JP2014079865A - Polishing method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a polishing method by which a composite material composed of materials having greatly different hardness can be smoothly polished.SOLUTION: There is provided the polishing method of a composite material composed of a super low hardness material which is a base material, and a super high hardness material. The polishing method comprises: a precision polishing step S20 of polishing the composite material with a ceramic-based abrasive disc by spraying diamond abrasive grains onto the surface of the ceramic-based abrasive disc; a preliminary burnishing step S30 of burnishing the composite material with a first synthetic fiber-based buff while supplying the diamond abrasive grains onto the surface of the first synthetic fiber-based buff after the precision polishing step S20; and a burnishing step S40 of burnishing the composite material with a second synthetic fiber-based buff having lower elasticity than that of the first synthetic fiber-based buff while supplying oxide abrasives onto the surface of the second synthetic fiber-based buff after the preliminary burnishing step.

Description

  The present invention relates to a method for polishing a composite material.

  In general, as a method for evaluating the surface structure of a material, a method of observing using an optical microscope or an electron microscope is widely known. When observing the structure of a metal material sample with an optical microscope or an electron microscope, the surface of the sample is polished to a mirror surface so that it can be accurately observed even if microscopically confirmed. It is necessary to do. Various polishing methods are used depending on the object to be observed and the accuracy required for the observation. For example, chemical polishing in which the surface processed by chemical reaction is melted, or the surface to be processed is electrically charged. Electrolytic polishing that melts with a specific force, and mechanical polishing that polishes the surface together with abrasive grains such as diamond using a rotary polishing machine.

  Electropolishing, which is one of the polishing methods, is used to polish a sample when observing a surface structure with an electron microscope. In an electron microscope, a method is used in which a surface of a sample is raised by etching after processing the surface to be flat by electrolytic polishing. As a polishing method of a sample used for evaluation of a surface structure by an electron microscope, for example, a method described in Patent Document 1 is disclosed.

  In the method described in Patent Document 1, electrolytic polishing is temporarily stopped in the middle, etching is performed to expose the metal structure, and then electrolytic polishing is resumed. Thereby, it is said that not only can the observation be performed with a transmission electron microscope or a scanning electron microscope, but the same sample can also be used for observation with an optical microscope.

JP 58-33150 A

  By the way, as a method for polishing a sample used for observation with an optical microscope, mechanical polishing using a rotary polishing machine is used. This mechanical polishing is composed of a polishing step and a polishing step. The former polishing step is a step of gradually flattening the surface irregularities using a grindstone hardened with diamond abrasive grains or the like. The latter polishing step is a step for producing gloss by removing fine irregularities on the surface using buffs made of various materials that are softer than a grindstone.

However, in the conventional mechanical polishing, there is only a polishing method for a material having the same degree of hardness. Therefore, for example, when a composite material composed of materials with greatly different hardnesses is polished according to a material with low hardness, the abrasive is too soft to polish a material with high hardness.
On the other hand, as shown in the photograph by the optical microscope of FIG. 4, when polishing is performed according to a material having high hardness, the polishing agent is too hard and the polishing agent is buried in the material having low hardness. For this reason, the observation object and the abrasive are mixed, and the observation object cannot be distinguished and cannot be observed.
In addition, as shown in the photograph by the optical microscope in FIG. 5, when polishing is performed using a resilient buff to prevent the burying of the abrasive, the burying of the abrasive can be prevented, but the hardness around the high hardness material. The low material is cut deeply. Therefore, the outline of the material with high hardness cannot be observed and accurate observation cannot be performed. As described above, when a composite material composed of materials having greatly different hardnesses is polished, there is a problem in that the polishing cannot be performed smoothly and accurate observation cannot be performed.

  The present invention has been made to solve the above-described problems, and provides a polishing method capable of smoothly polishing a composite material made of materials having greatly different hardnesses.

In order to solve the above problems, the present invention proposes the following means.
A polishing method according to an aspect of the present invention is a polishing method for a composite material composed of an ultra-low hardness material and an ultra-high hardness material, which are base materials, and the diamond abrasive grains are sprayed on the surface of a ceramic polishing disk. A fine polishing step of polishing the composite material with a ceramic polishing disk, and the composite material with the first synthetic fiber buff while supplying diamond abrasive grains to the surface of the first synthetic fiber buff after the fine polishing step A preliminary polishing step of polishing the second synthetic fiber system after the preliminary polishing step while supplying an oxide abrasive to the surface of the second synthetic fiber system buff having a lower elasticity than the first synthetic fiber system buff And a polishing step of polishing the composite material with a buff.

