JP2013251149A - Manufacturing method of lead member and manufacturing method of power storage device with lead member - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a lead member which improves the electrolyte resistance while reducing the costs.SOLUTION: A manufacturing method of a lead member 21 of this invention includes the steps of: causing a pair of insulator films 23 each of which is wider than a lead conductor 22 to face each other on both surface sides of the lead conductor 22 so that the pair of the insulator films 23 is bonded to each other while protruding from both ends of the lead conductor 22 and heat sealing the pair of facing insulation films 23 to the lead conductor 22 to form the lead member 21; and heating the lead member 21 at a temperature that is equal to or lower than a melting point of the insulation films 23.

Description

  The present invention relates to a method for manufacturing a lead member used in a power storage device with a lead member and a method for manufacturing a power storage device with a lead member.

  A battery with a lead member has, for example, a structure in which a positive electrode and a negative electrode to which a lead member is connected are sealed with an encapsulant together with an electrolyte medium, and the lead member is closely attached to the encapsulant with an insulating film.

  A lead member of this type of battery with a lead member includes a lead conductor and an insulating film that covers the lead conductor and is fused to the inner surface of the encapsulant. One of the performances required for the lead member having such a configuration is resistance to electrolyte.

  If the resistance to electrolytic solution is weak, the portion of the lead conductor bonded to the insulating film is likely to be corroded by the electrolytic solution. As the corrosion progresses, the adhesive strength of the bonded portion is significantly reduced, and there is a possibility that the electrolyte solution leaks to the outside of the battery.

  Therefore, Patent Document 1 proposes to perform phosphoric acid chromate treatment on an aluminum lead electrode.

JP 2001-307715 A

  In Patent Document 1, phosphoric acid chromate treatment is performed on an aluminum positive electrode, which has a relatively weak electrolytic solution resistance. However, in recent years, a high resistance to a negative electrode often made of nickel or the like is also provided. Electrolytic properties are required. However, if the phosphoric acid chromate treatment is performed on both the positive electrode and the negative electrode, the manufacturing cost increases.

  An object of this invention is to provide the manufacturing method of the lead member which can improve electrolyte solution resistance, suppressing cost.

  In order to achieve the above object, a method for manufacturing a lead member according to the present invention includes a pair of insulating films wider than the lead conductor on both sides of the lead conductor, and the pair of insulating films protrude from both ends of the lead conductor. A pair of the insulating films facing each other in a state of being bonded together and thermally fused the pair of the insulating films to the lead conductor, and the lead member at a temperature equal to or lower than the melting point of the insulating film. Heating step

  Moreover, it is preferable that the manufacturing method of the lead member of this invention heats the said lead member at the temperature below melting | fusing point of the said insulating film for 3 hours or more.

  Moreover, it is preferable that the manufacturing method of the lead member of this invention heats the said lead member at the temperature below the melting | fusing point of the said insulating film for 7 days or more.

Further, the method of manufacturing the electricity storage device with a lead member of the present invention includes a pair of insulating films wider than the lead conductor on both sides of the lead conductor, and a pair of the insulating films protruding from both ends of the lead conductor. A process of creating a lead member by heat-sealing a pair of the insulating films opposed to each other so as to be bonded to the lead conductor;
Heating the lead member at a temperature below the melting point of the insulating film;
Connecting the lead member to the negative electrode, and sealing the negative electrode to which the lead member is connected and the electrolyte with the encapsulant while the insulating film of the lead member is in close contact with the encapsulant.

  According to the method for manufacturing a lead member of the present invention, since the heat treatment is further performed after the lead member is formed, the electrolytic solution resistance is improved. That is, as a result of the heat treatment, the peel strength at the bonded portion between the insulating film and the lead conductor is unlikely to decrease.

It is an external view which shows an example of the nonaqueous electrolyte battery provided with the lead member of this invention. It is a permeation | transmission top view which shows an example of the nonaqueous electrolyte battery provided with the lead member of this invention. It is a partial sectional view of a nonaqueous electrolyte battery for explaining the configuration of a lead member. It is a figure explaining the method of measuring peeling strength.

