WO2012029217A1 - Package set - Google Patents

Package set Download PDF

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Publication number
WO2012029217A1
WO2012029217A1 PCT/JP2011/003309 JP2011003309W WO2012029217A1 WO 2012029217 A1 WO2012029217 A1 WO 2012029217A1 JP 2011003309 W JP2011003309 W JP 2011003309W WO 2012029217 A1 WO2012029217 A1 WO 2012029217A1
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WO
WIPO (PCT)
Prior art keywords
storage
storage tray
packaging set
recess
tray
Prior art date
Application number
PCT/JP2011/003309
Other languages
French (fr)
Japanese (ja)
Inventor
次男 中園
Original Assignee
シャープ株式会社
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Filing date
Publication date
Application filed by シャープ株式会社 filed Critical シャープ株式会社
Publication of WO2012029217A1 publication Critical patent/WO2012029217A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/70Trays provided with projections or recesses in order to assemble multiple articles, e.g. intermediate elements for stacking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure

Definitions

  • the present invention relates to an improvement of a packaging set in which a plurality of storage trays storing plate-shaped storage items are stacked one above the other.
  • Patent Document 1 and Patent Document 2 when a liquid crystal module is transported to the next process or transported to another assembly company in a liquid crystal display device production line, one liquid crystal module is placed in a plurality of storage recesses. Stack multiple storage trays one above the other and hold the multiple liquid crystal modules stored in the lower storage tray against the upper storage tray so that they do not move. By transporting in this state, the liquid crystal modules vibrate during transport. A technique for preventing damages caused by such impacts is disclosed.
  • JP 2008-1000074 (paragraph 0016, FIG. 3) JP 11-198938 A (paragraph 0033 column, FIGS. 1 and 2)
  • Patent Document 1 Although a plurality of liquid crystal modules are stored in one storage tray, only one liquid crystal module is stored in one storage recess. In order to transport more liquid crystal modules at the same time, it is necessary to increase the number of storage recesses per storage tray, which increases the size and bulk of the storage tray and reduces the transport efficiency. .
  • the present invention has been made in view of the above points, and an object of the present invention is to store a single storage tray without enlarging the storage tray when storing and transporting a plate-shaped storage object such as a liquid crystal module. It is to increase the number of stored plate-shaped stored items.
  • the present invention is characterized in that at least two plate-like storage items are stored in one storage recess of the storage tray. A solution was taken.
  • the first invention has a storage recess for storing a plate-like storage item, and a plurality of storage trays that are used by being stacked one above the other, and the uppermost portion in a state where these storage trays are stacked vertically.
  • a second invention is the first invention according to the first invention, provided on the outer periphery of the bottom surface of the storage recess, the first support portion for mounting the plate-shaped storage object on the storage tray while supporting the outer peripheral edge thereof from below.
  • a plate mounted adjacent to the outer side of the first support portion and mounted on the lower storage tray, positioned above the first support portion of the lower storage tray, with the storage trays stacked one above the other.
  • a holding part that holds the outer peripheral edge of the stored item from above; and a second support part that is provided on the outer side of the holding part and supports the upper storage tray from below in a state where the storage tray is stacked vertically. It is characterized by being.
  • the side surface of the storage recess corresponds to the inclined surface portion in which the opening of the storage recess gradually expands upward from the bottom surface to the opening end, and corresponds to the shape of the plate-shaped storage object.
  • a vertical surface portion that extends from the middle in the vertical direction to the opening end and is perpendicular to the bottom surface is provided.
  • the outer periphery of the storage tray has a horizontal wall surrounding the storage recess, a vertical wall extending downward from the outer peripheral edge of the horizontal wall, and a lower end edge of the vertical wall And a flange projecting outward from the horizontal wall and the vertical wall, and the flange and the vertical wall are formed with rounded portions, respectively.
  • a horizontal wall surrounding the storage recess is provided on an outer peripheral portion of the storage tray, and the horizontal wall includes a plurality of positioning cylinders having a recess opening upward.
  • Each of the positioning cylinders has a stepped portion with a predetermined interval, and a stepped portion is formed on the inner surface of the concave portion of each positioning cylinder so that the opening side is larger than the bottom side.
  • the positioning cylinder portion of the upper storage tray is inserted from above into the recess of the positioning cylinder portion of the lower storage tray and is in contact with the step portion of the lower storage tray.
  • the sixth invention is characterized in that, in the first invention, the protective sheet is formed with a visual recognition window for visually recognizing a plate-like storage item below the holding sheet.
  • the storage tray includes a plurality of the storage recesses, and a protrusion for recognizing the orientation of the protection sheet is formed on the outer periphery of the protection sheet.
  • An insertion recess into which the protrusion is inserted is formed on the outer periphery of the storage tray.
  • the storage tray includes a plurality of the storage recesses
  • the protective sheet includes a cover portion that covers the plate-shaped storage items stored in the storage recesses.
  • a plurality of connecting portions are formed continuously so as to correspond to the respective storage recesses, and slits are formed in the connecting portions so as to divide adjacent cover portions.
  • the storage tray is stacked with a protective bag in a state where the plate-shaped storage is stored in the storage recess, and is wrapped in a protective bag. It is characterized by comprising.
  • the tenth aspect of the present invention is characterized in that, in the ninth aspect, the one set of storage tray aggregates is inserted and stored in a storage case having both ends opened from both sides or one side.
  • the eleventh invention is characterized in that, in the tenth invention, a plurality of storage cases storing the storage tray assembly are stored in a packaging box and packaged.
  • the twelfth invention is characterized in that, in any one of the first to eleventh inventions, the plate-like storage is a liquid crystal module.
  • the plate-shaped stored items are stored in a stacked state vertically with the protective sheet sandwiched between the storage recesses of the storage tray excluding the uppermost portion, at least two plate-like items are stored in one storage recess.
  • the upper storage tray holds the outer peripheral edge of the plate-like storage item mounted on the lower storage tray from above while the storage trays are stacked one above the other. Since it is supported from below by the second support portion of the lower storage tray, the pressing force of the pressing portion does not act on the outer peripheral edge of the plate-shaped stored item more than necessary. Moreover, since the holding
  • the plate-shaped stored item can be stored in the storing concave portion in a horizontal posture without being tilted while being guided by the inclined surface portion, and the horizontal movement (backlash) of the upper plate-shaped stored item overlapping vertically is vertically adjusted. It is possible to stabilize the stacked state of the plate-like storage by regulating the surface portion.
  • the rounded portion is formed at the edge of the outer peripheral portion of the storage tray, the stress is not concentrated on the portion, and the storage tray can sufficiently resist the impact during transportation. Can be prevented from being damaged.
  • the positioning cylinder portion of the upper storage tray is inserted into the concave portion of the positioning cylinder portion of the lower storage tray from above and the step portion of the lower storage tray Since the upper storage tray is not displaced in the horizontal direction and the vertical direction, the upper storage tray can be stably stacked on the lower storage tray.
  • the lower plate-shaped stored item covered with the protective sheet can be viewed from the viewing window, and forgetting to put the plate-shaped stored item can be prevented.
  • the protective sheet can be disposed on the storage tray in a normal orientation by inserting the protruding portion of the protective sheet into the insertion recess of the storage tray.
  • the eighth aspect of the present invention when the plate-shaped stored item on the protective sheet is taken out, even if the connecting portion on the side of the plate-shaped stored item is pushed downward with a finger, the pressing force is blocked by the slit and adjacent Regardless of the cover part, it is possible to prevent the plate-like storage on the cover part from being lifted and displaced, so that the subsequent conveyance is not hindered.
  • the ninth invention since a plurality of storage trays are wrapped in the protective bag, it is possible to prevent foreign matter and dust from adhering to the storage tray and to stabilize the overlapping state of the storage trays. it can.
  • management of storage trays can be facilitated by combining a plurality of storage trays into a single storage tray assembly.
  • the storage tray assembly can be stored in the storage case, so that the storage tray can be reliably prevented from being scattered.
  • a plurality of storage trays can be taken in and out in units of storage cases, and the storage trays can be handled easily.
  • the liquid crystal module when the liquid crystal module is stored and transported, the liquid crystal module can be transported by increasing the number of storage per storage tray without increasing the size of the storage tray.
  • FIG. 1 is a perspective view showing a positional relationship between a storage tray and a protective sheet constituting a packaging set according to Embodiment 1 and a liquid crystal module.
  • FIG. 2 is a cross-sectional view corresponding to the line AA in FIGS. 3 and 4 showing a state in which the liquid crystal module is stored in a stacked state vertically with a protective sheet sandwiched between the storage recesses of the lower storage tray.
  • FIG. 3 is an enlarged perspective view of the storage tray shown broken along line BB in FIG.
  • FIG. 4 is a plan view of FIG.
  • FIG. 5 is a perspective view showing a state in which the storage trays are stacked in four stages in the first embodiment.
  • FIG. 6 is a perspective view for explaining a procedure for wrapping a four-tiered storage tray in a protective bag in the first embodiment.
  • FIG. 7 is a perspective view showing a state in which a four-tiered storage tray wrapped in a protective bag is vertically arranged with a partition sheet between them in the first embodiment.
  • FIG. 8 is a perspective view for explaining a procedure for storing a storage tray assembly in a storage case and storing a plurality of storage cases in a packaging box in Embodiment 1.
  • FIG. 9 is a view corresponding to FIG. 1 of the second embodiment.
  • FIG. 10 is a diagram corresponding to FIG. 2 of the second embodiment.
  • FIG. 11 is a view corresponding to FIG. 1 of the third embodiment.
  • the packaging set 1 according to the first embodiment includes a plurality of storage trays 3 having a rectangular shape in plan view, as shown in FIGS.
