JP2014091418A - Railroad crossing gate - Google Patents

Railroad crossing gate Download PDF

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JP2014091418A
JP2014091418A JP2012243089A JP2012243089A JP2014091418A JP 2014091418 A JP2014091418 A JP 2014091418A JP 2012243089 A JP2012243089 A JP 2012243089A JP 2012243089 A JP2012243089 A JP 2012243089A JP 2014091418 A JP2014091418 A JP 2014091418A
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motor
range
limit
railroad crossing
detector
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JP6076045B2 (en
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Minoru Kimura
実 木村
Hiroyuki Nii
浩之 仁井
Jiyunki Sato
淳貴 佐藤
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Daido Signal Co Ltd
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Daido Signal Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a railroad crossing gate that eliminates the need for manual intervention after start of mounting position adjustment of a position detector, by automatically setting an upper side position and a lower side position in the ascending/descending range of a shutdown rod after start of the adjustment.SOLUTION: A railroad crossing gate includes: a motor 14 for making a shutdown rod 20 swing in an ascending/descending range; a control unit 12 for performing feedback control by a motion state detection signal Pf indicating a motor rotating position; an upper limit stopper of an ascent limit position; a lower limit stopper of a descent limit position; a lower side position detector 16 of the ascending/descending range; and a driven state detector 13a for detecting a driven state of the motor 14. Automatic setting means for the ascending/descending range of the control unit 12 makes the motor 14 ascend and descend, and it is detected by a driven state detection signal If that the ascending/descending limit is reached. Based on the motor rotating position in both detection, each of an upper side position and a lower side position of the ascending/descending range is associated with the motor rotating position. The association is distributed proportionally, based on a fixed value concerning the swinging of the shutdown rod, and also the detection of the lower side position detector 16 is completion conditions.

Description

この発明は、鉄道の踏切道を遮断桿で開閉する踏切しゃ断機に関し、詳しくは、遮断桿を片持ち揺動にて昇降させる駆動源のモータ(電動機)をフィードバック制御する踏切しゃ断機に関する。   The present invention relates to a railroad crossing breaker that opens and closes a railroad railroad crossing with a barrier bar, and more particularly to a railroad crossing barrier that feedback controls a motor (electric motor) of a drive source that lifts and lowers the rail bar by cantilever swing.

踏切しゃ断機は(例えば特許文献1〜5参照)、鉄道の踏切に設置され、遮断桿を装着されて、踏切開閉のため遮断桿を水平から鉛直へ鉛直から水平へ揺動させるものであり、そのために、筐体外で遮断桿を片持ち状態で保持するとともに、遮断桿保持部を端部に取着された回転主軸を筐体内のモータにて双方に軸回転させるようになっている。
かかる踏切しゃ断機について、バランサを省く等のためにサーボモータを用いて遮断桿の位置を制御するものが増えており、その場合、遮断桿の位置をコントローラ(制御部)にフィードバックする必要があるが、遮断桿の位置検出は、保護の必要や配線の制約から、遮断桿が取り付けられる回転主軸の回転角度に対応した位置情報や、回転主軸を軸回転させるモータ主軸の回転角に対応した位置情報を検出することで、間接的に行われる。
A railroad crossing breaker (see, for example, Patent Documents 1 to 5) is installed at a railroad crossing, is equipped with a barrier rod, and swings the barrier rod from horizontal to vertical from vertical to horizontal for opening and closing the railroad crossing. For this purpose, the barrier rod is held in a cantilever state outside the housing, and the rotating main shaft with the barrier rod retaining portion attached to the end is axially rotated by the motor in the housing.
In order to eliminate such a balancer, there are an increasing number of such railroad crossing breakers that use a servo motor to control the position of the barrier rod, and in that case, the position of the barrier rod must be fed back to the controller (control unit). However, because of the necessity of protection and wiring restrictions, the position detection of the breaking rod is based on the position information corresponding to the rotation angle of the rotating spindle to which the breaking rod is attached and the position corresponding to the rotation angle of the motor spindle that rotates the rotating spindle. This is done indirectly by detecting information.

また、上述した回転主軸の回転角度に対応した位置情報としては、回転角度の全範囲に及ぶ各位置を検出しても良いが、それはモータ主軸の回転角度の検出に委ねて、常態で遮断桿を昇降させる範囲である昇降範囲に係る上側位置と下側位置とを検出するようになっている。モータ主軸の回転角度の検出はモータ付属のレゾルバ等で行うので簡便に各位置が分かるが相対位置に限られるのに対し、回転主軸の回転角度に係る上側位置や下側位置の検出は絶対位置が分かるスイッチ等で簡便に行えるからである。そして、このような組み合わせの位置検出により、揺動式の踏切しゃ断機は、遮断桿を概ね0゜〜90゜(垂直〜水平,上側位置〜下側位置)の昇降範囲で揺動させるようになっている。   Further, as the position information corresponding to the rotation angle of the rotation main shaft described above, each position over the entire range of the rotation angle may be detected. However, this is left to the detection of the rotation angle of the motor main shaft in a normal state. The upper position and the lower position related to the raising / lowering range, which is the range for raising and lowering, are detected. The detection of the rotation angle of the motor spindle is performed by the resolver attached to the motor, so each position can be easily found, but it is limited to the relative position, whereas the detection of the upper and lower positions related to the rotation angle of the rotation spindle is an absolute position. This is because it can be easily performed with a switch or the like that understands. By detecting the position of such a combination, the swing-type railroad crossing breaker swings the barrier rod in a lift range of approximately 0 ° to 90 ° (vertical to horizontal, upper position to lower position). It has become.

さらに、踏切しゃ断機は、制御異常や制御不能といった万一の場合でも遮断桿の位置や姿勢が極端には変わらないよう、一般に、筐体内に機械的なストッパが設けられ、具体的には上限ストッパと下限ストッパとが設けられていて、昇降範囲より少し広い約−5゜〜約95゜の昇降限界を超えては動作できないようにもなっている。
その他、モータの駆動電流を検出するようになった踏切しゃ断機もあり、モータ駆動電流の検出信号に基づいて、遮断桿の昇降制御中の妨害有無の判別や(特許文献1参照)、モータ負荷量の算出と表示などが(特許文献4参照)、行われている。
Furthermore, a railroad crossing breaker is generally provided with a mechanical stopper in the housing so that the position and posture of the barrier rod will not change drastically even in the unlikely event of control abnormality or control failure. A stopper and a lower limit stopper are provided so that the operation cannot be performed when the elevating limit of about −5 ° to about 95 ° slightly wider than the elevating range is exceeded.
In addition, there is a railroad crossing breaker that detects the drive current of the motor. Based on the detection signal of the motor drive current, it is possible to determine whether or not there is interference during the lifting / lowering control of the barrier rod (see Patent Document 1), and the motor load. The amount is calculated and displayed (see Patent Document 4).

