JP2013193422A - Method for manufacturing plate-like member, and liquid drop ejection head and image forming apparatus - Google Patents

Method for manufacturing plate-like member, and liquid drop ejection head and image forming apparatus Download PDF

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JP2013193422A
JP2013193422A JP2012065785A JP2012065785A JP2013193422A JP 2013193422 A JP2013193422 A JP 2013193422A JP 2012065785 A JP2012065785 A JP 2012065785A JP 2012065785 A JP2012065785 A JP 2012065785A JP 2013193422 A JP2013193422 A JP 2013193422A
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plate
notch
liquid chamber
opening
substrate
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JP5988132B2 (en
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Hitoshi Kida
仁司 木田
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To attain the cost reduction of plate-like members.SOLUTION: Respective plate-like members 301 are assembled face to face in an overlap state of one side forming a notch 305 in each of the adjacent plate-like members 301. A common cutting line 303 for cutting and dividing the respective plate-like members 301 is formed on one side forming the notches 305. An opening line 303, which is a frame for machining an opening 302 formed into the respective notches 305 of the respective plate-like members 301 when the respective plate-like members 301 are cut and divided, is formed at a portion that includes the common cutting line 304 for cutting and dividing the respective plate-like members 301. Machining is performed along the opening line of the opening 302, and the respective plate-like members 301 are cut out along the common cutting line 304 to cut and divide each plate-like member 301 having the notch 305 at one side.

Description

本発明は、圧力室、共通液室や液体供給路を構成する板状部材を製造する製造方法、該製造方法によって製造されるノズル板状部材、個別液室形成板状部材、共通液室形成板状部材などを積層して構成される液滴吐出ヘッド、及び該液滴吐出ヘッドを備えた画像形成装置に関するものである。   The present invention relates to a manufacturing method for manufacturing a pressure chamber, a common liquid chamber and a plate-like member constituting a liquid supply path, a nozzle plate-like member manufactured by the manufacturing method, an individual liquid chamber forming plate-like member, and a common liquid chamber formation. The present invention relates to a droplet discharge head configured by laminating plate-like members and the like, and an image forming apparatus including the droplet discharge head.

一般に、プリンタ、ファックス、複写機、プロッタ、或いはこれらの内の複数の機能を複合した画像形成装置としては、例えばインクの液滴を吐出する液体吐出ヘッドを備え、媒体を搬送しながらインク滴を用紙に付着させて画像形成を行うインクジェット記録装置がある。ここでの媒体は「用紙」ともいうが材質を限定するものではなく、被記録媒体、記録媒体、転写材、記録紙なども同義で使用する。また、画像形成装置は、紙、糸、繊維、布帛、皮革、金属、プラスチック、ガラス、木材、セラミックス等の媒体に液体を吐出して画像形成を行う装置を意味する。そして、画像形成とは、文字や図形等の意味を持つ画像を媒体に対して付与することだけでなく、パターン等の意味を持たない画像を媒体に付与する(単に液滴を吐出する)ことも意味する。また、インクとは、所謂インクに限るものではなく、吐出されるときに液体となるものであれば特に限定されるものではなく、例えばDNA試料、レジスト、パターン材料なども含まれる液体の総称として用いる。   In general, a printer, a fax machine, a copier, a plotter, or an image forming apparatus that combines a plurality of these functions includes, for example, a liquid ejection head that ejects ink droplets, and ejects ink droplets while conveying a medium. 2. Related Art There is an ink jet recording apparatus that forms an image by adhering to a sheet. The medium here is also referred to as “paper”, but the material is not limited, and a recording medium, a recording medium, a transfer material, a recording paper, and the like are also used synonymously. The image forming apparatus means an apparatus for forming an image by discharging a liquid onto a medium such as paper, thread, fiber, fabric, leather, metal, plastic, glass, wood, ceramics. The image formation is not only giving an image having a meaning such as a character or a figure to the medium but also giving an image having no meaning such as a pattern to the medium (simply ejecting a droplet). Also means. The ink is not limited to so-called ink, and is not particularly limited as long as it becomes liquid when ejected. For example, the ink is a generic term for liquids including DNA samples, resists, pattern materials, and the like. Use.

上記液滴吐出ヘッドは、ノズル板状部材、個別液室形成板状部材、共通液室形成板状部材などの複数の板状部材を積層して構成されている。そして、これらの板状部材を積層して形成された個別液室を構成する壁部の一部に振動板を設け、この振動板を変形変位させる圧電素子を備えている。圧電素子は、共通電極、圧電体及び個別電極が積層したものからなる。この圧電素子における共通電極及び個別電極には、個別液室形成板状部材に成膜されている電極接続用の内部配線がそれぞれ電気的に接続されている。その各内部配線は、接続端子を介して外部配線と電気的に接続されている。この外部配線は、共通液室形成板状部材の一部に設けられている切欠きを通って外部に引き出されている。外部に引き出された外部配線は個別電極に印加する駆動電圧を供給する駆動電圧供給手段に電気的に接続される。   The droplet discharge head is configured by laminating a plurality of plate members such as a nozzle plate member, an individual liquid chamber forming plate member, and a common liquid chamber forming plate member. And a diaphragm is provided in a part of wall part which comprises the individual liquid chamber formed by laminating | stacking these plate-shaped members, and the piezoelectric element which carries out deformation displacement of this diaphragm is provided. The piezoelectric element is formed by laminating a common electrode, a piezoelectric body, and individual electrodes. The common electrode and the individual electrode in this piezoelectric element are electrically connected to the internal wiring for electrode connection formed on the individual liquid chamber forming plate member. Each internal wiring is electrically connected to an external wiring through a connection terminal. This external wiring is drawn out through a notch provided in a part of the common liquid chamber forming plate member. The external wiring drawn out is electrically connected to driving voltage supply means for supplying a driving voltage to be applied to the individual electrodes.

これらの板状部材を製造する方法として、基板に多数の板状部材を面付けして切削線に沿って切り出して多数の板状部材を製造する方法が一般的である。そして、一辺に切欠きを有する板状部材を基板から多数切り出すためには、基板に板状部材を多数面付けして各板状部材毎に切欠きに相当する開口部を加工する。その後板状部材の外形を切削線に沿って切削して個片に切り分ける。このような一辺に切欠きを有する板状部材の製造方法として、特許文献1に記載のものが知られている。   As a method of manufacturing these plate-like members, a method of manufacturing a large number of plate-like members by imposing a number of plate-like members on a substrate and cutting them along a cutting line is common. And in order to cut out many plate-shaped members which have a notch on one side from a board | substrate, many plate-shaped members are surfaced to a board | substrate, and the opening part corresponding to a notch is processed for every plate-shaped member. Thereafter, the outer shape of the plate-like member is cut along a cutting line and cut into individual pieces. As a method for producing such a plate-like member having a notch on one side, the one described in Patent Document 1 is known.

