JP2014144799A - Packaging apparatus and packaging form - Google Patents

Packaging apparatus and packaging form Download PDF

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JP2014144799A
JP2014144799A JP2013015609A JP2013015609A JP2014144799A JP 2014144799 A JP2014144799 A JP 2014144799A JP 2013015609 A JP2013015609 A JP 2013015609A JP 2013015609 A JP2013015609 A JP 2013015609A JP 2014144799 A JP2014144799 A JP 2014144799A
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packed
objects
parallel
packaged
exterior
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JP5951514B2 (en
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Shinyue Joo
シンユエ ジョー
Yoshio Hirobe
義男 広部
Koji Yamada
浩二 山田
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Sekisui Kasei Co Ltd
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Sekisui Plastics Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a packaging apparatus and a packaging form which reduce the amount of corrugated cardboard used, allow easy packaging work and achieve an excellent effect of protecting vertical ridge parts of to-be-packaged objects in corner parts, an excellent effect of exerting pressure resistance in stacking and an excellent cushioning effect for the objects in packaging the objects in an aggregation state.SOLUTION: In a packaging apparatus, lower end parts of to-be-packaged objects b are engaged in a storage part on the upper surface of a lower tray to arrange the objects in parallel at constant intervals, and a cushioning material for the top surface part is attached to the whole of the top surface parts of the objects arranged in parallel by engaging convex walls arranged on the lower surface of the cushioning material in between individual objects. An exterior material 30 for side surfaces which consists of at least two exterior materials 30a provided with cushioning pads 32 and 33 on a side surface plate 31 is attached to the outer periphery of the whole of the objects by engaging the cushioning pads 33 in between the objects and bringing the cushioning pads 32 provided on two adjacent surface plate parts 31a and 31b into contact with both side surfaces of the vertical ridge parts of the objects in the corner parts.

Description

本発明は、主として電子部品や電気製品等の被梱包物を縦横に並列して集合状態で梱包するための梱包装置及び梱包形態に関するものである。   The present invention mainly relates to a packing apparatus and a packing form for packing objects to be packed such as electronic parts and electric products in a gathered state in parallel in the vertical and horizontal directions.

従来より、例えば電子部品や電気製品等の被梱包物を集合状態で輸送するための梱包装置としては、一般に、荷役用のパレット又は底板上に載設される直方体形状の段ボール箱等の外装箱と、外装箱内に配置されて被梱包物を接触させないように保持する複数の緩衝パッドとを組み合わせた梱包装置が用いられていた。   2. Description of the Related Art Conventionally, as a packaging device for transporting packed items such as electronic parts and electrical products in a collective state, an outer packaging box such as a rectangular parallelepiped cardboard box generally mounted on a pallet for cargo handling or a bottom plate is generally used. In addition, a packaging device is used that is combined with a plurality of buffer pads that are arranged in the outer box and are held so as not to contact an object to be packed.

この梱包装置の場合、外装箱内において各被梱包物を個々に保持して緩衝性よく梱包できるが、外装箱の上部開口からの緩衝パッドのセット作業や被梱包物の収納作業に手数がかかる上、段ボールの使用量が多くコスト高にもなっていた。   In the case of this packing device, each packaged item can be individually held in the outer box and packed with good cushioning, but it takes time to set the buffer pad from the upper opening of the outer box and to store the packaged item. In addition, the amount of cardboard used was large and the cost was high.

そこで、段ボールの使用量を低減する目的で、特許文献1に見られるように、梱包用の底板上に被梱包物を載置し、該被梱包物の縦稜部に当たるコーナー部に、断面L字形の紙管等の補強材を当てがい、その外側の底部から上端部までをストレッチフィルムを巻付けて覆い、上部のコーナー部に緩衝材を設置し、その上方より段ボール製トレー等の板状部材を被せ、緊締用バンドにより結束して梱包する梱包形態が提案されている。   Therefore, for the purpose of reducing the amount of cardboard used, as shown in Patent Document 1, the object to be packed is placed on the bottom plate for packing, and a cross-section L is formed at the corner portion corresponding to the vertical ridge of the object to be packed. Apply a reinforcing material such as a paper-shaped paper tube, cover the outer bottom to the top with a stretch film, and install a cushioning material in the upper corner. There has been proposed a packing form in which a member is placed and bound and packed by a fastening band.

この提案の梱包形態の場合、1個の被梱包物を輸送するための梱包には利用できるが、複数の被梱包物を集合状態にして梱包するのには、各被梱包物を相互に接触させないように個別に保持する手段が必要であり、そのままでは利用できないものである。   In the case of this proposed packing form, it can be used for packing for transporting one packaged item, but in order to pack a plurality of packaged items in a collective state, each packaged item is brought into contact with each other. It is necessary to have a means for holding them individually so that they cannot be used as they are.

また、複数の被梱包物をパレット上に集合状態で梱包するものとして、特許文献2には、パレットの上に複数の被梱包物を縦横に並列して載置し、縦横の被梱包物の間隔に、長尺状に構成した給排気可能なダンネージバッグを蛇行させながら挿入し、これを膨張させて被梱包物に圧着させて装着し、その後、被梱包物全体の最外周に合成樹脂フィルム等の包巻材を巻回し、被梱包物の上に上板材を被装し、全体をバンド等の緊締材により巻回して緊締する梱包形態が提案されている。   Moreover, as what packs a several to-be-packaged object in a collective state on a pallet, in patent document 2, a plurality of to-be-packaged objects are mounted on a pallet in parallel in the vertical and horizontal directions. Insert a long and dangling dunnage bag that is configured to meander into the gap while meandering it, inflate it and crimp it onto the package, and then attach it to the outermost circumference of the entire package. A packaging form has been proposed in which a wrapping material such as a material is wound, an upper plate material is mounted on an object to be packed, and the whole is wound and tightened by a tightening material such as a band.

しかし、この提案の梱包形態の場合、段ボール製の外装箱を使用する必要がないとしても、ダンネージバッグの装着セット作業、及び、外周面の合成樹脂フィルム等の包巻材の巻回作業に手数がかかることになる。また、梱包体を段積みした場合に、前記ダンネージバッグや包巻材が段積み荷重を支える役目を十分に果たせないことにもなる。   However, in the case of this proposed packing form, even if it is not necessary to use a cardboard outer box, it is troublesome to install and set a dunnage bag and to wrap a wrapped material such as a synthetic resin film on the outer peripheral surface. Will take. In addition, when the packages are stacked, the dunnage bag and the wrapping material cannot sufficiently fulfill the role of supporting the stacked load.

特開昭58−99360号公報JP 58-99360 A 特開2000−72182号公報JP 2000-72182 A

本発明は、上記の問題を解消するためになしたものであり、複数の被梱包物を縦横に並列して集合状態で梱包する場合において、段ボールの使用量が少なく、梱包作業が容易でありながら、並列状態の被梱包物を相互に接触させることなく保持できるとともに、コーナー部における被梱包物の縦稜部の保護と耐圧効果を良好になす梱包装置及び梱包形態を提供するものである。   The present invention has been made to solve the above-described problems. When a plurality of objects to be packed are packed in a gathered state in parallel in the vertical and horizontal directions, the amount of cardboard used is small and the packing work is easy. However, it is possible to provide a packing apparatus and a packing form that can hold the objects to be packed in parallel without being brought into contact with each other, and that can protect the longitudinal ridges of the objects to be packed in the corner portion and have a good pressure resistance effect.