特開2002−160635号公報(特許3749111号)JP 2002-160635 A (Patent No. 3749111) 特開2005−112151号公報JP 2005-112151 A 特開2006−069333号公報JP 2006-069333 A 特開2010−228580号公報JP 2010-228580 A 特願2011−026589号Japanese Patent Application No. 2011-026589

このような従来の踏切しゃ断機では、各検出器のうち、遮断桿の昇降範囲の上側位置と下側位置を検出する位置検出器が、上述したように筐体内において踏切しゃ断機本体に取り付けられるが、踏切しゃ断機本体は板金の溶接構造や鋳造で製造されている。そのため、位置検出器は、位置検出器の取り付けに調整部分を設けておくとともに、踏切しゃ断機の全体を組み上げ更に位置検出器も取り付けてから、最終的に位置検出器の位置調整を精度を良く行う必要があり、位置検出器の取付位置調整に長い時間を要していた。具体的には、踏切しゃ断機を水平な基準平面に仮設置した状態で、踏切しゃ断機の回転主軸の角度を角度計等で測定しながら適正な角度に位置検出器を取り付けるため、遮断桿の昇降範囲の上下位置を検出する位置検出器に係る取付位置調整に非常に時間を要していた。   In such a conventional railroad crossing breaker, among the detectors, the position detectors that detect the upper and lower positions of the lifting / lowering range of the barrier rod are attached to the main body of the railroad crossing barrier in the housing as described above. However, the main body of the railroad crossing breaker is manufactured by sheet metal welding structure or casting. For this reason, the position detector is provided with an adjustment part for attaching the position detector, and the level crossing blocker is assembled, and after the position detector is also attached, the position detector is finally adjusted with high accuracy. Therefore, it took a long time to adjust the position of the position detector. Specifically, in order to install the position detector at an appropriate angle while measuring the rotation spindle angle of the railroad crossing breaker with an angle meter etc. with the level crossing barrier temporarily installed on a horizontal reference plane, It took a very long time to adjust the mounting position of the position detector that detects the vertical position of the lifting range.

このような遮断桿の位置検出器の取付位置調整の作業負担を軽減するために、設定部を操作して上昇停止位置(昇降範囲の上側位置)と下降停止位置(昇降範囲の下側位置)とを微調整するようになった踏切しゃ断機もある(特許文献1参照)。
しかしながら、その調整手法ではスイッチ等の操作部材を手動操作しながら調整を行うため、調整の開始前はもとより開始後も人手介入が欠かせない。
そこで、位置検出器の取付位置調整作業について更なる負担軽減を図るために調整開始後の人手介入を不要にするべく、調整開始後は遮断桿の昇降範囲の上側位置と下側位置とを自動で設定する踏切しゃ断機を実現することが技術的な課題となる。
In order to reduce the burden of adjusting the mounting position of the position detector of the breaker as described above, the setting unit is operated to move the lift stop position (upward position of the lift range) and the drop stop position (lower position of the lift range). There is also a railroad crossing breaker that has been finely adjusted (see Patent Document 1).
However, since the adjustment is performed while manually operating an operation member such as a switch, manual intervention is indispensable before and after the start of the adjustment.
Therefore, in order to further reduce the burden on the position detector mounting position adjustment work, the upper and lower positions of the lifting / lowering range of the barrier rod are automatically set after the adjustment to eliminate the need for manual intervention after the adjustment is started. Realizing the railroad crossing breaker set in step 1 is a technical issue.

本発明の踏切しゃ断機は(解決手段1)、このような課題を解決するために創案されたものであり、遮断桿を昇降範囲で揺動させるモータと、前記モータの主軸に係る相対的な回転角度であるモータ回転位置の分かる運動状態を検出してフィードバックすることにより前記モータの回転運動を制御する制御部と、前記昇降範囲の上側位置を越えた上昇限界位置で前記遮断桿の上昇を機械的当接にて止める上限ストッパと、前記昇降範囲の下側位置を越えた下降限界位置で前記遮断桿の下降を機械的当接にて止める下限ストッパと、前記遮断桿が前記昇降範囲の下側位置に来ていることを検出する下側位置検出器と、前記モータの駆動状態を検出する駆動状態検出器とを備えた踏切しゃ断機において、前記制御部に昇降範囲自動設定手段を設け、前記昇降範囲自動設定手段が、前記モータを上昇側へ回転させて前記上昇限界位置に達したことを前記駆動状態検出器の検出結果に基づいて検知するとともに、前記モータを下降側へ回転させて前記下降限界位置に達したことを前記駆動状態検出器の検出結果に基づいて検知し、両検知時における前記モータ回転位置に基づいて前記昇降範囲の上側位置および下側位置それぞれと前記モータ回転位置とを対応づけるようになっていることを特徴とする。   The railroad crossing breaker of the present invention (Solution means 1) was devised in order to solve such a problem, and a motor for swinging the barrier rod in the lifting range and a relative axis related to the main shaft of the motor. A control unit that controls the rotational motion of the motor by detecting and feeding back a motion state in which the motor rotational position, which is a rotation angle, is detected, and raises the barrier rod at a rising limit position that exceeds the upper position of the lifting range. An upper limit stopper that stops by mechanical contact, a lower limit stopper that stops the lowering of the blocking rod by mechanical contact at a lower limit position that exceeds the lower position of the lifting range, and the blocking rod In a railroad crossing breaker having a lower position detector that detects that it is at a lower position and a driving state detector that detects the driving state of the motor, the controller is provided with a lifting range automatic setting means The raising / lowering range automatic setting means detects that the motor reaches the rising limit position by rotating the motor to the rising side based on the detection result of the driving state detector, and rotates the motor to the lowering side. Detecting that the lower limit position has been reached based on the detection result of the drive state detector, and based on the motor rotation position at the time of both detections, the upper and lower positions of the lift range and the motor rotation position respectively. It is characterized by the fact that they are associated with each other.

また、本発明の踏切しゃ断機は(解決手段2)、上記解決手段1の踏切しゃ断機であって、前記昇降範囲自動設定手段が、前記上昇限界位置に対応した前記モータ回転位置と前記下降限界位置に対応した前記モータ回転位置とに及ぶモータ回転範囲を、前記遮断桿の揺動に係る既定値に基づいて案分することにより、前記昇降範囲の上側位置および下側位置それぞれを前記モータ回転位置に対応づけるようになっていることを特徴とする。   Further, the railroad crossing breaker of the present invention (solution means 2) is the railroad crossing breaker of the above solution means 1, wherein the lifting range automatic setting means is configured such that the motor rotation position and the lowering limit corresponding to the rising limit position. The motor rotation range extending to the motor rotation position corresponding to the position is apportioned based on a predetermined value related to the swinging movement of the blocking rod, so that the upper position and the lower position of the lifting range are respectively rotated by the motor. It is characterized by being associated with a position.