  • the storage tray 3 is made of resin, and is formed by vacuum forming or the like using a thermoplastic resin such as polyethylene, polypropylene, and polystyrene as a raw material.
  • the object stored in the storage tray 3 is a plate-shaped storage object, and in this example, the FPC-equipped liquid crystal module 5 in which a flexible printed circuit board (FPC) 5b is mounted on a rectangular liquid crystal panel 5a is exemplified.
  • the type is not limited as long as it is a plate-like object.
  • the storage tray 3 has a plurality of storage recesses 7 in which the liquid crystal module 5 with FPC is stored. Specifically, ten storage recesses 7 are arranged in two rows of 5 in the longitudinal direction, but the number of storage recesses 7 is not limited to this, and is appropriately determined according to the size of the plate-shaped storage object. For example, if the plate-shaped storage item is large, the storage recess 7 may be one.
  • the storage recess 7 includes a rectangular panel storage recess 9 that stores the liquid crystal panel 5a, and an FPC storage recess 11 that is continuous with the panel storage 9 and stores the flexible printed circuit board 5b.
  • a first support portion 13a is integrally formed in a rectangular ring shape on the outer periphery of the bottom surface 13 of the panel storage recess 9, and the liquid crystal panel 5a is supported by the first support portion 13a from below on the outer peripheral edge thereof. 3 is installed.
  • a step-down recess 15 is formed outside the first support portion 13a of the panel storage recess 9 so as to communicate with the adjacent panel storage recess 9, and below the first support portion 13a of the step-down recess 15
  • the pressing portion 15a is provided adjacent to the inclined portion, and the pressing portion 15a is positioned above the first support portion 13a of the lower storage tray 3 in a state where the storage tray 3 is vertically stacked.
  • the outer peripheral edge of the liquid crystal panel 5a of the liquid crystal module 5 with FPC mounted on the lower storage tray 3 is pressed from above.
  • the second support portion 17a is provided on the outer side of the pressing portion 15a of the panel storage recess 9 at both ends of the five panel storage recesses 9 in the row, that is, on the side surface 17 of the panel storage recess 9 above the stepped recess 15.
  • the upper storage tray 3 is supported by the second support portion 17a from below with the storage tray 3 being vertically stacked and projecting integrally in the direction.
  • the storage tray 3 is used by overlapping a plurality of sheets. In a state where these storage trays 3 are vertically stacked, one protective sheet 19 is disposed in each of the storage recesses 7 of the storage tray 3 except for the uppermost portion.
  • the FPC-equipped liquid crystal module 5 is stored in a stacked state with the protective sheet 19 sandwiched in the storage recess 7 of the storage tray 3 excluding the uppermost portion, with the same orientation.
  • the types of the FPC-equipped liquid crystal modules 5 that are arranged are different between the upper and lower sides of the protective sheet 19 (see FIG. 1).
  • the protective sheet 19 is formed of a material such as a flexible and buffering resin so that a cover portion 19a covering the liquid crystal module with FPC 5 accommodated in each of the storage recesses 7 corresponds to each of the storage recesses 7. A plurality of parts are connected via a connecting part 19b.
  • the liquid crystal module 5 with FPC is stored in a stacked state vertically with the protective sheet 19 sandwiched between the storage recesses 7 of the storage tray 3 except for the uppermost portion, so two FPCs are attached to one storage recess 7.
  • the liquid crystal module 5 can be accommodated. Therefore, without increasing the size of the storage tray 3 (without being bulky), the number of the FPC-equipped liquid crystal modules 5 per storage tray can be doubled and efficiently conveyed.
  • the pressing portion 15a of the upper storage tray 3 presses the outer peripheral edge of the liquid crystal panel 5a of the liquid crystal module 5 with FPC mounted on the lower storage tray 3 from above. Since the tray 3 is supported from below by the second support portion 17a of the lower storage tray 3, the pressing force of the pressing portion 15a can be prevented from acting on the outer peripheral edge of the liquid crystal panel 5a more than necessary. Further, since the pressing portion 15a of the upper storage tray 3 is positioned above the first support portion 13a of the lower storage tray 3, the shearing force acting on the liquid crystal panel 5a can be reduced. As a result, the FPC-equipped liquid crystal module 5 (liquid crystal panel 5a) can be protected from external force to prevent damage.
  • the side surface 17 of the storage recess 7 is formed with an inclined surface portion 17b in which the opening of the storage recess 7 gradually expands from the bottom surface 13 to the opening end, for example, at an inclination angle of 5 to 7 degrees. Further, at the four corners of the side surface 17 of the storage recess 7, vertical surface portions 17c extending from the middle in the up-down direction to the opening end so as to correspond to the shape of the liquid crystal panel 5a and perpendicular to the bottom surface 13 are formed. An inclined surface portion 17d having an inclination angle ⁇ of, for example, 2 degrees to 4 degrees is formed from the surface portion 17c to the bottom surface 13.
  • the liquid crystal module 5 with FPC (liquid crystal panel 5a) can be stored in the storage recess 7 in a horizontal posture without being tilted while being guided by the inclined surface portion 17b, and the liquid crystal module 5 with upper FPC that overlaps vertically (liquid crystal panel). It is possible to stabilize the stacked state of the FPC-equipped liquid crystal module 5 (liquid crystal panel 5a) by regulating the horizontal movement (backlash) of 5a) by the vertical surface portion 17c.
  • the outer periphery of the storage tray 3 includes a horizontal wall 21 that surrounds the storage recess 7, a vertical wall 23 that extends downwardly from the outer peripheral edge of the horizontal wall 21, and a lower end edge of the vertical wall 23.
  • a flange 25 projecting outward is integrally formed.
  • rounded portions 27 are formed at the boundary between the horizontal wall 21 and the vertical wall 23 and at the boundary between the flange 25 and the vertical wall 23, respectively.
  • the rounded portion 27 is formed at the edge of the outer peripheral portion of the storage tray 3, so that stress is not concentrated on the portion, and the storage tray 3 can sufficiently resist an impact during conveyance. Breakage can be prevented.
  • the horizontal wall 21 is provided with a plurality of positioning cylinder portions 31 each having a concave portion 29 that opens upward.
  • the positioning cylinder portions 31 protrude downward with a predetermined interval.
  • the inner surface of the concave portion 29 of each positioning cylinder portion 31 is open on the bottom side.
  • a stepped portion 29a is formed so as to open larger, a circular upper recessed portion 29b is formed on the opening side with the stepped portion 29a as a boundary, and a lower recessed portion 29c having a cross-shaped cross section is formed on the bottom side.
  • the lower recess 29c is not limited to a cross-shaped cross section, and may be a circle having a smaller diameter than the upper recess 29b, or may be a polygon, an ellipse, or other shapes.
  • the upper storage tray 3 is not displaced in the horizontal direction and the vertical direction, and the upper storage tray 3 can be stably stacked on the lower storage tray 3, and the positioning cylinder portion 31 of the lowermost storage tray 3 is provided. By contacting the placement surface, the storage tray 3 can be stably stacked in multiple stages.
  • a similar positioning cylinder portion 31 is also formed between two rows of the storage recesses 7 rows. Further, the horizontal wall 21 is formed so that the upper surface reinforcing concave portion 21a is positioned between the adjacent positioning cylinder portions 31, and the side wall reinforcing concave portion 23a is also spaced apart from the vertical wall 23 by a predetermined distance. A plurality of the upper surface-reinforcing recesses 21 a and the side-surface reinforcing recesses 23 a ensure the rigidity of the outer peripheral portion of the storage tray 3.
  • the storage tray 3 is configured such that the liquid crystal module 5 with FPC is stored in the storage recess 7 in two upper and lower layers with a protective sheet 19 made of, for example, an antistatic treatment interposed therebetween. Further, as shown in FIG. 6, they are wrapped in a protective bag 33 and sealed with a crepe tape 35 to form a set of storage tray assemblies 37.
  • the storage tray 3 can be easily managed by collecting a plurality of storage trays 3 into a single storage tray assembly 37.
  • the storage tray assembly 37 configured in this way is stacked two sets up and down across the partition sheet 39, and after being wrapped with the cover sheet 41 as shown in FIG. 8, It is inserted from both sides and stored in a storage case 43 that is open at both ends.
  • the storage tray assembly 37 in the storage case 43, it is possible to reliably prevent the storage tray 3 from being separated, and to store a plurality of sets of storage tray assemblies 37 in one storage case 43. As a result, the management of the storage tray 3 is further improved.
  • a plurality of storage cases 43 storing the storage tray assembly 37 are stored in a packaging box 45, packed, and transported to a destination.
  • the partition sheet 39, the cover sheet 41, the storage case 43, and the storage case 43 may be made of, for example, paper cardboard or resin cardboard regardless of the material.
  • the second embodiment two protective sheets 19 are used in the storage tray 3 and three liquid crystal modules 5 with the same type of FPC are vertically moved with respect to one storage recess 7 with the protective sheet 19 interposed therebetween.
  • the thickness of the FPC-equipped liquid crystal module 5 is thicker than that of the second embodiment assuming that a backlight is mounted (see FIGS. 2 and 10).
  • the upper and lower three-layer liquid crystal modules 5 with FPCs are stored in the storage recesses 7 while being turned 180 degrees from each other.
  • the load distribution of the storage tray 3 can be eliminated and the liquid crystal module 5 with FPC can be stored in a well-balanced manner, and interference between the convex portions of the liquid crystal module 5 with FPC can be avoided.
  • a protruding portion 19c that recognizes the direction of the protective sheet 19 is integrally projected sideways, while the horizontal wall 21 on the outer periphery of the storage tray 3 is provided on the horizontal wall 21.
  • An insertion recess 21b for inserting the protrusion 19c is formed.
