CN109373566B - Combustor, assembling method of combustor and water heater - Google Patents
Combustor, assembling method of combustor and water heater Download PDFInfo
- Publication number
- CN109373566B CN109373566B CN201811248882.8A CN201811248882A CN109373566B CN 109373566 B CN109373566 B CN 109373566B CN 201811248882 A CN201811248882 A CN 201811248882A CN 109373566 B CN109373566 B CN 109373566B
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- Prior art keywords
- rivet
- burner
- riveting
- fixing plate
- joints
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/107—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using fluid fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/02—Casings; Cover lids; Ornamental panels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1832—Arrangement or mounting of combustion heating means, e.g. grates or burners
- F24H9/1836—Arrangement or mounting of combustion heating means, e.g. grates or burners using fluid fuel
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
Abstract
The invention provides a combustor, an assembling method of the combustor and a water heater, and relates to the field of water heaters. The combustor includes combustor shell and fixed plate, and the protruding a plurality of rivet joints that are equipped with of combustor shell, and a plurality of mounting holes have been seted up to the fixed plate, and a plurality of rivet joints one-to-one pass a plurality of mounting holes and rivet with the fixed plate. The burner is convenient to assemble, saves labor force and reduces cost.
Description
Technical Field
The invention relates to the field of water heaters, in particular to a combustor, an assembling method of the combustor and a water heater.
Background
A water heater is a device for changing cold water temperature into hot water in a certain time by various physical principles. The water heater can rapidly heat cold water, is convenient for people's production and life, improves user experience.
At present, the common water heater in the market, especially gas water heater, the casing and the fixed plate of its combustor often adopt screw and threaded connection when the assembly, and the assembly is complicated loaded down with trivial details, and needs a large amount of labours, has reduced production efficiency, has increased the cost.
Disclosure of Invention
One of the objects of the present invention is to provide a burner which can be assembled easily, save labor and reduce costs.
Another object of the present invention is to provide a method of assembling a burner, which can facilitate assembly of the burner, save labor and reduce cost.
It is still another object of the present invention to provide a water heater which can be assembled easily, save labor and reduce costs.
In order to achieve the above object, the present invention provides a technical solution:
the embodiment of the invention provides a combustor, which comprises a combustor shell and a fixed plate, wherein a plurality of riveting heads are convexly arranged on the combustor shell, a plurality of mounting holes are formed in the fixed plate, and the plurality of riveting heads penetrate through the plurality of mounting holes in a one-to-one correspondence manner and are riveted with the fixed plate.
Further, the plurality of rivet joints comprise a connecting part, a first rivet rotating part and a second rivet rotating part, the connecting part is connected with the burner housing, the connecting part is provided with a first end part and a second end part which are oppositely arranged, the first rivet rotating part is connected with the first end part, and the second rivet rotating part is connected with the second end part.
Further, the first and second rivet portions are respectively riveted to opposite sides of the mounting hole.
Further, the plurality of rivet joints comprise a first rivet pressing part, a second rivet pressing part and a third rivet pressing part, one end of the second rivet pressing part is connected with the first rivet pressing part, and the other end of the second rivet pressing part is connected with the third rivet pressing part.
Further, a first groove is formed between the first press riveting part and the second press riveting part, and a second groove is formed between the second press riveting part and the third press riveting part.
Further, the first press rivet portion, the second press rivet portion and the third press rivet portion are in interference fit with the mounting hole.
The embodiment of the invention also provides an assembling method of the burner, the assembling method of the burner is used for assembling the burner, the burner comprises a burner shell and a fixing plate, the burner shell is convexly provided with a plurality of rivet joints, the fixing plate is provided with a plurality of mounting holes, the rivet joints penetrate through the mounting holes one by one and are riveted with the fixing plate, and the assembling method of the burner comprises the following steps:
a plurality of rivet joints are convexly arranged on the burner shell;
a plurality of mounting holes are formed in the fixing plate at positions corresponding to the rivet joints;
and enabling the rivet joints to penetrate through the mounting holes in a one-to-one correspondence manner and rivet with the fixing plate.
