JP2014120571A - Semiconductor light-emitting device, and method of manufacturing the same - Google Patents

Semiconductor light-emitting device, and method of manufacturing the same Download PDF

Info

Publication number
JP2014120571A
JP2014120571A JP2012273645A JP2012273645A JP2014120571A JP 2014120571 A JP2014120571 A JP 2014120571A JP 2012273645 A JP2012273645 A JP 2012273645A JP 2012273645 A JP2012273645 A JP 2012273645A JP 2014120571 A JP2014120571 A JP 2014120571A
Authority
JP
Japan
Prior art keywords
region
phosphor
emitting device
semiconductor
semiconductor light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2012273645A
Other languages
Japanese (ja)
Other versions
JP6116228B2 (en
Inventor
Motoko Rikimaru
素子 力丸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stanley Electric Co Ltd
Original Assignee
Stanley Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stanley Electric Co Ltd filed Critical Stanley Electric Co Ltd
Priority to JP2012273645A priority Critical patent/JP6116228B2/en
Publication of JP2014120571A publication Critical patent/JP2014120571A/en
Application granted granted Critical
Publication of JP6116228B2 publication Critical patent/JP6116228B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Led Device Packages (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a semiconductor light-emitting device suitable for a light source for light source section control, capable of enhancing a luminance contrast between an on state and an off state by a simple method.SOLUTION: A semiconductor light-emitting device comprises: a plurality of semiconductor elements 13 arranged on a substrate 11; a fluorescent layer 14 covering an upper part of each semiconductor element 13; and an optical member 15 arranged on the fluorescent layer 14. The optical member 15 has a first region 21 and a second region 22 having different wettabilities from each other to an unhardened fluorescent material-containing resin, on a surface contacted with the fluorescent layer 14. The first region 21 with high wettability is formed in a region 25 corresponding to a part between the adjacent semiconductor elements so as to sandwich the second region 22. The fluorescent material-containing resin potted on the semiconductor element 13 extends in the first region 21 but stops at a boundary with the second region 22, and thereby, the fluorescent layer is not formed in a region immediately above the part between the semiconductor elements, and leakage of light via the fluorescent layer between the semiconductor elements can be prevented.

Description

本発明は、複数の半導体素子を備えた半導体発光装置に係り、特に区画制御用光源として好適な半導体発光装置に関する。   The present invention relates to a semiconductor light emitting device including a plurality of semiconductor elements, and more particularly to a semiconductor light emitting device suitable as a light source for partition control.

半導体発光素子を利用した発光装置は、自動車のヘッドランプや各種照明などの光源に利用されており、その多くは半導体発光素子からの光を蛍光体で代表される波長変換材料で変換し、発光素子からの光との混合光として利用する。この種の発光装置は、半導体発光素子の上に蛍光体を含む層(蛍光体層)を形成し、その上をガラス等のカバーで覆った構造を有している(特許文献1)。   Light-emitting devices that use semiconductor light-emitting elements are used as light sources for automobile headlamps and various types of lighting, and many of them emit light by converting light from semiconductor light-emitting elements with wavelength conversion materials typified by phosphors. Used as mixed light with light from the element. This type of light-emitting device has a structure in which a layer containing a phosphor (phosphor layer) is formed on a semiconductor light-emitting element and covered with a cover such as glass (Patent Document 1).

半導体発光素子は1mm角程度の小さい素子であり、複数の素子を配置することによりサイズや出力の増大を図っている。また自動車のヘッドランプなどでは、光の配向を制御したり、方向を指示したりするために複数の素子の一部をオンオフして切り替えるものがある。このような用途で用いられる発光装置は区画制御用光源と呼ばれ、配列する素子のオンオフの輝度コントラストが高いことが要求される。   The semiconductor light emitting element is a small element of about 1 mm square, and the size and output are increased by arranging a plurality of elements. Some automobile headlamps turn on and off some of a plurality of elements in order to control the orientation of light or to indicate the direction. A light-emitting device used for such a purpose is called a section control light source, and is required to have a high on / off luminance contrast of the arranged elements.

特開2009−218274号公報JP 2009-218274 A

従来の半導体発光装置の製造方法では、基板上に搭載された複数の発光素子のそれぞれに、蛍光体含有樹脂をポッティング等により滴下し、発光素子上の樹脂の厚みが均一となるようにガラス板を載せ、樹脂を硬化させている。蛍光体含有樹脂は、所望の発光色となる厚みを得るため及び発光素子の上面だけでなく側面にも蛍光体層を形成するために適切な量を滴下する必要がある。これにより発光素子の上面と側面を覆うように蛍光体層が形成される。   In a conventional method for manufacturing a semiconductor light emitting device, a phosphor-containing resin is dropped onto each of a plurality of light emitting elements mounted on a substrate by potting or the like, so that the thickness of the resin on the light emitting elements is uniform. The resin is cured. An appropriate amount of the phosphor-containing resin needs to be dropped in order to obtain a thickness that provides a desired emission color and to form a phosphor layer not only on the upper surface but also on the side surface of the light-emitting element. Thereby, the phosphor layer is formed so as to cover the upper surface and the side surface of the light emitting element.

この製造方法では、ポッティングによって各発光体素子の直上に滴下されていた蛍光体含有樹脂は、上からガラス板に押し当てたときに、表面張力によってガラスとの接触面に沿って広がり、隣接する発光素子の上で蛍光体含有樹脂がくっつき、連続した蛍光体層が形成される。このように隣接する発光素子の上で蛍光体層が連続した発光装置では、一方の発光素子をオンとし、他方の発光素子をオフにした場合、オンとなる発光素子からの光が連続する蛍光体層を通って、他方の発光素子側に漏れてしまい、あたかもオフとした発光素子も発光しているように見えてしまい、オンオフの輝度コントラストが得られない。   In this manufacturing method, the phosphor-containing resin that has been dropped directly on each light-emitting element by potting spreads along the contact surface with the glass due to surface tension when pressed against the glass plate from above and is adjacent to the glass plate. The phosphor-containing resin sticks on the light emitting element, and a continuous phosphor layer is formed. In such a light emitting device in which the phosphor layers are continuous on the adjacent light emitting elements, when one of the light emitting elements is turned on and the other light emitting element is turned off, the fluorescence from which the light from the light emitting elements that are turned on continues. It leaks to the other light emitting element side through the body layer, and the light emitting element turned off appears to emit light, and the on / off luminance contrast cannot be obtained.

このような一方の発光素子からの光が他方の発光素子上の蛍光体層に広がることを防止するために、発光素子間に光を遮蔽する壁構造を設けることが考えられるが、そのような構造を設けることは製造工程を複雑にする。また一般に隣接する発光素子の間には、素子側面から出射する光も光源光として利用するために反射性のある材料、例えば白色樹脂が充填される。充填は蛍光体層の樹脂の硬化後に行われるが、素子間の光漏れを防止する壁構造を設けた場合には、白色樹脂の充填が困難になる。   In order to prevent the light from one light emitting element from spreading to the phosphor layer on the other light emitting element, it is conceivable to provide a wall structure that shields light between the light emitting elements. Providing a structure complicates the manufacturing process. Moreover, generally between adjacent light emitting elements, the light radiate | emitted from an element side surface is filled with reflective material, for example, white resin, in order to utilize as light source light. Filling is performed after the resin of the phosphor layer is cured. However, when a wall structure that prevents light leakage between the elements is provided, it is difficult to fill the white resin.

