JP6070364B2 - Hot water storage system - Google Patents

Hot water storage system Download PDF

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JP6070364B2
JP6070364B2 JP2013071384A JP2013071384A JP6070364B2 JP 6070364 B2 JP6070364 B2 JP 6070364B2 JP 2013071384 A JP2013071384 A JP 2013071384A JP 2013071384 A JP2013071384 A JP 2013071384A JP 6070364 B2 JP6070364 B2 JP 6070364B2
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heat exchanger
hot water
heat
exhaust
frame member
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JP2014194324A (en
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晶夫 中野
晶夫 中野
伸幸 山本
伸幸 山本
森本 量
量 森本
向生 渡邉
向生 渡邉
由香利 濱近
由香利 濱近
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Noritz Corp
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Noritz Corp
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Description

本発明は貯湯給湯装置に関し、特に外装ケースに固定された補助熱源機の剛性を確保可能な構造を備えたものに関する。   The present invention relates to a hot water storage and hot water supply apparatus, and more particularly to an apparatus having a structure capable of ensuring the rigidity of an auxiliary heat source machine fixed to an exterior case.

従来から、高温の湯水を生成して貯湯し、所望の給湯先に供給可能な貯湯給湯装置が実用に供されている。この種の貯湯給湯装置は、湯水を貯留する大容量の貯湯タンク、この貯湯タンクの下部に接続された給水配管及び上部に接続された給湯配管、前記貯湯タンクの下部から熱源機を経由して貯湯タンクの上部へ水を循環させて加熱する循環加熱配管、貯湯タンクに貯留されている湯水の温度が不足する場合等に湯水を加熱する補助熱源機等を備えている。   2. Description of the Related Art Conventionally, hot water storage and hot water supply devices that can generate hot water and store hot water and supply it to a desired hot water supply destination have been put to practical use. This type of hot water storage and hot water supply system is a large-capacity hot water storage tank for storing hot water, a hot water supply pipe connected to the lower part of the hot water storage tank, a hot water supply pipe connected to the upper part, and a lower part of the hot water storage tank via a heat source device. A circulation heating pipe that circulates and heats water to the upper part of the hot water storage tank, an auxiliary heat source device that heats the hot water when the temperature of the hot water stored in the hot water storage tank is insufficient, and the like are provided.

上記の補助熱源機としては、一般的に、燃料ガスを燃焼する燃焼装置が組み込まれている。この種の燃焼装置は、燃焼用空気を外部から取り込む送風ファン、燃焼用空気と燃料ガスとを混合して燃焼する複数本のバーナ、燃焼熱と水との間で熱交換して水を加熱する熱交換器、熱交換後の排気を外部に排出する為の排気集合筒等を備えている。   As the auxiliary heat source machine, a combustion apparatus for burning fuel gas is generally incorporated. This type of combustion device is a blower fan that takes in combustion air from the outside, a plurality of burners that mix and burn combustion air and fuel gas, and heat exchange between the heat of combustion and water to heat water And a heat collecting cylinder for exhausting the exhaust gas after heat exchange to the outside.

上記の補助熱源機において、排気の顕熱を利用する顕熱回収用熱交換器を備えた燃焼装置だけでなく、熱効率の向上を図る為に、顕熱回収用熱交換器による熱交換後の排気の潜熱を利用する潜熱回収用熱交換器を備えた潜熱回収型の燃焼装置も実用化されている。   In the above auxiliary heat source machine, not only a combustion apparatus equipped with a sensible heat recovery heat exchanger that utilizes sensible heat of exhaust gas, but also after heat exchange by a sensible heat recovery heat exchanger in order to improve thermal efficiency. A latent heat recovery type combustion apparatus equipped with a latent heat recovery heat exchanger that uses the latent heat of exhaust gas has also been put into practical use.

ところで、上記の燃焼装置は、一般的に複数本のバーナが収容されたバーナ缶体や熱交換器が収容された熱交換器缶体等の複数の缶体から構成されている。これら缶体同士を接続する缶体接続構造に関して、例えば、特許文献1のような構造が開示されている。即ち、特許文献1には、バーナ缶体と熱交換器缶体とが重なり合う部分にフランジ部を夫々形成し、このフランジ部同士を合わせた状態でカシメ結合することで、バーナ缶体と熱交換器缶体とを接続した構造が開示されている。   By the way, the above-mentioned combustion apparatus is generally composed of a plurality of cans such as a burner can body in which a plurality of burners are housed and a heat exchanger can body in which a heat exchanger is housed. With regard to the can connecting structure for connecting these cans, for example, a structure as disclosed in Patent Document 1 is disclosed. That is, in Patent Document 1, a flange portion is formed at each portion where the burner can body and the heat exchanger can body overlap, and the flange portions are joined together by caulking and joining, thereby heat exchange with the burner can body. A structure in which a container body is connected is disclosed.

特開平6−11192号公報JP-A-6-11192

従来の貯湯給湯装置において、上記の補助熱源機(燃焼装置)は、各種の機器を収納する為の外装ケースを構成する柱状のフレーム部材に固定されている。一般的に、貯湯給湯装置に組み込まれた補助熱源機は、必ずしも専用の箱状のケース部材には収納されず、補助熱源機を構成するバーナ缶体や熱交換器缶体等の各種の缶体の外表面が露出した状態で、柱状のフレーム部材に直接固定される場合がある。しかし、柱状のフレーム部材は、箱状のケース部材と比較すると、剛性が低いという問題がある。   In the conventional hot water storage and hot water supply apparatus, the auxiliary heat source machine (combustion apparatus) is fixed to a columnar frame member that constitutes an outer case for housing various devices. Generally, the auxiliary heat source machine incorporated in the hot water storage and hot water supply apparatus is not necessarily housed in a dedicated box-shaped case member, and various cans such as a burner can body and a heat exchanger can body constituting the auxiliary heat source machine. In some cases, the outer surface of the body is exposed, and the body is directly fixed to the columnar frame member. However, the columnar frame member has a problem that its rigidity is lower than that of the box-shaped case member.

