JP2015049974A5 - Power module and LED lighting - Google Patents

Power module and LED lighting Download PDF

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JP2015049974A5
JP2015049974A5 JP2013179338A JP2013179338A JP2015049974A5 JP 2015049974 A5 JP2015049974 A5 JP 2015049974A5 JP 2013179338 A JP2013179338 A JP 2013179338A JP 2013179338 A JP2013179338 A JP 2013179338A JP 2015049974 A5 JP2015049974 A5 JP 2015049974A5
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power supply
led
substrate
lamp according
electronic component
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Description

本発明は、電源モジュールおよびLED照明灯に関する。 The present invention relates to a power supply module and an LED illumination lamp.

Claims (38)

少なくとも表面に配線が形成され且つ少なくとも上記表面に開口を備えた基板と、A substrate having wiring formed at least on the surface and having an opening on at least the surface;
複数の電子部品が上記基板に支持され、且つ上記配線により互いに電気的に接続されることで構成されて所定の電圧を生成する電源回路と、A power supply circuit configured to generate a predetermined voltage by being supported by the substrate and electrically connected to each other by the wiring;
を有する電源モジュールであって、A power supply module comprising:
上記複数の電子部品の少なくともいずれか1つである特定電子部品は、上記開口内に配置され、且つ上記基板の上記配線と電気的に接続されていることを特徴とする電源モジュール。The power module according to claim 1, wherein the specific electronic component that is at least one of the plurality of electronic components is disposed in the opening and is electrically connected to the wiring of the substrate.
上記特定電子部品は、その側壁の少なくとも一方側に、上記基板の上記表面と平行な方向に突出する導電性端子を備えており、The specific electronic component includes a conductive terminal protruding in a direction parallel to the surface of the substrate on at least one side of the side wall,
上記基板の上記表面と平行であり且つ上記基板の上記表面と対向する上記導電性端子の表面と上記配線とによって、上記特定電子部品と上記配線とが接続されている、請求項1に記載の電源モジュール。The specific electronic component and the wiring are connected to each other by the surface of the conductive terminal parallel to the surface of the substrate and facing the surface of the substrate, and the wiring. Power supply module.
上記導電性端子と上記基板の上記表面に形成された上記配線とは、導電性材料を介して接続されている、請求項2に記載の電源モジュール。The power supply module according to claim 2, wherein the conductive terminal and the wiring formed on the surface of the substrate are connected via a conductive material. 上記特定電子部品は、上記開口の内壁と対向する第1の部分と、上記開口内から突出した第2の部分とを備えている、請求項1ないし3のいずれかに記載の電源モジュール。4. The power supply module according to claim 1, wherein the specific electronic component includes a first portion facing the inner wall of the opening and a second portion protruding from the opening. 上記複数の電子部品のうち、上記基板の上記表面が向く方向に最も突出するものが、上記特定電子部品である、請求項1ないし4のいずれかに記載の電源モジュール。5. The power supply module according to claim 1, wherein among the plurality of electronic components, the one that protrudes most in a direction in which the surface of the substrate faces is the specific electronic component. 上記開口は、上記基板を貫通する、請求項1ないし5のいずれかに記載の電源モジュール。The power supply module according to claim 1, wherein the opening penetrates the substrate. 上記特定電子部品は、表面が上記開口から突出し、且つ裏面が上記開口の内側に位置している、請求項1ないし6のいずれかに記載の電源モジュール。The power module according to any one of claims 1 to 6, wherein the specific electronic component has a front surface protruding from the opening and a back surface located inside the opening. 上記複数の電子部品は、少なくとも、ダイオードと、コンデンサと、トランスと、を含んでいる、請求項1ないし5のいずれか1項に記載の電源モジュール。The power supply module according to claim 1, wherein the plurality of electronic components include at least a diode, a capacitor, and a transformer. 上記特定電子部品は、トランスである、請求項6に記載の電源モジュール。The power module according to claim 6, wherein the specific electronic component is a transformer. 上記基板は、細長状である、請求項1ないし9のいずれかに記載の電源モジュール。The power supply module according to claim 1, wherein the substrate has an elongated shape. 上記基板は、幅方向において上記開口を挟む一対の側枠部を有している、請求項10に記載の電源モジュール。The power supply module according to claim 10, wherein the substrate has a pair of side frame portions that sandwich the opening in the width direction. 各側枠部の上記表面には、上記配線の一部が形成されている、請求項11に記載の電源モジュール。