  According to such a configuration, first, the diamond abrasive grains and a low-elasticity, high-hardness ceramic polishing disc are polished over a long period of time by a fine polishing process, so that ultra-high hardness can be efficiently achieved with few diamond abrasive grains. The material can be polished. Next, by polishing using the first synthetic fiber system buff in the preliminary polishing process, when the diamond abrasive grinds the ultra low hardness material, the first synthetic fiber system buff is bent, and the surface of the ultra low hardness material It is polished without being strongly pressed against. On the other hand, since the ultra-high hardness material is so hard that it cannot be easily cut, the surface of the ultra-high hardness material is polished while pressing the diamond abrasive grains even if it is bent. Therefore, even if diamond abrasive grains are supplied, it is possible to polish the ultra-high hardness material with almost no diamond abrasive grains embedded in the ultra-low hardness material. And by polishing using an oxide abrasive | polishing agent by a polishing process, chemical polishing is performed and the small unevenness | corrugation of the surface of a super-hard material can be removed, and it can be made into a smooth state. On the other hand, the oxide abrasive is composed of particles having a shape lower in hardness and smaller in diameter than that of diamond abrasive grains, so that the second synthetic fiber system is less elastic than the first synthetic fiber system buff. By polishing together with the buff, it is possible to remove the irregularities while removing the slightly buried diamond abrasive grains without being buried even if it is polished while being pressed against the surface of the ultra-low hardness material. By carrying out from these fine polishing steps to the polishing step, it becomes possible to smoothly polish a composite material composed of materials having greatly different hardnesses.

  Further, the polishing method according to another aspect of the present invention includes a finishing step of polishing the composite material with a third synthetic fiber buff having higher elasticity than the first synthetic fiber buff after the polishing step. It is characterized by.

  According to such a configuration, the diamond abrasive grains are polished on the surface of the third synthetic fiber buff having higher elasticity than the first synthetic fiber buff by a finishing process using the diamond abrasive grains, thereby making the diamond abrasive grains an ultra-low hardness material. The surface of the ultra-low hardness material can be easily smoothed even in a short time without being buried in the surface.

  Furthermore, the polishing method according to another aspect of the present invention is characterized by including a chamfering step in which the surface of the composite material is flattened with a grindstone before the fine polishing step.

  According to such a configuration, even if there are unevenness or large scratches or altered parts on the surface of the composite material, the surface of the composite material is removed in advance by the surface forming process before the fine polishing process is started. By doing so, the surface of the composite material and the ceramic polishing disk or the like can be uniformly contacted in a fine polishing step or the like, and a highly accurate plane can be easily formed. This makes it possible to easily finish the surface of the composite material into a mirror surface in the steps after the fine polishing step.

  According to the polishing method of the present invention, it is possible to provide a polishing method capable of smoothly polishing a composite material composed of materials having greatly different hardnesses by performing from the fine polishing step to the polishing step. .

It is a flowchart explaining the process of the grinding | polishing method which concerns on embodiment of this invention. It is a schematic diagram explaining the mode of the sample surface for every process of the grinding | polishing method which concerns on embodiment of this invention. It is the photograph figure which made the sample surface created with the grinding | polishing method of this invention 100 times with the optical microscope. It is the photograph figure which made the sample surface created with the grinding | polishing method match | combined with the conventional ultra-high hardness material 100 times with the optical microscope. It is the photograph figure which made the sample surface created with the grinding | polishing method which prevents the burial | deburring matched with the conventional ultra-high hardness material 100 times with the optical microscope.

