JP2014190570A - Latent-heat-collection combustion device - Google Patents

Latent-heat-collection combustion device Download PDF

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JP2014190570A
JP2014190570A JP2013064344A JP2013064344A JP2014190570A JP 2014190570 A JP2014190570 A JP 2014190570A JP 2013064344 A JP2013064344 A JP 2013064344A JP 2013064344 A JP2013064344 A JP 2013064344A JP 2014190570 A JP2014190570 A JP 2014190570A
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sound absorbing
absorbing material
exhaust
latent heat
heat recovery
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JP6102402B2 (en
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Akio Nakano
晶夫 中野
Nobuyuki Yamamoto
伸幸 山本
Ryo Morimoto
量 森本
Hisao Watanabe
向生 渡邉
Ryosuke Umagoe
亮輔 馬越
Norihide Wada
憲英 和田
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Noritz Corp
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Noritz Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a latent-heat-collection combustion device having a structure that can keep an acoustic absorption effect by an acoustic absorbent and can prevent the corroded acoustic absorbent from being discharged to outside, capable of easily achieving the prevention of the corroded acoustic absorbent from being discharged to the outside at low cost, and the like.SOLUTION: A latent-heat-collection combustion device 1 includes: a latent-heat-collection heat exchanger collecting latent heat of exhaust air; an exhaust-air collection cylinder 5 for discharging exhaust air after being subjected to heat exchange by the latent-heat-collection heat exchanger to an outside; and an acoustic absorbent 40 provided within the exhaust-air collection cylinder 5. The exhaust-air collection cylinder 5 includes: a main body case 31; an acoustic-absorbent holding member 41 installed within the main body case 31 with an acoustic-absorbent accommodation space kept vacant. The acoustic absorbent 40 is arranged in the acoustic-absorbent accommodation space, and the acoustic-absorbent holding member 41 is made of punching metal having many small-diameter holes at a diameter of 1 to 3 mm.

Description

本発明は潜熱回収型燃焼装置に関し、特に排気に含まれるドレンによって吸音材が腐食した場合でも、腐食した吸音材が外部に排出されるのを防止可能な構造を備えたものに関する。   The present invention relates to a latent heat recovery combustion apparatus, and more particularly, to a device having a structure capable of preventing the corroded sound absorbing material from being discharged to the outside even when the sound absorbing material is corroded by drain contained in exhaust gas.

従来から、給湯装置や暖房機器等の熱源機として、ガスを燃焼する燃焼装置が一般に広く普及している。この種の燃焼装置は、燃焼用空気を外部から取り込む送風ファン、燃焼用空気と燃料ガスとを混合して燃焼するバーナ部、燃焼熱と水との間で熱交換して水を加熱する熱交換器部、熱交換後の排気を外部に排出する為の排気通路部(排気集合筒)等を備えている。   2. Description of the Related Art Conventionally, a combustion apparatus that combusts a gas has been widely spread as a heat source apparatus such as a hot water supply apparatus and a heating device. This type of combustion apparatus includes a blower fan that takes in combustion air from the outside, a burner unit that mixes and burns combustion air and fuel gas, and heat that heats water by exchanging heat between combustion heat and water. An exchanger part, an exhaust passage part (exhaust gas collection cylinder) for exhausting the exhaust gas after heat exchange to the outside are provided.

上記の燃焼装置において、熱交換後の排気による騒音を低減する為に、グラスウールやロックウール等の無機繊維製の吸音材を排気通路部に取り付けた種々な吸音構造が実用化されている。例えば、特許文献1の燃焼装置には、熱交換器と排気口との間の排気通路部に吸音器を取り付けた吸音構造が開示されている。この吸音構造は、グラスウール等の吸音材に多数の透孔を形成した吸音盤と、この吸音盤の表面や透孔の周壁面を覆うように形成された金網とで構成されている。この吸音構造によれば、吸音材の剥離を金網によって防ぐことで、吸音効果が低減するのを防止可能である。   In the combustion apparatus described above, various sound absorbing structures in which an inorganic fiber sound absorbing material such as glass wool or rock wool is attached to the exhaust passage portion have been put into practical use in order to reduce noise due to exhaust after heat exchange. For example, the combustion apparatus disclosed in Patent Document 1 discloses a sound absorbing structure in which a sound absorber is attached to an exhaust passage portion between a heat exchanger and an exhaust port. This sound absorbing structure is composed of a sound absorbing board in which a large number of through holes are formed in a sound absorbing material such as glass wool, and a wire mesh formed so as to cover the surface of the sound absorbing board and the peripheral wall surface of the through holes. According to this sound absorbing structure, it is possible to prevent the sound absorbing effect from being reduced by preventing the sound absorbing material from being peeled off by the wire mesh.

ところで、上記の燃焼装置において、排気の顕熱を利用する顕熱回収用熱交換器を備えたものだけでなく、熱効率の向上を図る為に、顕熱回収用熱交換器による熱交換後の排気の潜熱を利用する潜熱回収用熱交換器を備えた潜熱回収型燃焼装置も実用化されている。   By the way, in the above-described combustion apparatus, not only those equipped with a sensible heat recovery heat exchanger that uses sensible heat of exhaust gas, but also after heat exchange by a sensible heat recovery heat exchanger in order to improve thermal efficiency. A latent heat recovery type combustion apparatus equipped with a heat exchanger for recovering latent heat using the latent heat of exhaust gas has been put into practical use.

しかし、潜熱回収型燃焼装置の場合、潜熱回収により発生するドレン(凝縮水)が強酸性を帯びているので、グラスウール等の無機繊維製の吸音材に強酸性のドレンが付着することで、吸音材が腐食する問題がある。このため、潜熱回収型燃焼装置の場合、潜熱回収用熱交換器の下流側には、グラスウール等の吸音材を設置することができず、耐酸性の吸音材を設置する必要がある。例えば、特許文献2の燃焼装置には、潜熱回収用熱交換器と排気口との間の排気通路部に耐酸性のゲル状吸音体を設置した構造が開示されている。   However, in the case of a latent heat recovery type combustor, the drain (condensed water) generated by the latent heat recovery is strongly acidic, so that the strongly acidic drain adheres to the sound absorbing material made of inorganic fibers such as glass wool, thereby absorbing the sound. There is a problem that the material corrodes. For this reason, in the case of a latent heat recovery type combustion apparatus, a sound absorbing material such as glass wool cannot be installed downstream of the latent heat recovery heat exchanger, and an acid-resistant sound absorbing material needs to be installed. For example, the combustion apparatus disclosed in Patent Document 2 discloses a structure in which an acid-resistant gel-like sound absorber is installed in an exhaust passage portion between a latent heat recovery heat exchanger and an exhaust port.