この特許文献1の板状部材の製造方法では、一辺に切欠きを有する複数の板状部材を基板上にマトリクス状に面付けしている。図7は特許文献1における一辺に切欠きを有する板状部材の面付けの様子を示す平面図である。図8は図7の面付けで切り出された板状部材を示す平面図である。図7及び図8を用いて上記特許文献1における板状部材の面付けについて以下に説明する。基板上に複数の板状部材をマトリクス状に面付けした後、図7の(a)に示すように板状部材301の切欠きに相当する開口形状が略長方形である開口部302を加工する枠である開口線303の一辺を図7中の破線で示す切削線304に一致させて面付けする。開口線303や切削線304は、基板や加工部材上に実際に引かれた線、や実際には引かれていない仮想線を含む。そして、切削線304に沿って各板状部材301を基板から個片に切り分けると図8の(a)に示すような一辺に切欠き305を有する板状部材301が得られる。ところが、例えば図7の(b)に示すように開口線303の一辺が切削線304から離れた位置にずれてしまうと、図8の(b)に示すように梁が残って閉じた切欠き、つまり開口部306が形成されてしまうことなる。あるいは、図7の(c)に示すように開口線303が切削線304を含む位置までずれると、図8の(c)に示すように本来必要な切欠き305が一辺に形成されるものの不要な切欠き307も他辺に形成されてしまう。上記特許文献1の板状部材の製造方法では、図9の(a)に示すように、一辺に切欠きを有する2つの板状部材301の各切欠きを形成する一辺同士を向い合わせて面付けしている。そして、各切欠きを形成する一辺が向い合っている部分には、隣接する各板状部材301の切削線304が互いに離間する位置にそれぞれ付されている。そして、各切欠きとなる開口部302を含み、かつ各切欠きとなる開口部302より大きい開口部となる開口線308が面付されている。そして、図9の(b)に示すように、大きな開口線308に沿って加工する。その後、図9の(c)、(d)に示すように、各切欠きを形成する一辺が向い合っている部分に付されている各切削線304及び各板状部材の周りに付されている切削線に沿って各板状部材301を切り出す。このようにして一辺に切欠きを有する複数の板状部材を製造している。   In the manufacturing method of the plate-like member disclosed in Patent Document 1, a plurality of plate-like members having notches on one side are applied in a matrix on the substrate. FIG. 7 is a plan view showing a state of imposition of a plate-like member having a notch on one side in Patent Document 1. FIG. FIG. 8 is a plan view showing a plate-like member cut out by the imposition of FIG. The imposition of the plate-like member in Patent Document 1 will be described below with reference to FIGS. After imposing a plurality of plate-like members on the substrate in a matrix, an opening 302 whose opening shape corresponding to the notch of the plate-like member 301 is substantially rectangular is processed as shown in FIG. One side of the opening line 303, which is a frame, is imposed so as to coincide with a cutting line 304 indicated by a broken line in FIG. The opening line 303 and the cutting line 304 include a line that is actually drawn on the substrate or the processing member, or a virtual line that is not actually drawn. Then, when each plate-like member 301 is cut into individual pieces from the substrate along the cutting line 304, a plate-like member 301 having a notch 305 on one side as shown in FIG. 8A is obtained. However, for example, if one side of the opening line 303 shifts to a position away from the cutting line 304 as shown in FIG. 7B, the beam remains and the notch is closed as shown in FIG. 8B. That is, the opening 306 is formed. Alternatively, when the opening line 303 is shifted to a position including the cutting line 304 as shown in FIG. 7C, an originally required notch 305 is formed on one side as shown in FIG. A notch 307 is also formed on the other side. In the manufacturing method of the plate-shaped member of the above-mentioned Patent Document 1, as shown in FIG. 9 (a), the two plate-shaped members 301 each having a notch on one side face each other to form the notches. It is attached. And the cutting line 304 of each adjacent plate-shaped member 301 is attached | subjected to the position which mutually separates in the part which the one side which forms each notch faces. An opening line 308 that includes the opening 302 that becomes each notch and that is larger than the opening 302 that becomes each notch is faced. Then, as shown in FIG. 9B, processing is performed along a large opening line 308. After that, as shown in FIGS. 9C and 9D, the cutting lines 304 and the plate-like members are attached around the portions where the sides forming the notches face each other. Each plate-like member 301 is cut out along the cutting line. In this way, a plurality of plate-like members having notches on one side are manufactured.

しかしながら、上記特許文献1の板状部材の製造方法では、各切欠きを形成する一辺が向い合っている部分に各切欠きとなる開口部より大きい開口部を加工する枠を示す開口線が付されている。そして、図9の(a)に示す2本の切削線304に沿った切削と大きな開口部の開口線308に沿った加工とを行ったとき、図9の(c)〜(d)に示すように開口部用の切削部材以外に無駄な切削部材309等が生じる。あるいは、開口部や切削部材をエッチングで溶かしたり、サンドブラストで削ったりする加工の場合においても当該加工のための無駄なスペースが生じている。これらのため、基板1枚あたりから切り出せる板状部材の個数が少なくなり、板状部材のコストが高くなるという問題がある。   However, in the manufacturing method of the plate-like member of Patent Document 1, an opening line indicating a frame for processing an opening larger than the opening serving as each notch is attached to a portion where the sides forming each notch face each other. Has been. Then, when the cutting along the two cutting lines 304 shown in FIG. 9A and the processing along the opening line 308 of the large opening are performed, it is shown in FIGS. 9C to 9D. Thus, a useless cutting member 309 and the like are generated in addition to the opening cutting member. Or in the case of the process which melt | dissolves an opening part and a cutting member by an etching, or it grinds by sandblasting, the useless space for the said process has arisen. For these reasons, there is a problem that the number of plate-like members that can be cut out from one substrate is reduced and the cost of the plate-like members is increased.

本発明は以上の問題点に鑑みなされたものであり、その目的は、基板から板状部材を切り出す際の無駄な部分を減らして板状部材の低コスト化を図ることができる板状部材の製造方法を提供することである。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a plate-like member that can reduce the cost of the plate-like member by reducing useless portions when cutting the plate-like member from the substrate. It is to provide a manufacturing method.

上記目的を達成するために、請求項1の発明は、少なくとも一辺に切欠きを有する板状部材を基板上に複数面付けして個片に切り分ける板状部材の製造方法において、前記切欠きを形成する一辺が重なるように前記各板状部材を向い合わせて面付けし、前記切欠きを形成する一辺上に前記各板状部材に切り分ける切削線を付し、該切削線を含む部分に前記各板状部材の前記切欠きを形成する開口部を加工する枠を示す開口線を付することを特徴とするものである。   In order to achieve the above object, the invention according to claim 1 is a method of manufacturing a plate-like member in which a plurality of plate-like members having cutouts on at least one side are arranged on a substrate and cut into individual pieces. The plate-like members are faced and faced so that one side to be formed overlaps, a cutting line for cutting the plate-like member is attached on one side forming the notch, and a portion including the cutting line is attached to the portion including the cutting line. An opening line indicating a frame for processing an opening for forming the notch of each plate-like member is attached.

上記目的を達成するために、請求項2の発明は、少なくとも一辺に切欠きを有する板状部材を基板上に複数面付けして個片に切り分ける板状部材の製造方法において、前記各板状部材が、前記基板上にマトリクス状に配列され、前記切欠きを形成する一辺が重なるように前記各板状部材を向い合わせて、前記切欠きを形成する一辺上に前記各板状部材に切り分ける切削線を付し、該切削線を含む部分に前記各板状部材の前記切欠きを形成する開口部が前記切削線に沿って交互に形成されるように、前記開口部を加工する枠を示す開口線を付することを特徴とするものである。   In order to achieve the above-mentioned object, the invention according to claim 2 is a method of manufacturing a plate-like member in which a plurality of plate-like members having notches on at least one side are arranged on a substrate and cut into individual pieces. The members are arranged in a matrix on the substrate, face each plate-like member so that one side forming the cutout overlaps, and cut into the plate-like member on one side forming the cutout A frame for processing the opening is provided so that an opening for forming the notch of each plate-like member is formed alternately along the cutting line at a portion including the cutting line. The opening line shown is attached.