さらに、本発明の踏切しゃ断機は(解決手段3)、上記解決手段1,2の踏切しゃ断機であって、前記昇降範囲自動設定手段は、前記昇降範囲の下側位置と前記モータ回転位置とを対応づけるに際して、前記遮断桿が前記下側位置に来ているとの検出が前記下側位置検出器によってなされていることを対応づけ完了の必要条件とするものであることを特徴とする。   Further, the railroad crossing breaker according to the present invention is (the solution means 3), the railroad crossing breaker of the above solution means 1 and 2, wherein the lifting range automatic setting means includes a lower position of the lifting range and the motor rotation position. When associating with each other, the fact that the detection that the blocking bar is at the lower position is made by the lower position detector is a necessary condition for the completion of the correspondence.

このような本発明の踏切しゃ断機にあっては(解決手段1)、昇降範囲自動設定手段が働くと、駆動状態検出器で検出されたモータの駆動状態を利用して昇降限界の上昇限界位置と下降限界位置とが検出されて、絶対位置の昇降限界と相対的なモータ回転位置とが対応づけられるうえ、そのように対応づけの済んだモータ回転位置に基づいて昇降限界より狭い昇降範囲の上側位置(上昇停止位置)や下側位置(下降停止位置)がモータ回転位置に対応づけられる。そのため、位置検出器の取付後に昇降範囲自動設定手段を動作させれば、人手を煩わすこと無く、昇降範囲が決まることから、位置検出器は遮断桿が昇降範囲の下側位置等に来ていることを検出できれば足り、その検出を遮断桿が昇降範囲の下側位置等に来た瞬間に行うところまでは必要でなくなるので、検出器の取付位置の許容範囲が広がり、その結果、位置検出器の取付位置調整作業の負担が軽減される。
したがって、この発明によれば、調整開始後は遮断桿の昇降範囲の上側位置と下側位置とを自動で設定する踏切しゃ断機を実現することができる。
In such a railroad crossing breaker of the present invention (Solution 1), when the lift range automatic setting means is activated, the lift limit position of the lift limit is detected using the drive state of the motor detected by the drive state detector. And the lower limit position are detected, and the absolute position ascent / descent limit is associated with the relative motor rotation position, and the ascending / descending range narrower than the ascent / lower limit is determined based on the motor rotation position thus established. The upper position (upward stop position) and the lower position (downward stop position) are associated with the motor rotation position. Therefore, if the lift range automatic setting means is operated after the position detector is mounted, the lift range is determined without bothering humans. Therefore, in the position detector, the blocking rod is at the lower position of the lift range, etc. This is not necessary until the moment when the blocking rod reaches the lower position of the lifting range, etc., so that the allowable range of the detector mounting position is expanded, and as a result, the position detector The burden of adjusting the mounting position is reduced.
Therefore, according to the present invention, it is possible to realize a railroad crossing breaker that automatically sets the upper position and the lower position of the lifting / lowering range of the barrier after the adjustment is started.

また、本発明の踏切しゃ断機にあっては(解決手段2)、機械的な当接にて遮断桿を止める上限ストッパ及び下限ストッパによって決まる昇降限界の上昇限界位置および下降限界位置は機差すなわち各踏切しゃ断機でのバラツキが少ないところ、それに対応したモータ回転範囲を既定値に基づいて案分することで昇降範囲の下側位置等とモータ回転位置との対応づけが行われるが、案分割合等の既定値は踏切しゃ断機の設計値や実機の揺動状態の測定値などから決まるので、昇降範囲の下側位置等についても不所望なバラツキが小さく抑えられることとなる。
したがって、この発明によれば、昇降範囲の上側位置と下側位置とを自動で設定しても設定誤差の小さい踏切しゃ断機を実現することができる。
Further, in the railroad crossing breaker of the present invention (Solution means 2), the ascent and descent limit positions of the ascending / descending limit determined by the upper limit stopper and the lower limit stopper that stop the barrier rod by mechanical contact are machine differences, that is, Where there is little variation at each level crossing breaker, the motor rotation range corresponding to it is allocated based on the default value, so that the lower position of the lifting range etc. is associated with the motor rotation position. Since the predetermined value such as the ratio is determined from the design value of the railroad crossing breaker and the measured value of the swing state of the actual machine, undesired variations in the lower position of the lifting range and the like can be kept small.
Therefore, according to the present invention, it is possible to realize a railroad crossing breaker having a small setting error even when the upper position and the lower position of the lifting range are automatically set.

さらに、本発明の踏切しゃ断機にあっては(解決手段3)、位置検出器の取付位置の許容範囲が広がったとはいえ、位置検出器の最小限の機能である遮断桿の下側位置への到来については、その機能の発揮が昇降範囲の自動設定の必要条件に採用されたことにより、遮断桿の下降完遂が明示的に確認されるので、踏切しゃ断機の安全性が確保される。
したがって、この発明によれば、昇降範囲の上側位置と下側位置とを自動で設定しても遮断桿の下降確認による安全性が維持される踏切しゃ断機を実現することができる。
Furthermore, in the railroad crossing breaker of the present invention (Solution means 3), although the allowable range of the position detector mounting position has expanded, the position of the position detector is the minimum function of the position bar. As the arrival of the function is adopted as a necessary condition for the automatic setting of the lifting range, the completion of the lowering of the barrier is explicitly confirmed, so the safety of the railroad crossing breaker is ensured.
Therefore, according to the present invention, it is possible to realize a railroad crossing breaker that maintains the safety by confirming the lowering of the barrier rod even when the upper position and the lower position of the lifting range are automatically set.

本発明の実施例1について、踏切しゃ断機の構成を示し、(a)が全体ブロック図、(b)が制御内容の概要フローチャートである。About Example 1 of this invention, the structure of a railroad crossing breaker is shown, (a) is a whole block diagram, (b) is a general | schematic flowchart of the content of control. 初期設定時の昇降動作と昇降範囲設定処理に係るフローチャートである。It is a flowchart which concerns on the raising / lowering operation | movement at the time of initial setting, and an raising / lowering range setting process.

このような本発明の踏切しゃ断機について、これを実施するための具体的な形態を、以下の実施例1により説明する。
図1〜3に示した実施例1は、上述した解決手段1〜3(出願当初の請求項1〜3)を総て具現化したものである。
なお、それらの図示に際しては、簡明化等のため、筐体や,ボルト等の締結具,ヒンジ等の連結具,電動モータ等の駆動源,減速ギヤ等の伝動部材,モータドライバ等の電気回路の詳細,コントローラ等の電子回路の詳細などは図示を割愛し、発明の説明に必要なものや関連するものを中心に図示した。
A specific form for carrying out such a railroad crossing breaker of the present invention will be described with reference to Example 1 below.
The first embodiment shown in FIGS. 1 to 3 embodies all the above-described solving means 1 to 3 (claims 1 to 3 at the beginning of the application).
In these drawings, for simplification and the like, a housing, a fastener such as a bolt, a coupling tool such as a hinge, a drive source such as an electric motor, a transmission member such as a reduction gear, and an electric circuit such as a motor driver The details of the electronic circuit such as the controller and the details of the electronic circuit such as the controller are not shown in the figure, and those necessary for the explanation of the invention and related ones are mainly shown.