本発明は、簡易な手法でオンオフの輝度コントラストを高めることが可能な区間制御用光源に適した半導体発光装置を提供することを課題とする。   It is an object of the present invention to provide a semiconductor light emitting device suitable for a section control light source that can increase the on / off luminance contrast by a simple method.

本発明は蛍光体層の上に設けられるガラス板表面の蛍光体含有樹脂に対するぬれ性を制御することによって、蛍光体含有樹脂のぬれ広がりを制限し、隣接する発光素子間の上に蛍光体層が存在しない領域を形成することにより上記課題を解決したものである。   The present invention controls the wettability of the phosphor-containing resin on the surface of the glass plate provided on the phosphor layer, thereby limiting the wetting spread of the phosphor-containing resin, and the phosphor layer between adjacent light emitting elements. The above-mentioned problem is solved by forming a region in which no exists.

すなわち本発明の半導体発光装置は、基板上に配置された複数の半導体素子と、各半導体素子の上を覆う蛍光体含有樹脂層と、前記蛍光体含有樹脂層の上に配置された光学部材とを備え、前記光学部材は、前記蛍光体含有樹脂層に接する面に、未硬化の蛍光体含有樹脂に対するぬれ性が互いに異なる第一の領域と第二の領域とを有し、前記第一の領域はぬれ性が前記第二の領域より高く、隣接する半導体素子の間に相当する領域に前記第二の領域を挟んで形成されていることを特徴とする。   That is, the semiconductor light-emitting device of the present invention includes a plurality of semiconductor elements disposed on a substrate, a phosphor-containing resin layer covering each semiconductor element, and an optical member disposed on the phosphor-containing resin layer. The optical member has a first region and a second region, which are different from each other in wettability with respect to the uncured phosphor-containing resin, on the surface in contact with the phosphor-containing resin layer, The region is higher in wettability than the second region, and is formed by sandwiching the second region between regions corresponding to adjacent semiconductor elements.

また本発明の半導体発光装置は、基板上に配置された複数の半導体素子と、各半導体素子の上を覆う蛍光体含有樹脂層と、前記蛍光体含有樹脂層の上に配置された光学部材とを備え、前記光学部材の前記蛍光体含有樹脂層に接する面は、各半導体素子直上の領域と重なる粗面化領域を有し、前記粗面化領域は半導体素子直上の領域より、隣接する半導体素子直上の領域側に広く且つ隣接する粗面化領域との間に間隙を有することを特徴とする。   The semiconductor light-emitting device of the present invention includes a plurality of semiconductor elements disposed on a substrate, a phosphor-containing resin layer that covers each semiconductor element, and an optical member that is disposed on the phosphor-containing resin layer. A surface of the optical member that is in contact with the phosphor-containing resin layer has a roughened region that overlaps a region immediately above each semiconductor element, and the roughened region is adjacent to a semiconductor adjacent to the region immediately above the semiconductor element. A gap is provided between the roughened region which is wide and adjacent to the region immediately above the element.

さらに本発明の半導体発光装置の製造方法は、基板上に複数の半導体素子を搭載するステップ(1)と、前記基板に搭載された各半導体素子の上に、蛍光体含有樹脂をポッティングするステップ(2)と、光学部材の一方の面に、前記基板上の各半導体素子に対応し、互いに間隔を持つ粗面化領域を形成するステップ(3)と、前記粗面化領域が形成された光学部材の面を、前記ステップ(2)の各半導体素子と前記粗面化領域とが一致するように、ポッティングされた蛍光体含有樹脂の上に載せて、前記蛍光体樹脂を硬化させるステップ(4)と、を含む。   Furthermore, in the method for manufacturing a semiconductor light emitting device of the present invention, a step (1) of mounting a plurality of semiconductor elements on a substrate and a step of potting a phosphor-containing resin on each of the semiconductor elements mounted on the substrate ( 2), a step (3) of forming a roughened region corresponding to each semiconductor element on the substrate and having a space between them on one surface of the optical member, and an optical in which the roughened region is formed Placing the surface of the member on the potted phosphor-containing resin so that each semiconductor element of the step (2) and the roughened region coincide with each other, and curing the phosphor resin (4 ) And.

本発明の半導体発光装置の製造方法であって、好適には、さらに前記複数の半導体素子の側面を覆い且つ前記半導体素子と基板との間及び隣接する半導体素子間を埋める反射樹脂層を形成するステップ(5)を含む。   In the method of manufacturing a semiconductor light emitting device according to the present invention, preferably, a reflective resin layer is formed to cover side surfaces of the plurality of semiconductor elements and fill between the semiconductor elements and the substrate and between adjacent semiconductor elements. Step (5) is included.

本発明によれば、隣接する発光素子間の上に蛍光体含有樹脂層(以下、蛍光体層と略す)が存在しないので、個々の発光素子のオンオフが明確な光源を得ることができる。また本発明によれば、ガラス板の蛍光体含有樹脂に対するぬれ性を調節するだけで、簡単に且つ確実に、隣接する発光素子間の上に蛍光体層が存在しない領域を持つ半導体発光装置を提供することができる。   According to the present invention, since a phosphor-containing resin layer (hereinafter abbreviated as a phosphor layer) is not present between adjacent light emitting elements, a light source in which individual light emitting elements are clearly turned on and off can be obtained. According to the present invention, there is provided a semiconductor light emitting device having a region where no phosphor layer is present between adjacent light emitting elements simply and reliably by adjusting the wettability of the glass plate to the phosphor-containing resin. Can be provided.

本発明の半導体発光装置の一実施形態を示す側断面図1 is a side sectional view showing an embodiment of a semiconductor light emitting device of the present invention. (a)、(b)は、それぞれ透明部材の表面に形成されたぬれ性変化領域のパターンを示す図(A), (b) is a figure which shows the pattern of the wettability change area | region formed in the surface of a transparent member, respectively. (a)〜(c)は、それぞれぬれ性変化領域のパターンの変更例を示す図(A)-(c) is a figure which shows the example of a change of the pattern of a wettability change area | region, respectively. ぬれ性変化領域のパターンの機能を説明する図The figure explaining the function of the pattern of the wettability change area (a)〜(d)は、本発明の半導体発光装置の製造方法の一実施形態を示す工程図(A)-(d) is process drawing which shows one Embodiment of the manufacturing method of the semiconductor light-emitting device of this invention.

以下、本発明の半導体発光装置の実施形態を、図面を参照して説明する。図1は、本実施形態の半導体発光装置の側断面を示す図である。図示するように、本実施形態の半導体発光装置10は、実装基板11と、実装基板11の外周に沿って設けられた外壁12と、実装基板11上に搭載された複数のLED素子13と、各LED素子13の上に形成された蛍光体層14と、複数のLED素子13及びその上の蛍光体層14を覆う透明板材(光学部材)15と、LED素子13の底面及び側面を覆う反射樹脂層16とを備えている。図ではLED素子13が2つの場合を示しているが、LED素子の数は3以上であってもよく、また配列方向は一次元方向であってもよいし、二次元方向に配列するものであってもよい。   Hereinafter, embodiments of a semiconductor light emitting device of the present invention will be described with reference to the drawings. FIG. 1 is a view showing a side cross section of the semiconductor light emitting device of this embodiment. As shown in the drawing, the semiconductor light emitting device 10 of this embodiment includes a mounting substrate 11, an outer wall 12 provided along the outer periphery of the mounting substrate 11, a plurality of LED elements 13 mounted on the mounting substrate 11, A phosphor layer 14 formed on each LED element 13, a plurality of LED elements 13 and a transparent plate (optical member) 15 covering the phosphor layer 14 thereon, and a reflection covering the bottom surface and side surfaces of the LED element 13. And a resin layer 16. Although the figure shows a case where there are two LED elements 13, the number of LED elements may be three or more, and the arrangement direction may be a one-dimensional direction or arranged in a two-dimensional direction. There may be.

