JP2014116530A - 絶縁層材料及び該絶縁層材料を用いて形成した有機薄膜トランジスタ - Google Patents
絶縁層材料及び該絶縁層材料を用いて形成した有機薄膜トランジスタ Download PDFInfo
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- JP2014116530A JP2014116530A JP2012271037A JP2012271037A JP2014116530A JP 2014116530 A JP2014116530 A JP 2014116530A JP 2012271037 A JP2012271037 A JP 2012271037A JP 2012271037 A JP2012271037 A JP 2012271037A JP 2014116530 A JP2014116530 A JP 2014116530A
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 34
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Abstract
Description
ノボラック型エポキシ樹脂(B)と、
式(4)で表される繰り返し単位と式(5)で表される繰り返し単位とを含むフッ素樹脂(C)と、
電磁波若しくは電子線の照射、又は熱の作用により酸を発生しうる化合物(D)とを含有する絶縁層材料を提供する。
(3)
〔式中、RDは、水素原子又はメチル基を表す。R11及びR12は、それぞれ独立に、水素原子又は炭素数1〜20の有機基を表す。〕
(4)
〔式中、Xは、水素原子、フッ素原子、塩素原子又は炭素数1〜20の有機基を表す。〕
(5)
〔式中、RCは、アルキレン基を表す。該アルキレン基中の水素原子は、フッ素原子で置換されていてもよい。〕
(1)
〔式中、R1は、水素原子又はメチル基を表す。R2、R3、及びR4は、それぞれ独立に、水素原子又は炭素数1〜20の有機基を表す。RAは、二価の基を表す。a1は、0又は1を表す。〕
(2)
〔式中、R5は、水素原子又はメチル基を表す。R6、R7、R8、R9及びR10は、それぞれ独立に、水素原子又は炭素数1〜20の有機基を表す。RBは、二価の基を表す。b1は、0又は1を表す。〕
第1の官能基:活性水素と反応しうる第2の官能基を、電磁波の照射もしくは熱の作用により生成しうる官能基
(6)
〔式中、Xaは、酸素原子又は硫黄原子を表し、R13及びR14は、それぞれ独立に、水素原子又は炭素数1〜20の有機基を表す。〕
(7)
〔式中、Xbは、酸素原子又は硫黄原子を表し、R15、R16、及びR17は、それぞれ独立に、水素原子又は炭素数1〜20の有機基を表す。〕
本発明の絶縁層材料は高分子化合物(A)を含み、該高分子化合物(A)は、分子内に、環状エーテル構造を含有する繰り返し単位と式(3)で表される繰り返し単位とを含む。
炭素数1〜20の有機基としては、アルキル基が好ましい。
第1の官能基:活性水素と反応しうる第2の官能基を、電磁波の照射もしくは熱の作用により生成しうる官能基
二重結合とイソチオシアナト基とを有する化合物としては、例えば、2−アクリロイルオキシエチルイソチオシアネート、2−メタクリロイルオキシエチルイソチオシアネート、及び、2−(2’−メタクリロイルオキシエチル)オキシエチルイソチオシアネートが挙げられる。
アクリロニトリル及びその誘導体としては、例えば、アクリロニトリルが挙げられる。
高分子化合物(A)が含む式(3)で表される繰り返し単位の量は、高分子化合物(A)が含む繰り返し単位の合計量に対して、1〜70モル%が好ましく、5〜50モル%がより好ましい。式(3)で表される繰り返し単位の原料となる重合性モノマーの仕込みモル量をこの範囲に調節することにより、ノボッラク型エポキシ樹脂(B)及びフッ素樹脂(C)との相溶性が良好となる。
本発明の絶縁層材料は、ノボラック型エポキシ樹脂(B)を含有する。ノボラック型エポキシ樹脂としては、フェノールノボラック樹脂中の水酸基をグリシジルエーテル化又は(3−エチル−3−オキセタニル)メチルエーテル化した樹脂、及びクレゾールノボラック樹脂中の水酸基をグリシジルエーテル化又は(3−エチル−3−オキセタニル)メチルエーテル化した樹脂が挙げられる。
本発明の絶縁層材料は、式(4)で表される繰り返し単位、及び式(5)で表される繰り返し単位を有するフッ素樹脂(C)を含む。
本発明の有機薄膜トランジスタ絶縁層材料は、電磁波若しくは電子線の照射、又は熱の作用により酸を発生しうる化合物(D)を含む。
化合物(D)としては、例えば、ヨードニウム塩及びスルホニウム塩が挙げられる。