本発明の踏切しゃ断機の実施例1について、その具体的な構成を、図面を引用して説明する。図1は、(a)が踏切しゃ断機10の全体ブロック図、(b)が制御部12の制御内容の概要フローチャートである。   A specific configuration of the first embodiment of the railroad crossing breaker according to the present invention will be described with reference to the drawings. FIG. 1A is an overall block diagram of the railroad crossing breaker 10, and FIG. 1B is a schematic flowchart of control contents of the control unit 12.

この踏切しゃ断機10は(図1(a)参照)、電子回路や電気部材からなる設定部11と制御部12と駆動部13と駆動状態検出器13aとモータ14と上側位置検出器15と下側位置検出器16と、機械部品からなる上限ストッパ17と下限ストッパ18と回転主軸19と減速伝動機構19aとを具備している。それらは大部分が図示しない筐体に格納されているが、設定部11の操作部材と表示部材は手動操作と目視確認のために筐体の外面に出ており、回転主軸19の両端のうち少なくとも一方の端部は、遮断桿20を保持するために、筐体から外部へ突き出ている。   The railroad crossing breaker 10 (see FIG. 1 (a)) includes a setting unit 11, a control unit 12, a drive unit 13, a drive state detector 13a, a motor 14, an upper position detector 15 and a lower unit made of an electronic circuit or an electric member. A side position detector 16, an upper limit stopper 17, a lower limit stopper 18, a rotation main shaft 19, and a speed reduction transmission mechanism 19a made up of mechanical parts are provided. Most of them are stored in a housing (not shown), but the operation member and the display member of the setting unit 11 protrude to the outer surface of the housing for manual operation and visual confirmation. At least one end portion protrudes from the housing to hold the blocking bar 20.

それらの各ハードウェア部材は、公知品と同じでも良いので(例えば特許文献1〜4参照)、簡潔に説明する。
設定部11は、スイッチ等の操作部材を具備していて初期設定モードか他の動作モードで動作するかを指定できるとともに、発光ダイオード(LED)等の表示部材を具備していて動作状態が正常か異常かを表示できるようになっている。
Since each of these hardware members may be the same as a well-known product (for example, refer patent documents 1-4), it demonstrates concisely.
The setting unit 11 includes an operation member such as a switch and can designate whether to operate in the initial setting mode or another operation mode, and includes a display member such as a light emitting diode (LED) and the operation state is normal. Can be displayed.

制御部12は、プログラマブルなマイクロプロセッサやシステムLSI等の電子回路からなり、インストールされている制御プログラムの実行によって、外部の踏切制御装置から受けたリレー信号で二値の列車入信号TERの中継信号をやはり二値の昇降指令CR1として入力し、それに応じて上昇制御すべきか下降制御すべきか判別してモータ制御信号Smを生成するとともに、その際、モータ14に係る運動状態検出信号Pfを利用してフィードバック制御を行うようになっている。   The control unit 12 is composed of an electronic circuit such as a programmable microprocessor or system LSI, and is a relay signal of the binary train entry signal TER using a relay signal received from an external level crossing control device by executing an installed control program. Is also input as a binary up / down command CR1, and a motor control signal Sm is generated by discriminating whether to ascend or descend according to it, and at this time, a motion state detection signal Pf related to the motor 14 is used. Feedback control.

駆動部13は、モータ14の回転運動が制御部12の制御に従うよう、制御部12から与えられたモータ制御信号Smに応じて三相のモータ駆動電流を生成し、これをモータ14に供給するものである。
駆動状態検出器13aは、例えばクランプ式のカレントトランス等からなり、駆動部13からモータ14に供給されるモータ駆動電流を検出し、それを駆動状態検出信号Ifとして制御部12に送出するようになっている。
The drive unit 13 generates a three-phase motor drive current according to the motor control signal Sm given from the control unit 12 so that the rotational motion of the motor 14 follows the control of the control unit 12, and supplies this to the motor 14. Is.
The drive state detector 13a is composed of, for example, a clamp-type current transformer, detects a motor drive current supplied from the drive unit 13 to the motor 14, and sends it to the control unit 12 as a drive state detection signal If. It has become.

モータ14は、フィードバック制御可能なサーボモータやインダクションモータであって、遮断桿20を昇降範囲で揺動させうるトルクを出せる電動機であり、そのモータ主軸14aには減速伝動機構19aが連結されている。また、モータ14には、モータ主軸14aの回転角度を検出するレゾルバが付属しているものが採用されており、そのレゾルバを運動状態検出器14bとし、その検出信号を運動状態検出信号Pfとして制御部12に送出することで、モータ主軸14aに係る相対的な回転角度であるモータ回転位置の分かる運動状態を検出して制御部12にフィードバックするものとなっている。   The motor 14 is a servo motor or an induction motor capable of feedback control, and is an electric motor that can generate torque that can swing the shut-off rod 20 in the up-and-down range. A reduction transmission mechanism 19 a is connected to the motor main shaft 14 a. . The motor 14 is provided with a resolver for detecting the rotation angle of the motor spindle 14a. The resolver is used as a motion state detector 14b, and the detection signal is controlled as a motion state detection signal Pf. By sending it to the unit 12, a motion state in which the motor rotation position, which is a relative rotation angle related to the motor spindle 14 a, can be detected and fed back to the control unit 12.

回転主軸19は、軸方向を水平にした姿勢で軸回転可能に支持された軸部材からなり、筐体外では遮断桿20を片持ちし、筐体内では減速伝動機構19aに連結されている。
減速伝動機構19aは、適宜な減速ギヤやリンク機構からなり、モータ主軸14aと回転主軸19との間に介在していて、回転主軸19と共に、モータ14による遮断桿20の揺動を介助するようになっている。
The rotation main shaft 19 is composed of a shaft member that is supported so as to be capable of rotating the shaft in a posture in which the axial direction is horizontal, and has a shut-off rod 20 cantilevered outside the housing, and is connected to a speed reduction transmission mechanism 19a inside the housing.
The speed reduction transmission mechanism 19a is composed of an appropriate speed reduction gear or link mechanism, and is interposed between the motor main shaft 14a and the rotation main shaft 19, so that the motor 14 and the motor 14 together with the rotation main shaft 19 assists the swinging of the shut-off rod 20. It has become.

