JP2014025187A5 - - Google Patents

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JP2014025187A5
JP2014025187A5 JP2013124434A JP2013124434A JP2014025187A5 JP 2014025187 A5 JP2014025187 A5 JP 2014025187A5 JP 2013124434 A JP2013124434 A JP 2013124434A JP 2013124434 A JP2013124434 A JP 2013124434A JP 2014025187 A5 JP2014025187 A5 JP 2014025187A5
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surface side
nonwoven fabric
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<接触角の測定方法>
接触角は次の方法で測定される。
測定装置として、協和界面科学株式会社製の自動接触角計MCA−Jを用いる。接触角測定には蒸留水を用いる。インクジェット方式水滴吐出部(クラスターテクノロジー社製、吐出部孔径が25μmのパルスインジェクターCTC−25)から吐出される液量を20ピコリットルに設定し、水滴を、繊維の真上に滴下する。滴下の様子を水平に設置されたカメラに接続された高速度録画装置に録画する。録画装置は後に画像解析をする観点から、高速度キャプチャー装置が組み込まれたパーソナルコンピュータが望ましい。本測定では、17msec毎に、画像が録画される。録画された映像において、繊維に水滴が着滴した最初の画像を、付属ソフトFAMAS(ソフトのバージョンは2.6.2、解析手法は液滴法、解析方法はθ/2法、画像処理アルゴリズムは無反射、画像処理イメージモードはフレーム、スレッシホールドレベルは200、曲率補正はしない、とする)にて画像解析を行い、水滴の空気に触れる面と繊維のなす角を算出し、接触角とする。
なお、測定用サンプル(不織布から取り出して得られる繊維)は、第1面側繊維及び第2面側繊維を、表層から繊維長1mmで裁断し、該繊維を接触角計のサンプル台に載せて、水平に維持し、該繊維1本につき異なる2箇所の位置で接触角を測定する。上述の各部位において、N=5本の接触角を小数点以下1桁まで計測し、合計10箇所の測定値を平均した値(小数点以下第2桁で四捨五入)を各々の部位での接触角と定義する。前記測定は室温20℃、湿度60%の環境下で行い、使用する蒸留水、測定サンプルは前記環境下で1日以上保存後に使用する。
<Measurement method of contact angle>
The contact angle is measured by the following method.
As a measuring device, an automatic contact angle meter MCA-J manufactured by Kyowa Interface Science Co., Ltd. is used. Distilled water is used for contact angle measurement. The amount of liquid ejected from an ink jet system water droplet ejection section (manufactured by Cluster Technology Co., Ltd., pulse injector CTC-25 having a pore diameter of 25 μm) is set to 20 picoliter, and water droplets are dripped just above the fibers. The state of dripping is recorded on a high-speed recording device connected to a horizontally installed camera. Recording device from the viewpoint of the image analysis after the personal computer high speed capture device is incorporated is desirable. In this measurement, an image is recorded every 17 msec. In the recorded video, the first image of water droplets on the fiber is attached to the attached software FAMAS (software version is 2.6.2, analysis method is droplet method, analysis method is θ / 2 method, image processing algorithm Is non-reflective, the image processing image mode is frame, the threshold level is 200, and the curvature is not corrected). Image analysis is performed to calculate the angle between the surface of the water droplet that touches the air and the fiber, and the contact angle And
In addition, the sample for measurement (fiber obtained by taking out from a nonwoven fabric) cut | disconnects the 1st surface side fiber and the 2nd surface side fiber from the surface layer by fiber length 1mm, and mounts this fiber on the sample stand of a contact angle meter. The contact angle is measured at two different positions for each of the fibers. In each of the above-mentioned parts, N = 5 contact angles are measured to one decimal place, and a total of 10 measured values (rounded to the second decimal place) is calculated as the contact angle at each part. Define. The measurement is performed in an environment of room temperature 20 ° C. and humidity 60%, and distilled water and a measurement sample to be used are used after storage for 1 day or more in the environment.