Further, the plurality of rivet heads include connecting portion, first portion of riveting soon and second portion of riveting soon, connecting portion have relative first tip and the second tip that sets up, first portion of riveting soon with first tip is connected, the second portion of riveting soon with second tip is connected, will a plurality of rivet heads one-to-one pass a plurality of mounting hole and with the step of fixed plate riveting includes:
and spin riveting a plurality of rivet joints, so that the first spin riveting part and the second spin riveting part simultaneously rotate clockwise or simultaneously anticlockwise relative to the connecting part, and the first spin riveting part and the second spin riveting part are respectively riveted on two opposite sides of the mounting hole.
Further, the plurality of rivet heads include first pressure is riveted portion, second pressure is riveted portion and third pressure is riveted portion, the one end of second pressure is riveted portion with first pressure is riveted portion and is connected, just first pressure is riveted portion with second pressure is seted up first recess between riveting portion, the other end of second pressure is riveted portion with third pressure is riveted portion and is connected, just second pressure is riveted portion with third pressure is riveted portion and is seted up the second recess between the riveting portion, with a plurality of rivet heads one-to-one pass a plurality of mounting hole and with the step of fixed plate riveting includes:
and (3) riveting the plurality of rivet joints to deform and expand the first groove and the second groove under pressure, so that the first rivet pressing part, the second rivet pressing part and the third rivet pressing part are in interference fit with the mounting hole.
The embodiment of the invention also provides a water heater which comprises a machine body and a burner. The burner comprises a burner shell and a fixing plate, wherein a plurality of rivet joints are convexly arranged on the burner shell, a plurality of mounting holes are formed in the fixing plate, and a plurality of rivet joints penetrate through the mounting holes in a one-to-one correspondence mode and are riveted with the fixing plate. The burner is connected with the machine body.
Compared with the prior art, the burner, the assembling method of the burner and the water heater provided by the invention have the beneficial effects that:
according to the burner, the assembling method of the burner and the water heater, the burner shell is convexly provided with the plurality of rivet joints, the fixing plate is provided with the plurality of mounting holes, and the plurality of rivet joints penetrate through the plurality of mounting holes in a one-to-one correspondence mode and are riveted with the fixing plate. The riveting mode replaces the bolt connection mode, so that the assembly is convenient, the procedure of manually screwing can be omitted, the labor force is reduced, and the cost is saved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a water heater according to an embodiment of the present invention;
FIG. 2 is a schematic diagram illustrating an assembled structure of a burner of a water heater according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a structure of a water heater according to an embodiment of the present invention before riveting a burner housing of the water heater;
FIG. 4 is a schematic structural view of a fixing plate of a burner of a water heater according to an embodiment of the present invention;
FIG. 5 is an enlarged view of part A of FIG. 2;
FIG. 6 is a schematic diagram of an assembled structure of a burner of a water heater according to a second embodiment of the present invention;
FIG. 7 is a schematic diagram of a structure of a burner housing of a burner of a water heater according to a second embodiment of the present invention before riveting;
FIG. 8 is an enlarged view of part B of FIG. 6;
fig. 9 is a flowchart of a method for assembling a burner according to a third embodiment of the present invention.
Icon: 1-a water heater; 2-a machine body; 3-burner; 31-a burner housing; 311-rivet joint; 3111-a first rivet portion; 3112-a second rivet; 3113-a connection; 3114-a first end; 3115-a second end; 3116-first clinch portion; 3117-a second clinching portion; 3118-third clinch portion; 3119-first groove; 3120-a second groove; 32-a fixed plate; 321-mounting holes.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "center", "upper", "lower", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, or the directions or positional relationships in which the inventive product is conventionally put in use, or the directions or positional relationships as conventionally understood by those skilled in the art are merely for convenience of describing the present invention and for simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "configured," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1
Referring to fig. 1, fig. 1 is a schematic perspective view of a water heater 1 according to an embodiment of the invention. The water heater 1 is mainly used for conveniently and rapidly heating domestic water, and is equipment which is convenient for users to rapidly obtain hot water for daily life. The water heater 1 includes a body 2 and a burner 3. The body 2 is substantially rectangular parallelepiped, and may be not limited to rectangular parallelepiped, spherical, ellipsoidal, or the like, and is not particularly limited herein, and may be provided with a housing cavity inside, so as to accommodate and mount the burner 3. The burner 3 has a substantially rectangular parallelepiped shape and is detachably provided inside the body 2.
