JP2013136663A - Weather-resistant particle, weather-resistant particle-containing dispersion liquid, weather-resistant particle-containing resin composition, and weather-resistant film and weather-resistant substrate using the same resin composition - Google Patents

Weather-resistant particle, weather-resistant particle-containing dispersion liquid, weather-resistant particle-containing resin composition, and weather-resistant film and weather-resistant substrate using the same resin composition Download PDF

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JP2013136663A
JP2013136663A JP2011287780A JP2011287780A JP2013136663A JP 2013136663 A JP2013136663 A JP 2013136663A JP 2011287780 A JP2011287780 A JP 2011287780A JP 2011287780 A JP2011287780 A JP 2011287780A JP 2013136663 A JP2013136663 A JP 2013136663A
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resistant
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coating layer
particles
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JP5810906B2 (en
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Kazuya Suzuki
一也 鈴木
Hidenori Horikoshi
秀紀 堀越
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Sumitomo Osaka Cement Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a weather-resistant particles that are excellent in transparency and UV shielding properties and have excellent long-term weatherability, to provide a weather-resistant particle-containing dispersion liquid, to provide a weather-resistant particle-containing resin composition and to provide a weather-resistant film and a weather-resistant substrate that use the resin composition.SOLUTION: The weather-resistant particle 1 has a first coating layer 3 composed of silicon oxide in an amount of not less than 5 vol% and not more than 60 vol% based on the volume of the UV shielding particle 2, formed on the surface of a UV shielding particle 2 having an average primary particle size of not less than 5 nm and not more than 100 nm, and have a second coating layer 4 composed of a silicone resin in an amount of not less than 15 vol% and not more than 300 vol% based on the volume of the UV shielding particle 2, formed on the surface of the first coating layer 3, and has an average particle size of not less than 6 nm and not more than 200 nm.

Description

本発明は、耐候性粒子と耐候性粒子含有分散液及び耐候性粒子含有樹脂組成物並びにそれを用いた耐候性膜及び耐候性基材に関し、更に詳しくは、透明で紫外線遮蔽性に優れ、かつ長期の耐候性が求められる屋外にて使用される基材に用いて好適な耐候性粒子と、この耐候性粒子を溶媒中に分散した耐候性粒子含有分散液、及び、この耐候性粒子と樹脂とを含む耐候性粒子含有樹脂組成物、並びに、この耐候性粒子含有樹脂組成物を用いて形成された耐候性膜及び耐候性基材に関するものである。   The present invention relates to a weather-resistant particle, a weather-resistant particle-containing dispersion, a weather-resistant particle-containing resin composition, a weather-resistant film and a weather-resistant substrate using the same, and more specifically, it is transparent and excellent in ultraviolet shielding properties, and Weather-resistant particles suitable for use in base materials used outdoors where long-term weather resistance is required, a weather-resistant particle-containing dispersion in which the weather-resistant particles are dispersed in a solvent, and the weather-resistant particles and resin And a weather-resistant film and a weather-resistant substrate formed using this weather-resistant particle-containing resin composition.

太陽光による劣化、特に太陽光に含まれる紫外線による劣化を防ぐために、太陽光に晒される部材、特に、日中、太陽光に晒され続ける屋外用の基材には、太陽光、特に紫外線に対する耐候性が求められる。そこで、部材の表面、特に屋外用の基材の表面に、太陽光、特に紫外線に対する耐候性を付与するための被膜を形成することが必要となっている。
このような耐候性を有する被膜を形成するための紫外線遮蔽剤としては、無機系の紫外線遮蔽粒子を用いた紫外線遮蔽剤や、特定のラジカル重合性化合物に有機系の紫外線吸収剤や光安定剤を加えた被覆剤組成物が提案されている(特許文献1)。
In order to prevent deterioration caused by sunlight, especially deterioration caused by ultraviolet rays contained in sunlight, components exposed to sunlight, especially outdoor base materials that continue to be exposed to sunlight during the day, are not sensitive to sunlight, especially ultraviolet rays. Weather resistance is required. Therefore, it is necessary to form a film for imparting weather resistance to sunlight, particularly ultraviolet rays, on the surface of the member, particularly the surface of an outdoor base material.
Examples of the ultraviolet shielding agent for forming a film having such weather resistance include an ultraviolet shielding agent using inorganic ultraviolet shielding particles, an organic ultraviolet absorber and a light stabilizer for a specific radical polymerizable compound. A coating composition to which is added has been proposed (Patent Document 1).

特開2003−238845号公報JP 2003-238845 A

しかしながら、上述した特許文献1に記載されているような被覆剤組成物では、紫外線遮蔽剤として有機系紫外線吸収剤を用いているので、この有機系紫外線吸収剤が長期間屋外にて暴露された場合、この有機系紫外線吸収剤が紫外線を浴びて劣化してしまい、その結果、この有機系紫外線吸収剤を用いた塗膜が劣化し、長期の耐侯性が不十分なものとなるという問題点があった。
一方、無機系の紫外線遮蔽粒子を用いた紫外線遮蔽剤では、透明性及び紫外線遮蔽性が不十分であり、また、粒子の光活性の抑制も不十分であることから、長期の耐候性が得られないという問題点があった。
However, in the coating composition as described in Patent Document 1 described above, an organic ultraviolet absorber is used as the ultraviolet shielding agent, so that the organic ultraviolet absorber was exposed outdoors for a long time. In this case, the organic ultraviolet absorber is deteriorated by exposure to ultraviolet rays, and as a result, the coating film using the organic ultraviolet absorber is deteriorated, and the long-term weather resistance is insufficient. was there.
On the other hand, the ultraviolet ray shielding agent using inorganic ultraviolet ray shielding particles has insufficient transparency and ultraviolet ray shielding properties, and also has insufficient suppression of the photoactivity of the particles, so that long-term weather resistance is obtained. There was a problem that it was not possible.

本発明は、上記の事情に鑑みてなされたものであって、透明性及び紫外線遮蔽性に優れ、なおかつ長期の耐候性に優れた耐候性粒子と耐候性粒子含有分散液及び耐候性粒子含有樹脂組成物並びにそれを用いた耐候性膜及び耐候性基材を提供することを目的とする。   The present invention has been made in view of the above circumstances, and is excellent in transparency and ultraviolet shielding properties, and has excellent weather resistance, long-term weather resistance, a weather-resistant particle-containing dispersion, and a weather-resistant particle-containing resin. An object is to provide a composition and a weather-resistant film and a weather-resistant substrate using the composition.

本発明者等は、上記課題を解決するために鋭意検討を重ねた結果、平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子の表面に、所定量の酸化ケイ素からなる第1の被覆層及び所定量のシリコン樹脂からなる第2の被覆層を順に被覆させて、平均粒子径が6nm以上かつ200nm以下の粒子とすることにより、透明性及び紫外線遮蔽性に優れ、なおかつ長期の耐候性に優れた耐候性粒子が得られることを見出し、本発明を完成するに至った。   As a result of intensive studies in order to solve the above problems, the present inventors have made a first coating layer made of a predetermined amount of silicon oxide on the surface of ultraviolet shielding particles having an average primary particle diameter of 5 nm or more and 100 nm or less. In addition, the second coating layer made of a predetermined amount of silicon resin is sequentially coated to obtain particles having an average particle diameter of 6 nm or more and 200 nm or less, thereby providing excellent transparency and ultraviolet shielding properties and long-term weather resistance. The inventors have found that excellent weather-resistant particles can be obtained, and have completed the present invention.

すなわち、本発明の耐候性粒子は、平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子の表面に、この紫外線遮蔽粒子に対して5体積%以上かつ60体積%以下の酸化ケイ素からなる第1の被覆層が形成され、この第1の被覆層の表面に、前記紫外線遮蔽粒子の体積に対して15体積%以上かつ300体積%以下のシリコン樹脂からなる第2の被覆層が形成され、平均粒子径は6nm以上かつ200nm以下であることを特徴とする。   That is, the weather resistant particle of the present invention is composed of a silicon oxide having an average primary particle diameter of 5 nm or more and 100 nm or less on the surface of the silicon oxide having 5% by volume or more and 60% by volume or less with respect to the UV shielding particle. 1 coating layer is formed, and on the surface of the first coating layer, a second coating layer made of a silicon resin of 15 volume% or more and 300 volume% or less with respect to the volume of the ultraviolet shielding particles is formed, The average particle diameter is 6 nm or more and 200 nm or less.

本発明の耐候性粒子では、前記紫外線遮蔽粒子の表面には、水酸化アルミニウムを主成分とする表面処理層が形成されていることが好ましい。
前記第1の被覆層と前記第2の被覆層との間には、金属化合物からなる第3の被覆層が形成されていることが好ましい。
In the weather resistant particle of the present invention, it is preferable that a surface treatment layer mainly composed of aluminum hydroxide is formed on the surface of the ultraviolet shielding particle.
It is preferable that a third coating layer made of a metal compound is formed between the first coating layer and the second coating layer.

本発明の耐候性粒子含有分散液は、本発明の耐候性粒子を溶媒中に分散してなることを特徴とする。   The weather resistant particle-containing dispersion of the present invention is characterized in that the weather resistant particles of the present invention are dispersed in a solvent.

本発明の耐候性粒子含有樹脂組成物は、本発明の耐候性粒子と樹脂とを含有してなることを特徴とする。   The weather resistant particle-containing resin composition of the present invention comprises the weather resistant particle of the present invention and a resin.

本発明の耐候性膜は、本発明の耐候性粒子含有樹脂組成物により形成されてなることを特徴とする。   The weather resistant film of the present invention is formed by the weather resistant particle-containing resin composition of the present invention.

本発明の耐候性基材は、本発明の耐候性膜を備えてなることを特徴とする。   The weather resistant substrate of the present invention comprises the weather resistant film of the present invention.

本発明の耐候性粒子によれば、平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子の表面に、この紫外線遮蔽粒子に対して5体積%以上かつ60体積%以下の酸化ケイ素からなる第1の被覆層を形成し、この第1の被覆層の表面に、前記紫外線遮蔽粒子の体積に対して15体積%以上かつ300体積%以下のシリコン樹脂からなる第2の被覆層を形成して、平均粒子径を6nm以上かつ200nm以下としたので、長期間に亘って紫外線遮蔽能を維持することができ、劣化の虞も無い。したがって、透明性及び紫外線遮蔽性を長期に亘って維持することができ、なおかつ長期の耐候性にも優れたものとすることができる。   According to the weather resistant particle of the present invention, the surface of the ultraviolet shielding particle having an average primary particle diameter of 5 nm or more and 100 nm or less is composed of 5% by volume or more and 60% by volume or less of silicon oxide with respect to the ultraviolet shielding particle. 1 coating layer is formed, and a second coating layer made of silicon resin of 15 volume% or more and 300 volume% or less with respect to the volume of the ultraviolet shielding particles is formed on the surface of the first coating layer. Since the average particle diameter is 6 nm or more and 200 nm or less, the ultraviolet shielding ability can be maintained over a long period of time, and there is no possibility of deterioration. Therefore, transparency and ultraviolet shielding properties can be maintained over a long period of time, and excellent long-term weather resistance can be achieved.

本発明の耐候性粒子含有分散液によれば、本発明の耐候性粒子を溶媒中に分散したので、長期間に亘って紫外線遮蔽能を維持することができる。したがって、長期間に亘って耐候性を維持することができる。   According to the weatherable particle-containing dispersion of the present invention, since the weatherable particles of the present invention are dispersed in a solvent, the ultraviolet shielding ability can be maintained over a long period of time. Therefore, weather resistance can be maintained over a long period of time.

本発明の耐候性粒子含有樹脂組成物によれば、本発明の耐候性粒子と樹脂とを含有したので、長期間に亘って紫外線遮蔽能を維持することができる。したがって、長期間に亘って耐候性を維持することができる。   According to the weather resistant particle-containing resin composition of the present invention, since the weather resistant particle of the present invention and the resin are contained, the ultraviolet shielding ability can be maintained over a long period of time. Therefore, weather resistance can be maintained over a long period of time.

本発明の耐候性膜によれば、本発明の耐候性粒子含有樹脂組成物により形成されたので、膜の透明性及び紫外線遮蔽性を長期に亘って維持することができる。したがって、透明性及び紫外線遮蔽性に優れ、なおかつ長期の耐候性に優れた膜を提供することができる。   According to the weather resistant film of the present invention, since it is formed by the weather resistant particle-containing resin composition of the present invention, the transparency and ultraviolet shielding property of the film can be maintained over a long period of time. Therefore, it is possible to provide a film having excellent transparency and ultraviolet shielding properties and excellent long-term weather resistance.