  Hereinafter, an example of an embodiment of a lead member, a power storage device with a lead member, and a method of manufacturing a lead member according to the present invention will be described with reference to the drawings.

Nonaqueous electrolyte electricity storage devices include nonaqueous electrolyte batteries such as lithium ion batteries, capacitors such as lithium ion capacitors, and the like. In lithium ion batteries and lithium ion capacitors, aluminum is used for the conductor of the lead member on the positive electrode side, and copper is used on the negative electrode side. Copper is often used after nickel plating. In any non-aqueous electrolyte electricity storage device, an electrolyte is enclosed in a bag-like or box-like encapsulant, and a lead member is taken out from a part of the sealed portion of the encapsulant.
Hereinafter, although a nonaqueous electrolyte battery will be described as an example, the lead member and the encapsulant are similarly sealed so as not to leak the electrolyte in other nonaqueous electrolyte electricity storage devices such as lithium ion capacitors.

As shown in FIGS. 1 and 2, the nonaqueous electrolyte battery 10 includes an encapsulant 11 and a lead member 21 connected to the positive electrode 12 and the negative electrode 13.
The encapsulating material 11 is a peripheral seal portion 16 formed into a bag shape by heat-sealing by heat sealing. In the encapsulating material 11, the positive electrode 12 and the negative electrode 13 are interposed between the positive electrode 12 and the negative electrode 13. A single electrochemical cell including a non-aqueous electrolyte medium 15 in which an electrolyte (for example, a lithium compound) is dissolved in a provided diaphragm 14 and a non-aqueous solvent (for example, an organic solvent) is hermetically stored.

  The lead member 21 is used as a lead wire of the nonaqueous electrolyte battery 10 and has a lead conductor 22 made of a flat conductor or metal foil. The lead conductors 22 are connected to the positive electrode 12 and the negative electrode 13 in the encapsulant 11, respectively.

  The lead conductor 22 is made of a metal material such as aluminum plated on the positive electrode side and copper plated with nickel or nickel on the negative electrode side, and has a thickness of, for example, 0.05 mm or more and 1.5 mm or less. The width dimension is, for example, 1 to 90 mm.

  As shown in FIGS. 1 to 3, the lead member 21 is taken out from the seal portion 16 for electrical connection to the outside, and the lead conductor 22 is covered and insulated with an insulating film 23 in the take-out portion. In this way, electrical contact with the metal foil 11c forming the encapsulant 11 is prevented. The pair of insulating films 23 are bonded to a portion excluding both ends in the length direction of the lead conductor 22 (the extending direction of the encapsulating material) so as to sandwich the lead conductor 22 from both sides. A part of the pair of insulating films 23 bonded out protrudes in the width direction of the lead conductor 22, and the protruding portions of the pair of insulating films 23 are bonded together.

  As shown in FIG. 3, the insulating film 23 is wider than the lead member 21 and has a two-layer structure having a cross-linked layer 23a and an adhesive layer 23b. The adhesive layer 23b is made of a resin based on polypropylene (PP). Is formed.

The cross-linking layer 23a is based on a polypropylene resin to which a cross-linking aid and a phenolic antioxidant (for example, Adeka Stub AO series manufactured by ADEKA) are added. As the crosslinking aid, for example, trimethylolpropane trimethacrylate, tris (2-acryloyloxyethyl) isocyanurate, triallyl isocyanurate, polypropylene glycol acrylate, 1,3-diallyl-5-glycidyl isocyanurate can be preferably used. .
If the thickness of the cross-linked layer is 0.05 mm, an insulating film having sufficient strength can be obtained. The cross-linked layer does not need to be unnecessarily thick, and may have a thickness of 0.1 mm or less.
In addition, the phenolic antioxidant may be added to the adhesive layer 23b.
The insulating film 23 is heat-sealed and the adhesive layers 23b are bonded to each other.

  As shown in FIG. 3, the encapsulating material 11 is a laminated body composed of laminated films 11 a and 11 b and a metal foil 11 c, and the innermost laminated film 11 b is not dissolved by the electrolytic solution and is sealed from the seal portion 16. As a material suitable for preventing the medium 15 from leaking, for example, a polyolefin resin (eg, maleic anhydride-modified low density polyethylene or polypropylene) is used. The outermost laminated film 11a is for protecting the inner metal foil 11c from damage, and is made of, for example, polyethylene terephthalate (abbreviated as PET).