  • the protective sheet 19 can be disposed in the storage tray 3 in a normal orientation.
  • a T-shaped slit 19d is formed in the connecting portion 19b for connecting the cover portion 19a of the protective sheet 19 so as to divide the adjacent cover portion 19a.
  • the slit 19d is not limited to the T shape, and may be an H shape, a U shape, or other shapes.
  • the liquid crystal module 5 with FPC on the protective sheet 19 is taken out, even if the connecting portion 19b on the side of the liquid crystal module 5 with FPC is pushed downward with a finger, the pressing force is blocked by the slit 19d and the adjacent cover Regardless of the portion 19a, the FPC-equipped liquid crystal module 5 on the cover portion 19a can be prevented from being lifted and displaced, and subsequent conveyance can be prevented from being hindered.
  • two ridges 13 b are arranged in parallel on the bottom surface 13 of the storage recess 7 to reinforce the bottom surface 13.
  • FIG. 11 shows a third embodiment, and this twenty-third embodiment is configured in the same manner as the first embodiment except for the following points, and therefore the description of the same configuration is omitted and different. Only the point will be explained.
  • the third embodiment is characterized in that a visual recognition window 19e for visually recognizing the FPC-equipped liquid crystal module 5 (flexible printed circuit board 5b) below the protective sheet 19 is formed on the protective sheet 19.
  • the lower FPC-equipped liquid crystal module 5 (flexible printed circuit board 5b) covered with the protective sheet 19 can be viewed from the viewing window 19e. It is possible to avoid forgetting to insert the liquid crystal module 5 with FPC.
  • one protective sheet 19 is used in the storage tray 3, and two liquid crystal modules 5 with FPC are stored in a stacked state vertically with the protective sheet 19 in between one storage recess 7.
  • two protective sheets 19 are used in the storage tray 3 and three liquid crystal modules 5 with FPC are stored in a stacked state vertically with the protective sheet 19 in between one storage recess 7.
  • the four FPC-equipped liquid crystal modules 5 may be accommodated in a stacked state using three or more protective sheets 19.
  • the protective sheet 19 may be overlapped on the uppermost part of the liquid crystal module 5 with FPC stacked on the upper and lower sides to prevent the uppermost liquid crystal module 5 with FPC from being damaged.
  • the present invention is useful for a packaging set in which a plurality of storage trays storing plate-like storage items are stacked one above the other.
  • Packaging set 3 Storage tray 5 Liquid crystal module with FPC (plate-shaped storage) 7 Storage recess 13 Bottom surface 13a First support portion 15a Holding portion 17a Second support portion 17b Inclined surface portion 17c Vertical surface portion 17d Inclined surface portion 19 Protective sheet 19a Cover portion 19b Connecting portion 19c Protruding portion 19d Slit 19e Viewing window 21 Horizontal wall 21b Insertion recess 23 Vertical wall 25 Flange 27 Round portion 29 Recess 29a Step portion 31 Positioning cylinder portion 33 Protective bag 37 Storage tray assembly 43 Storage case 45 Packaging box

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  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

A plurality of storing trays (3) are vertically stacked. A liquid crystal module (5) with FPC is held between protection sheets (19), and stored in a storage recess (7) of each of the storage trays except for the uppermost tray, so that the modules are vertically stacked. Thereby, the number of liquid crystal modules (5) with FPC stored in one storage tray (3) can be increased without enlarging the storage tray (3).

Description

包装セットPackaging set
 この発明は、板状収納物を収納した収納トレイを複数枚上下に重ねて包装する包装セットの改良に関するものである。 The present invention relates to an improvement of a packaging set in which a plurality of storage trays storing plate-shaped storage items are stacked one above the other.
 特許文献1及び特許文献2には、液晶表示装置の製造ラインにおいて液晶モジュールを次工程に搬送したり、あるいは別の組立会社に搬送する場合等に、液晶モジュールを複数個の収納凹部に1個ずつ収納した収納トレイを上下に複数枚重ね、下側収納トレイに収納した複数個の液晶モジュールを上側収納トレイで押さえて動かないようにし、この状態で搬送することで液晶モジュールが搬送中に振動等の衝撃で傷付かないようにした技術が開示されている。 In Patent Document 1 and Patent Document 2, when a liquid crystal module is transported to the next process or transported to another assembly company in a liquid crystal display device production line, one liquid crystal module is placed in a plurality of storage recesses. Stack multiple storage trays one above the other and hold the multiple liquid crystal modules stored in the lower storage tray against the upper storage tray so that they do not move. By transporting in this state, the liquid crystal modules vibrate during transport. A technique for preventing damages caused by such impacts is disclosed.
特開2008-100743号公報(段落0016欄、図3)JP 2008-1000074 (paragraph 0016, FIG. 3) 特開平11-198938号公報(段落0033欄、図1,2)JP 11-198938 A (paragraph 0033 column, FIGS. 1 and 2)
 しかし、上記の特許文献1及び特許文献2は共に、1枚の収納トレイに複数個の液晶モジュールを収納してはいるものの、1個の収納凹部に対し1個の液晶モジュールしか収納されておらず、より多くの液晶モジュールを同時に搬送するには収納トレイ1枚当たりの収納凹部の個数を増やさなければならず、これでは、収納トレイが大型化して嵩張ってしまうとともに、搬送効率が低下する。 However, in both Patent Document 1 and Patent Document 2 described above, although a plurality of liquid crystal modules are stored in one storage tray, only one liquid crystal module is stored in one storage recess. In order to transport more liquid crystal modules at the same time, it is necessary to increase the number of storage recesses per storage tray, which increases the size and bulk of the storage tray and reduces the transport efficiency. .
 この発明はかかる点に鑑みてなされたものであり、その目的とするところは、液晶モジュール等の板状収納物を収納して搬送する場合に、収納トレイを大型化することなく収納トレイ1枚当たりの板状収納物の収納個数を増加させることである。 The present invention has been made in view of the above points, and an object of the present invention is to store a single storage tray without enlarging the storage tray when storing and transporting a plate-shaped storage object such as a liquid crystal module. It is to increase the number of stored plate-shaped stored items.
 上記の目的を達成するため、この発明は、収納トレイの1個の収納凹部に対し少なくとも2個の板状収納物を収納するようにしたことを特徴とし、具体的には、次のような解決手段を講じた。 In order to achieve the above object, the present invention is characterized in that at least two plate-like storage items are stored in one storage recess of the storage tray. A solution was taken.
 すなわち、第1の発明は、板状収納物が収納される収納凹部を有し、上下に重ねて使用される複数枚の収納トレイと、これら収納トレイを上下に重ねた状態で、最上部を除く収納トレイの収納凹部に配置される少なくとも1枚の保護シートとを備え、上記板状収納物は、最上部を除く収納トレイの収納凹部に上記保護シートを挟んで上下に積層状態で収納されることを特徴とする。 That is, the first invention has a storage recess for storing a plate-like storage item, and a plurality of storage trays that are used by being stacked one above the other, and the uppermost portion in a state where these storage trays are stacked vertically. At least one protective sheet disposed in a storage recess of the storage tray except for the plate-like storage, and the plate-shaped storage object is stored in a stacked state vertically with the protection sheet interposed between the storage recesses of the storage tray except the uppermost portion. It is characterized by that.
 第2の発明は、第1の発明において、上記収納凹部の底面外周に設けられ、上記板状収納物をその外周縁を下方から支持して上記収納トレイに搭載する第1支持部と、該第1支持部の外側方に隣設され、上記収納トレイを上下に重ねた状態で、下側収納トレイの上記第1支持部の上方に位置して該下側収納トレイに搭載された板状収納物の外周縁を上方から押さえる押さえ部と、該押さえ部の外側方に設けられ、上記収納トレイを上下に重ねた状態で、上側収納トレイを下方から支持する第2支持部とを備えていることを特徴とする。 A second invention is the first invention according to the first invention, provided on the outer periphery of the bottom surface of the storage recess, the first support portion for mounting the plate-shaped storage object on the storage tray while supporting the outer peripheral edge thereof from below. A plate mounted adjacent to the outer side of the first support portion and mounted on the lower storage tray, positioned above the first support portion of the lower storage tray, with the storage trays stacked one above the other. A holding part that holds the outer peripheral edge of the stored item from above; and a second support part that is provided on the outer side of the holding part and supports the upper storage tray from below in a state where the storage tray is stacked vertically. It is characterized by being.
 第3の発明は、第1の発明において、上記収納凹部の側面には、該収納凹部の開口が底面から開口端に亘って上方に次第に拡がる傾斜面部と、上記板状収納物の形状に対応するように上下方向途中から開口端に亘って延び底面に対して鉛直な鉛直面部とが設けられていることを特徴とする。 According to a third invention, in the first invention, the side surface of the storage recess corresponds to the inclined surface portion in which the opening of the storage recess gradually expands upward from the bottom surface to the opening end, and corresponds to the shape of the plate-shaped storage object. Thus, a vertical surface portion that extends from the middle in the vertical direction to the opening end and is perpendicular to the bottom surface is provided.
 第4の発明は、第1の発明において、上記収納トレイの外周部には、上記収納凹部を囲む水平壁と、該水平壁の外周縁から下方に延びる縦壁と、該縦壁の下端縁から外側方に張り出すフランジとが設けられ、上記水平壁と縦壁との境及び上記フランジと縦壁との境には、アール部がそれぞれ形成されていることを特徴とする。 In a fourth aspect based on the first aspect, the outer periphery of the storage tray has a horizontal wall surrounding the storage recess, a vertical wall extending downward from the outer peripheral edge of the horizontal wall, and a lower end edge of the vertical wall And a flange projecting outward from the horizontal wall and the vertical wall, and the flange and the vertical wall are formed with rounded portions, respectively.