実装基板11は、例えば、Auなどの配線パターンが形成されたAlNセラミック性の基板からなり、その配線パターンにAuバンプ17等の導電性材料によりLED素子13が機械的且つ電気的に接続されている。   The mounting substrate 11 is made of, for example, an AlN ceramic substrate on which a wiring pattern such as Au is formed. The LED element 13 is mechanically and electrically connected to the wiring pattern by a conductive material such as an Au bump 17. Yes.

外壁12は、反射樹脂層16を構成する白色樹脂を注入する時の枠体となるもので、セラミック等からなり、実装基板11に接着剤等により固定される。白色樹脂は、TiO2添加シリコーン樹脂等の高反射材入り樹脂からなり、実装基板11とLED素子13との間及びLED素子13の側面に充填され、LED素子13からの光を反射し発光装置の光出射側に向ける。 The outer wall 12 serves as a frame when the white resin constituting the reflective resin layer 16 is injected, is made of ceramic or the like, and is fixed to the mounting substrate 11 with an adhesive or the like. The white resin is made of a resin containing a highly reflective material such as a TiO 2 -added silicone resin, filled between the mounting substrate 11 and the LED element 13 and on the side surface of the LED element 13, and reflects light from the LED element 13 to emit light. Direct toward the light exit side.

LED素子13は、上面から光を発する構造のものであれば種類は特に限定されず、2つの電極端子部が上面に形成されたフェイスアップ素子、2つの電極端子部が下面に形成されたフリップ素子、2つの電極端子部が上面と下面に形成されたMB(メタルボンド)素子等の公知の発光素子であって、蛍光体と組み合わせて所望の発光が得られるものを選択して用いられる。例えば、青色光や紫外光を発光するInGaN系、GaN系、AlGaN系などのLED素子が用いられる。   The type of LED element 13 is not particularly limited as long as it has a structure that emits light from the upper surface, a face-up element having two electrode terminal portions formed on the upper surface, and a flip having two electrode terminal portions formed on the lower surface. A known light-emitting element such as an MB (metal bond) element having two electrode terminal portions formed on the upper surface and the lower surface, which can obtain desired light emission in combination with a phosphor, is used. For example, InGaN-based, GaN-based, AlGaN-based LED elements that emit blue light or ultraviolet light are used.

蛍光体層14は、LED素子13が発する光により励起されて所定波長の蛍光を発する蛍光体を、LED素子13が発する光及び蛍光に対して透明な樹脂に分散させたものである。一例として、LED素子がInGaN、GaN、AlGaNなどの青色から紫色の光を発する発光素子の場合、YAG系やSiAlONなどの蛍光体が用いられ、これにより白色の光を取り出すことができる。樹脂としては例えばシリコーン樹脂が用いられる。樹脂に含まれる蛍光体の含有量は、製造時の蛍光体含有樹脂の粘度や蛍光体層の厚みとの関係で適切な量に調整されており、通常、樹脂と蛍光体は同程度の重量である。   The phosphor layer 14 is obtained by dispersing a phosphor that is excited by light emitted from the LED element 13 and emits fluorescence having a predetermined wavelength in a resin transparent to the light emitted from the LED element 13 and fluorescence. As an example, when the LED element is a light emitting element that emits blue to violet light such as InGaN, GaN, or AlGaN, a phosphor such as YAG or SiAlON is used, and thus white light can be extracted. For example, a silicone resin is used as the resin. The content of the phosphor contained in the resin is adjusted to an appropriate amount in relation to the viscosity of the phosphor-containing resin at the time of manufacture and the thickness of the phosphor layer. Usually, the resin and the phosphor have the same weight. It is.

蛍光体層14は、蛍光体のほかに所定の粒子径のビーズを含んでいてもよい。ビーズはLED素子13とガラス板15との間に挟まれることによって、蛍光体層14の厚みを均一にするスペーサとして機能するものであり、蛍光体の最大粒子径と同等かそれ以上の粒子径のものが用いられる。特に限定されるものではないが、例えば蛍光体の平均粒子径が25〜30μmの場合、35〜40μm程度のビーズが用いられる。   The phosphor layer 14 may include beads having a predetermined particle diameter in addition to the phosphor. The beads function as a spacer that makes the thickness of the phosphor layer 14 uniform by being sandwiched between the LED element 13 and the glass plate 15, and have a particle diameter equal to or larger than the maximum particle diameter of the phosphor. Is used. Although not particularly limited, for example, when the average particle diameter of the phosphor is 25 to 30 μm, beads of about 35 to 40 μm are used.

透明板材15は、LED素子13が発する光及び蛍光に対し透明なガラスや透明な樹脂などからなる部材で、蛍光体層に接する表面に、上述した蛍光体含有樹脂(未硬化の樹脂)に対するぬれ性が高い領域と低い領域とが形成されている。なお蛍光体層に接する面と反対側の面は、図示する実施形態では蛍光体層に接する面と平行な平坦な面であるが、レンズ形状などが形成されていてもよい。   The transparent plate 15 is a member made of glass or transparent resin that is transparent to light and fluorescence emitted from the LED element 13, and is wetted with respect to the phosphor-containing resin (uncured resin) on the surface in contact with the phosphor layer. A region having high properties and a region having low properties are formed. The surface opposite to the surface in contact with the phosphor layer is a flat surface parallel to the surface in contact with the phosphor layer in the illustrated embodiment, but a lens shape or the like may be formed.

蛍光体含有樹脂に対しぬれ性が高い領域(第一領域)と低い領域(第二領域)は、具体的には、隣接するLED素子13の間の直上に当たる透明部材15表面に、第一領域が第二領域を挟むように形成される。第一領域および第二領域の形成パターンの一例を図2(a)、(b)に示す。図2(a)、(b)は、透明板材15を、蛍光体層に接する表面側から見た図(a)及びA−A断面図(b)であり、この表面におけるLED素子直上の領域20を点線で囲んで示している。形成パターンの変更例を図3(a)〜(c)に示す。   Specifically, the region with high wettability (first region) and the region with low wettability (second region) with respect to the phosphor-containing resin are specifically formed on the surface of the transparent member 15 that is directly above between the adjacent LED elements 13. Is formed so as to sandwich the second region. An example of the formation pattern of the first region and the second region is shown in FIGS. 2 (a) and 2 (b) are a view (a) and a cross-sectional view (B) taken along the line AA when the transparent plate 15 is viewed from the surface side in contact with the phosphor layer. 20 is surrounded by a dotted line. Examples of changing the formation pattern are shown in FIGS.

