JP2015090030A - Tunnel lining construction method and management method for tunnel lining concrete placing - Google Patents

Tunnel lining construction method and management method for tunnel lining concrete placing Download PDF

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JP2015090030A
JP2015090030A JP2013230325A JP2013230325A JP2015090030A JP 2015090030 A JP2015090030 A JP 2015090030A JP 2013230325 A JP2013230325 A JP 2013230325A JP 2013230325 A JP2013230325 A JP 2013230325A JP 2015090030 A JP2015090030 A JP 2015090030A
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JP6304526B2 (en
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石井 三郎
Saburo Ishii
三郎 石井
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Shimizu Construction Co Ltd
Shimizu Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a tunnel lining construction method and a management method for tunnel lining concrete placing that enable suitable construction of lining concrete, by preventing in an even securer way a cavity from being formed between it and a natural ground.SOLUTION: A tunnel lining construction method and a management method for concrete placing comprise the following: an absorption tube installation step in which an absorption tube 12 is installed in the direction of a tunnel axis O1 at a crown section 1a between a natural ground and a lining concrete mold 9; an air vent/water drain step in which each air vent/water drain material 14 is inserted for installation into each of a plurality of air vent/water drain material insertion holes that have been preformed at the crown part 1a of the lining concrete mold 9, so that the end of the air vent/water drain material 14 comes into contact with the natural ground side, at the same time positioning the lining concrete mold 9 at a prescribed location; a concrete placing step in which concrete 2 is placed between the natural ground and the lining concrete mold 9 while applying pressure; a first air vent/water drain step in which excess air and water are discharged through the air vent/water drain material 14; and a second air vent/water drain step in which excess air and water are discharged through the absorption tube 12 by negative pressure suction.

Description

本発明は、トンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法に関する。   The present invention relates to a tunnel lining construction method and a tunnel lining concrete placement management method.

NATM工法が導入される以前は、山岳トンネルの施工法として矢板工法が用いられていた。矢板工法では、地山掘削を行うとともに地山の掘削面に沿って鋼製支保工や木製矢板(矢板)を設置し、矢板と覆工型枠(セントル)、地山と覆工型枠の間にコンクリートを打込んでトンネルの覆工を構築する。   Before the introduction of the NATM construction method, the sheet pile construction method was used as a construction method for mountain tunnels. In the sheet pile method, excavation of natural ground and installation of steel supporters and wooden sheet piles (sheet piles) along the excavation surface of the natural ground, the sheet pile and lining formwork (centre), the ground pile and lining formwork Put the concrete in between and build the tunnel lining.

このような矢板工法で構築された山岳トンネルは、鋼製支保工や木製矢板を用いる施工法に起因して、特にアーチ部の覆工を鋼製支保工や木製矢板を用いて構築するため、このアーチ部、さらに天端部(クラウン部)の覆工と地山の間に空洞(背面空洞)が形成されてしまう。そして、覆工の側壁部やアーチ部下端側が地山と接し、アーチ部の天端側が空洞によって地山と接していない状態になる。このため、覆工全周の地盤バネが欠如して覆工のアーチ部天端側に応力集中が生じ、言い換えれば覆工のアーチ効果が得られず、覆工の耐荷力が損なわれ、これに伴って覆工のアーチ部にトンネル軸方向に延びるひび割れが発生してしまう。さらに、この背面空洞の存在により、ひび割れや覆工打継ぎ部、側壁部とアーチ部の接続部の隙間等からの漏水、空洞部分の地山の劣化・崩落、覆工コンクリートの劣化・剥落などが誘発される。   The mountain tunnel constructed by such a sheet pile method is due to the construction method using steel support and wooden sheet piles, especially to construct the arch lining using steel support and wooden sheet piles, A cavity (backside cavity) is formed between the arch and the lining of the top end (crown) and the natural ground. And the side wall part and arch part lower end side of a lining are in contact with the natural ground, and the top end side of the arch part is not in contact with the natural ground by the cavity. For this reason, there is no ground spring around the entire lining, and stress concentration occurs on the top end side of the arch of the lining, in other words, the arching effect of the lining cannot be obtained, and the load carrying capacity of the lining is impaired. Along with this, a crack extending in the tunnel axis direction occurs in the arch portion of the lining. Furthermore, due to the presence of this back cavity, water leakage from cracks, lining joints, gaps between the side wall and arch joints, deterioration / collapse of ground in the cavity, deterioration / peeling of lining concrete, etc. Is triggered.

これに対し、現在、全国に多数存在する山岳トンネルの背面空洞調査、さらに背面空洞にセメント系材料や発泡ウレタンなどの裏込め充填材の充填工事が行われ、矢板工法で施工された山岳トンネルの背面空洞に伴うひび割れ、コンクリート剥落、劣化等を抑止・防止する対策が進められている。   On the other hand, a survey of the back cavities of many existing mountain tunnels nationwide, and the back cavities were filled with backfill fillers such as cement-based materials and foamed urethane, and the mountain tunnels constructed by the sheet pile method were used. Measures are being undertaken to prevent or prevent cracks, concrete flaking, deterioration, etc. associated with the back cavity.

