JP2014040079A - 医療用チューブシール装置 - Google Patents
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- 238000001514 detection method Methods 0.000 claims description 36
- 238000007789 sealing Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 15
- 238000010586 diagram Methods 0.000 description 14
- 238000003860 storage Methods 0.000 description 12
- 238000013459 approach Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000008280 blood Substances 0.000 description 3
- 210000004369 blood Anatomy 0.000 description 3
- 239000010836 blood and blood product Substances 0.000 description 3
- 229940125691 blood product Drugs 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/857—Medical tube welding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/922—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9231—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the displacement of the joining tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9261—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools
- B29C66/92611—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools by controlling or regulating the gap between the joining tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/929—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
- B29C66/9292—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges in explicit relation to another variable, e.g. pressure diagrams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
- B29C66/934—Measuring or controlling the joining process by measuring or controlling the speed by controlling or regulating the speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/93—Measuring or controlling the joining process by measuring or controlling the speed
- B29C66/939—Measuring or controlling the joining process by measuring or controlling the speed characterised by specific speed values or ranges
- B29C66/9392—Measuring or controlling the joining process by measuring or controlling the speed characterised by specific speed values or ranges in explicit relation to another variable, e.g. speed diagrams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8246—Servomechanisms, e.g. servomotors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/005—Hoses, i.e. flexible
- B29L2023/007—Medical tubes other than catheters
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
【解決手段】電極21,22を有するチューブシール部20と、電動シリンダ30と、チューブシール動作制御部92と、電極21の移動速度を段階的に低下させるよう、電動シリンダ30の駆動を制御する電動シリンダ駆動制御部94とを備える医療用チューブシール装置1。チューブシール動作制御部92は、電極21の移動速度が切り替わった時点を含む所定時間、チューブシール部20によってチューブシール動作が行われるようにチューブシール部20を制御する。電動シリンダ駆動制御部94は、電極21の移動速度を切り替えたときに、電動シリンダ30の推力がゼロとならず所定値以上となるよう、電動シリンダ30の駆動を制御する。
【選択図】図1
Description
一方、電極の移動速度が切り替わった瞬間においては、従来の医療用チューブシール装置を用いた場合には電動シリンダの推力が一瞬ゼロになってしまい、電極からチューブに対して電極同士が接近する方向に力が加わらない瞬間がある。この瞬間にシールしているチューブに余計な力が加わると、チューブの溶けた部分においてそのような余計な力に耐えることができなくなる結果、シール部分でチューブが千切れてしまうのである。