下限ストッパ18は、筐体内で回転主軸19や減速伝動機構19aとその回転位置によって干渉することのある所に設けられた固定部材からなり、遮断桿20の下降を昇降限界の下降限界位置で機械的当接にて止めるようになっている。
上限ストッパ17は、筐体内で回転主軸19や減速伝動機構19aとその回転位置によって干渉することのある所に設けられた固定部材からなり、遮断桿20の上昇を昇降限界の上昇限界位置で機械的当接にて止めるようになっている。
The lower limit stopper 18 is formed of a fixed member provided at a position where the rotation main shaft 19 or the speed reduction transmission mechanism 19a may interfere with the rotation position in the housing, and the lowering stopper 18 is moved at the lower limit position of the lifting limit. It is designed to stop at the point of contact.
The upper limit stopper 17 is formed of a fixed member provided at a position where the rotation main shaft 19 or the speed reduction transmission mechanism 19a may interfere with the rotation position in the casing, and the upper limit stopper 17 is moved to the upper limit position of the lift limit. It is designed to stop at the point of contact.

下側位置検出器16と上側位置検出器15は、スナップスイッチや,リミットスイッチ,板バネ利用の接点バネといった応動部材からなり、筐体内で回転主軸19や減速伝動機構19aの回転位置に応じてオンオフするようになっている。上側位置検出器15は、昇降範囲の上側位置(上昇停止位置)に遮断桿20が来るような回転位置に回転主軸19や減速伝動機構19aが来ているときには上側位置検出信号ULSの値をオンにし、それ以外のときには上側位置検出信号ULSの値をオフにする。下側位置検出器16は、昇降範囲の下側位置(下降停止位置)に遮断桿20が来るような回転位置に回転主軸19や減速伝動機構19aが来ているときには下側位置検出信号LLSの値をオンにし、それ以外のときには下側位置検出信号LLSの値をオフにする。これらの位置検出信号LLS,ULSは何れも制御部12に送出されるようになっている。   The lower position detector 16 and the upper position detector 15 are made of a response member such as a snap switch, a limit switch, or a contact spring using a leaf spring, and correspond to the rotation position of the rotation main shaft 19 or the speed reduction transmission mechanism 19a in the casing. It is designed to turn on and off. The upper position detector 15 turns on the value of the upper position detection signal ULS when the rotary spindle 19 or the speed reduction transmission mechanism 19a is at a rotational position where the blocking rod 20 is at the upper position (lift stop position) of the lifting / lowering range. Otherwise, the value of the upper position detection signal ULS is turned off. The lower position detector 16 detects the lower position detection signal LLS when the rotary main shaft 19 or the speed reduction transmission mechanism 19a is at a rotational position where the blocking rod 20 is at the lower position (lowering stop position) of the lifting range. In other cases, the value of the lower position detection signal LLS is turned off. These position detection signals LLS and ULS are both sent to the control unit 12.

遮断桿20の動作範囲を規定する昇降限界と昇降範囲について、垂直を0゜とし水平を90として説明を加えると、昇降限界は、遮断桿20の機械的規制下の可動範囲であり、設計および製造によって、昇降限界の上昇限界位置は−5゜にされ、昇降限界の下降限界位置は95゜にされる。また、昇降範囲は、昇降指令CR1に従って制御部12が遮断桿20を昇降させる通常動作時の揺動範囲であり、昇降範囲の上側位置は、異常時や故障時に遮断桿20が自重降下するように、踏切しゃ断機の設置場所によっては上方の障害物を避けることも考慮して、0゜〜+30゜の何れかに初期設定され、昇降範囲の下側位置は、異常時や故障時に遮断桿20をほぼ水平に保つために、踏切しゃ断機を設置する基礎の傾きや道路との位置関係さらには遮断桿のたわみ等も考慮して、85゜〜91゜の何れかに初期設定される。   Regarding the lifting limit and lifting range that define the operating range of the barrier 20, the vertical limit is 0 ° and the horizontal is 90. The lifting limit is the movable range under the mechanical regulation of the barrier 20, and By manufacture, the rising limit position of the lifting limit is set to -5 ° and the falling limit position of the lifting limit is set to 95 °. The lifting range is a swinging range during normal operation in which the control unit 12 raises and lowers the barrier rod 20 in accordance with the lifting command CR1, and the upper position of the lifting range is such that the barrier rod 20 is lowered by its own weight when an abnormality or failure occurs. In addition, considering the avoidance of obstacles above depending on the installation location of the railroad crossing breaker, it is initially set to 0 ° to + 30 °, and the lower position of the lifting range is shut off in case of an abnormality or failure. In order to keep 20 almost horizontal, it is initially set to any one of 85 ° to 91 ° in consideration of the inclination of the foundation on which the railroad crossing breaker is installed, the positional relationship with the road, and the deflection of the barrier.

昇降範囲は制御部12のプログラム処理によって設定されるので、制御部12のソフトウェアについて説明する(図1(b)参照)。設定部11の操作部材を操作して通常動作モードを選択して踏切しゃ断機10に電源を投入すると、制御部12は、起動時に動作モードを調べ(ステップS21)、初期設定モードでないので(No)、昇降指令CR1に従って昇降制御を繰り返し行うようになっている(ステップS22)。これに対し、設定部11の操作部材を操作して初期設定モードを選択して踏切しゃ断機10に電源を投入すると、制御部12は、起動時に動作モードを調べ(ステップS21)、初期設定モードなので(Yes)、昇降限界を検出して昇降範囲を自動設定するようになっている(ステップS23)。この自動設定手法が本願発明の特徴なので、以下の動作説明で詳述する。   Since the ascending / descending range is set by the program processing of the control unit 12, the software of the control unit 12 will be described (see FIG. 1B). When the operation member of the setting unit 11 is operated to select the normal operation mode and the railroad crossing breaker 10 is turned on, the control unit 12 checks the operation mode at the time of activation (step S21), and is not the initial setting mode (No ), The elevation control is repeatedly performed according to the elevation command CR1 (step S22). On the other hand, when the operation member of the setting unit 11 is operated to select the initial setting mode and the power is supplied to the railroad crossing breaker 10, the control unit 12 checks the operation mode at the time of activation (step S21), and the initial setting mode. Therefore (Yes), the elevation limit is detected and the elevation range is automatically set (step S23). Since this automatic setting method is a feature of the present invention, it will be described in detail in the following operation description.

この実施例1の踏切しゃ断機10について、その使用態様及び動作を、図面を引用しながら説明する。図2は、初期設定時の昇降動作と昇降範囲設定処理に係るフローチャートである。踏切への設置や、踏切道を開閉する通常時の動作は、従来通りで良いので(特許文献1〜4参照)、ここでは、踏切しゃ断機10の製造時の最終段階や現場設置直後などに行われる初期設定モード下の動作のうち特に昇降範囲の自動設定について詳述する。   About the level crossing cutting machine 10 of this Example 1, the use aspect and operation | movement are demonstrated referring drawings. FIG. 2 is a flowchart relating to the lifting operation and the lifting range setting process at the time of initial setting. Installation at a railroad crossing and normal operation for opening and closing a railroad crossing may be the same as before (see Patent Documents 1 to 4), so here, at the final stage of manufacturing the railroad crossing breaker 10, immediately after installation at the site, etc. Of the operations performed in the initial setting mode, the automatic setting of the lifting range will be described in detail.