一方、NATM工法等の山岳トンネルの施工法では、地山を掘削するとともに掘削面を吹付けコンクリートで被覆し、ロックボルトの打設、防水シートの設置を行った後に、覆工型枠(セントル)を設置して覆工コンクリートの打込みを行う。このため、バイブレータによる締固め等、覆工コンクリートの打込み管理を適正に行うことで覆工背面に空洞が形成されることはないと考えられ、少なくとも従来の矢板工法のように必然的に空洞が形成されることはない(例えば、特許文献1、特許文献2、特許文献3参照)。   On the other hand, in the mountain tunnel construction method such as the NATM method, the excavation surface is excavated, the excavated surface is covered with spray concrete, rock bolts are placed, and waterproof sheets are installed. ) Is placed and lining concrete is driven in. For this reason, it is considered that cavities are not formed on the back of the lining by properly controlling the placement of the lining concrete, such as compaction by a vibrator, and at least the cavities are inevitably formed as in the conventional sheet pile method. It is not formed (see, for example, Patent Document 1, Patent Document 2, and Patent Document 3).

特許第4931777号公報Japanese Patent No. 4931777 特開2009−127229号公報JP 2009-127229 A 特許第4979420号公報Japanese Patent No. 4979420

しかしながら、NATM工法等の山岳トンネルの施工法においても、図6に示すように、覆工1の天端部1a(アーチ部1b)に、コンクリート2の打ち上がり、締固めとともにエアやブリーディング水(余剰空気3や余剰水4)が溜まり、これによって僅かながらでも空洞5が形成されるケースがあり、やはり、この空洞5に起因して覆工1にひび割れなどが発生するおそれや、覆工天端の水みちとなり漏水の原因となるおそれがある。   However, in the mountain tunnel construction method such as the NATM method, as shown in FIG. 6, air or bleeding water (as well as the concrete 2 is launched and compacted on the top end 1 a (arch portion 1 b) of the lining 1. There is a case where the excess air 3 or the excess water 4) accumulates and a cavity 5 is formed even though it is slightly, and there is a possibility that the lining 1 may be cracked due to the cavity 5, There is a risk of leaking water at the edge.

本発明は、上記事情に鑑み、より確実に地山との間に空洞が形成されることを防止して好適に覆工コンクリートを構築することを可能にしたトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法を提供することを目的とする。   In view of the above circumstances, the present invention provides a tunnel lining construction method and a tunnel covering capable of preventing the formation of a cavity between the ground and the ground more reliably and appropriately constructing a lining concrete. The purpose is to provide a method for managing concrete placement.

上記の目的を達するために、この発明は以下の手段を提供している。   In order to achieve the above object, the present invention provides the following means.

本発明のトンネル覆工の施工方法は、地山の掘削面と覆工型枠の間にコンクリートを打込んでトンネルの覆工を構築するトンネル覆工の施工方法であって、地山と覆工型枠の間の天端部に配されるようにトンネル軸方向に沿って吸引チューブを設置する吸引チューブ設置工程と、覆工型枠を所定位置に配置するとともに、前記覆工型枠の天端部に予め形成された複数のエア/水抜き材挿入孔にエア/水抜き材をそれぞれ地山側に先端が当接するように挿入して設置するエア/水抜き材設置工程と、地山と覆工型枠の間にコンクリートを加圧して打込むコンクリート打込み工程と、前記コンクリート打込み工程でコンクリートを打込むとともに前記エア/水抜き材を通じて余剰空気や余剰水を排出させ、前記エア/水抜き材を通じてセメント分の排出を確認した段階で前記エア/水抜き材を引き抜き、前記エア/水抜き材挿入孔を閉塞する第1エア/水抜き工程と、前記第1エア/水抜き工程後に、前記吸引チューブから負圧吸引によって余剰空気や余剰水を排出させ、余剰空気や余剰水の排出が完了した段階で充填材を充填して前記吸引チューブの内部を閉塞させる第2エア/水抜き工程とを備えていることを特徴とする。   The tunnel lining construction method of the present invention is a tunnel lining construction method for constructing a tunnel lining by placing concrete between a ground excavation surface and a lining formwork. A suction tube installation step of installing a suction tube along the tunnel axis direction so as to be arranged at the top end portion between the work mold frames, and arranging the lining mold frame at a predetermined position, and the lining mold frame An air / drainage material installation step in which an air / drainage material is inserted and installed in a plurality of air / drainage material insertion holes formed in advance at the top end so that the tip of the air / drainage material is in contact with the ground mountain side; A concrete placing process in which concrete is pressed between the lining and the lining mold, and the concrete is placed in the concrete placing process, and excess air and surplus water are discharged through the air / drainage material. Cement content through the cutting material When the discharge is confirmed, the air / drainage material is pulled out, and after the first air / drainage process for closing the air / drainage material insertion hole, and after the first air / drainage process, the suction tube is negatively charged. A second air / water draining step of discharging excess air and excess water by pressure suction, filling the filler when the discharge of the excess air and excess water is completed, and closing the inside of the suction tube. It is characterized by that.