Examples of the electrolyte accommodated in the encapsulating material 11 include LiClO ₄ , LiBF ₄ , LiPF ₆ , LiAsF in organic solvents such as propylene carbonate, ethylene carbonate, diethyl carbonate, dimethyl carbonate, 1,2-dimethoxyethane, and tetrahydrofuran. A nonaqueous electrolytic solution in which an electrolyte such as ₆ is dissolved, a lithium ion conductive solid electrolyte, or the like is used.

Next, a method for manufacturing a lead member having the above structure and a nonaqueous electrolyte battery having the lead member will be described.
When the lead member 21 is manufactured, first, a pair of insulating films 23 are arranged on both sides of the lead conductor 22 with the adhesive layer 23b facing each other. At this time, portions protruding from the lead conductor 22 of the insulating film 23 in the width direction are also made to face each other. Next, the insulating film 23 is heated with the pair of insulating films 23 sandwiched between the heating members, and simultaneously pressed to be heat-sealed. At this time, portions protruding in the width direction from the lead conductor 22 of the insulating film 23 are also bonded together. In this way, the insulating film 23 is bonded to the lead conductor 22 to manufacture the lead member 21 (thermal fusion process).

  As a condition for heat-sealing the insulating film 23, it is preferable that the surface of the heating member has a temperature of 140 ° C. or higher and 230 ° C. or lower and a heating time (heat sealing time) of 2 to 30 seconds. The lower the temperature, the longer the heating time, and the higher the temperature, the shorter the heating time. When the adhesive layer 23b is relatively thin, the resin of the adhesive layer 23b can be sufficiently melted and thermally fused by heating for a relatively short time. The thicker the adhesive layer 23b, the longer the heating time.

  Next, heat treatment is performed. The lead conductor 22 (lead member 21) to which the insulating film 23 is bonded is subjected to heat treatment for a predetermined period at a temperature equal to or lower than the melting point of the insulating film 23 using, for example, a thermostatic bath. For example, when the adhesive layer 23b of the insulating film 23 is a resin based on polypropylene, the melting point is about 136 ° C., and heating is performed at a temperature lower than that. In this way, the lead member 12 having improved resistance to electrolyte can be obtained by heat treatment. Thereafter, one end of the lead member 21 is connected to each electrode, and the other end of the lead member 21 is sealed with the encapsulant 11 while protruding to the outside, whereby the nonaqueous electrolyte battery 10 including the lead member 21 is manufactured. Is done. The heating temperature is preferably 100 ° C. or higher.

  As described above, the inventor performs the above heat treatment after the insulating film 23 is bonded to the lead conductor 22 by heat fusion, and thereby the electrolytic solution resistance of the lead member 21 is improved. I found it. Hereinafter, the improvement of the electrolytic solution resistance by heat treatment will be described using examples.

Example 1
First, a lead member for measuring peel strength was created. First, a pair of insulating films 101 were opposed to a metal foil 100 made of copper plated with nickel from both sides of the metal foil 100. Then, the insulating film 101 was heated with the heating member sandwiched therebetween, and at the same time, the insulating film 101 was pressed and heat-sealed and bonded together to create a lead member. Note that the insulating film 101 of this example uses polypropylene (melting point: about 136 ° C.) for the adhesive layer. Then, the lead member was heat-treated under predetermined conditions (heating temperature, heating days) described later.

  After the heat treatment, the following treatment was performed for the peel strength test. First, the lead member after the heat treatment was immersed in an electrolytic solution at 60 ° C. for 2 weeks. Next, as shown in FIG. 4A, a cutter knife was applied from one side of the insulating film 101, and scratches 102 were made on the front-side insulating film 101 and the metal foil 100. At this time, the insulating film 101 on the back side was not damaged.