本発明の耐候性基材によれば、本発明の耐候性膜を備えたので、この耐候性基材の表面における透明性及び紫外線遮蔽性を長期に亘って維持することができる。したがって、透明性及び紫外線遮蔽性に優れ、なおかつ長期の耐候性に優れた耐候性基材を提供することができる。   According to the weather resistant substrate of the present invention, since the weather resistant film of the present invention is provided, the transparency and ultraviolet shielding property on the surface of the weather resistant substrate can be maintained over a long period of time. Therefore, it is possible to provide a weather-resistant substrate that is excellent in transparency and ultraviolet shielding properties and excellent in long-term weather resistance.

本発明の第1の実施形態の耐候性粒子を示す断面図である。It is sectional drawing which shows the weather-resistant particle | grains of the 1st Embodiment of this invention. 本発明の第2の実施形態の耐候性粒子を示す断面図である。It is sectional drawing which shows the weather-resistant particle | grains of the 2nd Embodiment of this invention. 本発明の実施例1の耐候性粒子の可視光線透過率を測定した結果を示す図である。It is a figure which shows the result of having measured the visible light transmittance | permeability of the weather-resistant particle | grains of Example 1 of this invention.

本発明の耐候性粒子と耐候性粒子含有分散液及び耐候性粒子含有樹脂組成物並びにそれを用いた耐候性膜及び耐候性基材を実施するための形態について説明する。
なお、以下の実施の形態は、発明の趣旨をより良く理解させるために具体的に説明するものであり、特に指定のない限り、本発明を限定するものではない。
The form for implementing the weather resistant particle | grains of this invention, a weather resistant particle containing dispersion liquid, a weather resistant particle containing resin composition, and a weather resistant film | membrane and a weather resistant base material using the same is demonstrated.
The following embodiments are specifically described for better understanding of the gist of the invention, and do not limit the present invention unless otherwise specified.

[第1の実施形態]
図1は、本発明の第1の実施形態の耐候性粒子を示す断面図であり、この耐候性粒子1は、平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子2の表面に、この紫外線遮蔽粒子2に対して5体積%以上かつ60体積%の酸化ケイ素からなる第1の被覆層3が形成され、この第1の被覆層3の表面に、紫外線遮蔽粒子2の体積に対して15体積%以上かつ300体積%以下のシリコン樹脂からなる第2の被覆層4が形成されている。
[First Embodiment]
FIG. 1 is a cross-sectional view showing a weather-resistant particle according to the first embodiment of the present invention. This weather-resistant particle 1 is formed on the surface of an ultraviolet shielding particle 2 having an average primary particle diameter of 5 nm or more and 100 nm or less. A first coating layer 3 made of silicon oxide at 5 volume% or more and 60 volume% with respect to the ultraviolet shielding particles 2 is formed, and the surface of the first coating layer 3 is formed with respect to the volume of the ultraviolet shielding particles 2. A second coating layer 4 made of silicon resin of 15 volume% or more and 300 volume% or less is formed.

「耐候性粒子」
この耐候性粒子1の平均粒子径は6nm以上かつ200nm以下であり、好ましくは6nm以上かつ150nm以下、より好ましくは10nm以上かつ100nm以下、さらに好ましくは10nm以上かつ50nm以下である。
ここで、耐候性粒子1の平均粒子径について、上記の範囲が好ましいとした理由は、平均粒子径が6nm未満では、粒子径が小さくなるにしたがって表面活性が大きくなり、その結果、凝集し易くなり、分散性が悪化する虞があり、また、工程上では、製造が難しく、また取扱いが困難であるので、好ましくないからであり、一方、平均粒子径が200nmを超えると、この耐候性粒子1を用いて膜を形成した場合に、得られた膜の透明性が悪化する虞があるので、好ましくないからである。
"Weather-resistant particles"
The average particle diameter of the weather resistant particles 1 is 6 nm or more and 200 nm or less, preferably 6 nm or more and 150 nm or less, more preferably 10 nm or more and 100 nm or less, and further preferably 10 nm or more and 50 nm or less.
Here, the reason why the above range is preferable for the average particle diameter of the weather-resistant particles 1 is that when the average particle diameter is less than 6 nm, the surface activity increases as the particle diameter decreases, and as a result, the particles easily aggregate. This is because the dispersibility may be deteriorated, and it is not preferable because it is difficult to manufacture and difficult to handle in the process. On the other hand, if the average particle diameter exceeds 200 nm, the weather-resistant particles are not preferable. This is because when the film is formed using 1, the transparency of the obtained film may be deteriorated, which is not preferable.

この耐候性粒子1の平均粒子径及び紫外線遮蔽粒子2の平均一次粒子径は、いずれも、これらの粒子を透過型電子顕微鏡で観察して得られた透過型電子顕微鏡像(TEM像)から無作為に所定の数、例えば、100個あるいは500個の粒子を選び出して個々の粒子径を実測し、これらの実測値から平均値を算出することで求めることができる。   The average particle diameter of the weather-resistant particles 1 and the average primary particle diameter of the ultraviolet shielding particles 2 are none from a transmission electron microscope image (TEM image) obtained by observing these particles with a transmission electron microscope. It can be obtained by selecting a predetermined number, for example, 100 or 500 particles for measurement, measuring the particle diameter of each particle, and calculating an average value from these measured values.

次に、この耐候性粒子について詳細に説明する。
(紫外線遮蔽粒子)
紫外線遮蔽粒子2としては、紫外線領域の光を遮蔽することのできる金属酸化物粒子であればよく、特に限定されないが、例えば、酸化チタン、酸化亜鉛、酸化セリウム、酸化タングステン、チタン酸ストロンチウム等の群から選択される1種または2種以上を用いることができる。
Next, the weather resistant particles will be described in detail.
(UV shielding particles)
The ultraviolet shielding particle 2 is not particularly limited as long as it is a metal oxide particle capable of shielding light in the ultraviolet region, and examples thereof include titanium oxide, zinc oxide, cerium oxide, tungsten oxide, and strontium titanate. 1 type (s) or 2 or more types selected from a group can be used.

例えば、酸化チタンとしては、ルチル型、アナターゼ型のいずれか1種からなる酸化チタン粒子、またはルチル型及びアナターゼ型が混晶した状態の酸化チタン粒子を用いることができる。これらの中でも、光活性をより抑制することができる点で、ルチル型酸化チタンが好ましい。   For example, as titanium oxide, titanium oxide particles composed of any one of rutile type and anatase type, or titanium oxide particles in a mixed crystal state of rutile type and anatase type can be used. Among these, rutile type titanium oxide is preferable in that photoactivity can be further suppressed.

この紫外線遮蔽粒子2の平均一次粒子径は、5nm以上かつ100nm以下が好ましく、より好ましくは5nm以上かつ50nm以下、さらに好ましくは10nm以上かつ30nm以下である。ここで、平均一次粒子径が5nm未満では、比表面積が増大することから、表面における光活性が上昇する虞があり、さらには、製造が難しく、取扱いが困難であることからも好ましくない。一方、平均一次粒子径が50nmを超えると、紫外線遮蔽粒子2自体の可視光線に対する透明性が低下する虞があるので、好ましくない。   The average primary particle diameter of the ultraviolet shielding particles 2 is preferably 5 nm or more and 100 nm or less, more preferably 5 nm or more and 50 nm or less, and further preferably 10 nm or more and 30 nm or less. Here, when the average primary particle diameter is less than 5 nm, the specific surface area increases, so that the photoactivity on the surface may be increased, and further, the production is difficult and the handling is difficult. On the other hand, if the average primary particle diameter exceeds 50 nm, the transparency of the ultraviolet shielding particles 2 itself to visible light may be lowered, which is not preferable.

(第1の被覆層)
第1の被覆層3は、紫外線遮蔽粒子2の表面に形成されたもので、酸化ケイ素からなる被覆層である。
この酸化ケイ素の被覆量は、適宜調整すればよいが、上記の紫外線遮蔽粒子2に対して5体積%以上かつ60体積%以下が好ましく、より好ましくは10体積%以上かつ50体積%以下、さらに好ましくは30体積%以上かつ40体積%以下である。
(First coating layer)
The first coating layer 3 is formed on the surface of the ultraviolet shielding particles 2 and is a coating layer made of silicon oxide.
The coating amount of the silicon oxide may be appropriately adjusted, but is preferably 5% by volume or more and 60% by volume or less, more preferably 10% by volume or more and 50% by volume or less, with respect to the ultraviolet shielding particles 2 described above. Preferably they are 30 volume% or more and 40 volume% or less.

ここで、酸化ケイ素の被覆量が5体積%未満では、紫外線遮蔽粒子2の光活性等を抑制する効果が不十分な場合があるから好ましくなく、一方、被覆量が60体積%を超えると、これ以上被覆量を増加させても紫外線遮蔽粒子2の光活性抑制効果が飽和してしまい、被覆量が増加した分だけ酸化ケイ素が無駄になり、さらには、所定の紫外線遮蔽性を得るために相対的に粒子の添加量が増加し、その結果、透明性が低下する等の悪影響を及ぼすので好ましくない。   Here, if the coating amount of silicon oxide is less than 5% by volume, the effect of suppressing the photoactivity of the ultraviolet shielding particles 2 may be insufficient, and on the other hand, if the coating amount exceeds 60% by volume, Even if the coating amount is increased further, the effect of suppressing the photoactivity of the ultraviolet shielding particles 2 is saturated, the silicon oxide is wasted by the increased coating amount, and further, in order to obtain a predetermined ultraviolet shielding property. Since the amount of particles added is relatively increased and as a result, the transparency is adversely affected, it is not preferable.

例えば、一次粒子径が20nmの紫外線遮蔽粒子2の表面に、5体積%以上かつ60体積%以下の酸化ケイ素からなる第1の被覆層3が形成された場合、この第1の被覆層3の厚みは、理論上0.3nm〜3.5nm程度である。
この第1の被覆層3は、紫外線遮蔽粒子2の表面に対して均一に被覆されているのが好ましいが、所望の耐候性が得られる程度に部分被覆されていてもよい。
For example, when the first coating layer 3 made of silicon oxide of 5 volume% or more and 60 volume% or less is formed on the surface of the ultraviolet shielding particle 2 having a primary particle diameter of 20 nm, the first coating layer 3 The thickness is theoretically about 0.3 nm to 3.5 nm.
The first coating layer 3 is preferably uniformly coated on the surface of the ultraviolet shielding particles 2, but may be partially coated to such an extent that desired weather resistance is obtained.

(第2の被覆層)
第2の被覆層4は、第1の被覆層3の表面に形成された被覆層であり、シリコン樹脂(シリコーン)からなる被覆層である。
このシリコン樹脂の被覆量は、上記の紫外線遮蔽粒子2の体積量に対して15体積%以上かつ300体積%以下が好ましく、より好ましくは40体積%以上かつ250体積%以下、さらに好ましくは100体積%以上かつ220体積%以下である。
(Second coating layer)
The second coating layer 4 is a coating layer formed on the surface of the first coating layer 3 and is a coating layer made of silicon resin (silicone).
The coating amount of the silicone resin is preferably 15% by volume or more and 300% by volume or less, more preferably 40% by volume or more and 250% by volume or less, more preferably 100% by volume with respect to the volume of the ultraviolet shielding particles 2 described above. % To 220% by volume.

ここで、シリコン樹脂の被覆量が15体積%未満では、紫外線遮蔽粒子2の光活性抑制効果が不十分な場合があるから好ましくなく、一方、被覆量が300体積%を超えると、これ以上被覆量を増加させても紫外線遮蔽粒子2の光活性抑制効果が飽和してしまい、また、シリコン樹脂が他成分中に遊離し易くなるので、この耐候性粒子1を用いて後述する耐候性膜を作製した場合、その耐候性膜の特性に悪影響を及ぼす場合があり、さらには、所定の紫外線遮蔽性を得るために相対的に粒子の添加量が増加し、その結果、透明性が低下する等の悪影響を及ぼすので好ましくない。   Here, if the coating amount of the silicon resin is less than 15% by volume, the effect of suppressing the photoactivity of the ultraviolet shielding particles 2 may be insufficient. On the other hand, if the coating amount exceeds 300% by volume, the coating is more than this. Even if the amount is increased, the effect of suppressing the photoactivity of the ultraviolet shielding particles 2 is saturated, and the silicon resin is easily released into other components. If produced, the properties of the weather-resistant film may be adversely affected. Furthermore, the amount of particles added is relatively increased to obtain a predetermined ultraviolet shielding property, resulting in a decrease in transparency. It is not preferable because it has an adverse effect.