The body 2 is mainly used for carrying the burner 3, and can enable domestic water to flow through the interior of the body 2. The burner 3 mainly uses combustion of combustible gas to release heat energy to heat domestic water from a cold water state to a hot water state. The burner 3 of the water heater 1 is convenient to assemble, the procedure of manually screwing can be omitted, the labor force is reduced, and the cost is saved.
Referring to fig. 2, fig. 2 is a schematic diagram illustrating an assembly structure of a burner 3 of a water heater 1 according to an embodiment of the invention.
The burner 3 comprises a burner housing 31 and a fixing plate 32, wherein a plurality of rivet joints 311 are convexly arranged on the burner housing 31, a plurality of mounting holes 321 are formed in the fixing plate 32, and the rivet joints 311 penetrate through the mounting holes 321 in a one-to-one correspondence manner and are riveted with the fixing plate 32.
The burner housing 31 is riveted to the fixing plate 32 to form a receiving cavity for receiving a distributor (not shown).
The rivet joint 311 is formed by a riveting process.
Referring to fig. 3, fig. 3 is a schematic diagram illustrating a structure of a combustor casing 31 of a combustor 3 of a water heater 1 according to an embodiment of the invention before riveting.
The burner housing 31 is of integrally formed U-shaped configuration. Before riveting, a plurality of rivet joints 311 are integrally formed and arranged on the side edge of the burner housing 31 in a convex shape, wherein convex points of the convex shape are connected with the burner housing 31.
Referring to fig. 4, fig. 4 is a schematic structural diagram of a fixing plate 32 of a burner 3 of a water heater 1 according to an embodiment of the invention.
The fixing plate 32 has a substantially stepped shape. The fixing plate 32 has a plurality of mounting holes 321 formed at the edge thereof, and the mounting holes 321 are substantially elongated, and may be circular, square, or the like, without being limited thereto, and may be adapted to the shape of the caulking holes.
It should be noted that, the fixing plate 32 is provided with a flange, and the flange is attached to the burner housing 31, so that the attachment of the fixing plate 32 to the burner housing 31 is more compact.
Referring to fig. 5, fig. 5 is a partial enlarged view of a portion a in fig. 2.
The plurality of rivet heads 311 includes a connection portion 3113, a first rivet portion 3111 and a second rivet portion 3112, the connection portion 3113 being connected to the burner housing 31, the connection portion 3113 having a first end portion 3114 and a second end portion 3115 disposed opposite to each other, the first rivet portion 3111 being connected to the first end portion 3114, the second rivet portion 3112 being connected to the second end portion 3115.
The first clinching portion 3111 and the second clinching portion 3112 are respectively clinched to opposite sides of the mounting hole 321.
In the present embodiment, the rivet 311 is S-shaped.
It should be noted that, the rivet joint 311 is provided with a rounded corner or a chamfer at the end portion, so as to avoid injury of the user when the user touches the rivet joint with hands.
In the present embodiment, the number of the rivet heads 311 is six, and the number of the corresponding mounting holes 321 is six. The number of the rivet joints 311 is not limited to six, and may be more or less, and the fixing plate 32 may be firmly riveted to the burner housing 31, which is not particularly limited.
Example two
Referring to fig. 6, fig. 6 is a schematic diagram illustrating an assembly structure of a burner 3 of a water heater 1 according to a second embodiment of the invention.
The burner 3 comprises a burner housing 31 and a fixing plate 32, wherein a plurality of rivet joints 311 are convexly arranged on the burner housing 31, a plurality of mounting holes 321 are formed in the fixing plate 32, and the rivet joints 311 penetrate through the mounting holes 321 in a one-to-one correspondence manner and are riveted with the fixing plate 32.
Referring to fig. 7, fig. 7 is a schematic diagram illustrating a structure of a burner housing 31 of a burner 3 of a water heater 1 before riveting according to a second embodiment of the present invention.