従って、地震や輸送等を起因とする振動で上記の柱状のフレーム部材が撓むと、補助熱源機の缶体接続部(バーナ缶体と熱交換器缶体との接続部、熱交換器缶体と排気集合筒との接続部等)に応力が集中し易いので、缶体接続部に破損が発生する虞がある。特に補助熱源機が潜熱回収型の場合、補助熱源機の高さが高くなると共に缶体接続部が増加するので、缶体接続部が破損する可能性が著しく高まってしまう。そこで、補助熱源機の剛性確保の為に、補助熱源機とフレーム部材との間の固定箇所を増加させると、貯湯給湯装置の組み立て工程数の増加や、メンテナンス時に補助熱源機を取り外し難くなるという問題が生じる。   Therefore, if the columnar frame member is bent due to vibration caused by earthquake or transportation, the auxiliary body of the auxiliary heat source can be connected to the can body (the connection portion between the burner can body and the heat exchanger can body, the heat exchanger can body Since the stress tends to concentrate on the connecting portion between the exhaust tube and the exhaust collecting cylinder, etc., there is a possibility that the can connecting portion may be damaged. In particular, when the auxiliary heat source machine is a latent heat recovery type, the height of the auxiliary heat source machine increases and the number of can body connection portions increases, so the possibility of damage to the can body connection portion is significantly increased. Therefore, if the number of fixing points between the auxiliary heat source machine and the frame member is increased in order to ensure the rigidity of the auxiliary heat source machine, the number of assembly steps of the hot water storage hot water supply device will increase and it will be difficult to remove the auxiliary heat source machine during maintenance. Problems arise.

本発明の目的は、貯湯給湯装置において、フレーム部材と補助熱源機との間の固定箇所を増やさずに、補助熱源機の剛性を容易な構造で且つ低コストで確保可能なもの、等を提供することである。   The object of the present invention is to provide a hot water storage and hot water supply apparatus that can secure the rigidity of the auxiliary heat source machine with an easy structure and low cost without increasing the number of fixing points between the frame member and the auxiliary heat source machine. It is to be.

請求項1の貯湯給湯装置は、外装ケースの一部をなすフレーム部材を備えた貯湯給湯装置であって、湯水の加熱を行う為の熱源機を前記フレーム部材に固定した貯湯給湯装置において、前記熱源機は、燃料を燃焼させるバーナ部と、このバーナ部の上部に配置され且つ前記バーナ部による燃焼熱と湯水との間で熱交換する熱交換器部と、この熱交換器部の上部に配置され且つ前記熱交換器部による熱交換後の排気を前方に排出する為の排気集合筒とを備え、前記排気集合筒の前端上部と、前記バーナ部の後端下部を前記フレーム部材に直接又は固定金具を介して固定すると共に、前記排気集合筒の前端の下端部と前記熱交換器部の前端部とを接続する補強部材を備えたことを特徴としている。   The hot water storage and hot water supply apparatus according to claim 1 is a hot water storage and hot water supply apparatus including a frame member that forms part of an exterior case, wherein the heat source device for heating the hot water is fixed to the frame member. The heat source unit is composed of a burner unit that burns fuel, a heat exchanger unit that is disposed above the burner unit and exchanges heat between the combustion heat generated by the burner unit and hot water, and an upper part of the heat exchanger unit. And an exhaust collecting cylinder for discharging the exhaust after heat exchange by the heat exchanger section forward, and an upper front end of the exhaust collecting cylinder and a lower rear end of the burner part are directly connected to the frame member. Alternatively, the reinforcing member is provided with a fixing member that connects the lower end portion of the front end of the exhaust collecting cylinder and the front end portion of the heat exchanger portion while being fixed through a fixing bracket.

請求項2の貯湯給湯装置は、請求項1の発明において、前記熱交換器部は、顕熱回収用熱交換器と、この顕熱回収用熱交換器の上部に配置された潜熱回収用熱交換器とを備え、前記補強部材は、前記排気集合筒の前端の下端部と、前記顕熱回収用熱交換器を収容するケース部材の前端の上部フランジ部とを接続することを特徴としている。   According to a second aspect of the present invention, there is provided the hot water storage and hot water supply apparatus according to the first aspect, wherein the heat exchanger section includes a sensible heat recovery heat exchanger and a latent heat recovery heat disposed above the sensible heat recovery heat exchanger. And the reinforcing member connects the lower end portion of the front end of the exhaust collecting cylinder and the upper flange portion of the front end of the case member that houses the sensible heat recovery heat exchanger. .

請求項1の発明によれば、排気集合筒の前端上部と、バーナ部の後端下部をフレーム部材に直接又は固定金具を介して固定すると共に、排気集合筒の前端の下端部と熱交換器部の前端部とを接続する補強部材を備えたので、この補強部材によって排気集合筒と熱交換器部とを安定的に接続することができる。   According to the first aspect of the present invention, the front end upper part of the exhaust collecting cylinder and the rear end lower part of the burner part are fixed to the frame member directly or via the fixing bracket, and the lower end part of the front end of the exhaust collecting cylinder and the heat exchanger are fixed. Since the reinforcing member for connecting the front end portion of the unit is provided, the exhaust collecting cylinder and the heat exchanger portion can be stably connected by the reinforcing member.

即ち、フレーム部材に排気集合筒の前端上部とバーナ部の後端下部を固定した場合においてフレーム部材が撓むと、排気集合筒と熱交換器部との間の缶体接続部に応力が集中し易くなるので、補強部材によって排気集合筒と熱交換器部の缶体接続部の接続強度を向上させることで、排気集合筒と熱交換器部との間の缶体接続部の破損を防ぎ排気漏れを防止することができる。補強部材を追加的に設置するだけで、缶体接続部の接続強度が向上するので、補助熱源機の剛性確保を容易な構造で且つ低コストで実現可能であり、フレーム部材と補助熱源機との間の固定箇所を増やす必要がないので、貯湯給湯装置の組み立て工程数の増加を抑え且つ補助熱源機のメンテナンス性を損なうことがない。   In other words, when the front end upper part of the exhaust collecting cylinder and the lower rear end lower part of the burner part are fixed to the frame member, if the frame member bends, stress concentrates on the can connecting part between the exhaust collecting cylinder and the heat exchanger part. Because it becomes easier, the reinforcement member improves the connection strength between the exhaust collecting cylinder and the can body connecting portion of the heat exchanger part, thereby preventing the can connecting part between the exhaust collecting cylinder and the heat exchanger part from being damaged. Leakage can be prevented. By simply installing a reinforcing member, the connection strength of the can connecting part can be improved, so that the rigidity of the auxiliary heat source machine can be secured easily and at a low cost. The frame member and the auxiliary heat source machine Since there is no need to increase the number of fixing points, the increase in the number of assembling steps of the hot water storage hot water supply device is suppressed and the maintainability of the auxiliary heat source machine is not impaired.