本発明のトンネル覆工のコンクリートの打込み管理方法は、地山の掘削面と覆工型枠の間にコンクリートを打込んでトンネルの覆工を構築するトンネル覆工のコンクリートの打込みを管理する方法であって、地山と覆工型枠の間の天端部に配されるようにトンネル軸方向に沿って吸引チューブを設置するとともに、覆工型枠を所定位置に配置するとともに、前記覆工型枠の天端部に予め形成された複数のエア/水抜き材挿入孔にエア/水抜き材をそれぞれ地山側に先端が当接するように挿入して設置し、地山と覆工型枠の間にコンクリートを加圧して打込むとともに前記エア/水抜き材を通じて余剰空気や余剰水を排出させ、前記エア/水抜き材を通じてセメント分の排出を確認した段階で前記エア/水抜き材を引き抜き、前記エア/水抜き材挿入孔を閉塞させ、前記吸引チューブから負圧吸引によって余剰空気や余剰水を排出させ、前記吸引チューブの負圧の増大によって前記覆工の天端部にコンクリートが充填されたことを確認することを特徴とする。   The tunnel lining concrete placement management method according to the present invention is a method for managing the concrete laying of the tunnel lining to construct the tunnel lining by placing concrete between the excavation surface of the natural ground and the lining formwork. The suction tube is installed along the tunnel axis direction so as to be arranged at the top end between the natural ground and the lining formwork, and the lining formwork is arranged at a predetermined position, and the covering Insert the air / water drainage material into the air / water drainage material insertion holes formed in advance at the top end of the work form frame so that the tip is in contact with the natural ground side. Pressurize concrete between the frames and discharge excess air and water through the air / drainage material, and confirm that the cement is discharged through the air / drainage material. Pull out the air / water drain Close the insertion hole, discharge excess air and excess water from the suction tube by negative pressure suction, and confirm that the top end of the lining is filled with concrete by increasing the negative pressure of the suction tube It is characterized by.

本発明のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法においては、覆工型枠の天端部にエア/水抜き材挿入孔を形成しておき、このエア/水抜き材挿入孔にエア/水抜き材を地山の掘削面側まで挿入して覆工型枠と地山の間にエア/水抜き材を設置するとともに、覆工型枠と地山の間の天端部(アーチ部)に吸引チューブを設置し、これらエア/水抜き材と吸引チューブをそれぞれトンネル覆工の天端部(アーチ部)に設けた状態で覆工コンクリートを打込む。   In the tunnel lining construction method and tunnel lining concrete placement management method of the present invention, an air / drainage material insertion hole is formed at the top end of the lining mold, and the air / drainage material is formed. Insert the air / water drainage material into the excavation surface side of the natural ground in the insertion hole and install the air / water drainage material between the lining formwork and the natural ground, and the ceiling between the lining formwork and the natural ground. A suction tube is installed at the end (arch portion), and the lining concrete is driven in a state where the air / drainage material and the suction tube are respectively provided at the top end portion (arch portion) of the tunnel lining.

そして、エア/水抜き材は、例えば天端部の防水シートに突き当てて設置されていることで、覆工コンクリートの打ち込み中に天端部に溜まったエアやブリーディング水などの余剰空気や余剰水をエア/水抜き材挿入孔から覆工型枠の外側(トンネル覆工の内側)に排出させる。また、順次トンネル軸方向(トンネル覆工のスパン)の一方向から打込んだコンクリートの一部がエア/水抜き材挿入孔から導出されて落下するのを確認した段階で、エア/水抜き材を引き抜き、エア/水抜き材挿入孔を閉塞する。   The air / water draining material is placed against the waterproof sheet at the top edge, for example, so that excess air or excess water such as air or bleeding water collected at the top edge during the lining of concrete lining is placed. Water is discharged from the air / drainage material insertion hole to the outside of the lining formwork (inside the tunnel lining). In addition, when it is confirmed that a part of the concrete driven in from one direction of the tunnel axis direction (tunnel lining span) is led out from the air / drainage insertion hole and dropped, the air / drainage material Is pulled out and the air / drainage material insertion hole is closed.

これにより、コンクリートを加圧しながら覆工型枠と地山の間に打込み・充填しつつ、確実に天端部のエアやブリーディング水などの余剰空気や余剰水を排出することが可能になる。   This makes it possible to reliably discharge excess air and excess water such as air at the top end and bleeding water while being driven and filled between the lining formwork and the natural ground while pressing the concrete.

一方、エア/水抜き材挿入孔を閉塞した後、覆工型枠と地山の間に打込んだコンクリートには締固めや加圧によってエアやブリーディング水などの余剰空気や余剰水が発生する。これに対し、本発明では、天端部に設けられた吸引チューブで負圧吸引するなどし、この余剰のエアやブリーディング水を排出させることができる。   On the other hand, after closing the air / water draining material insertion hole, surplus air such as air and bleeding water and surplus water are generated due to compaction and pressurization in the concrete driven between the lining formwork and the ground. . On the other hand, in the present invention, the excess air and bleeding water can be discharged, for example, by sucking with negative pressure with a suction tube provided at the top end.

すなわち、コンクリートのブリーディング水は時間の経過に伴い発生し、排除し続けないとコンクリートに取り込まれて強度上の弱点を形成することになるが、吸引チューブを、覆工全長(覆工スパン全長)に打込んだコンクリートに埋設させ、打込みの最終段階で、コンクリートを加圧充填しつつ、余剰のエアやブリーディング水などを吸引チューブで負圧吸引することにより、確実に排出させることが可能になるとともに、天端部にコンクリートを密実に充填することが可能になる。また、吸引チューブの負圧が急激に増大した時点でコンクリートが密実に充填されたことを確認することができる。   In other words, the bleeding water of the concrete is generated over time, and if it is not continued to be removed, it will be taken into the concrete and form a weak point in strength. In the final stage of placing, the concrete is pressurized and filled, and excess air, bleeding water, etc. are sucked out with a suction tube, so that it can be discharged securely. At the same time, the top end portion can be filled with concrete densely. In addition, it can be confirmed that the concrete is filled densely when the negative pressure of the suction tube suddenly increases.