実公平2−38209号公報Japanese Utility Model Publication 2-38209 特開2006−183912号公報JP 2006-183912 A

上述したように、潜熱回収用熱交換器の下流側に、特許文献2のようなゲル状吸音体を設置することで、吸音材の腐食を防止して、吸音材が外部へ飛散するのを防止することができる。しかし、ゲル状吸音体は特殊な部材であるので、グラスウール等の無機繊維製のものを主体とした吸音材の設置が望まれる場合があるが、このような無機繊維製の吸音材を潜熱回収用熱交換器の下流側に設置することは上述したように困難である。   As described above, by installing a gel-like sound absorber as in Patent Document 2 on the downstream side of the latent heat recovery heat exchanger, the sound absorber is prevented from corroding and the sound absorber is scattered outside. Can be prevented. However, since the gel-like sound absorber is a special member, it may be desired to install a sound absorbing material mainly made of inorganic fibers such as glass wool. As described above, it is difficult to install on the downstream side of the industrial heat exchanger.

そこで、無機繊維製の吸音材が腐食しても外部へ排出されないように、特許文献1のように吸音材の周囲を金網で覆うような構造を採用する場合、金網の網目を細かくする為に細い針金で金網を構成すると、金網の耐食性が悪化してしまい、これとは逆に、太い針金で金網を構成すると、金網の網目が大きくなるので、金網では腐食した吸音材の外部への飛散を効果的に防止できないという問題が生じる。また、金網を吸音材の形状に応じて加工する必要があるので、手間がかかりコスト高となってしまう。   Therefore, in order to make the mesh of the metal mesh finer when adopting a structure in which the periphery of the sound absorber is covered with a metal mesh as in Patent Document 1 so that the sound absorber made of inorganic fiber is not discharged to the outside even if it corrodes. Constructing a wire mesh with a thin wire will deteriorate the corrosion resistance of the wire mesh.On the other hand, if a wire mesh is formed with a thick wire, the mesh of the wire mesh will increase, so that the corroded sound absorbing material will be scattered outside. The problem arises that it cannot be effectively prevented. Moreover, since it is necessary to process a metal mesh according to the shape of a sound-absorbing material, it takes time and costs are increased.

本発明の目的は、潜熱回収型燃焼装置において、吸音材による吸音効果を維持し且つ腐食した吸音材が外部に排出さるのを防止可能な構造を備えたもの、腐食した吸音材の外部への排出防止を低コストで且つ容易に実現可能なもの、等を提供することである。   An object of the present invention is to provide a latent heat recovery type combustion apparatus having a structure capable of maintaining the sound absorbing effect of the sound absorbing material and preventing the corroded sound absorbing material from being discharged to the outside. An object of the present invention is to provide a device that can easily prevent discharge at a low cost.

請求項1の潜熱回収型燃焼装置は、排気の潜熱を回収する潜熱回収用熱交換器と、この潜熱回収用熱交換器による熱交換後の排気を外部に排出する為の排気集合筒と、この排気集合筒の内部に設けられた吸音材とを備えた潜熱回収型燃焼装置において、前記排気集合筒は、本体ケースと、この本体ケースの内側に吸音材収容スペースをあけて設置された吸音材保持部材とを備え、前記吸音材は前記吸音材収容スペースに配置されると共に、前記吸音材保持部材は、直径1〜3mmの多数の小径孔を備えたパンチングメタルで構成されたことを特徴としている。   A latent heat recovery type combustion apparatus according to claim 1 is a latent heat recovery heat exchanger that recovers the latent heat of exhaust, an exhaust gas collection cylinder for discharging the exhaust after heat exchange by the latent heat recovery heat exchanger, In the latent heat recovery type combustion apparatus provided with a sound absorbing material provided inside the exhaust collecting cylinder, the exhaust collecting cylinder includes a main body case and a sound absorbing material installed with a sound absorbing material accommodation space inside the main body case. The sound absorbing material is disposed in the sound absorbing material accommodation space, and the sound absorbing material holding member is made of a punching metal having a plurality of small-diameter holes having a diameter of 1 to 3 mm. It is said.

請求項2の潜熱回収型燃焼装置は、請求項1の発明において、前記吸音材は、前記本体ケースの天板側に配置された天板側吸音材と、前記本体ケースの後板側に配置された後板側吸音材とを備え、前記吸音材のうちの天板側吸音材は、グラスウールを主体として構成され、このグラスウールの少なくとも排気に接する面に耐酸性の固化材が塗布されたことを特徴としている。   A latent heat recovery combustion apparatus according to a second aspect is the invention according to the first aspect, wherein the sound absorbing material is disposed on a top plate side sound absorbing material disposed on the top plate side of the main body case and on a rear plate side of the main body case. The top plate side sound absorbing material of the sound absorbing material is mainly composed of glass wool, and an acid-resistant solidifying material is applied to at least the surface of the glass wool in contact with the exhaust. It is characterized by.

請求項1の発明によれば、排気集合筒は、本体ケースと、この本体ケースの内側に吸音材収容スペースをあけて設置された吸音材保持部材とを備え、吸音材は吸音材収容スペースに配置されると共に、吸音材保持部材は、直径1〜3mmの多数の小径孔を備えたパンチングメタルで構成されたので、既存のパンチングメタルで構成された吸音材保持部材によって吸音材を排気集合筒の内部に容易に保持することができる。   According to the first aspect of the present invention, the exhaust collecting cylinder includes a main body case and a sound absorbing material holding member installed inside the main body case with a sound absorbing material accommodating space, and the sound absorbing material is provided in the sound absorbing material accommodating space. Since the sound absorbing material holding member is made of a punching metal having a large number of small-diameter holes having a diameter of 1 to 3 mm, the sound absorbing material is exhausted by the sound absorbing material holding member made of an existing punching metal. Can be easily held inside.

従って、吸音材が強酸性のドレンによる腐食や経年劣化で剥離した場合でも、パンチングメタルによって吸音材が外部に排出されるのを極力防止することができる。パンチングメタルは多数の小径孔により高い開口性を有するので、吸音材の吸音効果の低減を極力抑制することができる。既製品であるパンチングメタルを利用することで、腐食した吸音材の飛散防止を低コストで且つ容易な構造で実現することができる。   Therefore, even when the sound absorbing material is peeled off due to corrosion by strong acid drain or aging deterioration, it is possible to prevent the sound absorbing material from being discharged to the outside by the punching metal as much as possible. Since the punching metal has high openability due to a large number of small-diameter holes, the reduction of the sound absorbing effect of the sound absorbing material can be suppressed as much as possible. By using the punched metal which is an off-the-shelf product, it is possible to prevent scattering of the corroded sound absorbing material with a low-cost and easy structure.

請求項2の発明によれば、吸音材のうちの天板側吸音材は、グラスウールを主体として構成され、このグラスウールの少なくとも排気に接する面に耐酸性の固化材が塗布されたので、耐酸性の固化材によってドレンによる吸音材の腐食を防止することができ、吸音材の耐久性を向上させることができる。   According to the invention of claim 2, the top plate side sound absorbing material of the sound absorbing material is mainly composed of glass wool, and the acid-resistant solidifying material is applied to at least the surface of the glass wool in contact with the exhaust. The solidifying material can prevent the sound absorbing material from being corroded by the drain, and can improve the durability of the sound absorbing material.