請求項1の発明においては、切欠きを形成する各板状部材の一辺が重なって面付けされる。そして、この重なっている一辺には各板状部材の切り分けに共通な切削線が付され、この共通の切削線を含み各板状部材に渡る部分には開口部を加工する開口線が付される。そして、共通の切削線に沿った各板状部材の切り分けと開口線に沿った開口部の加工とが行われると切削部材が生じる。この切削部材は開口線に沿って開口部を加工したことによって生じた元々不要な切削部材である。各板状部材の一辺を重ねて各板状部材を面付けしているので各板状部材の間にはスペースがなく、共通な切削線に沿って行った切削では各板状部材が切り分けられるだけで無駄な切削部材は生じない。このため、切削部材の増加を抑えられ、基板上における板状部材を面付けできる部分が増える。これにより、基板1枚あたりから多数の板状部材を切り出すことができる。よって、板状部材のコストを下げることができる。   In the first aspect of the present invention, one side of each plate-like member forming the notch is overlaid. A cutting line common to the separation of each plate-like member is attached to the overlapping side, and an opening line for machining the opening is attached to a portion including the common cutting line and extending to each plate-like member. The Then, when the cutting of each plate-like member along the common cutting line and the processing of the opening along the opening line are performed, a cutting member is generated. This cutting member is an originally unnecessary cutting member produced by processing the opening along the opening line. Since each plate-like member is faced by overlapping one side of each plate-like member, there is no space between each plate-like member, and each plate-like member is cut by cutting performed along a common cutting line. Only useless cutting members are produced. For this reason, the increase in a cutting member can be suppressed and the part which can face a plate-shaped member on a board | substrate increases. Thereby, many plate-shaped members can be cut out from one board | substrate. Therefore, the cost of the plate member can be reduced.

請求項2の発明においては、切欠きを形成する各板状部材の一辺が重なって面付けされる。そして、この重なっている一辺には各板状部材の切り分けに共通な切削線が付され、この共通の切削線を含み各板状部材に渡る部分には開口部を加工する開口線が付される。各板状部材の切欠きを形成する開口部が切削線に沿って交互に形成される。そして、共通の切削線に沿った各板状部材の切り分けと開口線に沿った開口部の加工とが行われると切削部材が生じる。この切削部材は開口線に沿って開口部を加工したことによって生じた元々不要な切削部材である。各板状部材の一辺を重ねて各板状部材を面付けしているので各板状部材の間にはスペースがなく、共通な切削線に沿って行った切削では各板状部材が切り分けられるだけで無駄な切削部材は生じない。このため、切削部材の増加を抑えられ、基板上における板状部材を面付けできる部分が増える。これにより、基板1枚あたりから多数の板状部材を切り出すことができる。また、開口部と隣の列の開口部とが隣り合わないようになる。これにより、列方向での基板が割れにくくなる。よって、板状部材のコストを下げることができる。   In the invention of claim 2, one side of each plate-like member forming the notch is overlaid. A cutting line common to the separation of each plate-like member is attached to the overlapping side, and an opening line for machining the opening is attached to a portion including the common cutting line and extending to each plate-like member. The Openings that form notches in each plate-like member are alternately formed along the cutting line. Then, when the cutting of each plate-like member along the common cutting line and the processing of the opening along the opening line are performed, a cutting member is generated. This cutting member is an originally unnecessary cutting member produced by processing the opening along the opening line. Since each plate-like member is faced by overlapping one side of each plate-like member, there is no space between each plate-like member, and each plate-like member is cut by cutting performed along a common cutting line. Only useless cutting members are produced. For this reason, the increase in a cutting member can be suppressed and the part which can face a plate-shaped member on a board | substrate increases. Thereby, many plate-shaped members can be cut out from one board | substrate. Further, the opening and the opening in the adjacent row are not adjacent to each other. Thereby, the board | substrate in a row direction becomes difficult to break. Therefore, the cost of the plate member can be reduced.

本発明によれば、板状部材の低コスト化を図ることができるという特有な効果が得られる。   According to the present invention, it is possible to obtain a specific effect that the cost of the plate-like member can be reduced.

本インクジェット記録装置の構成例を示す概略斜視図である。It is a schematic perspective view which shows the structural example of this inkjet recording device. 本インクジェット記録装置のインクジェットヘッドの積層構造を示す分解斜視図である。It is a disassembled perspective view which shows the laminated structure of the inkjet head of this inkjet recording device. 本実施形態における共通液室形成板状部材の面付けと切り出した共通液室形成板状部材を示す平面図である。It is a top view which shows imposition of the common liquid chamber formation plate-shaped member in this embodiment, and the cut-out common liquid chamber formation plate-shaped member. 本実施形態における共通液室形成板状部材を基板上に面付けする方法の一例を示す平面図である。It is a top view which shows an example of the method of imposing the common liquid chamber formation plate-shaped member in this embodiment on a board | substrate. 本実施形態における共通液室形成板状部材を基板上に面付けする方法の別の変形例を示す平面図である。It is a top view which shows another modification of the method of imposing the common liquid chamber formation plate-shaped member in this embodiment on a board | substrate. 本実施形態における共通液室形成板状部材を基板上に面付けする方法の別の変形例を示す平面図である。It is a top view which shows another modification of the method of imposing the common liquid chamber formation plate-shaped member in this embodiment on a board | substrate. 特許文献1における一辺に切欠きを有する板状部材の面付けの様子を示す平面図である。It is a top view which shows the mode of imposition of the plate-shaped member which has a notch in one side in patent document 1. FIG. 図7の面付けで切り出された板状部材を示す平面図である。It is a top view which shows the plate-shaped member cut out by the imposition of FIG. 特許文献1における一辺に切欠きを有する板状部材の別の面付けの様子と切り出された板状部材を示す平面図である。It is a top view which shows the state of another imposition of the plate-shaped member which has a notch in one side in patent document 1, and the cut-out plate-shaped member.