 第5の発明は、第1の発明において、上記収納トレイの外周部には、上記収納凹部を囲む水平壁が設けられ、該水平壁には、上方に開口する凹部を有する位置決め筒部が複数個所定間隔をあけて下方に突設され、該各位置決め筒部の凹部内面には、開口側が底部側よりも大きく開口するように段部が形成され、上記収納トレイを上下に重ねた状態で、上側収納トレイの位置決め筒部が下側収納トレイの位置決め筒部の凹部内に上方から挿入されて下側収納トレイの上記段部に接触していることを特徴とする。 According to a fifth invention, in the first invention, a horizontal wall surrounding the storage recess is provided on an outer peripheral portion of the storage tray, and the horizontal wall includes a plurality of positioning cylinders having a recess opening upward. Each of the positioning cylinders has a stepped portion with a predetermined interval, and a stepped portion is formed on the inner surface of the concave portion of each positioning cylinder so that the opening side is larger than the bottom side. The positioning cylinder portion of the upper storage tray is inserted from above into the recess of the positioning cylinder portion of the lower storage tray and is in contact with the step portion of the lower storage tray.
 第6の発明は、第1の発明において、上記保護シートには、該保持シート下方の板状収納物を視認する視認窓が形成されていることを特徴とする。 The sixth invention is characterized in that, in the first invention, the protective sheet is formed with a visual recognition window for visually recognizing a plate-like storage item below the holding sheet.
 第7の発明は、第1の発明において、上記収納トレイは、上記収納凹部を複数個有し、上記保護シートの外周部には、該保護シートの向きを認識する突出部が形成され、上記収納トレイの外周部には、上記突出部を挿入する挿入凹部が形成されていることを特徴とする。 In a seventh aspect based on the first aspect, the storage tray includes a plurality of the storage recesses, and a protrusion for recognizing the orientation of the protection sheet is formed on the outer periphery of the protection sheet. An insertion recess into which the protrusion is inserted is formed on the outer periphery of the storage tray.
 第8の発明は、第1の発明において、上記収納トレイは、上記収納凹部を複数個有し、上記保護シートには、上記各収納凹部に収納された板状収納物を覆うカバー部が上記各収納凹部に対応するように連結部を介して複数個連続して形成され、上記連結部には、スリットが隣り合うカバー部を分断するように形成されていることを特徴とする。 In an eighth aspect based on the first aspect, the storage tray includes a plurality of the storage recesses, and the protective sheet includes a cover portion that covers the plate-shaped storage items stored in the storage recesses. A plurality of connecting portions are formed continuously so as to correspond to the respective storage recesses, and slits are formed in the connecting portions so as to divide adjacent cover portions.
 第9の発明は、第1の発明において、上記収納トレイは、板状収納物を上記収納凹部に収納した状態で、上下に重ねられて保護袋で包まれ、1組の収納トレイ集合体を構成することを特徴とする。 In a ninth aspect based on the first aspect, the storage tray is stacked with a protective bag in a state where the plate-shaped storage is stored in the storage recess, and is wrapped in a protective bag. It is characterized by comprising.
 第10の発明は、第9の発明において、上記1組の収納トレイ集合体は、両端が開口する収納ケースに両側若しくは片側から挿入されて収納されることを特徴とする。 The tenth aspect of the present invention is characterized in that, in the ninth aspect, the one set of storage tray aggregates is inserted and stored in a storage case having both ends opened from both sides or one side.
 第11の発明は、第10の発明において、収納トレイ集合体を収納した収納ケースは、包装箱に複数個収納されて包装されることを特徴とする。 The eleventh invention is characterized in that, in the tenth invention, a plurality of storage cases storing the storage tray assembly are stored in a packaging box and packaged.
 第12の発明は、第1~11のいずれか1つの発明において、上記板状収納物は、液晶モジュールであることを特徴とする。 The twelfth invention is characterized in that, in any one of the first to eleventh inventions, the plate-like storage is a liquid crystal module.
 第1の発明によれば、板状収納物を最上部を除く収納トレイの収納凹部に保護シートを挟んで上下に積層状態で収納するので、1個の収納凹部に対し少なくとも2個の板状収納物を収納できる。つまり、保護シートが1枚の場合には、1個の収納凹部に対し2個の板状収納物を収納でき、保護シートが2枚の場合には、1個の収納凹部に対し3個の板状収納物を収納できる。したがって、収納トレイを大型化することなく(嵩張ることなく)、収納トレイ1枚当たりの板状収納物の収納個数を増加させて効率良く搬送できる。 According to the first invention, since the plate-shaped stored items are stored in a stacked state vertically with the protective sheet sandwiched between the storage recesses of the storage tray excluding the uppermost portion, at least two plate-like items are stored in one storage recess. Can store things. That is, when there is one protective sheet, two plate-like storage items can be stored in one storage recess, and when two protection sheets are used, three sheets are stored in one storage recess. Can store plate-shaped items. Therefore, without increasing the size of the storage tray (without increasing the bulk), the number of plate-shaped storage items per storage tray can be increased and efficiently conveyed.
 第2の発明によれば、収納トレイを上下に重ねた状態で、下側収納トレイに搭載された板状収納物の外周縁を上側収納トレイの押さえ部が上方から押さえるが、上側収納トレイは下側収納トレイの第2支持部で下方から支持されているので、上記押さえ部の押圧力は必要以上に板状収納物の外周縁に作用しない。また、上側収納トレイの押さえ部は下側収納トレイの第1支持部上方に位置しているので、板状収納物に作用する剪断力を緩和できる。これらにより、板状収納物を外力から保護して損傷を防止できる。 According to the second invention, the upper storage tray holds the outer peripheral edge of the plate-like storage item mounted on the lower storage tray from above while the storage trays are stacked one above the other. Since it is supported from below by the second support portion of the lower storage tray, the pressing force of the pressing portion does not act on the outer peripheral edge of the plate-shaped stored item more than necessary. Moreover, since the holding | suppressing part of an upper storage tray is located above the 1st support part of a lower storage tray, the shear force which acts on a plate-shaped storage thing can be relieve | moderated. Accordingly, it is possible to protect the plate-shaped stored item from external force and prevent damage.
 第3の発明によれば、板状収納物を傾斜面部で案内しながら傾くことなく水平姿勢で収納凹部に収納できるとともに、上下に重なる上側板状収納物の水平方向の動き(ガタツキ)を鉛直面部で規制して板状収納物の積層状態を安定させることができる。 According to the third invention, the plate-shaped stored item can be stored in the storing concave portion in a horizontal posture without being tilted while being guided by the inclined surface portion, and the horizontal movement (backlash) of the upper plate-shaped stored item overlapping vertically is vertically adjusted. It is possible to stabilize the stacked state of the plate-like storage by regulating the surface portion.
 第4の発明によれば、収納トレイの外周部のエッジにアール部が形成されていることで、当該箇所に応力が集中せず、搬送中の衝撃に対して十分に抗し得て収納トレイの破損を防止できる。 According to the fourth invention, since the rounded portion is formed at the edge of the outer peripheral portion of the storage tray, the stress is not concentrated on the portion, and the storage tray can sufficiently resist the impact during transportation. Can be prevented from being damaged.
 第5の発明によれば、収納トレイを上下に重ねた状態で、上側収納トレイの位置決め筒部を下側収納トレイの位置決め筒部の凹部内に上方から挿入して下側収納トレイの段部に接触させているので、上側収納トレイが水平方向及び上下方向に位置ずれせず、上側収納トレイを下側収納トレイに安定して重ねることができる。 According to the fifth invention, in a state where the storage trays are stacked vertically, the positioning cylinder portion of the upper storage tray is inserted into the concave portion of the positioning cylinder portion of the lower storage tray from above and the step portion of the lower storage tray Since the upper storage tray is not displaced in the horizontal direction and the vertical direction, the upper storage tray can be stably stacked on the lower storage tray.
 第6の発明によれば、保護シート上に上側板状収納物を載せる際に、保護シートで覆われている下側板状収納物を視認窓から視認でき、板状収納物の入れ忘れを防止できる。 According to the sixth aspect of the invention, when the upper plate-shaped stored item is placed on the protective sheet, the lower plate-shaped stored item covered with the protective sheet can be viewed from the viewing window, and forgetting to put the plate-shaped stored item can be prevented. .
 第7の発明によれば、保護シートの突出部を収納トレイの挿入凹部に挿入することで、保護シートを正規の向きで収納トレイに配置できる。 According to the seventh aspect of the invention, the protective sheet can be disposed on the storage tray in a normal orientation by inserting the protruding portion of the protective sheet into the insertion recess of the storage tray.
 第8の発明によれば、保護シート上の板状収納物を取り出す際に、当該板状収納物側方の連結部を指で下方に押しても、その押圧力はスリットで遮られて隣のカバー部に伝わらず、当該カバー部上の板状収納物が浮き上がって位置ずれするのを防止でき、その後の搬送に支障を来さないようにできる。 According to the eighth aspect of the present invention, when the plate-shaped stored item on the protective sheet is taken out, even if the connecting portion on the side of the plate-shaped stored item is pushed downward with a finger, the pressing force is blocked by the slit and adjacent Regardless of the cover part, it is possible to prevent the plate-like storage on the cover part from being lifted and displaced, so that the subsequent conveyance is not hindered.
 第9の発明によれば、収納トレイを複数枚重ねた状態で保護袋で包んでいるので、収納トレイに対する異物や塵の付着を防止できるとともに、収納トレイの重なり状態の安定化を図ることができる。 According to the ninth invention, since a plurality of storage trays are wrapped in the protective bag, it is possible to prevent foreign matter and dust from adhering to the storage tray and to stabilize the overlapping state of the storage trays. it can.