よって、本発明のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法によれば、エア/水抜き材と吸引チューブを組み合わせることにより、確実に、覆工コンクリートの打込み時及び打込み後に発生するトンネルアーチ部(天端部)のエアやブリーディング水などの余剰空気や余剰水を排出させることが可能になる。これにより、覆工の背面に空洞が残存することを防止でき、ひび割れや湧水の原因となる覆工天端の水みちなどが生じにくく、耐久性に優れた覆工を好適に構築することが可能になる。   Therefore, according to the tunnel lining construction method and the tunnel lining concrete placement management method of the present invention, by combining the air / drainage material and the suction tube, it is ensured that the lining concrete is placed and after the placement. It is possible to discharge surplus air and surplus water such as air and bleeding water in the generated tunnel arch (top end). As a result, it is possible to prevent a cavity from remaining on the back surface of the lining, and to create a lining that is resistant to cracking and springing, and that has excellent durability, and that has excellent durability. Is possible.

本発明の一実施形態に係るトンネル覆工の施工方法で覆工を構築する状況を示す斜視図である。It is a perspective view which shows the condition which builds a lining with the construction method of the tunnel lining which concerns on one Embodiment of this invention. 本発明の一実施形態に係るトンネル覆工の施工方法において、充填締固め検知用センサと圧力センサを設置した状態を示す断面図である。It is sectional drawing which shows the state which installed the sensor for filling compaction detection, and the pressure sensor in the construction method of the tunnel lining which concerns on one Embodiment of this invention. 本発明の一実施形態に係るトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法において、覆工コンクリートを打込み(加圧充填)しながらエア/水抜き材で余剰空気や余剰水を排出している状態を示す断面図である。In a tunnel lining construction method and a tunnel lining concrete placement management method according to an embodiment of the present invention, excess air or excess water is removed with an air / drainage material while the lining concrete is placed (pressurized and filled). It is sectional drawing which shows the state which has discharged | emitted. 本発明の一実施形態に係るトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法において、吸引チューブで余剰空気や余剰水を排出している状態を示す断面図である。It is sectional drawing which shows the state which has discharged | emitted the excess air and the excess water with the suction tube in the construction method of the tunnel lining which concerns on one Embodiment of this invention, and the concrete placement management method of a tunnel lining. 本発明の一実施形態に係るトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法において、吸引チューブに充填材を注入充填した状態を示す断面図である。It is sectional drawing which shows the state which inject | poured and filled the filler into the suction tube in the construction method of the tunnel lining which concerns on one Embodiment of this invention, and the concrete placement management method of tunnel lining. 覆工の天端部(アーチ部)に余剰空気や余剰水が溜まり、空洞が形成される状況を示す図である。It is a figure which shows the condition where surplus air and surplus water accumulate in the top end part (arch part) of a lining, and a cavity is formed.

以下、図1から図5、図6を参照し、本発明の一実施形態に係るトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法について説明する。   Hereinafter, a tunnel lining construction method and a tunnel lining concrete placing management method according to an embodiment of the present invention will be described with reference to FIGS. 1 to 5 and FIG. 6.

はじめに、本実施形態は、図1、図2、図6に示すように、NATM工法等の山岳トンネルの施工法に関し、地山6を掘削するとともに掘削面6aを吹付けモルタル(吹付けコンクリート)7で被覆し、ロックボルトの打設、防水シート8の設置を行った後、覆工型枠(セントル)9を設置して覆工コンクリート2の打込みを行う。また、このとき、例えばトンネル軸O1方向の10〜12m程度の長さのスパン毎に覆工型枠9を設置し、覆工コンクリート2の打込みを行ってトンネル覆工1を構築してゆく。   First, as shown in FIGS. 1, 2, and 6, the present embodiment relates to a mountain tunnel construction method such as the NATM method, and excavates the natural ground 6 and sprays the excavation surface 6 a (sprayed concrete). 7, after placing a lock bolt and installing the waterproof sheet 8, a lining formwork (centre) 9 is installed and the lining concrete 2 is driven. At this time, for example, the lining mold 9 is installed for each span having a length of about 10 to 12 m in the tunnel axis O1 direction, and the lining concrete 2 is driven to construct the tunnel lining 1.

そして、本実施形態のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法では、まず、図1及び図2に示すように、覆工1を構築する対象スパンに対し、充填締固め検知用センサ10と、圧力センサ11とを設置する(充填締固め検知用センサ設置工程、圧力センサ設置工程)。   In the tunnel lining construction method and the tunnel lining concrete placement management method according to this embodiment, first, as shown in FIGS. 1 and 2, filling compaction is performed on the target span for constructing the lining 1. The detection sensor 10 and the pressure sensor 11 are installed (filling compaction detection sensor installation process, pressure sensor installation process).

充填締固め検知用センサ10は、打込んだコンクリート2に接触するとそれを検知し、確実に天端部1aにコンクリート2が充填されているか否かを確認するためのものであり、例えば、既に構築された既設覆工側と、スパン中央と、妻側(覆工型枠9の妻側)、さらに巻厚t(覆工型枠9と地山6(防水シート8)の間の厚さ)が例えば5〜10cm以上で大きく変化する部分などの天端部1aの防水シート表面に設置される。   The filling compaction detection sensor 10 detects contact with the concrete 2 that has been struck, and confirms whether or not the concrete 2 is filled in the top end portion 1a. Constructed existing lining side, span center, wife side (wife side of lining formwork 9), and thickness t (thickness between lining formwork 9 and ground 6 (waterproof sheet 8)) ) Is installed on the surface of the waterproof sheet of the top end portion 1a such as a portion that greatly changes by 5 to 10 cm or more.

