JP2013133438A - Neutral detergent - Google Patents
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- JP2013133438A JP2013133438A JP2011285886A JP2011285886A JP2013133438A JP 2013133438 A JP2013133438 A JP 2013133438A JP 2011285886 A JP2011285886 A JP 2011285886A JP 2011285886 A JP2011285886 A JP 2011285886A JP 2013133438 A JP2013133438 A JP 2013133438A
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Abstract
Description
本発明は、中性洗浄剤に関し、詳しくは、水に特定の界面活性剤を溶解して成り、特に、高圧洗浄に好適な中性洗浄剤に関する。 The present invention relates to a neutral cleaning agent, and more particularly to a neutral cleaning agent that is obtained by dissolving a specific surfactant in water and is particularly suitable for high-pressure cleaning.
機器、計器、プラント等は、長時間の運転により、製品表面の汚れが原因となって機能が低下することがあり、定期的な洗浄を必要とする。ところで、従来の洗浄剤は(一般に界面活性剤の濃度が数百ppm以上)、多量に使用する屋外の設備に対する高圧洗浄には、廃液のCODが高く環境負荷が大きいために不向きである。それで、高圧洗浄は、界面活性剤を使用せず、水だけで実施する場合が多い。 Equipment, instruments, plants, etc., may deteriorate in function due to contamination of the product surface due to long-time operation, and require periodic cleaning. By the way, conventional cleaning agents (generally having a surfactant concentration of several hundred ppm or more) are not suitable for high-pressure cleaning of outdoor equipment used in large quantities because of high COD of waste liquid and high environmental load. Therefore, high-pressure cleaning is often performed only with water without using a surfactant.
近時、洗浄効果を高めるためにスチーム洗浄する方法も提案されている(特許文献1)。しかしながら、スチーム洗浄する方法は、蒸気源を備えたプラント内に設置されている機器を洗浄する場合に限定されるという不利益がある。 Recently, a steam cleaning method has been proposed in order to enhance the cleaning effect (Patent Document 1). However, the steam cleaning method has the disadvantage that it is limited to cleaning equipment installed in a plant with a steam source.
本発明は、上記実情に鑑みなされたものであり、その目的は、蒸気源を備えたプラント内に設置されている機器に限定されず、屋外に設置された設備に広く適用することが出来、洗浄効果が高く且つ廃液の環境負荷が軽減された中性洗浄剤を提供することにある。 The present invention has been made in view of the above circumstances, and its purpose is not limited to equipment installed in a plant equipped with a steam source, and can be widely applied to equipment installed outdoors, An object of the present invention is to provide a neutral cleaning agent having a high cleaning effect and a reduced environmental load of waste liquid.
本発明者らは鋭意検討を重ねた結果、数多く知られている界面活性剤の中から選択された特定の2種類の界面活性剤を特定の比率で使用するならば、従来の洗浄剤における界面活性剤の濃度よりも著しく小さい濃度でありながら、高い洗浄効果が達成されるとの知見を得た。 As a result of intensive studies, the present inventors have found that if two specific types of surfactants selected from many known surfactants are used in a specific ratio, the interface in a conventional cleaning agent is used. It was found that a high cleaning effect was achieved while the concentration was significantly lower than the concentration of the active agent.
本発明は上記の知見に基づき完成されたものであり、その要旨は、水に界面活性剤を溶解して成る中性洗浄剤であって、界面活性剤として、ジアルキルスルホコハク酸塩とポリオキシアルキレンアルキルエーテルとを含有し、両者の合計に対する割合として、ジアルキルスルホコハク酸塩の割合が1〜20重量%、ポリオキシアルキレンアルキルエーテルの割合が80〜99重量%であり、界面活性剤の濃度が10〜100ppmであることを特徴とする中性洗浄剤に存する。 The present invention has been completed based on the above findings, and the gist of the present invention is a neutral detergent obtained by dissolving a surfactant in water. As the surfactant, dialkylsulfosuccinate and polyoxyalkylene are used. The ratio of the dialkylsulfosuccinate is 1 to 20% by weight, the ratio of the polyoxyalkylene alkyl ether is 80 to 99% by weight, and the concentration of the surfactant is 10%. It exists in the neutral detergent characterized by being -100 ppm.