  Next, as shown in FIG. 4B, the metal foil 100 was cut into a width of about 1 cm. Thereafter, as shown in FIG. 4C, bending and stretching were repeated several times around the scratch 102, and the metal foil 100 was cut by metal fatigue. As a result, only the insulating film 101 on the back side that was not scratched 102 was not cut.

Next, as shown in FIG. 4D, the metal foil 100 was pulled, and the insulating film 101 was slightly peeled off from the metal foil 100 to secure the grip 103. Then, the grip 103 and the metal foil 100 were held by the tensile tester 104 and pulled in opposite directions, and the 180-degree peel strength (peel strength) between the insulating film 101 and the metal foil 100 was measured. The measurement results are shown in Table 1.

  In order to confirm the effect of improving the electrolytic solution resistance by the heat treatment, the heat treatment conditions are “no heat treatment”, “heating temperature 136 ° C., heating time 3 hours”, “heating temperature 136 ° C., heating days 7”. Three conditions of “day” were prepared, and a peel strength measurement test was conducted. As shown in Table 1, the 180 degree peel strength in the case of “no heat treatment” was 12.6 N / cm, whereas the 180 degree peel strength in the case of “heating temperature 136 ° C., heating time 3 hours”. The intensity was 14.3 N / cm. That is, when the measurement result of “no heat treatment” is compared with the measurement result of “heating temperature 136 ° C., heating time 3 hours”, the 180 ° peel strength is increased by 1.7 N / cm as a result of the heat treatment. It was confirmed that the improvement was 1.13 times. It can be said that the higher the peel strength is, the more the corrosion by the electrolyte is suppressed, and the resistance to the electrolyte is improved.

  Moreover, the 180 degree peel strength in the case of “heating temperature 136 ° C., heating days 7 days” was 14.7 N / cm. That is, when the measurement result of “no heat treatment” is compared with the measurement result of “heating temperature 136 ° C., heating days 7 days”, as a result of the heat treatment, the 180-degree peel strength is increased by 2.1 N / cm. It was confirmed that the improvement was 1.17 times.

  Moreover, when the measurement result of “heating temperature 136 ° C., heating time 3 hours” is compared with the measurement result of “heating temperature 136 ° C., heating days 7 days”, the measurement result of “heating temperature 136 ° C., heating days 7 days” is On the other hand, the 180 degree peel strength was increased by 0.4 N / cm, and it was confirmed that the peel strength was increased as the heating days (heating time) were longer, that is, the electrolytic solution resistance was improved.

(Example 2)
Next, Example 2 will be described. Example 2 is different from Example 1 in that, for the peel strength test after the heat treatment, the lead member after the heat treatment was immersed in an electrolytic solution at 60 ° C. for 4 weeks, and the heat treatment conditions were different. Except for the point that the number of patterns is increased to five, the description is omitted.

  As shown in Table 2, the 180 degree peel strength in the case of “no heat treatment” was 11.7 N / cm, whereas the 180 degree peel strength in the case of “heating temperature 136 ° C., heating time 3 hours”. The strength was 12.8 N / cm. That is, when the measurement result of “no heat treatment” and the measurement result of “heating temperature 136 ° C., heating time 3 hours” are compared, as a result of the heat treatment, the 180-degree peel strength is increased by 0.9 N / cm. It was confirmed that the improvement was 1.09 times.

  The 180 degree peel strength in the case of “heating temperature 136 ° C., heating days 7 days” was 13.3 N / cm. That is, when the measurement result of “no heat treatment” and the measurement result of “heating temperature 136 ° C., heating days 7 days” are compared, as a result of the heat treatment, the 180 degree peel strength is increased by 1.6 N / cm. It was confirmed that the improvement was 1.14 times.

  Moreover, when the measurement result of “heating temperature 136 ° C., heating time 3 hours” is compared with the measurement result of “heating temperature 136 ° C., heating days 7 days”, the measurement result “heating temperature 136 ° C., heating days 7 days” ” It was confirmed that the 180 degree peel strength was increased by 0.5 N / cm, and the peel strength increased as the number of heating days (heating time) increased, that is, the resistance to electrolytic solution was improved.

