JP2013197521A - Manufacturing method of hollow package and hollow package - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a hollow package which maintains the airtightness of a hollow part at low costs.SOLUTION: A manufacturing method of a hollow package includes: a cap placement step where a cap is placed on a substrate including a communication hole; a cap absorption step where the cap is absorbed through the communication hole; and a mold formation step where the cap absorbed by the substrate is covered and a mold closely contacting with the substrate is provided.

Description

  The present invention relates to a method for manufacturing a hollow package and a hollow package.

  Due to the recent demands for high performance, high quality, small size, and low price for electronic devices, it has become essential to improve the device itself and improve and improve the container that covers the device (hereinafter referred to as a hollow package).

  In particular, in the microwave region of 20 GHz or more, it is very difficult to develop a hollow package that is excellent in electrical performance and airtightness, and that is small and inexpensive. Therefore, if the hollow package is made of an inexpensive resin material and can achieve performance and quality that can withstand microwave applications, the applications can be expanded widely.

  In general, as the frequency increases, the energy that attenuates when an electromagnetic wave propagates through a substance increases. For this reason, high-frequency equipment such as BS broadcasting, CS broadcasting, microwave communication devices, and radar devices employs a structure in which the electrode portion of the semiconductor element and the wire drawn from the electrode are hermetically sealed in the hollow space.

  Regarding such a hermetically sealed hollow package, JP 2009-283553 A proposes a low-cost hollow package using a resin cap.

  This hollow package has a structure in which a resin cap having a hollow portion for housing components and elements mounted on a substrate is fixed to the substrate with an adhesive, and the entire resin cap is covered with a film-like resin.

JP 2009-283553 A

However, in Japanese Patent Application Laid-Open No. 2009-283553, since an adhesive is used to fix the cap, the adhesive must be dried and cured, resulting in reduced productivity and cost of the adhesive. .
Further, when the adhesive is solidified, the cap must be held so as not to be displaced with respect to the substrate, which raises a problem of increasing manufacturing costs.

  Therefore, a main object of the present invention is to provide a hollow package manufacturing method and a hollow package that can maintain the airtightness of the hollow portion at low cost.

  In order to solve the above-described problem, a method for manufacturing a hollow package that is housed in a cap having a chip housing space in which chips mounted on a substrate are housed and hermetically seals the chip housing space is provided by the substrate having a communication hole. A cap placing procedure for placing the cap on the cap, a cap sucking procedure for sucking the cap through the communication hole, and a mold that covers the cap sucked on the substrate and is in close contact with the substrate. And a mold forming procedure.

  The hollow package includes the substrate on which the chip is mounted, a cap placed on the substrate so as to store the chip, and a mold that covers the cap and adheres closely to the substrate. It was assembled by.

  According to the present invention, since the mold is molded in a state where the cap is adsorbed and supported, a hollow package with high airtightness of the hollow portion can be manufactured at low cost.

It is sectional drawing of the hollow package with the sealing structure concerning the 1st Embodiment of this invention. It is a flowchart which shows the manufacturing procedure of the hollow package concerning 1st Embodiment. It is a figure which shows the main processes of the hollow package concerning 1st Embodiment. It is a block diagram of the hollow package with the sealing structure concerning the 2nd Embodiment of this invention, (a) is a top view, (b) is sectional drawing along the AA in (a). It is a top view of the hollow package at the time of providing a communicating hole in the corner which the board | substrate concerning 2nd Embodiment opposes. It is sectional drawing of the hollow package which provided the rib in the edge part area | region of the cap concerning 2nd Embodiment. It is the figure which showed the relationship of a metal mold | die etc. when manufacturing the hollow package concerning 2nd Embodiment. It is a flowchart which shows the manufacture procedure of the hollow package concerning 2nd Embodiment. It is the graph which showed typically the time change of the vacuum gauge in manufacture of the hollow package concerning a 2nd embodiment. It is sectional drawing of the hollow package which obstruct | occluded the communicating hole concerning the 3rd Embodiment of this invention with the filler. It is sectional drawing of the hollow package which obstruct | occluded the communicating hole concerning 3rd Embodiment by the sealing seal. It is sectional drawing of the hollow package at the time of obstruct | occluding the communicating hole concerning 3rd Embodiment in a vacuum atmosphere.

<First Embodiment>
A first embodiment of the present invention will be described. FIG. 1 is a cross-sectional view of a hollow package 2A having a sealing structure according to the present embodiment.