本発明の実施例に係る潜熱回収型燃焼装置の概略構成図である。It is a schematic block diagram of the latent heat recovery type combustion apparatus which concerns on the Example of this invention. 潜熱回収型燃焼装置の斜視図である。It is a perspective view of a latent heat recovery type combustion apparatus. 潜熱回収型燃焼装置の上部構造の斜視断面図である。It is a perspective sectional view of the upper structure of a latent heat recovery type combustion device. 潜熱回収型燃焼装置の上部構造の縦断面図である。It is a longitudinal cross-sectional view of the upper structure of a latent heat recovery type combustion apparatus. 天板部を取り外した状態の排気集合筒の斜視図である。It is a perspective view of the exhaust gas collection cylinder of the state which removed the top plate part. 天板部を取り外した状態の排気集合筒の平面図である。It is a top view of the exhaust gas collection cylinder of the state which removed the top plate part. 排気集合筒の天板部と吸音材保持部材と吸音材の裏面側からの斜視図である。It is a perspective view from the back surface side of the top plate part of the exhaust collecting cylinder, the sound absorbing material holding member, and the sound absorbing material. 潜熱回収型燃焼装置の上側熱交換缶体とベース板の斜視図である。It is a perspective view of an upper heat exchange can body and a base plate of a latent heat recovery type combustion device. 潜熱回収型燃焼装置の上側熱交換缶体とベース板の平面図である。It is a top view of the upper side heat exchange can body and base plate of a latent heat recovery type combustion apparatus. 図9のX−X線断面図である。FIG. 10 is a sectional view taken along line XX in FIG. 9.

以下、本発明の実施の形態について実施例に基づいて説明する。   Hereinafter, embodiments of the present invention will be described based on examples.

最初に、潜熱回収型燃焼装置1の全体構成について簡単に説明する。
図1に示すように、潜熱回収型燃焼装置1は、給湯装置や暖房機器等の熱源機として適用されるものであり、燃料ガスを燃焼して排気に含まれる顕熱と潜熱を利用して湯水の加熱を行うガス給湯器を構成している。
First, the overall configuration of the latent heat recovery combustion apparatus 1 will be briefly described.
As shown in FIG. 1, the latent heat recovery combustion apparatus 1 is applied as a heat source device such as a hot water supply device or a heating device, and uses sensible heat and latent heat contained in exhaust gas by burning a fuel gas. It constitutes a gas water heater that heats hot water.

即ち、図1に示すように、潜熱回収型燃焼装置1は、燃焼用空気を供給する為の送風ファン2、燃料ガスを燃焼させるバーナ部3、このバーナ部3による燃焼熱と湯水との間で熱交換する熱交換器部4、この熱交換器部4による熱交換後の排気を前方に排出する為の排気集合筒5、入水管6aと出湯管6bとドレン管6c等の各種配管等を備えている。   That is, as shown in FIG. 1, the latent heat recovery combustion apparatus 1 includes a blower fan 2 for supplying combustion air, a burner unit 3 for burning fuel gas, and between the combustion heat generated by the burner unit 3 and hot water. A heat exchanger section 4 for exchanging heat, an exhaust collecting cylinder 5 for discharging the exhaust gas after heat exchange by the heat exchanger section 4 forward, various pipes such as a water inlet pipe 6a, a hot water outlet pipe 6b, and a drain pipe 6c. It has.

バーナ部3は、例えば、燃料ガスと燃焼用空気とを混合して燃焼する10本のバーナ3a、これらバーナを収容したバーナ缶体3b等を備えている。バーナ缶体3bの下端部には、送風ファン2が設けられている。熱交換器部4は、顕熱回収部8、この顕熱回収部8の上部に配置された潜熱回収部9を備えている。潜熱回収部9の上端部に、排気集合筒5が設けられている。   The burner unit 3 includes, for example, ten burners 3 a that mix and burn fuel gas and combustion air, a burner can body 3 b that accommodates these burners, and the like. The blower fan 2 is provided in the lower end part of the burner can body 3b. The heat exchanger unit 4 includes a sensible heat recovery unit 8 and a latent heat recovery unit 9 disposed on the sensible heat recovery unit 8. An exhaust collecting cylinder 5 is provided at the upper end of the latent heat recovery unit 9.

図1〜図4に示すように、顕熱回収部8は、排気の主として顕熱を回収する顕熱回収用熱交換器11、顕熱回収用熱交換器11を収容する下側熱交換缶体12等を備え、潜熱回収部9は、顕熱回収後の排気の主として潜熱を回収する潜熱回収用熱交換器13、この潜熱回収用熱交換器13を収容する上側熱交換缶体14等を備えている。バーナ缶体3bの上端部と下側熱交換缶体12の下端部及び下側熱交換缶体12の上端部と上側熱交換缶体14の下端部とは、カシメやビス締結により夫々接合されている。   As shown in FIGS. 1 to 4, the sensible heat recovery unit 8 includes a sensible heat recovery heat exchanger 11 that mainly recovers sensible heat of the exhaust, and a lower heat exchange canister that houses the sensible heat recovery heat exchanger 11. The latent heat recovery unit 9 includes a body 12 and the like, and a latent heat recovery heat exchanger 13 that mainly recovers latent heat of exhaust after sensible heat recovery, an upper heat exchange can body 14 that accommodates the latent heat recovery heat exchanger 13, and the like. It has. The upper end portion of the burner can body 3b, the lower end portion of the lower heat exchange can body 12, the upper end portion of the lower heat exchange can body 12, and the lower end portion of the upper heat exchange can body 14 are joined by caulking or screw fastening, respectively. ing.

潜熱回収型燃焼装置1において、入水管6aから供給される入水は潜熱回収用熱交換器13において排気の潜熱により加熱された後、顕熱回収用熱交換器11に供給され、その顕熱回収用熱交換器11により加熱された後出湯管6bに供給される。潜熱回収用熱交換器13の直下には潜熱回収により発生したドレン(凝縮水)を受けるトレイ6dが設けられ、このトレイ6dに回収されたドレンは、ドレン管6cを通って中和器(図示略)に送られて中和された後、器具外に排出される。   In the latent heat recovery combustion apparatus 1, the incoming water supplied from the inlet pipe 6a is heated by the latent heat of the exhaust in the latent heat recovery heat exchanger 13, and then supplied to the sensible heat recovery heat exchanger 11, where the sensible heat recovery is performed. After being heated by the heat exchanger 11, the hot water supply pipe 6b is supplied. A tray 6d that receives drain (condensed water) generated by the latent heat recovery is provided immediately below the latent heat recovery heat exchanger 13, and the drain recovered in the tray 6d passes through the drain pipe 6c and is neutralized (illustrated). After being neutralized by being sent to (Omitted), it is discharged out of the instrument.