以下、本発明の実施形態に係る液体吐出ヘッドを備える画像形成装置の一例としてのインクジェット記録装置の構成例について説明する。
図1は本インクジェット記録装置の構成例を示す概略斜視図である。本インクジェット記録装置100の内部にはキャリッジ101が設けられ、キャリッジ101がガイドロッド102に沿って左右に移動可能に構成されている。キャリッジ101はベルト103と繋がっており、ベルト103はモータ104に繋がっている。モータ104が回転することによりベルト103が左右に動き、同時にキャリッジ101を左右に移動させる。キャリッジ101には図示しないノズルが多数、複数列に渡って備わっているインクジェットヘッド105が具備されており、このインクジェットヘッド105に本実施形態が適用され、小型化及び低コスト化が成されている。インクジェットヘッド105はキャリッジ101の移動と共に左右に移動する。更に、本インクジェット記録装置100には記録媒体106を支えるプラテン107と紙送りローラ108が設けられている。プラテン107で記録媒体106を支えられながら、モータ109により紙送りローラ108を動かすことで記録媒体106を搬送方向に搬送する。キャリッジ101を左に移動させながらインクジェットヘッド105からインク滴を記録媒体106に対して、図示しない制御装置から送られて来る画像データに従って吐出させる。記録媒体106を前方に所望の距離だけ移動させた後、キャリッジ101を今度は右に移動させる。そして、インクジェットヘッド105からインク滴を記録媒体106に対して、図示しない制御装置から送られて来る画像データに従って吐出される。これらの動作を繰り返すことにより記録媒体上の一面に所望の画像を形成することができる。キャリッジ101は、画像形成を行わない際にはメンテナンス装置110の上で待機している。ここではインクジェットヘッド105からインクを吸引して吐出しなくなったノズルを回復させたり、インクジェットヘッド105をキャップしてノズルを封止してインクが乾燥してノズルから吐出しなくなるのを防いだりすることが可能となっている。このように、本実施形態に係るインクジェット記録装置は、後述する本実施形態の低コストなインクジェットヘッドを備えているので、安価なインクジェット記録装置を提供することができる。
Hereinafter, a configuration example of an ink jet recording apparatus as an example of an image forming apparatus including a liquid ejection head according to an embodiment of the present invention will be described.
FIG. 1 is a schematic perspective view showing a configuration example of the ink jet recording apparatus. A carriage 101 is provided inside the inkjet recording apparatus 100, and the carriage 101 is configured to be movable left and right along the guide rod 102. The carriage 101 is connected to a belt 103, and the belt 103 is connected to a motor 104. As the motor 104 rotates, the belt 103 moves left and right, and simultaneously the carriage 101 moves left and right. The carriage 101 is provided with an inkjet head 105 provided with a large number of nozzles (not shown) and arranged in a plurality of rows. The present embodiment is applied to the inkjet head 105 to reduce the size and cost. . The inkjet head 105 moves to the left and right as the carriage 101 moves. Further, the inkjet recording apparatus 100 is provided with a platen 107 that supports the recording medium 106 and a paper feed roller 108. While the recording medium 106 is supported by the platen 107, the recording medium 106 is conveyed in the conveying direction by moving the paper feed roller 108 by the motor 109. While moving the carriage 101 to the left, ink droplets are ejected from the inkjet head 105 to the recording medium 106 in accordance with image data sent from a control device (not shown). After moving the recording medium 106 forward by a desired distance, the carriage 101 is now moved to the right. Then, ink droplets are ejected from the inkjet head 105 to the recording medium 106 in accordance with image data sent from a control device (not shown). By repeating these operations, a desired image can be formed on one surface of the recording medium. The carriage 101 stands by on the maintenance device 110 when image formation is not performed. Here, the nozzle that sucks ink from the ink jet head 105 is recovered and the nozzles that are no longer discharged are recovered, or the ink jet head 105 is capped to seal the nozzles to prevent the ink from drying and from being discharged from the nozzles. Is possible. As described above, since the ink jet recording apparatus according to the present embodiment includes the low cost ink jet head according to the present embodiment, which will be described later, an inexpensive ink jet recording apparatus can be provided.

図2は本インクジェット記録装置のインクジェットヘッドの積層構造を示す分解斜視図である。ノズル板状部材201では、ノズル孔202が複数形成されている。個別液室形成板状部材203では、当該部材がノズル板状部材201上に積層し、かつ後述する共通液室形成板状部材204が上部に積層されることで、ノズル孔202と連通する個別液室205と、該個別液室205と連通するインク供給口206とが形成される。また、個別液室形成板状部材203には、図示しない上位装置から送られてくる印字データに従って駆動する圧電素子などの電気機械変換素子を選択する駆動IC207が実装されている。更に、駆動IC207の出力端子と電気的に接続する長手方向の一端に接続端子208が設けられている。共通液室形成板状部材204では、後述するフレーム部材210が上方から積層されることでインク供給口206と連通する共通液室209が形成される。フレーム部材210には図示しないインクタンクからインクを共通液室209に供給するインク供給口211が設けられている。ノズル板状部材201、個別液室形成板状部材203及び共通液室形成板状部材204を当該順番で積層し、更に共通液室形成板状部材204上にフレーム部材210を接合する。これにより、インク供給口211からノズル孔202までのインクの流路が形成される。   FIG. 2 is an exploded perspective view showing the laminated structure of the inkjet head of the inkjet recording apparatus. In the nozzle plate-like member 201, a plurality of nozzle holes 202 are formed. In the individual liquid chamber forming plate member 203, the member is stacked on the nozzle plate member 201, and a common liquid chamber forming plate member 204 described later is stacked on the upper portion, so that the individual liquid chamber forming plate member 203 is communicated with the nozzle hole 202. A liquid chamber 205 and an ink supply port 206 communicating with the individual liquid chamber 205 are formed. The individual liquid chamber forming plate member 203 is mounted with a drive IC 207 for selecting an electromechanical conversion element such as a piezoelectric element that is driven according to print data sent from a host device (not shown). Further, a connection terminal 208 is provided at one end in the longitudinal direction that is electrically connected to the output terminal of the drive IC 207. In the common liquid chamber forming plate member 204, a common liquid chamber 209 communicating with the ink supply port 206 is formed by laminating a frame member 210 described later from above. The frame member 210 is provided with an ink supply port 211 that supplies ink from an ink tank (not shown) to the common liquid chamber 209. The nozzle plate member 201, the individual liquid chamber forming plate member 203, and the common liquid chamber forming plate member 204 are stacked in this order, and the frame member 210 is joined onto the common liquid chamber forming plate member 204. Thereby, an ink flow path from the ink supply port 211 to the nozzle hole 202 is formed.

