JP2014155916A - Method of treating wet coating booth circulating water - Google Patents

Method of treating wet coating booth circulating water Download PDF

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JP2014155916A
JP2014155916A JP2013029196A JP2013029196A JP2014155916A JP 2014155916 A JP2014155916 A JP 2014155916A JP 2013029196 A JP2013029196 A JP 2013029196A JP 2013029196 A JP2013029196 A JP 2013029196A JP 2014155916 A JP2014155916 A JP 2014155916A
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circulating water
paint
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JP6102318B2 (en
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Masahiro Horiuchi
正弘 堀内
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Kurita Water Industries Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method which enables sufficient floatation separation of coating ingredients from wet coating booth circulating water by preventing deterioration of the effect of floating the coating ingredients in the wet coating booth circulating water.SOLUTION: A method of treating wet coating booth circulating water includes a step of adding a cationic agent and an anionic agent to the wet coating booth circulating water and a step of floatation-separating coating ingredients from the coating booth circulating water containing the cationic and anionic agents. The cationic and anionic agents are added to the wet coating booth circulating water in such a way as to give a charge amount of the wet coating booth circulating water of -5 to -200 μeq/L in the floatation separation of the coating ingredients.

Description

本発明は、湿式塗装ブース循環水の処理方法に関する。   The present invention relates to a method for treating circulating water in a wet paint booth.

自動車工業や家庭電器、金属製品製造業等の塗装工程では、様々な塗料がスプレー塗装される。工業的に使用される塗料は、溶剤型塗料と水性塗料とに大別され、各塗料は単独又は併用で使用される。その際の余剰塗料は、通常、水洗され、その後、水と分離されて処理される。余剰塗料と水とを分離するため、余剰塗料を含む水に薬剤が添加され、塗料成分が不粘着化され、又は凝集される(特許文献1、2)。   Various paints are spray-painted in the painting process of the automobile industry, home appliances, metal product manufacturing industries, and the like. Industrially used paints are roughly classified into solvent-based paints and water-based paints, and each paint is used alone or in combination. The surplus paint at that time is usually washed with water and then separated from the water and processed. In order to separate the surplus paint and water, a chemical is added to the water containing the surplus paint, and the paint components become non-tacky or agglomerate (Patent Documents 1 and 2).

余剰塗料の水洗に使用された水は、循環水ピットに貯留され、薬剤が添加され、塗料成分がその水中に沈殿又は浮上して分離され、湿式塗装ブース循環水として使用される。   The water used for washing the excess paint is stored in a circulating water pit, a chemical is added, and the paint components are separated or floated in the water to be separated and used as wet paint booth circulating water.

湿式塗装ブース循環水は、そこに含まれる塗料成分の種類、性状又は量によって不粘着性、凝集性、発泡性等が異なるため、添加する薬剤の量の管理が難しかった。   Since the wet paint booth circulating water has different tackiness, cohesiveness, foaming property, etc. depending on the type, properties or amount of paint components contained therein, it has been difficult to control the amount of chemicals to be added.

特許文献3では、カチオン性凝集剤を湿式塗装ブース循環水に添加し、特許文献4では、カチオン性凝結剤とアミノ樹脂酸コロイドとを湿式塗装ブース循環水に添加し、溶液の荷電量を概ね正の値(カチオン側)で管理して、水性塗料と溶剤型塗料との塗料成分を不粘着化、凝集して湿式塗装ブース循環水が処理されている。   In Patent Document 3, a cationic flocculant is added to the wet paint booth circulating water, and in Patent Document 4, a cationic coagulant and an amino resin acid colloid are added to the wet paint booth circulating water, and the charge amount of the solution is generally reduced. The wet paint booth circulating water is treated by controlling the positive value (cation side) to make the paint components of the water-based paint and the solvent-type paint non-tacky and aggregate.