  In the hollow package 2A, a cap 13 is placed on a substrate 10 on which a chip 11 such as a semiconductor device is mounted so as to accommodate the chip 11, covers the cap 13, and the cap 13 and the substrate 10 are connected to each other. A mold 14 to be in close contact is provided.

  The cap 13 is a bowl-shaped body having a chip storage space K for storing the chip 11. At least one communication hole 12 is formed in the substrate 10 for communicating the chip storage space K with the outside air.

  Hereinafter, the detailed configuration will be described together with the manufacturing procedure. FIG. 2 is a flowchart showing a manufacturing procedure of such a hollow package 2A, and FIG. 3 is a main process diagram.

  Step SA1: First, the substrate 10 is placed on the lower mold 20 (FIG. 3A). At this time, a chip 11 is mounted on the substrate 10 and a communication hole 12 is provided.

  On the other hand, the lower mold 20 is also provided with a suction hole 22 extending to the end of the lower mold 20 at a position corresponding to the communication hole 12. Therefore, the substrate 10 is placed on the lower mold 20 while the communication hole 12 of the substrate 10 is aligned with the suction hole 22.

  Steps SA2 and SA3: After the substrate 10 is placed on the lower mold 20, the cap 13 is placed on the substrate 10 so that the chip 11 is stored in the chip storage space K (FIG. 3B). At this stage, the substrate 10 may be fixed to the lower mold 20 by some means, but the cap 13 is merely placed. That is, when external vibration is applied, the cap 13 is displaced. Therefore, after the cap 13 is placed, a vacuum pump (not shown) is operated to bring the chip storage space K into a decompressed state. When the chip storage space K is in a decompressed state, the cap 13 is sucked toward the substrate 10 and the position is fixed.

  Steps SA4 and SA5: When the cap 13 is fixed, the upper mold 21 is brought into contact with the lower mold 20 and the mold is clamped. The upper mold 21 has a concave portion that is appropriately larger than the cap 13, and when the mold is clamped, a space (described as a mold space) is formed between the cap 13 and the upper mold 21.

  Therefore, the mold 14 is molded by filling the mold space with a resin from a gate (not shown) provided in the upper mold 21 via the runner 23 (FIG. 3C). As this resin, for example, a thermosetting resin can be used.

  The resin fills the mold space while flowing in the mold space. For this reason, a non-uniform force acts on the cap 13 while the resin is filled. This non-uniform force becomes a force for moving the cap 13, but the cap 13 is sucked by the vacuum pump and fixed to the substrate 10, so that no positional deviation occurs. That is, the cap 13 is fixed to the substrate 10 by the mold 14 at the position where it is placed on the substrate 10.

  Step SA6: After molding of the mold 14, the upper mold 21 is separated from the lower mold 20 to open the mold, and the molded hollow package 2A is taken out (FIG. 3D). In FIG. 3 (d), a molded product from which the runner 23 is removed is shown.

  As described above, the hollow package 2A having the double structure of the cap 13 and the mold 14 at a predetermined position of the substrate 10 can maintain airtightness at a low cost for a long time.

  The chip storage space in the hollow package 2A communicates with the outside air through the communication hole. In order to avoid such a communication state, the communication hole may be sealed. Thereby, the sealed hollow package 2A can be easily manufactured.

  By adopting such a structure and manufacturing method, the chip storage space K becomes a sealed space when the cap 13 is sucked, so that foreign matter or the like enters the chip storage space K during and after the molding of the mold 14. As a result, the yield of the hollow package is improved.

<Second Embodiment>
Next, a second embodiment of the present invention will be described. In addition, about the same structure as 1st Embodiment, description is abbreviate | omitted suitably using the same code | symbol.

  In the first embodiment, the communication hole is provided so as to communicate with the chip storage space. On the other hand, in this embodiment, it is provided in the position of the board | substrate corresponding to the end surface position of a cap.

  4A and 4B are diagrams showing the configuration of such a hollow package 2B. FIG. 4A is a top view, and FIG. 4B is a cross-sectional view taken along line AA in FIG.

  The formation position of the communication hole 12 is not particularly limited as long as it is a position corresponding to the end face of the cap 13. 4A shows the case where the communication hole 12 is provided at the end face position of the cap 13 that forms the opposite side, the communication hole 12 may be provided at the opposite corner as shown in FIG. 5, for example. However, it is preferable to provide the communication holes 12 at symmetrical positions so that the suction force acts symmetrically with respect to the cap 13. However, the communication hole 12 adsorbs the bottom surface of the diagonal corner of the cap 13, and the size and distance are within the outer periphery of the diagonal corner of the cap 13 and within the allowable range of displacement of the cap 13.