また、駆動IC207のI/O、電源、駆動電源入力などから接続端子208までの内部配線212が配されている。そして、接続端子208には、FPC(Flexible printed circuits)やFFC(Flexible flat cable)などの外部配線213と電気的に接続されて、図示しない上位装置との接続を行う。外部配線213は、接続端子208に電気的に接続してから個別液室形成板状部材203の長手方向に引き出され、緩やかに曲げられている。そして、長手方向に直交する方向に向けて延びて共通液室形成板状部材204に設けられた開口部214を通り、フレーム部材210に設けられた引き出し口215から外部へ引き出される。もしくは、外部配線213は、接続端子208から個別液室形成板状部材203の長手方向へまっすぐに引き出される。インクジェットヘッドの内部配線212は個別液室形成板状部材203の一面に平面的に配されており、接続端子208は個別液室形成板状部材203の長手方向の一端部に平面的に配置されている。個別液室形成板状部材203に共通液室形成板状部材204を積層したときに、個別液室形成板状部材203の一端部の接続端子208が隠れないように共通液室形成板状部材204の長手方向の一端には切欠き214が設けられている。そして、外部配線213から駆動IC207に駆動電源が供給され、駆動IC207から選択した電気機械変換素子へ駆動電圧を印加することで電気機械変換素子を駆動する。そして、駆動された電気機械変換素子が個別液室205の圧力変化を生み出すことで、ノズル孔202からインク滴が吐出される。個別液室形成板状部材203の材質をシリコンとし、個別液室などの構造体はドライエッチングや異方性ウェットエッチングなどの工法により加工することで、精度の高い加工を行うことが可能である。以上のような構成により、共通液室形成板状部材204の厚みが薄い等の理由により強度が弱い場合でも、共通液室形成板状部材204に設ける切欠き214は必要最低限の大きさの切欠き形状である。このため、個別液室形成板状部材203と共通液室形成板状部材204とを積層した際に、共通液室形成板状部材204によって個別液室形成板状部材203の接続端子208の強度を保つことができる。   Further, an internal wiring 212 from the I / O of the driving IC 207, the power source, the driving power source input, etc. to the connection terminal 208 is arranged. The connection terminal 208 is electrically connected to an external wiring 213 such as FPC (Flexible printed circuits) or FFC (Flexible flat cable), and is connected to a host device (not shown). The external wiring 213 is pulled out in the longitudinal direction of the individual liquid chamber forming plate member 203 after being electrically connected to the connection terminal 208 and is gently bent. Then, it extends in a direction perpendicular to the longitudinal direction, passes through an opening 214 provided in the common liquid chamber forming plate member 204, and is drawn out from a drawing port 215 provided in the frame member 210. Alternatively, the external wiring 213 is drawn straight out from the connection terminal 208 in the longitudinal direction of the individual liquid chamber forming plate member 203. The internal wiring 212 of the inkjet head is planarly arranged on one surface of the individual liquid chamber forming plate member 203, and the connection terminal 208 is planarly arranged at one end portion in the longitudinal direction of the individual liquid chamber forming plate member 203. ing. When the common liquid chamber forming plate member 204 is laminated on the individual liquid chamber forming plate member 203, the common liquid chamber forming plate member is arranged so that the connection terminal 208 at one end of the individual liquid chamber forming plate member 203 is not hidden. A notch 214 is provided at one end in the longitudinal direction of 204. Then, the drive power is supplied from the external wiring 213 to the drive IC 207, and the drive voltage is applied to the selected electromechanical conversion element from the drive IC 207 to drive the electromechanical conversion element. Then, the driven electromechanical transducer generates a pressure change in the individual liquid chamber 205, whereby ink droplets are ejected from the nozzle hole 202. The material of the individual liquid chamber forming plate member 203 is made of silicon, and the structure such as the individual liquid chamber can be processed by a method such as dry etching or anisotropic wet etching, so that highly accurate processing can be performed. . With the configuration as described above, the notch 214 provided in the common liquid chamber forming plate member 204 has a minimum necessary size even when the strength is weak due to the thin thickness of the common liquid chamber forming plate member 204 or the like. Notched shape. For this reason, when the individual liquid chamber forming plate member 203 and the common liquid chamber forming plate member 204 are stacked, the strength of the connection terminal 208 of the individual liquid chamber forming plate member 203 is increased by the common liquid chamber forming plate member 204. Can keep.

図3は本実施形態における共通液室形成板状部材を切り取る様子を示す平面図である。隣接する共通液室形成板状部材301の間の切削線303を開口部302の中心位置と一致させて開口部302を開ける。具体的には、図3の(a)に示すように、基板上に、共通液室形成板状部材301の切欠きと、その共通液室形成板状部材と隣り合う共通液室形成板状部材301の切欠きとが向い合うように面付けされる。その後、各切欠きに相当する箇所である開口部302を基板上に加工し、図3中に破線で示す切削線303で切削して共通液室形成板状部材301をそれぞれ切り出す。このように切り出された共通液室形成板状部材301は、図3の(b)に示すように、共通液室形成板状部材の一端のみに切欠き304が形成されることになる。この際、面付けされた隣接する共通液室形成板状部材では、互いの切欠きの間にダイシングライン程度の隙間しか設けないで面付けしてあり、開口部の略中央の切削線に一回だけダイシングブレードで切削するだけでよい。ダイシングブレードを用いてダイシングを行う切削方法の替わりに、レーザやエッチングによる加工方法を採用してもよい。   FIG. 3 is a plan view showing a state in which the common liquid chamber forming plate member in this embodiment is cut out. The opening 302 is opened by making the cutting line 303 between the adjacent common liquid chamber forming plate-like members 301 coincide with the center position of the opening 302. Specifically, as shown in FIG. 3A, a common liquid chamber forming plate member 301 is cut out on the substrate, and a common liquid chamber forming plate shape adjacent to the common liquid chamber forming plate member. Imposition is made so that the notch of the member 301 faces. Thereafter, the opening 302 corresponding to each notch is processed on the substrate, and the common liquid chamber forming plate member 301 is cut out by cutting along a cutting line 303 indicated by a broken line in FIG. As shown in FIG. 3B, the common liquid chamber forming plate member 301 cut out in this way has a notch 304 formed only at one end of the common liquid chamber forming plate member. At this time, the adjacent common liquid chamber forming plate-like members that are impositioned are impositioned with only a gap of about a dicing line between the notches, and are aligned with the cutting line at the approximate center of the opening. It is only necessary to cut with a dicing blade once. Instead of a cutting method in which dicing is performed using a dicing blade, a processing method using laser or etching may be employed.

次に、このような共通液室形成板状部材を基板上に面付けする方法として、図4に示すように複数の共通液室形成板状部材402を基板401上にマトリクス状に面付けする。面付けされた共通液室形成板状部材402の列方向で隣接する共通液室形成板状部材402の破線で示す切削線403を開口部404の中心位置と一致させて開口部404を設けている。つまり、基板401上にマトリクス状に配列された共通液室形成板状部材402の切欠きと、列方向で隣接する共通液室形成板状部材402の切欠きが向い合うように面付けする。これにより、共通液室形成板状部材402が面付けされた基板の切欠きに当たる個所へ開口部404が加工される。図4ではこれらの複数の開口部404が行方向に一列に並んでいる。このように開口部を設けた場合、開口部が列方向に並んでいる部分では基板が割れやすくなってハンドリングが大変な上、歩留まりが悪く、コスト高となってしまう。列間の共通液室形成板状部材の間を離間させて開口部が連続しないように面付けすれば割れにくくハンドリングはし易くなるが、離間させた分基板1枚当たりから切り出せる共通液室形成板状部材の個数が少なくなるため、コスト高になる。   Next, as a method for imposing such a common liquid chamber forming plate member on the substrate, a plurality of common liquid chamber forming plate members 402 are imposing on the substrate 401 in a matrix as shown in FIG. . An opening 404 is provided by aligning a cutting line 403 indicated by a broken line of the common liquid chamber forming plate-like member 402 adjacent to the common liquid chamber forming plate-like member 402 in the row direction with the center position of the opening 404. Yes. That is, the notches of the common liquid chamber forming plate-like members 402 arranged in a matrix on the substrate 401 and the notches of the common liquid chamber forming plate-like members 402 adjacent in the column direction face each other. As a result, the opening 404 is processed at a location corresponding to the notch of the substrate on which the common liquid chamber forming plate-like member 402 is imposed. In FIG. 4, the plurality of openings 404 are aligned in a row in the row direction. In the case where the openings are provided in this way, the substrate is easily broken at the portion where the openings are aligned in the column direction, the handling is difficult, the yield is poor, and the cost is increased. The common liquid chamber forming plate-like members between the rows are separated so that the openings do not continue to face each other. Since the number of forming plate-like members is reduced, the cost is increased.

そこで、本実施形態における共通液室形成板状部材を基板上に面付けする方法の別の変形例では、図5に示すように、隣接する列間において共通液室形成板状部材1つ分だけ列方向にずらして面付けされている。このようにすることにより、開口部404と隣の列の開口部404とが隣り合わないようになる。よって、図4の面付け方法に比べて、列方向での基板が割れにくくなる。基板が割れ易いセラミックやガラスでも割れにくくハンドリングがし易いため、安価な液滴吐出ヘッドを提供できる。   Therefore, in another modification of the method for imposing the common liquid chamber forming plate-like member on the substrate in this embodiment, as shown in FIG. 5, the common liquid chamber forming plate-like member is equivalent to one common liquid chamber forming plate-like member between adjacent rows. The imposition is shifted only in the column direction. By doing in this way, the opening part 404 and the opening part 404 of the adjacent row | line | column become not adjacent. Therefore, compared with the imposition method of FIG. Since ceramic and glass, which are easily broken, are difficult to break and easy to handle, an inexpensive droplet discharge head can be provided.