Hereinafter, with reference to FIG.1 and FIG.2, the grinding | polishing method of the composite material 1 which concerns on this embodiment is demonstrated.
The polishing method of the present embodiment is such that the surface of the composite material 1 in which aluminum as the ultra-low hardness material 11 and boron carbide (B4C) as the ultra-high hardness material 12 are mixed can be observed with an optical microscope. Used to create a sample that is polished to a mirror surface.
The composite material 1 has two kinds of materials having extremely different hardness so that the base material includes aluminum which is an ultra-low hardness material 11 and particles of boron carbide which is an ultra-high hardness material 12 are mixed in the aluminum. It is a structured material.
Aluminum which is the ultra-low hardness material 11 is a very soft and highly malleable metal and has a Vickers hardness of about 50 HV.
Boron carbide, which is an ultra-hard material 12, is a ceramic that may be used as an abrasive, has a high altitude after diamond, and has a Vickers hardness of about 2000 HV.

  As shown in FIG. 1, the polishing method of the present embodiment includes a surface forming step S <b> 10 for polishing the surface of the composite material 1 to be cut into a flat surface, and a fine polishing step for polishing the surface of the ultrahigh hardness material 12 for rough cutting. S20, a preliminary polishing step S30 for polishing the surface of the ultra-low hardness material 11 to rough cut, a polishing step S40 for polishing the surface of the ultra-high hardness material 12 as a mirror surface, and the surface of the ultra-low hardness material 11 as a mirror surface And finishing step S50 for polishing.

  In the surface forming step S <b> 10, a grindstone hardened with diamond abrasive grains using circulating water as a coolant is placed in a rotary polishing machine and polished so as to cut the surface of the composite material 1. Before starting the chamfering step S10, a very large unevenness and scratches on the surface of the composite material 1 that can be visually recognized, and a part that has deteriorated are removed, and a flat surface that makes uniform contact with the grindstone and the composite material 1 At the stage when the surface is finished, the surface forming step S10 is completed.

In the fine polishing step S20, the surface of the composite material 1 is polished by setting a hard, low-elasticity ceramic polishing disc in a rotary polishing machine using tap water as a coolant, after performing the capping step S10. As the abrasive grains, diamond abrasive grains having a particle diameter of 9 μm are used, and are polished by spraying on the ceramic polishing disk only before the start of the fine polishing step S20. In addition, the particle diameter of a diamond abrasive grain is not restricted to 9 micrometers, For example, you may use the thing of a 9-15 micrometers particle diameter.
The polishing time is set to 30 minutes or longer, and the visible scratches generated in the chamfering step S10 are removed, and a surface with slight scratches that can be removed after the preliminary polishing step S30, which is the next step, is formed.

In the preliminary polishing step S30, after carrying out the fine polishing step S20, the first synthetic fiber buff formed of a polyester woven fabric is installed in a rotary polishing machine using a lubricant which is an alcohol-based lubricant as a coolant. Polish the surface of the composite 1. As the abrasive grains, diamond abrasive grains having a particle diameter of 9 μm are used and polished while continuing to supply the alcohol-based lubricant so that the first synthetic fiber buff does not dry. As described above, the diameter of the diamond abrasive grains is not limited to 9 μm, and for example, a grain having a particle diameter of 6 to 9 μm may be used.
The polishing time is set to 30 minutes or longer, and slight scratches generated in the fine polishing step S20 are removed, and a uniform surface with a cloudy surface is formed to such an extent that it can be removed in the subsequent polishing step S40.

In the polishing step S40, after the preliminary polishing step S30, the second synthetic fiber buff formed of a nylon woven fabric having a lower elasticity than the first synthetic fiber buff formed of a polyester woven fabric is used as a rotary polishing machine. Install and polish the surface of the composite 1. Colloidal silica-based oxide abrasive is used for the abrasive grains, and polishing is continued while being supplied. The polishing time is 30 minutes or more and 60 minutes or less, the fogging generated in the preliminary polishing step S30 is reduced, and a surface with a slight dullness is formed to the extent that it can be a mirror surface in the subsequent finishing step S50.
Colloidal silica-based oxide abrasives have a hardness lower than that of diamond abrasive grains, a particle size as small as several tens of nanometers, and are formed by stably dispersing particles having a small angle in an organic solvent. A chemical reaction is also caused by the solvent, thereby providing an effect as chemical polishing.