上記の課題を解決する本発明の梱包装置は、被梱包物を並列して載置するための下部トレーと、前記下部トレー上に並列載置された被梱包物全体の天面部に装着される天面用緩衝材と、前記被梱包物全体の外周部に装着される側面用外装材とからなる梱包装置であって、前記下部トレーは、上面における周縁部の外周凸壁と内方部の縦横の少なくとも1方向の仕切り用凸壁とにより、被梱包物の下端部を嵌合できる収納部が縦横に並列して画成されてなり、前記天面用緩衝材は、前記被梱包物全体の天面部の少なくとも一方の相対向両辺部においてコーナー部を含む天面及び側面を覆って嵌合装着可能に設けられるとともに、装着状態において並列した各被梱包物を離隔状態に保持する凸壁が下面に設けられてなり、前記側面用外装材は、前記下部トレー上に並列載置された被梱包物全体の外周部の一部を覆う板状のシート材からなる側面板に緩衝パッドが付設された少なくとも2つの外装材からなり、少なくとも2つの外装材の側面板には、前記被梱包物全体の外周部に装着した状態においてコーナー部における被梱包物の縦稜部両側に当接する緩衝パッドと被梱包物間に嵌入する緩衝パッドとが付設されてなる、ことを特徴とする。   The packaging device of the present invention that solves the above-described problems is mounted on a lower tray for placing the objects to be packed in parallel and a top surface portion of the entire objects to be packed placed in parallel on the lower tray. A packing device comprising a cushioning material for the top surface and an exterior material for the side surface mounted on the outer peripheral portion of the entire object to be packed, wherein the lower tray has an outer peripheral convex wall and an inner portion of the peripheral portion on the upper surface. A storage portion capable of fitting the lower end portion of the packed object is defined in parallel in the vertical and horizontal directions by at least one vertical and horizontal partitioning convex walls, and the top cushioning material is the entire packed object. A convex wall is provided so as to be fitted and mountable so as to cover the top surface and the side surface including the corner portions on at least one opposite side portion of the top surface portion of the top surface portion, and to hold the parallel objects to be packed in the mounted state in a separated state. Provided on the lower surface, Consists of at least two exterior materials in which buffer pads are attached to a side plate made of a plate-like sheet material that covers a part of the outer peripheral portion of the entire packaged object placed in parallel on the lower tray, and at least two exterior materials The side plate is provided with a buffer pad that abuts on both sides of the longitudinal ridge portion of the packaged object in the corner portion and a buffer pad that fits between the packaged objects when mounted on the outer peripheral part of the entire packaged object. It is characterized by.

この梱包装置によれば、梱包の際、下部トレーの上面の収納部に被梱包物の下端部を嵌合して一定間隔に保持するように縦横に並列して載置する。この状態で、並列している被梱包物全体の天面部に天面用緩衝材を装着するとともに、前記被包装物全体の外周部に側面用外装材を装着する。この際、側面用外装材については、前記被梱包物全体の外周部において、側面板に緩衝パッドが付設されている少なくとも2つの前記外装材を、前記緩衝パッドを被梱包物間に嵌入させるとともに、少なくとも1つのコーナー部において隣接する2面の面板部に付設された緩衝パッドを被梱包物の縦稜部両側に当接させるようにして装着する。こうして、前記側面用外装材の外側にストレッチィルムやバンド等の巻回材を巻装すればよく、これにより、被梱包物を一定間隔に保持して容易に梱包することができ、コーナー部における被梱包物の縦稜部の保護も良好になし得る。   According to this packing apparatus, when packing, the lower end portion of the article to be packed is fitted in the storage portion on the upper surface of the lower tray and placed in parallel in the vertical and horizontal directions so as to be held at a constant interval. In this state, the top cushioning material is attached to the top surface part of the whole packaged object in parallel, and the side surface exterior material is attached to the outer peripheral part of the whole packaged object. At this time, with respect to the outer packaging material for the side surface, at least two of the outer packaging materials provided with buffer pads on the side plates are fitted between the packaging materials in the outer peripheral portion of the entire packaged product. Then, the buffer pads attached to the two adjacent face plate portions in at least one corner portion are mounted so as to abut on both sides of the longitudinal ridge portion of the object to be packed. Thus, a wound material such as a stretch film or a band may be wound around the outside of the side surface exterior material, and thereby, an object to be packed can be easily packed while being held at a constant interval. The longitudinal ridges of the packaged item can be well protected.

前記の梱包装置において、前記側面用外装材が2つの外装材からなり、両外装材の側面板が、前記被梱包物全体の外周部における対向側面を覆う面板部と、該面板部の両側端に折曲可能に連設されて、前記被梱包物全体のコーナー部における被梱包物の縦稜部を挟んで隣接する側面を覆う2面の面板部とを有し、各面板部には、前記縦稜部の両側に当接する緩衝パッドと、被梱包物間に嵌入する緩衝パッドとが付設されてなるものとすることができる。   In the packaging apparatus, the side surface exterior material is composed of two exterior materials, and the side surface plates of both exterior materials are a surface plate portion that covers the opposite side surface of the entire outer periphery of the packaged object, and both side ends of the surface plate portion. And two face plate parts covering the side surfaces adjacent to each other with the vertical ridge part of the article to be packed in the corner part of the whole article to be packed, A buffer pad that comes into contact with both sides of the vertical ridge portion and a buffer pad that fits between the objects to be packed can be provided.

また、前記の梱包装置において、前記側面用外装材が3つ以上の外装材からなり、このうち2つの外装材の側面板が、前記被梱包物全体の外周部における対向側面を覆う面板部と、該面板部の両側端に折曲可能に連設されて、前記被梱包物全体のコーナー部における被梱包物の縦稜部を挟んで隣接する側面を覆う2面の面板部とを有し、各面板部には、前記縦稜部の両側に当接する緩衝パッドと、被梱包物間に嵌入する緩衝パッドとが付設されており、他の少なくとも1つの外装材は、平板状の側面板の両側端に被梱包物間に嵌入する緩衝パッドが付設されてなるものとすることができる。   Further, in the packaging apparatus, the side surface exterior material includes three or more exterior materials, and among these, the side surface plates of the two exterior materials are a surface plate portion that covers the opposite side surface in the outer peripheral portion of the entire packaged object. A two-sided face plate part that is connected to both side ends of the face plate part so as to be bendable and covers adjacent side faces across a vertical ridge part of the article to be packed in a corner part of the whole article to be packed. In addition, each face plate portion is provided with a buffer pad that abuts on both sides of the vertical ridge portion and a buffer pad that fits between the objects to be packed, and the other at least one exterior member is a flat side plate. Buffer pads that are fitted between the objects to be packed can be attached to both side ends of the package.

また、前記の梱包装置において、前記側面用外装材が4つの外装材からなり、各外装材の側面板が、それぞれ前記被梱包物全体のコーナー部における被梱包物の縦稜部を挟んで隣接する側面を覆うように折曲可能な2面の面板部を有し、各面板部には、前記縦稜部の両側に当接する緩衝パッドと、被梱包物間に嵌入する緩衝パッドとが付設されてなるものとすることができる。   Further, in the packaging device, the exterior material for the side surface includes four exterior materials, and the side plates of the exterior materials are adjacent to each other with the vertical ridge portion of the packaged object at the corner portion of the entire packaged object. 2 face plate portions that can be bent so as to cover the side surface, and each face plate portion is provided with a buffer pad that contacts both sides of the vertical ridge portion and a buffer pad that fits between the objects to be packed. It can be made.

また、前記の梱包装置において、前記側面用外装材の側面板が、梱包状態において下部トレーの外周から天面用緩衝材の外周を覆う上下方向長さを有し、前記各緩衝パッドが該側面板の下端部及び上端部を残余して付設されており、梱包状態において、該緩衝パッドが下部トレーの外周凸壁上に載設し、前記天面用緩衝材が各緩衝パッドの上端に載設するように設けられてなるものとすることができる。これにより、前記側面用外装材を用いた梱包体を段積みした場合の段積み荷重を、天部用緩衝材から側面用外装材の緩衝パッドを介して下部トレーの外周凸壁で直に支えることができ、被梱包物に負荷される荷重を軽減できる。   In the packaging device, the side plate of the exterior packaging material for the side surface has a vertical length that covers the outer periphery of the cushioning material for the top surface from the outer periphery of the lower tray in the packaged state, and each of the buffer pads is on the side The bottom plate and the top end of the face plate are left behind, and in the packed state, the buffer pad is placed on the outer peripheral convex wall of the lower tray, and the top cushioning material is placed on the top end of each buffer pad. It can be provided to be installed. As a result, the stacking load when the packaging body using the side surface exterior material is stacked is directly supported by the outer peripheral convex wall of the lower tray from the top cushioning material through the cushion pad of the side exterior material. It is possible to reduce the load applied to the packed object.

また、前記の梱包装置において、前記天面用緩衝材は、前記被梱包物全体の天面部の一方の対向両辺部においてそれぞれ両端のコーナー部を含む天面及び側面を覆って嵌合装着可能な断面鉤形状をなし、長手方向の所要個所に並列した被梱包物間に嵌入する凸壁を有する2つの端部用パッドと、前記両辺部間において前記両辺部と平行方向の隣り合う2列の被梱包物列に跨って載設するとともに、前記被梱包物列間に嵌入する凸壁を有する断面T字形をなす少なくとも一つの中間部用パッドとを備えてなるものとすることができる。   Further, in the above packing apparatus, the top cushioning material can be fitted and mounted so as to cover the top surface and the side surfaces including the corner portions at both ends in one opposing both sides of the top surface portion of the entire packaged object. Two end pads having a convex wall that fits between the objects to be packed in parallel with the required parts in the longitudinal direction, and two adjacent rows in the direction parallel to both sides between the sides. At least one intermediate portion pad having a T-shaped cross section having a convex wall inserted between the row of packages to be packed may be provided.