圧力センサ11は、覆工型枠9と地山6の間の空間内に打込んだコンクリート2の覆工型枠9と地山6の間の空間内における充填状態を確認するためのものであり、既に構築された既設覆工側と、スパン中央と、妻側の覆工型枠9の型枠面に設置される。   The pressure sensor 11 is for confirming the filling state in the space between the lining formwork 9 and the ground 6 of the concrete 2 that has been driven into the space between the lining formwork 9 and the ground 6. Yes, it is installed on the formwork surface of the existing lining side, the span center, and the lining formwork 9 on the wife side.

さらに、本実施形態のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法では、図1に示すように、トンネル軸O1方向に沿って、且つスパン全長にわたって、天端部1a(アーチ部1b)の地山6側に吸引チューブ12を設置しておく(吸引チューブ設置工程)。また、この吸引チューブ12は、ろ過性能を有し、例えば繊維材をチューブ状に織って形成するなど、表面から内部に固形物などの侵入を防止しつつ空気や水を吸入可能に形成されている。なお、吸引チューブ12は、天端部1aだけでなくアーチ部1bの広範に複数設けるようにしてもよい。   Furthermore, in the tunnel lining construction method and tunnel lining concrete placement management method of the present embodiment, as shown in FIG. 1, the top end portion 1a (arch) is formed along the tunnel axis O1 direction and over the entire span length. The suction tube 12 is installed on the natural ground 6 side of the part 1b) (suction tube installation step). In addition, the suction tube 12 has a filtration performance, and is formed so as to be able to suck air and water while preventing intrusion of solids and the like from the surface, for example, formed by weaving a fiber material into a tube shape. Yes. Note that a plurality of suction tubes 12 may be provided not only on the top end portion 1a but also on the arch portion 1b.

また、本実施形態のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法では、図1及び図3に示すように、覆工型枠9の頂部(天端部1a)に、予め軸O1方向に所定の間隔をあけて複数のエア/水抜き材挿入孔13が形成されている。そして、覆工型枠9を所定位置に設置した段階で、各エア/水抜き材挿入孔13からエア/水抜き材(伸縮エア抜き管材)14を挿入し、その先端が防水シート8(地山6の掘削面側)に当接するように設置する(エア/水抜き材設置工程)。また、エア/水抜き材14は、管状に形成され、先端側に導入孔やフィルタ14aを設け、エアやブリーディング水等の余剰空気3や余剰水4を内部に導入可能に形成されている。なお、このエア/水抜き材14、ひいてはエア/水抜き材挿入孔13は、複数設けられ、例えば10〜12mのトンネルスパンに対し7本(7カ所程度)で設置される。   Further, in the tunnel lining construction method and the tunnel lining concrete placement management method of the present embodiment, as shown in FIGS. 1 and 3, the top of the lining formwork 9 (the top end portion 1 a) is previously provided. A plurality of air / drainage material insertion holes 13 are formed at predetermined intervals in the direction of the axis O1. Then, at the stage where the lining formwork 9 is installed at a predetermined position, an air / water draining material (expandable air bleeding tube material) 14 is inserted from each air / water draining material insertion hole 13, and the tip thereof is the waterproof sheet 8 (ground It installs so that it may contact | abut on the excavation surface side of the mountain 6 (air / drainage material installation process). The air / water draining material 14 is formed in a tubular shape, and is provided with an introduction hole and a filter 14a on the distal end side so that surplus air 3 such as air and bleeding water and surplus water 4 can be introduced therein. A plurality of the air / water draining material 14 and thus the air / water draining material insertion holes 13 are provided, and for example, seven (about seven locations) are installed for a tunnel span of 10 to 12 m.

そして、本実施形態のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法では、図1から図3に示すように、吸引チューブ12及びエア/水抜き材14を所定位置に配置して覆工型枠9を設置した段階で、覆工型枠9に形成された吹上げ口(コンクリート打込み口)15からコンクリート2を覆工型枠9と地山6、防水シート8の間に打込む(コンクリート打込み工程)。   In the tunnel lining construction method and tunnel lining concrete placement management method of this embodiment, the suction tube 12 and the air / drainage material 14 are arranged at predetermined positions as shown in FIGS. When the lining formwork 9 is installed, the concrete 2 is placed between the lining formwork 9, the ground 6, and the waterproof sheet 8 from the blow-up opening (concrete pouring port) 15 formed in the lining formwork 9. Driving (concrete driving process).

また、既設覆工側からコンクリート2を打込んで順次コンクリート2を充填してゆく。このとき、図2に示すように、充填締固め検知用センサ10及び圧力センサ11が設けられているため、覆工型枠9と地山6の間のコンクリート2の充填状況を各センサ10、11で確認しながらコンクリート2を加圧充填して、コンクリート2の打込み作業を行ってゆく。なお、覆工型枠9に設けられた確認窓によって作業者が目視でコンクリート2の充填状況を確認することも可能である。   Moreover, the concrete 2 is driven in from the existing lining side, and the concrete 2 is sequentially filled. At this time, as shown in FIG. 2, since the filling compaction detection sensor 10 and the pressure sensor 11 are provided, the filling state of the concrete 2 between the lining formwork 9 and the ground 6 is measured by each sensor 10, While confirming at 11, the concrete 2 is pressure-filled and the concrete 2 is driven. In addition, it is also possible for an operator to visually confirm the filling state of the concrete 2 through a confirmation window provided in the lining mold 9.