昇降限界の検出と昇降範囲の自動設定は、制御部12にインストールされた初期設定プログラムのうち昇降範囲自動設定手段のプログラムによって実行される。具体的には、上限ストッパ17に当接しても過大な衝撃が生じない程度の低速で上昇動作を行い(ステップS20)、フィードバック制御下で機械的当接にて上昇を阻止されると駆動状態検出信号Ifが急増することに基づいて駆動状態検出信号Ifの値が既定の閾値Itを超えるを待ち(ステップS21,No)、超えたら(ステップS21,Yes)、昇降限界の上昇限界位置まで上昇して上限ストッパ17によって強制停止させられていることが分かるので、さらに上側位置検出信号ULSのオンオフを調べて(ステップS22)、それが正しくオンになっていることも確認したうえで(ステップS22,On)、そのときの運動状態検出信号Pfの値を不揮発性メモリ等に書き込むことで昇降限界の上昇限界位置を設定するとともに(ステップS23)、それより少し下降側の位置に相当する運動状態検出信号Pfの値で上限前減速位置(上位置インチング開始点)を設定する。   The detection of the lifting limit and the automatic setting of the lifting range are executed by the program of the lifting range automatic setting means among the initial setting programs installed in the control unit 12. Specifically, the ascending operation is performed at a low speed that does not cause an excessive impact even if it comes into contact with the upper limit stopper 17 (step S20). Waiting for the value of the drive state detection signal If to exceed a predetermined threshold It based on the rapid increase of the detection signal If (step S21, No), and if it exceeds (step S21, Yes), it rises to the lift limit position of the lift limit Since it is understood that the upper limit stopper 17 is forcibly stopped, the upper position detection signal ULS is further checked for on / off (step S22), and after confirming that it is turned on correctly (step S22). , On), and setting the rise limit position of the lift limit by writing the value of the motion state detection signal Pf at that time in a nonvolatile memory or the like Step S23), and sets the upper limit before the deceleration position (upper position inching starting point) in the value of the motion state detection signal Pf corresponding to from slightly descending side position it.

それから、下限ストッパ18に当接しても過大な衝撃が生じない程度の低速で下降動作を行い(ステップS24)、フィードバック制御下で機械的当接にて下降を阻止されたときにも駆動状態検出信号Ifが急増することに基づいて駆動状態検出信号Ifの値が既定の閾値Itを超えるを待ち(ステップS25,No)、超えたら(ステップS25,Yes)、昇降限界の下降限界位置まで下降して下限ストッパ18によって強制停止させられていることが分かるので、さらに下側位置検出信号LLSのオンオフを調べて(ステップS26)、それが正しくオンになっていることも確認したうえで(ステップS26,On)、そのときの運動状態検出信号Pfの値を不揮発性メモリ等に書き込むことで昇降限界の下降限界位置を設定するとともに(ステップS27)、それより少し上昇側の位置に相当する運動状態検出信号Pfの値で下限前減速位置(下位置インチング開始点)を設定する。   Then, the descent operation is performed at a low speed that does not cause excessive impact even if it comes into contact with the lower limit stopper 18 (step S24), and the drive state is detected even when the descent is prevented by mechanical contact under feedback control. Based on the rapid increase of the signal If, it waits for the value of the drive state detection signal If to exceed a predetermined threshold It (No at Step S25), and when it exceeds (Step S25, Yes), it descends to the lower limit position of the upper and lower limit. Therefore, the lower position detection signal LLS is further checked for on / off (step S26), and it is confirmed that it is correctly turned on (step S26). , On), and setting the descent limit position of the ascent / descent limit by writing the value of the motion state detection signal Pf at that time in a nonvolatile memory or the like (Step S27), and sets the lower front deceleration position (lower position inching starting point) in the value of the motion state detection signal Pf corresponding than a little raised side position it.

こうして昇降限界の検出と運動状態検出信号Pfの値への対応づけが済むと、それに基づいて昇降範囲の上側位置と下側位置も運動状態検出信号Pfの値に対応づけて設定する(ステップS28)。具体的には、回転主軸19ひいては遮断桿20が例えば−5゜の上昇限界位置と例えば95゜の下降限界位置との間を揺動するよう設計製造されている前提で、昇降範囲の上側位置を0゜の所に設定するとともに、昇降範囲の下側位置を91゜の所に設定する場合、既に検出した二つの値である、上昇限界位置に対応する運動状態検出信号Pfの値Pf(−5)と、下降限界位置に対応する運動状態検出信号Pfの値Pf(95)とから、昇降範囲の上側位置に対応した運動状態検出信号Pfの値は、案分式[Pf(−5)+{Pf(95)−Pf(−5)}×{(0)−(−5)}/{(95)−(−5)}]で算出し、昇降範囲の下側位置に対応した運動状態検出信号Pfの値は、案分式[Pf(−5)+{Pf(95)−Pf(−5)}×{(91)−(−5)}/{(95)−(−5)}]で算出し、これらの算出値を不揮発性メモリ等に書き込むことで昇降範囲の上側位置と下側位置とを設定する。   Thus, when the ascent / descent limit is detected and associated with the value of the motion state detection signal Pf, the upper and lower positions of the ascending / descending range are set in correspondence with the value of the motion state detection signal Pf based on the detection (step S28). ). Specifically, on the premise that the rotary main shaft 19 and the shut-off shaft 20 are designed and manufactured to swing between, for example, a rising limit position of −5 ° and a falling limit position of 95 °, for example, Is set at 0 °, and the lower position of the lifting range is set at 91 °, the two values already detected, the value Pf () of the motion state detection signal Pf corresponding to the ascent limit position. −5) and the value Pf (95) of the motion state detection signal Pf corresponding to the lower limit position, the value of the motion state detection signal Pf corresponding to the upper position of the lift range can be calculated by the proportional expression [Pf (−5 ) + {Pf (95) −Pf (−5)} × {(0) − (− 5)} / {(95) − (− 5)}], corresponding to the lower position of the lifting range The value of the motion state detection signal Pf is a proportional expression [Pf (−5) + {Pf (95) −Pf (−5)]. × {(91) − (− 5)} / {(95) − (− 5)}] and writing these calculated values in a nonvolatile memory or the like, Set.