特開2004−337671号公報JP 2004-337671 A 特開2006−247456号公報JP 2006-247456 A 特開2002−79263号公報JP 2002-79263 A 特開2006−61776号公報JP 2006-61776 A

通常、湿式塗装ブース循環水は、塗料由来のアニオン性界面活性剤を含むため、気泡が発生しやすく、その泡の表面はアニオン性の官能基で覆われている。特許文献3、4のように、荷電量をカチオン側で湿式塗装ブース循環水を処理すると、泡の表面が電気的に中和され、水中の気泡や水面の泡沫が電気的に消泡される。その結果、塗料成分の浮上効果が低下し、塗料成分が湿式塗装ブース循環水から十分に浮上分離されにくいという問題があった。   Usually, since the wet paint booth circulating water contains an anionic surfactant derived from a paint, bubbles are easily generated, and the surface of the foam is covered with an anionic functional group. As in Patent Documents 3 and 4, when the wet coating booth circulating water is treated on the cation side with the charge amount, the surface of the foam is electrically neutralized, and bubbles in the water and foam on the water surface are electrically defoamed. . As a result, the floating effect of the paint component is reduced, and there is a problem that the paint component is not sufficiently levitated and separated from the wet paint booth circulating water.

本発明は、塗料成分を湿式塗装ブース循環水から十分に浮上分離できる方法を提供することを目的とする。   It is an object of the present invention to provide a method capable of sufficiently floating and separating paint components from circulating water in a wet paint booth.

本発明者らは、カチオン性薬剤及びアニオン性薬剤を湿式塗装ブース循環水に添加し、湿式塗装ブース循環水の荷電量を所定の範囲内とすることで、水中の塗料成分を浮上分離しやすくなることを見出し、本発明を完成させた。   The inventors of the present invention add a cationic agent and an anionic agent to the wet painting booth circulating water, and make the charge amount of the wet painting booth circulating water within a predetermined range, so that paint components in water can be easily floated and separated. As a result, the present invention has been completed.

具体的には、本発明は以下の方法を提供する。   Specifically, the present invention provides the following methods.

(1)湿式塗装ブース循環水の処理方法であって、
湿式塗装ブース循環水にカチオン性薬剤及びアニオン性薬剤を添加する工程と、
前記カチオン性薬剤及びアニオン性薬剤を含む湿式塗装ブース循環水から塗料成分を浮上分離する工程と、を有し、
前記塗料成分が浮上分離する際の湿式塗装ブース循環水の荷電量が−5μeq/L〜−200μeq/Lである方法。
(1) Wet paint booth circulating water treatment method,
Adding a cationic agent and an anionic agent to the wet paint booth circulating water;
And a step of levitating and separating the paint component from the wet paint booth circulating water containing the cationic agent and the anionic agent,
The method in which the charge amount of the wet coating booth circulating water when the coating component floats and separates is −5 μeq / L to −200 μeq / L.

(2)前記アニオン性薬剤を前記カチオン性薬剤より下流で添加する(1)に記載の方法。   (2) The method according to (1), wherein the anionic drug is added downstream from the cationic drug.

(3) 前記カチオン性薬剤は、前記湿式塗装ブース循環水に塗料が排出される箇所より上流で添加され、
前記アニオン性薬剤は、前記湿式塗装ブース循環水に塗料が排出される箇所より下流で添加される(1)又は(2)に記載の方法。
(3) The cationic agent is added upstream from the location where the paint is discharged into the wet paint booth circulating water,
The said anionic chemical | medical agent is a method as described in (1) or (2) added downstream from the location where a coating material is discharged | emitted by the said wet coating booth circulating water.

本発明によれば、塗料成分を湿式塗装ブース循環水から十分に浮上分離させることができる。   According to the present invention, the paint component can be sufficiently levitated and separated from the wet paint booth circulating water.

本発明の方法が適用される湿式塗装ブース循環系の一例を示す概略構成図である。It is a schematic block diagram which shows an example of the wet painting booth circulation system with which the method of this invention is applied.

本発明は、湿式塗装ブース循環水の処理方法であって、湿式塗装ブース循環水にカチオン性薬剤及びアニオン性薬剤を添加する工程と、前記カチオン性薬剤及びアニオン性薬剤を含む湿式塗装ブース循環水から塗料成分を浮上分離する工程と、を有し、前記塗料成分が浮上分離する際の湿式塗装ブース循環水の荷電量が−5μeq/L〜−200μeq/Lである方法である。   The present invention relates to a wet paint booth circulating water treatment method comprising adding a cationic agent and an anionic agent to the wet paint booth circulating water, and a wet coating booth circulating water containing the cationic agent and anionic agent. And the step of levitating and separating the paint component from the surface, and the charge amount of the wet paint booth circulating water when the paint component is levitated and separated is -5 μeq / L to −200 μeq / L.