The power supply module according to claim 11, wherein a part of the wiring is formed on the surface of each side frame portion. 上記各側枠部の上記表面と反対側の面には、上記配線の一部が形成されている、請求項12に記載の電源モジュール。The power supply module according to claim 12, wherein a part of the wiring is formed on a surface opposite to the surface of each side frame portion. 上記各側枠部に形成された上記配線の一部は、グランド配線である、請求項12または13に記載の電源モジュール。The power supply module according to claim 12 or 13, wherein a part of the wiring formed in each side frame portion is a ground wiring. 上記特定電子部品は、上記基板の長手方向両側に突出する複数の上記導電性端子を有している、請求項2または3に記載の電源モジュール。The power module according to claim 2, wherein the specific electronic component has a plurality of the conductive terminals protruding on both sides in the longitudinal direction of the substrate. 複数のLEDチップを有するLED発光部と、
上記LED発光部に電力を供給する電源部と、
上記LED発光部および上記電源部を支持する支持部材と、
上記LED発光部、上記電源部および上記支持部材を収容し、かつ上記LED発光部からの光を透過する、軸方向を有する筒状の透光カバーと、を備えるLED照明灯であって、
上記電源部は、複数の電子部品と、これらの電子部品が搭載された搭載面および少なくともこの搭載面に形成された配線パターンを有する電源基板とを具備しており、
上記電源基板は、厚さ方向に貫通し、かつ上記複数の電子部品のいずれかである特定電子部品の少なくとも一部を収容する空隙部を有することを特徴とする、LED照明灯。
An LED light emitting unit having a plurality of LED chips;
A power supply unit for supplying power to the LED light emitting unit;
A support member for supporting the LED light emitting unit and the power source unit;
An LED illumination lamp comprising: a tubular translucent cover having an axial direction that houses the LED light emitting unit, the power supply unit, and the support member, and transmits light from the LED light emitting unit,
The power supply unit includes a plurality of electronic components, a mounting surface on which these electronic components are mounted, and a power supply substrate having at least a wiring pattern formed on the mounting surface.
The LED power lamp according to claim 1, wherein the power supply board has a gap that penetrates in a thickness direction and accommodates at least a part of the specific electronic component that is one of the plurality of electronic components.
上記空隙部は、上記電源基板を貫通する貫通孔である、請求項16に記載のLED照明灯。 The LED gap lamp according to claim 16 , wherein the gap is a through-hole penetrating the power supply substrate. 上記電源基板は、細長状である、請求項17に記載のLED照明灯。 The LED power lamp according to claim 17 , wherein the power supply board has an elongated shape. 上記電源基板は、幅方向において上記空隙部を挟む一対の側枠部を有している、請求項18に記載のLED照明灯。 The LED power lamp according to claim 18 , wherein the power supply substrate has a pair of side frame portions that sandwich the gap portion in the width direction. 上記各側枠部の上記搭載面には、上記配線パターンの一部が形成されている、請求項19に記載のLED照明灯。 The LED illumination lamp according to claim 19 , wherein a part of the wiring pattern is formed on the mounting surface of each side frame portion. 上記各側枠部の上記搭載面と反対側の面には、上記配線パターンの一部が形成されている、請求項20に記載のLED照明灯。 The LED illumination lamp according to claim 20 , wherein a part of the wiring pattern is formed on a surface of each side frame portion opposite to the mounting surface. 上記各側枠部に形成された上記配線パターンの一部は、グランド配線である、請求項20または21に記載のLED照明灯。 The LED illumination lamp according to claim 20 or 21 , wherein a part of the wiring pattern formed on each side frame portion is a ground wiring. 上記複数の電子部品は、上記一対の側枠部を避けた位置に搭載されている、請求項19ないし22のいずれかに記載のLED照明灯。 The LED lighting lamp according to any one of claims 19 to 22 , wherein the plurality of electronic components are mounted at positions avoiding the pair of side frame portions. 上記特定電子部品は、上記電源基板の長手方向両側に突出する複数の実装端子を有している、請求項16ないし23のいずれかに記載のLED照明灯。 The said specific electronic component is an LED illuminating lamp in any one of Claim 16 thru | or 23 which has the some mounting terminal which protrudes in the longitudinal direction both sides of the said power supply board | substrate. 上記特定電子部品の上記複数の実装端子は、上記配線パターンのうち上記搭載面に形成された部分に接合されている、請求項24に記載のLED照明灯。 The LED illumination lamp according to claim 24 , wherein the plurality of mounting terminals of the specific electronic component are joined to a portion of the wiring pattern formed on the mounting surface. 上記特定電子部品は、トランスである、請求項24または25に記載のLED照明灯。 The LED illumination lamp according to claim 24 or 25 , wherein the specific electronic component is a transformer. 上記複数の電子部品のうち、上記電源基板の上記搭載面が向く方向に最も突出するものは、上記特定電子部品である、請求項16ないし26のいずれかに記載のLED照明灯。 The LED illumination lamp according to any one of claims 16 to 26 , wherein among the plurality of electronic components, the one that protrudes most in a direction in which the mounting surface of the power supply board faces is the specific electronic component. 上記電源部は、定電流制御を行う定電流制御回路を有しており、