次に、潜熱回収用熱交換器13を収納した上側熱交換缶体14について説明する。
図2〜図4に示すように、上側熱交換缶体14は、前側板16、後側板17、左側板18、右側板19、天側板21、底側板22から箱状体に構成されている。前側板16には、前方に突出する膨張部16aが左右方向に延びるように形成されている。この膨張部16aによって、上側熱交換缶体14の内部の空間が拡張されることで、排気の流れが円滑になり潜熱回収用熱交換器13による潜熱回収の効率が向上する。
Next, the upper heat exchange can body 14 in which the latent heat recovery heat exchanger 13 is housed will be described.
As shown in FIGS. 2 to 4, the upper heat exchange can body 14 is configured as a box-like body from a front side plate 16, a rear side plate 17, a left side plate 18, a right side plate 19, a top side plate 21, and a bottom side plate 22. . The front plate 16 is formed with an inflating portion 16a that protrudes forward so as to extend in the left-right direction. The expansion portion 16a expands the space inside the upper heat exchange can body 14, thereby smoothing the flow of exhaust gas and improving the efficiency of latent heat recovery by the latent heat recovery heat exchanger 13.

天側板21には、下側に段落ちした段落部21aが形成され、この段落部21aは、平面視にてやや左右方向に長い矩形状に形成されている。段落部21aの周縁壁部は、中心に向かって緩やかに傾斜して傾斜状に形成されている。段落部21aの前側部分の底部には、潜熱回収用熱交換器13の排気口23が形成されている。この排気口23は、上方に開口し且つ左右方向に延びる略矩形状に形成されている。天側板21の上面には、排気集合筒5を固定する為のベース板25が設けられているが、このベース板25の具体的な構造については後述する。   The top plate 21 is formed with a stepped portion 21a that is stepped downward. The stepped portion 21a is formed in a rectangular shape that is slightly longer in the left-right direction in plan view. The peripheral wall portion of the paragraph portion 21a is formed in an inclined shape that is gently inclined toward the center. An exhaust port 23 of the latent heat recovery heat exchanger 13 is formed at the bottom of the front portion of the paragraph portion 21a. The exhaust port 23 is formed in a substantially rectangular shape that opens upward and extends in the left-right direction. A base plate 25 for fixing the exhaust collecting cylinder 5 is provided on the top surface of the top side plate 21. The specific structure of the base plate 25 will be described later.

底側板22の後寄り部分には、顕熱回収用熱交換器11による顕熱回収後の排気が導入される導入口24が形成されている。上側熱交換缶体14の底側板22の前寄り部分には、上述したトレイ6dが形成され、このトレイ6dにドレン管6cが接続されている。   In the rear portion of the bottom plate 22, an introduction port 24 is formed through which exhaust gas after sensible heat recovery by the sensible heat recovery heat exchanger 11 is introduced. The tray 6d described above is formed in the front portion of the bottom side plate 22 of the upper heat exchange can body 14, and the drain pipe 6c is connected to the tray 6d.

上側熱交換缶体14の内側において、導入口24の近傍部や排気口23の近傍部等に縦向きの整流板26a,26b,26cが装着されている。導入口24から流入した排気は、これら整流板26a,26b,26cによって潜熱回収用熱交換器13を通過中に熱交換され、潜熱回収用熱交換器13による潜熱回収後の排気は、排気口23から排気集合筒5に流入する。   Inside the upper heat exchange can 14, vertical rectifying plates 26 a, 26 b, and 26 c are attached to the vicinity of the introduction port 24, the vicinity of the exhaust port 23, and the like. The exhaust gas flowing in from the introduction port 24 is heat-exchanged by the rectifying plates 26a, 26b, and 26c while passing through the latent heat recovery heat exchanger 13, and the exhaust gas after the latent heat recovery by the latent heat recovery heat exchanger 13 is performed at the exhaust port. 23 flows into the exhaust collecting cylinder 5.

図2〜図4に示すように、潜熱回収型燃焼装置1は、上側熱交換缶体14を上下方向に跨ぐように、排気集合筒5の前端の下端部と、顕熱回収用熱交換器11を収容する下側熱交換缶体12の前端の上部フランジ部とを接続する補強部材27を備えている。   As shown in FIGS. 2 to 4, the latent heat recovery combustion apparatus 1 includes a lower end portion of a front end of the exhaust collecting cylinder 5 and a sensible heat recovery heat exchanger so as to straddle the upper heat exchange can body 14 in the vertical direction. 11 is provided with a reinforcing member 27 that connects the upper flange portion at the front end of the lower heat exchange can body 12 that houses the housing 11.

次に、本願特有の排気集合筒5の具体的な構造について説明する。
図1〜図7に示すように、排気集合筒5は、潜熱回収用熱交換器13の下流側であって上側熱交換缶体14の上端側に設置され、潜熱回収用熱交換器13による潜熱回収後の排気を集合して潜熱回収型燃焼装置1の前方から大気中に排出するものである。
Next, a specific structure of the exhaust collecting cylinder 5 unique to the present application will be described.
As shown in FIGS. 1 to 7, the exhaust collecting cylinder 5 is disposed on the downstream side of the latent heat recovery heat exchanger 13 and on the upper end side of the upper heat exchange can body 14, and is formed by the latent heat recovery heat exchanger 13. The exhaust after the latent heat recovery is collected and discharged from the front of the latent heat recovery combustion apparatus 1 into the atmosphere.

この排気集合筒5は、ステンレス薄板製の直方体形状の箱状体に構成され、潜熱回収用熱交換器13を経由して上昇する排気の排気通路32を形成する本体ケース31、この本体ケース31の排気通路32を流れた排気を外部に排出する為の排気トップ33を主体に構成されている。本体ケース31の内側には、吸音材40を保持する為の吸音材保持部材41が設けられている。   The exhaust collecting cylinder 5 is configured as a rectangular parallelepiped box-shaped body made of a stainless steel plate, and a main body case 31 that forms an exhaust passage 32 for exhaust gas rising through the latent heat recovery heat exchanger 13, and the main body case 31. The exhaust top 33 is mainly configured to exhaust the exhaust gas flowing through the exhaust passage 32 to the outside. A sound absorbing material holding member 41 for holding the sound absorbing material 40 is provided inside the main body case 31.

本体ケース31は、前板部34、後板部35、左板部36、右板部37、天板部38、底板部39を備え、偏平な箱状体に構成されている。本体ケース31の前板部34には、排出口34aが左右方向に延びるように形成され、この排出口34aの周縁部に、前方に突出し且つ中央部分が開口した排気トップ33が取り付けられている。本体ケース31は、潜熱回収用熱交換器13の前端部よりも前方に突出し且つ潜熱回収用熱交換器13の後端部よりも後方に突出するように構成されている。   The main body case 31 includes a front plate portion 34, a rear plate portion 35, a left plate portion 36, a right plate portion 37, a top plate portion 38, and a bottom plate portion 39, and is configured as a flat box-shaped body. A discharge port 34a is formed in the front plate portion 34 of the main body case 31 so as to extend in the left-right direction, and an exhaust top 33 projecting forward and having an open central portion is attached to a peripheral portion of the discharge port 34a. . The main body case 31 is configured to protrude forward from the front end portion of the latent heat recovery heat exchanger 13 and to protrude rearward from the rear end portion of the latent heat recovery heat exchanger 13.