以下、図面を用いて本発明の実施形態を説明するが、これにより本発明が制限されるものはない。   Hereinafter, although an embodiment of the present invention is described using a drawing, the present invention is not restricted by this.

本発明の湿式塗装ブース循環系1は、塗装ブース10、循環水ピット20、固液分離装置30を有し、塗装ブース10と循環水ピット20との間に、循環水ピット20から塗装ブース10に流れる循環水(上流)Aの通る配管41及び塗装ブース10から循環水ピット20に戻る循環水(下流)Bの通る配管42を有する。また、循環水ピット20と固液分離装置30との間に、循環水ピット20で浮上分離された塗料成分含有水Dが通る配管43及び固液分離装置30で塗料成分と分離された塗料成分分離水Eが通る配管44を有する。そして、塗料成分が分離された水が、再び配管41へと導出され、再利用される。   The wet painting booth circulation system 1 of the present invention has a painting booth 10, a circulating water pit 20, and a solid-liquid separator 30, and between the painting booth 10 and the circulating water pit 20, the circulating water pit 20 to the painting booth 10. A pipe 41 through which circulating water (upstream) A flows through and a pipe 42 through which circulating water (downstream) B returns from the coating booth 10 to the circulating water pit 20. The paint component separated from the paint component by the pipe 43 and the solid-liquid separator 30 through which the paint component-containing water D floated and separated in the circulating water pit 20 passes between the circulating water pit 20 and the solid-liquid separator 30. A pipe 44 through which the separation water E passes is provided. Then, the water from which the paint component has been separated is led out again to the pipe 41 and reused.

湿式塗装ブース循環水は、循環水ピット20で塗料成分が低減又は除去され、ポンプ21により配管41に循環水(上流)Aとして送り込まれ、塗装ブース10で排出された余剰塗料を捕集し、配管42を通り、循環水(下流)Bとして循環水ピット20に戻る。また、循環水ピット20で浮上分離された塗料成分含有水Dが、配管43を通って固液分離装置30に運ばれ、塗料成分と分離された塗料成分分離水Eが配管44を通って循環水ピット20に戻る。   In the wet paint booth circulating water, the paint component is reduced or removed in the circulating water pit 20, the pump 21 is sent as circulating water (upstream) A to the pipe 41, and the excess paint discharged in the painting booth 10 is collected. It passes through the pipe 42 and returns to the circulating water pit 20 as circulating water (downstream) B. Also, the paint component-containing water D floating and separated in the circulating water pit 20 is conveyed to the solid-liquid separator 30 through the pipe 43, and the paint component separation water E separated from the paint component is circulated through the pipe 44. Return to water pit 20.

湿式塗装ブース循環水は、塗料に含まれる界面活性剤を溶解しているため、循環水ピット20の貯留水Cの表面で発泡しやすい。過剰な発泡を抑制するため、循環水ピット20は、その上部に泡消シャワー22を有していてもよい。泡消シャワー水は、工業用水、地下水等であってもよく、湿式塗装ブース循環水であってもよい。湿式塗装ブース循環水を有効利用できるため、好ましくは湿式塗装ブース循環水である。   Since the wet coating booth circulating water dissolves the surfactant contained in the paint, it easily foams on the surface of the stored water C in the circulating water pit 20. In order to suppress excessive foaming, the circulating water pit 20 may have a foam extinguishing shower 22 at the top thereof. Foamed shower water may be industrial water, groundwater, or the like, or may be wet paint booth circulating water. Since the wet paint booth circulating water can be used effectively, the wet paint booth circulating water is preferable.

本発明において、上流とは、循環水ピット20の排出口から始まり、循環水ピット20の導入口に終わる循環路における、循環水の流れ方向の反対側を指し、下流とは循環水の流れ方向に沿った側を意味する。   In the present invention, the upstream refers to the opposite side of the circulating water flow direction in the circulation path starting from the outlet of the circulating water pit 20 and ending at the inlet of the circulating water pit 20, and the downstream refers to the flowing direction of the circulating water. Means the side along.

塗装ブース10で捕集された余剰塗料は、循環水ピット20で、循環水中に沈殿又は循環水中の気泡により浮上分離され、循環水とともに固液分離装置30に運ばれ、固液分離装置30で、濃縮され濃縮粕31とされ、廃棄される。塗料成分を浮上分離するときは、加圧浮上装置を用いることもできる。   The surplus paint collected at the coating booth 10 is floated and separated by circulating water pits 20 by precipitation or bubbles in the circulating water, and is transported to the solid-liquid separator 30 together with the circulating water. Then, it is concentrated to form a concentrated bowl 31 and discarded. When the paint component is floated and separated, a pressure floating device can be used.