図2に示す実施例では、第一領域21はLED素子直上の領域20を含み、その外周を囲むように形成されている。それ以外の領域が蛍光体含有樹脂に対しぬれ性が低い第二領域22となっている。図3(a)に示す実施例では、隣接するLED素子13の間の直上に当たる部分を第二領域22とし、それ以外を第一領域21としている。この実施例では第二領域22の幅Wは、LED素子13の間隔Dよりも狭く、図2の実施例と同様に第一領域21はLED素子直上の領域20の外周よりも外側まで広がっている。図3(b)に示す実施例では、LED素子直上の領域20の外周を囲むように第一領域21が形成され、それ以外の領域は第二領域22となっている。また図3(c)に示す実施例では、LED素子直上の領域20の、他のLED素子直上の領域20と隣接する一辺に沿って、第一領域21が形成され、その間が第二領域22となっている。   In the embodiment shown in FIG. 2, the first region 21 includes the region 20 immediately above the LED element, and is formed so as to surround the outer periphery thereof. The other region is the second region 22 having low wettability with respect to the phosphor-containing resin. In the embodiment shown in FIG. 3A, the portion that directly hits between the adjacent LED elements 13 is the second region 22, and the other portion is the first region 21. In this embodiment, the width W of the second region 22 is narrower than the distance D between the LED elements 13, and the first region 21 extends to the outside of the outer periphery of the region 20 immediately above the LED elements, as in the embodiment of FIG. Yes. In the embodiment shown in FIG. 3B, the first region 21 is formed so as to surround the outer periphery of the region 20 immediately above the LED element, and the other region is the second region 22. In the embodiment shown in FIG. 3C, the first region 21 is formed along one side of the region 20 immediately above the LED element adjacent to the region 20 immediately above the other LED element, and the second region 22 is formed between them. It has become.

これら実施例に共通する特徴は、LED素子直上の領域20の、少なくとも隣接する領域20との間に、領域の外周を含むように第一領域21が形成され、第一領域21と隣接する第一領域21とに挟まれる第二領域22の幅WはLED素子の間隔Dより狭いこと、すなわち第一領域21がLED素子直上の領域20の外周から所定の幅(=(D−W)/2)はみ出して形成されていることである。このような幅を設けることにより、蛍光体含有樹脂がLED素子直上の領域20に留まらず、ある程度外側に広がることによって、LED素子の側面から透明部材15表面に至るメニスカスによる曲面を持つフィレット(外周部)が形成され、LED素子の側面からの光を有効に利用することができる。   A feature common to these embodiments is that the first region 21 is formed so as to include the outer periphery of the region 20 at least between the region 20 immediately above the LED element and adjacent to the first region 21. The width W of the second region 22 sandwiched between the one region 21 is narrower than the distance D between the LED elements, that is, the first region 21 has a predetermined width from the outer periphery of the region 20 immediately above the LED element (= (D−W) / 2) It is formed to protrude. By providing such a width, the phosphor-containing resin does not stay in the region 20 immediately above the LED element, but spreads outward to some extent, so that a fillet having a curved surface with a meniscus from the side surface of the LED element to the surface of the transparent member 15 (outer periphery) Part) and the light from the side surface of the LED element can be used effectively.

ただし、フィレット構造はあまり大きくしすぎると黄ムラの原因となる。よって、図2(a)や図3(b)に示したようにそれぞれの素子の四方が第二領域に囲まれるようにするのが好ましい。   However, if the fillet structure is too large, it causes yellow unevenness. Therefore, it is preferable that the four sides of each element are surrounded by the second region as shown in FIGS. 2 (a) and 3 (b).

図4を参照して、第一領域21及び第二領域22からなるパターンの機能及び上記フィレットを形成するに必要な第一領域21の幅D21について説明する。 Referring to FIG. 4, it will be described width D 21 of the first region 21 required to form a functional and the fillet of the pattern comprising the first region 21 and second region 22.

図5(c)に示すように、LED素子13の上に滴下された未硬化(液状)の蛍光体含有樹脂は、透明部材15を上から圧接することにより、LED素子13の上面から横方向に広がる。このとき例えばスペーサが含まれている場合にはそのサイズに応じた厚みとなり、厚みとLED素子13の上面の面積で決まる体積に対し余剰の蛍光体含有樹脂は、透明部材15とLED素子13の側面に広がる。ここで透明部材15の第一領域21は、蛍光体含有樹脂に対するぬれ性が良好なのでそのまま広がり続けるが、第二領域22はぬれ性が低いため樹脂ははじかれ、それ以上広がることが阻止され、第一領域21とLED素子13の側面を覆う状態となる。この状態では蛍光体含有樹脂の表面張力により、第一領域21と第二領域22との境界からLED素子13の側面にかけて内側に凹んだフィレットが形成される。   As shown in FIG. 5 (c), the uncured (liquid) phosphor-containing resin dropped on the LED element 13 is pressed laterally from the upper surface of the LED element 13 by pressing the transparent member 15 from above. To spread. At this time, for example, when a spacer is included, the thickness depends on the size, and an excessive amount of the phosphor-containing resin with respect to the volume determined by the thickness and the area of the upper surface of the LED element 13 is between the transparent member 15 and the LED element 13. Spread to the side. Here, the first region 21 of the transparent member 15 continues to expand as it has good wettability with respect to the phosphor-containing resin, but the second region 22 has low wettability so that the resin is repelled and further prevented from spreading, The first region 21 and the side surface of the LED element 13 are covered. In this state, a fillet recessed inward from the boundary between the first region 21 and the second region 22 to the side surface of the LED element 13 is formed by the surface tension of the phosphor-containing resin.

このようなフィレットが形成されることによって、LED素子の側面から発する光は、蛍光体層14と白色樹脂層16との界面で反射し、蛍光体層に含まれる蛍光体を励起するとともに発光装置の光出射側から取り出される。一方、隣接する第一領域21と第一領域21との間には蛍光体層は存在せず白色樹脂層で埋められるので、LED素子の上面及び側面からの光は隣接する蛍光体層に達することはない。従って隣接するLED素子の一方がオフであるにも拘わらず、その上面から他方のオンであるLED素子の光が入り込むことはなく、オンオフの輝度コントラストが明瞭になる。   By forming such a fillet, the light emitted from the side surface of the LED element is reflected at the interface between the phosphor layer 14 and the white resin layer 16 to excite the phosphor contained in the phosphor layer and to emit light. Taken out from the light emitting side. On the other hand, since the phosphor layer is not present between the adjacent first region 21 and the first region 21 and is filled with the white resin layer, the light from the upper surface and the side surface of the LED element reaches the adjacent phosphor layer. There is nothing. Accordingly, although one of the adjacent LED elements is off, the light of the other on-state LED element does not enter from the upper surface, and the on / off luminance contrast becomes clear.

上記説明から明らかなように、第一領域21は、LED素子直上領域20の外周を含んでその外側に設けられ且つ隣接する第一領域21との間に第二領域22が形成されていればよく、第一領域21がLED素子直上領域20の外周からはみ出す幅D21はLED素子の大きさや蛍光体層14の厚み、蛍光体層14に含まれる蛍光体粒子の大きさなどによって適宜決めることができる。 As apparent from the above description, the first region 21 includes the outer periphery of the region 20 directly above the LED element 20 and is provided on the outer side, and the second region 22 is formed between the adjacent first regions 21. well, the width D 21 of the first region 21 protrudes from the outer periphery of the LED element immediately above region 20 to determine the size and the phosphor layer 14 of a thickness of the LED element, such as by the size of the phosphor particles contained in the phosphor layer 14 as appropriate Can do.