後板部35と左右両板部36,37の外側の下端部には、下端フランジ部35a,36a,37aが夫々長手方向に延びるように設けられている。排気集合筒5は、3つの下端フランジ部35a,36a,37aを複数のビス42によってベース板25に固定することで上側熱交換缶体14の上端部に取り付けられている。尚、排気集合筒5の具体的な固定構造50については後述する。   Lower end flange portions 35a, 36a, and 37a are provided at the lower end portions outside the rear plate portion 35 and the left and right plate portions 36 and 37, respectively, so as to extend in the longitudinal direction. The exhaust collecting cylinder 5 is attached to the upper end portion of the upper heat exchange can body 14 by fixing the three lower end flange portions 35 a, 36 a, 37 a to the base plate 25 with a plurality of screws 42. A specific fixing structure 50 of the exhaust collecting cylinder 5 will be described later.

底板部39には、潜熱回収用熱交換器13の排気口23に連なる矩形状の排気導入口43が形成されている。排気導入口43は、排気口23から排気集合筒5内の排気通路32に排気を導入する為のものである。排気導入口43の外周縁部には、下側に段落ちした集合筒側段落部43aが形成されている。集合筒側段落部43aの内周側には、この開口の中心方向に向って下り傾斜状に延びるバーリング縁部43bが形成されている。   The bottom plate portion 39 is formed with a rectangular exhaust introduction port 43 connected to the exhaust port 23 of the latent heat recovery heat exchanger 13. The exhaust introduction port 43 is for introducing exhaust gas from the exhaust port 23 to the exhaust passage 32 in the exhaust collecting cylinder 5. The outer peripheral edge of the exhaust introduction port 43 is formed with a collecting cylinder side paragraph 43a stepped downward. A burring edge 43b is formed on the inner peripheral side of the collecting cylinder side paragraph 43a so as to extend downwardly toward the center of the opening.

排気導入口43には、排気口23から導入された排気を排気集合筒5の前部へ向う排気流と後部へ向う排気流とに分割する為の矩形板状の分割部材45が設けられている。分割部材45の左右両端部には、上方に屈曲されたフランジ部45aが夫々一体形成されている。分割部材45は、排気導入口43を部分的に閉鎖するように1対のフランジ部45aを介して本体ケース31の左右両板部36,37の内側に固定されている。   The exhaust introduction port 43 is provided with a rectangular plate-shaped dividing member 45 for dividing the exhaust introduced from the exhaust port 23 into an exhaust flow toward the front of the exhaust collecting cylinder 5 and an exhaust flow toward the rear. Yes. Flange portions 45a bent upward are integrally formed at both left and right ends of the dividing member 45, respectively. The split member 45 is fixed to the inside of the left and right plate portions 36 and 37 of the main body case 31 via a pair of flange portions 45a so as to partially close the exhaust introduction port 43.

次に、吸音材40について説明する。
図3,図4,図7に示すように、吸音材40は、本体ケース31と吸音材保持部材41とから側面視L字状に区画された吸音材収容スペースに配置されている。具体的に、吸音材40は、吸音材収容スペースの水平領域に収納された天板側吸音材40a、吸音材収容スペースの垂直領域に収納された後板側吸音材40bを備えている。このように、排気通路32の一部(後板部35側と天板部38側)を吸音材40で覆うことで、吸音効果を奏することができる。
Next, the sound absorbing material 40 will be described.
As shown in FIGS. 3, 4, and 7, the sound absorbing material 40 is disposed in a sound absorbing material accommodation space that is partitioned from the main body case 31 and the sound absorbing material holding member 41 into an L shape in a side view. Specifically, the sound absorbing material 40 includes a top plate side sound absorbing material 40a accommodated in a horizontal region of the sound absorbing material accommodation space, and a rear plate side sound absorbing material 40b accommodated in a vertical region of the sound absorbing material accommodation space. In this way, by covering a part of the exhaust passage 32 (the rear plate portion 35 side and the top plate portion 38 side) with the sound absorbing material 40, a sound absorbing effect can be achieved.

天板側吸音材40aは、グラスウールを主体として構成され、このグラスウールの少なくとも排気に接する面である下端面に耐酸性の固化材40cが塗布されている(図3,図4参照)。固化材40cには、耐酸性のシリコンが使用されるが、特にシリコンに限定する必要はなく、耐酸性のものであれば種々の材料が適用可能である。天板側吸音材40aの下端面は、排気に含まれるドレンの影響を最も受け易い部分であるので、この下端面に耐酸性の固化材40cを塗布することで、天板側吸音材40aの耐久性を著しく向上させることができる。   The top plate-side sound absorbing material 40a is mainly composed of glass wool, and an acid-resistant solidifying material 40c is applied to at least the lower end surface of the glass wool that is in contact with the exhaust (see FIGS. 3 and 4). Although acid-resistant silicon is used for the solidifying material 40c, it is not particularly limited to silicon, and various materials can be applied as long as they are acid-resistant. Since the lower end surface of the top plate-side sound absorbing material 40a is the portion most susceptible to the influence of drain contained in the exhaust gas, by applying an acid-resistant solidifying material 40c to this lower end surface, the top plate-side sound absorbing material 40a Durability can be significantly improved.

後板側吸音材40bは、ロックウールを主体として構成されている。後板側吸音材40bは、天板側吸音材40aの上下幅よりも大きい(例えば4倍程度)前後幅を有している。後板側吸音材40bは、排気集合筒5の内部の後方に配置されることで、ドレンの影響を受け難く且つ排気の流れによって剥離した後板側吸音材40bが外部に排出され難いので、耐酸性の固化材を塗布する必要がなく、吸音材40の全体的なコストを低減することができる。   The rear plate side sound absorbing material 40b is mainly composed of rock wool. The rear plate side sound absorbing material 40b has a front and rear width larger than (for example, about four times) the vertical width of the top plate side sound absorbing material 40a. Since the rear plate side sound absorbing material 40b is arranged behind the inside of the exhaust collecting cylinder 5, the rear plate side sound absorbing material 40b which is hardly affected by the drain and peeled off by the flow of exhaust gas is difficult to be discharged to the outside. There is no need to apply an acid-resistant solidifying material, and the overall cost of the sound absorbing material 40 can be reduced.

次に、吸音材保持部材41について説明する。
図3,図4,図7に示すように、吸音材保持部材41は、本体ケース31の内側に吸音材収容スペースをあけて設置されている。具体的に、吸音材保持部材41は、側面視逆L字状に形成され、天板部38の近傍に天板部38と平行状態となるように水平姿勢で設置された天板側保持部材41a、後板部35の近傍部に後板部35と平行状態となるように鉛直姿勢で設置された後板側保持部材41bを備えている。
Next, the sound absorbing material holding member 41 will be described.
As shown in FIGS. 3, 4, and 7, the sound absorbing material holding member 41 is installed inside the main body case 31 with a sound absorbing material accommodation space therebetween. Specifically, the sound absorbing material holding member 41 is formed in an inverted L shape when viewed from the side, and is installed in a horizontal position so as to be parallel to the top plate portion 38 in the vicinity of the top plate portion 38. 41a, a rear plate side holding member 41b installed in a vertical posture so as to be parallel to the rear plate portion 35 is provided in the vicinity of the rear plate portion 35.