請求項2の発明によれば、熱交換器部は、顕熱回収用熱交換器と、この顕熱回収用熱交換器の上部に配置された潜熱回収用熱交換器とを備え、補強部材は、排気集合筒の前端の下端部と、顕熱回収用熱交換器を収容するケース部材の前端の上部フランジ部とを接続するので、潜熱回収用熱交換器を挟み込むようにして補強部材を設置することで、顕熱回収用熱交換器と潜熱回収用熱交換器とを接続する缶体接続部及び潜熱回収用熱交換器と排気集合筒とを接続する缶体接続部が強固になる。   According to invention of Claim 2, a heat exchanger part is provided with the heat exchanger for sensible heat collection | recovery, and the heat exchanger for latent heat collection | recovery arrange | positioned at the upper part of this heat exchanger for sensible heat collection | recovery, Since the lower end portion of the front end of the exhaust collecting cylinder and the upper flange portion of the front end of the case member that accommodates the sensible heat recovery heat exchanger are connected, the reinforcing member is attached so as to sandwich the latent heat recovery heat exchanger. By installing, the can body connecting part for connecting the sensible heat recovery heat exchanger and the latent heat recovery heat exchanger and the can connecting part for connecting the latent heat recovery heat exchanger and the exhaust collecting cylinder are strengthened. .

実施例に係る貯湯給湯装置のフレーム部材と補助熱源機の斜視図である。It is a perspective view of the frame member and auxiliary heat source machine of the hot water storage hot-water supply apparatus which concerns on an Example. フレーム部材と補助熱源機の部分斜視図である。It is a fragmentary perspective view of a frame member and an auxiliary heat source machine. フレーム部材と補助熱源機の部分正面図である。It is a partial front view of a frame member and an auxiliary heat source machine. 補助熱源機の概略構成図である。It is a schematic block diagram of an auxiliary heat source machine. 補助熱源機の縦断面図である。It is a longitudinal cross-sectional view of an auxiliary heat source machine. 排気集合筒を取り外した状態の補助熱源機の上方からの部分斜視図である。It is a fragmentary perspective view from the upper part of the auxiliary heat source machine of the state which removed the exhaust gas collection cylinder. 排気集合筒を取り外した状態の補助熱源機の下方からの部分斜視図である。It is a fragmentary perspective view from the lower part of the auxiliary heat source machine of the state which removed the exhaust gas collection cylinder. 補強部材の斜視図である。It is a perspective view of a reinforcing member. 補強部材の正面図である。It is a front view of a reinforcing member. 補強部材の側面図である。It is a side view of a reinforcing member.

以下、本発明の実施の形態について実施例に基づいて説明する。   Hereinafter, embodiments of the present invention will be described based on examples.

最初に、補助熱源機として潜熱回収型燃焼装置が組み込まれた貯湯給湯装置1の全体構成について簡単に説明する。
図1に示すように、貯湯給湯装置1は、貯湯、給湯、床暖房パネル等の温水暖房端末への温水の供給、風呂への給湯及び追い焚き等の機能を有するものであり、貯湯タンク2、補助熱源機3、給水配管、給湯配管、加熱循環配管等の各種配管(図示略)を備え、これら大部分は外装ケース4内に一体的に収納されて構成されている。
First, the overall configuration of the hot water storage and hot water supply apparatus 1 incorporating a latent heat recovery combustion apparatus as an auxiliary heat source machine will be briefly described.
As shown in FIG. 1, a hot water storage and hot water supply apparatus 1 has functions such as hot water storage, hot water supply, hot water supply to a hot water heating terminal such as a floor heating panel, hot water supply to a bath, and reheating, etc. The auxiliary heat source unit 3 includes various pipes (not shown) such as a water supply pipe, a hot water supply pipe, and a heating circulation pipe, most of which are integrally housed in the exterior case 4.

尚、この貯湯給湯装置1は、例えば、外部熱源機として貯湯タンク2内の湯水を加熱可能な燃料電池発電装置の排熱回収熱交換器と、この燃料電池発電装置と貯湯給湯装置1との間に湯水を循環させる為の加熱循環通路等と組み合わせることで燃料電池コージェネレーションシステムが構成されるが、貯湯給湯装置1以外の構成の詳細な説明は省略する。また、外部熱源機として、その他の熱源機(例えば、ヒートポンプ式熱源機)を採用しても良い。   The hot water storage hot water supply device 1 includes, for example, an exhaust heat recovery heat exchanger of a fuel cell power generation device that can heat hot water in the hot water storage tank 2 as an external heat source device, and the fuel cell power generation device and the hot water storage hot water supply device 1. A fuel cell cogeneration system is configured by combining with a heating circulation passage for circulating hot water between them, but detailed description of the configuration other than the hot water storage hot water supply device 1 is omitted. Moreover, you may employ | adopt another heat source machine (for example, heat pump type heat source machine) as an external heat source machine.

次に、外装ケース4について説明する。
図1に示すように、外装ケース4は、板状の外装プレート(図示略)を柱状のフレーム部材5に固定することで薄鋼板製の箱状に構成されている。このフレーム部材5に湯水の加熱を行う為の補助熱源機3が固定されているが、補助熱源機3の具体的な固定構造については後述する。
Next, the exterior case 4 will be described.
As shown in FIG. 1, the exterior case 4 is configured as a box made of thin steel plate by fixing a plate-shaped exterior plate (not shown) to a columnar frame member 5. The auxiliary heat source unit 3 for heating hot water is fixed to the frame member 5, and a specific fixing structure of the auxiliary heat source unit 3 will be described later.