In the finishing step S50, after performing the polishing step S40, using a lubricant that is the same alcohol lubricant as the pre-polishing step S30 as a coolant, a raised soft woven cloth having higher elasticity than the first synthetic fiber buff The third synthetic fiber buff formed in step 1 is installed in a rotary polishing machine, and the surface of the composite material 1 is polished. As the abrasive grains, diamond grains having a particle diameter of 1 μm are used and polished while continuing to supply the first synthetic fiber buff together with the alcohol-based lubricant so as not to dry. In addition, the particle diameter of a diamond abrasive grain is not restricted to 1 micrometer, For example, you may use the thing of a particle diameter of 0.25-1 micrometer.
The polishing time is 5 minutes or less, and polishing is performed until the surface becomes a mirror surface.

Next, the state of the surface of the composite material 1 after each process will be described.
As shown in FIG. 2 (a), when the surface of the composite material 1 before performing the chamfering step S10 is microscopically confirmed, the surface of the aluminum, which is the base material, is greatly waved, and there is a larger scratch. It has become. In addition, the mixed boron carbide is not in a uniform state such as being buried or protruding from the surface of aluminum as a base material. Even when confirmed macroscopically, large scratches and deformations are visible. Therefore, in this state, even if a polishing disk or buff is installed in the rotary polishing machine, it cannot be brought into uniform contact with the surface of the composite material 1, and even if it is polished, a plane suitable for accurate observation cannot be formed. .

  As shown in FIG. 2 (b), when the surface of the composite material 1 after performing the chamfering step S10 is microscopically confirmed, large irregularities remain on the surface of the base material aluminum and the surface of the boron carbide. Although it is rough, it forms a uniform surface, and forms a flat surface when confirmed macroscopically.

  As shown in FIG. 2 (c), when the surface of the composite material 1 after the fine polishing step S20 is microscopically confirmed, large irregularities remain on the surface of the aluminum, which is the base material, before the fine polishing step S20. Even in comparison, the degree of roughening remains slightly improved. On the other hand, no large irregularities remain on the surface of the boron carbide, and the roughness is improved compared to aluminum. When confirmed macroscopically, the surface of the composite material 1 is a surface on which slight scratches remain.

  As shown in FIG. 2D, when the surface of the composite material 1 after the preliminary polishing step S30 is microscopically confirmed, there is no large unevenness on the surface of the aluminum, which is the base material, and the roughness is not high. The situation is further improved. Furthermore, there are only small irregularities on the surface of the boron carbide, and the roughness is further improved. When confirmed macroscopically, the surface of the composite material 1 is a cloudy and uniform surface.

  As shown in FIG. 2 (e), when the surface of the composite material 1 after the polishing step S40 is microscopically confirmed, only a small unevenness exists on the surface of the aluminum that is the base material, and the degree of roughness is further increased. It is in an improved state. Further, the surface of the boron carbide is almost free of small irregularities, and the roughness is improved. When confirmed macroscopically, the surface of the composite 1 is a slightly dull surface.

As shown in FIG. 2 (f), when the surface of the composite material 1 after the finishing step S50 is microscopically confirmed, there is almost no small unevenness on the surface of the aluminum that is the base material, and the roughness is improved. It has become a state. Furthermore, the surface of the boron carbide is in a state in which the roughness is improved at the time of the previous process. When confirmed macroscopically, the surface of the composite 1 is a mirror surface.
When the surface of the composite material 1 is observed using an optical microscope in such a state, the ultrahigh hardness material 12 is not buried in the ultralow hardness material 11 as shown in the photograph by the optical microscope of FIG. It becomes possible to clearly observe the outline of.

  According to the polishing method as described above, the unevenness on the surface of the composite material 1 and the distortion or altered part due to the large scratches are removed in advance by the surface forming step S10, and the contact with the polishing disk or buff is made uniform. By using a flat surface that can be polished, it is possible to accurately polish and polish in the steps after the fine polishing step S20, and it is easy to form a highly accurate flat surface. Thereby, it becomes possible to finish the surface of the composite material 1 into a mirror surface easily in the steps after the fine polishing step S20.

  Also, by the fine polishing step S20, polishing with a diamond abrasive and a ceramic-based polishing disk having low elasticity and high hardness over a long period of time of 30 minutes or more enables efficient ultra-high hardness with a few diamond abrasive grains. The material 12 can be polished. Furthermore, by reducing the amount of diamond abrasive used and supplying it only to the fine polishing step S20, it is possible to polish the diamond abrasive, which is an abrasive, almost without being buried in the surface of the ultra-low hardness material 11.