これにより、前記被包装物全体の天面部に対して、対向両辺部において断面鉤形状の2つの端部用パッドを天面と側面を覆うように嵌合して装着するとともに、断面T字形をなす少なくとも一つの中間部用パッドを、前記両辺部間で隣接する被梱包物列間の部分に下面の凸壁を被梱包物列間に嵌入させて両側部を両列に跨がらせて載設し装着することにより、各被梱包物を離隔状態に保持しながら天面部を保護できる。   Thereby, with respect to the top surface part of the whole packaged object, the two end pads having a cross-sectional shape are fitted and mounted so as to cover the top surface and the side surfaces on the opposite side portions, and the cross-sectional T-shape is provided. At least one intermediate portion pad formed is placed with the convex wall of the lower surface being fitted between the rows of the packing object rows between the two side portions and the both side portions straddling both rows. By installing and mounting, it is possible to protect the top surface portion while holding each packaged item in a separated state.

この場合において、前記天面用緩衝材の中間部用パッドの下面の凸壁には、その長手方向に並列する被梱包物間との対応個所に該被梱包物間に嵌入する凸部が設けられ、各被梱包物の縦横の動きを規制できるように設けられてなるものとするのが好ましい。これにより、被梱包物の縦横の動き規制できる。   In this case, the convex wall on the lower surface of the pad for the intermediate portion of the cushioning material for the top surface is provided with a convex portion that fits between the objects to be packaged at a corresponding position between the objects to be packaged in parallel in the longitudinal direction. It is preferable that it is provided so that the vertical and horizontal movements of each packaged item can be regulated. Thereby, the vertical and horizontal movement of the packaged item can be restricted.

また、上記発明のいずれかの梱包装置を使用する本発明の梱包装置は、縦横に並列して区画形成された下部トレーの上面の収納部に被梱包物の下端部を嵌合して一定間隔に保持するように並列載置し、下部トレー上に並列載置した被梱包物全体の天面部に対して、天面用緩衝材を、少なくとも一方の相対向両辺部においてコーナー部を含む天面及び側面を覆うように嵌合し、かつ下面に有する凸壁を並列した各被梱包物間に嵌入して装着するとともに、前記被梱包物全体の外周部において、板状のシート材からなる側面板に緩衝パッドが付設された少なくとも2つの外装材からなる側面用外装材を、前記緩衝パッドを被梱包物間に嵌入させるとともに、コーナー部において隣接する2面の面板部に付設された緩衝パッドを該コーナー部における被梱包物の縦稜部両側に当接させるようにして装着し、この側面用外装材の外側を巻回材により巻装してなることを特徴とする。   Further, the packing device of the present invention using any of the packing devices of the above invention is configured by fitting the lower end portion of the object to be packed into the storage portion on the upper surface of the lower tray that is partitioned in parallel in the vertical and horizontal directions. The top surface includes a corner portion on at least one opposite side of the top surface cushioning material with respect to the top surface portion of the entire packaged object placed in parallel so as to be held on the lower tray. And the side which consists of a plate-like sheet material in the outer peripheral part of the whole said to-be-packaged goods while fitting so that the side wall may be covered, and it may be inserted and installed between each to-be-packaged object which has the convex wall which it has on the undersurface in parallel The cushioning pad attached to the two faceplate parts adjacent to each other at the corner portion, while the cushioning pad is inserted between the packages to be packaged, and the cushioning pad is inserted between the packaged objects. At the corner So as to abut against the Tateryo portion opposite sides of the object to be packed is mounted, and characterized by being wound around the outside of the side outer packaging material by winding material.

本発明によれば、複数の被梱包物を縦横に並列して集合状態で梱包する場合において、複数の被梱包物を、下部トレー上に一定間隔に保持して並列載置するとともに、並列している被包装物全体の天面部は天面用緩衝材の装着により良好に保護できるとともに、該天面用緩衝材により各被包装物を一定間隔に離隔状態に保持できる。また、被包装物全体の外周部については、側面用外装材としての少なくとも2つの外装材が、それぞれ板状のシート材よりなる側面板に付設された緩衝パッドの嵌入操作により容易に装着でき、梱包作業を容易に行うことができる。   According to the present invention, in the case where a plurality of items to be packed are packed in a gathered state in parallel in the vertical and horizontal directions, the plurality of items to be packed are held in parallel on the lower tray at a predetermined interval and placed in parallel. The top surface portion of the entire packaged object can be well protected by mounting the cushioning material for the top surface, and each packaged object can be kept in a separated state at regular intervals by the cushioning material for the top surface. In addition, for the entire outer periphery of the packaged object, at least two exterior materials as side exterior materials can be easily attached by inserting a buffer pad attached to a side plate made of a plate-like sheet material, Packing work can be easily performed.

また梱包状態においては、各被梱包物を被梱包物間に嵌入した緩衝パッドにより一定間隔に保持でき、被梱包物同士の接触のおそれがない。また全体のコーナー部に位置する被包装物の縦稜部両側に緩衝パッドが当接することで、該縦稜部の保護をも良好になすことができる。しかも、段ボールの使用量が少なく、構造も簡単で取り扱い易く、コスト安価に提供できることになる。   Moreover, in a packing state, each to-be-packaged object can be hold | maintained at a fixed space | interval with the buffer pad inserted between the to-be-packaged objects, and there is no possibility of a to-be-packaged object contacting. In addition, since the buffer pads abut on both sides of the longitudinal ridge portion of the packaged object located at the entire corner portion, the longitudinal ridge portion can be well protected. In addition, the amount of cardboard used is small, the structure is simple and easy to handle, and it can be provided at a low cost.

本発明の梱包装置の第1の実施例の下部トレーの略示斜視図である。It is a schematic perspective view of the lower tray of the first embodiment of the packaging device of the present invention. 同上の下部トレー平面図(a)と、A−A線の断面図(b)である。It is a lower tray top view (a) same as the above, and sectional drawing (b) of the AA line. 天面用緩衝材の端部用パッドの平面図(a)と、底面図(b)と、側面図(c)と、B−B断面図(d)である。They are a top view (a), a bottom view (b), a side view (c), and a BB sectional view (d) of an end pad of the cushioning material for the top surface. 天面用緩衝材の中間部用パッドの平面図(a)と、底面図(b)と、側面図(c)と、C−C断面図(d)である。It is the top view (a), bottom view (b), side view (c), and CC sectional view (d) of the pad for the middle part of the cushioning material for the top surface. 同梱包装置の第1の実施例の側面用外装材の1つの外装材を示す略示斜視図である。It is a schematic perspective view which shows one exterior material of the exterior material for side surfaces of the 1st Example of the packing apparatus. 同上の側面用外装材による装着状態の略示断面説明図である。It is a schematic sectional explanatory drawing of the mounting state by the side exterior material same as the above. 同梱包装置を用いた梱包方法において、下部トレー上に被梱包物を並列載置する途中の斜視図である。In the packing method using the packing apparatus, it is a perspective view in the middle of mounting a to-be-packaged object on a lower tray in parallel. 同梱包装置を用いた梱包方法において、被包装物全体の天面部に天面用緩衝材を装着した状態の斜視図である。In the packing method using the said packing apparatus, it is a perspective view of the state which mounted | wore the top | upper surface cushioning material in the top | upper surface part of the whole to-be-packaged object. 同梱包装置を用いた梱包方法において、被包装物全体の外周部に側面用外装材を装着した状態の斜視図である。In the packing method using the said packing apparatus, it is a perspective view of the state which mounted | wore the outer peripheral part of the whole to-be-packaged object with the exterior material for side surfaces. 同上の断面図である。It is sectional drawing same as the above. 第2の実施例の側面用外装材による装着状態の略示断面説明図である。It is a schematic sectional explanatory drawing of the mounting state by the side surface exterior material of a 2nd Example. 第3の実施例の側面用外装材による装着状態の略示断面説明図である。It is a schematic sectional explanatory drawing of the mounting state by the side surface exterior material of a 3rd Example.

次に本発明の実施の形態を図面に示す実施例に基づいて説明する。   Next, embodiments of the present invention will be described based on examples shown in the drawings.