本発明によれば前記の課題が達成される。 According to the present invention, the above-described problems are achieved.
以下、本発明を詳細に説明する。本発明の中性洗浄剤は水に界面活性剤を溶解して成るが、界面活性剤として、ジアルキルスルホコハク酸塩とポリオキシアルキレンアルキルエーテルとを特定の割合で含有することが重要である。 Hereinafter, the present invention will be described in detail. The neutral detergent of the present invention is obtained by dissolving a surfactant in water, but it is important that the surfactant contains a dialkyl sulfosuccinate and a polyoxyalkylene alkyl ether in a specific ratio.
ジアルキルスルホコハク酸塩は、一般式(I)で表される。 The dialkyl sulfosuccinate is represented by the general formula (I).
一般式(I)中、R1及びR2は、それぞれ独立に、炭素数4〜22(好ましくは6〜18、更に好ましくは8〜14)のアルキル基を表し、Xは対イオンを表す。対イオンとしては、アルカリ金属イオン、アンモニウムイオン、アルカノールアミンイオン等が挙げられる。ジアルキルスルホコハク酸塩は、アニオン系界面活性剤の1種であり、数多くのものが市販されており、具体例としては、ジオクチルスルホコハク酸ナトリウム、ジデシルスルホコハク酸ナトリウム、ジドデシルスルホコハク酸ナトリウム等が挙げられる。 In general formula (I), R 1 and R 2 each independently represents an alkyl group having 4 to 22 carbon atoms (preferably 6 to 18, more preferably 8 to 14), and X represents a counter ion. Examples of the counter ion include an alkali metal ion, an ammonium ion, and an alkanolamine ion. Dialkyl sulfosuccinates are one of anionic surfactants and many are commercially available. Specific examples include sodium dioctyl sulfosuccinate, sodium didecyl sulfosuccinate, sodium didodecyl sulfosuccinate and the like. It is done.
ポリオキシアルキレンアルキルエーテルは、高級アルコールにエチレンオキサイド(EO)、プロピレンオキサイド(PO)等のアルキレンオキサイドを付加することにより製造され、一般式:R−(AO)nHで表される。ここで、Rは、炭素数4〜22(好ましくは6〜18、更に好ましくは8〜14)の直鎖または分岐の炭化水素基、AOはエチレンオキサイド基、プロピレンオキサイド基、ブチレンオキサイド基などのアルキレンオキサイドから選択される残基であって、nは、3〜50(好ましくは5〜20)である。ポリオキシアルキレンアルキルエーテルは非イオン系界面活性剤の1種であり、市販のものを使用することができる。 The polyoxyalkylene alkyl ether is produced by adding an alkylene oxide such as ethylene oxide (EO) or propylene oxide (PO) to a higher alcohol, and is represented by a general formula: R— (AO) n H. Here, R is a linear or branched hydrocarbon group having 4 to 22 carbon atoms (preferably 6 to 18, more preferably 8 to 14 carbon atoms), AO is an ethylene oxide group, a propylene oxide group, a butylene oxide group, or the like. It is a residue selected from alkylene oxide, Comprising: n is 3-50 (preferably 5-20). Polyoxyalkylene alkyl ether is one type of nonionic surfactant, and commercially available products can be used.
ジアルキルスルホコハク酸塩およびポリオキシアルキレンアルキルエーテルの割合は、両者の合計に対する割合として、ジアルキルスルホコハク酸塩の割合が1〜20重量%、好ましくは5〜15重量%、ポリオキシアルキレンアルキルエーテルの割合が80〜99重量%、好ましくは85〜95重量%である。ジアルキルスルホコハク酸塩およびポリオキシアルキレンアルキルエーテルの割合が上記の範囲外では、高い洗浄効果を達成することが出来ない。 The ratio of the dialkyl sulfosuccinate and the polyoxyalkylene alkyl ether is 1 to 20% by weight, preferably 5 to 15% by weight, and the ratio of the polyoxyalkylene alkyl ether to the total of both. 80 to 99% by weight, preferably 85 to 95% by weight. When the ratio of the dialkylsulfosuccinate and the polyoxyalkylene alkyl ether is outside the above range, a high cleaning effect cannot be achieved.