この第2の被覆層4を最外層とすることにより、この耐候性粒子1と後述する樹脂との相溶性も向上し、より透明性に優れた耐候性粒子を得ることができる。
なお、第1の被覆層3が形成された紫外線遮蔽粒子2の一次粒子径が20nmの場合、この第1の被覆層3の表面に、15体積%以上かつ300体積%以下のシリコン樹脂からなる第2の被覆層4が形成された場合、この第2の被覆層4の厚みは、理論上0.5nm〜11nm程度である。この第2の被覆層4は、粒子に対して均一に被覆されているのが好ましいが、所望の耐候性が得られる程度に部分被覆されていてもよい。
By making this 2nd coating layer 4 into the outermost layer, the compatibility of this weather-resistant particle | grains 1 and the resin mentioned later improves, and the weather-resistant particle | grains which were excellent in transparency can be obtained.
In addition, when the primary particle diameter of the ultraviolet shielding particles 2 on which the first coating layer 3 is formed is 20 nm, the surface of the first coating layer 3 is made of a silicon resin of 15 volume% or more and 300 volume% or less. When the second coating layer 4 is formed, the thickness of the second coating layer 4 is theoretically about 0.5 nm to 11 nm. The second coating layer 4 is preferably uniformly coated on the particles, but may be partially coated to such an extent that desired weather resistance can be obtained.

(第3の被覆層)
紫外線遮蔽粒子2の光活性をより抑制させるために、第1の被覆層3と第2の被覆層4との間に、金属化合物からなる第3の被覆層を1層、または2層以上形成することとしてもよい。
金属化合物としては、特に限定はされないが、酸化チタンの光活性により分解され難い物質が好ましく、例えば、アルミニウム、ケイ素、ジルコニウム等の酸化物、水酸化物、水和物等の群から選択される1種または2種以上が好ましい。
(Third coating layer)
In order to further suppress the photoactivity of the ultraviolet shielding particles 2, one or more third coating layers made of a metal compound are formed between the first coating layer 3 and the second coating layer 4. It is good to do.
Although it does not specifically limit as a metal compound, The substance which is hard to be decomposed | disassembled by the photoactivity of titanium oxide is preferable, for example, selected from the group of oxides, hydroxides, hydrates, etc., such as aluminum, silicon, and zirconium. 1 type or 2 types or more are preferable.

この第3の被覆層の被覆量は適宜調整すればよいが、紫外線遮蔽粒子2に対して1体積%以上かつ50体積%以下が好ましく、10体積%以上かつ30体積%以下がより好ましい。
第3の被覆層が上記範囲で第1の被覆層3を被覆することにより、紫外線遮蔽粒子2の光活性がさらに抑制され、透明性にも悪影響を及ぼさない。
The coating amount of the third coating layer may be appropriately adjusted, but is preferably 1% by volume or more and 50% by volume or less, more preferably 10% by volume or more and 30% by volume or less with respect to the ultraviolet shielding particles 2.
When the third coating layer covers the first coating layer 3 within the above range, the photoactivity of the ultraviolet shielding particles 2 is further suppressed, and the transparency is not adversely affected.

なお、この第3の被覆層を、粒子径が20nmの紫外線遮蔽粒子2に対して1体積%以上かつ50体積%以下の被覆量で被覆した場合、この第3の被覆層の厚みは理論上0.05nm〜2.2nm程度である。この第3の被覆層は、粒子に対して均一に被覆されているのが好ましいが、所望の耐候性が得られる程度に部分被覆されていてもよい。   In addition, when this 3rd coating layer is coat | covered with the coating amount of 1 volume% or more and 50 volume% or less with respect to the ultraviolet shielding particle 2 with a particle diameter of 20 nm, the thickness of this 3rd coating layer is theoretically. It is about 0.05 nm to 2.2 nm. The third coating layer is preferably uniformly coated on the particles, but may be partially coated to the extent that desired weather resistance can be obtained.

本実施形態の耐候性粒子1により優れた耐候性がえら得ることについての詳細なメカニズムは不明であるが、次のように推定される。
すなわち、紫外線遮蔽粒子2の表面に、酸化ケイ素からなる第1の被覆層3及びシリコン樹脂からなる第2の被覆層4を積層して被覆させたことにより、紫外線遮蔽粒子2を内部に閉じ込めることができ、後述する塗膜等の表面に粒子が浮いてくるのを防止することができるものと推定される。
Although the detailed mechanism about which the weather resistance particle | grains 1 of this embodiment can obtain the outstanding weather resistance is unknown, it estimates as follows.
That is, the ultraviolet shielding particles 2 are confined inside by covering the surface of the ultraviolet shielding particles 2 with the first coating layer 3 made of silicon oxide and the second coating layer 4 made of silicon resin. It is presumed that particles can be prevented from floating on the surface of a coating film or the like described later.

「耐候性粒子の製造方法」
本実施形態の耐候性粒子の製造方法は、テトラアルコキシシラン等のケイ素のアルコキシドを水存在下、溶媒中にて反応させることにより、紫外線遮蔽粒子2の表面に酸化ケイ素からなる第1の被覆層3を形成する第1の被覆工程と、さらにシリコーンレジンを添加して反応させることにより、第1の被覆層3上に、シリコン樹脂からなる第2の被覆層4を形成する第2の被覆工程とを有する。
なお、第1の被覆層3と第2の被覆層4との間に、金属化合物からなる第3の被覆層を形成する場合には、第1の被覆工程の後に、第3の被覆層を形成する第3の被覆工程を行い、次いで、第2の被覆工程を行えばよい。
"Method for producing weather-resistant particles"
In the method for producing weatherable particles according to the present embodiment, a silicon alkoxide such as tetraalkoxysilane is reacted in a solvent in the presence of water, whereby the surface of the ultraviolet shielding particles 2 is made of silicon oxide. The second coating step of forming a second coating layer 4 made of a silicone resin on the first coating layer 3 by further adding a silicone resin to react with the first coating step And have.
In addition, when forming the 3rd coating layer which consists of a metal compound between the 1st coating layer 3 and the 2nd coating layer 4, a 3rd coating layer is attached after a 1st coating process. A third covering step to be formed may be performed, and then a second covering step may be performed.

次に、この耐候性粒子の製造方法について詳細に説明する。
(第1の被覆工程)
この工程では、紫外線遮蔽粒子とテトラアルコキシシランとを、水存在下の溶媒中にて反応させて、紫外線遮蔽粒子の溶媒への分散処理と、紫外線遮蔽粒子の表面への酸化ケイ素からなる第1の被覆層の形成を同時に行う。
Next, the manufacturing method of this weather-resistant particle | grain is demonstrated in detail.
(First covering step)
In this step, the ultraviolet shielding particles and tetraalkoxysilane are reacted in a solvent in the presence of water to disperse the ultraviolet shielding particles in the solvent, and the first oxide consisting of silicon oxide on the surface of the ultraviolet shielding particles. The coating layer is simultaneously formed.

テトラアルコキシシランとしては、紫外線遮蔽粒子の表面に酸化ケイ素からなる第1の被覆層3を形成することができればよく、特に限定されないが、例えば、テトラエトキシシラン、テトラメトキシシラン、テトライソプロポキシシラン、テトラブトキシシランの群から選択される1種または2種以上を用いることができる。
このテトラアルコキシシランの加水分解速度を早くして生産効率を上げるために、紫外線遮蔽粒子及びテトラアルコキシシランを含む溶液に、アンモニア、水酸化ナトリウム、硫酸、塩酸、硝酸等を適量添加してもよい。また、上記の溶液に有機溶媒を必要に応じて混合させてもよい。
The tetraalkoxysilane is not particularly limited as long as the first coating layer 3 made of silicon oxide can be formed on the surface of the ultraviolet shielding particles. For example, tetraethoxysilane, tetramethoxysilane, tetraisopropoxysilane, One or more selected from the group of tetrabutoxysilane can be used.
An appropriate amount of ammonia, sodium hydroxide, sulfuric acid, hydrochloric acid, nitric acid, or the like may be added to the solution containing ultraviolet shielding particles and tetraalkoxysilane in order to increase the hydrolysis rate of this tetraalkoxysilane and increase production efficiency. . Moreover, you may mix an organic solvent with said solution as needed.

この第1の被覆工程にて用いられる装置としては、公知の混合装置または分散装置等を用いることができる。これらの装置としては、例えば、ボールミル、ロールミル、ビーズミル、ホモジナイザー、超音波装置、ピンミル、遊星ボールミル、ジェットミル、振動ミル、パールミル、ダイノミル、ウルトラビスコミル、アトライター、アニューラミル等を挙げることができる。   As an apparatus used in the first coating step, a known mixing apparatus or dispersing apparatus can be used. Examples of these devices include a ball mill, a roll mill, a bead mill, a homogenizer, an ultrasonic device, a pin mill, a planetary ball mill, a jet mill, a vibration mill, a pearl mill, a dyno mill, an ultra visco mill, an attritor, and an annular mill.

(第2の被覆工程)
この工程では、第1の被覆工程にて得られた、表面に第1の被覆層が形成された紫外線遮蔽粒子に、シリコーンレジンを添加して反応させることにより、第1の被覆層上にシリコン樹脂からなる第2の被覆層を形成する。
(Second covering step)
In this step, the silicone resin is added to the ultraviolet shielding particles obtained in the first coating step and the first coating layer is formed on the surface, and reacted to thereby form silicon on the first coating layer. A second coating layer made of resin is formed.

シリコーンレジンとしては、特に限定されないが、アルコキシ基を含有するシリコーンレジンが好ましく、アルコキシ基を含有するメチル系のシリコーンレジンまたはメチルフェニル系のシリコーンレジンが好ましい。
また、アルコキシ基としては、反応性に富む点でメトキシ基またはエトキシ基が好ましい。
The silicone resin is not particularly limited, but a silicone resin containing an alkoxy group is preferred, and a methyl silicone resin or a methylphenyl silicone resin containing an alkoxy group is preferred.
Moreover, as an alkoxy group, a methoxy group or an ethoxy group is preferable at the point which is rich in reactivity.

また、このシリコーンレジンの代わりにシランカップリング剤を用いても良い。
このシランカップリング剤としては、シリコーンレジンの場合と同様に、アルコキシ基を有するシランカップリング剤が好ましく、このアルコキシ基は、反応性に富む点でメトキシ基またはエトキシ基であることがより好ましい。
Moreover, you may use a silane coupling agent instead of this silicone resin.
As this silane coupling agent, as in the case of the silicone resin, a silane coupling agent having an alkoxy group is preferable, and the alkoxy group is more preferably a methoxy group or an ethoxy group in terms of rich reactivity.

このアルコキシ基を含有するシリコーンレジンが好ましい理由は、次のような理由によるものと推定される。
アルコキシ基を含有するシリコーンレジンは、アルコキシ基の加水分解による共有結合により粒子表面、すなわち紫外線遮蔽粒子の表面に形成された第1の被覆層の表面に被覆される。さらに、第1の被覆層の表面に被覆されたレジン同士も反応して骨格を形成するので、第1の被覆層の表面がより強固にシリコーンにより被覆される。
すなわち、粒子の表面が強固に被覆されることで、この表面が被覆された粒子を用いて後述する樹脂組成物を作製する場合に、この樹脂組成物中での粒子の分散性が向上するとともに、耐候性を向上させることができると推定される。
The reason why the silicone resin containing this alkoxy group is preferable is presumed to be as follows.
The silicone resin containing an alkoxy group is coated on the surface of the particle, that is, the surface of the first coating layer formed on the surface of the ultraviolet shielding particle by a covalent bond by hydrolysis of the alkoxy group. Furthermore, since the resins coated on the surface of the first coating layer also react to form a skeleton, the surface of the first coating layer is more firmly coated with silicone.
That is, when the surface of the particles is firmly coated, and when the resin composition described later is produced using the particles coated with the surface, the dispersibility of the particles in the resin composition is improved. It is estimated that the weather resistance can be improved.

この第2の被覆工程にて用いられる装置としては、第1の被覆工程と同様、例えば、ボールミル、ロールミル、ビーズミル、ホモジナイザー、超音波装置、ピンミル、遊星ボールミル、ジェットミル、振動ミル、パールミル、ダイノミル、ウルトラビスコミル、アトライター、アニューラミル等を用いることができる。   As an apparatus used in the second coating process, for example, a ball mill, a roll mill, a bead mill, a homogenizer, an ultrasonic device, a pin mill, a planetary ball mill, a jet mill, a vibration mill, a pearl mill, and a dyno mill, as in the first coating process. Ultravisco mill, attritor, annula mill, etc. can be used.