一方、本実施形態では、図1及び図3に示すように、コンクリート2を加圧充填しながら、覆工型枠9の頂部(天端部1a)のエア/水抜き材挿入孔13から、エア/水抜き材14を通じて覆工1の天端部1a(アーチ部1b)に溜まったエアやブリーディング水等の余剰空気3、余剰水4を排出する。また、充填締固め検知用センサ10及び圧力センサ11の計測値を確認し、コンクリート2が所定の圧力で充填されたことを確認するとともに、エア/水抜き材14を通じてセメント分が排出された箇所のエア/水抜き材挿入孔13から順次エア/水抜き材14を引き抜き、エア/水抜き材挿入孔13を閉塞させる(第1エア/水抜き工程)。   On the other hand, in this embodiment, as shown in FIG. 1 and FIG. 3, while pressurizing and filling the concrete 2, from the air / drainage material insertion hole 13 at the top (top end 1 a) of the lining mold 9, Excess air 3 and surplus water 4 such as air and bleeding water accumulated in the top end portion 1 a (arch portion 1 b) of the lining 1 are discharged through the air / water draining material 14. Further, the measured values of the filling compaction detection sensor 10 and the pressure sensor 11 are confirmed to confirm that the concrete 2 is filled with a predetermined pressure, and the portion where the cement is discharged through the air / water draining material 14. The air / drainage material 14 is sequentially pulled out from the air / drainage material insertion hole 13 to close the air / drainage material insertion hole 13 (first air / drainage process).

次に、本実施形態では、図1及び図4に示すように、上記のようにエア/水抜き材挿入孔13で覆工1の天端部1aに溜まった余剰空気3や余剰水4を排出した後、すなわち、エア/水抜き材14を引き抜いた後に、エアやブリーディング水などの余剰空気3や余剰水4を吸引チューブ12を用いて強制排出する。そして、図5に示すように、コンクリート2の打込み作業を終え、吸引チューブ12によって余剰空気3や余剰水4を排出させた段階で、吸引チューブ12内に充填材16を注入して閉塞させる(第2エア/水抜き工程)。   Next, in this embodiment, as shown in FIGS. 1 and 4, the excess air 3 and the excess water 4 accumulated in the top end portion 1 a of the lining 1 at the air / drainage material insertion hole 13 as described above. After discharging, that is, after the air / water draining material 14 is pulled out, surplus air 3 such as air and bleeding water and surplus water 4 are forcibly discharged using the suction tube 12. Then, as shown in FIG. 5, at the stage where the concrete 2 driving operation is finished and the excess air 3 and the excess water 4 are discharged by the suction tube 12, the filler 16 is injected into the suction tube 12 and closed ( Second air / water draining process).

これにより、覆工1の天端部1a(アーチ部1b)に空洞5が形成されない好適な状態で覆工1を構築することが可能になる。   Thereby, it becomes possible to construct the lining 1 in a suitable state in which the cavity 5 is not formed in the top end portion 1a (arch portion 1b) of the lining 1.

したがって、本実施形態のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法においては、覆工型枠9の頂部(天端部1a)にエア/水抜き材挿入孔13を形成しておき、このエア/水抜き材挿入孔13にエア/水抜き材14を地山6の掘削面6a側まで挿入して覆工型枠9と地山6の間にエア/水抜き材14を設置するとともに、覆工型枠9と地山6の間の天端部1a(アーチ部1b)に吸引チューブ12を設置し、これらエア/水抜き材14と吸引チューブ12をそれぞれトンネル覆工1の天端部1a(アーチ部1b)に設けた状態で覆工コンクリート2を打込む。   Therefore, in the tunnel lining construction method and tunnel lining concrete placement management method of the present embodiment, the air / drainage material insertion hole 13 is formed in the top portion (the top end portion 1a) of the lining mold 9. The air / water draining material 14 is inserted into the air / water draining material insertion hole 13 up to the excavation surface 6 a side of the ground 6 and the air / water draining material 14 is interposed between the lining formwork 9 and the ground 6. In addition, a suction tube 12 is installed at the top end 1a (arch portion 1b) between the lining formwork 9 and the natural ground 6, and the air / water draining material 14 and the suction tube 12 are respectively tunnel-covered. The lining concrete 2 is driven in a state of being provided at the top end portion 1a (arch portion 1b).

そして、エア/水抜き材14は、例えば天端部1aの防水シート8に突き当てて設置されていることで、覆工コンクリート2の打込み中に天端部1aに溜まったエアとブリーディング水などの余剰空気3や余剰水4をエア/水抜き材挿入孔13から覆工型枠9の外側(トンネル覆工1の内側)に排出させる。また、順次トンネル軸O1方向(トンネル覆工1のスパン)の一方向から打込んだコンクリート2の一部がエア/水抜き材挿入孔13から導出されて落下するのを確認した段階で、エア/水抜き材14を引き抜き、エア/水抜き材挿入孔13を閉塞する。   The air / water draining material 14 is placed against the waterproof sheet 8 of the top end 1a, for example, so that air and bleeding water accumulated in the top end 1a during the laying of the lining concrete 2 are provided. The excess air 3 and the excess water 4 are discharged from the air / drainage material insertion hole 13 to the outside of the lining mold 9 (inside the tunnel lining 1). In addition, when it is confirmed that a part of the concrete 2 that has been sequentially driven from one direction of the tunnel axis O1 (the span of the tunnel lining 1) is led out from the air / drainage material insertion hole 13 and dropped, / The water draining material 14 is pulled out, and the air / water draining material insertion hole 13 is closed.

これにより、コンクリート2を加圧しながら覆工型枠9と地山6の間に打込み・充填しつつ、確実に天端部1aのエアやブリーディング水などを排出することが可能になる。   As a result, it is possible to reliably discharge the air at the top end 1a, bleeding water, and the like while driving and filling between the lining formwork 9 and the natural ground 6 while pressing the concrete 2.