外装ケース4の一部をなすフレーム部材5は、縦方向に延びる4本の縦ラック5a、4本の縦ラック5aの下端部に固定され且つ前後方向に延びる1対の下端ラック5b、4本の縦ラック5aの中段部上側寄り部分に固定され且つ前後方向に延びる1対の中段ラック5c、4本の縦ラック5aの上端部に固定され且つ左右方向に延びる1対の上端ラック5d等から構成されている。1対の中段ラック5c間に、補助熱源機3の下端部を固定する為の固定金具7が左右方向に延びるように設置されている。   The frame member 5 that forms a part of the outer case 4 includes four vertical racks 5a extending in the vertical direction, fixed to the lower end portions of the four vertical racks 5a, and a pair of lower end racks 5b extending in the front-rear direction. From a pair of upper racks 5d fixed to the upper part of the vertical rack 5a and extending in the front-rear direction and fixed to the upper ends of the four vertical racks 5a and extending in the left-right direction, etc. It is configured. A fixing bracket 7 for fixing the lower end of the auxiliary heat source device 3 is installed between the pair of middle racks 5c so as to extend in the left-right direction.

次に、補助熱源機3(熱源機に相当する)について説明する。
図1〜図7に示すように、補助熱源機3は、フレーム部材5の上側部分に固定され、燃料ガスを燃焼して排気に含まれる顕熱と潜熱を利用して貯湯タンク2に貯留された湯水や加熱循環配管を流れる湯水等の加熱を行うガス給湯器(所謂、潜熱回収型燃焼装置)を構成している。
Next, the auxiliary heat source unit 3 (corresponding to a heat source unit) will be described.
As shown in FIGS. 1 to 7, the auxiliary heat source unit 3 is fixed to the upper portion of the frame member 5, burns fuel gas, and is stored in the hot water storage tank 2 using sensible heat and latent heat contained in the exhaust. A gas water heater (a so-called latent heat recovery combustion device) that heats hot water or hot water flowing through a heating circulation pipe is configured.

補助熱源機3は、燃焼用空気を外部から取り込む送風ファン8、この送風ファン8によって取り込まれた燃焼用空気と燃料ガスとを混合させて燃焼させるバーナ部9、このバーナ部9の上部に配置され且つバーナ部9による燃焼熱と湯水との間で熱交換する熱交換器部11、この熱交換器部11の上部に配置され且つ熱交換器部11による熱交換後の排気を前方に排出する為の排気集合筒12、入水管13aと出湯管13bとドレン管13c等の各種配管等を備えている。   The auxiliary heat source unit 3 is arranged at the upper part of the burner unit 9 for blowing the combustion air from the outside, the burner unit 9 for mixing and burning the combustion air and the fuel gas taken in by the blower fan 8. The heat exchanger unit 11 that exchanges heat between the combustion heat and hot water by the burner unit 9, and is disposed on the top of the heat exchanger unit 11 and exhausts the heat after the heat exchange by the heat exchanger unit 11 forward Various pipes such as an exhaust collecting cylinder 12, a water inlet pipe 13a, a hot water outlet pipe 13b, and a drain pipe 13c are provided.

バーナ部9は、例えば、燃料を燃焼する複数本のバーナ14、これらバーナ14を収容した箱状のバーナ缶体15等を備えている。バーナ缶体15の後端下部に、固定金具7に固定可能な側面視L字型の下側固定部材16が設けられている(図5参照)。さらに、バーナ缶体15の下端部に、送風ファン8が設けられている。熱交換器部11は、顕熱回収部18、この顕熱回収部18の上部に配置された潜熱回収部19を備えている。潜熱回収部19の上端部に、排気集合筒12が設けられている。   The burner unit 9 includes, for example, a plurality of burners 14 for burning fuel, a box-shaped burner can body 15 containing these burners 14, and the like. A lower fixing member 16 having an L-shape in a side view that can be fixed to the fixing bracket 7 is provided at the lower rear end of the burner can body 15 (see FIG. 5). Further, a blower fan 8 is provided at the lower end of the burner can body 15. The heat exchanger unit 11 includes a sensible heat recovery unit 18 and a latent heat recovery unit 19 disposed above the sensible heat recovery unit 18. An exhaust collecting cylinder 12 is provided at the upper end of the latent heat recovery unit 19.

顕熱回収部18は、排気の主として顕熱を回収する顕熱回収用熱交換器21、この顕熱回収用熱交換器21を収容する下側熱交換器缶体22(ケース部材に相当する)等を備えている。下側熱交換器缶体22は、銅製の箱状体に構成されている。下側熱交換器缶体22の上端部に、上部フランジ部22aが形成され、下側熱交換器缶体22の下端部に、下部フランジ部22bが形成されている。この下側熱交換器缶体22の下部フランジ部22bとバーナ缶体15の上端部に形成されたフランジ部15aとは、カシメとビス締結によって接合されている。   The sensible heat recovery unit 18 includes a sensible heat recovery heat exchanger 21 that mainly recovers sensible heat of the exhaust, and a lower heat exchanger can body 22 (corresponding to a case member) that houses the sensible heat recovery heat exchanger 21. ) Etc. The lower heat exchanger can body 22 is configured as a copper box-shaped body. An upper flange portion 22 a is formed at the upper end portion of the lower heat exchanger can body 22, and a lower flange portion 22 b is formed at the lower end portion of the lower heat exchanger can body 22. The lower flange portion 22b of the lower heat exchanger can body 22 and the flange portion 15a formed at the upper end portion of the burner can body 15 are joined by caulking and screw fastening.

潜熱回収部19は、顕熱回収後の排気の主として潜熱を回収する潜熱回収用熱交換器23、この潜熱回収用熱交換器23を収容する上側熱交換器缶体24等を備えている。上側熱交換器缶体24は、ステンレス薄板製の箱状体に構成されている。上側熱交換器缶体24の前板部に、前方に突出し且つ左右方向に延びる膨張部24aが形成され、上側熱交換器缶体24の底板部に、下部フランジ部24bが形成されている。上側熱交換器缶体24の天板部に、潜熱回収用熱交換器23の上方に開口した排気口23が形成され且つ下方に段落ちした段落部24cが形成されている。   The latent heat recovery unit 19 includes a latent heat recovery heat exchanger 23 that mainly recovers latent heat of exhaust after sensible heat recovery, an upper heat exchanger can body 24 that accommodates the latent heat recovery heat exchanger 23, and the like. The upper heat exchanger can body 24 is configured as a box-shaped body made of a stainless steel sheet. An expansion portion 24 a that protrudes forward and extends in the left-right direction is formed on the front plate portion of the upper heat exchanger can body 24, and a lower flange portion 24 b is formed on the bottom plate portion of the upper heat exchanger can body 24. An exhaust port 23 opened above the latent heat recovery heat exchanger 23 is formed in the top plate portion of the upper heat exchanger can body 24, and a paragraph portion 24c stepped downward is formed.