図4を参照して、第一領域21及び第二領域22の幅の最適な範囲について説明する。LED素子13の間隔をW、第二領域22の幅をDとするとき、両側の蛍光体層14がつながるのを防止し且つフィレット141を形成するため、第二領域の幅Dは、W>D>0を満たす必要がある。但し第二領域の幅Dが蛍光体層14に含まれる蛍光体粒子の粒子径よりも小さい場合には、フィレット141からはみ出した蛍光体粒子が隣接する蛍光体層14とつながる可能性があるので、第二領域22の幅Dは蛍光体粒子の粒子径より大きいことが好ましく、蛍光体層同士がつながることを確実に防止するためには最大粒子の粒子径より大きいことが好ましい。   With reference to FIG. 4, the optimal range of the width | variety of the 1st area | region 21 and the 2nd area | region 22 is demonstrated. When the interval between the LED elements 13 is W and the width of the second region 22 is D, the width D of the second region is W> in order to prevent the phosphor layers 14 on both sides from being connected and to form the fillet 141. It is necessary to satisfy D> 0. However, when the width D of the second region is smaller than the particle diameter of the phosphor particles contained in the phosphor layer 14, the phosphor particles protruding from the fillet 141 may be connected to the adjacent phosphor layer 14. The width D of the second region 22 is preferably larger than the particle diameter of the phosphor particles, and is preferably larger than the particle diameter of the largest particle in order to reliably prevent the phosphor layers from being connected to each other.

一方、LED素子側面からの光を取り出すのに十分なフィレットを形成するためには、第一領域21がLED素子直上領域20の外周からはみ出す幅D21(D21=(W−D)/2)は、製造時の位置合わせ精度から素子間隔の10%程度以上が好ましい。これによりLED素子側面から光を有効に利用して発光効率を高めることができる。従って、隣接する蛍光体層がつながらず、且つ適切なフィレットが形成されるための幅D21の好適な範囲は、
[素子間隔の10%]≦D21≦[(素子間隔)−(蛍光体粒子の最大粒子径)]÷2
となる。一例として、LED素子の厚み(側面の高さ)が約100μm、LED素子間の間隔が100μm程度、蛍光体粒子の最大粒子径が約30μmの発光装置の場合、幅D21は10μm以上、好ましくは20μm以上であり、35μm以下である。
On the other hand, in order to form a fillet sufficient to extract light from the side surface of the LED element, the width D 21 (D 21 = (WD) / 2) where the first region 21 protrudes from the outer periphery of the region 20 immediately above the LED element. ) Is preferably about 10% or more of the element spacing in view of the alignment accuracy during manufacturing. Thereby, the light emission efficiency can be increased by effectively using light from the side surface of the LED element. Therefore, the preferable range of the width D 21 for connecting adjacent phosphor layers and forming an appropriate fillet is as follows:
[10% of element spacing] ≦ D 21 ≦ [(element spacing) − (maximum particle diameter of phosphor particles)] / 2
It becomes. As an example, in the case of a light emitting device in which the thickness (side height) of the LED elements is about 100 μm, the distance between the LED elements is about 100 μm, and the maximum particle diameter of the phosphor particles is about 30 μm, the width D 21 is preferably 10 μm or more. Is 20 μm or more and 35 μm or less.

次に透明部材15の表面のぬれ性を変化させる手法について説明する。蛍光体含有樹脂に対するぬれ性を変化させる手法としては、例えば、所定の領域の表面に微細凹凸を形成する、所定の領域の表面に蛍光体含有樹脂をはじく塗膜或いは蛍光体含有樹脂に対しぬれ性の大きい材料からなる塗膜を形成する、などの手法を採用することができる。   Next, a method for changing the wettability of the surface of the transparent member 15 will be described. As a method for changing the wettability with respect to the phosphor-containing resin, for example, fine irregularities are formed on the surface of the predetermined region, the coating film that repels the phosphor-containing resin on the surface of the predetermined region or the wetness with respect to the phosphor-containing resin. It is possible to employ a technique such as forming a coating film made of a material having high properties.

表面に微細な凹凸を形成する(粗面化する)ことにより、平坦な透明部材15の表面のぬれ性を高めることができ、上述した第一領域が形成される。微細な凹凸を付与する一般的な手法として、ケミカルエッチングやブラスト法があり、透明部材15の材料に応じて適宜選択することができる。透明部材15がガラスからなる場合にはブラスト法が好適である。凹凸の粗さは、山高さで「nm」から「μm」のオーダーが好ましい。またぬれ性を高めるとともに光の取り出し効率を向上するために、算術平均粗さRaを0.2μm以上であることが好ましく、0.4μm以上であることがより好ましい。またぬれ性を高めるとともに蛍光体層14の厚みの均一性を保つために、Raは2μm以下であることが好ましく、1.5μm以下であることがより好ましい。Raを2μm以下にすることにより、凹凸の隙間に粒子径の小さい蛍光体が入り込んで蛍光体樹脂中で不均一になり色ムラが生じやすくなることを防止できる。   By forming fine irregularities (roughening) on the surface, the wettability of the surface of the flat transparent member 15 can be improved, and the first region described above is formed. As a general method for imparting fine irregularities, there are chemical etching and blasting methods, which can be appropriately selected according to the material of the transparent member 15. When the transparent member 15 is made of glass, the blast method is suitable. The roughness of the irregularities is preferably in the order of “nm” to “μm” as the peak height. In order to improve wettability and improve light extraction efficiency, the arithmetic average roughness Ra is preferably 0.2 μm or more, and more preferably 0.4 μm or more. In order to improve wettability and to maintain the uniformity of the thickness of the phosphor layer 14, Ra is preferably 2 μm or less, and more preferably 1.5 μm or less. By setting Ra to 2 μm or less, it is possible to prevent the phosphor having a small particle diameter from entering the gap between the irregularities and making it nonuniform in the phosphor resin and causing uneven color.

塗膜によってぬれ性を変化させる場合、第二領域用として、はっ水性のあるフッ素樹脂などを用いることができる。第一領域用としては、透明基材15及び蛍光体層14のいずれにも接着性の高いシリコーン系の樹脂などを用いることができる。塗膜によってぬれ性を変化させる場合には、透明部材15の表面の第二領域とすべき部分に、はっ水性のある樹脂塗膜を形成する、或いは第一領域とすべき部分にぬれ性の高い樹脂塗膜を形成する、のいずれでもよいし、両方の領域にそれぞれ塗膜を形成してもよい。また上述した第一領域の粗面化と組み合わせることも可能である。   When the wettability is changed by the coating film, a water-repellent fluororesin can be used for the second region. For the first region, a highly adhesive silicone resin or the like can be used for both the transparent substrate 15 and the phosphor layer 14. When the wettability is changed by the coating film, a water-repellent resin coating film is formed on the portion to be the second region on the surface of the transparent member 15, or the wettability is formed on the portion to be the first region. The resin coating film having a high thickness may be formed, or the coating film may be formed in both regions. It is also possible to combine with the roughening of the first region described above.