  Further, by polishing using the first synthetic fiber buff formed of the polyester woven fabric in the preliminary polishing step S30, when the diamond abrasive grains polish the ultra-low hardness material 11, the first synthetic fiber buff is It is bent and polished without being pressed strongly against the surface of the ultra-low hardness material 11. On the other hand, since the elasticity of the first synthetic fiber buff formed of polyester woven fabric is not so high and the ultra-high hardness material 12 is so hard that it cannot be easily scraped, even if it is bent on the surface of the ultra-high hardness material 12, diamond grinding is performed. Polishing while pressing the grain. Therefore, even if the diamond abrasive grains are continuously supplied, the ultrahigh hardness material 12 can be polished without the diamond abrasive grains being almost buried in the ultralow hardness material 11.

Further, the polishing step S40 is performed using a colloidal silica-based oxide abrasive for a long time of 30 minutes or longer, so that chemical polishing is performed and small irregularities on the surface of the ultra-high hardness material 12 are removed and smoothened. It can be in a state. On the other hand, the colloidal silica-based oxide abrasive is composed of particles having a shape lower in hardness than diamond abrasive grains and having a small particle size and a small number of corners. By polishing together with the second synthetic fiber buff formed of nylon woven fabric which is less elastic than the buff, even if polishing while pressing against the surface of the ultra low hardness material 11, it will be buried slightly Unevenness can be removed while removing the diamond abrasive grains.
By carrying out from these fine polishing steps S20 to polishing step S40, it is possible to smoothly polish the composite material 1 composed of materials having extremely different hardnesses between the ultra-low hardness material 11 and the ultra-high hardness material 12. Become.

  And by finishing process S50, it is 5 minutes using the 3rd synthetic fiber system buff formed with the soft woven cloth which raised the elasticity higher than the 1st synthetic fiber system buff, and the diamond abrasive grain whose particle size is 1 micrometer. By polishing in a short time, the unevenness slightly remaining on the surface of the ultra-low hardness material 11 can be removed without burying the diamond abrasive grains in the surface of the ultra-low hardness material 11. Thereby, it can be made smoother and it becomes possible to make the surface of the composite material 1 into a highly accurate mirror surface.

  Although the embodiments of the present invention have been described in detail with reference to the drawings, the configurations and combinations of the embodiments in the embodiments are examples, and the addition and omission of configurations are within the scope not departing from the gist of the present invention. , Substitutions, and other changes are possible. Further, the present invention is not limited by the embodiments, and is limited only by the scope of the claims.

  In addition, the grain size of the diamond abrasive grains used in the present embodiment, the coolant, the type of buff, the oxide abrasive, etc. are not limited to the tools used in the present embodiment, but according to the use environment. What is necessary is just to select suitably. For example, a known tool used for polishing a hard material such as a ceramic material or a metal material may be appropriately selected and used.

DESCRIPTION OF SYMBOLS 1 ... Composite material 11 ... Ultra-low-hardness material 12 ... Ultra-high-hardness material S10 ... Surface forming process S20 ... Fine polishing process S30 ... Pre-polishing process S40 ... Polishing process S50 ... Finishing process

Claims (3)

A method for polishing a composite material composed of an ultra-low hardness material and an ultra-high hardness material, which are base materials,
A fine polishing step of polishing the composite material with the ceramic polishing disc by spraying diamond abrasive grains on the surface of the ceramic polishing disc;
After the fine polishing step, a preliminary polishing step of polishing the composite material with the first synthetic fiber buff while supplying diamond abrasive grains to the surface of the first synthetic fiber buff;
After the preliminary polishing step, the composite material is polished with the second synthetic fiber buff while supplying an oxide abrasive to the surface of the second synthetic fiber buff which is less elastic than the first synthetic fiber buff. Polishing process,
A polishing method for a composite material comprising:   The polishing method according to claim 1, further comprising a finishing step of polishing the composite material with a third synthetic fiber buff having higher elasticity than the first synthetic fiber buff after the polishing step.   The polishing method according to claim 1, further comprising a chamfering step in which a surface of the composite material is flattened with a grindstone before the fine polishing step.