こうして、運動状態検出信号Pfに対応づけた昇降範囲の自動設定も済むと、正常時の後処理を行い(ステップS29)、例えば設定完了履歴データを不揮発性メモリに記録するとともに設定部11の正常状態表示灯を点灯させて、初期設定を終了する。なお、上側位置検出信号ULSのオンオフを調べたときにオンでなくオフになっていたときや(ステップS22,Off)、下側位置検出信号LLSのオンオフを調べたときにオンでなくオフになっていたときには(ステップS26,Off)、異常時の後処理を行い(ステップS29a)、例えば設定異常履歴データを不揮発性メモリに記録するとともに設定部11の異常状態表示灯を点灯させて、初期設定を終了する。   Thus, after the automatic setting of the lift range associated with the motion state detection signal Pf is completed, post-processing at normal time is performed (step S29), for example, setting completion history data is recorded in the nonvolatile memory and the setting unit 11 is normal. Turn on the status indicator and finish the initial setting. When the upper position detection signal ULS is turned on / off, it is turned off instead of on (step S22, Off), or when the lower position detection signal LLS is turned on / off, it is turned off instead of on. If so (step S26, Off), post-processing at the time of abnormality is performed (step S29a), for example, the setting abnormality history data is recorded in the nonvolatile memory, and the abnormality state indicator lamp of the setting unit 11 is turned on to initialize the setting. Exit.

こうして、この踏切しゃ断機10にあっては、設定部11の操作部材を操作して初期設定モードを選択したうえで電源を投入すると、制御部12によって、昇降限界が運動状態検出信号Pfに対応づけて検出され、それに基づき昇降範囲が運動状態検出信号Pfに対応づけて自動設定される。このように、昇降範囲の設定を指示して設定処理を開始させれば、設定処理の開始後は人手介入を要することなく自動で設定処理が完遂されるので、手間がかからないうえ、個人差の影響もなく、昇降範囲の設定が迅速かつ的確になされる。   Thus, in the railroad crossing breaker 10, when the power is turned on after operating the operation member of the setting unit 11 to select the initial setting mode, the control unit 12 causes the lifting limit to correspond to the motion state detection signal Pf. Then, the elevation range is automatically set in association with the motion state detection signal Pf. In this way, if the setting process is started by instructing the setting of the lifting range, the setting process is completed automatically without requiring manual intervention after the setting process is started. There is no effect, and the lifting range is set quickly and accurately.

しかも、この踏切しゃ断機10にあっては、昇降範囲の自動設定に際して、運動状態検出信号Pfに対応づけされた昇降限界の上昇限界位置に対応したモータ回転位置Pf(−5)と昇降限界の下降限界位置に対応したモータ回転位置Pf(95)とに及ぶモータ回転範囲Pf(−5)〜Pf(95)を、遮断桿20の揺動に係る既定値である昇降限界の上昇限界位置の−5゜と下降限界位置の95゜と昇降範囲の上側位置の0゜と下側位置の91゜に基づいて案分することにより、昇降範囲の上側位置および下側位置それぞれがモータ回転位置に対応づけられるので、運動状態検出信号Pfが相対的な値を示すものであっても、それを利用した通常動作時のフィードバック制御が的確に実行される。   Moreover, in the railroad crossing breaker 10, when the lifting range is automatically set, the motor rotation position Pf (−5) corresponding to the rising limit position of the lifting limit associated with the motion state detection signal Pf and the lifting limit are set. The motor rotation range Pf (−5) to Pf (95) extending to the motor rotation position Pf (95) corresponding to the lower limit position is set to the increase limit position of the upper limit / lower limit which is a predetermined value related to the swinging of the shut-off rod 20. Based on -5 °, the lower limit position of 95 °, the upper position of the lift range, 0 ° and the lower position of 91 °, the upper and lower positions of the lift range are set to the motor rotation positions. Therefore, even if the motion state detection signal Pf shows a relative value, feedback control during normal operation using the motion state detection signal Pf is accurately executed.

また、その設定値の算出には上側位置検出信号ULSも下側位置検出信号LLSも用いられないので、上側位置検出器15や下側位置検出器16の取付位置については、位置検出器15,16の検出範囲に関して感度や位置ずれ等に起因して例えば揺動角で±2゜以内の変動が発現する場合であれば、昇降限界の上昇限界位置の−5゜に変動量−2゜を加味した−7゜から昇降範囲の上側位置の0゜に変動量+2゜を加味した+2゜までを含む範囲で遮断桿20の到来を検出できる所に上側位置検出器15を取り付け、昇降限界の下降限界位置の95゜に変動量+2゜を加味した97゜から昇降範囲の下側位置の91゜に変動量−2゜を加味した89゜までを含む範囲で遮断桿20の到来を検出できる所に下側位置検出器16を取り付けることで、取付位置の調整が確実に不要となる。   In addition, since the upper position detection signal ULS and the lower position detection signal LLS are not used for calculating the set value, the position detector 15, the mounting position of the upper position detector 15 and the lower position detector 16 are For example, if fluctuations within ± 2 ° in the rocking angle occur due to sensitivity, positional deviation, etc., the fluctuation amount of −2 ° is set to −5 ° of the rising / lowering limit position. The upper position detector 15 is installed at a place where the arrival of the blocking rod 20 can be detected in a range including -7 ° added to 0 ° of the upper position of the lift range + 2 ° added with the fluctuation amount + 2 °. It is possible to detect the arrival of the blocking rod 20 in a range from 97 ° which includes the variation amount + 2 ° to the lower limit position 95 ° to 89 ° which includes the variation amount −2 ° to the lower position of the lifting range 91 °. Attach the lower position detector 16 to the place. In the adjustment of the mounting position is reliably eliminated.

[その他]
上記実施例では、上限ストッパ17や下限ストッパ18の調整に言及しなかったが、上限ストッパ17や下限ストッパ18は、通常動作や昇降範囲設定を行う前に機械的に固定されていれば良いので、調整ネジ等の固定位置調整手段との組み合わせが否定されるものではない(例えば特許文献5参照)。
上記実施例では、昇降限界の上昇限界位置で上側位置検出信号ULSのオンを確認するとともに昇降限界の下降限界位置で下側位置検出信号LLSのオンを確認するようになっていたが、それに代えて又は加えて、昇降範囲の上側位置やその近傍で上側位置検出信号ULSのオンを確認するとともに昇降範囲の下側位置やその近傍で下側位置検出信号LLSのオンを確認するようにしても良い。
上記実施例では、昇降範囲に係る位置検出器として、下側位置の下側位置検出器16に加え、上側位置の上側位置検出器15も設けられていたが、機種によっては上側位置検出器15の無いものもあるので、上側位置検出器15は省略しても良い。その場合、制御部12による昇降範囲の自動設定について、上側位置検出信号ULSのチェック(図2ステップS22参照)を行わないように、プログラムを改造すれば良い。
[Others]
In the above embodiment, the adjustment of the upper limit stopper 17 and the lower limit stopper 18 was not mentioned. However, the upper limit stopper 17 and the lower limit stopper 18 only need to be mechanically fixed before performing the normal operation and the raising / lowering range setting. A combination with a fixed position adjusting means such as an adjusting screw is not denied (for example, see Patent Document 5).
In the above embodiment, the upper position detection signal ULS is checked to be turned on at the rising limit position of the lifting limit and the lower position detection signal LLS is checked to be turned on at the lowering limit position of the lifting limit. In addition, the upper position detection signal ULS is turned on at or near the upper position of the lifting range, and the lower position detection signal LLS is confirmed to be turned on at or near the lower position of the lifting range. good.
In the above embodiment, the upper position detector 15 of the upper position is provided in addition to the lower position detector 16 of the lower position as the position detector related to the lifting range. Since there are those without, the upper position detector 15 may be omitted. In that case, the program may be modified so that the upper position detection signal ULS is not checked (see step S22 in FIG. 2) for the automatic setting of the lifting range by the control unit 12.