不織布10(前記図1参照)は排泄物の捕捉性に優れる。
本実施形態の不織布10においては、その両面に突出する第1,第2突出部11,12のそれぞれの内部に内部空間11K,12Kを有することから、排泄液や排泄物の物性に応じて多様な形態でこれらを捕捉し対応することができる。例えば、不織布10の第1面側Z1を肌面側として説明すると、粘度が高く浸透性の低い排泄物であれば、不織布10の表面シートを透過せずに、内部空間12Kに一時その排泄物が溜められ、水分一部分は第2突出部12を通して吸収体(図示せず)に吸収される。一方、粘度が低く透過しやすい排泄液であれば、主に第1突出部11を透過したのち、内部空間11Kにこれが捕捉される。このいずれの場合にも、肌面にまず当たる部分が第1突出部頂部11Tであり、上記捕捉された排泄液ないし排泄物は肌に接触しにくくされている。これにより、尿や便、経血や下り物の排泄ののちにも、幅広く対応して極めて良好なサラッと感じが持続される。
The nonwoven fabric 10 (see FIG. 1) is excellent in excretion capturing ability.
In the nonwoven fabric 10 of this embodiment, since it has internal space 11K and 12K inside each of the 1st, 2nd protrusion parts 11 and 12 which protrude on both surfaces, it is various according to the physical property of excretion liquid and excrement. These can be captured and dealt with in various forms. For example, when the first surface side Z1 of the nonwoven fabric 10 is described as the skin surface side, if it is excrement having high viscosity and low permeability, the excrement is temporarily stored in the internal space 12K without passing through the surface sheet of the nonwoven fabric 10. And a part of the moisture is absorbed by the absorber (not shown) through the second protrusion 12. On the other hand, if the excretory liquid has a low viscosity and is easily permeable, the liquid is mainly trapped in the internal space 11K after passing through the first protrusion 11. In any of these cases, the portion that first hits the skin surface is the first protruding portion top portion 11T, and the captured excretory fluid or excrement is made difficult to come into contact with the skin. As a result, after the excretion of urine, feces, menstrual blood, and spillage, a very good and smooth feeling can be sustained widely.

(繊維密度(第1突出部<第2突出部))
上記に加えて、不織布10の繊維密度に関し、第1突出部11の繊維密度(r)が第2突出部12の繊維密度(r)より小さいことが好ましい。
これにより、不織布の第1面側Z1から排泄物が供給された場合、第1突出部11において通液抵抗が低減されてその排泄物(図示せず)が素早く内部空間11Kに導かれる。また同時に、繊維密度差による毛管力で液が壁部を伝って第2突出部12へと移行する。このことが、前述の親水性の差による作用と相俟って、液を肌から素早く引き離し、吸収体(図示せず)へと素早く引き渡す。その結果、排泄物は肌に付き難くなり、着用者の赤み、かぶれ、褥瘡等の発生を防止することができる。
さらに、第1突出部11においては押圧に対して適度に潰れ肌に刺すような感じを与えず良好な肌当たりを実現することができる。一方、第2突出部12は潰れにくく、排泄物を捕集した後の保形に優れ、型崩れせずに良好なクッション性と捕集物の拡散防止性に優れる。
(Fiber density (first protrusion <second protrusion))
In addition to the above, regarding the fiber density of the nonwoven fabric 10, the fiber density (r 1 ) of the first protrusions 11 is preferably smaller than the fiber density (r 2 ) of the second protrusions 12.
Thereby, when excrement is supplied from the 1st surface side Z1 of a nonwoven fabric, fluid penetration resistance is reduced in the 1st projection part 11, and the excrement (not shown) is rapidly led to internal space 11K. At the same time, the liquid moves along the wall portion to the second projecting portion 12 by the capillary force due to the difference in fiber density. This, combined with the above-described effect due to the difference in hydrophilicity, quickly pulls the liquid away from the skin and quickly delivers it to the absorber (not shown). As a result, the excrement becomes difficult to adhere to the skin, and the occurrence of redness, rash, pressure ulcer, etc. of the wearer can be prevented.
Furthermore, in the 1st protrusion part 11, it does not give the feeling which is crushed moderately with respect to a press, and can achieve favorable skin contact. On the other hand, the 2nd protrusion part 12 is hard to be crushed, is excellent in the shape retention property after collecting excrement, is excellent in a good cushioning property and the spreading | diffusion prevention property of a collection thing without collapsing.