上記定電流制御回路は、1つのみのコンバータを有している、請求項16ないし27のいずれかに記載のLED照明灯。
The power supply unit has a constant current control circuit that performs constant current control,
It said constant current control circuit has only one converter, LED lighting lamp according to any one of claims 16 to 27.
上記コンバータは、MOSFETである、請求項28に記載のLED照明灯。 29. The LED lamp as claimed in claim 28 , wherein the converter is a MOSFET. 上記LED発光部と上記電源部とは、上記軸方向と直角である方向において、上記支持部材を挟んで互いに反対側に位置している、請求項16ないし29のいずれかに記載のLED照明灯。 The above-mentioned LED light emitting portion and the power supply unit, in the direction that is perpendicular to the axial direction, the sides of the support member are located opposite one another, LED lighting lamp according to any one of claims 16 to 29 . 上記電源部は、上記電源基板の上記搭載面が上記支持部材に正対する姿勢とされている、請求項30に記載のLED照明灯。 The LED illumination lamp according to claim 30 , wherein the power supply unit is configured such that the mounting surface of the power supply substrate faces the support member. 上記電源基板の上記搭載面と反対側の面には、白色のレジスト層が設けられている、請求項31に記載のLED照明灯。 The LED illumination lamp according to claim 31 , wherein a white resist layer is provided on a surface of the power supply substrate opposite to the mounting surface. 上記支持部材は、支持面および裏面を有する底板部と、この底板部の両端に繋がり、かつ上記裏面が向く方向に起立した一対の側板部とを有している、請求項30ないし32のいずれかに記載のLED照明灯。 The support member includes a support surface and a bottom plate portion having a back surface, connected to both ends of the bottom plate portion, and has a pair of side plate portions standing upright in the direction in which the back surface faces, one of the claims 30 to 32 The LED lighting as described in Crab. 上記LED発光部は、上記支持部材の上記底板部の上記支持面に支持されており、
上記電源部は、上記支持部材の上記底板部と上記一対の側板部とに囲まれた空間に配置されている、請求項33に記載のLED照明灯。
The LED light emitting part is supported on the support surface of the bottom plate part of the support member,
The LED power lamp according to claim 33 , wherein the power supply unit is disposed in a space surrounded by the bottom plate portion and the pair of side plate portions of the support member.
上記支持部材の上記底板部の上記裏面と上記電源部との間には、絶縁シートが介在している、請求項34に記載のLED照明灯。 The LED illumination lamp according to claim 34 , wherein an insulating sheet is interposed between the back surface of the bottom plate portion of the support member and the power supply portion. 上記絶縁シートは、上記底板部の上記裏面に接合されている、請求項35に記載のLED照明灯。 36. The LED illumination lamp according to claim 35 , wherein the insulating sheet is bonded to the back surface of the bottom plate portion. 上記透光カバーは、上記LED発光部からの光を拡散させつつ透過させる、請求項16ないし36のいずれかに記載のLED照明灯。 The translucent cover transmits while diffusing the light from the LED light emission unit, LED lighting lamp according to any one of claims 16 to 36. 上記LED発光部は、上記複数のLEDチップを支持する細長状のLED基板を備えており、
上記複数のLEDチップは、上記LED基板の長手方向に沿って配列されている、請求項16ないし37のいずれかに記載のLED照明灯。
The LED light emitting unit includes an elongated LED substrate that supports the plurality of LED chips,
The LED lighting lamp according to any one of claims 16 to 37 , wherein the plurality of LED chips are arranged along a longitudinal direction of the LED substrate.
JP2013179338A 2013-08-30 2013-08-30 LED lighting Expired - Fee Related JP6231331B2 (en)

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JPH04133410U (en) * 1991-06-03 1992-12-11 株式会社キジマ Small wire-wound parts with surface soldering type
JP2924822B2 (en) * 1996-10-22 1999-07-26 日本電気株式会社 Mounting structure and mounting method for surface mount components
JP4715547B2 (en) * 2006-02-23 2011-07-06 パナソニック電工株式会社 LIGHTING POWER CIRCUIT, LIGHTING DEVICE, AND LIGHTING SYSTEM
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