other. 固定金型と、前記固定金型に対向して該固定金型に接離可能な可動金型とを型締めして形成されるキャビティの内部に溶融材料を注入する前に、前記固定金型及び前記可動金型を予備加熱する金型の予備加熱方法であって、
請求項1ないし3のいずれかに記載の金型加熱装置を、前記固定金型と前記可動金型とによって挟持して該固定金型と該可動金型との間に配置することにより、前記固定金型及び前記可動金型を加熱することを特徴とする金型の予備加熱方法。
Before injecting the molten material into a cavity formed by clamping a fixed mold and a movable mold that faces the fixed mold and is movable toward and away from the fixed mold, the fixed mold And a mold preheating method for preheating the movable mold,
The mold heating apparatus according to any one of claims 1 to 3, wherein the mold heating device is sandwiched between the fixed mold and the movable mold, and is disposed between the fixed mold and the movable mold. A method for preheating a mold, wherein the fixed mold and the movable mold are heated.
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JP2019058927A (en) * 2017-09-26 2019-04-18 新東工業株式会社 Heat shielding cover and casting apparatus
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JP2016078112A (en) * 2014-10-22 2016-05-16 メトロ電気工業株式会社 Metal mold heater
JP2019058927A (en) * 2017-09-26 2019-04-18 新東工業株式会社 Heat shielding cover and casting apparatus
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