天板側保持部材41a及び後板側保持部材41bは、平面視矩形状のパンチングメタル47で夫々構成されている。これらパンチングメタル47は、複数行複数列(例えばピッチ3mm程度)に形成された直径1〜3mmの多数の小径孔47aを備えている。   The top plate side holding member 41a and the rear plate side holding member 41b are each configured by a punching metal 47 having a rectangular shape in plan view. These punching metals 47 are provided with a large number of small diameter holes 47a having a diameter of 1 to 3 mm formed in a plurality of rows and a plurality of columns (for example, a pitch of about 3 mm).

天板側保持部材41aの前端部及ぶ左右両端部には、上方に屈曲された3つのフランジ部41cが形成され、後板側保持部材41bの左右両端部には、後方に屈曲された2つのフランジ部41dが形成され、吸音材保持部材41は、これら複数のフランジ部41c,41dを介して本体ケース31に固定されている。   Three flange portions 41c bent upward are formed at the left and right ends extending from the front end of the top plate side holding member 41a, and two bent backwards are formed at the left and right ends of the rear plate side holding member 41b. A flange portion 41d is formed, and the sound absorbing material holding member 41 is fixed to the main body case 31 via the plurality of flange portions 41c and 41d.

次に、排気集合筒5の固定構造50について説明する。
図8〜図10に示すように、この固定構造50は、潜熱回収用熱交換器13と排気集合筒5とを固定する為のベース板25、このベース板25の上下両面に貼り付けられた弾性変形可能なシールパッキン52やシール部材53、複数のビス55(例えばタッピングビス)等を備え、排気集合筒5はベース板25を介して天側板21の上面側とその前後両側部分を覆うように取り付けられている。
Next, the fixing structure 50 of the exhaust collecting cylinder 5 will be described.
As shown in FIGS. 8 to 10, the fixing structure 50 is affixed to the base plate 25 for fixing the latent heat recovery heat exchanger 13 and the exhaust collecting cylinder 5, and the upper and lower surfaces of the base plate 25. An elastically deformable seal packing 52, a seal member 53, a plurality of screws 55 (for example, tapping screws) and the like are provided, and the exhaust collecting cylinder 5 covers the upper surface side of the top side plate 21 and its front and rear side portions via the base plate 25. Is attached.

ベース板25は、平面視矩形板状に形成され、その中央部分に潜熱回収用熱交換器13の排気口23に連なる矩形状の開口部51が形成されている。ベース板25の前端部には、下方に屈曲した屈曲部25aが形成されている。屈曲部25aには、左右方向に延びる1対の長孔25bが形成され、この1対の長孔25bに補強部材27の上端部が係合されている。   The base plate 25 is formed in a rectangular plate shape in plan view, and a rectangular opening 51 is formed in the center of the base plate 25 so as to communicate with the exhaust port 23 of the latent heat recovery heat exchanger 13. A bent portion 25 a bent downward is formed at the front end portion of the base plate 25. The bent portion 25a is formed with a pair of elongated holes 25b extending in the left-right direction, and the upper end portion of the reinforcing member 27 is engaged with the pair of elongated holes 25b.

ベース板25の開口部51の外周縁部には、下側に段落ちした環状段落部51aが形成されている(図10参照)。環状段落部51aの表面側には、環状のシールパッキン52が貼り付けられている。シールパッキン52は、複数のビス55の取り付け位置に応じて形成され且つ複数のビス55の頭部55aが収容可能な複数の孔部52aを備えている。環状段落部51aの裏面側には、環状のシール部材53が貼り付けられている。シール部材53は、複数のビス55の取り付け位置に応じて形成され且つビス55のネジ部55bが挿通可能な複数の挿通部53aを備えている。   At the outer peripheral edge portion of the opening portion 51 of the base plate 25, an annular paragraph portion 51a stepped downward is formed (see FIG. 10). An annular seal packing 52 is affixed to the surface side of the annular paragraph 51a. The seal packing 52 includes a plurality of holes 52a that are formed according to the mounting positions of the plurality of screws 55 and that can accommodate the head portions 55a of the plurality of screws 55. An annular seal member 53 is affixed to the back side of the annular paragraph 51a. The seal member 53 includes a plurality of insertion portions 53a that are formed according to the attachment positions of the plurality of screws 55 and into which the screw portions 55b of the screws 55 can be inserted.

排気集合筒5を上側熱交換缶体14の上端に取り付ける場合、先ずは、ベース板25の環状段落部51aを、その裏面側に貼り付けられたシール部材53を挟むように上側熱交換缶体14の段落部21aの外周側に載置して、複数のビス55によりベース板25を上側熱交換缶体14に固定する。次に、複数のビス55の頭部55aを収容する複数の孔部52aを有するシールパッキン52をベース板25の環状段落部51aの表面側に貼り付ける。   When the exhaust collecting cylinder 5 is attached to the upper end of the upper heat exchange can body 14, first, the upper heat exchange can body is sandwiched between the annular stage portion 51a of the base plate 25 so as to sandwich the seal member 53 attached to the back side thereof. The base plate 25 is fixed to the upper heat exchange can body 14 with a plurality of screws 55. Next, a seal packing 52 having a plurality of holes 52 a for accommodating the heads 55 a of the plurality of screws 55 is affixed to the surface side of the annular stage portion 51 a of the base plate 25.

次に、ベース板25の開口部51と排気集合筒5の排気導入口43との位置合わせをした状態で、排気集合筒5の底板部39を、シールパッキン52を挟み込むようにしてベース板25に載置する。排気集合筒5の3つの下端フランジ部35a,36a,37aとベース板25の外周部分とをシールパッキン52を介して複数のビス42によって締結固定することで、排気集合筒5を上側熱交換缶体14に固定する。   Next, in a state where the opening 51 of the base plate 25 and the exhaust inlet 43 of the exhaust collecting cylinder 5 are aligned, the base plate 25 is sandwiched between the bottom plate 39 of the exhaust collecting cylinder 5 and the seal packing 52 sandwiched therebetween. Placed on. By fastening and fixing the three lower end flange portions 35a, 36a, 37a of the exhaust collecting cylinder 5 and the outer peripheral portion of the base plate 25 with a plurality of screws 42 via the seal packing 52, the exhaust collecting cylinder 5 is fixed to the upper heat exchange can. Secure to body 14.

このとき、排気集合筒5の底板部39の集合筒側段落部43aによって、シールパッキン52とシール部材53が下方に押圧され、底板部39の潜熱回収用熱交換器13側に向って突出するバーリング縁部43bによって、シールパッキン52の内周部が押えられることで、シールパッキン52とシール部材53が圧縮状態になるので、排気集合筒5と上側熱交換缶体14との間を気密に封止できると共に、シールパッキン52によって複数のビス55の頭部55aが確実に覆われるので、複数のビス55を排気から確実に保護することができる。   At this time, the seal packing 52 and the seal member 53 are pressed downward by the collecting cylinder side stage 43a of the bottom plate portion 39 of the exhaust collecting cylinder 5, and project toward the latent heat recovery heat exchanger 13 side of the bottom plate portion 39. Since the inner periphery of the seal packing 52 is pressed by the burring edge 43b, the seal packing 52 and the seal member 53 are compressed, so that the space between the exhaust collecting cylinder 5 and the upper heat exchange can body 14 is airtight. In addition to sealing, the seal packing 52 reliably covers the heads 55a of the plurality of screws 55, so that the plurality of screws 55 can be reliably protected from exhaust.