ここで、紫外線遮蔽粒子の光活性をより抑制させるために、第1の被覆層と第2の被覆層との間に、金属化合物からなる第3の被覆層を形成する場合には、上記の(第1の被覆工程)と(第2の被覆工程)との間に下記の(第3の被覆工程)を設ける。   Here, in order to further suppress the photoactivity of the ultraviolet shielding particles, when a third coating layer made of a metal compound is formed between the first coating layer and the second coating layer, The following (third coating step) is provided between (first coating step) and (second coating step).

(第3の被覆工程)
この工程では、第1の被覆工程にて得られた、表面に第1の被覆層が形成された紫外線遮蔽粒子を含む溶液に、金属アルコキシドを添加し、必要に応じてpHを調整して反応させることにより、金属アルコキシドから金属化合物を生成し、第1の被覆層上に金属化合物からなる第3の被覆層を1層、または2層以上形成する。
金属アルコキシドとしては、例えば、アルミニウムテトラプロポキシド等のアルミニウム系アルコキシド、ジルコニウムテトラプロポキシド等のジルコニウム系アルコキシド等が挙げられる。
(Third covering step)
In this step, a metal alkoxide is added to the solution containing the ultraviolet shielding particles having the first coating layer formed on the surface obtained in the first coating step, and the pH is adjusted as necessary to react. Thus, a metal compound is generated from the metal alkoxide, and one or more third coating layers made of the metal compound are formed on the first coating layer.
Examples of the metal alkoxide include aluminum alkoxides such as aluminum tetrapropoxide, zirconium alkoxides such as zirconium tetrapropoxide, and the like.

上記の各方法により、紫外線遮蔽粒子2の表面に、酸化ケイ素からなる第1の被覆層、シリコン樹脂からなる第2の被覆層を順次積層するか、または、酸化ケイ素からなる第1の被覆層、金属化合物からなる第3の被覆層、シリコン樹脂からなる第2の被覆層を順次積層することができる。
したがって、粒子径が小さく、透明性に優れ、紫外線遮蔽性が良好でかつ長期の耐候性に優れた耐候性粒子を容易に得ることができる。
By each of the above methods, a first coating layer made of silicon oxide and a second coating layer made of silicon resin are sequentially laminated on the surface of the ultraviolet shielding particles 2, or the first coating layer made of silicon oxide. The third coating layer made of a metal compound and the second coating layer made of a silicon resin can be sequentially laminated.
Therefore, it is possible to easily obtain weather-resistant particles having a small particle diameter, excellent transparency, good ultraviolet shielding properties and excellent long-term weather resistance.

「耐候性粒子含有分散液」
本実施形態の耐候性粒子含有分散液は、本実施形態の耐候性粒子を溶媒中に分散してなる分散液である。
溶媒は、後述する耐候性粒子含有樹脂組成物に用いられる樹脂との相溶性を考慮して適宜選択すればよい。このような溶媒としては、例えば、水、メタノール、エタノール、1−プロパノール、2−プロパノール(イソプロピルアルコール;IPA)、プロピレングリコールモノメチルエーテル、プロピレングリコールモノプロピルエーテル、ジアセトンアルコール、メチルイソブチルケトン、メチルエチルケトン等が挙げられる。
これらの中でもメタノール、エタノール、1−プロパノール、2−プロパノールが好ましく、2−プロパノールが特に好ましい。
`` Dispersion containing weathering particles ''
The weather resistant particle-containing dispersion of the present embodiment is a dispersion formed by dispersing the weather resistant particles of the present embodiment in a solvent.
The solvent may be appropriately selected in consideration of compatibility with the resin used in the weather resistant particle-containing resin composition described later. Examples of such a solvent include water, methanol, ethanol, 1-propanol, 2-propanol (isopropyl alcohol; IPA), propylene glycol monomethyl ether, propylene glycol monopropyl ether, diacetone alcohol, methyl isobutyl ketone, methyl ethyl ketone, and the like. Is mentioned.
Among these, methanol, ethanol, 1-propanol and 2-propanol are preferable, and 2-propanol is particularly preferable.

この耐候性粒子含有分散液における耐候性粒子の平均分散粒径は、6nm以上かつ200nm以下が好ましい。なお、平均分散粒径が6nm未満の粒子は作製するのが困難であり、一方、平均分散粒径が200nmを超える粒子は、透明性が低下する虞があるので好ましくない。
なお、本実施形態中における平均分散粒径とは、動的光散乱法により測定した平均体積分散粒径(d50)のことである。
The average dispersed particle size of the weather resistant particles in this weather resistant particle-containing dispersion is preferably 6 nm or more and 200 nm or less. In addition, it is difficult to produce particles having an average dispersed particle diameter of less than 6 nm. On the other hand, particles having an average dispersed particle diameter exceeding 200 nm are not preferable because transparency may be lowered.
The average dispersed particle diameter in the present embodiment is an average volume dispersed particle diameter (d50) measured by a dynamic light scattering method.

この耐候性粒子含有分散液には、特性を失わない範囲において、分散剤、消泡剤、レベリング剤、滑剤、酸化防止剤等の一般的に用いられる添加剤を適宜添加しても良い。   In this weather-resistant particle-containing dispersion, generally used additives such as a dispersant, an antifoaming agent, a leveling agent, a lubricant, and an antioxidant may be added as appropriate as long as the characteristics are not lost.

この耐候性粒子含有分散液を作製する場合、上記の耐候性粒子の製造方法にて得られた分散液をそのまま用いてもよく、必要に応じて上記の溶媒を添加してもよい。また、上記の耐候性粒子の製造方法にて得られた分散液に脱溶媒処理を施したものや、あるいは、この分散液を乾燥させて得られた耐候性粒子を、再度、溶媒中に分散させてもよい。
さらに、上記の耐候性粒子含有分散液を、乾燥等により濃縮したり、あるいは、乾燥させて耐候性粒子を粉体状としてもよい。
When producing this weather-resistant particle-containing dispersion, the dispersion obtained by the above-mentioned method for producing weather-resistant particles may be used as it is, and the above-mentioned solvent may be added as necessary. In addition, the dispersion obtained by the above-mentioned method for producing weatherable particles is subjected to solvent removal treatment, or the weatherable particles obtained by drying this dispersion are dispersed again in the solvent. You may let them.
Further, the weatherable particle-containing dispersion may be concentrated by drying or the like, or dried to form the weatherable particles in powder form.

「耐候性粒子含有樹脂組成物」
本実施形態の耐候性粒子含有樹脂組成物は、本実施形態の耐候性粒子と樹脂とを含有してなる樹脂組成物である。
樹脂としては、特に限定されず、この耐候性粒子含有樹脂組成物の用途に応じて適宜選択すればよい。例えば、耐摩耗性を重視した場合、耐摩耗性に優れた紫外線硬化型樹脂が好ましく、このような紫外線硬化型樹脂としては、例えば、アクリル樹脂、エポキシ樹脂、シリコン樹脂、フェノール樹脂、ポリイミド樹脂、ポリベンゾオキサゾール樹脂、ポリフェニレン樹脂、ポリベンゾシクロブテン樹脂、ポリアリーレンエーテル樹脂、ポリシクロヘキサン樹脂、ポリエステル樹脂、フッ素樹脂、ポリオレフィン樹脂、ポリシクロオレフィン樹脂、シアネート樹脂、ポリフェニレンエーテル樹脂、ポリスチレン樹脂、ポリビニルブチラール樹脂等の1種または2種以上を用いることができる。
また、透明性を重視した場合、透明性の高いアクリル樹脂、ポリカーボネート樹脂等が好ましい。
"Weather-resistant particle-containing resin composition"
The weather resistant particle-containing resin composition of the present embodiment is a resin composition containing the weather resistant particles of the present embodiment and a resin.
It does not specifically limit as resin, What is necessary is just to select suitably according to the use of this weather-resistant particle | grain containing resin composition. For example, in the case where wear resistance is important, an ultraviolet curable resin excellent in wear resistance is preferable. Examples of such an ultraviolet curable resin include acrylic resins, epoxy resins, silicon resins, phenol resins, polyimide resins, Polybenzoxazole resin, polyphenylene resin, polybenzocyclobutene resin, polyarylene ether resin, polycyclohexane resin, polyester resin, fluororesin, polyolefin resin, polycycloolefin resin, cyanate resin, polyphenylene ether resin, polystyrene resin, polyvinyl butyral resin 1 type, or 2 or more types can be used.
Moreover, when importance is attached to transparency, highly transparent acrylic resin, polycarbonate resin, etc. are preferable.

この耐候性粒子含有樹脂組成物の耐候性を向上させるためには、光安定剤を適宜添加させることが好ましい。このような光安定剤としては、ヒンダードアミン基を有するヒンダードアミン系光安定剤が好ましい。
なお、この耐候性粒子含有樹脂組成物には、特性を失わない範囲において、有機系紫外線吸収剤、消泡剤、レベリング剤、滑剤、酸化防止剤、光開始剤、重合禁止剤等の一般に用いられる添加剤を適宜添加しても良い。また、固形分調整及び乾燥速度の調整を目的として溶媒を添加してもよい。このような溶媒としては、上記の樹脂との相溶性がよいものを、塗膜化方法を勘案しつつ選択すればよい。
In order to improve the weather resistance of the weather resistant particle-containing resin composition, it is preferable to add a light stabilizer as appropriate. As such a light stabilizer, a hindered amine light stabilizer having a hindered amine group is preferable.
The weather resistant particle-containing resin composition is generally used as an organic ultraviolet absorber, an antifoaming agent, a leveling agent, a lubricant, an antioxidant, a photoinitiator, a polymerization inhibitor, etc., as long as the characteristics are not lost. The additive to be used may be appropriately added. Moreover, you may add a solvent for the purpose of solid content adjustment and the adjustment of a drying rate. As such a solvent, a solvent having good compatibility with the above-mentioned resin may be selected in consideration of the coating method.

この耐候性粒子含有樹脂組成物は、本実施形態の耐候性粒子または耐候性粒子含有分散液と、樹脂とを混合させることで得ることができる。
この耐候性粒子と樹脂との混合割合は、用途に応じて、所望の耐候性と膜強度が得られるように調整すればよい。
This weather-resistant particle-containing resin composition can be obtained by mixing the weather-resistant particles or the weather-resistant particle-containing dispersion of this embodiment with a resin.
What is necessary is just to adjust the mixing ratio of this weather-resistant particle | grain and resin so that a desired weather resistance and film | membrane intensity | strength may be obtained according to a use.

「耐候性膜」
本実施形態の耐候性膜は、本実施形態の耐候性粒子含有樹脂組成物により形成される膜である。
この耐候性膜の膜厚は、用途に応じて適宜調整すればよいが、通常、1μm以上かつ15μm以下が好ましく、5μ以上かつ10μm以下がより好ましい。
ここで、膜厚が1μm未満の場合には、紫外線遮蔽性が十分でない場合があるので、好ましくなく、一方、膜厚が15μmを超えると、場合によっては透明性が低下する等の不具合を招く虞があるので好ましくない。
"Weather-resistant membrane"
The weather resistant film of the present embodiment is a film formed from the weather resistant particle-containing resin composition of the present embodiment.
The film thickness of the weather resistant film may be appropriately adjusted according to the application, but is usually preferably 1 μm or more and 15 μm or less, and more preferably 5 μm or more and 10 μm or less.
Here, when the film thickness is less than 1 μm, the ultraviolet shielding property may not be sufficient, which is not preferable. On the other hand, when the film thickness exceeds 15 μm, in some cases, the transparency is lowered. Since there is a possibility, it is not preferable.

この耐候性膜は、本実施形態の耐候性粒子含有樹脂組成物を基材に塗布し、樹脂の種類に応じた硬化方法により硬化させることで、形成することができる。
この耐候性粒子含有樹脂組成物を塗布する方法としては、特に限定されず、例えば、バーコート法、フローコート法、ディップコート法、スピンコート法、ロールコート法、スプレーコート法、メニスカスコート法、吸上げ塗工法等、通常のウェットコート法を用いることができる。
This weather resistant film can be formed by applying the weather resistant particle-containing resin composition of the present embodiment to a substrate and curing it by a curing method according to the type of the resin.
The method for applying the weatherable particle-containing resin composition is not particularly limited. For example, a bar coating method, a flow coating method, a dip coating method, a spin coating method, a roll coating method, a spray coating method, a meniscus coating method, A normal wet coating method such as a suction coating method can be used.

「耐候性基材」
本実施形態の耐候性基材は、本実施形態の耐候性膜を備えている。
この耐候性基材は、本実施形態の耐候性粒子含有樹脂組成物を含む塗料を、公知の塗布法を用いて基材上に塗布し、硬化させることにより得ることができる。
"Weather-resistant substrate"
The weather resistant substrate of the present embodiment includes the weather resistant film of the present embodiment.
This weather resistant substrate can be obtained by applying and curing a paint containing the weather resistant particle-containing resin composition of the present embodiment on a substrate using a known coating method.