塗装ブース10は、塗料で被塗布物を塗装するブースであって、特に制限されないが、例えば、自動車工業や家庭電器、金属製品製造業等の塗装工程で使用されるブースである。塗装ブースでは、例えば、スプレー等によって、被塗布物に噴霧された塗料の余剰塗料等が発生し、湿式塗装ブース循環水に溶解又は沈殿される。   The painting booth 10 is a booth for painting an object to be coated with a paint, and is not particularly limited. For example, the painting booth 10 is a booth used in a painting process in the automobile industry, home appliances, metal product manufacturing industries, and the like. In the painting booth, for example, a surplus paint or the like of the paint sprayed on the object is generated by spraying or the like, and dissolved or precipitated in the circulating water in the wet painting booth.

塗装に使用される塗料は、特に制限されないが、水性塗料又は溶媒型塗料を少なくとも一つ以上を含む。水性塗料、溶剤型塗料の種類や量等は特に制限されない。   The paint used for painting is not particularly limited, but includes at least one water-based paint or solvent-type paint. There are no particular restrictions on the type or amount of the water-based paint or solvent-type paint.

湿式塗装ブース循環水の処理において、カチオン性薬剤及びアニオン性薬剤の両方の薬剤が添加される。カチオン性薬剤及びアニオン性薬剤の両方の薬剤を添加して、循環水ピット20の貯留水Cの荷電量を−5μeq/L〜−200μeq/Lとすることで、湿式塗装ブース循環水から塗料成分を効率よく浮上分離できる。上記荷電量は、より好ましくは、−10μeq/L以下である。   In the treatment of wet paint booth circulating water, both cationic and anionic drugs are added. By adding both a cationic drug and an anionic drug, and setting the charge amount of the stored water C in the circulating water pit 20 to -5 μeq / L to −200 μeq / L, paint components from the wet paint booth circulating water Can be levitated and separated efficiently. The charge amount is more preferably −10 μeq / L or less.

貯留水Cの荷電量が、−5μeq/Lより大きい場合、塗料成分を湿式塗装ブース循環水から浮上分離しにくくなるおそれがあり、また、湿式塗装ブース循環水の表面が発泡しやすくなる。貯留水Cの荷電量が、−200μeq/Lより小さい場合、塗料成分の粘着性が強くなり、また、湿式塗装ブース循環水の表面は過剰に発泡しやすくなる。他方で、貯留水Cの荷電量が−5μeq/L〜−200μeq/Lの範囲内であると、塗料成分を浮上分離しやすくなる。貯留水Cの荷電量は、−50μeq/L〜−200μeq/Lであるのが好ましい。   When the charge amount of the stored water C is larger than −5 μeq / L, it is difficult to float and separate the paint component from the wet paint booth circulating water, and the surface of the wet paint booth circulating water is likely to foam. When the charge amount of the stored water C is smaller than −200 μeq / L, the adhesiveness of the coating component becomes strong, and the surface of the wet coating booth circulating water easily foams excessively. On the other hand, when the charge amount of the stored water C is in the range of −5 μeq / L to −200 μeq / L, the paint component is easily levitated and separated. The charge amount of the stored water C is preferably −50 μeq / L to −200 μeq / L.

カチオン性薬剤は、塗料成分に対してカチオンとして作用し得る化合物であれば特に制限されないが、カチオン性無機薬剤又はカチオン性有機薬剤の一以上である。カチオン性無機薬剤は、例えば、硫酸バンド、ポリ塩化アルミニウム、塩基性塩化アルミニウム、硝酸アルミニウム等から選択される一以上である。カチオン性有機薬剤は、例えば、ジメチルジアリルアンモニウムクロライド、アルキルアミン・エピクロルヒドリン縮合物、ポリエチレンイミン、DMA、DADMAC等から選択される一以上である。   The cationic drug is not particularly limited as long as it is a compound that can act as a cation with respect to the coating component, but it is one or more of a cationic inorganic drug or a cationic organic drug. The cationic inorganic agent is at least one selected from, for example, sulfate band, polyaluminum chloride, basic aluminum chloride, aluminum nitrate and the like. The cationic organic agent is at least one selected from, for example, dimethyldiallylammonium chloride, alkylamine / epichlorohydrin condensate, polyethyleneimine, DMA, DADMAC and the like.