(繊維密度(第1面側<第2面側))
また、第1突出部11の第1面側z1の繊維密度(r11a)と第2面側z2の繊維密度(r11b)とが、r11a<r11bの関係にあることが好ましい。これにより、その部分での柔軟性と形状維持性とが両立されている。これらの作用はこの種の不織布において通常両立しにくいものであるが、上述のような特有の繊維の粗密を与えることにより、その部分において外部からの押圧に対する構造変形部分と構造維持部分とが形成され、上記の作用が得られる。たとえて言うとすれば、第1突出部の頂部11Tにおいて第2面側Z2の繊維が「密」であるため、相対的に硬い部分がアーチになって橋脚の機能を果たし、その第1面側Z1は柔らかく全体においては剛直にならずに十分な柔軟性が維持されているため、触れた際の肌触りが柔らかく感じられる。さらに、上述の繊維の粗密構造は粗である第1面側Z1と密である第2面側Z2で圧力に対する挙動が異なっており、繊維が第1突出部の形状に沿って密に積み重なっていると考えられる第2面側Z2は、第1突出部全体の構造変形によるクッション性を有し、構造の素早い復元性に寄与する。
また、第1突出部の頂部11において第2面側Z2の繊維密度が第1面側Z1の繊維密度より高いため、前述の親水性の差と相俟って、体液は速やかに第2面側Z2に移動し、第1面側Z1に接する肌がドライに保たれる。
(Fiber density (first surface side <second surface side))
Also, the fiber density of the first surface side fiber density of z1 (r 11a) and the second surface side z2 of the first projecting portion 11 (r 11b), but is preferably in the relationship of r 11a <r 11b. Thereby, the softness | flexibility and the shape maintenance property in the part are compatible. These effects are usually difficult to achieve in this type of nonwoven fabric. However, by providing the above-mentioned specific fiber density, a structure deformation portion and a structure maintenance portion with respect to external pressure are formed at that portion. Thus, the above-described action can be obtained. For example, since the fibers on the second surface side Z2 are “dense” at the top portion 11T of the first projecting portion, the relatively hard portion becomes an arch shape and functions as a pier. Since the surface side Z1 is soft and does not become rigid as a whole and maintains sufficient flexibility, it feels soft when touched. Furthermore, the above-described fiber density structure is different in the behavior with respect to the pressure on the rough first surface side Z1 and the dense second surface side Z2, and the fibers are densely stacked along the shape of the first protrusion. The second surface side Z2 that is considered to have a cushioning property due to the structural deformation of the entire first protrusion contributes to a quick restoration of the structure.
In addition, since the fiber density on the second surface side Z2 is higher than the fiber density on the first surface side Z1 at the top portion 11 of the first protrusion, the body fluid is quickly brought into contact with the second surface due to the difference in hydrophilicity described above. The skin that moves to the side Z2 and is in contact with the first surface side Z1 is kept dry.

[比較例1]
比較例1は、特開2008−25081号公報(特許文献1)の実施例1に記載された製造方法により、筋状の凹凸形状を有することを特徴とする不織布の試験体を作製した。比較例1の不織布試験体d1の坪量は27g/mであり、シート厚みは1.3mmであった。また、第1面側の繊維の接触角は84.5度であり、第2面側の繊維の接触角は79.4度であった。不織布試験体d1の凸状部の繊維密が65本/mmであり、凹部には開口が形成されていた。
おむつは、実施例の不織布試験体c1の代わりに不織布試験体d1を用いて作製した。
[Comparative Example 1]
In Comparative Example 1, a non-woven fabric test body having a streak-like uneven shape was produced by the manufacturing method described in Example 1 of JP-A-2008-25081 (Patent Document 1). The basis weight of the nonwoven fabric test body d1 of Comparative Example 1 was 27 g / m 2 and the sheet thickness was 1.3 mm. Moreover, the contact angle of the fiber on the first surface side was 84.5 degrees, and the contact angle of the fiber on the second surface side was 79.4 degrees. Fiber density of the convex portion of the nonwoven fabric specimen d1 is 65 present / mm 2, the concave portion has been opened is formed.
The diaper was produced using the nonwoven fabric test body d1 instead of the nonwoven fabric test body c1 of the example.

[比較例2]
比較例2は、凹凸のない不織布であり、親水性が両面で異なる不織布試験体d2を作成した。具体的には、実施例1と同じ繊維構成のウエブシートを作製し、139℃、風速1.5m/secの熱風にて熱処理を行った。
比較例2の不織布試験体d2の坪量は29.6g/mであり、シート厚みは2.3mmであった。また、第1面側の繊維の接触角は76.5度であり、第2面側の繊維の接触角は68.4度であった。不織布試験体d2の繊維密が244本/mmであった。
おむつは、実施例の不織布試験体c1の代わりに不織布試験体d2を用いて作製した。
[Comparative Example 2]
Comparative Example 2 was a non-woven fabric having no irregularities, and a non-woven fabric test body d2 having different hydrophilicity on both surfaces was prepared. Specifically, a web sheet having the same fiber configuration as in Example 1 was prepared and heat-treated with hot air at 139 ° C. and a wind speed of 1.5 m / sec.
The basis weight of the nonwoven fabric test body d2 of Comparative Example 2 was 29.6 g / m 2 , and the sheet thickness was 2.3 mm. Further, the contact angle of the fiber on the first surface side was 76.5 degrees, and the contact angle of the fiber on the second surface side was 68.4 degrees. Fiber density of the nonwoven fabric specimen d2 was 244 present / mm 2.
The diaper was produced using the nonwoven fabric test body d2 instead of the nonwoven fabric test body c1 of the example.