このような本実施形態の板状部材の製造方法を用いて共通液室形成板状部材を製造することで、高密度に面付けを行っても切欠きを向い合わせて面付けしただけの場合に比べ、共通液室形成板状部材が面付けされた基板が割れにくくハンドリングがし易い。よって、安価な液滴吐出ヘッドを提供することができる。更に、切削個所が一直線に並ぶため、円盤状のダイシングブレードを用いた切削装置などでの切削加工が一回のセッティングで容易に可能となり、工数が削減できるという効果もある。   When the common liquid chamber forming plate member is manufactured using the plate member manufacturing method of the present embodiment as described above, even if imposition is performed at a high density, the cutouts are just facing each other. Compared to the above, the substrate on which the common liquid chamber forming plate-like member is impositioned is hard to break and is easy to handle. Therefore, an inexpensive droplet discharge head can be provided. Further, since the cutting points are arranged in a straight line, cutting with a cutting device using a disk-shaped dicing blade can be easily performed with one setting, and the man-hour can be reduced.

図6は本実施形態における共通液室形成板状部材を基板上に面付けする方法の別の変形例を説明する図である。基板401上にマトリクス状に配列された共通液室形成板状部材402の切欠きと列方向で隣接する共通液室形成板状部材402の切欠きが向い合うように面付けする。そして、共通液室形成板状部材402が面付けされた基板401の切欠きに当たる個所へ開口部を形成する。共通液室形成板状部材402と、列方向で隣接する共通液室形成板状部材402とが接している反対側で隣接する共通液室形成板状部材402は、切欠きがある辺と対辺の切欠きの無い辺同士が向い合うように面付けを行う。他の共通液室形成板状部材402についても同様に面付けし、一列の面付けを行った上で隣接する列間において開口部404と開口部404との間の強度が保てる所定の距離Dだけ、列方向にずらして面付けする。つまり、開口部404と、隣の列の開口部404とが隣り合わないようにする。最後に図8中の破線の切削線403に沿ってダイシングブレードを入れて共通液室形成板状部材を個片に切り出す。このような板状部材の製造方法を用いて共通液室形成板状部材を製造することで、高密度に面付けを行っても切欠きを向い合わせて面付けしただけの場合に比べ、共通液室形成板状部材が面付けされた基板が割れにくくハンドリングがし易い。よって、安価な液滴吐出ヘッドを提供することができる。   FIG. 6 is a diagram for explaining another modification of the method for imposing the common liquid chamber forming plate member on the substrate in the present embodiment. The notches of the common liquid chamber forming plate-like members 402 arranged in a matrix on the substrate 401 and the notches of the common liquid chamber forming plate-like members 402 adjacent in the column direction face each other. Then, an opening is formed at a location corresponding to the notch of the substrate 401 on which the common liquid chamber forming plate-like member 402 is abutted. The common liquid chamber forming plate-like member 402 adjacent to the opposite side where the common liquid chamber forming plate-like member 402 and the common liquid chamber forming plate-like member 402 adjacent to each other in the row direction are in contact with each other is opposite to the side having the notch. Imposition so that the sides with no notch face each other. The other common liquid chamber forming plate-like member 402 is similarly impregnated, and after a single row of imposition, a predetermined distance D that can maintain the strength between the opening 404 and the opening 404 between adjacent rows. Just imposition by shifting in the column direction. That is, the opening 404 and the opening 404 in the adjacent row are not adjacent to each other. Finally, a dicing blade is put along the broken cutting line 403 in FIG. 8, and the common liquid chamber forming plate member is cut into individual pieces. By manufacturing a common liquid chamber forming plate member using such a plate member manufacturing method, the common liquid chamber forming plate member is common compared to the case where the notch is just faced even if imposition is performed at high density. The substrate on which the liquid chamber forming plate member is imbedded is hard to break and easy to handle. Therefore, an inexpensive droplet discharge head can be provided.

上記実施形態では、基板に貫通孔(開口部)を加工してから切り出すことで共通液室形成板状部材の長手方向の一端に切欠きを形成する部材について説明したが、基板に凹部を加工してから切出すことで外形に窪みを形成する板状部材についても適用可能である。   In the above embodiment, the member that forms the notch at one end in the longitudinal direction of the common liquid chamber forming plate member by cutting the substrate after processing the through hole (opening) in the substrate has been described. Then, it is also applicable to a plate-like member that forms a recess in the outer shape by cutting out.