アニオン性薬剤は、塗料成分に対してアニオンとして作用し得る化合物であれば特に制限されないが、アニオン性無機薬剤又はアニオン性有機薬剤の一以上である。アニオン性無機薬剤は、例えば、クレー、ベントナイト、セピオライト、ヘクトライト、アルミン酸ソーダ等から選択される一以上である。アニオン性有機薬剤は、例えば、ノボラック型フェノール系樹脂、レゾール型フェノール樹脂等から選択される一以上である。ノボラック型フェノール系樹脂は、難水溶性であるため、苛性ソーダ等のアルカリ水溶液として添加してもよい。   The anionic drug is not particularly limited as long as it is a compound that can act as an anion for the coating component, but it is one or more of an anionic inorganic drug or anionic organic drug. The anionic inorganic agent is at least one selected from, for example, clay, bentonite, sepiolite, hectorite, sodium aluminate and the like. An anionic organic chemical | medical agent is one or more selected from a novolak type phenol resin, a resole type phenol resin, etc., for example. Since the novolac type phenol resin is sparingly water-soluble, it may be added as an alkaline aqueous solution such as caustic soda.

カチオン性薬剤の添加量は特に制限されないが、過小であると塗料成分の粘着性が強くなり、塗料成分が浮上分離されにくくなるため、例えば、湿式塗装ブース循環水の1質量%以上、好ましくは1.5質量%以上添加することができる。カチオン性薬剤の添加量が過大であると荷電量が正の値に大きくなり、湿式塗装ブース循環水の表面から発泡が激しくなり、塗料成分が浮上分離されにくくなるため、カチオン性薬剤の添加量は、例えば、湿式塗装ブース循環水の10質量%以下添加することができるが、10質量%超であることを妨げない。なお、配管におけるカチオン性薬剤の添加量は、湿式塗装ブース循環水の流量に基づき決定することができる。   The addition amount of the cationic agent is not particularly limited, but if it is too small, the adhesiveness of the coating component becomes strong, and the coating component becomes difficult to float and separate. For example, the wet coating booth circulating water is 1% by mass or more, preferably 1.5 mass% or more can be added. If the amount of the cationic agent added is excessive, the amount of charge increases to a positive value, and foaming from the surface of the wet paint booth circulating water becomes intense, making it difficult for the paint components to float and separate. For example, 10% by mass or less of the wet paint booth circulating water can be added, but it does not prevent the amount from exceeding 10% by mass. In addition, the addition amount of the cationic chemical | medical agent in piping can be determined based on the flow volume of wet coating booth circulating water.

また、塗料成分の浮上効果を向上し、湿式塗装ブース循環水の表面からの発泡を抑制できるので、アニオン性薬剤の量は、貯留水Cの荷電量に基づき選択でき、特に制限されないが、例えば、湿式塗装ブース循環水の8質量%以上、10質量%以上、12質量%以上、15質量%以上であって、30質量%以下であってもよい。   Moreover, since the floating effect of the paint component can be improved and foaming from the surface of the wet paint booth circulating water can be suppressed, the amount of the anionic drug can be selected based on the charge amount of the stored water C, and is not particularly limited. The wet coating booth circulating water may be 8 mass% or more, 10 mass% or more, 12 mass% or more, 15 mass% or more, and may be 30 mass% or less.

カチオン性薬剤を添加する場所は、例えば、湿式塗装ブース循環水に塗料が排出される箇所より上流の循環水(上流)A又は湿式塗装ブース循環水に塗料が排出される箇所より下流の循環水(下流)Bであってよい。塗装ブース10で排出された余剰塗料が設備へ凝集、固着することを抑制することができるため、塗装ブースより上流でカチオン性薬剤を添加するのが好ましい。   The place where the cationic agent is added is, for example, circulating water (upstream) A upstream from the place where the paint is discharged to the wet painting booth circulating water or circulating water downstream from the place where the paint is discharged to the wet painting booth circulating water. It may be (downstream) B. It is preferable to add a cationic agent upstream from the painting booth because it is possible to suppress the surplus paint discharged at the painting booth 10 from aggregating and adhering to the equipment.