 また、複数枚の収納トレイをまとめて1組の収納トレイ集合体とすることで、収納トレイの管理を容易にできる。 In addition, management of storage trays can be facilitated by combining a plurality of storage trays into a single storage tray assembly.
 第10の発明によれば、収納トレイ集合体を収納ケースに収納することで、収納トレイがばらけるのを確実に防止できる。 According to the tenth aspect, the storage tray assembly can be stored in the storage case, so that the storage tray can be reliably prevented from being scattered.
 第11の発明によれば、複数枚の収納トレイを収納ケース単位で出し入れでき、収納トレイの取扱いを簡便にできる。 According to the eleventh aspect, a plurality of storage trays can be taken in and out in units of storage cases, and the storage trays can be handled easily.
 第12の発明によれば、液晶モジュールを収納して搬送する場合に、収納トレイを大型化することなく収納トレイ1枚当たりの収納個数を増加させて液晶モジュールを搬送できる。 According to the twelfth aspect, when the liquid crystal module is stored and transported, the liquid crystal module can be transported by increasing the number of storage per storage tray without increasing the size of the storage tray.
図1は、実施形態1に係る包装セットを構成する収納トレイ及び保護シートと、液晶モジュールとの位置関係を示す斜視図である。FIG. 1 is a perspective view showing a positional relationship between a storage tray and a protective sheet constituting a packaging set according to Embodiment 1 and a liquid crystal module. 図2は、液晶モジュールを下側収納トレイの収納凹部に保護シートを挟んで上下に積層状態で収納した状態を示す図3及び図4のA-A線に相当する断面図である。FIG. 2 is a cross-sectional view corresponding to the line AA in FIGS. 3 and 4 showing a state in which the liquid crystal module is stored in a stacked state vertically with a protective sheet sandwiched between the storage recesses of the lower storage tray. 図3は、図1のB-B線において破断して示す収納トレイの拡大斜視図である。FIG. 3 is an enlarged perspective view of the storage tray shown broken along line BB in FIG. 図4は、図3の平面図である。FIG. 4 is a plan view of FIG. 図5は、実施形態1において、収納トレイを4段重ねした状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which the storage trays are stacked in four stages in the first embodiment. 図6は、実施形態1において、4段重ねの収納トレイを保護袋で包む要領を説明する斜視図である。FIG. 6 is a perspective view for explaining a procedure for wrapping a four-tiered storage tray in a protective bag in the first embodiment. 図7は、実施形態1において、保護袋で包んだ4段重ねの収納トレイを仕切りシートを間において上下に配置した状態を示す斜視図である。FIG. 7 is a perspective view showing a state in which a four-tiered storage tray wrapped in a protective bag is vertically arranged with a partition sheet between them in the first embodiment. 図8は、実施形態1において、収納トレイ集合体を収納ケースに収納して、該収納ケースを複数個包装箱に収納して包装する要領を説明する斜視図である。FIG. 8 is a perspective view for explaining a procedure for storing a storage tray assembly in a storage case and storing a plurality of storage cases in a packaging box in Embodiment 1. 図9は、実施形態2の図1相当図である。FIG. 9 is a view corresponding to FIG. 1 of the second embodiment. 図10は、実施形態2の図2相当図である。FIG. 10 is a diagram corresponding to FIG. 2 of the second embodiment. 図11は、実施形態3の図1相当図である。FIG. 11 is a view corresponding to FIG. 1 of the third embodiment.
 以下、この発明の実施形態について図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
 (実施形態1)
 実施形態1に係る包装セット1(図8参照)は、図1~図4に示すように、平面視矩形状の収納トレイ3を複数枚備えている。この収納トレイ3は樹脂製であり、例えば、ポリエチレン、ポリプロピレン及びポリスチレン等の熱可塑性樹脂を原料として真空成形等により成形されている。また、この収納トレイ3に収納する対象は、板状収納物であり、本例では、矩形状の液晶パネル5aにフレキシブルプリント基板(FPC)5bを実装したFPC付き液晶モジュール5を例示するが、これに限らず、板状の物であれば、その種類を問わない。
(Embodiment 1)
The packaging set 1 according to the first embodiment (see FIG. 8) includes a plurality of storage trays 3 having a rectangular shape in plan view, as shown in FIGS. The storage tray 3 is made of resin, and is formed by vacuum forming or the like using a thermoplastic resin such as polyethylene, polypropylene, and polystyrene as a raw material. Further, the object stored in the storage tray 3 is a plate-shaped storage object, and in this example, the FPC-equipped liquid crystal module 5 in which a flexible printed circuit board (FPC) 5b is mounted on a rectangular liquid crystal panel 5a is exemplified. The type is not limited as long as it is a plate-like object.
 上記収納トレイ3は、FPC付き液晶モジュール5が収納される収納凹部7を複数個有している。具体的には、10個の収納凹部7が長手方向に5個ずつ2列に並設されているが、収納凹部7の個数はこれに限らず、板状収納物の大きさに応じて適宜決定すればよく、例えば、板状収納物が大型であれば、収納凹部7は1個でもよい。 The storage tray 3 has a plurality of storage recesses 7 in which the liquid crystal module 5 with FPC is stored. Specifically, ten storage recesses 7 are arranged in two rows of 5 in the longitudinal direction, but the number of storage recesses 7 is not limited to this, and is appropriately determined according to the size of the plate-shaped storage object. For example, if the plate-shaped storage item is large, the storage recess 7 may be one.
 上記収納凹部7は、上記液晶パネル5aを収納する矩形状のパネル収納凹部9と、該パネル収納部9に連続し上記フレキシブルプリント基板5bを収納するFPC収納凹部11とからなる。上記パネル収納凹部9の底面13外周には、第1支持部13aが矩形環状に一体に突設され、上記液晶パネル5aをその外周縁を下方から該第1支持部13aで支持して収納トレイ3に搭載するようになっている。 The storage recess 7 includes a rectangular panel storage recess 9 that stores the liquid crystal panel 5a, and an FPC storage recess 11 that is continuous with the panel storage 9 and stores the flexible printed circuit board 5b. A first support portion 13a is integrally formed in a rectangular ring shape on the outer periphery of the bottom surface 13 of the panel storage recess 9, and the liquid crystal panel 5a is supported by the first support portion 13a from below on the outer peripheral edge thereof. 3 is installed.
 上記パネル収納凹部9の第1支持部13a外側方には、隣り合うパネル収納凹部9を連通するように段下げ凹部15がそれぞれ形成され、該段下げ凹部15の上記第1支持部13a下方には、押さえ部15aが傾斜して隣設され、該押さえ部15aは、上記収納トレイ3を上下に重ねた状態で、下側収納トレイ3の上記第1支持部13aの上方に位置して該下側収納トレイ3に搭載されたFPC付き液晶モジュール5の液晶パネル5aの外周縁を上方から押さえるようになっている。 A step-down recess 15 is formed outside the first support portion 13a of the panel storage recess 9 so as to communicate with the adjacent panel storage recess 9, and below the first support portion 13a of the step-down recess 15 The pressing portion 15a is provided adjacent to the inclined portion, and the pressing portion 15a is positioned above the first support portion 13a of the lower storage tray 3 in a state where the storage tray 3 is vertically stacked. The outer peripheral edge of the liquid crystal panel 5a of the liquid crystal module 5 with FPC mounted on the lower storage tray 3 is pressed from above.
 上記5個1列のパネル収納凹部9のうち両端のパネル収納凹部9の押さえ部15a外側方、つまり上記段下げ凹部15上方のパネル収納凹部9の側面17には、第2支持部17aが内向きに一体に突設され、上記収納トレイ3を上下に重ねた状態で、上側収納トレイ3を第2支持部17aで下方から支持するようになっている。 The second support portion 17a is provided on the outer side of the pressing portion 15a of the panel storage recess 9 at both ends of the five panel storage recesses 9 in the row, that is, on the side surface 17 of the panel storage recess 9 above the stepped recess 15. The upper storage tray 3 is supported by the second support portion 17a from below with the storage tray 3 being vertically stacked and projecting integrally in the direction.
 上記収納トレイ3は、複数枚上下に重ねて使用される。これら収納トレイ3を上下に重ねた状態で、最上部を除く収納トレイ3の収納凹部7には、1枚の保護シート19がそれぞれ配置される。そして、FPC付き液晶モジュール5は、最上部を除く収納トレイ3の収納凹部7に上記保護シート19を挟んで向きを同じにして上下に積層状態で収納される。本例では、保護シート19の上下で、配置されるFPC付き液晶モジュール5の種類を異ならせている(図1参照)。上記保護シート19は、柔軟で緩衝性のある樹脂等の素材で形成され、上記各収納凹部7に収納されたFPC付き液晶モジュール5を覆うカバー部19aが上記各収納凹部7に対応するように連結部19bを介して複数個連結されて構成されている。 The storage tray 3 is used by overlapping a plurality of sheets. In a state where these storage trays 3 are vertically stacked, one protective sheet 19 is disposed in each of the storage recesses 7 of the storage tray 3 except for the uppermost portion. The FPC-equipped liquid crystal module 5 is stored in a stacked state with the protective sheet 19 sandwiched in the storage recess 7 of the storage tray 3 excluding the uppermost portion, with the same orientation. In this example, the types of the FPC-equipped liquid crystal modules 5 that are arranged are different between the upper and lower sides of the protective sheet 19 (see FIG. 1). The protective sheet 19 is formed of a material such as a flexible and buffering resin so that a cover portion 19a covering the liquid crystal module with FPC 5 accommodated in each of the storage recesses 7 corresponds to each of the storage recesses 7. A plurality of parts are connected via a connecting part 19b.