下側熱交換器缶体22の上部フランジ部22aと上側熱交換器缶体24の下部フランジ部24bとは、カシメとビス締結によって接合されている。さらに、上側熱交換器缶体24の底板部に、下方に延びる前端板部24dが設けられている。この前端板部24dは、複数のビス24eを介して下側熱交換器缶体22の上部フランジ部22aに固定されている。   The upper flange portion 22a of the lower heat exchanger can body 22 and the lower flange portion 24b of the upper heat exchanger can body 24 are joined by caulking and screw fastening. Further, a front end plate portion 24 d extending downward is provided on the bottom plate portion of the upper heat exchanger can body 24. The front end plate portion 24d is fixed to the upper flange portion 22a of the lower heat exchanger can body 22 through a plurality of screws 24e.

排気集合筒12は、ステンレス薄板製の直方体形状の箱状体に構成されている。排気集合筒12は、潜熱回収用熱交換器23を経由して上昇する排気の排気通路28を形成する本体ケース27、この本体ケース27の排気通路28を流れた排気を外部に排出する為の排気トップ29を主体に構成されている。   The exhaust collecting cylinder 12 is configured as a rectangular parallelepiped box-shaped body made of a thin stainless steel plate. The exhaust collecting cylinder 12 is provided with a main body case 27 that forms an exhaust passage 28 for exhaust gas that rises via the latent heat recovery heat exchanger 23, and for exhausting the exhaust that has flowed through the exhaust passage 28 of the main body case 27 to the outside. The exhaust top 29 is mainly configured.

本体ケース27の内側に、排気通路28に流入する排気を前部へ向かう排気流と後部へ向う排気流とに分割する為の分割部材31、吸音材33を保持する為の吸音材保持部材32等が設けられている。本体ケース27の底部に、潜熱回収用熱交換器23の排気口25と連なる排気導入口34が形成されている。   Inside the main body case 27, a split member 31 for splitting the exhaust gas flowing into the exhaust passage 28 into an exhaust flow toward the front and an exhaust flow toward the rear, and a sound absorbing material holding member 32 for holding the sound absorbing material 33. Etc. are provided. An exhaust introduction port 34 connected to the exhaust port 25 of the latent heat recovery heat exchanger 23 is formed at the bottom of the main body case 27.

本体ケース27は、潜熱回収部19の前端部よりも前方に突出し且つ潜熱回収部19の後端部よりも後方に突出するように構成されている。本体ケース27の底部に、この底部の一部を形成するベース板35が複数のフランジ部27aと複数のビス27bを介して固定されている(図5参照)。排気集合筒12は、ベース板35を介して上側熱交換器缶体24の上端部に取り付けられている。   The main body case 27 is configured to protrude forward from the front end of the latent heat recovery unit 19 and to protrude rearward from the rear end of the latent heat recovery unit 19. A base plate 35 that forms a part of the bottom portion is fixed to the bottom portion of the main body case 27 via a plurality of flange portions 27a and a plurality of screws 27b (see FIG. 5). The exhaust collecting cylinder 12 is attached to the upper end portion of the upper heat exchanger can body 24 via a base plate 35.

ベース板35は、平面視矩形板状に形成されている。ベース板35の中心部に、排気口25に連通する開口部35aが形成され、ベース板35の前端部に、下方に屈曲した屈曲板部35bが形成されている。屈曲板部35bに、1対の長孔35cが左右に隣接状に形成されている。この1対の長孔35cに、補強部材41の上端部が係合される。尚、補強部材41の具体的な構造については後述する。   The base plate 35 is formed in a rectangular plate shape in plan view. An opening 35 a that communicates with the exhaust port 25 is formed at the center of the base plate 35, and a bent plate portion 35 b that is bent downward is formed at the front end of the base plate 35. A pair of long holes 35c are formed in the bent plate portion 35b adjacent to each other on the left and right. The upper end portion of the reinforcing member 41 is engaged with the pair of long holes 35c. The specific structure of the reinforcing member 41 will be described later.

本体ケース27の前端上部に、側面視クランク状の上側固定部材36が設けられている。上側固定部材36の下側縦板部36aが、本体ケース27の前端上部に固定されている。上側固定部材36の上側縦板部36bに、後方に向かって屈曲し且つ上端ラック5dに形成された1対の係合小孔5eに係合可能な1対の切起片36cが形成されている。   An upper fixing member 36 having a crank shape in a side view is provided on the upper front end of the main body case 27. A lower vertical plate portion 36 a of the upper fixing member 36 is fixed to the upper front end of the main body case 27. The upper vertical plate portion 36b of the upper fixing member 36 is formed with a pair of cut and raised pieces 36c that are bent rearward and engageable with a pair of engaging small holes 5e formed in the upper end rack 5d. Yes.

補助熱源機3において、入水管13aから供給される入水は潜熱回収用熱交換器23において排気の潜熱により加熱された後、顕熱回収用熱交換器21に供給され、その顕熱回収用熱交換器21により加熱された後出湯管13bに供給される。潜熱回収用熱交換器23の直下に、潜熱回収により発生したドレン(凝縮水)を受けるトレイ13dが設けられ、このトレイ13dに回収されたドレンは、ドレン管13cを通って中和器(図示略)に送られて中和された後に、器具外に排出される。   In the auxiliary heat source unit 3, the incoming water supplied from the inlet pipe 13 a is heated by the latent heat of the exhaust in the latent heat recovery heat exchanger 23, and then supplied to the sensible heat recovery heat exchanger 21. After being heated by the exchanger 21, it is supplied to the hot water discharge pipe 13b. A tray 13d that receives drain (condensed water) generated by the latent heat recovery is provided immediately below the latent heat recovery heat exchanger 23. The drain recovered in the tray 13d passes through the drain pipe 13c and is a neutralizer (not shown). After being neutralized by being sent to (Omitted), it is discharged out of the instrument.