  As described above, the communication hole 12 is provided at the position of the substrate 10 corresponding to the position of the end surface 13 a of the cap 13. The end surface 13a is a flat surface. Therefore, the communication hole 12 is closed by the end face 13a. That is, when evacuated, the end face 13 a is sucked into the communication hole 12, whereby the cap 13 is fixed to the substrate 10.

  Even in this structure, since the chip storage space K becomes a sealed space when the end face 13a is sucked, foreign matter or the like does not enter the chip storage space K at the time of molding the mold 14 and thereafter, the hollow package. Yield is improved.

In some cases, the thickness of the cap 13 is reduced to reduce the ground contact area of the cap 13 with respect to the substrate 10 and the mounting area of the substrate 10 is expanded. In such a case, in the above configuration, since the hole diameter of the communication hole 12 needs to be smaller than the thickness of the cap 13, the suction force of the cap 13 is also reduced.
Therefore, for example, as shown in FIG. 6, it is possible to provide the rib 13b so that the end region of the cap 13 in contact with the communication hole 12 is partially thick. The rib 13b is preferably formed integrally with the cap 13, but may be a separate body. However, the rib 13 is assumed to be larger than the size of the communication hole 12 of the substrate, and the size thereof falls within the allowable range of displacement of the cap 13.

  Hereinafter, a method for manufacturing the hollow package 2A using the cap 13 having the configuration shown in FIG. 6 will be described with reference to FIGS. FIG. 7 is a cross-sectional view showing a state in which the cap 13 is placed and sucked on the substrate 10 fixed to the lower mold 20, and FIG. 8 is a flowchart showing a manufacturing procedure.

  The suction hole 22 of the lower mold 20 is connected to the vacuum pump 30 via a pipe 31. The pipe 31 is provided with a vacuum gauge 32.

  Steps SB1, SB2: The substrate 10 on which the chip 11 is mounted is fixed to the lower mold 20, and the cap 13 is placed on the substrate 10. When placing the cap 13, the cap 13 is placed while being aligned so that the end surface of the cap 13 closes the communication hole 12 provided in the substrate 10.

  Steps SB3 and SB4: After placing the cap 13, evacuation by the vacuum pump 30 is started. Thereby, the inside of the piping 31 and the communication hole 12 are evacuated. Therefore, the elapse of a preset time t1 is waited, and the vacuum level when the time elapses is acquired by the vacuum gauge 32.

  Step SB5: FIG. 9 is a graph schematically showing a time change of the vacuum gauge 32. In the figure, the horizontal axis represents time, and the vertical axis represents the degree of vacuum. A solid curve C1 indicates the degree of vacuum when the end face of the cap 13 completely closes the communication hole 12. That is, the case where the cap 13 is placed at the correct position is shown. On the other hand, a dashed-dotted line curve C2 shows a case where the end surface of the cap 13 does not completely block the communication hole 12. That is, the case where the cap 13 is displaced is shown.

  As a case where the cap 13 is not placed at the correct position, for example, the cap 13 may hit the chip 11. Further, the cap 13 may be displaced due to external vibration. Of course, the position of the cap 13 is appropriate, but there may be a case where foreign matter is present on the end face of the cap 13. Hereinafter, it is described that the cap 13 is not placed at the correct position in the present embodiment, including the case where foreign matter is present on the end surface of the cap 13.

  Thus, when the cap 13 is not placed at the correct position, the degree of vacuum hardly decreases (curve C2). On the other hand, when the cap 13 is placed at the correct position, the degree of vacuum decreases as time passes (curve C1).

  Therefore, time t1 is set, and it is determined whether or not the cap 13 is placed at the correct position depending on whether or not the degree of vacuum at this time is greater than the preset position determination reference value Pt. If the acquired degree of vacuum P at time t1 is greater than the position determination reference value Pt (P> P1), it is determined that the cap 13 is displaced and the process proceeds to step SB6, where the degree of vacuum P is the position determination reference value. If it is smaller than Pt (P ≦ P1), it is determined that the cap 13 is placed at an appropriate position, and the process proceeds to Step SB8.