塗膜の厚みは塗工方法による制限があるが、2μm以下が好ましい。また塗膜を形成する場合には、塗膜の存在によってLED素子上の蛍光体層14の厚みが不均一にならないようにするため、第一領域21および第二領域22の形成パターンは、図2(a)又は図3(b)のパターンが好ましい。また、黄ムラを防止するという観点からもそれぞれの素子が第二領域22に囲まれる図2(a)や図3(b)のパターンが好ましい。   Although the thickness of a coating film has a restriction | limiting by the coating method, 2 micrometers or less are preferable. Further, when forming a coating film, the formation pattern of the first region 21 and the second region 22 is not shown in order to prevent the phosphor layer 14 on the LED element from being unevenly thick due to the presence of the coating film. The pattern of 2 (a) or FIG. 3 (b) is preferable. From the viewpoint of preventing yellow unevenness, the patterns shown in FIGS. 2A and 3B in which each element is surrounded by the second region 22 are preferable.

次に本実施形態の発光装置の製造方法を説明する。   Next, a method for manufacturing the light emitting device of this embodiment will be described.

まず、図5(a)に示すように、実装基板11の上面に形成された配線パターンに、複数のLED素子13を所定の間隔で搭載し、バンプ17により接続する。   First, as shown in FIG. 5A, a plurality of LED elements 13 are mounted on a wiring pattern formed on the upper surface of the mounting substrate 11 at a predetermined interval and connected by bumps 17.

次に蛍光体を分散させた未硬化の樹脂14’をディスペンサ等で適量ポッティングする(図5(b))。蛍光体含有樹脂のポッティング量は、所定の厚みの蛍光体層がLED素子上面全体を覆い且つその側面にフィレットが形成できる量であり、計算及び経験値から適切な量が決められる。本実施形態では蛍光体層が隣接する素子間では形成されないように制御されるため、従前よりも少ない量でよい。   Next, an appropriate amount of the uncured resin 14 'in which the phosphor is dispersed is potted with a dispenser or the like (FIG. 5B). The potting amount of the phosphor-containing resin is an amount by which a phosphor layer with a predetermined thickness covers the entire upper surface of the LED element and a fillet can be formed on the side surface thereof, and an appropriate amount is determined from calculation and experience values. In this embodiment, since the phosphor layer is controlled so as not to be formed between adjacent elements, the amount may be smaller than before.

一方、ガラス等の透明部材の表面を、図2及び図3に示したような所定のパターンで、ブラスト法やエッチング法により粗面化処理し、粗面化した領域(第一領域)と粗面化していない領域(第二領域)を持つ透明部材15を用意する。所定のパターンの粗面化は、例えば粗面化しない部分をマスク等で保護して処理することにより行うことができ、また一枚のガラス等の表面に複数の所定パターンを形成して複数の発光装置用の透明部材を作成し、その後カッティングし、一つの発光装置用の透明部材を用意してもよい。一つの発光装置用の透明部材の大きさは複数のLED素子の配列面積よりも若干大きい面積であり、粗面化パターンはLED素子のサイズに対応している。   On the other hand, the surface of a transparent member such as glass is roughened by a blasting method or an etching method with a predetermined pattern as shown in FIGS. A transparent member 15 having a non-surfaced region (second region) is prepared. The roughening of the predetermined pattern can be performed, for example, by protecting and processing the non-roughened portion with a mask or the like, and by forming a plurality of predetermined patterns on the surface of a piece of glass or the like, A transparent member for a light emitting device may be prepared and then cut to prepare a transparent member for one light emitting device. The size of the transparent member for one light emitting device is slightly larger than the array area of the plurality of LED elements, and the roughening pattern corresponds to the size of the LED elements.

このように用意した透明部材をLED素子上にポッティングした未硬化の樹脂の上に載せる(図5(c))。透明部材の実装は、例えば上面から透明部材のエッジ部分と最外側に配置されたLED素子のエッジを認識させ、透明部材15の第一領域21がLED素子外周を覆うように位置合わせして行う。なお図3(c)に示すように、隣接するLED素子の一辺に沿って第一領域21を形成した透明部材の場合には、LED素子の内側のエッジを認識させ、第一領域21の位置を合わせこむように実装してもよい。   The transparent member thus prepared is placed on an uncured resin potted on the LED element (FIG. 5C). The mounting of the transparent member is performed, for example, by recognizing the edge portion of the transparent member and the edge of the LED element arranged on the outermost side from the upper surface, and aligning so that the first region 21 of the transparent member 15 covers the outer periphery of the LED element. . As shown in FIG. 3C, in the case of the transparent member in which the first region 21 is formed along one side of the adjacent LED element, the inner edge of the LED element is recognized and the position of the first region 21 is determined. May be implemented so that

未硬化樹脂の厚みが所定の厚みになるまで、例えば透明部材がスペーサに接触するまで押圧していくと、未硬化樹脂はLED素子と透明部材との間に広がっていく。ぬれ性の良好な透明部材の第一領域21では樹脂は表面張力により透明部材の表面を広がり続けるが、第一領域21よりもぬれ性の悪い第二領域22との境界で広がりが阻止され、それ以上広がることはない。これにより透明部材の第二領域22の下側には未硬化樹脂が存在しない空隙となる。またLED素子上面から外側にはみ出た樹脂は、LED素子の側面にも広がり、側面から第一領域21と第二領域22との境界を結ぶ凹状の曲面を持つフィレットが形成される。   When pressing is performed until the thickness of the uncured resin reaches a predetermined thickness, for example, until the transparent member contacts the spacer, the uncured resin spreads between the LED element and the transparent member. In the first region 21 of the transparent member having good wettability, the resin continues to spread on the surface of the transparent member due to surface tension, but spread is prevented at the boundary with the second region 22 having poorer wettability than the first region 21, It won't spread any further. Thereby, it becomes a space | gap in which uncured resin does not exist under the 2nd area | region 22 of a transparent member. Further, the resin protruding outward from the upper surface of the LED element also spreads to the side surface of the LED element, and a fillet having a concave curved surface connecting the boundary between the first region 21 and the second region 22 is formed from the side surface.

未硬化樹脂を所定の硬化条件、例えば150℃、4時間の硬化時間で硬化し、LED素子13と蛍光体層14と透明部材15が固着した構造を製造する。その後、実装基板11の外周に沿って、複数のLED素子13を囲むように外壁12を接着し、その内側に白色樹脂16’を注入し、外壁12とほぼ同じ高さまで白色樹脂を充填する(図5(d))。白色樹脂を硬化し、反射樹脂層16を形成する。これにより図1に示したような半導体発光装置が得られる。   The uncured resin is cured under a predetermined curing condition, for example, 150 ° C. for 4 hours to produce a structure in which the LED element 13, the phosphor layer 14, and the transparent member 15 are fixed. Thereafter, along the outer periphery of the mounting substrate 11, the outer wall 12 is bonded so as to surround the plurality of LED elements 13, and white resin 16 ′ is injected inside the outer wall 12, and the white resin is filled to the same height as the outer wall 12 ( FIG. 5 (d)). The white resin is cured to form the reflective resin layer 16. Thereby, the semiconductor light emitting device as shown in FIG. 1 is obtained.