本発明の梱包装置は、被梱包物bを並列して載置するための下部トレー10と、前記下部トレー10上に並列載置された被梱包物全体の天面部B1に装着される天面用緩衝材20と、前記被梱包物全体の外周部に装着される側面用外装材30とからなるものであり、それぞれ次のように構成されている。   The packing apparatus of the present invention has a lower tray 10 for placing the article to be packaged b in parallel, and a top surface mounted on the top surface portion B1 of the entire article to be packaged placed in parallel on the lower tray 10. The cushioning material 20 for a side and the exterior | packing material 30 for a side surface with which the outer peripheral part of the said to-be-packaged object is mounted | worn are comprised as follows.

図1〜図8は本発明の梱包装置の第1の実施例を示しており、この実施例の下部トレー10は、合成樹脂発泡体等の緩衝材により一体形成されてなり、図1及び図2のように、底板部11の上面における周縁部に外周凸壁12が、その内方部に縦横の少なくとも1方向、図の場合は縦横に交差する仕切り用凸壁13が形成され、これら外周凸壁12と仕切り用凸壁13とにより被梱包物bの下端部を嵌合できる収納部14が縦横の少なくとも1方向、例えば図のように縦横に並列して画成されてなる。前記収納部14の大きさや形状及び並列数は梱包対象の被梱包物bの形態や集合梱包数に応じて設定される。第1の実施例は、被梱包物bの並列形態を縦3個、横2個にした場合を示している。なお、この下部トレー10は、通常、荷役用のパレット(図示せず)上に載置されて使用できるように形成される。   1 to 8 show a first embodiment of a packing apparatus according to the present invention, and a lower tray 10 of this embodiment is integrally formed with a cushioning material such as a synthetic resin foam. 2, the outer peripheral convex wall 12 is formed on the peripheral edge portion of the upper surface of the bottom plate portion 11, and the partition convex wall 13 is formed on the inner portion thereof so as to intersect at least one direction in the vertical and horizontal directions, in the case of FIG. The convex wall 12 and the partition convex wall 13 define a storage portion 14 into which the lower end portion of the article to be packed b can be fitted, and is defined in parallel in at least one vertical and horizontal direction, for example, vertically and horizontally as shown in the figure. The size, shape, and number of parallel storage portions 14 are set according to the form of the packaged object b to be packed and the number of collective packages. 1st Example has shown the case where the parallel form of the to-be-packaged object b is made into 3 vertical and 2 horizontal. The lower tray 10 is usually formed so as to be placed on a pallet (not shown) for cargo handling and used.

前記天面用緩衝材20は、合成樹脂発泡体等の緩衝材からなり、前記被梱包物全体の天面部B1の少なくとも一方の相対向両辺部においてコーナー部を含む被梱包物bの天面及び側面を覆って嵌合装着可能に設けられるとともに、装着状態において並列した各被梱包物b,b間に嵌入して各被梱包物bを隔離状態に保持する凸壁が下面に設けられてなる。   The cushioning material 20 for the top surface is made of a cushioning material such as a synthetic resin foam, and the top surface of the packaged object b including corner portions at both opposite sides of the top surface part B1 of the entire packaged object. A convex wall is provided on the lower surface so as to be fitted and mounted so as to cover the side surface and to be fitted between the packaged items b and b arranged in parallel in the mounted state and hold the packaged items b in an isolated state. .

この天面用緩衝材20としては、各被梱包物bを仕切り状態に保持できる種々の形態の実施が可能である。例えば、被梱包物全体の天面部B1に対応する天板部の下面の周縁部に凸壁を有するとともに、その内方に被梱包物間に嵌入する凸壁を有するもので、下部トレー10と上下に対称のトレー形状なすものを、被梱包物全体の天面部B1の全体に嵌合被着するようにして実施することもできるが、図示する実施例の場合は、下記構成の複数のパッドの組み合わせからなる。   As the cushioning material 20 for the top surface, various forms that can hold each packaged item b in a partitioned state are possible. For example, it has a convex wall at the peripheral edge of the lower surface of the top plate corresponding to the top surface B1 of the entire packaged object, and has a convex wall that fits between the packaged objects inside, and the lower tray 10 It is possible to implement a vertically symmetrical tray shape by fitting and attaching to the entire top surface portion B1 of the entire packaged object, but in the case of the illustrated embodiment, a plurality of pads having the following configuration It consists of a combination of

前記被梱包物全体の天面部B1の縦横一方の対向両辺部、例えば被梱包物bの並列形態が縦3個、横2個である場合の横方向(左右方向)に対向する両辺部において、該両辺部の両端のコーナー部Cを含む天面及び側面を覆って嵌合可能な断面鉤形状をなし、長手方向の所要個所に並列した被梱包物b,b間に嵌入する凸壁23を有する2つの端部用パッド21と、前記両辺部間において前記両辺部と平行方向の隣り合う2列の被梱包物列に跨って両側部が載設するとともに、幅方向中央下面に前記被梱包物列間に嵌入する凸壁24を有する断面T字形をなす少なくとも1つの中間部用パッド22とからなる。   In both the opposite sides of the top and bottom surfaces B1 of the entire packaged object, for example, both sides facing the lateral direction (left-right direction) when the parallel form of the packaged object b is three vertically and two horizontally, A convex wall 23 is formed between the top and side surfaces including the corners C at both ends of the both side portions so as to cover the top surface and the side surface, and can be fitted between the packaged items b and b arranged in parallel to the required portions in the longitudinal direction. The two end pads 21 and both side portions are placed between the two side portions so as to straddle the two rows of the packing objects adjacent to each other in the direction parallel to the both side portions, and the packing target is disposed on the bottom surface in the center in the width direction. It comprises at least one intermediate portion pad 22 having a T-shaped cross section having a convex wall 24 fitted between the object rows.

前記端部用パッド21は、図3のように、下部トレー10の外周凸壁12と対向して、一方の対向両辺部で並列した被梱包物bの外側面に沿って嵌合する端壁25a垂下凸壁25を有するとともに、長手方向の所要個所の下面に前記凸壁23を有してなる。前記垂下凸壁25にはコーナー部Cを回って嵌合する端壁25aを含んでいる。前記中間部用パッド22は、図4のように、前記凸壁24の長手方向に並列する被梱包物b,b間の個所との対応個所に、側方に突出することにより該被梱包物b,b間に嵌入する凸部24aが設けられ、これにより、被梱包物bの縦横の動きを規制できるようになっている。前記中間部用パッド22の長手方向両端には、前記下部トレー10の外周凸壁12と対向して被梱包物bの側面に沿って嵌合する端壁26を有している。   As shown in FIG. 3, the end pad 21 faces the outer peripheral convex wall 12 of the lower tray 10, and is an end wall that fits along the outer surface of the article to be packaged b that is arranged in parallel on one opposite side. 25a has a hanging convex wall 25, and has the convex wall 23 on the lower surface of a required portion in the longitudinal direction. The hanging convex wall 25 includes an end wall 25a that fits around the corner portion C. As shown in FIG. 4, the intermediate portion pad 22 protrudes laterally at a location corresponding to a location between the portions b to be packed b and b parallel to the longitudinal direction of the convex wall 24. The convex part 24a inserted between b and b is provided, and the vertical and horizontal movement of the to-be-packaged object b can be controlled by this. At both ends in the longitudinal direction of the intermediate portion pad 22, there are end walls 26 facing the outer peripheral convex wall 12 of the lower tray 10 and fitted along the side surface of the object to be packed b.

前記端部用パッド21の上面には、前記凸壁23及び垂下凸壁25と対応する個所に凸部27が、また前記中間部用パッド22の上面には、前記凸壁24及び端壁26と対応する個所に凸部28が設けられており、この梱包装置による梱包体を複数段積みする際に、上段の荷重を該凸部27及び28の個所で受支できるようになっている。   On the upper surface of the end pad 21, a convex portion 27 is provided at a location corresponding to the convex wall 23 and the hanging convex wall 25, and on the upper surface of the intermediate pad 22, the convex wall 24 and the end wall 26 are provided. Convex portions 28 are provided at locations corresponding to the above, and when a plurality of packing bodies are stacked by this packing device, the upper load can be received at the locations of the convex portions 27 and 28.

なお、この天面用緩衝材20についても、前記被梱包物bの並列形態に応じて、端部用パッド21の凸壁25が及び中間部用パッド22の凸壁24における凸部24aが配置され、また必要に応じて複数の中間部用パッド22が使用される。   In addition, with respect to the cushioning material 20 for the top surface, the convex wall 25 of the end portion pad 21 and the convex portion 24a of the convex wall 24 of the intermediate portion pad 22 are arranged according to the parallel form of the packaged items b. In addition, a plurality of intermediate pads 22 are used as necessary.