熱カチオン重合開始剤として用いられる化合物(D)の具体例としては、商品名TA−100(サンアプロ株式会社製)、商品名TA−120(サンアプロ株式会社製)、及び商品名TA−160(サンアプロ株式会社製)が挙げられる。
本発明の絶縁層材料は、混合や粘度調節のための溶媒、環状エーテル構造を有する繰り返し単位を含有する高分子化合物(A)を架橋させるために用いる架橋剤、該架橋剤と組み合わせて用いられる添加剤などを含有していてもよい。該溶媒としては、テトラヒドロフランやジエチルエーテルなどのエーテル溶媒、ヘキサンなどの脂肪族炭化水素溶媒、シクロヘキサンなどの脂環式炭化水素溶媒、ペンテンなどの不飽和炭化水素溶媒、キシレンなどの芳香族炭化水素溶媒、アセトンなどのケトン溶媒、ブチルアセテートなどのアセテート溶媒、イソプロピルアルコールなどのアルコール溶媒、クロロホルムなどのハロゲン溶媒、これらの溶媒の混合溶媒が挙げられる。また、添加剤としては、架橋反応を促進するための触媒、増感剤、レべリング剤、粘度調節剤などが挙げられる。
図1は、本発明の一実施形態であるボトムゲートトップコンタクト型有機薄膜トランジスタの構造を示す模式断面図である。この有機薄膜トランジスタには、基板1と、基板1上に形成されたゲート電極2と、ゲート電極2上に形成されたゲート絶縁層3と、ゲート絶縁層3上に形成された有機半導体層4と、有機半導体層4上にチャネル部を挟んで形成されたソース電極5及びドレイン電極6と、素子全体を覆うオーバーコート絶縁層7とが、備えられている。
また、熱酸発生剤である化合物(D)及び熱カチオン重合開始剤である化合物(D)を用いた場合は、熱の作用により熱酸発生剤及び熱カチオン重合開始剤が分解して酸が生成し、高分子化合物(A)及びノボラック型エポキシ樹脂(B)中の環状エーテルが開環して重合し、上述のように架橋構造が形成される。
該溶媒の例としては、クロロホルム、トルエン、アニソール、2−ヘプタノン、及びプロピレングリコールモノメチルエーテルアセテートが挙げられる。該有機半導体塗布液は、前記絶縁層塗布液と同様にスピンコート、ダイコーター、スクリーン印刷、インクジェット等の公知の方法によりゲート絶縁層上に塗布することができる。
(化合物1−Aの合成)
三方コック及びセプタムを取り付けた300mlの三つ口フラスコに、3−エチル−3−ヒドロキシメチルオキセタン(東亞合成株式会社製、商品名:OXT−101)を33.29g、トリエチルアミン(和光純薬工業株式会社製)を48.31g、脱水テトラヒドロフラン(和光純薬工業株式会社製)を200ml、及び攪拌子を入れ、フラスコ内部の空気を窒素で置換した。フラスコを氷浴中に浸け、マグネティックスターラーで攪拌子を攪拌させることにより反応混合物を攪拌させながら、ガスタイトシリンジを用いてメタクリロイルクロライド25.00gをゆっくり滴下した。滴下終了後、氷浴中で更に2時間攪拌を続け、その後、室温で一晩攪拌を続けて反応させた。反応終了後、生成したトリエチルアミンの塩酸塩を濾別し、濾液を500mlの分液ロートに移し、濾液にジエチルエーテルを200ml加えた後、100mlのイオン交換水で有機層を水洗し、有機層を分液した。有機層の水洗を3回繰り返し行った後、有機層を分液し、無水硫酸マグネシウムを加えて乾燥させた。無水硫酸マグネシウムを濾別した後、ロータリーエバポレーターを用いて濾液を濃縮し、化合物(1−A)を淡褐色液体として得た。化合物(1−A)の得量は29.3gであり、収率は61.3%であった。
化合物(1−A)
50ml耐圧容器(ACE GLASS社製)に、化合物(1−A)を1.50g、N,N−ジエチルアクリルアミド(興人フィルム&ケミカルズ株式会社製)を1.55g、4−ビニルアニソール(和光純薬工業株式会社製)を1.64g、2−〔O−[1’−メチルプロピリデンアミノ]カルボキシアミノ〕エチル−メタクリレート(商品名「カレンズMOI−BM」、昭和電工株式会社製)を1.95g、2,2’−アゾビス(2−メチルプロピオニトリル)を0.02g、プロピレングリコールモノメチルエーテルアセテート(東京化成工業株式会社製)を10.01g入れ、アルゴンガスをバブリングした後、密栓した。80℃のオイルバス中で5時間重合させ、高分子化合物1が溶解している粘稠なプロピレングリコールモノメチルエーテルアセテート溶液を得た。高分子化合物1は、下記繰り返し単位を有している。括弧の添え数字は繰り返し単位のモル分率を示している。
高分子化合物1
(高分子化合物2の合成)