なお上述の製造方法では、透明部材の第一領域21を粗面化処理によって形成した場合を説明したが、樹脂塗膜を形成する場合には、例えば、第一領域21となる部分をマスクして第二領域22にはっ水性樹脂からなる樹脂塗膜をウェットコーティング等により形成すればよく、その他の工程は同様である。   In the above-described manufacturing method, the case where the first region 21 of the transparent member is formed by the roughening treatment has been described. However, when forming the resin coating film, for example, a portion that becomes the first region 21 is masked. In the second region 22, a resin coating film made of a water-repellent resin may be formed by wet coating or the like, and the other steps are the same.

本実施形態によれば、隣接するLED素子の間に相当する透明部材の表面部分に、他の部分と比べ蛍光体含有樹脂に対するぬれ性の低い領域を設けておくことにより、蛍光体層を形成する際に当該領域に蛍光体含有樹脂が広がらず、隣接するLED素子間に蛍光体層が確実に存在しない領域を作り出すことができる。これにより一つのLED素子からの光及びその上の蛍光体層からの光は、蛍光体層が存在しない領域に充填された白色樹脂(反射樹脂層)によって反射され出射光として有効利用されるとともに、それに隣接する他のLED素子上の蛍光体層には届かないため、オンオフの輝度の高いコントラストが得られる。   According to the present embodiment, the phosphor layer is formed by providing a region having a low wettability with respect to the phosphor-containing resin as compared with other portions on the surface portion of the transparent member corresponding to the space between the adjacent LED elements. In this case, the phosphor-containing resin does not spread in the region, and a region where the phosphor layer does not exist reliably between adjacent LED elements can be created. As a result, the light from one LED element and the light from the phosphor layer thereon are reflected by the white resin (reflective resin layer) filled in the region where the phosphor layer does not exist and are effectively used as emitted light. Since it does not reach the phosphor layer on the other LED elements adjacent to the LED element, a high on / off contrast can be obtained.

本発明によれば、半導体発光装置を構成する複数のLED素子間の光の漏れを有効に遮断することができ、区間制御用の発光装置として好適なオンオフの輝度のコントラストが高い半導体発光装置を提供することができる。   According to the present invention, it is possible to effectively block light leakage between a plurality of LED elements constituting a semiconductor light emitting device, and to provide a semiconductor light emitting device with high on / off luminance contrast suitable as a light emitting device for section control. Can be provided.

10…半導体発光装置、11・・・実装基板、12・・・外壁、13・・・LED素子、14・・・蛍光体層、15・・・透明基板、16・・・反射樹脂層、20・・・半導体素子直上の領域、21・・・第一領域、22・・・第二領域 DESCRIPTION OF SYMBOLS 10 ... Semiconductor light-emitting device, 11 ... Mounting board, 12 ... Outer wall, 13 ... LED element, 14 ... Phosphor layer, 15 ... Transparent substrate, 16 ... Reflective resin layer, 20 ... Area just above the semiconductor element, 21 ... first area, 22 ... second area

Claims (9)

基板上に配置された複数の半導体素子と、各半導体素子の上を覆う蛍光体含有樹脂層と、前記蛍光体含有樹脂層の上に配置された光学部材とを備えた半導体発光装置において、
前記光学部材は、前記蛍光体含有樹脂層に接する面に、未硬化の蛍光体含有樹脂に対するぬれ性が互いに異なる第一の領域と第二の領域とを有し、前記第一の領域は、前記第二の領域よりぬれ性が高く、隣接する半導体素子の間に相当する領域に前記第二の領域を挟んで形成されていることを特徴とする半導体発光装置。
In a semiconductor light-emitting device comprising a plurality of semiconductor elements arranged on a substrate, a phosphor-containing resin layer covering each semiconductor element, and an optical member arranged on the phosphor-containing resin layer,
The optical member has, on the surface in contact with the phosphor-containing resin layer, a first region and a second region that are different from each other in wettability with respect to the uncured phosphor-containing resin, and the first region is A semiconductor light emitting device characterized in that the wettability is higher than that of the second region, and the second region is sandwiched between regions corresponding to adjacent semiconductor elements.
請求項1に記載の半導体発光装置であって、
前記第一の領域は、前記光学部材の前記蛍光体含有樹脂層に接する面を粗面化することにより形成された領域であることを特徴とする半導体発光装置。
The semiconductor light emitting device according to claim 1,
Said 1st area | region is an area | region formed by roughening the surface which contact | connects the said fluorescent substance containing resin layer of the said optical member, The semiconductor light-emitting device characterized by the above-mentioned.
請求項1または2に記載の半導体発光装置であって、
前記第二の領域は、前記第一の領域を除く前記光学部材の粗面化されていない面であることを特徴とする半導体発光装置。
The semiconductor light-emitting device according to claim 1 or 2,
The semiconductor light emitting device according to claim 2, wherein the second region is a non-roughened surface of the optical member excluding the first region.
請求項1に記載の半導体発光装置であって、
前記第二の領域は、蛍光体含有樹脂に対するぬれ性が、前記光学部材の蛍光体含有樹脂に対するぬれ性より低い材料からなる膜が形成されていることを特徴とする半導体発光装置。
The semiconductor light emitting device according to claim 1,
In the semiconductor light emitting device, the second region is formed with a film made of a material whose wettability to the phosphor-containing resin is lower than the wettability of the optical member to the phosphor-containing resin.
請求項1ないし4いずれか一項に記載の半導体発光装置であって、
前記第一の領域は、各半導体素子の直上の領域全体を含むことを特徴とする半導体発光装置。
The semiconductor light-emitting device according to claim 1,
The semiconductor light emitting device according to claim 1, wherein the first region includes the entire region immediately above each semiconductor element.
請求項1ないし5いずれか一項に記載の半導体発光装置であって、
さらに前記複数の半導体素子の側面及び底面を覆う反射樹脂層を備えたことを特徴とする半導体発光装置。
A semiconductor light-emitting device according to claim 1,
Furthermore, the semiconductor light-emitting device provided with the reflection resin layer which covers the side surface and bottom face of these semiconductor elements.
基板上に配置された複数の半導体素子と、各半導体素子の上を覆う蛍光体含有樹脂層と、前記蛍光体含有樹脂層の上に配置された光学部材とを備えた半導体発光装置において、
前記光学部材の前記蛍光体含有樹脂層に接する面は、各半導体素子直上の領域と重なる粗面化領域を有し、前記粗面化領域は半導体素子直上の領域より、隣接する半導体素子直上の領域側に広く且つ隣接する粗面化領域との間に間隙を有することを特徴とする半導体発光装置。
In a semiconductor light-emitting device comprising a plurality of semiconductor elements arranged on a substrate, a phosphor-containing resin layer covering each semiconductor element, and an optical member arranged on the phosphor-containing resin layer,
The surface of the optical member that is in contact with the phosphor-containing resin layer has a roughened region that overlaps a region immediately above each semiconductor element, and the roughened region is located immediately above the adjacent semiconductor element from a region immediately above the semiconductor element. A semiconductor light emitting device characterized in that a gap is provided between a roughened region which is wide and adjacent to the region side.
基板上に複数の半導体素子を搭載するステップ(1)と、
前記基板に搭載された各半導体素子の上に、蛍光体含有樹脂をポッティングするステップ(2)と、
光学部材の一方の面に、前記基板上の各半導体素子に対応し、互いに間隔を持つ粗面化領域を形成するステップ(3)と、
前記粗面化領域が形成された光学部材の面を、前記ステップ(2)の各半導体素子と前記粗面化領域とが一致するように、ポッティングされた蛍光体含有樹脂の上に載せて、前記蛍光体樹脂を硬化させるステップ(4)と、を含む半導体発光装置の製造方法。
Mounting a plurality of semiconductor elements on a substrate (1);
Potting a phosphor-containing resin on each semiconductor element mounted on the substrate (2);
Forming a roughened region on one surface of the optical member corresponding to each semiconductor element on the substrate and having a space between each other (3);
The surface of the optical member on which the roughened region is formed is placed on the phosphor-containing resin that has been potted so that each semiconductor element in step (2) matches the roughened region. And (4) a step of curing the phosphor resin.
請求項8に記載の半導体発光装置の製造方法であって、さらに
前記複数の半導体素子の側面を覆い且つ前記半導体素子と基板との間及び隣接する半導体素子間を埋める反射樹脂層を形成するステップ(5)を含む半導体発光装置の製造方法。
9. The method of manufacturing a semiconductor light emitting device according to claim 8, further comprising a step of forming a reflective resin layer that covers side surfaces of the plurality of semiconductor elements and fills between the semiconductor elements and the substrate and between adjacent semiconductor elements. (5) The manufacturing method of the semiconductor light-emitting device containing.
JP2012273645A 2012-12-14 2012-12-14 Semiconductor light emitting device and manufacturing method thereof Active JP6116228B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012273645A JP6116228B2 (en) 2012-12-14 2012-12-14 Semiconductor light emitting device and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012273645A JP6116228B2 (en) 2012-12-14 2012-12-14 Semiconductor light emitting device and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JP2014120571A true JP2014120571A (en) 2014-06-30
JP6116228B2 JP6116228B2 (en) 2017-04-19