基材は、本実施形態の耐候性粒子含有樹脂組成物を含む塗料を塗布することができる基材であればよく、特に限定されないが、例えば、プラスチック基材、ガラス基材等が挙げられる。ここで、プラスチック基材としては、例えば、アクリル樹脂、高弾性のアクリルゴムを含有したアクリル樹脂、アクリル−スチレン共重合体、ポリスチレン樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、ポリカーボネート樹脂、ポリエチレンテレフタレート、トリアセチルセルロース、アクリロニトリル−ブタジエン−スチレン共重合体、塩化ビニル等により形成されたものを用いることができる。
また、上記の基材の群から選択される1種を単独で用いてもよく、または2種以上を積層して用いてもよい。
The base material is not particularly limited as long as it can be applied with a paint containing the weatherable particle-containing resin composition of the present embodiment, and examples thereof include a plastic base material and a glass base material. Here, as the plastic substrate, for example, acrylic resin, acrylic resin containing highly elastic acrylic rubber, acrylic-styrene copolymer, polystyrene resin, polyethylene resin, polypropylene resin, polycarbonate resin, polyethylene terephthalate, triacetyl cellulose , Acrylonitrile-butadiene-styrene copolymer, vinyl chloride, or the like can be used.
In addition, one type selected from the above group of base materials may be used alone, or two or more types may be laminated and used.

以上説明したとおり、本実施形態の耐候性粒子によれば、平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子の表面に、この紫外線遮蔽粒子に対して5体積%以上かつ60体積%の酸化ケイ素からなる第1の被覆層、この紫外線遮蔽粒子の体積に対して15体積%以上かつ300体積%以下のシリコン樹脂からなる第2の被覆層を順次積層したので、透明性及び紫外線遮蔽性に優れており、なおかつ長期の耐候性にも優れている。   As described above, according to the weather resistant particles of the present embodiment, the surface of the ultraviolet shielding particles having an average primary particle diameter of 5 nm or more and 100 nm or less is 5 vol% or more and 60 vol% with respect to the ultraviolet shielding particles. Since the first coating layer made of silicon oxide and the second coating layer made of silicon resin of 15 volume% or more and 300 volume% or less with respect to the volume of the ultraviolet shielding particles are sequentially laminated, transparency and ultraviolet shielding properties In addition, it has excellent long-term weather resistance.

さらに、第1の被覆層と第2の被覆層との間に金属化合物からなる第3の被覆層を形成した場合には、紫外線遮蔽粒子の光活性がより抑制されるとともに、粒子がより強固に被覆されているので、さらに長期の耐候性に優れたものとなる。
以上により、長期間に亘って紫外線遮蔽能を維持することができ、劣化の虞も無く、透明性及び紫外線遮蔽性を長期に亘って維持することができ、なおかつ長期の耐候性にも優れたものとすることができる。
Furthermore, when the third coating layer made of a metal compound is formed between the first coating layer and the second coating layer, the photoactivity of the ultraviolet shielding particles is further suppressed, and the particles are stronger. Since it is coated, it has excellent long-term weather resistance.
As described above, the ultraviolet shielding ability can be maintained over a long period of time, there is no possibility of deterioration, the transparency and the ultraviolet shielding ability can be maintained over a long period of time, and excellent in long-term weather resistance. Can be.

本実施形態の耐候性粒子の製造方法によれば、テトラアルコキシシラン等のケイ素のアルコキシドを水存在下、溶媒中にて反応させることにより、紫外線遮蔽粒子2の表面に酸化ケイ素からなる第1の被覆層3を形成する第1の被覆工程と、さらにシリコーンレジンを添加して反応させることにより、第1の被覆層3上に、シリコン樹脂からなる第2の被覆層4を形成する第2の被覆工程とを有するので、長期間に亘って紫外線遮蔽能を維持することができ、劣化の虞も無く、透明性及び紫外線遮蔽性を長期に亘って維持することができ、なおかつ長期の耐候性にも優れた耐候性粒子を容易に作製することができる。   According to the method for producing weatherable particles of this embodiment, a silicon alkoxide such as tetraalkoxysilane is reacted in a solvent in the presence of water, whereby the surface of the ultraviolet shielding particles 2 is made of silicon oxide. A first coating step for forming the coating layer 3 and a second coating layer 4 made of silicon resin are formed on the first coating layer 3 by further adding and reacting a silicone resin. Coating process, so that the UV shielding ability can be maintained over a long period of time, there is no risk of deterioration, transparency and UV shielding ability can be maintained over a long period of time, and long-term weather resistance In addition, excellent weather-resistant particles can be easily produced.

本実施形態の耐候性粒子含有分散液によれば、本実施形態の耐候性粒子を溶媒中に分散したので、長期間に亘って紫外線遮蔽能を維持することができる。したがって、長期間に亘って耐候性を維持することができる。   According to the weather resistant particle-containing dispersion of this embodiment, the weather resistant particles of this embodiment are dispersed in a solvent, so that the ultraviolet shielding ability can be maintained over a long period of time. Therefore, weather resistance can be maintained over a long period of time.

本実施形態の耐候性粒子含有樹脂組成物によれば、本実施形態の耐候性粒子と樹脂とを含有したので、長期間に亘って紫外線遮蔽能を維持することができる。したがって、長期間に亘って耐候性を維持することができる。   According to the weather resistant particle-containing resin composition of the present embodiment, since the weather resistant particle and the resin of the present embodiment are contained, the ultraviolet shielding ability can be maintained over a long period of time. Therefore, weather resistance can be maintained over a long period of time.

本実施形態の耐候性膜によれば、本実施形態の耐候性粒子含有樹脂組成物により形成されたので、膜の透明性及び紫外線遮蔽性を長期に亘って維持することができる。したがって、透明性及び紫外線遮蔽性に優れ、なおかつ長期の耐候性に優れた膜を提供することができる。   According to the weather resistant film of the present embodiment, since it is formed by the weather resistant particle-containing resin composition of the present embodiment, the transparency and ultraviolet shielding property of the film can be maintained over a long period of time. Therefore, it is possible to provide a film having excellent transparency and ultraviolet shielding properties and excellent long-term weather resistance.

本実施形態の耐候性基材によれば、本実施形態の耐候性膜を備えたので、この耐候性基材の表面における透明性及び紫外線遮蔽性を長期に亘って維持することができる。したがって、透明性及び紫外線遮蔽性に優れ、なおかつ長期の耐候性に優れた耐候性基材を提供することができる。   According to the weather resistant substrate of the present embodiment, since the weather resistant film of the present embodiment is provided, the transparency and ultraviolet shielding property on the surface of the weather resistant substrate can be maintained over a long period of time. Therefore, it is possible to provide a weather-resistant substrate that is excellent in transparency and ultraviolet shielding properties and excellent in long-term weather resistance.

[第2の実施形態]
図2は、本発明の第2の実施形態の耐候性粒子を示す断面図であり、この耐候性粒子11は、平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子2の替わりに、この平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子2の表面に、水酸化アルミニウムを主成分とする表面処理層12が形成された表面処理紫外線遮蔽粒子13を用いた点が第1の実施形態の耐候性粒子1と異なる点であり、この表面処理紫外線遮蔽粒子13の表面に、第1の被覆層3、第2の被覆層4が順次形成されている点は、第1の実施形態の耐候性粒子1と全く同様である。
[Second Embodiment]
FIG. 2 is a cross-sectional view showing a weather-resistant particle according to the second embodiment of the present invention. This weather-resistant particle 11 is replaced with the ultraviolet shielding particle 2 having an average primary particle diameter of 5 nm or more and 100 nm or less. The first embodiment is that the surface-treated ultraviolet shielding particles 13 in which the surface treatment layer 12 mainly composed of aluminum hydroxide is formed on the surface of the ultraviolet shielding particles 2 having an average primary particle diameter of 5 nm or more and 100 nm or less are used. The first embodiment is that the first coating layer 3 and the second coating layer 4 are sequentially formed on the surface of the surface-treated ultraviolet shielding particles 13. This is exactly the same as the weather-resistant particles 1.

「耐候性粒子」
ここで、本実施形態の耐候性粒子11について、第1の実施形態の耐候性粒子1と異なる点について説明する。
この耐候性粒子11は、表面処理紫外線遮蔽粒子13の表面に、第1の被覆層3、第2の被覆層4が順次形成されている。
"Weather-resistant particles"
Here, the weather-resistant particles 11 of the present embodiment will be described for differences from the weather-resistant particles 1 of the first embodiment.
In the weather resistant particle 11, the first coating layer 3 and the second coating layer 4 are sequentially formed on the surface of the surface-treated ultraviolet shielding particle 13.

「表面処理紫外線遮蔽粒子」
この表面処理紫外線遮蔽粒子13は、上記の紫外線遮蔽粒子2の表面を水酸化アルミニウムにより表面処理することにより、この表面に水酸化アルミニウムを主成分とする表面処理層12が形成されている。
"Surface treatment UV shielding particles"
The surface-treated ultraviolet shielding particles 13 are obtained by surface-treating the surface of the ultraviolet shielding particles 2 with aluminum hydroxide so that a surface treatment layer 12 mainly composed of aluminum hydroxide is formed on the surface.

この表面処理層12の被覆量(体積量)は、紫外線遮蔽粒子2の1体積%以上かつ35体積%以下が好ましく、20体積%以上かつ30体積%以下がより好ましい。
ここで、表面処理層12の被覆量(体積量)が紫外線遮蔽粒子2の1体積%未満では、紫外線遮蔽粒子2の光活性を抑制させる効果が不十分であるから好ましくなく、さらには、この表面処理紫外線遮蔽粒子13を溶媒や樹脂に分散させた分散液や樹脂組成物では、表面処理紫外線遮蔽粒子13の分散性が悪化し、透明性も劣ることとなり、場合によっては失透する虞があるので、好ましくない。一方、表面処理層12の被覆量(体積量)が紫外線遮蔽粒子2の35体積%を超えると、紫外線遮蔽粒子2自体の光活性の抑制効果が飽和してしまい、さらなる光活性の抑制効果が期待できず、水酸化アルミニウムも無駄になってしまい、さらには、所定の紫外線遮蔽性を得るためには相対的に、この表面処理紫外線遮蔽粒子13の添加量が増大し、透明性に悪影響を及ぼす虞があるので好ましくない。
The coating amount (volume) of the surface treatment layer 12 is preferably 1% by volume or more and 35% by volume or less, more preferably 20% by volume or more and 30% by volume or less of the ultraviolet shielding particles 2.
Here, when the coating amount (volume) of the surface treatment layer 12 is less than 1% by volume of the ultraviolet shielding particles 2, the effect of suppressing the photoactivity of the ultraviolet shielding particles 2 is insufficient, and this is not preferable. In a dispersion or a resin composition in which the surface-treated ultraviolet shielding particles 13 are dispersed in a solvent or a resin, the dispersibility of the surface-treated ultraviolet shielding particles 13 is deteriorated and the transparency is inferior. Because there is, it is not preferable. On the other hand, when the coating amount (volume) of the surface treatment layer 12 exceeds 35 volume% of the ultraviolet shielding particles 2, the effect of suppressing the photoactivity of the ultraviolet shielding particles 2 itself is saturated, and the effect of further suppressing the photoactivity is obtained. In addition, aluminum hydroxide is wasted, and in order to obtain a predetermined ultraviolet shielding property, the amount of the surface-treated ultraviolet shielding particles 13 is relatively increased, which adversely affects the transparency. Since there is a possibility that it may affect, it is not preferable.

この水酸化アルミニウムからなる表面処理層12が表面処理紫外線遮蔽粒子13自体の透明性を向上させることができる理由は、次のように考えられる。
水酸化アルミニウムは、親水性物質である酸化ケイ素を吸着し易いので、紫外線遮蔽粒子2の表面に水酸化アルミニウムからなる表面処理層12を形成することにより、この表面処理層12上に第1の被覆層3を構成する親水性の酸化ケイ素がより吸着し易くなる。このように、表面処理層12の表面に親水性の酸化ケイ素が効率的に吸着されることで紫外線遮蔽粒子2同士の凝集が抑制され、その結果、この表面処理紫外線遮蔽粒子13を溶媒中に分散させた分散液や樹脂中に分散させた樹脂組成物では、この表面処理紫外線遮蔽粒子13の分散が進行し易くなり、透明性が向上すると考えられる。
The reason why the surface treatment layer 12 made of aluminum hydroxide can improve the transparency of the surface-treated ultraviolet shielding particles 13 itself is considered as follows.
Since aluminum hydroxide easily adsorbs silicon oxide, which is a hydrophilic substance, by forming a surface treatment layer 12 made of aluminum hydroxide on the surface of the ultraviolet shielding particles 2, a first treatment is performed on the surface treatment layer 12. The hydrophilic silicon oxide constituting the coating layer 3 is more easily adsorbed. As described above, the hydrophilic silicon oxide is efficiently adsorbed on the surface of the surface treatment layer 12, thereby suppressing aggregation of the ultraviolet shielding particles 2. As a result, the surface treated ultraviolet shielding particles 13 are contained in the solvent. In the case of the dispersed dispersion or the resin composition dispersed in the resin, it is considered that the dispersion of the surface-treated ultraviolet shielding particles 13 easily proceeds and the transparency is improved.