2,1,3−ベンゾチアジアゾール−4,7−ジ(エチレンボロネート)を1.88g、及び2,6−ジブロモ−(4,4−ビス−ヘキサデカニル−4H−シクロペンタ[2,1−b;3,4−b’]−ジチオフェンを3.81g含む80mLのトルエン溶液中に、窒素雰囲気下において、テトラキス(トリフェニルホスフィン)パラジウムを0.75g、メチルトリオクチルアンモニウムクロライド(シグマアルドリッチ社製、商品名「Aliquat 336」(登録商標))を1.0g、及び2Mの炭酸ナトリウム水溶液を24mL加えた。得られた混合物を激しく攪拌し、加熱して24時間還流させた。得られた粘稠な反応混合物をアセトン500mLに注ぎ、繊維状の黄色のポリマーを沈澱させた。このポリマーを濾過して集め、アセトンで洗浄し、真空オーブンにおいて60℃で一晩乾燥させた。得られたポリマーを高分子化合物2とよぶ。高分子化合物2は、下記構造で表される。nは繰り返し単位の数を示している。
高分子化合物2
(有機薄膜トランジスタ絶縁層材料及び電界効果型有機薄膜トランジスタの製造)
20mlのサンプル瓶に、合成例1で得た高分子化合物1のプロピレングリコールモノメチルエーテルアセテート溶液を0.25g、クレゾールノボラック型エポキシ樹脂YDCN−704(東都化成株式会社製)を5.00g、ルミフロンLF-906N(旭硝子株式会社製)の40重量%プロピレングリコールモノメチルエーテルアセテート溶液を0.25g、電磁波若しくは電子線の照射又は熱の作用により酸を発生しうる化合物(D)として熱カチオン重合開始剤であるTA−100(サンアプロ株式会社製)を0.036g、プロピレングリコールモノメチルエーテルアセテートを6.50g入れ、攪拌しながら溶解させ、有機薄膜トランジスタ絶縁層材料である塗布液1を調製した。
(4−a) (5−a)
電界効果型有機薄膜トランジスタについて、ゲート電圧Vgを20〜−40V、ソース・ドレイン間電圧Vsdを0〜−40Vに変化させた条件で、トランジスタ特性を真空プロ−バ(BCT22MDC−5−HT−SCU;Nagase Electronic Equipments Service Co., LTD製)を用いて移動度及び閾値電圧(Vth1)を測定した。結果を表1に示す。
前記塗布液1を孔径0.2μmのメンブレンフィルターを用いて濾過し、クロム電極のついたガラス基板上にスピンコートした後、窒素中、ホットプレート上で100℃で1分間乾燥し、更に、220℃で30分間焼成して厚さ206nmのゲート絶縁層を得た。
ポリビニルフェノール(シグマアルドリッチ社製、Mn=8000)1.00g、N,N,N’,N’,N”,N”−ヘキサメトキシメチルメラミン(住友化学株式会社製)0.163g、熱酸発生剤(みどり化学株式会社製、商品名:TAZ-108)0.113g、2−ヘプタノン7.00gを10mlのサンプル瓶に入れ、攪拌して溶解させ、均一な塗布液3を調製した。
塗布液1に代えて塗布液3を用いた以外は実施例1と同様にしてMIM素子を作製し、リーク電流及び誘電率を測定した。リーク電流は、1.1×10−8A/cm2であった。
2…ゲート電極、
3…ゲート絶縁層、
4…有機半導体層、
5…ソース電極、
6…ドレイン電極、
7…オーバーコート絶縁層。
Claims (10)
- 環状エーテル構造を含有する繰り返し単位と式(3)で表される繰り返し単位とを含む高分子化合物(A)と、
ノボラック型エポキシ樹脂(B)と、
式(4)で表される繰り返し単位と式(5)で表される繰り返し単位とを含むフッ素樹脂(C)と、
電磁波若しくは電子線の照射、又は熱の作用により酸を発生しうる化合物(D)とを含有する絶縁層材料。
(3)
〔式中、RDは、水素原子又はメチル基を表す。R11及びR12は、それぞれ独立に、水素原子又は炭素数1〜20の有機基を表す。〕
(4)
〔式中、Xは、水素原子、フッ素原子、塩素原子又は炭素数1〜20の有機基を表す。〕
(5)
〔式中、RCは、アルキレン基を表す。該アルキレン基中の水素原子は、フッ素原子で置換されていてもよい。〕 - 高分子化合物(A)が、さらに、以下の第1の官能基を含有する繰り返し単位を含む請求項1又は2に記載の絶縁層材料。
第1の官能基:活性水素と反応しうる第2の官能基を、電磁波の照射もしくは熱の作用により生成しうる官能基 - 第1の官能基が、ブロック化剤でブロックされたイソシアナト基又はブロック化剤でブロックされたイソチオシアナト基である請求項3に記載の絶縁層材料。
- 請求項1〜6のいずれか一項に記載の絶縁層材料を用いて形成した有機薄膜トランジスタ絶縁層を有する有機薄膜トランジスタ。
- 前記有機薄膜トランジスタ絶縁層がゲート絶縁層である請求項7に記載の有機薄膜トランジスタ。
- 請求項7又は8に記載の有機薄膜トランジスタを含むディスプレイ用部材。
- 請求項9に記載のディスプレイ用部材を含むディスプレイ。
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