一方、エア/水抜き材挿入孔13を閉塞した後、覆工型枠9と地山6の間に打込んだコンクリート2には締固めや加圧によってエアやブリーディング水などの余剰空気3や余剰水4が発生する。これに対し、本実施形態では、天端部1aに設けられた吸引チューブ12で負圧吸引するなどし、この余剰空気3や余剰水4を排出させることができる。また、吸引チューブ12の負圧が急激に増大した時点でコンクリート2が密実に充填されたことを確認することができる。   On the other hand, after the air / water draining material insertion hole 13 is closed, the surplus air 3 such as air or bleeding water is applied to the concrete 2 driven between the lining mold 9 and the ground 6 by compaction or pressurization. Surplus water 4 is generated. On the other hand, in the present embodiment, the excess air 3 and the excess water 4 can be discharged, for example, by sucking with negative pressure with the suction tube 12 provided in the top end portion 1a. Moreover, it can be confirmed that the concrete 2 is filled with solidity when the negative pressure of the suction tube 12 suddenly increases.

すなわち、コンクリート2のブリーディング水は時間の経過に伴い発生し、排除し続けないとコンクリート2に取り込まれて強度上の弱点を形成することになるが、吸引チューブ12を、覆工全長(覆工スパン全長)に打込んだコンクリート2に埋設させ、打ち込みの最終段階で、コンクリート2を加圧充填しつつ、余剰のエアやブリーディング水を吸引チューブ12で負圧吸引することにより、確実に排出させることが可能になるとともに、天端部1aにコンクリート2を密実に充填することが可能になる。   That is, the bleeding water of the concrete 2 is generated with the passage of time and is taken into the concrete 2 to form a weak point in strength if it is not continuously removed. It is buried in the concrete 2 that has been driven into the span overall length), and at the final stage of driving, the concrete 2 is pressurized and filled, and the excess air and bleeding water are sucked out by the suction tube 12 to be surely discharged. And the concrete 2 can be densely filled in the top end portion 1a.

よって、本実施形態のトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法によれば、エア/水抜き材14と吸引チューブ12を組み合わせることにより、確実に、覆工コンクリート2の打込み時及び打込み後に発生するトンネルアーチ部1b(天端部1a)のエアやブリーディング水などを排出させることが可能になる。これにより、覆工1の背面に空洞5が残存することを防止でき、ひび割れや湧水の原因となる覆工天端の水みちなどが生じにくく、耐久性に優れた覆工1を好適に構築することが可能になる。   Therefore, according to the tunnel lining construction method and the tunnel lining concrete placement management method of the present embodiment, by combining the air / water draining material 14 and the suction tube 12, the lining concrete 2 placement is reliably performed. It becomes possible to discharge air, bleeding water, and the like of the tunnel arch portion 1b (top end portion 1a) generated at and after driving. Thereby, it is possible to prevent the cavity 5 from remaining on the back surface of the lining 1, and it is difficult to cause a crack at the top edge of the lining that causes springing or the like, and the lining 1 having excellent durability is suitably used. It becomes possible to build.

以上、本発明によるトンネル覆工の施工方法及びトンネル覆工のコンクリートの打込み管理方法の一実施形態について説明したが、本発明は上記の一実施形態に限定されるものではなく、その趣旨を逸脱しない範囲で適宜変更可能である。   As described above, one embodiment of the tunnel lining construction method and tunnel lining concrete placement management method according to the present invention has been described, but the present invention is not limited to the above-described one embodiment, and departs from the spirit thereof. It is possible to change appropriately within the range not to be.

1 覆工
1a 天端部
1b アーチ部
2 コンクリート(覆工コンクリート)
3 余剰空気
4 余剰水
5 空洞
6 地山
6a 掘削面
7 吹付けモルタル
8 防水シート
9 覆工型枠
10 充填締固め検知用センサ
11 圧力センサ
12 吸引チューブ
13 エア/水抜き材挿入孔
14 エア/水抜き材(伸縮エア抜き管材)
15 吹上げ口(コンクリート打込み口)
O1 トンネル軸
1 Covering 1a Top end 1b Arch 2 Concrete (lining concrete)
3 Excess air 4 Excess water 5 Cavity 6 Ground 6a Excavation surface 7 Spraying mortar 8 Waterproof sheet 9 Covering form 10 Filling compaction detection sensor 11 Pressure sensor 12 Suction tube 13 Air / drainage material insertion hole 14 Air / Drainage material (expandable air vent tube)
15 Blow-up port (concrete pouring port)
O1 tunnel axis

Claims (2)