また、前記側面用外装材30は、基本的に、前記下部トレー10上に並列載置された被梱包物全体の外周部の一部を覆う段ボール等の板状のシート材からなる側面板31に緩衝パッド32,33が付設された少なくとも2つの外装材30aからなる。少なくとも2つの外装材30aの側面板31には、前記被梱包物全体の外周部に装着した状態において前記コーナー部Cにおける被梱包物bの縦稜部の両側に当接する緩衝パッド32と被梱包物b,b間に嵌入する緩衝パッド33とが接着手段等により付設されている。   Further, the side surface exterior member 30 basically includes a side plate 31 made of a plate-like sheet material such as cardboard covering a part of the outer peripheral portion of the entire packaged object placed in parallel on the lower tray 10. And at least two exterior members 30a with buffer pads 32 and 33 attached thereto. On the side plates 31 of at least two exterior members 30a, buffer pads 32 to be abutted on both sides of the vertical ridge portion of the object to be packed b in the corner part C when mounted on the outer periphery of the entire object to be packed and the object to be packed A buffer pad 33 fitted between the objects b and b is attached by an adhesive means or the like.

この第1の実施例では、図5のように、前記両外装材30aの側面板31が、前記被梱包物全体の外周部における対向側面、例えば被梱包物bの並列形態が縦3個、横2個である場合の縦方向(前後方向)に対向する両辺部の側面を覆う面板部31aと、該面板部31aの両側端に折曲可能に連設され、かつ前記被梱包物全体のコーナー部Cにおける被梱包物bの縦稜部を挟んで隣接する側面を覆う2面の面板部31bとを有している。   In the first embodiment, as shown in FIG. 5, the side plates 31 of the outer packaging materials 30 a are opposite side surfaces in the outer peripheral portion of the entire packaged object, for example, the parallel configuration of the packaged object b is three vertically, A face plate portion 31a that covers the side surfaces of both sides facing each other in the longitudinal direction (front-rear direction) in the case of two in the width direction, and is continuously connected to both side ends of the face plate portion 31a so as to be bendable, and It has two face plate parts 31b covering the side faces adjacent to each other with the vertical ridge part of the article to be packed b in the corner part C interposed therebetween.

そして、前記側面板31の各面板部31a,31bには、それぞれ前記折曲境界部31cの両側の個所に、装着状態において前記コーナー部Cにおける縦稜部両側に直角に交差した状態で当接するように緩衝パッド32が付設されている。例えば、面板部31a,31bの一方、例えば面板部31bには、前記折曲境界部31cに側面を位置させて緩衝パッド32が付設され、他方の面板部31aには、前記折曲境界部31cから前記緩衝パッド32の厚み分を離隔させて緩衝パッド32が付設され、両面板部31a,31bを直角に折曲したときに、2つの緩衝パッド32,32同士が直角に交差して接合されるように設けられている。これにより、緩衝パッド32,32同士の接合面が折曲境界部31cには位置しないようになっている(図6)。   Then, the face plate portions 31a and 31b of the side plate 31 are in contact with portions on both sides of the bent boundary portion 31c in a state of intersecting at right angles with both sides of the vertical ridge portion of the corner portion C in the mounted state. Thus, a buffer pad 32 is attached. For example, one of the face plate portions 31a and 31b, for example, the face plate portion 31b, is provided with a buffer pad 32 with a side surface positioned on the bent boundary portion 31c, and the other face plate portion 31a has the bent boundary portion 31c. The buffer pad 32 is attached with the thickness of the buffer pad 32 separated from each other, and when the double-sided plate portions 31a and 31b are bent at a right angle, the two buffer pads 32 and 32 are joined at a right angle. It is provided so that. Thereby, the joint surface of the buffer pads 32 and 32 is not located in the bending boundary part 31c (FIG. 6).

さらに、前記2面の面板部31bの側端部と面板部31aの中央部には、それぞれ被梱包物b,b間に嵌入する緩衝パッド33が付設されており、梱包時には、前記緩衝パッド33を被梱包物b,B間に嵌入することにより、側面用外装材30の各外装材30aを装着できるようになっている。前記面板部31bの緩衝パッド33は、並列している縦3個の被梱包物bのうちの両端部の被梱包物bと中央部の被梱包物bとの間に嵌入されるため、嵌入操作を容易に行えるように、該緩衝パッド33の例えば先端部外側を面取り形成しておくのが望ましい。   Further, a buffer pad 33 that fits between the objects to be packed b and b is attached to the side end portion of the two face plate portions 31b and the center portion of the face plate portion 31a, respectively. Is inserted between the objects to be packed b and B, so that each exterior member 30a of the exterior member 30 for the side surface can be mounted. The buffer pad 33 of the face plate portion 31b is inserted between the packaged item b at both ends of the three vertically packaged items b and the packaged item b at the center. It is desirable to chamfer the outer side of the buffer pad 33, for example, so that the operation can be easily performed.

前記側面用外装材30の側面板31は、梱包状態において下部トレー10の外周から天面用緩衝材20の外周を覆うことができる上下方向長さを有し、前記各緩衝パッド32、33がそれぞれ該側面板31の下端部及び上端部を残余して付設されており、梱包状態において、該緩衝パッド32、33がそれぞれ下部トレー10の外周凸壁12及び仕切り用凸壁13の上に載設し、さらに前記天面用緩衝材20の一部、例えば図のような端部用パッド21の垂下凸壁25と凸壁23の一部、及び、中間部用パッド22の端壁26と凸壁24の一部が、前記各緩衝パッド32,33の上端に載設するように設けられている。これにより、本発明の梱包装置による梱包体を複数段積みした場合の段積み荷重を、天部用緩衝材20から側面用外装材30の緩衝パッド32,33を介して下部トレー10の外周凸壁12及び仕切り用凸壁13で直に支えることができ、被梱包物bに段積み荷重が天面用緩衝材20を介して負荷されるのを軽減できるようになっている。   The side plate 31 of the side exterior member 30 has a vertical length that can cover the outer periphery of the top cushioning member 20 from the outer periphery of the lower tray 10 in the packed state, and the buffer pads 32 and 33 The lower side and upper end of the side plate 31 are left behind, and the cushion pads 32 and 33 are mounted on the outer peripheral convex wall 12 and the partition convex wall 13 of the lower tray 10 in the packed state, respectively. Further, a part of the cushioning material 20 for the top surface, for example, a part of the hanging convex wall 25 and the convex wall 23 of the end pad 21 as shown in the figure, and the end wall 26 of the intermediate part pad 22 A part of the convex wall 24 is provided so as to be placed on the upper end of each of the buffer pads 32 and 33. As a result, the stacking load in the case where a plurality of packing bodies are stacked by the packing device of the present invention is used to project the outer circumferential convexity of the lower tray 10 from the top cushioning material 20 through the cushioning pads 32 and 33 of the side exterior material 30. It can be directly supported by the wall 12 and the partitioning convex wall 13, and can reduce the load on the packaged object b through the top cushioning material 20.

なお、前記の下部トレー10、天面用緩衝材20及び緩衝パッド32,33並びに後述の緩衝パッド36としては、緩衝材として使用される各種の合成樹脂発泡体を使用できるが、熱可塑性樹脂の発泡成形体であることが好ましい。熱可塑性樹脂としては、ポリスチレン系樹脂、ポリオレフィン系樹脂(例えばポリプロピレン系樹脂、ポリエチレン系樹脂)、ポリエステル系樹脂(例えばポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリ乳酸系樹脂)、ポリカーボネート系樹脂等が挙げられる。樹脂は一種類だけで構成してもよく、二種類以上で構成してもよい。また、前記発泡体の発泡倍率は3〜70倍が好ましい。   As the lower tray 10, the top cushioning material 20 and the cushioning pads 32 and 33, and the later-described cushioning pad 36, various synthetic resin foams used as a cushioning material can be used. A foamed molded body is preferred. Examples of thermoplastic resins include polystyrene resins, polyolefin resins (eg, polypropylene resins, polyethylene resins), polyester resins (eg, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polylactic acid resins), polycarbonate resins, and the like. Is mentioned. Resin may be comprised only by 1 type and may be comprised by 2 or more types. The foaming ratio of the foam is preferably 3 to 70 times.