次に、補助熱源機3のフレーム部材5に対する固定構造について説明する。
図1〜図3に示すように、補助熱源機3は、外装ケース4の内側の上側約1/3部分に配置され、排気集合筒12の前端上部をフレーム部材5に直接固定し、バーナ部9の後端下部をフレーム部材5に固定金具7を介して固定している。
Next, a fixing structure for the frame member 5 of the auxiliary heat source machine 3 will be described.
As shown in FIG. 1 to FIG. 3, the auxiliary heat source unit 3 is disposed at about 1/3 of the upper side inside the outer case 4, and directly fixes the front upper end of the exhaust collecting cylinder 12 to the frame member 5. 9 is fixed to the frame member 5 through a fixing bracket 7.

即ち、上側固定部材36の1対の切起片36cを前側の上端ラック5dの1対の係合小孔5eに係合し、上側縦板部36bを複数のビス36dを介して上端ラック5dに固定することで、排気集合筒12の前端上部をフレーム部材5に固定し、下側固定部材16を複数のビス16aを介して固定金具7に固定することで、バーナ部9の後端下部をフレーム部材5に固定している。   That is, the pair of cut and raised pieces 36c of the upper fixing member 36 are engaged with the pair of engagement small holes 5e of the front upper end rack 5d, and the upper vertical plate portion 36b is engaged with the upper end rack 5d via the plurality of screws 36d. Is fixed to the frame member 5, and the lower fixing member 16 is fixed to the fixing bracket 7 via a plurality of screws 16 a, thereby lowering the rear end of the burner portion 9. Is fixed to the frame member 5.

次に、補強部材41について説明する。
図1〜図3,図5〜10に示すように、補助熱源機3は、缶体接続部(下側熱交換器缶体22と上側熱交換器缶体24との接続部、上側熱交換器缶体24と排気集合筒12との接続部)の剛性を確保する為に、排気集合筒12の前端の下端部と熱交換器部11の前端部とを接続する補強部材41を備えている。即ち、補強部材41は、排気集合筒12の前端の下端部と、顕熱回収用熱交換器21を収容する下側熱交換器缶体22の前端の上部フランジ部22aとを接続している。
Next, the reinforcing member 41 will be described.
As shown in FIGS. 1 to 3 and FIGS. 5 to 10, the auxiliary heat source unit 3 includes a can body connection portion (a connection portion between the lower heat exchanger can body 22 and the upper heat exchanger can body 24, upper heat exchange. In order to ensure the rigidity of the connecting portion between the exhaust can body 24 and the exhaust collecting cylinder 12, a reinforcing member 41 is provided for connecting the lower end of the front end of the exhaust collecting cylinder 12 and the front end of the heat exchanger section 11. Yes. That is, the reinforcing member 41 connects the lower end portion of the front end of the exhaust collecting cylinder 12 and the upper flange portion 22a of the front end of the lower heat exchanger can body 22 that houses the sensible heat recovery heat exchanger 21. .

図8〜図10に示すように、補強部材41は、ステンレス製の薄板部材から構成され、正面視矩形板状の本体板部42、本体板部42の上端部に一体形成され且つ後方に向かって僅かに屈曲した上端板部43、本体板部42の下端部に一体形成され且つ後方に向かって僅かに屈曲した下端板部44を備えている。   As shown in FIGS. 8 to 10, the reinforcing member 41 is made of a thin plate member made of stainless steel, is integrally formed with a rectangular plate-like main body plate portion 42, and an upper end portion of the main body plate portion 42, and faces rearward. The upper end plate portion 43 is slightly bent, and the lower end plate portion 44 is integrally formed with the lower end portion of the main body plate portion 42 and slightly bent rearward.

本体板部42の中央下側寄り部分の大部分に、上側熱交換器缶体24の膨張部24aが挿通可能な横長の大径長孔42aが形成され、本体板部42の左右両端部に、前方に向かって直角状に屈曲した1対の屈曲部42bが形成されている。補強部材41の取り付け状態では、本体板部42は、上端ほど前方に傾斜した傾斜状に配置され、本体板部42の大径長孔42aに上側熱交換器缶体24の膨張部24aが挿通される。   Large portions of the main plate 42 that are close to the center lower side are formed with horizontally long large-diameter holes 42a into which the expansion portions 24a of the upper heat exchanger can 24 can be inserted. A pair of bent portions 42b bent at a right angle toward the front are formed. In the attached state of the reinforcing member 41, the main body plate portion 42 is arranged in an inclined shape that is inclined forward toward the upper end, and the expansion portion 24 a of the upper heat exchanger can body 24 is inserted into the large-diameter long hole 42 a of the main body plate portion 42. Is done.

上端板部43の上部の左右両端部に、上方に向かって延びる1対のビス取付片43aが形成され、上端板部43の1対のビス取付片43a間に、ビス取付片43aと略直角状に後方に向かって屈曲する1対の係合片43bが形成されている。1対のビス取付片43aに、ビス孔43cが夫々形成されている。補強部材41の取り付け状態では、1対の係合片43bがベース板35の1対の長孔35cに係合し、1対のビス取付片43aがビス43dを介してベース板35の屈曲板部35bに夫々固定される。   A pair of screw mounting pieces 43a extending upward are formed at the left and right ends of the upper portion of the upper end plate portion 43, and between the pair of screw mounting pieces 43a of the upper end plate portion 43, substantially perpendicular to the screw mounting pieces 43a. A pair of engagement pieces 43b bent rearward are formed. Screw holes 43c are respectively formed in the pair of screw mounting pieces 43a. In the attached state of the reinforcing member 41, the pair of engaging pieces 43b are engaged with the pair of long holes 35c of the base plate 35, and the pair of screw attaching pieces 43a are bent plates of the base plate 35 via the screws 43d. Each is fixed to the portion 35b.

下端板部44の下部に、下方に向かって延びる3つの下方突出片44aが左右方向等間隔に形成されている。これら下方突出片44aの下端部に、後方に向かって180°湾曲した側面視U字状の係合湾曲部44bが夫々形成されている。補強部材41の取り付け状態では、3つの係合湾曲部44bは、下側熱交換器缶体22の上部フランジ部22aの3つの切欠き状の凹部22cに下方から夫々係合される(図7参照)。   Three downward projecting pieces 44 a extending downward are formed at equal intervals in the left-right direction at the lower portion of the lower end plate portion 44. At the lower end portions of these downward projecting pieces 44a, engagement curved portions 44b each having a U-shape in side view and curved 180 ° toward the rear are formed. In the attached state of the reinforcing member 41, the three engagement curved portions 44b are respectively engaged with the three notched recesses 22c of the upper flange portion 22a of the lower heat exchanger can body 22 from below (FIG. 7). reference).