Family

ID=51175175

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2012273645A Active JP6116228B2 (en) 2012-12-14 2012-12-14 Semiconductor light emitting device and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP6116228B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170118178A (en) * 2015-02-18 2017-10-24 코닌클리케 필립스 엔.브이. A device having a plurality of stacked light emitting devices
JP2018078282A (en) * 2016-10-12 2018-05-17 億光電子工業股▲ふん▼有限公司Everlight Electronics Co.,Ltd. Light-emitting device and led package structure
US10260687B2 (en) 2016-10-27 2019-04-16 Panasonic Intellectual Property Management Co., Ltd. Light-emitting module and lighting fixture
JP2019518331A (en) * 2016-05-18 2019-06-27 オスラム オプト セミコンダクターズ ゲゼルシャフト ミット ベシュレンクテル ハフツングOsram Opto Semiconductors GmbH Method of manufacturing optoelectronic devices and optoelectronic devices
KR20190077227A (en) * 2017-12-25 2019-07-03 니치아 카가쿠 고교 가부시키가이샤 Light emitting device and method for manufacturing the same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004087812A (en) * 2002-08-27 2004-03-18 Sanyo Electric Co Ltd Light emitting device
JP2010050235A (en) * 2008-08-20 2010-03-04 Mitsubishi Chemicals Corp Semiconductor light emitting device, and method for manufacturing the same
JP2012129237A (en) * 2010-12-13 2012-07-05 Stanley Electric Co Ltd Light-emitting device and method for manufacturing the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004087812A (en) * 2002-08-27 2004-03-18 Sanyo Electric Co Ltd Light emitting device
JP2010050235A (en) * 2008-08-20 2010-03-04 Mitsubishi Chemicals Corp Semiconductor light emitting device, and method for manufacturing the same
JP2012129237A (en) * 2010-12-13 2012-07-05 Stanley Electric Co Ltd Light-emitting device and method for manufacturing the same

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170118178A (en) * 2015-02-18 2017-10-24 코닌클리케 필립스 엔.브이. A device having a plurality of stacked light emitting devices
JP2018506187A (en) * 2015-02-18 2018-03-01 コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. Device having a plurality of stacked light emitting devices
KR102504008B1 (en) * 2015-02-18 2023-02-28 코닌클리케 필립스 엔.브이. A device having multiple stacked light emitting devices
JP2019518331A (en) * 2016-05-18 2019-06-27 オスラム オプト セミコンダクターズ ゲゼルシャフト ミット ベシュレンクテル ハフツングOsram Opto Semiconductors GmbH Method of manufacturing optoelectronic devices and optoelectronic devices
US10840417B2 (en) 2016-05-18 2020-11-17 Osram Opto Semiconductors Gmbh Method for manufacturing an optoelectronic component and optoelectronic component
JP2018078282A (en) * 2016-10-12 2018-05-17 億光電子工業股▲ふん▼有限公司Everlight Electronics Co.,Ltd. Light-emitting device and led package structure
US10260687B2 (en) 2016-10-27 2019-04-16 Panasonic Intellectual Property Management Co., Ltd. Light-emitting module and lighting fixture
KR20190077227A (en) * 2017-12-25 2019-07-03 니치아 카가쿠 고교 가부시키가이샤 Light emitting device and method for manufacturing the same
KR102657115B1 (en) 2017-12-25 2024-04-11 니치아 카가쿠 고교 가부시키가이샤 Light emitting device and method for manufacturing the same

Also Published As

Publication number Publication date
JP6116228B2 (en) 2017-04-19

Similar Documents

Publication Publication Date Title
US10957822B2 (en) Light emitting device and method of manufacturing same
TWI681569B (en) Light emitting device and method for manufacturing the same
JP6187277B2 (en) Light emitting device and manufacturing method thereof
JP5526232B2 (en) Light emitting diode with molded reflective sidewall coating
JP6097084B2 (en) Semiconductor light emitting device
JP2013175531A (en) Light-emitting device
JP6777127B2 (en) Manufacturing method of light emitting device
JP2014138176A (en) Semiconductor light-emitting device
JP2012004303A (en) Light emitting device and method of manufacturing the same
KR20120085660A (en) A light emitting device and the manufacturing method
JP6100778B2 (en) LED mixing chamber with a reflective wall formed in the slot
JP2017028124A (en) Light-emitting apparatus and manufacturing method therefor
JP6116228B2 (en) Semiconductor light emitting device and manufacturing method thereof
JP2012199411A (en) Light emitting device
US11244931B2 (en) Light emitting device with enhanced color mixing quality
JP2009094199A (en) Light emitting device, plane light source, display device, and method of manufacturing the light emitting device
JP2012044043A (en) Semiconductor light-emitting device and semiconductor light-emitting device manufacturing method
JP2020053642A (en) Manufacturing method of light-emitting device
US11056623B2 (en) Light-emitting device and method of manufacturing light-emitting device
JP2013125808A (en) Light-emitting module
JP2012044034A (en) Semiconductor light-emitting device and semiconductor light-emitting device manufacturing method
JP2020107837A (en) Light-emitting device and manufacturing method thereof
JP2014120572A (en) Semiconductor light-emitting device and method for manufacturing the same
JP6989807B2 (en) Light emitting device and its manufacturing method
KR100856233B1 (en) High power light emitting device and fabrication method of the same

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20151118

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20160817

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20160927

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20161125

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20170228

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20170321

R150 Certificate of patent or registration of utility model

Ref document number: 6116228

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250