[比較例3]
比較例3は、特開平03−137258号公報の実施例1記載の方法により、不織布試験体を作製した。比較例3の不織布試験体d3の坪量は27g/mであり、シート厚みは5.5mmであった。また、第1面側の繊維の接触角は76.9度であり、第2面側の繊維の接触角は76.3度であった。不織布試験体d3の凸状部の繊維密が80本/mmであり、凹部には開口が形成されていた。
おむつは、実施例の不織布試験体c1の代わりに不織布試験体d3を用いて作製した。
[Comparative Example 3]
In Comparative Example 3, a nonwoven fabric specimen was produced by the method described in Example 1 of JP-A-03-137258. The basis weight of the nonwoven fabric test body d3 of Comparative Example 3 was 27 g / m 2 , and the sheet thickness was 5.5 mm. Moreover, the contact angle of the fiber on the first surface side was 76.9 degrees, and the contact angle of the fiber on the second surface side was 76.3 degrees. Fiber density of the convex portion of the nonwoven fabric specimen d3 is eighty / mm 2, the concave portion has been opened is formed.
The diaper was produced using the nonwoven fabric test body d3 instead of the nonwoven fabric test body c1 of the example.

Claims (5)

シート状の不織布を平面視した側の第1面側に突出し内部空間を有する第1突出部と、前記第1面側とは反対側の第2面側に突出し内部空間を有する第2突出部とを有し、前記第1突出部の頂部とその内部空間の開口部との間に環状構造の壁部を有し、前記第1、第2突出部は繊維同士の融着部を有しており、
前記第1、第2突出部は、該不織布の平面視交差する異なる方向において交互に連続して配され、前記第1面側にある繊維の親水性が前記第2面側にある繊維の親水性より低い不織布。
A first projecting portion projecting on the first surface side of the sheet-like nonwoven fabric in plan view and having an internal space, and a second projecting portion projecting on the second surface side opposite to the first surface side and having an internal space A wall portion of an annular structure between the top of the first projecting portion and the opening of the internal space, and the first and second projecting portions have a fusion portion between fibers. And
The first and second protrusions are alternately and continuously arranged in different directions intersecting in plan view of the nonwoven fabric, and the hydrophilicity of the fiber on the first surface side is the hydrophilicity of the fiber on the second surface side. Non-woven fabric that is less than good.
前記第1突出部の繊維密度(r)は前記第2突出部の繊維密度(r)よりも低い請求項1記載の不織布。 The nonwoven fabric according to claim 1, wherein the fiber density (r 1 ) of the first protrusion is lower than the fiber density (r 2 ) of the second protrusion. 熱伸長性繊維を前記第1面側に偏在して配する請求項1又は2記載の不織布。   The nonwoven fabric according to claim 1, wherein the heat-extensible fibers are unevenly distributed on the first surface side. 請求項1〜のいずれか1項に記載の不織布を、その第1面側を肌面側として使用する吸収性物品。 The absorbent article which uses the nonwoven fabric of any one of Claims 1-3 for the 1st surface side as a skin surface side. 請求項1〜4に記載の不織布の製造方法であって、カード機からウェブを多数の突起と孔が異なる方向に交互に配列された支持体上に配し、前記不織布における第2面となる側から第1の熱風を吹き付けることによって賦形し、さらに第2の熱風を吹き付けることによって繊維同士を融着させる不織布の製造方法。  It is a manufacturing method of the nonwoven fabric of Claims 1-4, Comprising: It arrange | positions on the support body by which the web was alternately arranged in the direction from which many protrusions and holes differ from a card machine, and becomes the 2nd surface in the said nonwoven fabric. The manufacturing method of the nonwoven fabric which forms by spraying the 1st hot air from the side, and also fuse | melts fibers by spraying a 2nd hot air.
JP2013124434A 2012-06-22 2013-06-13 Non-woven Active JP6273101B2 (en)

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JP5529518B2 (en) * 2009-12-16 2014-06-25 花王株式会社 Nonwoven manufacturing method

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