 このように、FPC付き液晶モジュール5を最上部を除く収納トレイ3の収納凹部7に保護シート19を挟んで上下に積層状態で収納するので、1個の収納凹部7に対し2個のFPC付き液晶モジュール5を収納することができる。したがって、収納トレイ3を大型化することなく(嵩張ることなく)、収納トレイ1枚当たりのFPC付き液晶モジュール5の収納個数を倍増させて効率良く搬送することができる。 In this way, the liquid crystal module 5 with FPC is stored in a stacked state vertically with the protective sheet 19 sandwiched between the storage recesses 7 of the storage tray 3 except for the uppermost portion, so two FPCs are attached to one storage recess 7. The liquid crystal module 5 can be accommodated. Therefore, without increasing the size of the storage tray 3 (without being bulky), the number of the FPC-equipped liquid crystal modules 5 per storage tray can be doubled and efficiently conveyed.
 また、収納トレイ3を上下に重ねた状態で、下側収納トレイ3に搭載されたFPC付き液晶モジュール5の液晶パネル5a外周縁を上側収納トレイ3の押さえ部15aが上方から押さえるが、上側収納トレイ3は下側収納トレイ3の第2支持部17aで下方から支持されているので、上記押さえ部15aの押圧力は必要以上に液晶パネル5aの外周縁に作用しないようにできる。また、上側収納トレイ3の押さえ部15aは下側収納トレイ3の第1支持部13a上方に位置しているので、液晶パネル5aに作用する剪断力を緩和することができる。これらにより、FPC付き液晶モジュール5(液晶パネル5a)を外力から保護して損傷を防止することができる。 In addition, while the storage tray 3 is vertically stacked, the pressing portion 15a of the upper storage tray 3 presses the outer peripheral edge of the liquid crystal panel 5a of the liquid crystal module 5 with FPC mounted on the lower storage tray 3 from above. Since the tray 3 is supported from below by the second support portion 17a of the lower storage tray 3, the pressing force of the pressing portion 15a can be prevented from acting on the outer peripheral edge of the liquid crystal panel 5a more than necessary. Further, since the pressing portion 15a of the upper storage tray 3 is positioned above the first support portion 13a of the lower storage tray 3, the shearing force acting on the liquid crystal panel 5a can be reduced. As a result, the FPC-equipped liquid crystal module 5 (liquid crystal panel 5a) can be protected from external force to prevent damage.
 上記収納凹部7の側面17には、該収納凹部7の開口が底面13から開口端に亘って上方に、例えば5度から7度の傾斜角で次第に拡がる傾斜面部17bが形成されている。また、収納凹部7の側面17の4隅には、液晶パネル5aの形状に対応するように上下方向途中から開口端に亘って延び底面13に対して鉛直な鉛直面部17cが形成され、当該鉛直面部17cから底面13にかけては例えば2度から4度の傾斜角αの傾斜面部17dが形成されている。 The side surface 17 of the storage recess 7 is formed with an inclined surface portion 17b in which the opening of the storage recess 7 gradually expands from the bottom surface 13 to the opening end, for example, at an inclination angle of 5 to 7 degrees. Further, at the four corners of the side surface 17 of the storage recess 7, vertical surface portions 17c extending from the middle in the up-down direction to the opening end so as to correspond to the shape of the liquid crystal panel 5a and perpendicular to the bottom surface 13 are formed. An inclined surface portion 17d having an inclination angle α of, for example, 2 degrees to 4 degrees is formed from the surface portion 17c to the bottom surface 13.
 これにより、FPC付き液晶モジュール5(液晶パネル5a)を傾斜面部17bで案内しながら傾くことなく水平姿勢で収納凹部7に収納することができるとともに、上下に重なる上側FPC付き液晶モジュール5(液晶パネル5a)の水平方向の動き(ガタツキ)を鉛直面部17cで規制してFPC付き液晶モジュール5(液晶パネル5a)の積層状態を安定させることができる。 Accordingly, the liquid crystal module 5 with FPC (liquid crystal panel 5a) can be stored in the storage recess 7 in a horizontal posture without being tilted while being guided by the inclined surface portion 17b, and the liquid crystal module 5 with upper FPC that overlaps vertically (liquid crystal panel). It is possible to stabilize the stacked state of the FPC-equipped liquid crystal module 5 (liquid crystal panel 5a) by regulating the horizontal movement (backlash) of 5a) by the vertical surface portion 17c.
 上記収納トレイ3の外周部には、上記収納凹部7を囲む水平壁21と、該水平壁21の外周縁から下方に末広がりに傾斜して延びる縦壁23と、該縦壁23の下端縁から外側方に張り出すフランジ25とが一体に形成されている。また、上記水平壁21と縦壁23との境及び上記フランジ25と縦壁23との境には、アール部27がそれぞれ形成されている。 The outer periphery of the storage tray 3 includes a horizontal wall 21 that surrounds the storage recess 7, a vertical wall 23 that extends downwardly from the outer peripheral edge of the horizontal wall 21, and a lower end edge of the vertical wall 23. A flange 25 projecting outward is integrally formed. Further, rounded portions 27 are formed at the boundary between the horizontal wall 21 and the vertical wall 23 and at the boundary between the flange 25 and the vertical wall 23, respectively.
 このように、収納トレイ3の外周部のエッジにアール部27が形成されていることで、当該箇所に応力が集中せず、搬送中の衝撃に対して十分に抗し得て収納トレイ3の破損を防止することができる。 In this manner, the rounded portion 27 is formed at the edge of the outer peripheral portion of the storage tray 3, so that stress is not concentrated on the portion, and the storage tray 3 can sufficiently resist an impact during conveyance. Breakage can be prevented.
 上記水平壁21には、上方に開口する凹部29を有する位置決め筒部31が複数個所定間隔をあけて下方に突設され、該各位置決め筒部31の凹部29内面には、開口側が底部側よりも大きく開口するように段部29aが形成され、該段部29aを境に開口側に円形の上側凹部29bが、底部側に横断面十文字形状の下側凹部29cがそれぞれ形成されている。そして、上記収納トレイ3を上下に重ねた状態で、上側収納トレイ3の位置決め筒部31が下側収納トレイ3の位置決め筒部31の凹部29内に上方から挿入されて下側収納トレイ3の上記段部29aに接触するとともに、最下段の収納トレイ3の位置決め筒部31が載置面に接触するようになっている。なお、上記下側凹部29cは横断面十文字形状に限らず、上記上側凹部29bよりも小径の円形であってもよく、多角形や楕円形、その他の形状であってもよい。 The horizontal wall 21 is provided with a plurality of positioning cylinder portions 31 each having a concave portion 29 that opens upward. The positioning cylinder portions 31 protrude downward with a predetermined interval. The inner surface of the concave portion 29 of each positioning cylinder portion 31 is open on the bottom side. A stepped portion 29a is formed so as to open larger, a circular upper recessed portion 29b is formed on the opening side with the stepped portion 29a as a boundary, and a lower recessed portion 29c having a cross-shaped cross section is formed on the bottom side. Then, in a state where the storage tray 3 is vertically stacked, the positioning cylinder portion 31 of the upper storage tray 3 is inserted from above into the concave portion 29 of the positioning cylinder portion 31 of the lower storage tray 3 so that the lower storage tray 3 While being in contact with the stepped portion 29a, the positioning cylinder portion 31 of the lowermost storage tray 3 is in contact with the placement surface. The lower recess 29c is not limited to a cross-shaped cross section, and may be a circle having a smaller diameter than the upper recess 29b, or may be a polygon, an ellipse, or other shapes.
 したがって、上側収納トレイ3が水平方向及び上下方向に位置ずれせず、上側収納トレイ3を下側収納トレイ3に安定して重ねることができるとともに、最下段の収納トレイ3の位置決め筒部31が載置面に接触することで、収納トレイ3を上下多段に安定して重ねることができる。 Therefore, the upper storage tray 3 is not displaced in the horizontal direction and the vertical direction, and the upper storage tray 3 can be stably stacked on the lower storage tray 3, and the positioning cylinder portion 31 of the lowermost storage tray 3 is provided. By contacting the placement surface, the storage tray 3 can be stably stacked in multiple stages.
 なお、2列の収納凹部7列の間にも、同様の位置決め筒部31が形成されている。また、上記水平壁21には、上面補強用凹部21aが隣り合う位置決め筒部31間に位置するように形成されているとともに、上記縦壁23にも、側面補強用凹部23aが所定間隔をあけて複数個形成され、これら上面補強用凹部21a及び側面補強用凹部23aにより収納トレイ3の外周部の剛性を確保している。 A similar positioning cylinder portion 31 is also formed between two rows of the storage recesses 7 rows. Further, the horizontal wall 21 is formed so that the upper surface reinforcing concave portion 21a is positioned between the adjacent positioning cylinder portions 31, and the side wall reinforcing concave portion 23a is also spaced apart from the vertical wall 23 by a predetermined distance. A plurality of the upper surface-reinforcing recesses 21 a and the side-surface reinforcing recesses 23 a ensure the rigidity of the outer peripheral portion of the storage tray 3.
 上記収納トレイ3は、FPC付き液晶モジュール5を上記収納凹部7に、例えば帯電防止処理されたポリエチレン製の保護シート19を挟んで上下2層に収納した状態で、図5に示すように上下4段に重ねられ、さらに、図6に示すように保護袋33で包まれ、クレープテープ35で封緘されて1組の収納トレイ集合体37を構成するようになっている。 As shown in FIG. 5, the storage tray 3 is configured such that the liquid crystal module 5 with FPC is stored in the storage recess 7 in two upper and lower layers with a protective sheet 19 made of, for example, an antistatic treatment interposed therebetween. Further, as shown in FIG. 6, they are wrapped in a protective bag 33 and sealed with a crepe tape 35 to form a set of storage tray assemblies 37.