次に、本発明の貯湯給湯装置1の作用及び効果について説明する。
先ずは、補助熱源機3に補強部材41を取り付ける場合、補強部材41の下側の3つの係合湾曲部44bを対応する上部フランジ部22aの3つの凹部22cに下方から夫々係合し、次に、補強部材41の上側の1対の係合片43bをベース板35の1対の長孔35cに夫々係合する。
Next, the operation and effect of the hot water storage and hot water supply apparatus 1 of the present invention will be described.
First, when the reinforcing member 41 is attached to the auxiliary heat source unit 3, the three engaging curved portions 44b on the lower side of the reinforcing member 41 are respectively engaged with the three concave portions 22c of the corresponding upper flange portion 22a from below, The pair of engaging pieces 43 b on the upper side of the reinforcing member 41 are engaged with the pair of long holes 35 c of the base plate 35, respectively.

そして、補強部材41の1対のビス取付片43aを、複数のビス43dを介してベース板35に夫々固定する。このようにして、補強部材41は、潜熱回収用熱交換器23を収容する上側熱交換器缶体24を跨ぐようにして、排気集合筒12の前端の下端部と、顕熱回収用熱交換器21を収容する下側熱交換器缶体22の前端の上部フランジ部22aとを接続する。   Then, the pair of screw mounting pieces 43a of the reinforcing member 41 are fixed to the base plate 35 via a plurality of screws 43d, respectively. In this way, the reinforcing member 41 straddles the upper heat exchanger can body 24 that houses the latent heat recovery heat exchanger 23, and the lower end portion of the front end of the exhaust collecting cylinder 12 and the sensible heat recovery heat exchange. The upper flange portion 22a at the front end of the lower heat exchanger can body 22 that houses the vessel 21 is connected.

次に、補強部材41が取り付けられた補助熱源機3をフレーム部材5に固定する為に、先ずは、排気集合筒12の上側固定部材36を、1対の切起片36cと複数のビス36dを介してフレーム部材5の前側の上端ラック5dに固定し、バーナ部9の後端下部の下側固定部材16を、複数のビス16aを介して固定金具7に固定することで、補助熱源機3をフレーム部材5に固定する。   Next, in order to fix the auxiliary heat source unit 3 to which the reinforcing member 41 is attached to the frame member 5, first, the upper fixing member 36 of the exhaust collecting cylinder 12 is set to a pair of cut and raised pieces 36c and a plurality of screws 36d. Is fixed to the upper end rack 5d on the front side of the frame member 5, and the lower side fixing member 16 at the lower rear end of the burner portion 9 is fixed to the fixing bracket 7 via a plurality of screws 16a. 3 is fixed to the frame member 5.

以上説明したように、排気集合筒12の前端上部と、バーナ部9の後端下部をフレーム部材5に直接又は固定金具7を介して固定すると共に、排気集合筒12の前端の下端部と熱交換器部11の前端部とを接続する補強部材41を備えたので、この補強部材41によって排気集合筒12と熱交換器部11とを安定的に接続することができる。   As described above, the front upper end of the exhaust collecting cylinder 12 and the rear lower end of the burner portion 9 are fixed to the frame member 5 directly or via the fixing bracket 7, and the lower end of the front collecting end 12 Since the reinforcing member 41 that connects the front end of the exchanger unit 11 is provided, the exhaust collecting cylinder 12 and the heat exchanger unit 11 can be stably connected by the reinforcing member 41.

即ち、フレーム部材5に排気集合筒12の前端上部とバーナ部9の後端下部を固定した場合においてフレーム部材5が撓むと、排気集合筒12と熱交換器部11との間の缶体接続部に応力が集中し易くなるので、補強部材41によって排気集合筒12と熱交換器部11の缶体接続部の接続強度を向上させることで、排気集合筒12と熱交換器部11との間の缶体接続部(下側熱交換器缶体22と上側熱交換器缶体24との接続部、上側熱交換器缶体24と排気集合筒12との接続部)の破損を防ぎ排気漏れを防止することができる。補強部材41を追加的に設置するだけで、缶体接続部の接続強度が向上するので、補助熱源機3の剛性確保を容易な構造で且つ低コストで実現可能であり、フレーム部材5と補助熱源機3との間の固定箇所を増やす必要がないので、貯湯給湯装置1の組み立て工程数の増加を抑え且つ補助熱源機3のメンテナンス性を損なうことがない。   That is, when the frame member 5 is bent when the front end upper part of the exhaust collecting cylinder 12 and the rear end lower part of the burner part 9 are fixed to the frame member 5, the can body connection between the exhaust collecting cylinder 12 and the heat exchanger part 11 is performed. Since the stress is easily concentrated on the portion, the reinforcing member 41 improves the connection strength between the exhaust collector tube 12 and the can body connecting portion of the heat exchanger portion 11, so that the exhaust collector tube 12 and the heat exchanger portion 11 are connected to each other. The can body is prevented from being damaged (exhaust portion between the lower heat exchanger can body 22 and the upper heat exchanger can body 24, the connection portion between the upper heat exchanger can body 24 and the exhaust collecting cylinder 12) and exhausted. Leakage can be prevented. Since the connection strength of the can connecting portion is improved simply by additionally installing the reinforcing member 41, the rigidity of the auxiliary heat source device 3 can be secured with a simple structure and at a low cost, and the frame member 5 and the auxiliary member can be supplemented. Since there is no need to increase the number of fixing points between the heat source unit 3, the increase in the number of assembly steps of the hot water storage hot water supply device 1 is suppressed and the maintainability of the auxiliary heat source unit 3 is not impaired.