上記の第1の実施例の梱包装置は、これによる梱包の際、図7Aのように、下部トレー10の上面の外周凸壁12と仕切り用凸壁13により画成された収納部14に、被梱包物bの下端部を嵌合して一定間隔に保持するように縦横に並列して載置する。この状態で、並列している被梱包物全体の天面部B1に対し天面用緩衝材20としての断面鉤形状の2つの端部用パッド21と、断面T字形をなす1つの中間部用パッド22を装着する(図7B)。すなわち、前記2つの端部用パッド21を、一方の相対向両辺部に対し、それぞれコーナー部Cを含む天面及び側面を覆うように嵌合するとともに、凸壁23を被梱包物b,b間に嵌入して装着する。また、中間部用パッド22を、前記両辺部間で隣接する2列の被梱包物列間の部分に下面の凸壁24を被梱包物列間に嵌入させるとともに、両側部を両列に跨がらせて載設し装着する。これにより、各被梱包物を離隔状態に保持しながら天面部B1を保護できる。   In the packaging apparatus according to the first embodiment, as shown in FIG. 7A, the packaging device according to the first embodiment has a storage unit 14 defined by the outer peripheral convex wall 12 and the partition convex wall 13 on the upper surface of the lower tray 10. It is placed in parallel in the vertical and horizontal directions so that the lower end of the object to be packed b is fitted and held at a constant interval. In this state, two end pads 21 having a bowl-shaped cross section as the cushioning material 20 for the top surface and one intermediate portion pad having a T-shaped cross section with respect to the top surface portion B1 of all the objects to be packaged in parallel. 22 is mounted (FIG. 7B). That is, the two end pads 21 are fitted to one opposite opposite sides so as to cover the top surface and the side surface including the corner portion C, respectively, and the convex wall 23 is to be packaged b, b. Insert it in between. Further, the intermediate portion pad 22 is inserted into the portion to be packed between two rows of the packing object rows adjacent to each other between the two side portions, and the convex wall 24 on the lower surface is fitted between the packing material rows, and the both side portions are straddling both rows. Put it on and put it on. Thereby, top surface part B1 can be protected, hold | maintaining each to-be-packaged object in a separation state.

この後、図7Cのように、前記被包装物全体の外周部に側面用外装材30を装着する。この際、側面用外装材30として側面板31に緩衝パッド32,33が付設されている少なくとも2つの前記外装材30aを、前記緩衝パッド33を被梱包物b,b間に嵌入させるとともに、コーナー部Cにおいて隣接する2面の面板部31a,31bにそれぞれ付設された緩衝パッド32を、前記面板部31a,31bの折曲により交差状態に接合させて該コーナー部Cにおける被梱包物bの縦稜部の両側に当接させるようにして装着する。こうして、前記側面用外装材の外側にストレッチィルムやバンド等の巻回材(図示省略)を巻装すればよい。これにより、複数の被梱包物bを一定間隔に保持して並列した状態で容易に梱包することができ、コーナー部Cにおける被梱包物bの縦稜部の保護も良好になし得る。   After that, as shown in FIG. 7C, the side surface exterior member 30 is attached to the outer peripheral portion of the entire packaged object. At this time, at least two exterior members 30a each having buffer pads 32 and 33 attached to a side plate 31 as side exterior materials 30 are inserted between the buffer pads 33 and the objects to be packed b and b. In the part C, the buffer pads 32 respectively attached to the two face plate parts 31a and 31b adjacent to each other are joined to each other in a crossed state by bending the face plate parts 31a and 31b, so Install it so that it touches both sides of the ridge. Thus, a wound material (not shown) such as a stretch film or a band may be wound outside the side surface exterior material. Thereby, it can pack easily in the state which hold | maintained the several to-be-packaged goods b at fixed intervals, and was parallel, and can also protect the vertical ridge part of the to-be-packaged goods b in the corner part C satisfactorily.

なお、前記天面用緩衝材20と側面用外装材30とは、いずれを先に装着することもでき、例えば側面用外装材30を上記と同様に装着した後、該側面用外装材30の上端部内側に天面用緩衝材を上記同様に装着することもできるが、梱包作業上は、前記梱包物全体の天面部B1に天面用緩衝材20を装着した後、前記側面用外装材30を装着するのが好ましい。   The top cushioning material 20 and the side exterior member 30 can be attached first, for example, after the side exterior member 30 is attached in the same manner as described above, Although the top cushioning material can be mounted on the inner side of the upper end portion in the same manner as described above, after packaging the top cushioning material 20 on the top surface portion B1 of the whole package, the packaging material for the side surface is mounted. 30 is preferably mounted.

上記の第1の実施例においては、被梱包物bの並列形態が縦3個、横2個である場合において、側面用外装材30として2つの外装材30aを用いる場合の例を示したが、被梱包物bの並列形態によっては、側面用外装材30としては、板状のシート材からなる側面板31に、コーナー部Cにおける被梱包物bの縦稜部の両側に当接する緩衝パッドと、被梱包物b,b間に嵌入する緩衝パッドとが付設されている少なくとも2つの外装材を使用するものであれば、他の種々の梱包形態及び組み合わせによる実施が可能である。 例えば、図9は第2の実施例の側面用外装材30による装着状態を示している。この実施例の場合、側面板31に緩衝バッドを付設してなる2つの外装材30aのほかに、さらに他の2つの外装材30bを組み合わせている。   In the first embodiment described above, an example in which two exterior members 30a are used as the exterior member 30 for the side surface in the case where the parallel form of the article to be packaged b is three vertically and two horizontally is illustrated. Depending on the parallel form of the article to be packaged b, the side surface exterior member 30 may be a buffer pad that contacts the side plate 31 made of a plate-like sheet material on both sides of the vertical ridge portion of the article to be packaged b at the corner C. As long as it uses at least two exterior materials provided with buffer pads to be inserted between the objects to be packed b and b, it can be implemented in various other packing forms and combinations. For example, FIG. 9 shows a mounting state by the side surface exterior member 30 of the second embodiment. In the case of this embodiment, in addition to the two exterior members 30a formed by attaching the buffer pads to the side plates 31, two other exterior members 30b are combined.

すなわち、前記被梱包物bの並列形態が縦6個、横2個である場合において、前記2つの外装材30aは、その側面板31が、前記被梱包物全体の外周部における一方の相対向両辺部、例えば縦方向(前後方向)に相対向する両辺部の側面を覆う面板部31aと、該面板部31aの両側端に折曲可能に連設され、コーナー部Cにおける被梱包物bの縦稜部を挟んで隣接する側面を覆う2面の面板部31bとを有してなり、該側面板31の各面板部31a,31bに、それぞれコーナー部Cにおける被梱包物bの縦稜部の両側に当接する緩衝パッド32と、コーナー部Cの被梱包物bとこれに隣接する被梱包物bとの間に嵌入する緩衝パッド33とを、第1の実施例と同様に付設したものよりなる。そして、他の2つの外装材30bは、段ボール等のシート材よりなる平板状の側面板35の両側端及び中央部にそれぞれ図9のように嵌入する緩衝パッド36が付設されたものよりなる。   That is, in the case where the parallel form of the article to be packaged b is six in the vertical direction and two in the lateral direction, the two exterior members 30a have the side plate 31 facing one of the outer peripheral portions of the entire article to be packaged. A side plate portion 31a that covers both sides, for example, side surfaces of both sides facing each other in the longitudinal direction (front-rear direction), and a side plate of the side plate portion 31a that is foldably connected to each other, 2 side plate portions 31b covering side surfaces adjacent to each other with the vertical ridge portion interposed therebetween, and the vertical ridge portions of the object to be packed b in the corner portion C on the respective face plate portions 31a and 31b of the side plate 31 A buffer pad 32 that abuts on both sides and a buffer pad 33 that fits between an object to be packed b in the corner portion C and an object to be packed b adjacent thereto are provided in the same manner as in the first embodiment. It becomes more. The other two exterior members 30b are each provided with buffer pads 36 that are respectively fitted into both side ends and the center of a flat side plate 35 made of a sheet material such as cardboard as shown in FIG.

この側面用外装材30を使用する梱包形態の場合、前記下部トレー10としても、前記被梱包物bの大きさや並列形態及び並列数に応じた収納部14が画成されたものを使用し、また、天面用緩衝材20についても、前記被梱包物bの大きさや並列形態及び並列数に応じて形成された端部用パッド21及び中間部用パッド22がそれぞれ使用される。   In the case of a packing form that uses the exterior material 30 for the side surface, the lower tray 10 is also used in which the storage parts 14 are defined according to the size and the parallel form and the parallel number of the items to be packed b, In addition, as for the cushioning material 20 for the top surface, the end pad 21 and the intermediate pad 22 formed according to the size, the parallel form, and the parallel number of the packaged object b are used.