次に、本発明の潜熱回収型燃焼装置1の作用及び効果について説明する。
先ずは、顕熱回収用熱交換器11と潜熱回収用熱交換器13とを経由して顕熱及び潜熱が回収された後の上昇する排気は、潜熱回収用熱交換器13の排気口23から排気集合筒5の排気導入口43を通って排気通路32に流入する。
Next, the operation and effect of the latent heat recovery combustion apparatus 1 of the present invention will be described.
First, the exhaust that rises after the sensible heat and latent heat are recovered via the sensible heat recovery heat exchanger 11 and the latent heat recovery heat exchanger 13 is the exhaust port 23 of the latent heat recovery heat exchanger 13. Then, it flows into the exhaust passage 32 through the exhaust inlet 43 of the exhaust collecting cylinder 5.

次に、排気通路32に流入した排気は排気集合筒5の前部へ向う前方排気流と後部へ向う後方排気流とに分割される。前方排気流と後方排気流の排気は、本体ケース31の内部の前側で合流されて混合される。この排気の混合時には、前方排気流の排気音と後方排気流の排気音がキャンセル作用により打ち消し合い、混合された排気は、排気トップ33から排気集合筒5の外部に排出される。   Next, the exhaust gas flowing into the exhaust passage 32 is divided into a front exhaust flow toward the front portion of the exhaust collecting cylinder 5 and a rear exhaust flow toward the rear portion. The exhaust of the front exhaust flow and the rear exhaust flow is merged and mixed on the front side inside the main body case 31. When the exhaust gas is mixed, the exhaust sound of the front exhaust flow and the exhaust sound of the rear exhaust flow cancel each other out due to the canceling action, and the mixed exhaust is discharged from the exhaust top 33 to the outside of the exhaust collecting cylinder 5.

ところで、後方排気流は後板側保持部材41bの前側で反転されて前方に流れるので、ドレンが後板側吸音材40bに付着して後板側吸音材40bが腐食する場合がある。この場合、後板側保持部材41bによって腐食した後板側吸音材40bの外部への排出を防止することができる。尚、後方排気流が後板側保持部材41bの前側で反転する流路を形成する構造上、後板側吸音材40bは、腐食しても外部に飛散し難い構造である。   By the way, the rear exhaust flow is reversed on the front side of the rear plate side holding member 41b and flows forward, so that the drain may adhere to the rear plate side sound absorbing material 40b and the rear plate side sound absorbing material 40b may corrode. In this case, it is possible to prevent the rear plate side sound absorbing material 40b corroded by the rear plate side holding member 41b from being discharged to the outside. The rear plate-side sound absorbing material 40b has a structure that hardly scatters to the outside even if it corrodes due to the structure that forms a flow path in which the rear exhaust flow is reversed on the front side of the rear plate-side holding member 41b.

また、後方排気流は天板側保持部材41aの下端面に沿って前方に流れるので、ドレンが天板側吸音材40aに付着する可能性が高いが、天板側吸音材40aの排気に接する面に塗布された耐酸性の固化材40cによって天板側吸音材40aの腐食を防止することができる。天板側吸音材40aがドレンによって腐食した場合でも、天板側保持部材41aによって天板側吸音材40aの外部への排出を防止することができる。   Further, since the backward exhaust flow flows forward along the lower end surface of the top plate side holding member 41a, there is a high possibility that the drain adheres to the top plate side sound absorbing material 40a, but it comes into contact with the exhaust of the top plate side sound absorbing material 40a. Corrosion of the top plate-side sound absorbing material 40a can be prevented by the acid-resistant solidifying material 40c applied to the surface. Even when the top plate side sound absorbing material 40a is corroded by the drain, the top plate side sound absorbing material 40a can be prevented from being discharged to the outside by the top plate side holding member 41a.

以上説明したように、排気集合筒5は、本体ケース31と、この本体ケース31の内側に吸音材収容スペースをあけて設置された吸音材保持部材41とを備え、吸音材40は吸音材収容スペースに配置されると共に、吸音材保持部材41は、直径1〜3mmの多数の小径孔47aを備えたパンチングメタル47で構成されたので、既存のパンチングメタル47で構成された吸音材保持部材41によって吸音材40を排気集合筒5の内部に容易に保持することができる。   As described above, the exhaust collecting cylinder 5 includes the main body case 31 and the sound absorbing material holding member 41 that is installed inside the main body case 31 with a sound absorbing material accommodating space therebetween, and the sound absorbing material 40 accommodates the sound absorbing material. Since the sound-absorbing material holding member 41 is arranged in a space and is constituted by the punching metal 47 having a large number of small-diameter holes 47a having a diameter of 1 to 3 mm, the sound-absorbing material holding member 41 constituted by the existing punching metal 47 is used. Thus, the sound absorbing material 40 can be easily held inside the exhaust collecting cylinder 5.

従って、吸音材40が強酸性のドレンによる腐食や経年劣化で剥離した場合でも、パンチングメタル47によって、吸音材40が外部に排出されるのを極力防止することができる。パンチングメタル47は、多数の小径孔47aにより高い開口性を有するので、吸音材40の吸音効果の低減を極力抑制することができる。既製品であるパンチングメタル47を利用することで、腐食した吸音材40の飛散防止を低コストで且つ容易な構造で実現することができる。   Therefore, even when the sound absorbing material 40 is peeled off due to corrosion by strong acid drain or aging deterioration, the punching metal 47 can prevent the sound absorbing material 40 from being discharged to the outside as much as possible. Since the punching metal 47 has a high openability due to the large number of small diameter holes 47a, the reduction of the sound absorbing effect of the sound absorbing material 40 can be suppressed as much as possible. By using the punched metal 47 that is an off-the-shelf product, it is possible to prevent scattering of the corroded sound absorbing material 40 with a low-cost and easy structure.

また、吸音材40のうちの天板側吸音材40aは、グラスウールを主体として構成され、このグラスウールの少なくとも排気に接する面に耐酸性の固化材40cが塗布されたので、耐酸性の固化材40cによって吸音材40の耐久性を向上させ、ドレンによる吸音材40の腐食を防止することができる。   Moreover, the top plate side sound absorbing material 40a of the sound absorbing material 40 is mainly composed of glass wool, and the acid-resistant solidifying material 40c is applied to at least the surface of the glass wool in contact with the exhaust gas. Thus, the durability of the sound absorbing material 40 can be improved, and corrosion of the sound absorbing material 40 due to drain can be prevented.