(第1の被覆層)
この第1の被覆層3における酸化ケイ素の被覆量は、表面処理紫外線遮蔽粒子13に対して5体積%以上かつ60体積%以下が好ましく、より好ましくは10体積%以上かつ50体積%以下、さらに好ましくは30体積%以上かつ40体積%以下である。
(First coating layer)
The coating amount of silicon oxide in the first coating layer 3 is preferably 5% by volume or more and 60% by volume or less, more preferably 10% by volume or more and 50% by volume or less with respect to the surface-treated ultraviolet shielding particles 13. Preferably they are 30 volume% or more and 40 volume% or less.

ここで、酸化ケイ素の被覆量が5体積%未満では、表面処理紫外線遮蔽粒子13の光活性等を抑制する効果が不十分な場合があるから好ましくなく、一方、被覆量が60体積%を超えると、これ以上被覆量を増加させても表面処理紫外線遮蔽粒子13の光活性抑制効果が飽和してしまい、被覆量が増加した分だけ酸化ケイ素が無駄になり、さらには、所定の紫外線遮蔽性を得るために相対的に粒子の添加量が増加し、その結果、透明性が低下する等の悪影響を及ぼすので好ましくない。   Here, if the coating amount of silicon oxide is less than 5% by volume, the effect of suppressing the photoactivity of the surface-treated ultraviolet shielding particles 13 may be insufficient. On the other hand, the coating amount exceeds 60% by volume. Even if the coating amount is increased further, the effect of suppressing the photoactivity of the surface-treated ultraviolet shielding particles 13 is saturated, and silicon oxide is wasted by the increased coating amount. In this case, the amount of particles added is relatively increased in order to obtain the desired value, and as a result, the transparency is adversely affected.

ここで、例えば、平均一次粒子径が20nmの表面処理紫外線遮蔽粒子13の表面に、5体積%以上かつ60体積%以下の酸化ケイ素からなる第1の被覆層3が形成された場合、この第1の被覆層3の厚みは、理論上0.3nm〜3.5nm程度である。   Here, for example, when the first coating layer 3 made of silicon oxide of 5 volume% or more and 60 volume% or less is formed on the surface of the surface-treated ultraviolet shielding particles 13 having an average primary particle diameter of 20 nm, The thickness of one coating layer 3 is theoretically about 0.3 nm to 3.5 nm.

(第2の被覆層)
この第2の被覆層4におけるシリコン樹脂の被覆量は、上記の表面処理紫外線遮蔽粒子13の体積量に対して15体積%以上かつ300体積%以下が好ましく、より好ましくは40体積%以上かつ250体積%以下、さらに好ましくは100体積%以上かつ220体積%以下である。
(Second coating layer)
The coating amount of the silicone resin in the second coating layer 4 is preferably 15% by volume or more and 300% by volume or less, more preferably 40% by volume or more and 250% with respect to the volume of the surface-treated ultraviolet shielding particles 13 described above. It is not more than volume%, more preferably not less than 100 volume% and not more than 220 volume%.

ここで、シリコン樹脂の被覆量が15体積%未満では、表面処理紫外線遮蔽粒子13の光活性抑制効果が不十分な場合があるから好ましくなく、一方、被覆量が300体積%を超えると、これ以上被覆量を増加させても表面処理紫外線遮蔽粒子13の光活性抑制効果が飽和してしまい、また、シリコン樹脂が他成分中に遊離し易くなるので、この耐候性粒子11を用いて後述する耐候性膜を作製した場合、その耐候性膜の特性に悪影響を及ぼす場合があり、さらには、所定の紫外線遮蔽性を得るために相対的に粒子の添加量が増加し、その結果、透明性が低下する等の悪影響を及ぼすので好ましくない。   Here, if the coating amount of the silicon resin is less than 15% by volume, the effect of suppressing the photoactivity of the surface-treated ultraviolet shielding particles 13 may be insufficient. On the other hand, if the coating amount exceeds 300% by volume, Even if the coating amount is increased, the effect of suppressing the photoactivity of the surface-treated ultraviolet shielding particles 13 is saturated, and the silicon resin is easily released into other components. When a weather-resistant film is produced, the properties of the weather-resistant film may be adversely affected, and furthermore, the amount of particles added is relatively increased in order to obtain a predetermined ultraviolet shielding property. This is not preferable because it has an adverse effect such as a decrease in the thickness.

(第3の被覆層)
表面処理紫外線遮蔽粒子13の光活性をより抑制させるために、第1の実施形態の耐候性粒子1と同様、第1の被覆層3と第2の被覆層4との間に、金属化合物からなる第3の被覆層を1層、または2層以上形成することとしてもよい。
この金属化合物の種類、この第3の被覆層の第1の被覆層3における被覆量、この第3の被覆層の厚み等については、第1の実施形態の耐候性粒子1と同様であるから、説明を省略する。
(Third coating layer)
In order to further suppress the photoactivity of the surface-treated ultraviolet shielding particles 13, a metal compound is used between the first coating layer 3 and the second coating layer 4 in the same manner as the weather-resistant particles 1 of the first embodiment. The third coating layer to be formed may be formed by one layer or two or more layers.
The kind of the metal compound, the coating amount of the third coating layer in the first coating layer 3, the thickness of the third coating layer, and the like are the same as those of the weather resistant particle 1 of the first embodiment. The description is omitted.

本実施形態の耐候性粒子においても、第1の実施形態の耐候性粒子と同様、透明性及び紫外線遮蔽性に優れており、なおかつ長期の耐候性にも優れている。
特に、表面処理紫外線遮蔽粒子13を用いたので、透明性がより優れたものとなり、なおかつ長期の耐候性にも優れたものとなる。
The weather resistant particles of the present embodiment are also excellent in transparency and ultraviolet shielding properties as well as the long term weather resistance, similar to the weather resistant particles of the first embodiment.
In particular, since the surface-treated ultraviolet shielding particles 13 are used, the transparency is further improved and the long-term weather resistance is also improved.

なお、本実施形態の「耐候性粒子含有分散液」、「耐候性粒子含有樹脂組成物」、「耐候性膜」及び「耐候性基材」については、第1の実施形態の耐候性粒子1の替わりに本実施形態の耐候性粒子11を用いた点が異なるのみであるから、第1の実施形態の「耐候性粒子含有分散液」、「耐候性粒子含有樹脂組成物」、「耐候性膜」及び「耐候性基材」と同様の効果を奏することができる。   The “weathering particle-containing dispersion”, “weathering particle-containing resin composition”, “weathering film” and “weathering substrate” of this embodiment are the weathering particles 1 of the first embodiment. The only difference is that the weatherable particles 11 of this embodiment are used instead of the “weatherable particle-containing dispersion”, “weatherable particle-containing resin composition”, and “weatherability” of the first embodiment. The same effects as the “film” and “weather-resistant substrate” can be obtained.

以下、実施例及び比較例により本発明を具体的に説明するが、本発明はこれらの実施例により限定されるものではない。   EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention concretely, this invention is not limited by these Examples.

[実施例1]
「耐候性粒子及び耐候性粒子含有分散液の作製」
表面処理酸化チタン(水酸化アルミニウムからなる表面処理層を有する酸化チタン)TTO−51A(一次粒子径:10〜30nm、石原産業社製)10質量部、2−プロパノール84質量部、テトラメトキシシシラン5.0質量部、水1.0質量部をボールミルで4時間分散させた。
[Example 1]
"Preparation of weather-resistant particles and dispersion containing weather-resistant particles"
Surface-treated titanium oxide (titanium oxide having a surface-treated layer made of aluminum hydroxide) TTO-51A (primary particle size: 10 to 30 nm, manufactured by Ishihara Sangyo Co., Ltd.) 10 parts by mass, 84 parts by mass of 2-propanol, tetramethoxysilane 5.0 parts by mass and 1.0 part by mass of water were dispersed with a ball mill for 4 hours.

次いで、メトキシ基を含有するシリコーンレジンKR−213(信越シリコーン(株)社製)を10質量部添加してさらに混合攪拌させた。
次いで、2−プロパノールを添加して表面処理酸化チタンの濃度を5質量%に調整し、透明性が高い実施例1の耐候性粒子含有分散液を得た。
Next, 10 parts by mass of methoxy group-containing silicone resin KR-213 (manufactured by Shin-Etsu Silicone Co., Ltd.) was added and further mixed and stirred.
Subsequently, 2-propanol was added to adjust the concentration of the surface-treated titanium oxide to 5% by mass to obtain a weatherable particle-containing dispersion of Example 1 having high transparency.

この耐候性粒子における第1の被覆層(シリカ層)の被覆量は表面処理酸化チタンに対して31体積%(テトラメトキシシラン濃度に基づく計算値)、第2の被覆層(シリコーン層)の被覆量は表面処理酸化チタンに対して213体積%(シリコーン濃度に基づく計算値)であった。   The coating amount of the first coating layer (silica layer) in the weather resistant particles is 31% by volume (calculated value based on tetramethoxysilane concentration) with respect to the surface-treated titanium oxide, and the coating amount of the second coating layer (silicone layer) The amount was 213% by volume (calculated value based on the silicone concentration) based on the surface-treated titanium oxide.

このようにして得られた耐候性粒子を走査型電子顕微鏡S−4000(日立ハイテク社製)を用いて観察したところ、平均粒子径は35nmであった。
また、この耐候性粒子における第1の被覆層(シリカ層)の厚みは2nm(テトラメトキシシラン濃度に基づく計算値)、第2の被覆層(シリコーン層)の厚みは8nm(シリコーンレジン濃度に基づく計算値)であった。
When the weatherable particles thus obtained were observed using a scanning electron microscope S-4000 (manufactured by Hitachi High-Tech), the average particle size was 35 nm.
Further, the thickness of the first coating layer (silica layer) in this weather resistant particle is 2 nm (calculated value based on tetramethoxysilane concentration), and the thickness of the second coating layer (silicone layer) is 8 nm (based on silicone resin concentration). Calculated value).

この耐候性粒子含有分散液の平均分散粒径(d50)を動的光散乱式粒度分布測定装置 Microtrac UPA150(Microtrac社製)を用いて測定した結果、60nmであった。   The average dispersed particle size (d50) of this weather-resistant particle-containing dispersion was measured using a dynamic light scattering particle size distribution analyzer, Microtrac UPA150 (manufactured by Microtrac), and as a result, it was 60 nm.

「耐候性粒子含有樹脂組成物の作製」
上記の耐候性粒子含有分散液30.0質量部、ウレタン−アクリレート樹脂UV−7630B(日本合成化学社製)27.0質量部、光開始剤イルガキュア184(チバ・スペシャルティケミカルズ社製)2.0質量部、ヒンダードアミン系光安定剤Tinuvin123(チバ・スペシャルティケミカルズ社製)0.6質量部、メチルイソブチルケトン40.4質量部を混合し、実施例1の耐候性粒子含有樹脂組成物を得た。
“Preparation of weatherable particle-containing resin composition”
30.0 parts by mass of the above weather-resistant particle-containing dispersion, 27.0 parts by mass of urethane-acrylate resin UV-7630B (manufactured by Nippon Synthetic Chemical), photoinitiator Irgacure 184 (manufactured by Ciba Specialty Chemicals) 2.0 Mass parts, 0.6 parts by mass of hindered amine light stabilizer Tinuvin 123 (manufactured by Ciba Specialty Chemicals) and 40.4 parts by mass of methyl isobutyl ketone were mixed to obtain a weather resistant particle-containing resin composition of Example 1.