界面活性剤の濃度は、10〜100ppm、好ましくは25〜80ppmである。界面活性剤の濃度が10ppm未満の場合は界面活性剤を含有させる意義が薄れ、100ppmを超える場合は、洗浄効果が頭打ちとなり経済的でないばかりか、洗浄廃液の環境負荷が大きくなると共に洗浄廃液の発泡が惹起され、屋外での高圧洗浄機を使用した高圧洗浄に不向きとなる。なお、本発明においては、本発明の効果を損なわない限り、前記2種類の界面活性剤と共に、他の界面活性剤を併用することが出来るが、水に溶解する界面活性剤の全量の濃度が上記の範囲であることが重要である。 The concentration of the surfactant is 10 to 100 ppm, preferably 25 to 80 ppm. When the concentration of the surfactant is less than 10 ppm, the significance of containing the surfactant is lessened. When the concentration exceeds 100 ppm, not only is the cleaning effect flattened and it is not economical, but also the environmental load of the cleaning waste liquid increases and the cleaning waste liquid Foaming is induced, making it unsuitable for high-pressure washing using a high-pressure washing machine outdoors. In the present invention, as long as the effects of the present invention are not impaired, other surfactants can be used in combination with the two types of surfactants, but the total concentration of the surfactant dissolved in water is It is important that the above range.
本発明の洗浄剤の使用方法は特に制限されないが、本発明の洗浄剤は、その特徴を活かし、高圧洗浄に好適であり、屋外の各種の設備、特に、発電所における熱交換器の洗浄に優れた効果が期待できる。高圧洗浄は、一般的な高圧洗浄機を使用し、ノズル先端から洗浄剤を噴出させることにより行われる。洗浄圧力は洗浄対象の表面の汚れに応じた適宜選択される。 The method of using the cleaning agent of the present invention is not particularly limited, but the cleaning agent of the present invention is suitable for high-pressure cleaning by taking advantage of its characteristics, and is suitable for cleaning various outdoor facilities, particularly heat exchangers in power plants. Excellent effect can be expected. The high pressure cleaning is performed by using a general high pressure washer and ejecting a cleaning agent from the nozzle tip. The cleaning pressure is appropriately selected according to the contamination of the surface to be cleaned.
なお、本発明の洗浄剤は発泡性が低い(破泡性が高い)ため次の利点がある。すなわち、高圧洗浄においては泡の少ない被洗浄面を直ちに目視観察し、洗浄の程度を容易に確認でき、次の洗浄操作に速やかに以降できるため、洗浄操作を効率的に行うことが出来る。 In addition, since the cleaning agent of this invention has low foamability (high foaming property), it has the following advantages. That is, in high-pressure cleaning, the surface to be cleaned with few bubbles is immediately visually observed, the degree of cleaning can be easily confirmed, and the subsequent cleaning operation can be performed quickly, so that the cleaning operation can be performed efficiently.
以下、本発明を実施例および比較例により更に詳細に説明する。 Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples.
実施例1〜5及び比較例1〜6:
表1に示す界面活性剤を同表に示す濃度で水に溶解して洗浄剤を調製し、後述の項目を評価した。
Examples 1-5 and Comparative Examples 1-6:
Surfactants shown in Table 1 were dissolved in water at the concentrations shown in the same table to prepare cleaning agents, and the items described below were evaluated.