上記実施例では、遮断桿の昇降速度等について言及しなかったが、下降時間や上昇時間を設定できるようにしても良い。また、遮断桿下降中の跳ね上がり制御や上昇中の振りほどき制御を行うようにしても良い。
さらに、制御部12の処理能力に余力がある場合には、監視センター等での状態監視を可能とするべく、故障の検出や故障情報の外部送出を行うようにしても良い。
また、実施に際しては制御部12にフェールセーフ性が要求されるが、これは公知技術の組み合わせにより叶えられる。
In the above-described embodiment, the lifting / lowering speed or the like of the barrier rod is not mentioned, but the descent time and the ascending time may be set. Further, the jumping control during the lowering of the barrier rod and the unwinding control during the lifting may be performed.
Further, when the processing capacity of the control unit 12 has a surplus capacity, a failure detection or failure information may be externally transmitted so as to enable status monitoring at a monitoring center or the like.
Further, in the implementation, the controller 12 is required to be fail-safe, which can be achieved by a combination of known techniques.

10…踏切しゃ断機、
11…設定部、12…制御部、13…駆動部、
13a…駆動状態検出器(カレントトランス)、
14…モータ(電動機)、14a…モータ主軸、14b…運動状態検出器(レゾルバ)、
15…上側位置検出器(スイッチ)、16…下側位置検出器(スイッチ)、
17…上限ストッパ、18…下限ストッパ、
19…回転主軸、19a…減速伝動機構、20…遮断桿、
CR1…昇降指令、Sm…モータ制御信号、
ULS…上側位置検出信号、LLS…下側位置検出信号、
Pf…運動状態検出信号(回転角度)、If…駆動状態検出信号(駆動電流)
10 ... Railroad crossing breaker,
DESCRIPTION OF SYMBOLS 11 ... Setting part, 12 ... Control part, 13 ... Drive part,
13a: Drive state detector (current transformer),
14 ... motor (electric motor), 14a ... motor spindle, 14b ... motion state detector (resolver),
15 ... Upper position detector (switch), 16 ... Lower position detector (switch),
17 ... Upper limit stopper, 18 ... Lower limit stopper,
19 ... Rotating spindle, 19a ... Deceleration transmission mechanism, 20 ... Shut off rod,
CR1 ... Lift command, Sm ... Motor control signal,
ULS ... upper position detection signal, LLS ... lower position detection signal,
Pf ... Motion state detection signal (rotation angle), If ... Drive state detection signal (drive current)

Claims (3)

遮断桿を昇降範囲で揺動させるモータと、前記モータの主軸に係る相対的な回転角度であるモータ回転位置の分かる運動状態を検出してフィードバックすることにより前記モータの回転運動を制御する制御部と、前記昇降範囲の上側位置を越えた上昇限界位置で前記遮断桿の上昇を機械的当接にて止める上限ストッパと、前記昇降範囲の下側位置を越えた下降限界位置で前記遮断桿の下降を機械的当接にて止める下限ストッパと、前記遮断桿が前記昇降範囲の下側位置に来ていることを検出する下側位置検出器と、前記モータの駆動状態を検出する駆動状態検出器とを備えた踏切しゃ断機において、前記モータを上昇側へ回転させて前記上昇限界位置に達したことを前記駆動状態検出器の検出結果に基づいて検知するとともに前記モータを下降側へ回転させて前記下降限界位置に達したことを前記駆動状態検出器の検出結果に基づいて検知し両検知時における前記モータ回転位置に基づいて前記昇降範囲の上側位置および下側位置それぞれと前記モータ回転位置とを対応づける昇降範囲自動設定手段を前記制御部に設けたことを特徴とする踏切しゃ断機。   A motor that swings the shut-off rod in the up-and-down range, and a control unit that controls the rotational motion of the motor by detecting and feeding back a motion state in which the motor rotational position that is a relative rotational angle related to the main shaft of the motor is detected. An upper limit stopper for mechanically abutting the rising of the blocking rod at the rising limit position exceeding the upper position of the lifting range, and the blocking lever at the lower limit position exceeding the lower position of the lifting range. Lower limit stopper that stops the descent by mechanical contact, a lower position detector that detects that the blocking rod is at the lower position of the lifting range, and a driving state detection that detects the driving state of the motor A railroad crossing breaker equipped with a detector, rotating the motor to the upward side to detect that the upper limit position has been reached based on the detection result of the driving state detector and lowering the motor. The upper limit position and the lower position of the ascending / descending range are detected based on the detection result of the driving state detector and based on the motor rotation position at the time of both detections. A railroad crossing breaker characterized in that an elevation range automatic setting means for associating the motor rotation position is provided in the control unit. 前記昇降範囲自動設定手段が、前記上昇限界位置に対応した前記モータ回転位置と前記下降限界位置に対応した前記モータ回転位置とに及ぶモータ回転範囲を、前記遮断桿の揺動に係る既定値に基づいて案分することにより、前記昇降範囲の上側位置および下側位置それぞれを前記モータ回転位置に対応づけるようになっていることを特徴とする請求項1記載の踏切しゃ断機。   The up-and-down range automatic setting means sets a motor rotation range extending between the motor rotation position corresponding to the rising limit position and the motor rotation position corresponding to the lowering limit position to a predetermined value related to the swinging of the blocking rod. 2. The railroad crossing breaker according to claim 1, wherein each of the upper position and the lower position of the lifting range is associated with the motor rotation position by allocating on the basis. 前記昇降範囲自動設定手段は、前記昇降範囲の下側位置と前記モータ回転位置とを対応づけるに際して、前記遮断桿が前記下側位置に来ているとの検出が前記下側位置検出器によってなされていることを対応づけ完了の必要条件とするものであることを特徴とする請求項1又は請求項2に記載された踏切しゃ断機。   In the ascending / descending range automatic setting means, when the lower position of the ascending / descending range is associated with the motor rotation position, the lower position detector detects that the blocking bar is at the lower position. The railroad crossing breaker according to claim 1 or 2, characterized in that it is a necessary condition for completion of correspondence.
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