前記実施例を部分的に変更する例について説明する。
[1]前記実施例において、天板側吸音材40aは、グラスウールを主体として構成し、排気に接する面に耐酸性の固化材40cを塗布したが、天板側吸音材40aに限定する必要はなく、後板側吸音材40bも、グラスウールを主体として構成し、排気に接する面に固化材40cを塗布しても良い。また、吸音材40の材料や固化材40cの塗布箇所は適宜変更可能である。
An example in which the embodiment is partially changed will be described.
[1] In the above embodiment, the top plate-side sound absorbing material 40a is mainly composed of glass wool, and the acid-resistant solidifying material 40c is applied to the surface in contact with the exhaust. However, it is necessary to limit to the top plate-side sound absorbing material 40a. Alternatively, the rear-plate-side sound absorbing material 40b may be mainly composed of glass wool, and the solidifying material 40c may be applied to the surface in contact with the exhaust. Further, the material of the sound absorbing material 40 and the application location of the solidifying material 40c can be changed as appropriate.

[2]その他、当業者であれば、本発明の趣旨を逸脱することなく、前記実施例に種々の変更を付加した形態で実施可能であり、本発明はそのような変更形態を包含するものである。 [2] In addition, those skilled in the art can implement the present invention by adding various modifications without departing from the spirit of the present invention, and the present invention includes such modifications. It is.

1 潜熱回収型燃焼装置
5 排気集合筒
13 潜熱回収用熱交換器
14 上側熱交換缶体
23 排気口
25 ベース板
31 本体ケース
39 底板部
40 吸音材
40a 天板側吸音材
40b 後板側吸音材
41 吸音材保持部材
41a 天板側保持部材
41b 後板側保持部材
43 排気導入口
43b バーリング縁部
47 パンチングメタル
47a 小径孔
50 排気集合筒の固定構造
51 開口部
52 シールパッキン
52a 孔部
53 シール部材
55 ビス
55a 頭部
DESCRIPTION OF SYMBOLS 1 Latent heat recovery type combustion apparatus 5 Exhaust gas collection tube 13 Latent heat recovery heat exchanger 14 Upper heat exchange can body 23 Exhaust port 25 Base plate 31 Main body case 39 Bottom plate part 40 Sound absorbing material 40a Top plate side sound absorbing material 40b Rear plate side sound absorbing material 41 Sound absorbing material holding member 41a Top plate side holding member 41b Rear plate side holding member 43 Exhaust inlet 43b Burring edge 47 Punching metal 47a Small diameter hole 50 Exhaust tube fixing structure 51 Opening 52 Seal packing 52a Hole 53 Sealing member 55 Screw 55a Head

Claims (2)

排気の潜熱を回収する潜熱回収用熱交換器と、この潜熱回収用熱交換器による熱交換後の排気を外部に排出する為の排気集合筒と、この排気集合筒の内部に設けられた吸音材とを備えた潜熱回収型燃焼装置において、
前記排気集合筒は、本体ケースと、この本体ケースの内側に吸音材収容スペースをあけて設置された吸音材保持部材とを備え、
前記吸音材は前記吸音材収容スペースに配置されると共に、前記吸音材保持部材は、直径1〜3mmの多数の小径孔を備えたパンチングメタルで構成されたことを特徴とする潜熱回収型燃焼装置。
A latent heat recovery heat exchanger that recovers the latent heat of the exhaust, an exhaust collect cylinder for exhausting the exhaust after the heat exchange by the latent heat recovery heat exchanger, and a sound absorption provided inside the exhaust collect cylinder In the latent heat recovery type combustion device provided with a material,
The exhaust collecting cylinder includes a main body case, and a sound absorbing material holding member installed with a sound absorbing material accommodation space inside the main body case,
The sound absorbing material is disposed in the sound absorbing material accommodation space, and the sound absorbing material holding member is composed of a punching metal having a large number of small diameter holes having a diameter of 1 to 3 mm. .
前記吸音材は、前記本体ケースの天板側に配置された天板側吸音材と、前記本体ケースの後板側に配置された後板側吸音材とを備え、
前記吸音材のうちの天板側吸音材は、グラスウールを主体として構成され、このグラスウールの少なくとも排気に接する面に耐酸性の固化材が塗布されたことを特徴とする請求項1に記載の潜熱回収型燃焼装置。
The sound absorbing material includes a top plate side sound absorbing material arranged on the top plate side of the main body case, and a rear plate side sound absorbing material arranged on the rear plate side of the main body case,
2. The latent heat according to claim 1, wherein the top plate side sound absorbing material of the sound absorbing material is mainly composed of glass wool, and an acid-resistant solidifying material is applied to at least a surface of the glass wool in contact with the exhaust. Recovery type combustion device.
JP2013064344A 2013-03-26 2013-03-26 Latent heat recovery combustion system Expired - Fee Related JP6102402B2 (en)

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Citations (9)

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Publication number Priority date Publication date Assignee Title
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JPH068453Y2 (en) * 1985-11-01 1994-03-02 日立化成工業株式会社 Silencer for combustion equipment
JPH06241572A (en) * 1993-02-16 1994-08-30 Sanyo Electric Co Ltd Hot water feeder
JPH1144210A (en) * 1997-07-29 1999-02-16 Nippon Gurasufuaibaa Kogyo Kk Silencer for internal combustion engine
JP2001041587A (en) * 1999-07-28 2001-02-16 Noritz Corp Muffler for combustor
JP2002106971A (en) * 2000-09-28 2002-04-10 Noritz Corp Silencer of combustion device
JP2003106133A (en) * 2001-09-28 2003-04-09 Nippon Glass Fiber Kogyo Kk Muffler of internal combustion engine
JP2004257379A (en) * 2003-02-07 2004-09-16 Sanritsu Kako Kk Silencing structure, method for manufacturing the same, muffler, and method for manufacturing the same
JP2006183912A (en) * 2004-12-27 2006-07-13 Noritz Corp Combustion apparatus

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH068453Y2 (en) * 1985-11-01 1994-03-02 日立化成工業株式会社 Silencer for combustion equipment
JPH0476354A (en) * 1990-07-13 1992-03-11 Matsushita Electric Ind Co Ltd Muffler structure for hot water boiler
JPH06241572A (en) * 1993-02-16 1994-08-30 Sanyo Electric Co Ltd Hot water feeder
JPH1144210A (en) * 1997-07-29 1999-02-16 Nippon Gurasufuaibaa Kogyo Kk Silencer for internal combustion engine
JP2001041587A (en) * 1999-07-28 2001-02-16 Noritz Corp Muffler for combustor
JP2002106971A (en) * 2000-09-28 2002-04-10 Noritz Corp Silencer of combustion device
JP2003106133A (en) * 2001-09-28 2003-04-09 Nippon Glass Fiber Kogyo Kk Muffler of internal combustion engine
JP2004257379A (en) * 2003-02-07 2004-09-16 Sanritsu Kako Kk Silencing structure, method for manufacturing the same, muffler, and method for manufacturing the same
JP2006183912A (en) * 2004-12-27 2006-07-13 Noritz Corp Combustion apparatus

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