この第2の実施例の場合、下部トレー10の上に被梱包物bを並列載置した後、該被梱包物全体の天面部B1に対し、天面用緩衝材20としての端部用パッド21と、断面T字形をなす中間部用パッド22をそれぞれ装着するとともに、前記被包装物全体の外周部に側面用外装材30を装着する。この際、側面用外装材30として、2つの前記外装材30aを、図9のように、相対向両側面において、前記緩衝パッド33を被梱包物b,b間に嵌入させるとともに、コーナー部Cにおいて隣接する2面の面板部31a,31bにそれぞれ緩衝パッド32を該コーナー部Cにおける被梱包物bの縦稜部の両側に当接させるようにして装着する。さらに被梱包物全体の前後両側面において、他の2つの外装材30bを、それぞれ前記緩衝パッド36を図9のように被梱包物b,b間に嵌入させるように装着する。こうして、前記側面用外装材30の外側にストレッチィルムやバンド等の巻回材(図示省略)を巻装すればよく、これにより、上記同様に複数の被梱包物bを一定間隔に保持して並列した状態で容易に梱包することができ、コーナー部Cにおける被梱包物bの縦稜部の保護も良好になし得る。   In the case of the second embodiment, after the object to be packed b is placed on the lower tray 10 in parallel, the end pad as the top cushioning material 20 is applied to the top surface part B1 of the entire object to be packed. 21 and an intermediate portion pad 22 having a T-shaped cross section are mounted, and a side surface exterior member 30 is mounted on the outer peripheral portion of the entire packaged object. At this time, as the side surface exterior material 30, the two exterior materials 30a are fitted between the packaged items b and b on the opposite side surfaces as shown in FIG. The buffer pads 32 are attached to the two face plate portions 31a and 31b adjacent to each other so as to abut on both sides of the vertical ridge portion of the packaged object b in the corner portion C. Further, the other two exterior members 30b are mounted on both the front and rear side surfaces of the entire packaged item so that the buffer pad 36 is fitted between the packaged items b and b as shown in FIG. In this way, a winding material (not shown) such as a stretch film or a band may be wound around the outside of the side surface packaging material 30, thereby holding a plurality of items to be packed b at regular intervals as described above. Packing can be easily performed in a parallel state, and the vertical ridge portion of the article to be packed b in the corner portion C can be well protected.

図10は、側面用外装材30が、4つのコーナー用の外装材30cからなる第3の実施例を示している。この実施例の場合、前記被梱包物bの並列形態が縦3個、横3個である場合において、前記4つの各外装材30cの側面板31が、それぞれ前記被梱包物全体のコーナー部Cにおける被梱包物bの縦稜部を挟んで隣接する側面を覆うように折曲境界部31cを介して折曲可能に連設された2面の面板部31d,31eを有し、各面板部31d,31eに、前記縦稜部の両側に当接する緩衝パッド32と、被梱包物b,b間に嵌入する緩衝パッド33とが付設されており、それぞれ各コーナー部Cのコーナー部に対して装着できるように構成されている。   FIG. 10 shows a third embodiment in which the side surface exterior member 30 includes four corner exterior members 30c. In the case of this embodiment, when the parallel form of the article to be packed b is three in the vertical direction and three in the lateral direction, the side plates 31 of the four exterior members 30c are respectively corner portions C of the entire article to be packed. Each of the face plate portions includes two face plate portions 31d and 31e that are connected to bendable via a bend boundary portion 31c so as to cover the side surfaces adjacent to each other with the vertical ridge portion of the article b to be packed in between. 31 d and 31 e are provided with a buffer pad 32 that abuts on both sides of the vertical ridge portion, and a buffer pad 33 that fits between the items to be packed b and b. It is configured so that it can be attached.

この側面用外装材30を使用する梱包形態の場合も、前記下部トレー10及び天面用緩衝材20についても、前記被梱包物bの大きさや並列形態及び並列数に応じて形成されたものが使用される。特に天面用緩衝材20は、2つの端部用パッド21と2つの中間部用パッド22が使用される。   Also in the case of the packing form using this exterior packaging material 30 for the side, the lower tray 10 and the cushioning material 20 for the top surface are also formed according to the size, the parallel form, and the parallel number of the items to be packed b. used. In particular, the top cushioning material 20 uses two end pads 21 and two intermediate pads 22.

この実施例の場合、下部トレー10の上に被梱包物bを並列載置した後、該被梱包物全体の天面部B1に対し、天面用緩衝材20としての端部パッド21と、断面T字形をなす中間部用パッド22をそれぞれ装着するとともに、前記被包装物全体の外周部の各コーナー部Cにおいて、側面用外装材30としての前記4つの外装材30cを装着する。この際、前記緩衝パッド33を被梱包物b,b間に嵌入させるとともに、コーナー部Cにおいて隣接する2面の面板部31d,31eに付設されている緩衝パッド32を該コーナー部Cにおける被梱包物bの縦稜部の両側に当接させるようにして装着する。こうして、前記側面用外装材30の外側にストレッチィルムやバンド等の巻回材(図示省略)を巻装すればよく、これにより、上記同様に複数の被梱包物bを一定間隔に保持して並列した状態で容易に梱包することができ、コーナー部Cにおける被梱包物bの縦稜部の保護も良好になし得る。   In the case of this embodiment, after the object to be packed b is placed on the lower tray 10 in parallel, the end pad 21 as the top cushioning material 20 and the cross section of the top surface part B1 of the entire object to be packed The intermediate portion pads 22 each having a T-shape are attached, and the four exterior members 30c as the side exterior members 30 are attached to each corner portion C of the outer peripheral portion of the entire packaged object. At this time, the buffer pad 33 is inserted between the objects to be packed b and b, and the buffer pad 32 attached to the two face plate parts 31d and 31e adjacent to each other in the corner part C is packed in the corner part C. The object b is mounted so as to abut on both sides of the vertical ridge portion of the object b. In this way, a winding material (not shown) such as a stretch film or a band may be wound around the outside of the side surface packaging material 30, thereby holding a plurality of items to be packed b at regular intervals as described above. Packing can be easily performed in a parallel state, and the vertical ridge portion of the article to be packed b in the corner portion C can be well protected.

A…梱包装置、B1…被梱包物全体の天面部、b…被梱包物、C…コーナー部、10…下部トレー、11…底板部、12…外周凸壁、13…仕切り用凸壁、14…収納部、20…天面用緩衝材、21…端部用パッド、22…中間部用パッド、23…凸壁、24…凸壁、24a…凸部、25…垂下凸壁、25a…端壁、26…端壁、30…側面用外装材、30a…外装材、30b…他の外装材、30c…コーナー用の外装材、31…側面板、31a,31b,31d,31e…面板部、31c…折曲境界部、32…緩衝パッド,33…緩衝パッド、35…側面板、36…緩衝パッド。   A ... Packing device, B1 ... Top surface part of the whole packaged object, b ... Packed object, C ... Corner part, 10 ... Lower tray, 11 ... Bottom plate part, 12 ... Outer peripheral convex wall, 13 ... Convex convex wall, 14 DESCRIPTION OF REFERENCE SYMBOLS: Storage part, 20 ... Top cushioning material, 21 ... End pad, 22 ... Intermediate pad, 23 ... Convex wall, 24 ... Convex wall, 24a ... Convex part, 25 ... Drooping convex wall, 25a ... End Walls, 26 ... end walls, 30 ... side face exterior materials, 30a ... exterior materials, 30b ... other exterior materials, 30c ... corner exterior materials, 31 ... side plates, 31a, 31b, 31d, 31e ... face plate portions, 31c: Bending boundary, 32: Buffer pad, 33: Buffer pad, 35: Side plate, 36: Buffer pad

Claims (6)