  The 180 degree peel strength in the case of “heating temperature 121 ° C., heating time 3 hours” was 12.5 N / cm. That is, when the measurement result of “no heat treatment” and the measurement result of “heating temperature 121 ° C., heating time 3 hours” are compared, as a result of the heat treatment, the 180-degree peel strength is increased by 0.8 N / cm. It was confirmed that the ratio was improved by 1.07 times.

  The 180 degree peel strength in the case of “heating temperature 121 ° C., heating days 7 days” was 13.2 N / cm. That is, when the measurement result of “no heat treatment” is compared with the measurement result of “heating temperature 121 ° C., heating days 7 days”, as a result of the heat treatment, the 180-degree peel strength is increased by 1.5 N / cm. It was confirmed that the improvement was 1.13 times.

  Moreover, when the measurement result of “heating temperature 121 ° C., heating time 3 hours” and the measurement result of “heating temperature 121 ° C., heating days 7 days” are compared, the measurement result of “heating temperature 121 ° C., heating days 7 days” is On the other hand, the 180 degree peel strength was increased by 0.7 N / cm, and it was confirmed that the peel strength was increased as the heating days (heating time) were longer, that is, the electrolytic solution resistance was improved.

  Moreover, when the measurement result of “heating temperature 121 ° C., heating time 3 hours” is compared with the measurement result of “heating temperature 136 ° C., heating time 3 hours”, the 180 ° peel strength is increased by 0.3 N / cm. It was confirmed that the higher the heating temperature, the higher the peel strength, that is, the improved resistance to the electrolyte. Similarly, when the measurement result of “heating temperature 121 ° C., heating days 7 days” is compared with the measurement result of “heating temperature 136 ° C., heating days 7 days”, the 180-degree peel strength is increased by 0.1 N / cm. It was confirmed that the longer the heating temperature, the higher the peel strength, that is, the improved resistance to electrolyte.

  As described above with reference to Example 1-2, by performing heat treatment on the lead member after the thermal fusion process, the 180-degree peel strength is increased, that is, the resistance to electrolytic solution is improved. The present inventor found out. The heating time necessary to obtain a useful effect is determined in consideration of other conditions such as the material / melting point of the insulating film and the heating temperature, but from the measurement result of Example 1-2, at least It has been found that if the heat treatment is carried out for 3 hours or more, the effect of improving the electrolytic solution resistance can be obtained.

  Moreover, this inventor discovered from the measurement result of Example 1-2 that when the heating temperature is the same, the peel strength increases as the number of heating days (heating time) increases, that is, the electrolytic solution resistance improves. . Moreover, this inventor discovered from the measurement result of Example 1-2 that the one where heating temperature is as high as possible in the range which does not exceed melting | fusing point of the insulating film 102 is preferable from a viewpoint of an electrolysis solution resistance improvement. .

  While the invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.

  11: Encapsulant, 12: Positive electrode, 13: Negative electrode, 15: Electrolyte medium, 21: Lead member, 22: Lead conductor, 23: Insulating film, 23a: Cross-linked layer, 23b: Adhesive layer

Claims (4)

A pair of insulating films wider than the lead conductor are opposed to each other so that the pair of insulating films stick to each other with the pair of insulating films protruding from both ends of the lead conductor. Creating a lead member by heat-sealing to the lead conductor;
Heating the lead member at a temperature below the melting point of the insulating film;
The manufacturing method of the lead member containing this.   The method for manufacturing a lead member according to claim 1, wherein the lead member is heated at a temperature equal to or lower than a melting point of the insulating film for 3 hours or more.   The method for manufacturing a lead member according to claim 2, wherein the lead member is heated at a temperature equal to or lower than a melting point of the insulating film for 7 days or more. A pair of insulating films wider than the lead conductor are opposed to each other so that the pair of insulating films stick to each other with the pair of insulating films protruding from both ends of the lead conductor. Creating a lead member by heat-sealing to the lead conductor;
Heating the lead member at a temperature below the melting point of the insulating film;
Connecting the lead member to the negative electrode and sealing the negative electrode and the electrolyte to which the lead member is connected with the encapsulant while the insulating film of the lead member is in close contact with the encapsulant;
The manufacturing method of the electrical storage device with a lead member containing this.

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