  Steps SB6 and SB7: Since the cap 13 is displaced, the vacuum pump 30 is stopped. Then, the display device (not shown) notifies the user that the cap 13 is displaced by sound information, light information, character information, or the like. The user adjusts the position of the cap 13 according to this information.

  Steps SB8 to SB11: Since the position of the cap 13 is appropriate, the upper mold 21 is brought into contact with the lower mold 20 and the mold is clamped. Then, a resin is filled in the space between the cap 13 and the upper mold 21, the mold 14 is molded, the mold is then opened, and the process of stopping the vacuum pump 30 is sequentially performed to complete the cycle.

  As described above, the cap is sucked and fixed to the substrate, and whether or not the cap position is appropriate is determined from the degree of vacuum at that time, so that a highly reliable hollow package can be manufactured.

  When the pressure of the resin at the time of molding of the mold 14 is larger than the suction force of the cap 13 by the vacuum pump, the cap 13 is displaced. In such a case, the gate for injecting the resin of the mold 14 is connected to the cap 13. This can be avoided by using a center gate that is placed at the center of the plate and applying pressure uniformly, or by providing a protrusion on the upper die to assist in fixing the cap 13.

<Third Embodiment>
Next, a third embodiment of the present invention will be described. In addition, about the same structure as 1st Embodiment, description is abbreviate | omitted suitably using the same code | symbol.

  In each of the embodiments so far, the point of finally closing the communication hole has not been mentioned. In this embodiment, the communication hole 12 is closed and the cap 13 is sealed.

  As shown in FIG. 10, the communication hole 12 is closed as shown in FIG. 10. The communication hole 12 is closed with a resin, solder, or the like as a filler 19, and the back surface of the substrate 10 (chip 11 is mounted as shown in FIG. A method of sticking the sealing seal 18 or the like on the surface opposite to the surface) is possible.

  At this time, the chip storage space K can be in an inert gas atmosphere or in a vacuum state. For example, when the chip storage space K is sealed in a vacuum, the hollow package 2A is placed in the vacuum chamber 17 and evacuated as shown in FIG. In this state, the chip storage space K is sealed in a vacuum by applying the sealing seal 18.

  When the chip storage space K is an inert atmosphere such as argon, it can be achieved by introducing the argon gas into the vacuum chamber 17 after evacuating the chip storage space K.

DESCRIPTION OF SYMBOLS 10 Substrate 11 Chip 12 Communication hole 13 Cap 13a End surface 13b Rib 14 Mold 17 Vacuum chamber 18 Sealing seal 19 Filler

Claims (9)

A method for manufacturing a hollow package that is housed in a cap having a chip housing space in which chips mounted on a substrate are housed and hermetically seals the chip housing space,
A cap placement procedure for placing the cap on the substrate having a communication hole;
A cap adsorption procedure for adsorbing the cap through the communication hole;
A mold forming procedure for covering the cap adsorbed to the substrate and providing a mold in close contact with the substrate. It is a manufacturing method of the hollow package according to claim 1,
The cap adsorption procedure is a procedure of measuring the degree of vacuum when a predetermined time has elapsed since the start of adsorption of the cap;
And a procedure for determining that the mounting position of the cap is appropriate when the degree of vacuum at that time is larger than a preset degree of vacuum. It is a manufacturing method of the hollow package according to claim 1 or 2,
The method for manufacturing a hollow package, wherein the communication hole communicates with the chip storage space. It is a manufacturing method of the hollow package according to claim 1 or 2,
A method for manufacturing a hollow package, wherein an end of the cap is placed so as to close the communication hole. It is a manufacturing method of the hollow package of Claim 4, Comprising:
A manufacturing method of a hollow package, wherein a rib for increasing a thickness is provided in a cap end region where the cap is placed on the substrate, and the rib closes the communication hole. It is a manufacturing method of the hollow package according to any one of claims 1 to 5,
A method for manufacturing a hollow package, comprising: a closing procedure for closing the communication hole after the mold is formed. It is a manufacturing method of the hollow package according to claim 6,
The method for producing a hollow package is characterized in that, in the closing procedure, the inside of the chip storage space is closed with a vacuum. It is a manufacturing method of the hollow package according to claim 6,
The method for producing a hollow package is characterized in that, in the closing procedure, the inside of the chip storage space is evacuated and then closed with an inert atmosphere.   A substrate on which a chip is mounted, a cap placed on the substrate so as to store the chip, and a mold that covers the cap and is in close contact with the substrate. A hollow package assembled by the manufacturing method described in the item.

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