また、熱交換器部11は、顕熱回収用熱交換器21と、この顕熱回収用熱交換器21の上部に配置された潜熱回収用熱交換器23とを備え、補強部材41は、排気集合筒12の前端の下端部と、顕熱回収用熱交換器21を収容する下側熱交換器缶体22(ケース部材)の前端の上部フランジ部とを接続するので、潜熱回収用熱交換器23を挟み込むようにして補強部材41を設置することで、顕熱回収用熱交換器21と潜熱回収用熱交換器23とを接続する缶体接続部及び潜熱回収用熱交換器23と排気集合筒12とを接続する缶体接続部が強固になる。   The heat exchanger section 11 includes a sensible heat recovery heat exchanger 21 and a latent heat recovery heat exchanger 23 disposed on the sensible heat recovery heat exchanger 21. The reinforcing member 41 includes: Since the lower end portion of the front end of the exhaust collecting cylinder 12 is connected to the upper flange portion of the front end of the lower heat exchanger can body 22 (case member) that houses the sensible heat recovery heat exchanger 21, the heat for latent heat recovery By installing the reinforcing member 41 so as to sandwich the exchanger 23, a can connecting portion for connecting the sensible heat recovery heat exchanger 21 and the latent heat recovery heat exchanger 23 and the latent heat recovery heat exchanger 23, The can connecting portion for connecting the exhaust collecting cylinder 12 is strengthened.

前記実施例を部分的に変更する例について説明する。
[1]前記実施例の補助熱源機3の下側固定構造において、バーナ部9の下側固定部材16を固定金具7に固定することでフレーム部材5に間接的に固定しているが、特にこの固定構造に限定する必要はなく、下側固定部材16の形状を適宜変更して、補助熱源機3の下端部をフレーム部材5に直接固定するようにしても良い。
An example in which the embodiment is partially changed will be described.
[1] In the lower fixing structure of the auxiliary heat source device 3 of the above embodiment, the lower fixing member 16 of the burner portion 9 is indirectly fixed to the frame member 5 by fixing it to the fixing bracket 7. It is not necessary to limit to this fixing structure, The shape of the lower side fixing member 16 may be changed as appropriate, and the lower end portion of the auxiliary heat source device 3 may be directly fixed to the frame member 5.

また、前記実施例の補助熱源機3の上側固定構造において、排気集合筒12の上側固定部材36をフレーム部材5に直接固定しているが、特にこの固定構造に限定する必要はなく、上側固定部材36を、固定金具を介してフレーム部材5に間接的に固定するようにしても良い。   Further, in the upper fixing structure of the auxiliary heat source unit 3 of the above embodiment, the upper fixing member 36 of the exhaust collecting cylinder 12 is directly fixed to the frame member 5. The member 36 may be indirectly fixed to the frame member 5 via a fixing bracket.

[2]前記実施例の補強部材41の構造は、ほんの一例を示したに過ぎず、排気集合筒12の前端の下端部と熱交換器部11の前端部とを接続可能な構造であれば、適宜変更可能である。 [2] The structure of the reinforcing member 41 of the above-described embodiment is merely an example, as long as the lower end portion of the front end of the exhaust collecting cylinder 12 and the front end portion of the heat exchanger portion 11 can be connected. These can be changed as appropriate.

[3]その他、当業者であれば、本発明の趣旨を逸脱することなく、前記実施例に種々の変更を付加した形態で実施可能であり、本発明はそのような変更形態を包含するものである。 [3] In addition, those skilled in the art can implement the present invention in various forms with various modifications without departing from the spirit of the present invention, and the present invention includes such modifications. It is.

1 貯湯給湯装置
3 補助熱源機
4 外装ケース
5 フレーム部材
7 固定金具
9 バーナ部
11 熱交換器部
12 排気集合筒
21 顕熱回収用熱交換器
22 下側熱交換缶体
22a 上部フランジ部
23 潜熱回収用熱交換器
24 上側熱交換缶体
24b 下部フランジ部
41 補強部材
DESCRIPTION OF SYMBOLS 1 Hot water storage hot-water supply apparatus 3 Auxiliary heat source machine 4 Exterior case 5 Frame member 7 Fixing bracket 9 Burner part 11 Heat exchanger part 12 Exhaust tube 21 Sensible heat recovery heat exchanger 22 Lower heat exchange can body 22a Upper flange part 23 Latent heat Recovery heat exchanger 24 Upper heat exchange can 24b Lower flange 41 Reinforcing member

Claims (2)

外装ケースの一部をなすフレーム部材を備えた貯湯給湯装置であって、湯水の加熱を行う為の熱源機を前記フレーム部材に固定した貯湯給湯装置において、
前記熱源機は、燃料を燃焼させるバーナ部と、このバーナ部の上部に配置され且つ前記バーナ部による燃焼熱と湯水との間で熱交換する熱交換器部と、この熱交換器部の上部に配置され且つ前記熱交換器部による熱交換後の排気を前方に排出する為の排気集合筒とを備え、
前記排気集合筒の前端上部と、前記バーナ部の後端下部を前記フレーム部材に直接又は固定金具を介して固定すると共に、前記排気集合筒の前端の下端部と前記熱交換器部の前端部とを接続する補強部材を備えたことを特徴とする貯湯給湯装置。
A hot water storage and hot water supply apparatus having a frame member that forms a part of an exterior case, wherein a heat source device for heating hot water is fixed to the frame member,
The heat source unit includes a burner unit that burns fuel, a heat exchanger unit that is disposed above the burner unit and exchanges heat between combustion heat generated by the burner unit and hot water, and an upper part of the heat exchanger unit. And an exhaust collecting cylinder for discharging the exhaust after heat exchange by the heat exchanger section forward,
A front end upper portion of the exhaust gas collection tube and a rear end lower portion of the burner portion are fixed to the frame member directly or via a fixing bracket, and a lower end portion of the front end of the exhaust gas collection tube and a front end portion of the heat exchanger portion A hot water storage and hot water supply device comprising a reinforcing member for connecting the two.
前記熱交換器部は、顕熱回収用熱交換器と、この顕熱回収用熱交換器の上部に配置された潜熱回収用熱交換器とを備え、
前記補強部材は、前記排気集合筒の前端の下端部と、前記顕熱回収用熱交換器を収容するケース部材の前端の上部フランジ部とを接続することを特徴とする請求項1に記載の貯湯給湯装置。
The heat exchanger section includes a sensible heat recovery heat exchanger, and a latent heat recovery heat exchanger disposed on an upper portion of the sensible heat recovery heat exchanger,
The said reinforcing member connects the lower end part of the front end of the said exhaust gas collection cylinder, and the upper flange part of the front end of the case member which accommodates the said sensible heat recovery heat exchanger. Hot water storage water heater.
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