The burner housing 31 is of integrally formed U-shaped configuration. Before riveting, the plurality of rivet joints 311 are integrally formed in a rectangular shape and are arranged on the side edge of the burner housing 31, wherein the rectangular side edge is connected with the burner housing 31.
Referring to fig. 8, fig. 8 is a partial enlarged view of the B portion in fig. 6.
The plurality of rivet joints 311 include a first press-rivet portion 3116, a second press-rivet portion 3117, and a third press-rivet portion 3118, one end of the second press-rivet portion 3117 is connected to the first press-rivet portion 3116, and the other end of the second press-rivet portion 3117 is connected to the third press-rivet portion 3118.
Further, a first groove 3119 is formed between the first press-riveting portion 3116 and the second press-riveting portion 3117, and a second groove 3120 is formed between the second press-riveting portion 3117 and the third press-riveting portion 3118.
Further, the first clinching portion 3116, the second clinching portion 3117, and the third clinching portion 3118 are interference fit with the mounting hole 321.
In the present embodiment, the rivet 311 is substantially zigzag.
Example III
Referring to fig. 9, fig. 9 is a flowchart illustrating a method for assembling a combustor 3 according to a third embodiment of the present invention.
The third embodiment provides a method of assembling the burner 3, which can facilitate assembling the burner 3, save labor force, and reduce cost.
The method of assembling the burner 3 provided in the third embodiment can be applied to the burner 3 provided in the first and second embodiments.
It should be noted that, for the sake of brevity, the third embodiment is not mentioned, and reference is made to the corresponding descriptions in the first and second embodiments.
The method of assembling the burner 3 includes:
in step S100, a plurality of rivet joints 311 are protruded from the burner housing 31.
In step S200, a plurality of mounting holes 321 are formed in the fixing plate 32 at positions corresponding to the plurality of rivet joints 311.
In step S300, the plurality of rivet joints 311 penetrate through the plurality of mounting holes 321 in a one-to-one correspondence manner and are riveted with the fixing plate 32.
Further, in the present embodiment, the step S300 includes:
the plurality of rivet joints 311 are screwed, and the first screwed portion 3111 and the second screwed portion 3112 are simultaneously screwed clockwise or counterclockwise relative to the connecting portion 3113, so that the first screwed portion 3111 and the second screwed portion 3112 are respectively riveted on opposite sides of the mounting hole 321. Thus, the S-shaped rivet joint 311 structure in the first embodiment is obtained.
The rivet joint 311 includes a connection portion 3113, a first rivet portion 3111, and a second rivet portion 3112, the connection portion 3113 is connected to the burner housing 31, the connection portion 3113 has a first end portion 3114 and a second end portion 3115 disposed opposite to each other, the first rivet portion 3111 is connected to the first end portion 3114, and the second rivet portion 3112 is connected to the second end portion 3115.
It should be noted that, in another embodiment of the present invention, step S300 includes:
the plurality of rivet heads 311 are press-riveted, and the first groove 3119 and the second groove 3120 are press-deformed and expanded such that the first press-riveting portion 3116, the second press-riveting portion 3117, and the third press-riveting portion 3118 are interference-fitted with the mounting hole 321. Thus, the zigzag rivet joint 311 structure in the second embodiment is obtained.
The rivet joint 311 includes a first press-rivet portion 3116, a second press-rivet portion 3117, and a third press-rivet portion 3118, one end of the second press-rivet portion 3117 is connected to the first press-rivet portion 3116, and the other end of the second press-rivet portion 3117 is connected to the third press-rivet portion 3118.