アニオン性薬剤を添加する場所は、特に制限されないが、カチオン性薬剤の添加場所と同じ場所であってもよく、カチオン性薬剤の添加場所より下流であってもよい。カチオン性薬剤を添加後の湿式循環ブース循環水の荷電量に基づきアニオン性薬剤の添加量を調整できるため、アニオン性薬剤を添加する場所は、カチオン性薬剤の添加場所より下流であるのが好ましい。例えば、湿式塗装ブース循環水に塗料が排出される箇所より上流の循環水(上流)A、湿式塗装ブース循環水に塗料が排出される箇所より下流の循環水(下流)B又は循環水ピット内の貯留水Cであってよい。塗料成分の種類、性状又は量によって不粘着性、凝集性、発泡性等が異なり、カチオン性薬剤が湿式塗装ブース循環水中に過剰になる場合がある。そのような場合に対応できるため、アニオン性薬剤を添加する場所は、湿式塗装ブース循環水に塗料が排出される箇所より下流又は貯留水Cであるのが好ましい。   The location where the anionic drug is added is not particularly limited, but may be the same location as the addition location of the cationic drug, or may be downstream from the location where the cationic drug is added. Since the addition amount of the anionic drug can be adjusted based on the charge amount of the wet circulation booth circulating water after the addition of the cationic drug, the place where the anionic drug is added is preferably downstream from the place where the cationic drug is added. . For example, circulating water (upstream) A upstream from the location where paint is discharged to the wet paint booth circulating water, circulating water (downstream) B downstream from the location where paint is discharged to the wet coating booth circulating water, or in the circulating water pit Stored water C. Non-adhesiveness, cohesiveness, foamability, etc. differ depending on the type, nature or amount of the paint component, and the cationic agent may become excessive in the wet paint booth circulating water. Since it can respond to such a case, it is preferable that the place which adds an anionic chemical | medical agent is downstream from the location where a coating material is discharged | emitted by wet coating booth circulating water, or the stored water C.

塗装ブースに導入される循環水(上流)Aにカチオン性薬剤を添加した時、その循環水の荷電量は0〜−50μeq/Lであるのが好ましい。循環水(上流)Aの荷電量がその範囲内にあることで、塗装ブース10内の余剰塗料の不粘着化を促進でき、塗料成分を洗浄しやすくなり、また、湿式塗装ブース循環水が配管内で湿式塗装ブース循環水の表面が多量に発泡することや塗料成分が粘着することを抑制することができる。   When a cationic agent is added to circulating water (upstream) A introduced into the painting booth, the charge amount of the circulating water is preferably 0 to −50 μeq / L. The charge amount of the circulating water (upstream) A is within the range, so that it is possible to promote the detackification of the excess paint in the painting booth 10 and it becomes easy to clean the paint components. It is possible to suppress the foaming of the wet coating booth circulating water in a large amount and the adhesion of the paint components.

湿式塗装ブース循環水の荷電量は、カチオン性薬剤添加の前後又はアニオン性薬剤添加の前後に測定することができる。カチオン性薬剤添加の前後及びアニオン性薬剤添加の前後に湿式塗装ブース循環水の荷電量を測定すれば、それぞれの薬剤の量の調整等の点から好ましいが、カチオン性薬剤添加後及びアニオン性薬剤添加後の両方で測定するのでもよい。特に制限されないが、湿式循環ブース循環水の荷電量を測定することで、使用するカチオン性薬剤及びアニオン性薬剤の両薬剤の過不足判定に使え、湿式塗装ブース循環系1で発生する発泡や浮上分離の不具合に対しても、効果的な対処をすることができる。例えば、カチオン性薬剤添加後に荷電量が正の値である場合、カチオン薬剤が過剰であることがわかり、カチオン性薬剤の添加量を低減し、又はアニオン性薬剤を増量して湿式塗装ブース循環水の荷電量を調整することができる。なお、薬剤の添加量は、荷電量の測定値に基づき自動制御されてもよい。湿式塗装ブース循環水の荷電量はPCD装置等の粒子電荷計を用い測定できる。   The amount of charge in the wet paint booth circulating water can be measured before and after the addition of the cationic drug or before and after the addition of the anionic drug. It is preferable to measure the amount of wet paint booth circulating water before and after the addition of the cationic drug and before and after the addition of the anionic drug from the viewpoint of adjusting the amount of each drug. It may be measured both after the addition. Although it is not particularly limited, by measuring the charge amount of the circulating water in the wet circulation booth, it can be used to determine the excess or deficiency of both the cationic drug and the anionic drug used, and foaming and levitation generated in the wet painting booth circulation system 1 It is possible to effectively cope with a separation failure. For example, if the amount of charge is positive after the addition of the cationic agent, it can be seen that the cationic agent is excessive, the amount of the cationic agent added is reduced, or the amount of the anionic agent is increased to increase the wet paint booth circulating water. The amount of charge can be adjusted. Note that the addition amount of the drug may be automatically controlled based on the measured value of the charge amount. The amount of charge in the wet paint booth circulating water can be measured using a particle charge meter such as a PCD device.