以上に説明したものは一例であり、本発明は、次の態様毎に特有の効果を奏する。
(態様A)
切欠きを形成する一辺が重なるように各板状部材を向い合わせて面付けし、切欠きを形成する一辺上に各板状部材に切り分ける切削線を付し、該切削線を含む部分に各板状部材の切欠きを形成する開口部を加工する枠を示す開口線を付する。これによれば、上記実施形態について説明したように、切欠き305を形成する各板状部材301の一辺が重なって面付けされる。そして、この重なっている一辺には各板状部材301の切り分けに共通な切削線304が付され、この共通の切削線304を含む部分には開口部302を加工する開口線が付される。このような各板状部材301の面付け、切削線304及び開口線303の付記が行われ、共通の切削線304に沿った各板状部材301の切り分けと、開口線303に沿った開口部302の加工とが行われると切削部材が生じる。この切削部材は開口線に沿って開口部を加工したことによって生じた元々不要な切削部材だけである。各板状部材の一辺が重なっているので各板状部材301の間にはスペースがなく、共通な切削線304に沿って行った切削では、各板状部材301が切り分けられるだけで切削部材は生じない。このため、切削部材の増加を抑えられ、基板上における板状部材を面付けできる部分が増える。これにより、基板1枚あたりから多数の板状部材を切り出すことができる。よって、板状部材のコストを下げることができる。
(態様B)
各板状部材が、基板上にマトリクス状に配列され、切欠きを形成する一辺が重なるように各板状部材を向い合わせて、切欠きを形成する一辺上に各板状部材に切り分ける切削線を付し、該切削線を含む部分に各板状部材の前記切欠きを形成する開口部が切削線に沿って交互に形成されるように、開口部を加工する枠を示す開口線を付する。これによれば、上記実施形態の変形例について説明したように、切欠き305を形成する各板状部材301の一辺が重なって面付けされる。そして、この重なっている一辺には各板状部材301の切り分けに共通な切削線304が付され、この共通の切削線304を含む部分には開口部302を加工する開口線が付される。各板状部材301の切欠き305を形成する開口部が切削線304に沿って交互に形成される。このような各板状部材301の面付け、切削線304及び開口線303の付記が行われ、共通の切削線304に沿った各板状部材301の切り分けと、開口線303に沿った開口部302の加工とが行われると切削部材が生じる。この切削部材は開口線に沿って開口部を加工したことによって生じた元々不要な切削部材だけである。各板状部材の一辺が重なっているので各板状部材301の間にはスペースがなく、共通な切削線304に沿って行った切削では、各板状部材301が切り分けられるだけで切削部材は生じない。このため、切削部材の増加を抑えられ、基板上における板状部材を面付けできる部分が増える。これにより、基板1枚あたりから多数の板状部材を切り出すことができる。また、開口部404と隣の列の開口部404とが隣り合わないようになる。これにより、列方向での基板が割れにくくなる。よって、板状部材のコストを下げることができる。
(態様C)
(態様A)又は(態様B)において、板状部材を列方向に配列し、各列方向における各板状部材を列方向に所定量ずらして基板上に面付けする。これによれば、上記実施形態の別の変形例について説明したように、開口部404と、隣の列の開口部404とが隣り合わないようになる。高密度に面付けを行っても切欠きを向い合わせて面付けしただけの場合に比べ、共通液室形成板状部材が面付けされた基板が割れにくくハンドリングがし易いため歩留まりを高くすることができ、製造コストが安価となる。
(態様D)
(態様A)〜(態様C)において、基板がシリコンウェハである。これによれば、上記実施形態について説明したように、個別液室形成板状部材をシリコンとすることでドライエッチングや異方性ウェットエッチングなどの工法により精度の高い加工を行うことが可能である。
(態様E)
(態様A)〜(態様C)において、基板がセラミックである。これによれば、上記実施形態について説明したように、割れ易いセラミックでも割れにくくハンドリングがし易いため、安価な液滴吐出ヘッドを提供できる。
(態様F)
(態様A)〜(態様C)において、基板がガラスである。これによれば、上記実施形態について説明したように、割れ易いガラスでも割れにくくハンドリングがし易いため、安価な液滴吐出ヘッドを提供できる。
(態様G)
(態様A)〜(態様F)のいずれかにおいて、液滴吐出ヘッドは板状部材の製造方法によって製造された複数の板状部材を積層して構成されている。これによれば、上記実施形態について説明したように、基板1枚あたりから液滴吐出ヘッドを構成する各種の板状部材、例えばノズル板状部材201、個別液室形成板状部材203、共通液室形成板状部材204を安価に製造することで液滴吐出ヘッドのコストを下げることができる。
(態様H)
(態様G)において、板状部材の個別液室形成板状部材に配された内部配線と外部配線とを接続するための接続端子が個別液室形成板状部材に設けられ、接続端子に接続された外部配線は、個別液室形成板状部材上に積層された別の板状部材の共通液室形成板状部材の一端に設けられている切欠きから引き出される。これによれば、上記実施形態について説明したように、一端に切欠きが形成されている共通液室形成板状部材204を安価に製造できるので液滴吐出ヘッドを低コストに製造することができる。
(態様I)
(態様G)又は(態様H)の液滴吐出ヘッドを備え、該液滴吐出ヘッドのノズルから記録液を記録媒体上に吐出することで記録媒体に画像を形成する。これによれば、上記実施形態について説明したように、安価な液滴吐出ヘッドを搭載することで安価な画像形成装置であるインクジェット記録装置を提供することができる。
What has been described above is merely an example, and the present invention has a specific effect for each of the following modes.
(Aspect A)
Each plate-like member is faced and faced so that one side forming the notch overlaps, and a cutting line for dividing each plate-like member is attached on one side forming the notch, and each portion including the cutting line is attached to each portion including the cutting line. The opening line which shows the frame which processes the opening part which forms the notch of a plate-shaped member is attached | subjected. According to this, as described in the above embodiment, one side of each plate-like member 301 forming the notch 305 is overlaid and faced. Further, a cutting line 304 common to the separation of each plate-like member 301 is attached to the overlapping one side, and an opening line for processing the opening 302 is attached to a portion including the common cutting line 304. The imposition of each plate-like member 301, the addition of the cutting line 304 and the opening line 303 are performed, the separation of each plate-like member 301 along the common cutting line 304, and the opening along the opening line 303 When the processing of 302 is performed, a cutting member is generated. This cutting member is only an originally unnecessary cutting member produced by processing the opening along the opening line. Since one side of each plate-like member overlaps, there is no space between each plate-like member 301, and in cutting performed along a common cutting line 304, the cutting members Does not occur. For this reason, the increase in a cutting member can be suppressed and the part which can face a plate-shaped member on a board | substrate increases. Thereby, many plate-shaped members can be cut out from one board | substrate. Therefore, the cost of the plate member can be reduced.
(Aspect B)
A cutting line in which each plate-like member is arranged in a matrix on the substrate, faces each plate-like member so that one side forming the cutout overlaps, and cuts into each plate-like member on one side forming the cutout And an opening line indicating a frame for processing the opening is attached so that the opening for forming the notch of each plate-like member is alternately formed along the cutting line in the portion including the cutting line. To do. According to this, as described in the modification of the above embodiment, one side of each plate-like member 301 forming the notch 305 is overlapped and imposed. Further, a cutting line 304 common to the separation of each plate-like member 301 is attached to the overlapping one side, and an opening line for processing the opening 302 is attached to a portion including the common cutting line 304. Openings that form the notches 305 of the plate-like members 301 are alternately formed along the cutting lines 304. The imposition of each plate-like member 301, the addition of the cutting line 304 and the opening line 303 are performed, the separation of each plate-like member 301 along the common cutting line 304, and the opening along the opening line 303 When the processing of 302 is performed, a cutting member is generated. This cutting member is only an originally unnecessary cutting member produced by processing the opening along the opening line. Since one side of each plate-like member overlaps, there is no space between each plate-like member 301, and in cutting performed along a common cutting line 304, the cutting members Does not occur. For this reason, the increase in a cutting member can be suppressed and the part which can face a plate-shaped member on a board | substrate increases. Thereby, many plate-shaped members can be cut out from one board | substrate. Further, the opening 404 and the opening 404 in the adjacent row are not adjacent to each other. Thereby, the board | substrate in a row direction becomes difficult to break. Therefore, the cost of the plate member can be reduced.
(Aspect C)
In (Aspect A) or (Aspect B), the plate-like members are arranged in the row direction, and each plate-like member in each row direction is shifted by a predetermined amount in the row direction and imposed on the substrate. According to this, as described in another modification of the above embodiment, the opening 404 and the opening 404 in the adjacent row are not adjacent to each other. Compared to the case where the notch is just faced even if imposition is performed at a high density, the substrate on which the common liquid chamber forming plate-like member is impositioned is hard to crack and is easy to handle, thus increasing the yield. Manufacturing cost is reduced.
(Aspect D)
In (Aspect A) to (Aspect C), the substrate is a silicon wafer. According to this, as described in the above embodiment, by using silicon as the individual liquid chamber forming plate member, it is possible to perform highly accurate processing by a method such as dry etching or anisotropic wet etching. .
(Aspect E)
In (Aspect A) to (Aspect C), the substrate is ceramic. According to this, as described in the above embodiment, since it is difficult to break even with a fragile ceramic and it is easy to handle, an inexpensive droplet discharge head can be provided.
(Aspect F)
In (Aspect A) to (Aspect C), the substrate is glass. According to this, as described in the above embodiment, since it is difficult to break even glass that is easily broken, it is easy to handle, so that an inexpensive droplet discharge head can be provided.
(Aspect G)
In any one of (Aspect A) to (Aspect F), the droplet discharge head is configured by laminating a plurality of plate-like members manufactured by a plate-like member manufacturing method. According to this, as described in the above embodiment, various plate-like members constituting the droplet discharge head from one substrate, for example, the nozzle plate-like member 201, the individual liquid chamber forming plate-like member 203, the common liquid By manufacturing the chamber forming plate member 204 at a low cost, the cost of the droplet discharge head can be reduced.
(Aspect H)
In (Aspect G), a connection terminal for connecting the internal wiring and the external wiring arranged on the individual liquid chamber forming plate member of the plate member is provided on the individual liquid chamber forming plate member and connected to the connection terminal. The external wiring thus formed is drawn out from a notch provided at one end of the common liquid chamber forming plate member of another plate member laminated on the individual liquid chamber forming plate member. According to this, as described in the above embodiment, the common liquid chamber forming plate member 204 having a notch formed at one end can be manufactured at low cost, so that the droplet discharge head can be manufactured at low cost. .
(Aspect I)
An image is formed on the recording medium by including the droplet discharge head of (Aspect G) or (Aspect H) and discharging the recording liquid onto the recording medium from the nozzle of the droplet discharge head. According to this, as described in the above embodiment, an inkjet recording apparatus which is an inexpensive image forming apparatus can be provided by mounting an inexpensive droplet discharge head.