 したがって、収納トレイ3に対する異物や塵の付着を防止できるとともに、収納トレイ3の重なり状態の安定化を図ることができる。 Therefore, it is possible to prevent foreign matter and dust from adhering to the storage tray 3 and to stabilize the overlapping state of the storage tray 3.
 また、複数枚の収納トレイ3をまとめて1組の収納トレイ集合体37とすることで、収納トレイ3を容易に管理することができる。 Further, the storage tray 3 can be easily managed by collecting a plurality of storage trays 3 into a single storage tray assembly 37.
 このように構成された上記収納トレイ集合体37は、図7に示すように、仕切りシート39を挟んで上下に2組重ねられ、図8に示すように、カバーシート41で包まれた後、両端が開口する収納ケース43に両側から挿入されて収納される。 As shown in FIG. 7, the storage tray assembly 37 configured in this way is stacked two sets up and down across the partition sheet 39, and after being wrapped with the cover sheet 41 as shown in FIG. 8, It is inserted from both sides and stored in a storage case 43 that is open at both ends.
 したがって、収納トレイ集合体37が収納ケース43に収納されることで、収納トレイ3がばらけるのを確実に防止できるとともに、複数組の収納トレイ集合体37を1個の収納ケース43に収納することで、収納トレイ3の管理がさらに向上することになる。 Therefore, by storing the storage tray assembly 37 in the storage case 43, it is possible to reliably prevent the storage tray 3 from being separated, and to store a plurality of sets of storage tray assemblies 37 in one storage case 43. As a result, the management of the storage tray 3 is further improved.
 上記収納トレイ集合体37を収納した収納ケース43は、包装箱45に複数個収納されて包装され、目的地に搬送される。 A plurality of storage cases 43 storing the storage tray assembly 37 are stored in a packaging box 45, packed, and transported to a destination.
 したがって、複数枚の収納トレイ3を収納ケース43単位で出し入れでき、収納トレイ3を簡便に取り扱うことができる。 Therefore, a plurality of storage trays 3 can be taken in and out in units of storage cases 43, and the storage trays 3 can be handled easily.
 なお、上記仕切りシート39、カバーシート41、収納ケース43及び収納ケース43としては、その材質を問わず、例えば紙製段ボールでも、樹脂製段ボールでもよい。 The partition sheet 39, the cover sheet 41, the storage case 43, and the storage case 43 may be made of, for example, paper cardboard or resin cardboard regardless of the material.
 (実施形態2)
 図9及び図10は実施形態2を示し、この実施形態2は以下の点で実施形態1と異なっているほかは、実施形態1と同様に構成されているので、同じ構成については説明を省略し、異なる点のみを説明することとする。
(Embodiment 2)
9 and 10 show the second embodiment. Since the second embodiment is configured in the same manner as the first embodiment except for the following points, the description of the same configuration is omitted. Only the differences will be described.
 すなわち、この実施形態2では、収納トレイ3に2枚の保護シート19を用いて1個の収納凹部7に対して3個の同一種のFPC付き液晶モジュール5を保護シート19を挟んで上下に積層状態で収納している。なお、実施形態1では、バックライトの搭載を想定してFPC付き液晶モジュール5の厚みを実施形態2に比べて厚くしている(図2及び図10参照)。 That is, in the second embodiment, two protective sheets 19 are used in the storage tray 3 and three liquid crystal modules 5 with the same type of FPC are vertically moved with respect to one storage recess 7 with the protective sheet 19 interposed therebetween. Stored in a stacked state. In the first embodiment, the thickness of the FPC-equipped liquid crystal module 5 is thicker than that of the second embodiment assuming that a backlight is mounted (see FIGS. 2 and 10).
 また、上下3層のFPC付き液晶モジュール5を互いに180度向きを変えて収納凹部7に収納している。 In addition, the upper and lower three-layer liquid crystal modules 5 with FPCs are stored in the storage recesses 7 while being turned 180 degrees from each other.
 これにより、収納トレイ3の荷重の偏りをなくしてバランス良くFPC付き液晶モジュール5を収納することができるとともに、FPC付き液晶モジュール5の凸部同士の干渉を回避することができる。 Thereby, the load distribution of the storage tray 3 can be eliminated and the liquid crystal module 5 with FPC can be stored in a well-balanced manner, and interference between the convex portions of the liquid crystal module 5 with FPC can be avoided.
 さらに、保護シート19の4隅の1箇所には、保護シート19の向きを認識する突出部19cが側方に向かって一体に突設され、一方、収納トレイ3外周部の水平壁21には、上記突出部19cを挿入する挿入凹部21bが形成されている。 Further, at one of the four corners of the protective sheet 19, a protruding portion 19c that recognizes the direction of the protective sheet 19 is integrally projected sideways, while the horizontal wall 21 on the outer periphery of the storage tray 3 is provided on the horizontal wall 21. An insertion recess 21b for inserting the protrusion 19c is formed.
 したがって、上記保護シート19の突出部19cを収納トレイ3の挿入凹部21bに挿入することで、保護シート19を正規の向きで収納トレイ3に配置することができる。 Therefore, by inserting the protruding portion 19c of the protective sheet 19 into the insertion recess 21b of the storage tray 3, the protective sheet 19 can be disposed in the storage tray 3 in a normal orientation.
 加えて、上記保護シート19のカバー部19aを連結する連結部19bには、T形のスリット19dが隣り合うカバー部19aを分断するように形成されている。なお、スリット19dは、T形に限らず、H形やU形、その他の形状であってもよい。 In addition, a T-shaped slit 19d is formed in the connecting portion 19b for connecting the cover portion 19a of the protective sheet 19 so as to divide the adjacent cover portion 19a. The slit 19d is not limited to the T shape, and may be an H shape, a U shape, or other shapes.
 したがって、保護シート19上のFPC付き液晶モジュール5を取り出す際に、当該FPC付き液晶モジュール5側方の連結部19bを指で下方に押しても、その押圧力はスリット19dで遮られて隣のカバー部19aに伝わらず、当該カバー部19a上のFPC付き液晶モジュール5が浮き上がって位置ずれするのを防止でき、その後の搬送に支障を来さないようにすることができる。 Therefore, when the liquid crystal module 5 with FPC on the protective sheet 19 is taken out, even if the connecting portion 19b on the side of the liquid crystal module 5 with FPC is pushed downward with a finger, the pressing force is blocked by the slit 19d and the adjacent cover Regardless of the portion 19a, the FPC-equipped liquid crystal module 5 on the cover portion 19a can be prevented from being lifted and displaced, and subsequent conveyance can be prevented from being hindered.
 なお、実施形態2では、収納凹部7の底面13に2条の凸条13bが並設されて、上記底面13を補強している。 In the second embodiment, two ridges 13 b are arranged in parallel on the bottom surface 13 of the storage recess 7 to reinforce the bottom surface 13.
 (実施形態3)
 図11は実施形態3を示し、この実施形態23は以下の点で実施形態1と異なっているほかは、実施形態1と同様に構成されているので、同じ構成については説明を省略し、異なる点のみを説明することとする。
(Embodiment 3)
FIG. 11 shows a third embodiment, and this twenty-third embodiment is configured in the same manner as the first embodiment except for the following points, and therefore the description of the same configuration is omitted and different. Only the point will be explained.
 すなわち、この実施形態3では、保護シート19に該保護シート19下方のFPC付き液晶モジュール5(フレキシブルプリント基板5b)を視認する視認窓19eが形成されていることを特徴としている。 That is, the third embodiment is characterized in that a visual recognition window 19e for visually recognizing the FPC-equipped liquid crystal module 5 (flexible printed circuit board 5b) below the protective sheet 19 is formed on the protective sheet 19.
 したがって、保護シート19上に上側のFPC付き液晶モジュール5を載せる際に、保護シート19で覆われている下側のFPC付き液晶モジュール5(フレキシブルプリント基板5b)を上記視認窓19eから視認でき、FPC付き液晶モジュール5を入れ忘れしないようにすることができる。 Therefore, when the upper FPC-equipped liquid crystal module 5 is placed on the protective sheet 19, the lower FPC-equipped liquid crystal module 5 (flexible printed circuit board 5b) covered with the protective sheet 19 can be viewed from the viewing window 19e. It is possible to avoid forgetting to insert the liquid crystal module 5 with FPC.
 なお、実施形態1では、収納トレイ3に1枚の保護シート19を用いて1個の収納凹部7に対して2個のFPC付き液晶モジュール5を保護シート19を挟んで上下に積層状態で収納し、実施形態2では、収納トレイ3に2枚の保護シート19を用いて1個の収納凹部7に対して3個のFPC付き液晶モジュール5を保護シート19を挟んで上下に積層状態で収納しているが、保護シート19を3枚以上用いて4個のFPC付き液晶モジュール5を上下に積層状態で収納してもよい。 In the first embodiment, one protective sheet 19 is used in the storage tray 3, and two liquid crystal modules 5 with FPC are stored in a stacked state vertically with the protective sheet 19 in between one storage recess 7. In the second embodiment, two protective sheets 19 are used in the storage tray 3 and three liquid crystal modules 5 with FPC are stored in a stacked state vertically with the protective sheet 19 in between one storage recess 7. However, the four FPC-equipped liquid crystal modules 5 may be accommodated in a stacked state using three or more protective sheets 19.
 また、上下に積層したFPC付き液晶モジュール5の最上部にも保護シート19を重ねて、最上部のFPC付き液晶モジュール5の傷付きを防止するようにしてもよい。 Further, the protective sheet 19 may be overlapped on the uppermost part of the liquid crystal module 5 with FPC stacked on the upper and lower sides to prevent the uppermost liquid crystal module 5 with FPC from being damaged.