本発明は、以下の薬剤又は塗料を使用して行った。   The present invention was carried out using the following chemicals or paints.

(カチオン性薬剤)
カチオン系薬剤として、ゼーターエース(アルキルアミン・エピクロルヒドリン縮合物、栗田工業株式会社製)を使用した。
(Cationic drug)
As a cationic drug, Zeta Ace (alkylamine / epichlorohydrin condensate, manufactured by Kurita Kogyo Co., Ltd.) was used.

(アニオン性薬剤)
アニオン性薬剤として、フェノール系樹脂溶液を使用した。フェノール系樹脂溶液は、苛性ソーダ10g、純水170gをビーカーに採り、水を撹拌しながら、レヂトップPSM4324(ノボラック型フェノール樹脂、群栄化学工業株式会社製)20gを加えて、溶解させ、調製した。
(Anionic drug)
A phenolic resin solution was used as an anionic drug. The phenolic resin solution was prepared by taking 10 g of caustic soda and 170 g of pure water in a beaker and adding 20 g of Residtop PSM 4324 (Novolac type phenol resin, manufactured by Gunei Chemical Industry Co., Ltd.) while stirring the water.

(塗料)
水性塗料として、GWP2000(日本ペイント株式会社製)、溶剤型塗料として、OG12K(日本ペイント株式会社製)を使用した。
(paint)
GWP2000 (manufactured by Nippon Paint Co., Ltd.) was used as the water-based paint, and OG12K (manufactured by Nippon Paint Co., Ltd.) was used as the solvent-type paint.

(実施例1〜11、比較例1〜14)
保有水量50Lの試験装置を用い、循環水量を50L/分として試験した。循環水に、塗料(水性塗料、溶剤型塗料、水性塗料及び溶剤型塗料の混合物)のそれぞれを10g/分(混合物の場合は水性塗料及び溶剤型塗料を同時に、それぞれ5g/分)で20分スプレーして吹き付けた。所定量のカチオン性薬剤及びアニオン性薬剤を試験機の水槽に連続して添加した。その後、塗料、カチオン性薬剤及びアニオン性薬剤を含む循環水を1リットルシリンダーに移し50回の上下振とうさせた後、塗料スラッジの粘着状態、塗料スラッジの浮上速度及び泡高さを測定し、それぞれ塗料成分の不粘着性能、浮上性能及び貯留水の発泡の防止性能を評価・判定した。また、循環水の荷電量を、PCD−04(ミューテック製)を用いて測定した。不粘着性能、浮上性能、発泡防止性能の評価・判定及び荷電量を、それぞれの塗料に対して表2〜4に示した。
(Examples 1-11, Comparative Examples 1-14)
Using a test apparatus with a retained water volume of 50 L, the circulating water volume was tested at 50 L / min. 10 minutes each of paint (water paint, solvent paint, mixture of water paint and solvent paint) in circulating water for 20 minutes at 10 g / min (in the case of a mixture, water paint and solvent paint at the same time, 5 g / min each) Sprayed and sprayed. A predetermined amount of a cationic drug and an anionic drug were continuously added to the water tank of the testing machine. Thereafter, the circulating water containing the paint, the cationic agent and the anionic agent was transferred to a 1 liter cylinder and shaken up and down 50 times. Each of the paint components was evaluated and judged for non-adhesive performance, floating performance and anti-foaming performance of stored water. Moreover, the charge amount of circulating water was measured using PCD-04 (made by a mutec). Tables 2 to 4 show the evaluation / determination of the non-adhesive performance, the floating performance, the anti-foaming performance, and the charge amount for each paint.