表1中の界面活性剤A〜Eは、ジアルキルスルホコハク酸塩とポリオキシアルキレンアルキルエーテルとの組合せを意味し、その割合は表2に示す通りである。ジアルキルスルホコハク酸として、ジオクチルスルホコハク酸、ジドデシルスルホコハク酸を、ポリオキシアルキレンアルキルエーテルとして、ポリオキシエチレンポリオキシプロピレントリデシルエーテル(第一工業(株)製「ノイゲンTDX−50」)、ポリオキシエチレンラウリルエーテル(青木油脂(株)製「ブラウノンEL−1507」)、ポリオキシエチレンポリオキシプロピレンイソデシルエーテル(青木油脂(株)製「ファインサーフ IDEP−608」)を使用した。 Surfactants A to E in Table 1 mean combinations of dialkyl sulfosuccinates and polyoxyalkylene alkyl ethers, and the proportions are as shown in Table 2. As dialkylsulfosuccinic acid, dioctylsulfosuccinic acid and didodecylsulfosuccinic acid are used, and as polyoxyalkylene alkyl ether, polyoxyethylene polyoxypropylene tridecyl ether ("Neugen TDX-50" manufactured by Daiichi Kogyo Co., Ltd.), polyoxyethylene Lauryl ether (“Brownon EL-1507” manufactured by Aoki Yushi Co., Ltd.) and polyoxyethylene polyoxypropylene isodecyl ether (“Fine Surf IDEP-608” manufactured by Aoki Yushi Co., Ltd.) were used.
<洗浄性評価>
以下に記載の洗浄試験板を使用し、以下に記載の洗浄方法を行って5段階で評価した。結果を表3に示す。
<Detergency evaluation>
The cleaning test plates described below were used, and the cleaning methods described below were performed and evaluated in five stages. The results are shown in Table 3.
(洗浄試験板)
洗浄試験板として以下のスレート板を調整した。
スレート板1:90cm×60cmのスレート板を1ヶ月間屋外に放置し、水垢等による汚れを形成させた。
スレート板2:擬似的な汚れとして鉱物油90質量部とカーボンブラック10質量部を混合したもの利用し、90×60cmのスレート板表面に一定量塗布した。そのスレート板を120℃で20時間乾燥させ、汚れとしてスレート板に付着させた。
(Cleaning test plate)
The following slate plates were prepared as cleaning test plates.
Slate plate 1: A slate plate of 90 cm × 60 cm was left outdoors for one month to form dirt due to scales or the like.
Slate plate 2: A mixture of 90 parts by mass of mineral oil and 10 parts by mass of carbon black was used as a pseudo stain, and a predetermined amount was applied to the surface of a 90 × 60 cm slate plate. The slate plate was dried at 120 ° C. for 20 hours and adhered to the slate plate as dirt.
(洗浄方法)
上記2種類の汚れを付着させたスレート板に、各調整洗浄液3Lを市販の高圧洗浄機で吐出圧力5MPaの条件で1分間かけて均等に放出し洗浄を行なった。洗浄後に室温で1日放置し乾燥させた後で、スレート板の汚れを目視で下記5段階に評価した。
1:スレート板全体の汚れを落とすことができた。
2:一部汚れが残っているが、大部分の汚れは落とすことができた。
3:部分的に落とせなかった汚れがあった。
4:わずかしか汚れを落とすことができなかった。
5:ほとんど汚れを落とすことができなかった。
(Cleaning method)
Each of the adjusted cleaning liquids 3L was evenly discharged on the slate plate with the two types of dirt attached thereto over a period of 1 minute with a commercially available high-pressure washer for cleaning. After washing and leaving at room temperature for 1 day to dry, the slate plate was visually evaluated for the following five levels.
1: Dirt on the entire slate plate could be removed.
2: Although some dirt remained, most of the dirt could be removed.
3: There was dirt that could not be removed partially.
4: Only a small amount of dirt could be removed.
5: Almost no dirt could be removed.
<COD評価>
前述の洗浄性評価に用いた洗浄液について、JIS K 0102「工場排水試験方法」に定められた過マンガン酸カリウム法によりCODを測定した。結果を表3に示す。
<COD evaluation>
The COD was measured by the potassium permanganate method defined in JIS K 0102 “Factory drainage test method” for the cleaning solution used in the above-described cleaning property evaluation. The results are shown in Table 3.
<消泡性評価方法>
前述の洗浄性評価に用いた洗浄液について、ホモミキサーを用いて以下の条件で消泡性を評価した。結果を表4に示す。
<Defoaming evaluation method>
About the washing | cleaning liquid used for the above-mentioned washing | cleaning property evaluation, the defoaming property was evaluated on the following conditions using the homomixer. The results are shown in Table 4.