図1は、実施形態に係る医療用チューブシール装置1の電気的構成を示すブロック図である。図2は、実施形態に係る医療用チューブシール装置1を説明するために示す図である。図2(a)は医療用チューブシール装置1の全体斜視図であり、図2(b)はチューブシール部20及び電動シリンダ30の構成を説明するために示す斜視図である。図3は、チューブシール部20及び電動シリンダ30の構成を模式的に示す図である。
チューブをシールするために電極21,22間にチューブを配置すると、トリガー部材42が下降する。赤外線センサ44は、トリガー部材42の下降を検知して、当該検知情報を制御部90に送る。
図5は、一対の電極21,22間の距離と移動速度との関係を示す図である。横軸は、チューブをシールし始めてからシールし終えるまで(電極21,22への高周波電流の印加開始時から印加停止時まで)の電極21,22間の距離を示し、縦軸は、電極の移動速度を示している。
10 装置本体
12 スロット部
20 チューブシール部
21,22 電極
23,24 電極支持部
30 電動シリンダ
32 モータ
34 運動変換部
36 進退部材
38 モータ格納部
40 検知部
42 トリガー部材
44 赤外線センサ
60 電極間距離検出部
70 電源部
72 電源スイッチ
80 記憶部
82 書換部
90 制御部
92 チューブシール動作制御部
94 電動シリンダ駆動制御部
d1,d2,d3,d4 電極間距離
T チューブ
Claims (5)
- 一対の電極(21,22)を有するチューブシール部(20)と、
前記一対の電極(21,22)を接近又は離隔させる方向に沿って、前記一対の電極(21,22)のうち少なくとも一方の電極を移動させる電動シリンダ(30)と、
前記チューブシール部(20)のチューブシール動作を制御するチューブシール動作制御部(92)と、
前記電極の移動速度を段階的に低下させるよう、前記電動シリンダ(30)の駆動を制御する電動シリンダ駆動制御部(94)とを備え、
前記チューブシール動作制御部(92)は、少なくとも前記電極の移動速度が切り替わった時点を含む所定時間、前記チューブシール部(20)によってチューブシール動作が行われるように前記チューブシール部(20)を制御し、
前記電動シリンダ駆動制御部(94)は、前記電極の移動速度を切り替えたときに、前記電動シリンダ(30)の推力がゼロとならず所定値以上となるよう、前記電動シリンダ(30)の駆動を制御する、医療用チューブシール装置(1)。 - 請求項1に記載の医療用チューブシール装置において、
前記電動シリンダ駆動制御部(94)は、前記電極の移動速度を切り替えるときに押付け動作が行われるよう、前記電動シリンダ(30)の駆動を制御する、医療用チューブシール装置(1)。 - 請求項1又は2に記載の医療用チューブシール装置において、
前記一対の電極(21,22)間の距離を検出し、当該検出情報を前記チューブシール動作制御部(92)及び前記電動シリンダ駆動制御部(94)に出力する電極間距離検出部(60)をさらに備え、
前記チューブシール動作制御部(92)は、前記電極間距離検出部(60)からの前記検出情報に基づいて、前記チューブシール部(20)によるチューブシール動作の開始又は終了を実行し、
前記電動シリンダ駆動制御部(94)は、前記電極間距離検出部(60)からの前記検出情報に基づいて前記電極の移動速度の切替えが行われるよう、前記電動シリンダ(30)の駆動を制御する、医療用チューブシール装置(1)。 - 請求項3に記載の医療用チューブシール装置において、
前記チューブシール部(20)によるチューブシール動作の開始又は終了をするときの前記一対の電極(21,22)間の距離及び前記電極の移動速度が切り替わるときの前記一対の電極(21,22)間の距離が、調整可能に構成されている、医療用チューブシール装置(1)。 - 請求項1〜4のいずれか一項に記載の医療用チューブシール装置において、
前記電動シリンダ駆動制御部(94)は、
前記電極を第1速度(V1)及び前記第1速度(V1)よりも低速の第2速度(V2)の2段階の速度で移動させるよう、前記電動シリンダ(30)の駆動を制御する、医療用チューブシール装置(1)。
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JP2015178252A (ja) * | 2014-03-19 | 2015-10-08 | 川澄化学工業株式会社 | 医療用チューブシール装置 |
Citations (3)
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JP2008030262A (ja) * | 2006-07-27 | 2008-02-14 | Toyo Roshi Kaisha Ltd | 樹脂の溶融接合方法及び樹脂の溶融接合装置 |
JP2011088321A (ja) * | 2009-10-21 | 2011-05-06 | Kawasumi Lab Inc | 据置き型チューブシール装置 |
JP2011121360A (ja) * | 2009-11-12 | 2011-06-23 | Kawasumi Lab Inc | 医療用チューブシール装置 |
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JP2008030262A (ja) * | 2006-07-27 | 2008-02-14 | Toyo Roshi Kaisha Ltd | 樹脂の溶融接合方法及び樹脂の溶融接合装置 |
JP2011088321A (ja) * | 2009-10-21 | 2011-05-06 | Kawasumi Lab Inc | 据置き型チューブシール装置 |
JP2011121360A (ja) * | 2009-11-12 | 2011-06-23 | Kawasumi Lab Inc | 医療用チューブシール装置 |
Cited By (1)
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JP2015178252A (ja) * | 2014-03-19 | 2015-10-08 | 川澄化学工業株式会社 | 医療用チューブシール装置 |
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