In summary, according to the burner 3, the assembling method of the burner 3 and the water heater 1 provided by the invention, the burner housing 31 is convexly provided with the plurality of rivet joints 311, the fixing plate 32 is provided with the plurality of mounting holes 321, and the plurality of rivet joints 311 penetrate through the plurality of mounting holes 321 one by one and are riveted with the fixing plate 32. The riveting mode replaces the bolt connection mode, so that the assembly is convenient, the procedure of manually screwing can be omitted, the labor force is reduced, and the cost is saved.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The burner is characterized by comprising a burner shell and a fixing plate, wherein a plurality of rivet joints are convexly arranged on the burner shell, a plurality of mounting holes are formed in the fixing plate, the rivet joints penetrate through the mounting holes in a one-to-one correspondence mode and are riveted with the fixing plate, the fixing plate is provided with a turned edge, and the turned edge is attached to the burner shell;
the plurality of rivet joints comprise a connecting part, a first rivet rotating part and a second rivet rotating part, the connecting part is connected with the burner shell, the connecting part is provided with a first end part and a second end part which are oppositely arranged, the first rivet rotating part is connected with the first end part, and the second rivet rotating part is connected with the second end part;
the first spin riveting part and the second spin riveting part are respectively riveted on two opposite sides of the mounting hole.
2. The burner is characterized by comprising a burner shell and a fixing plate, wherein a plurality of rivet joints are convexly arranged on the burner shell, a plurality of mounting holes are formed in the fixing plate, the rivet joints penetrate through the mounting holes in a one-to-one correspondence mode and are riveted with the fixing plate, the fixing plate is provided with a turned edge, and the turned edge is attached to the burner shell;
the plurality of rivet joints comprise a first rivet pressing part, a second rivet pressing part and a third rivet pressing part, one end of the second rivet pressing part is connected with the first rivet pressing part, and the other end of the second rivet pressing part is connected with the third rivet pressing part;
a first groove is formed between the first pressing riveting part and the second pressing riveting part, and a second groove is formed between the second pressing riveting part and the third pressing riveting part.
3. The burner of claim 2, wherein the first standoff, the second standoff, and the third standoff are interference fit with the mounting hole.
4. A method of assembling a burner, wherein the method of assembling a burner is used to assemble the burner of claim 1, the method of assembling a burner comprising:
the burner shell is convexly provided with a plurality of riveting heads, each riveting head comprises a connecting part, a first rotary riveting part and a second rotary riveting part, each connecting part is provided with a first end part and a second end part which are oppositely arranged, each first rotary riveting part is connected with each first end part, and each second rotary riveting part is connected with each second end part;
a plurality of mounting holes are formed in the fixing plate at positions corresponding to the rivet joints;
and spin riveting a plurality of rivet joints, so that the first spin riveting part and the second spin riveting part simultaneously rotate clockwise or simultaneously anticlockwise relative to the connecting part, and the first spin riveting part and the second spin riveting part are respectively riveted on two opposite sides of the mounting hole.
5. A method of assembling a burner, wherein the method of assembling a burner is used to assemble a burner as claimed in claim 2 or 3, the method of assembling a burner comprising:
a plurality of rivet joints are arranged on the combustor shell in a protruding mode, each rivet joint comprises a first rivet pressing portion, a second rivet pressing portion and a third rivet pressing portion, one end of each second rivet pressing portion is connected with each first rivet pressing portion, a first groove is formed between each first rivet pressing portion and each second rivet pressing portion, the other end of each second rivet pressing portion is connected with each third rivet pressing portion, and a second groove is formed between each second rivet pressing portion and each third rivet pressing portion;
a plurality of mounting holes are formed in the fixing plate at positions corresponding to the rivet joints;
and (3) riveting the plurality of rivet joints to deform and expand the first groove and the second groove under pressure, so that the first rivet pressing part, the second rivet pressing part and the third rivet pressing part are in interference fit with the mounting hole.
6. A water heater comprising a body and a burner as claimed in any one of claims 1 to 3, said burner being connected to said body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811248882.8A CN109373566B (en) | 2018-10-25 | 2018-10-25 | Combustor, assembling method of combustor and water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811248882.8A CN109373566B (en) | 2018-10-25 | 2018-10-25 | Combustor, assembling method of combustor and water heater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109373566A CN109373566A (en) | 2019-02-22 |
| CN109373566B true CN109373566B (en) | 2023-10-10 |
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| CN201811248882.8A Active CN109373566B (en) | 2018-10-25 | 2018-10-25 | Combustor, assembling method of combustor and water heater |
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