 この発明は、板状収納物を収納した収納トレイを複数枚上下に重ねて包装する包装セットについて有用である。 The present invention is useful for a packaging set in which a plurality of storage trays storing plate-like storage items are stacked one above the other.
1   包装セット
3   収納トレイ
5   FPC付き液晶モジュール(板状収納物)
7   収納凹部
13  底面
13a 第1支持部
15a 押さえ部
17a 第2支持部
17b 傾斜面部
17c 鉛直面部
17d 傾斜面部
19  保護シート
19a カバー部
19b 連結部
19c 突出部
19d スリット
19e 視認窓
21  水平壁
21b 挿入凹部
23 縦壁
25  フランジ
27  アール部
29  凹部
29a 段部
31  位置決め筒部
33  保護袋
37  収納トレイ集合体
43  収納ケース
45  包装箱
1 Packaging set 3 Storage tray 5 Liquid crystal module with FPC (plate-shaped storage)
7 Storage recess 13 Bottom surface 13a First support portion 15a Holding portion 17a Second support portion 17b Inclined surface portion 17c Vertical surface portion 17d Inclined surface portion 19 Protective sheet 19a Cover portion 19b Connecting portion 19c Protruding portion 19d Slit 19e Viewing window 21 Horizontal wall 21b Insertion recess 23 Vertical wall 25 Flange 27 Round portion 29 Recess 29a Step portion 31 Positioning cylinder portion 33 Protective bag 37 Storage tray assembly 43 Storage case 45 Packaging box

Claims (12)

  1.  板状収納物が収納される収納凹部を有し、上下に重ねて使用される複数枚の収納トレイと、
     これら収納トレイを上下に重ねた状態で、最上部を除く収納トレイの収納凹部に配置される少なくとも1枚の保護シートとを備え、
     上記板状収納物は、最上部を除く収納トレイの収納凹部に上記保護シートを挟んで上下に積層状態で収納されることを特徴とする包装セット。
    A plurality of storage trays having storage recesses for storing plate-shaped storage items and being used one above the other;
    In a state where these storage trays are stacked vertically, at least one protective sheet disposed in the storage recess of the storage tray except the uppermost portion,
    The above-mentioned plate-shaped stored item is stored in a stacked state in a vertically stacked manner with the protective sheet sandwiched in a storage recess of a storage tray except the uppermost part.
  2.  請求項1に記載の包装セットにおいて、
     上記収納凹部の底面外周に設けられ、上記板状収納物をその外周縁を下方から支持して上記収納トレイに搭載する第1支持部と、
     該第1支持部の外側方に隣接され、上記収納トレイを上下に重ねた状態で、下側収納トレイの上記第1支持部の上方に位置して該下側収納トレイに搭載された板状収納物の外周縁を上方から押さえる押さえ部と、
     該押さえ部の外側方に設けられ、上記収納トレイを上下に重ねた状態で、上側収納トレイを下方から支持する第2支持部とを備えていることを特徴とする包装セット。
    In the packaging set according to claim 1,
    A first support portion that is provided on the outer periphery of the bottom surface of the storage recess, and that supports the outer peripheral edge of the plate-shaped storage object from below and is mounted on the storage tray;
    A plate shape that is mounted on the lower storage tray and is located above the first support portion of the lower storage tray with the storage trays being stacked one above the other, adjacent to the outside of the first support portion. A holding part that holds the outer peripheral edge of the stored item from above;
    A packaging set, comprising: a second support portion provided on an outer side of the pressing portion and supporting the upper storage tray from below in a state where the storage trays are vertically stacked.
  3.  請求項1に記載の包装セットにおいて、
     上記収納凹部の側面には、該収納凹部の開口が底面から開口端に亘って上方に次第に拡がる傾斜面部と、
     上記板状収納物の形状に対応するように上下方向途中から開口端に亘って延び底面に対して鉛直な鉛直面部とが設けられていることを特徴とする包装セット。
    In the packaging set according to claim 1,
    On the side surface of the storage recess, an inclined surface portion in which the opening of the storage recess gradually expands upward from the bottom surface to the opening end;
    A packaging set comprising a vertical surface portion extending from the middle in the up-down direction to the opening end so as to correspond to the shape of the plate-shaped stored item and perpendicular to the bottom surface.
  4.  請求項1に記載の包装セットにおいて、
     上記収納トレイの外周部には、上記収納凹部を囲む水平壁と、該水平壁の外周縁から下方に延びる縦壁と、該縦壁の下端縁から外側方に張り出すフランジとが設けられ、
     上記水平壁と縦壁との境及び上記フランジと縦壁との境には、アール部がそれぞれ形成されていることを特徴とする包装セット。
    In the packaging set according to claim 1,
    The outer periphery of the storage tray is provided with a horizontal wall that surrounds the storage recess, a vertical wall that extends downward from the outer peripheral edge of the horizontal wall, and a flange that projects outward from the lower edge of the vertical wall,
    A packaging set, wherein rounded portions are respectively formed at a boundary between the horizontal wall and the vertical wall and a boundary between the flange and the vertical wall.
  5.  請求項1に記載の包装セットにおいて、
     上記収納トレイの外周部には、上記収納凹部を囲む水平壁が設けられ、
     該水平壁には、上方に開口する凹部を有する位置決め筒部が複数個所定間隔をあけて下方に突設され、
     該各位置決め筒部の凹部内面には、開口側が底部側よりも大きく開口するように段部が形成され、
     上記収納トレイを上下に重ねた状態で、上側収納トレイの位置決め筒部が下側収納トレイの位置決め筒部の凹部内に上方から挿入されて下側収納トレイの上記段部に接触していることを特徴とする包装セット。
    In the packaging set according to claim 1,
    On the outer periphery of the storage tray, a horizontal wall surrounding the storage recess is provided,
    On the horizontal wall, a plurality of positioning tube portions having a recess opening upward are projected downward with a predetermined interval,
    A stepped portion is formed on the inner surface of the concave portion of each positioning cylinder portion so that the opening side opens larger than the bottom side,
    With the storage trays stacked one above the other, the positioning cylinder portion of the upper storage tray is inserted from above into the recess of the positioning cylinder portion of the lower storage tray and is in contact with the step portion of the lower storage tray A packaging set featuring.
  6.  請求項1に記載の包装セットにおいて、
     上記保護シートには、該保持シート下方の板状収納物を視認する視認窓が形成されていることを特徴とする包装セット。
    In the packaging set according to claim 1,
    The said protection sheet is formed with a visual recognition window for visually recognizing the plate-like stored item below the holding sheet.
  7.  請求項1に記載の包装セットにおいて、
     上記収納トレイは、上記収納凹部を複数個有し、
     上記保護シートの外周部には、該保護シートの向きを認識する突出部が形成され、
     上記収納トレイの外周部には、上記突出部を挿入する挿入凹部が形成されていることを特徴とする包装セット。
    In the packaging set according to claim 1,
    The storage tray has a plurality of the storage recesses,
    On the outer periphery of the protective sheet, a protruding portion that recognizes the orientation of the protective sheet is formed,
    The packaging set, wherein an insertion recess for inserting the protruding portion is formed on an outer peripheral portion of the storage tray.
  8.  請求項1に記載の包装セットにおいて、
     上記収納トレイは、上記収納凹部を複数個有し、
     上記保護シートには、上記各収納凹部に収納された板状収納物を覆うカバー部が上記各収納凹部に対応するように連結部を介して複数個連続して形成され、
     上記連結部には、スリットが隣り合うカバー部を分断するように形成されていることを特徴とする包装セット。
    In the packaging set according to claim 1,
    The storage tray has a plurality of the storage recesses,
    In the protective sheet, a plurality of cover portions that cover the plate-like storage items stored in the storage recesses are continuously formed via connection portions so as to correspond to the storage recesses,
    The packaging set, wherein the connecting portion is formed so that a slit is divided into adjacent cover portions.
  9.  請求項1に記載の包装セットにおいて、
     上記収納トレイは、板状収納物を上記収納凹部に収納した状態で、上下に重ねられて保護袋で包まれ、1組の収納トレイ集合体を構成することを特徴とする包装セット。
    In the packaging set according to claim 1,
    The said storage tray is a packaging set characterized by comprising a storage tray aggregate | assembly by being piled up and down and wrapped in a protective bag in the state which accommodated the plate-shaped storage thing in the said storage recessed part.
  10.  請求項9に記載の包装セットにおいて、
     上記1組の収納トレイ集合体は、両端が開口する収納ケースに両側若しくは片側から挿入されて収納されることを特徴とする包装セット。
    The packaging set according to claim 9,
    The packaging set, wherein the one set of storage tray aggregates is inserted and stored in a storage case having both ends opened from both sides or one side.
  11.  請求項10に記載の包装セットにおいて、
     収納トレイ集合体を収納した収納ケースは、包装箱に複数個収納されて包装されることを特徴とする包装セット。
    The packaging set according to claim 10,
    A packaging set comprising a plurality of storage cases each storing a storage tray assembly and stored in a packaging box.
  12.  請求項1~11のいずれか1項に記載の包装セットにおいて、
     上記板状収納物は、液晶モジュールであることを特徴とする包装セット。
    The packaging set according to any one of claims 1 to 11,
    The packaging set, wherein the plate-like storage is a liquid crystal module.
PCT/JP2011/003309 2010-08-30 2011-06-10 Package set WO2012029217A1 (en)

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JP2010-192183 2010-08-30

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CN104369955A (en) * 2014-10-20 2015-02-25 赛的克恒丰精密电子材料(苏州)有限公司 Liquid crystal display impact and extrusion preventing tray
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CN115298100A (en) * 2021-03-03 2022-11-04 瑞仪(广州)光电子器件有限公司 Bearing plate and bearing plate stacking assembly
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