(評価条件)
ホモミキサー:PRIMIX社製「T.K.ロボミックス」
洗浄液液量:600ml
容器:1Lトールビーカー
液温:25℃
ホモミキサー運転条件:4000rpm、1分、天板位置は液面下1mm
消泡性測定:ホモミキサーを運転して洗浄液を泡立てた後、ホモミキサーを停止した直後の泡高さおよび経時での泡高さの推移をトールビーカーの目盛り(単位なし)で目測する。
(Evaluation conditions)
Homomixer: “TK Robotics” manufactured by PRIMIX
Cleaning liquid volume: 600ml
Container: 1L tall beaker Liquid temperature: 25 ° C
Homomixer operating conditions: 4000 rpm, 1 minute, top plate position is 1 mm below the liquid level
Defoaming property measurement: After operating the homomixer to foam the cleaning liquid, the bubble height immediately after the homomixer was stopped and the transition of the foam height over time are measured on a tall beaker scale (no unit).
実施例および比較例の結果から次のことが分かる。すなわち、表3に示すように、比較例では目視評価にて3〜5の評価であり、汚れを十分落とすことができなかった。一方で、実施例では目視評価が1〜3と良好な洗浄効果が得られた。しかも、高圧洗浄の洗浄操作を効率的に行うためには短時間での破泡性が必要となるが、表4に示すように、実施例ではトールビーカーの目盛りが「650」となるまでの時間は30秒であり短い。 The following can be understood from the results of Examples and Comparative Examples. That is, as shown in Table 3, in the comparative example, the evaluation was 3 to 5 by visual evaluation, and the dirt could not be removed sufficiently. On the other hand, in the examples, the visual evaluation was 1 to 3, and a good cleaning effect was obtained. Moreover, in order to efficiently perform the washing operation of the high pressure washing, the foam breaking property in a short time is required. However, as shown in Table 4, in the examples, the scale of the tall beaker becomes “650”. The time is 30 seconds and is short.
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JPH03207799A (en) * | 1989-09-22 | 1991-09-11 | Colgate Palmolive Co | Liquid crystal detergent compound |
JPH06313191A (en) * | 1993-04-28 | 1994-11-08 | Lion Corp | Detergent composition |
JPH06313190A (en) * | 1993-04-28 | 1994-11-08 | Lion Corp | Detergent composition |
JPH06316782A (en) * | 1993-04-30 | 1994-11-15 | Lion Corp | Composition of detergent for wire drawing |
JPH11323382A (en) * | 1998-05-21 | 1999-11-26 | Lion Corp | Liquid detergent composition for cleaning pitch |
JP2002212597A (en) * | 2001-01-18 | 2002-07-31 | Lion Corp | Aqueous detergent composition for precision part |
JP2007031598A (en) * | 2005-07-27 | 2007-02-08 | Sanyo Chem Ind Ltd | Detergent for hard resin surface |
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2011
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS62594A (en) * | 1985-06-21 | 1987-01-06 | ユニリ−バ−・ナ−ムロ−ゼ・ベンノ−トシヤ−プ | Liquid detergent composition |
JPH03207799A (en) * | 1989-09-22 | 1991-09-11 | Colgate Palmolive Co | Liquid crystal detergent compound |
JPH06313191A (en) * | 1993-04-28 | 1994-11-08 | Lion Corp | Detergent composition |
JPH06313190A (en) * | 1993-04-28 | 1994-11-08 | Lion Corp | Detergent composition |
JPH06316782A (en) * | 1993-04-30 | 1994-11-15 | Lion Corp | Composition of detergent for wire drawing |
JPH11323382A (en) * | 1998-05-21 | 1999-11-26 | Lion Corp | Liquid detergent composition for cleaning pitch |
JP2002212597A (en) * | 2001-01-18 | 2002-07-31 | Lion Corp | Aqueous detergent composition for precision part |
JP2007031598A (en) * | 2005-07-27 | 2007-02-08 | Sanyo Chem Ind Ltd | Detergent for hard resin surface |
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