「耐候性膜の形成」
上記の耐候性粒子含有樹脂組成物を、ポリカーボネート基材(縦100×横100×厚み1mm)に、乾燥膜厚が5μmになるようにバーコートにて塗布し、塗膜を形成した。次いで、この塗膜付き基材を熱風乾燥炉を用いて、80℃にて3分間乾燥させた。次いで、この塗膜付き基材に高圧水銀灯の紫外線照射装置を用いてエネルギーが700mJ/cmの紫外線を照射し、ポリカーボネート基材上に耐候性膜を形成した。
"Formation of weathering film"
The above weather resistant particle-containing resin composition was applied to a polycarbonate substrate (length 100 × width 100 × thickness 1 mm) by bar coating so that the dry film thickness was 5 μm, thereby forming a coating film. Subsequently, this base material with a coating film was dried at 80 ° C. for 3 minutes using a hot air drying furnace. Next, the substrate with the coating film was irradiated with ultraviolet rays having an energy of 700 mJ / cm 2 using an ultraviolet irradiation device of a high-pressure mercury lamp to form a weather resistant film on the polycarbonate substrate.

得られた耐候性膜の全光線透過率とヘーズ値をヘーズメーターNDH2000(日本電色社製)を用いて測定した結果、全光線透過率は89%、ヘーズ値は0.5%であった。
また、可視光線透過率を分光光度計V−570(日本分光社製)を用いて測定した結果を図1に示す。
さらに、アイスーパーUVテスター SUV−W13(岩崎電気社製)を用いて、上記の耐候性膜に紫外線(300nm−400nm 90mW/cm)を30時間照射させた前後の黄色度の変化値(ΔYI値)を測定したところ、このΔYI値は10であった。また、照射後の耐候性膜を目視で測定した結果、外観に白化は認められなかった。
As a result of measuring the total light transmittance and haze value of the obtained weather-resistant film using a haze meter NDH2000 (manufactured by Nippon Denshoku), the total light transmittance was 89% and the haze value was 0.5%. .
Moreover, the result of having measured visible-light transmittance using the spectrophotometer V-570 (made by JASCO Corporation) is shown in FIG.
Further, using an i-super UV tester SUV-W13 (Iwasaki Electric Co., Ltd.), the change in yellowness (ΔYI) before and after the weather-resistant film was irradiated with ultraviolet rays (300 nm-400 nm 90 mW / cm 2 ) for 30 hours. Value) was measured, and this ΔYI value was 10. Moreover, as a result of visually measuring the weather-resistant film after irradiation, no whitening was observed in the appearance.

[実施例2]
メトキシ基を含有するシリコーンレジンKR−213を10質量部から6質量部に変更した以外は、実施例1と同様にして、実施例2の耐候性粒子、耐候性粒子含有分散液、耐候性粒子含有樹脂組成物及び耐候性膜を得た。
この耐候性粒子における第1の被覆層(シリカ層)の被覆量は、表面処理酸化チタンに対して31体積%(テトラメトキシシラン濃度に基づく計算値)、第2の被覆層(シリコーン層)の被覆量は表面処理酸化チタンに対して128体積%(シリコーン濃度に基づく計算値)であった。
[Example 2]
Except for changing the silicone resin KR-213 containing a methoxy group from 10 parts by mass to 6 parts by mass, in the same manner as in Example 1, the weather resistant particles, the weather resistant particle-containing dispersion, and the weather resistant particles of Example 2 were used. A contained resin composition and a weather resistant film were obtained.
The coating amount of the first coating layer (silica layer) in the weather resistant particles is 31% by volume (calculated value based on tetramethoxysilane concentration) with respect to the surface-treated titanium oxide, and the second coating layer (silicone layer). The coating amount was 128% by volume (calculated value based on the silicone concentration) with respect to the surface-treated titanium oxide.

このようにして得られた耐候性粒子及び耐候性粒子含有分散液の特性を実施例1と同様にして測定したところ、平均粒子径は30nm、平均分散粒径は80nm、酸化ケイ素の被覆層の厚みは2nm、シリコーン層の厚みは5nmであった。   The properties of the weatherable particles and the weatherable particle-containing dispersion thus obtained were measured in the same manner as in Example 1. As a result, the average particle size was 30 nm, the average dispersed particle size was 80 nm, and the silicon oxide coating layer The thickness was 2 nm, and the thickness of the silicone layer was 5 nm.

また、得られた耐候性膜の全光線透過率とヘーズ値を実施例1と同様にして測定したところ、全光線透過率は89%、ヘーズ値は0.6であった。
また、実施例1と同様にして、紫外線に30時間照射させた時のΔYI値の測定結果は10であり、外観に白化は見られなかった。
また、可視光線透過率を分光光度計V−570(日本分光社製)を用いて測定したところ、実施例1の耐候性膜と極めて類似した結果が得られた。
Further, when the total light transmittance and haze value of the obtained weather-resistant film were measured in the same manner as in Example 1, the total light transmittance was 89% and the haze value was 0.6.
Further, in the same manner as in Example 1, the measurement result of ΔYI value when irradiated with ultraviolet rays for 30 hours was 10, and no whitening was observed in the appearance.
Moreover, when the visible light transmittance was measured using a spectrophotometer V-570 (manufactured by JASCO Corp.), a result very similar to the weather resistant film of Example 1 was obtained.

さらに、アイスーパーUVテスター SUV−W13(岩崎電気社製)を用いて、上記の耐候性膜を、紫外線照射及び降雨(300nm−400nm 18mW/cmの紫外線を100分間照射の後100分降雨を1サイクル)の条件下で96時間暴露させた前後の黄色度の変化値(ΔYI値)を測定したところ、20であった。また、暴露後の耐候性膜を目視で測定した結果、外観に白化は認められなかった。 Furthermore, using the iSuper UV tester SUV-W13 (Iwasaki Electric Co., Ltd.), the above weather-resistant film was irradiated with ultraviolet rays and rain (300 nm-400 nm 18 mW / cm 2 of ultraviolet rays for 100 minutes and then 100 minutes after rain). The change in yellowness (ΔYI value) before and after exposure for 96 hours under the condition of 1 cycle was measured and found to be 20. Further, as a result of visually measuring the weather-resistant film after exposure, no whitening was observed in the appearance.

[実施例3]
「耐候性粒子及び耐候性粒子含有分散液の作製」
表面処理酸化チタン(水酸化アルミニウムからなる表面処理層を有する酸化チタン)TTO−51A(一次粒子径:10〜30nm、石原産業社製)10質量部、2−プロパノール84質量部、テトラメトキシシシラン5.0質量部、水1.0質量部をボールミルで4時間分散させた。
[Example 3]
"Preparation of weather-resistant particles and dispersion containing weather-resistant particles"
Surface-treated titanium oxide (titanium oxide having a surface-treated layer made of aluminum hydroxide) TTO-51A (primary particle size: 10 to 30 nm, manufactured by Ishihara Sangyo Co., Ltd.) 10 parts by mass, 84 parts by mass of 2-propanol, tetramethoxysilane 5.0 parts by mass and 1.0 part by mass of water were dispersed with a ball mill for 4 hours.

次いで、アルミナアルコラートASBD(川研ファイン社製)を4質量部加えて混合し、次いで、メトキシ基を含有するシリコーンレジンKR−213(信越シリコーン(株)社製)を10質量部添加してさらに混合攪拌させた。
次いで、2−プロパノールを添加して表面処理酸化チタンの濃度を5質量%に調整し、透明性が高い実施例3の耐候性粒子含有分散液を得た。
Next, 4 parts by mass of alumina alcoholate ASBD (manufactured by Kawaken Fine Co., Ltd.) was added and mixed, and then 10 parts by mass of silicone resin KR-213 (manufactured by Shin-Etsu Silicone Co., Ltd.) containing a methoxy group was further added. The mixture was stirred.
Subsequently, 2-propanol was added to adjust the concentration of the surface-treated titanium oxide to 5% by mass to obtain a weatherable particle-containing dispersion of Example 3 having high transparency.

この耐候性粒子における第1の被覆層(シリカ層)の被覆量は表面処理酸化チタンに対して31体積%(テトラメトキシシラン濃度に基づく計算値)、アルミナ化合物の被覆量は表面処理酸化チタンに対して16体積%(アルミナアルコラート濃度に基づく計算値)、第2の被覆層(シリコーン層)の被覆量は表面処理酸化チタンに対して213体積%(シリコーン濃度に基づく計算値)であった。   The coating amount of the first coating layer (silica layer) in the weather resistant particles is 31% by volume (calculated value based on tetramethoxysilane concentration) with respect to the surface-treated titanium oxide, and the coating amount of the alumina compound is the surface-treated titanium oxide. On the other hand, the coating amount of 16 volume% (calculated value based on alumina alcoholate concentration) and the second coating layer (silicone layer) was 213 volume% (calculated value based on silicone concentration) with respect to the surface-treated titanium oxide.

また、得られた耐候性粒子含有分散液の特性を実施例1と同様にして求めたところ、平均粒子径は35nm、平均分散粒径は180nm、第1の被覆層(シリカ層)の厚みは2nm、アルミナ化合物層は1nm、シリコーン層の厚みは8nmであった。   Moreover, when the characteristics of the obtained weather resistant particle-containing dispersion were determined in the same manner as in Example 1, the average particle size was 35 nm, the average dispersed particle size was 180 nm, and the thickness of the first coating layer (silica layer) was 2 nm, the alumina compound layer was 1 nm, and the thickness of the silicone layer was 8 nm.

「耐候性膜の形成」
上記の耐候性粒子含有分散液を用いて、実施例1と同様にしてポリカーボネート基材上に耐候性膜を形成した。
得られた耐候性膜の全光線透過率とヘーズ値を実施例1と同様にして測定したところ、全光線透過率は89%、ヘーズ値は0.3であった。
また、実施例1と同様に紫外線を30時間照射させた時のΔYI値を測定した結果、5であり、外観に白化は認められなかった。
また、可視光線透過率を分光光度計V−570(日本分光社製)を用いて測定したところ、実施例1の耐候性膜と極めて類似した結果が得られた。
"Formation of weathering film"
A weather-resistant film was formed on a polycarbonate substrate in the same manner as in Example 1 using the above-mentioned weather-resistant particle-containing dispersion.
When the total light transmittance and haze value of the obtained weather-resistant film were measured in the same manner as in Example 1, the total light transmittance was 89% and the haze value was 0.3.
Moreover, as a result of measuring the ΔYI value when irradiated with ultraviolet rays for 30 hours in the same manner as in Example 1, it was 5, and no whitening was observed in the appearance.
Moreover, when the visible light transmittance was measured using a spectrophotometer V-570 (manufactured by JASCO Corp.), a result very similar to the weather resistant film of Example 1 was obtained.

[実施例4]
「耐候性粒子含有樹脂組成物の作製」
実施例3にて得られた耐候性粒子含有分散液30.0質量部、ウレタン−アクリレート樹脂 UV−7630B(日本合成化学社製)27.0質量部、光開始剤 イルガキュア184(チバ・スペシャルティケミカルズ社製)2.0質量部、メチルイソブチルケトン41.0質量部を混合し、実施例4の耐候性粒子含有樹脂組成物を得た。
[Example 4]
“Preparation of weatherable particle-containing resin composition”
30.0 parts by mass of the weatherable particle-containing dispersion obtained in Example 3, 27.0 parts by mass of urethane-acrylate resin UV-7630B (manufactured by Nippon Synthetic Chemical), photoinitiator Irgacure 184 (Ciba Specialty Chemicals) 2.0 parts by mass and 41.0 parts by mass of methyl isobutyl ketone were mixed to obtain a weatherable particle-containing resin composition of Example 4.

得られた耐候性粒子含有樹脂組成物を用いて、実施例1と同様にして、実施例4の耐候性膜を得た。
実施例1と同様に紫外線を30時間照射させた時のΔYI値を測定した結果、10であり、外観に白化は認められなかった。
A weather resistant film of Example 4 was obtained in the same manner as in Example 1 using the obtained weather resistant particle-containing resin composition.
As in Example 1, the ΔYI value measured when irradiated with ultraviolet rays for 30 hours was 10. As a result, the appearance was not whitened.

[比較例1]
「酸化チタンの表面処理及び分散液の作製」
表面処理酸化チタンTTO−51A(一次粒子径:10〜30nm、石原産業社製)10質量部、2−プロパノール84質量部、テトラメトキシシシラン5.0質量部、水1.0質量部をボールミルで4時間分散させた。
次いで、2−プロパノールを添加して表面処理酸化チタンの濃度を5質量%に調整し、シリコーン層を有しない比較例1の表面処理酸化チタン分散液を得た。
[Comparative Example 1]
"Surface treatment of titanium oxide and preparation of dispersion liquid"
Surface-treated titanium oxide TTO-51A (primary particle size: 10 to 30 nm, manufactured by Ishihara Sangyo Co., Ltd.) 10 parts by mass, 84 parts by mass of 2-propanol, 5.0 parts by mass of tetramethoxysilane, and 1.0 part by mass of water are ball milled. For 4 hours.
Subsequently, 2-propanol was added to adjust the concentration of the surface-treated titanium oxide to 5% by mass to obtain a surface-treated titanium oxide dispersion of Comparative Example 1 having no silicone layer.