不粘着性能、浮上性能、発泡防止性能の評価・判定は表1の基準に基づく。   The evaluation / determination of the non-adhesive performance, the floating performance and the anti-foaming performance is based on the criteria shown in Table 1.

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Figure 2014155916

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Figure 2014155916

実施例1〜11及び比較例1〜14より、カチオン性薬剤とアニオン性薬剤との両方を用いて、湿式塗装ブース循環水の荷電量を−5μeq/L〜−200μeq/Lの範囲内にあるように調整することによって、塗料成分の浮上分離性能や湿式塗装ブース循環水の処理効果が得られることがわかった。   From Examples 1 to 11 and Comparative Examples 1 to 14, the charge amount of the wet paint booth circulating water is in the range of −5 μeq / L to −200 μeq / L using both the cationic drug and the anionic drug. Thus, it was found that the floatation separation performance of the paint components and the treatment effect of the wet paint booth circulating water can be obtained.

また、実施例6、比較例2、11等から、溶剤型塗料は水性塗料、混合塗料に比べ荷電量が高くなることがわかった。このことから、湿式塗装ブース循環水の処理は、添加するカチオン性薬剤とアニオン性薬剤の量だけに基づいて行うより、湿式塗装ブース循環水の荷電量に基づいて行うのが好ましいと言える。   Further, from Example 6, Comparative Examples 2, 11 and the like, it was found that the solvent-type paint has a higher charge amount than the water-based paint and the mixed paint. Therefore, it can be said that the treatment of the wet paint booth circulating water is preferably performed on the basis of the charge amount of the wet paint booth circulating water rather than on the basis of only the amount of the cationic agent and the anionic agent to be added.

1 湿式塗装ブース循環系
10 塗装ブース
11 水膜板
20 循環水ピット
21 ポンプ
22 泡消シャワー
30 固液分離装置
31 濃縮粕
41、42、43、44 配管
60 ファン
61 フィルター
A 循環水(上流)
B 循環水(下流)
C 貯留水
D 塗料成分含有水
E 塗料成分分離水
DESCRIPTION OF SYMBOLS 1 Wet paint booth circulation system 10 Paint booth 11 Water film board 20 Circulating water pit 21 Pump 22 Foam extinguishing shower 30 Solid-liquid separator 31 Concentration tank 41, 42, 43, 44 Piping 60 Fan 61 Filter A Circulating water (upstream)
B Circulating water (downstream)
C Storage water D Paint component-containing water E Paint component separation water

Claims (3)

湿式塗装ブース循環水の処理方法であって、
湿式塗装ブース循環水にカチオン性薬剤及びアニオン性薬剤を添加する工程と、
前記カチオン性薬剤及びアニオン性薬剤を含む湿式塗装ブース循環水から塗料成分を浮上分離する工程と、を有し、
前記塗料成分が浮上分離する際の湿式塗装ブース循環水の荷電量が−5μeq/L〜−200μeq/Lである方法。
A wet painting booth circulating water treatment method,
Adding a cationic agent and an anionic agent to the wet paint booth circulating water;
And a step of levitating and separating the paint component from the wet paint booth circulating water containing the cationic agent and the anionic agent,
The method in which the charge amount of the wet coating booth circulating water when the coating component floats and separates is −5 μeq / L to −200 μeq / L.
前記アニオン性薬剤を前記カチオン性薬剤より下流で添加する請求項1に記載の方法。   The method of claim 1, wherein the anionic drug is added downstream from the cationic drug. 前記カチオン性薬剤は、前記湿式塗装ブース循環水に塗料が排出される箇所より上流で添加され、
前記アニオン性薬剤は、前記湿式塗装ブース循環水に塗料が排出される箇所より下流で添加される請求項1又は2に記載の方法。
The cationic drug is added upstream from the location where the paint is discharged into the wet paint booth circulating water,
The method according to claim 1 or 2, wherein the anionic agent is added downstream from a portion where the paint is discharged into the wet paint booth circulating water.
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WO2018173722A1 (en) * 2017-03-21 2018-09-27 栗田工業株式会社 Treatment device for circulating water in wet type coating booth
JP2018153782A (en) * 2017-03-21 2018-10-04 栗田工業株式会社 Wet coating booth circulating water treatment device

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