100 インクジェット記録装置
101 キャリッジ
102 ガイドロッド
103 ベルト
104 モータ
105 インクジェットヘッド
106 記録媒体
107 プラテン
108 紙送りローラ
109 モータ
110 メンテナンス装置
201 ノズル板状部材
202 ノズル孔
203 個別液室形成板状部材
204 共通液室形成板状部材
205 個別液室
206 インク供給口
207 駆動IC
208 接続端子
209 共通液室
210 フレーム部材
211 インク供給口
212 内部配線
213 外部配線
214 切欠き
215 引き出し口
301 共通液室形成板状部材
302 開口部
303 開口線
304 切削線
305 切欠き
306 開口部
307 切欠き
308 開口部
309 切削部材
401 基板
402 共通液室形成板状部材
403 切削線
404 開口部
DESCRIPTION OF SYMBOLS 100 Inkjet recording apparatus 101 Carriage 102 Guide rod 103 Belt 104 Motor 105 Inkjet head 106 Recording medium 107 Platen 108 Paper feed roller 109 Motor 110 Maintenance apparatus 201 Nozzle plate member 202 Nozzle hole 203 Individual liquid chamber forming plate member 204 Common liquid chamber Forming plate member 205 Individual liquid chamber 206 Ink supply port 207 Drive IC
208 Connection terminal 209 Common liquid chamber 210 Frame member 211 Ink supply port 212 Internal wiring 213 External wiring 214 Notch 215 Drawer port 301 Common liquid chamber forming plate member 302 Opening 303 Opening line 304 Cutting line 305 Notch 306 Opening 307 Notch 308 Opening 309 Cutting member 401 Substrate 402 Common liquid chamber forming plate member 403 Cutting line 404 Opening

特許第3579464号公報Japanese Patent No. 3579464

Claims (9)

少なくとも一辺に切欠きを有する板状部材を基板上に複数面付けして個片に切り分ける板状部材の製造方法において、
前記切欠きを形成する一辺が重なるように前記各板状部材を向い合わせて面付けし、
前記切欠きを形成する一辺上に前記各板状部材に切り分ける切削線を付し、
該切削線を含む部分に前記各板状部材の前記切欠きを形成する開口部を加工する枠を示す開口線を付することを特徴とする板状部材の製造方法。
In the manufacturing method of the plate-shaped member which cuts the plate-shaped member having a notch on at least one side on the substrate, and divides it into pieces,
Facing each plate-like member so that one side forming the notch overlaps,
A cutting line for cutting each plate-like member is attached on one side forming the notch,
A manufacturing method of a plate-like member, wherein an opening line indicating a frame for processing an opening for forming the notch of each plate-like member is attached to a portion including the cutting line.
少なくとも一辺に切欠きを有する板状部材を基板上に複数面付けして個片に切り分ける板状部材の製造方法において、
前記各板状部材が、前記基板上にマトリクス状に配列され、
前記切欠きを形成する一辺が重なるように前記各板状部材を向い合わせて、前記切欠きを形成する一辺上に前記各板状部材に切り分ける切削線を付し、
該切削線を含む部分に前記各板状部材の前記切欠きを形成する開口部が前記切削線に沿って交互に形成されるように、前記開口部を加工する枠を示す開口線を付することを特徴とする板状部材の製造方法。
In the manufacturing method of the plate-shaped member which cuts the plate-shaped member having a notch on at least one side on the substrate, and divides it into pieces,
The plate-like members are arranged in a matrix on the substrate,
Face each plate-like member so that one side forming the notch overlaps, and attach a cutting line to cut the plate-like member on one side forming the notch,
An opening line indicating a frame for processing the opening is attached to a portion including the cutting line so that an opening for forming the notch of each plate-like member is alternately formed along the cutting line. The manufacturing method of the plate-shaped member characterized by the above-mentioned.
請求項1又は2に記載の板状部材の製造方法において、
前記板状部材を列方向に配列し、各列方向における前記各板状部材を列方向に所定量ずらして前記基板上に面付けすることを特徴とする板状部材の製造方法。
In the manufacturing method of the plate-shaped member according to claim 1 or 2,
A method of manufacturing a plate-like member, comprising: arranging the plate-like members in a row direction, and imposing each plate-like member in each row direction by a predetermined amount in the row direction on the substrate.
請求項1〜3のいずれかに記載の板状部材の製造方法において、
前記基板がシリコンウェハであることを特徴とする板状部材の製造方法。
In the manufacturing method of the plate-shaped member in any one of Claims 1-3,
A method for producing a plate-like member, wherein the substrate is a silicon wafer.
請求項1〜3のいずれかに記載の板状部材の製造方法において、
前記基板がセラミックであることを特徴とする板状部材の製造方法。
In the manufacturing method of the plate-shaped member in any one of Claims 1-3,
A method for producing a plate-like member, wherein the substrate is ceramic.
請求項1〜3のいずれかに記載の板状部材の製造方法において、
前記基板がガラスであることを特徴とする板状部材の製造方法。
In the manufacturing method of the plate-shaped member in any one of Claims 1-3,
The method for producing a plate-like member, wherein the substrate is glass.
請求項1〜6のいずれかに記載の板状部材の製造方法で製造された複数の板状部材を積層して構成されていることを特徴とする液滴吐出ヘッド。   A droplet discharge head comprising a plurality of plate members manufactured by the method for manufacturing a plate member according to claim 1. 請求項7記載の液滴吐出ヘッドにおいて、
前記板状部材の個別液室形成板状部材に配された内部配線と外部配線とを接続するための接続端子が前記個別液室形成板状部材に設けられ、前記接続端子に接続された前記外部配線は、前記個別液室形成板状部材上に積層された別の前記板状部材の共通液室形成板状部材の一端に設けられている切欠きから引き出されることを特徴とする液滴吐出ヘッド。
The droplet discharge head according to claim 7,
A connection terminal for connecting an internal wiring and an external wiring arranged in the individual liquid chamber forming plate member of the plate member is provided in the individual liquid chamber forming plate member, and the connection terminal is connected to the connection terminal. The external wiring is drawn out from a notch provided at one end of the common liquid chamber forming plate member of another plate member laminated on the individual liquid chamber forming plate member. Discharge head.
請求項7又は8に記載の液滴吐出ヘッドを備え、該液滴吐出ヘッドのノズルから記録液を記録媒体上に吐出することで前記記録媒体に画像を形成することを特徴とする画像形成装置。   An image forming apparatus comprising the droplet discharge head according to claim 7 or 8, wherein an image is formed on the recording medium by discharging a recording liquid from a nozzle of the droplet discharge head onto the recording medium. .
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