得られた粒子の第1の被覆層(シリカ層)の被覆量は表面処理酸化チタンに対して31体積%(テトラメトキシシラン濃度に基づく計算値)であった。
また、この表面処理酸化チタン分散液を実施例1と同様に観察及び測定したところ、平均粒子径は20nm、平均分散粒径は100nm、第1の被覆層(シリカ層)の厚みは2nmであった。
The coating amount of the first coating layer (silica layer) of the obtained particles was 31% by volume (calculated value based on tetramethoxysilane concentration) with respect to the surface-treated titanium oxide.
Further, when this surface-treated titanium oxide dispersion was observed and measured in the same manner as in Example 1, the average particle size was 20 nm, the average dispersed particle size was 100 nm, and the thickness of the first coating layer (silica layer) was 2 nm. It was.

また、この表面処理酸化チタン分散液を用いて、実施例1と同様にして、酸化チタン含有樹脂組成物及び耐候性膜を得た。
得られた耐候性膜の全光線透過率とヘーズ値を実施例1と同様にして測定したところ、全光線透過率は89%、ヘーズ値は0.8であった。
また、この耐候性膜に実施例1と同様にして紫外線を30時間照射させたところ、ΔYI値は15であり、外観に白化は認められなかった。
さらに、得られた耐候性膜を、実施例2と同様にして紫外線照射及び降雨に96時間暴露させたところ、ΔYI値は25であり、外観は顕著な白化が観察された。
Further, using this surface-treated titanium oxide dispersion, a titanium oxide-containing resin composition and a weather resistant film were obtained in the same manner as in Example 1.
When the total light transmittance and haze value of the obtained weather-resistant film were measured in the same manner as in Example 1, the total light transmittance was 89% and the haze value was 0.8.
When this weather resistant film was irradiated with ultraviolet rays for 30 hours in the same manner as in Example 1, the ΔYI value was 15, and no whitening was observed in the appearance.
Further, when the obtained weather-resistant film was exposed to ultraviolet irradiation and rainfall for 96 hours in the same manner as in Example 2, the ΔYI value was 25, and marked whitening was observed in the appearance.

[比較例2]
「表面処理酸化チタン含有樹脂組成物の作製」
比較例1の表面処理酸化チタン分散液30.0質量部、ウレタン−アクリレート樹脂 UV−7630B(日本合成化学社製)27.0質量部、光開始剤 イルガキュア184(チバ・スペシャルティケミカルズ社製)2.0質量部、メチルイソブチルケトン41.0質量部を混合し、光安定剤を含有しない比較例2の表面処理酸化チタン含有樹脂組成物を得た。
得られた表面処理酸化チタン含有樹脂組成物を用いて、実施例1と同様にして耐候性膜を得た。
[Comparative Example 2]
"Production of surface-treated titanium oxide-containing resin composition"
30.0 parts by mass of the surface-treated titanium oxide dispersion of Comparative Example 1, 27.0 parts by mass of urethane-acrylate resin UV-7630B (manufactured by Nippon Synthetic Chemical), photoinitiator Irgacure 184 (manufactured by Ciba Specialty Chemicals) 2 0.0 part by mass and 41.0 parts by mass of methyl isobutyl ketone were mixed to obtain a surface-treated titanium oxide-containing resin composition of Comparative Example 2 containing no light stabilizer.
Using the obtained surface-treated titanium oxide-containing resin composition, a weather resistant film was obtained in the same manner as in Example 1.

得られた耐候性膜の全光線透過率とヘーズ値を実施例1と同様にして測定したところ、全光線透過率は89%、ヘーズ値は0.8であった。
また、実施例1と同様に紫外線を30時間照射させた時のΔYI値は50であり、外観にやや白化が認められた。
When the total light transmittance and haze value of the obtained weather-resistant film were measured in the same manner as in Example 1, the total light transmittance was 89% and the haze value was 0.8.
Further, as in Example 1, the ΔYI value when irradiated with ultraviolet rays for 30 hours was 50, and the appearance was slightly whitened.

[比較例3]
表面処理酸化チタンTTO−51A(一次粒子径:10〜30nm、石原産業社製)の替わりに、表面処理層を有しない酸化チタンTTO−51N(一次粒子径:10〜30nm、石原産業社製)を用いた以外は、比較例1と同様にして、酸化チタン分散液、酸化チタン含有樹脂組成物及び耐候性膜を得た。
[Comparative Example 3]
Instead of surface-treated titanium oxide TTO-51A (primary particle size: 10 to 30 nm, manufactured by Ishihara Sangyo Co., Ltd.), titanium oxide TTO-51N without a surface treatment layer (primary particle size: 10 to 30 nm, manufactured by Ishihara Sangyo Co., Ltd.) A titanium oxide dispersion, a titanium oxide-containing resin composition, and a weather resistant film were obtained in the same manner as in Comparative Example 1 except that was used.

また、この酸化チタン分散液を実施例1と同様に観察及び測定したところ、平均粒子径は20nm、平均分散粒径は300nmであり、分散性が悪かった。
得られた耐候性膜の全光線透過率及びヘーズ値を実施例1と同様にして測定したところ、全光線透過率が81%、ヘーズ値が3.0と透明性が悪かった。すなわち、水酸化アルミニウムからなる表面処理層を有しないことで、分散液への分散性が悪化し、透明性が悪化していることが確認された。
When this titanium oxide dispersion was observed and measured in the same manner as in Example 1, the average particle size was 20 nm, the average dispersed particle size was 300 nm, and the dispersibility was poor.
When the total light transmittance and haze value of the obtained weather-resistant film were measured in the same manner as in Example 1, the total light transmittance was 81% and the haze value was 3.0, and the transparency was poor. That is, by not having a surface treatment layer made of aluminum hydroxide, it was confirmed that the dispersibility in the dispersion was deteriorated and the transparency was deteriorated.

[比較例4]
「樹脂組成物の作製」
ウレタン−アクリレート樹脂 UV−7630B(日本合成化学社製)30.0質量部、光開始剤 イルガキュア184(チバ・スペシャルティケミカルズ社製)2.0質量部、ヒンダードアミン系光安定剤 Tinuvin123(チバ・スペシャルティケミカルズ社製)0.6質量部、メチルイソブチルケトン41.0質量部を混合し、耐候性粒子を含有しない樹脂組成物を得た。
得られた樹脂組成物を用いて、実施例1と同様にして塗膜を得た。
[Comparative Example 4]
"Production of resin composition"
Urethane-acrylate resin UV-7630B (manufactured by Nippon Synthetic Chemical) 30.0 parts by mass, photoinitiator Irgacure 184 (manufactured by Ciba Specialty Chemicals) 2.0 parts by mass, hindered amine light stabilizer Tinuvin 123 (Ciba Specialty Chemicals) (Made by company) 0.6 mass part and methyl isobutyl ketone 41.0 mass part were mixed, and the resin composition which does not contain a weather-resistant particle | grain was obtained.
A coating film was obtained in the same manner as in Example 1 using the obtained resin composition.

得られた塗膜の全光線透過率及びヘーズ値を実施例1と同様にして測定したところ、全光線透過率は89%、ヘーズ値は0.2であった。
また、実施例1と同様に紫外線を30時間照射させた時のΔYI値は55であり、耐候性が悪かった。外観に白化は認められなかった。
When the total light transmittance and haze value of the obtained coating film were measured in the same manner as in Example 1, the total light transmittance was 89% and the haze value was 0.2.
Further, as in Example 1, the ΔYI value when irradiated with ultraviolet rays for 30 hours was 55, and the weather resistance was poor. No whitening was observed in the appearance.

本発明の耐候性粒子は、平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子の表面に、この紫外線遮蔽粒子に対して5体積%以上かつ60体積%以下の酸化ケイ素からなる第1の被覆層が形成され、この第1の被覆層の表面に、紫外線遮蔽粒子の体積に対して15体積%以上かつ300体積%以下のシリコン樹脂からなる第2の被覆層が形成され、さらに平均粒子径を6nm以上かつ200nm以下としたことにより、長期間に亘って紫外線遮蔽能を維持することができ、劣化の虞も無く、透明性及び紫外線遮蔽性を長期に亘って維持することができ、なおかつ長期の耐候性にも優れたものとすることができるものであるから、太陽光に晒される部材、特に、日中、太陽光に晒され続ける屋外用の基材はもとより、太陽光、特に紫外線に対する耐候性が求められる各種部材においても、これら各種部材の表面に、太陽光、特に紫外線に対する耐候性を付与するための被膜を形成することで、適用範囲が拡がり、その工業的価値は大きい。   The weather resistant particle of the present invention is a first particle comprising 5% by volume to 60% by volume of silicon oxide on the surface of an ultraviolet shielding particle having an average primary particle diameter of 5 nm or more and 100 nm or less. A coating layer is formed, and on the surface of the first coating layer, a second coating layer made of silicon resin of 15 volume% or more and 300 volume% or less with respect to the volume of the ultraviolet shielding particles is formed. By making the diameter 6 nm or more and 200 nm or less, the ultraviolet shielding ability can be maintained over a long period of time, there is no possibility of deterioration, and the transparency and the ultraviolet shielding ability can be maintained over a long period of time. In addition, since it can also be excellent in long-term weather resistance, it can be used not only for materials exposed to sunlight, especially for outdoor base materials that continue to be exposed to sunlight during the day. Even in various members that are required to have weather resistance to ultraviolet rays, the coating range for imparting weather resistance to sunlight, particularly ultraviolet rays, is increased on the surfaces of these various members, thereby expanding the applicable range and its industrial value is great. .

1 耐候性粒子
2 紫外線遮蔽粒子
3 第1の被覆層
4 第2の被覆層
11 耐候性粒子
12 表面処理層
13 表面処理紫外線遮蔽粒子
DESCRIPTION OF SYMBOLS 1 Weather resistance particle | grains 2 Ultraviolet shielding particle 3 1st coating layer 4 2nd coating layer 11 Weather resistance particle | grains 12 Surface treatment layer 13 Surface treatment ultraviolet shielding particle

Claims (7)

平均一次粒子径が5nm以上かつ100nm以下の紫外線遮蔽粒子の表面に、この紫外線遮蔽粒子に対して5体積%以上かつ60体積%以下の酸化ケイ素からなる第1の被覆層が形成され、この第1の被覆層の表面に、前記紫外線遮蔽粒子の体積に対して15体積%以上かつ300体積%以下のシリコン樹脂からなる第2の被覆層が形成され、
平均粒子径は6nm以上かつ200nm以下であることを特徴とする耐候性粒子。
On the surface of the ultraviolet shielding particles having an average primary particle diameter of 5 nm or more and 100 nm or less, a first coating layer made of silicon oxide of 5 vol% or more and 60 vol% or less with respect to the ultraviolet shielding particles is formed. On the surface of the coating layer 1, a second coating layer made of silicon resin of 15 volume% or more and 300 volume% or less with respect to the volume of the ultraviolet shielding particles is formed,
Weather resistant particles having an average particle size of 6 nm or more and 200 nm or less.
前記紫外線遮蔽粒子の表面には、水酸化アルミニウムを主成分とする表面処理層が形成されていることを特徴とする請求項1記載の耐候性粒子。   2. The weather resistant particle according to claim 1, wherein a surface treatment layer mainly composed of aluminum hydroxide is formed on a surface of the ultraviolet shielding particle. 前記第1の被覆層と前記第2の被覆層との間には、金属化合物からなる第3の被覆層が形成されていることを特徴とする請求項1または2記載の耐候性粒子。   The weatherable particle according to claim 1 or 2, wherein a third coating layer made of a metal compound is formed between the first coating layer and the second coating layer. 請求項1ないし3のいずれか1項記載の耐候性粒子を溶媒中に分散してなることを特徴とする耐候性粒子含有分散液。   A weather-resistant particle-containing dispersion comprising the weather-resistant particles according to any one of claims 1 to 3 dispersed in a solvent. 請求項1ないし3のいずれか1項記載の耐候性粒子と樹脂とを含有してなることを特徴とする耐候性粒子含有樹脂組成物。   A weather-resistant particle-containing resin composition comprising the weather-resistant particles according to any one of claims 1 to 3 and a resin. 請求項5記載の耐候性粒子含有樹脂組成物により形成されてなることを特徴とする耐候性膜。   A weather-resistant film comprising the weather-resistant particle-containing resin composition according to claim 5. 請求項6記載の耐候性膜を備えてなることを特徴とする耐候性基材。   A weather-resistant substrate comprising the weather-resistant film according to claim 6.
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