地山の掘削面と覆工型枠の間にコンクリートを打込んでトンネルの覆工を構築するトンネル覆工の施工方法であって、
地山と覆工型枠の間の天端部に配されるようにトンネル軸方向に沿って吸引チューブを設置する吸引チューブ設置工程と、
覆工型枠を所定位置に配置するとともに、前記覆工型枠の天端部に予め形成された複数のエア/水抜き材挿入孔にエア/水抜き材をそれぞれ地山側に先端が当接するように挿入して設置するエア/水抜き材設置工程と、
地山と覆工型枠の間にコンクリートを加圧して打込むコンクリート打込み工程と、
前記コンクリート打込み工程でコンクリートを打込むとともに前記エア/水抜き材を通じて余剰空気や余剰水を排出させ、前記エア/水抜き材を通じてセメント分の排出を確認した段階で前記エア/水抜き材を引き抜き、前記エア/水抜き材挿入孔を閉塞する第1エア/水抜き工程と、
前記第1エア/水抜き工程後に、前記吸引チューブから負圧吸引によって余剰空気や余剰水を排出させ、余剰空気や余剰水の排出が完了した段階で充填材を充填して前記吸引チューブの内部を閉塞させる第2エア/水抜き工程とを備えていることを特徴とするトンネル覆工の施工方法。
A tunnel lining method that constructs a tunnel lining by placing concrete between the excavation surface of the natural ground and the lining formwork,
A suction tube installation step of installing a suction tube along the tunnel axial direction so as to be arranged at the top end between the natural ground and the lining formwork;
The lining mold frame is disposed at a predetermined position, and the tips of the air / drainage materials abut on the natural ground side in a plurality of air / drainage material insertion holes formed in advance at the top end of the lining mold frame. Air / water draining material installation process to insert and install
A concrete placing process in which concrete is pressed between the ground and the lining formwork,
In the concrete placing process, concrete is poured and excess air and / or excess water is discharged through the air / drainage material, and the air / drainage material is pulled out after confirming the discharge of cement through the air / drainage material. A first air / drainage process for closing the air / drainage material insertion hole;
After the first air / water draining process, excess air and / or excess water are discharged from the suction tube by negative pressure suction, and a filling material is filled when the discharge of excess air and / or excess water is completed. A tunnel lining construction method, comprising: a second air / water draining step for closing the water.
地山の掘削面と覆工型枠の間にコンクリートを打込んでトンネルの覆工を構築するトンネル覆工のコンクリートの打込みを管理する方法であって、
地山と覆工型枠の間の天端部に配されるようにトンネル軸方向に沿って吸引チューブを設置するとともに、
覆工型枠を所定位置に配置するとともに、前記覆工型枠の天端部に予め形成された複数のエア/水抜き材挿入孔にエア/水抜き材をそれぞれ地山側に先端が当接するように挿入して設置し、
地山と覆工型枠の間にコンクリートを加圧して打込むとともに前記エア/水抜き材を通じて余剰空気や余剰水を排出させ、前記エア/水抜き材を通じてセメント分の排出を確認した段階で前記エア/水抜き材を引き抜き、前記エア/水抜き材挿入孔を閉塞させ、
前記吸引チューブから負圧吸引によって余剰空気や余剰水を排出させ、前記吸引チューブの負圧の増大によって前記覆工の天端部にコンクリートが充填されたことを確認することを特徴とするトンネル覆工のコンクリートの打込み管理方法。
A method of managing the concrete laying of the tunnel lining, in which concrete is driven between the excavation surface of the natural ground and the lining formwork to construct the lining of the tunnel,
While installing the suction tube along the tunnel axis direction so as to be arranged at the top end between the natural ground and the lining formwork,
The lining mold frame is disposed at a predetermined position, and the tips of the air / drainage materials abut on the natural ground side in a plurality of air / drainage material insertion holes formed in advance at the top end of the lining mold frame. Insert and install as
At the stage of confirming the discharge of the cement through the air / drainage material, pressing the concrete between the natural ground and the lining formwork and driving in, exhausting excess air and excess water through the air / drainage material Pull out the air / drainage material, close the air / drainage material insertion hole,
Exhaust air and excess water are discharged from the suction tube by negative pressure suction, and it is confirmed that the top end portion of the lining is filled with concrete by increasing the negative pressure of the suction tube. How to control the placement of concrete in the factory.
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CN105971631A (en) * 2016-05-03 2016-09-28 中铁隧道集团二处有限公司 Fixture type end formwork containing steel bar arch wall in tunnel and installation method
CN107605508A (en) * 2017-10-28 2018-01-19 谢志坚 A kind of tunnel construction trolley
KR101852072B1 (en) 2018-02-19 2018-04-27 건국대학교 산학협력단 Cavity measuring apparatus of the rear in tunnel lining
CN113565566A (en) * 2021-08-24 2021-10-29 中铁二院工程集团有限责任公司 Construction method for dewatering, depressurizing and stabilizing tunnel face of water-rich composite stratum
CN113863954A (en) * 2021-10-20 2021-12-31 大连地铁集团有限公司 Double-layer lining large-diameter shield tunnel segment health monitoring arrangement method
JP2022003221A (en) * 2017-12-21 2022-01-11 株式会社フジタ Sensor used in lining concrete placing equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105971631A (en) * 2016-05-03 2016-09-28 中铁隧道集团二处有限公司 Fixture type end formwork containing steel bar arch wall in tunnel and installation method
CN107605508A (en) * 2017-10-28 2018-01-19 谢志坚 A kind of tunnel construction trolley
CN107605508B (en) * 2017-10-28 2019-07-30 山东鲁桥建设有限公司 A kind of tunnel construction trolley
JP2022003221A (en) * 2017-12-21 2022-01-11 株式会社フジタ Sensor used in lining concrete placing equipment
JP7216171B2 (en) 2017-12-21 2023-01-31 株式会社フジタ Sensor used for lining concrete placing equipment
KR101852072B1 (en) 2018-02-19 2018-04-27 건국대학교 산학협력단 Cavity measuring apparatus of the rear in tunnel lining
CN113565566A (en) * 2021-08-24 2021-10-29 中铁二院工程集团有限责任公司 Construction method for dewatering, depressurizing and stabilizing tunnel face of water-rich composite stratum
CN113565566B (en) * 2021-08-24 2023-03-28 中铁二院工程集团有限责任公司 Construction method for dewatering, depressurizing and stabilizing tunnel face of water-rich composite stratum
CN113863954A (en) * 2021-10-20 2021-12-31 大连地铁集团有限公司 Double-layer lining large-diameter shield tunnel segment health monitoring arrangement method

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