被梱包物を並列して載置するための下部トレーと、前記下部トレー上に並列載置された被梱包物全体の天面部に装着される天面用緩衝材と、前記被梱包物全体の外周部に装着される側面用外装材とからなる梱包装置であって、
前記下部トレーは、上面における周縁部の外周凸壁と内方部の縦横の少なくとも1方向の仕切り用凸壁とにより、被梱包物の下端部を嵌合できる収納部が縦横に並列して画成されてなり、
前記天面用緩衝材は、前記被梱包物全体の天面部の少なくとも一方の相対向両辺部においてコーナー部を含む天面及び側面を覆って嵌合装着可能に設けられるとともに、装着状態において並列した各被梱包物を離隔状態に保持する凸壁が下面に設けられてなり、
前記側面用外装材は、前記下部トレー上に並列載置された被梱包物全体の外周部の一部を覆う板状のシート材からなる側面板に緩衝パッドが付設された少なくとも2つの外装材からなり、少なくとも2つの外装材の側面板には、前記被梱包物全体の外周部に装着した状態においてコーナー部における被梱包物の縦稜部両側に当接する緩衝パッドと被梱包物間に嵌入する緩衝パッドとが付設されてなる、
ことを特徴とする梱包装置。
A lower tray for placing the objects to be packed in parallel; a cushioning material for the top surface mounted on the top surface of the entire object to be packed placed in parallel on the lower tray; and A packing device comprising a side exterior material attached to the outer periphery,
In the lower tray, a storage portion that can fit a lower end portion of an object to be packed is vertically and horizontally defined by an outer peripheral convex wall at a peripheral portion on an upper surface and a partition convex wall in at least one direction in the vertical and horizontal directions. Made
The cushioning material for the top surface is provided so as to be fitted and mountable so as to cover the top surface and the side surface including the corner portions on at least one opposite side portion of the top surface portion of the entire packaged object, and in parallel in the mounted state. Convex walls that hold each packaged item in a separated state are provided on the lower surface,
The side surface exterior material includes at least two exterior materials in which a buffer pad is attached to a side surface plate made of a plate-like sheet material that covers a part of the outer peripheral portion of the entire packaged object placed in parallel on the lower tray. The side plate of at least two exterior materials is inserted between the cushioning pad and the packaged item that are in contact with both sides of the vertical ridge portion of the packaged item at the corner in a state of being attached to the outer peripheral part of the entire packaged item. And a buffer pad to be attached,
A packing device characterized by that.
前記側面用外装材が2つの外装材からなり、両外装材の側面板が、前記被梱包物全体の外周部における対向側面を覆う面板部と、該面板部の両側端に折曲可能に連設されて、前記被梱包物全体のコーナー部における被梱包物の縦稜部を挟んで隣接する側面を覆う2面の面板部とを有し、各面板部には、前記縦稜部の両側に当接する緩衝パッドと、被梱包物間に嵌入する緩衝パッドとが付設されてなる請求項1に記載の梱包装置。   The side surface exterior material is composed of two exterior materials, and the side surface plates of both exterior materials are connected to a face plate portion that covers the opposite side surfaces of the entire outer periphery of the packaged object and to both side ends of the face plate portion. Two face plate portions covering the side surfaces adjacent to each other with the vertical ridge portion of the article to be packed in the corner portion of the whole article to be packed, and each face plate portion includes both sides of the vertical ridge portion. The packing device according to claim 1, further comprising a buffer pad that comes into contact with the pad and a buffer pad that fits between the objects to be packed. 前記側面用外装材が3つ以上の外装材からなり、このうち2つの外装材の側面板が、前記被梱包物全体の外周部における対向側面を覆う面板部と、該面板部の両側端に折曲可能に連設されて、前記被梱包物全体のコーナー部における被梱包物の縦稜部を挟んで隣接する側面を覆う2面の面板部とを有し、各面板部には、前記縦稜部の両側に当接する緩衝パッドと、被梱包物間に嵌入する緩衝パッドとが付設されており、他の少なくとも1つの外装材は、平板状の側面板の両側端に被梱包物間に嵌入する緩衝パッドが付設されてなる請求項1に記載の梱包装置。   The exterior material for the side surface is composed of three or more exterior materials, and among these, the side plates of the two exterior materials are a face plate portion covering the opposite side surface in the outer peripheral portion of the entire packaged object, and both side ends of the face plate portion. And two face plate parts that are adjacent to each other with the vertical ridge part of the article to be packed in the corner part of the whole article to be bent, and each face plate part includes A buffer pad that comes into contact with both sides of the vertical ridge and a buffer pad that fits between the objects to be packed are attached, and at least one other exterior material is placed between the objects to be packed at both ends of the flat side plate. The packing device according to claim 1, further comprising a buffer pad that fits into the bag. 前記側面用外装材が4つの外装材からなり、各外装材の側面板が、それぞれ前記被梱包物全体のコーナー部における被梱包物の縦稜部を挟んで隣接する側面を覆うように折曲可能な2面の面板部を有し、各面板部には、前記縦稜部の両側に当接する緩衝パッドと、被梱包物間に嵌入する緩衝パッドとが付設されてなる請求項1に記載の梱包装置。   The side surface exterior material is composed of four exterior materials, and the side plates of each exterior material are bent so as to cover the side surfaces adjacent to each other with the vertical ridge portion of the packaged object at the corner of the entire packaged object. 2. The surface plate portion of two possible surfaces, wherein each of the surface plate portions is provided with a buffer pad that abuts on both sides of the vertical ridge portion and a buffer pad that fits between objects to be packed. Packing equipment. 前記側面用外装材の側面板が、梱包状態において下部トレーの外周から天面用緩衝材の外周を覆う上下方向長さを有し、前記各緩衝パッドが該側面板の下端部及び上端部を残余して付設されており、梱包状態において、該緩衝パッドが下部トレーの外周凸壁上に載設し、前記天面用緩衝材が各緩衝パッドの上端に載設するように設けられてなる請求項1〜4のいずれか1項に記載の梱包装置。   The side plate of the side packaging material has a vertical length that covers the outer periphery of the cushioning material for the top surface from the outer periphery of the lower tray in the packed state, and each of the buffer pads covers the lower end and the upper end of the side plate. In addition, the cushioning pad is placed on the outer peripheral convex wall of the lower tray, and the top cushioning material is placed on the upper end of each cushioning pad. The packing apparatus of any one of Claims 1-4. 請求項1〜5のいずれか1項に記載の梱包装置を使用する梱包形態であって、縦横に並列して区画形成された下部トレーの上面の収納部に被梱包物の下端部を嵌合して一定間隔に保持するように並列載置し、下部トレー上に並列載置した被梱包物全体の天面部に対して、天面用緩衝材を、少なくとも一方の相対向両辺部においてコーナー部を含む天面及び側面を覆うように嵌合し、かつ下面に有する凸壁を並列した各被梱包物間に嵌入して装着するとともに、前記被梱包物全体の外周部において、板状のシート材からなる側面板に緩衝パッドが付設された少なくとも2つの外装材からなる側面用外装材を、前記緩衝パッドを被梱包物間に嵌入させるとともに、コーナー部において隣接する2面の面板部に付設された緩衝パッドを該コーナー部における被梱包物の縦稜部両側に当接させるようにして装着し、この側面用外装材の外側を巻装材により巻装してなることを特徴とする梱包形態。   It is a packing form which uses the packing apparatus of any one of Claims 1-5, Comprising: The lower end part of a to-be-packaged item is fitted to the storage part of the upper surface of the lower tray formed in parallel in the vertical and horizontal directions The top surface cushioning material is placed on the top surface portion of the entire packaged object placed in parallel so as to be held at a constant interval and placed in parallel on the lower tray. Are fitted so as to cover the top surface and the side surface, and the convex walls on the lower surface are fitted and mounted between the parallel objects to be packed, and at the outer peripheral part of the entire packed object, a plate-like sheet A side surface exterior material composed of at least two exterior materials, each having a buffer pad attached to a side surface plate made of a material, is fitted to the two side face plate portions adjacent to each other at the corner portion while the buffer pad is fitted between the packages. The cushioned pad to the corner Packaging Okeru so as to abut against the Tateryo portion opposite sides of the object to be packed is mounted, and characterized by being wound around the outside of the side outer packaging material by MakiSozai.
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JP2017003887A (en) * 2015-06-12 2017-01-05 日本電産コパル株式会社 Lens drive unit, image capturing device having the same, and electronic device
CN109178655A (en) * 2018-11-12 2019-01-11 开平市长源纸品有限公司 A kind of carton with corner protector

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JP2001348082A (en) * 2000-06-06 2001-12-18 Asahi Glass Co Ltd Packing box for liquid crystal display glass plate
JP2003095316A (en) * 2001-09-17 2003-04-03 Matsushita Electric Works Ltd Packing device, and cushioning member

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JPH01134075U (en) * 1988-03-09 1989-09-12
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JP2003095316A (en) * 2001-09-17 2003-04-03 Matsushita Electric Works Ltd Packing device, and cushioning member

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017003887A (en) * 2015-06-12 2017-01-05 日本電産コパル株式会社 Lens drive unit, image capturing device having the same, and electronic device
CN109178655A (en) * 2018-11-12 2019-01-11 开平市长源纸品有限公司 A kind of carton with corner protector

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