JP2013116964A - Method for producing metallurgical coke - Google Patents

Method for producing metallurgical coke Download PDF

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JP2013116964A
JP2013116964A JP2011264718A JP2011264718A JP2013116964A JP 2013116964 A JP2013116964 A JP 2013116964A JP 2011264718 A JP2011264718 A JP 2011264718A JP 2011264718 A JP2011264718 A JP 2011264718A JP 2013116964 A JP2013116964 A JP 2013116964A
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coal
caking coal
coke
caking
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JP5884159B2 (en
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Hidekazu Fujimoto
英和 藤本
Kiyoshi Fukada
喜代志 深田
Tetsuya Yamamoto
哲也 山本
Yusuke Doi
勇介 土肥
Mitsuteru Terui
光輝 照井
Takashi Matsui
貴 松井
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JFE Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B45/00Other details
    • C10B45/02Devices for producing compact unified coal charges outside the oven
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition

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Abstract

PROBLEM TO BE SOLVED: To provide a method for producing high-strength metallurgical coke by molding raw material coke including non-caking coal by using a compaction molding method, charging the obtained compaction-molded product into the carbonization chamber of a coke oven and dry-distilling the same.SOLUTION: There is provided the method in which low-volatile non-caking coal (A) containing more than 10% and less than 23% volatile components by mass ratio or high-volatile non-caking coal (B) containing more than 32% volatile components by mass ratio is selected, the relational expression of the coke strength index DIto the blending ratio for each of the low-volatile non-caking coal (A) and the high-volatile non-caking coal (B) is estimated, the blending ratio of the non-caking coal is determined so that the coke strength index DIsatisfies a predetermined value, the coke raw material is adjusted in accordance with the determined blending ratio to obtain the compaction-molded product, and then the obtained compaction-molded product is charged into the coking chamber of the coking oven and dry-distilled.

Description

本発明は、冶金用コークスの製造方法、特に、コークス原料である原料炭を圧密成型法により成型し、得られた圧密成型物をコークス炉の炭化室に装入・乾留する工程を有する冶金用コークスの製造方法に関する。   The present invention relates to a method for producing metallurgical coke, particularly for metallurgical metal having a step of forming coking raw material coal by a compacting method, and charging and carbonizing the obtained compacted product into a carbonization chamber of a coke oven. The present invention relates to a method for producing coke.

冶金用コークス、特に製鉄用の高炉に装入されるコークスは、高炉内反応のための熱源としての役割のほか、還元剤としての役割及び通気性維持のための役割を有する。特に、通気性維持のための役割は重要であり、一般に、コークス強度指数DI150 15によって代表される強度指数が80を超えることが要求されている。近年の高炉の大型化と操業条件の過酷化に伴い、上記指数はさらに大きく、たとえば、84以上が要求されるようになっている。 Metallurgical coke, especially coke charged into a blast furnace for iron making, has a role as a reducing agent and a role for maintaining air permeability, in addition to a role as a heat source for reaction in the blast furnace. In particular, the role for maintaining air permeability is important, and it is generally required that the strength index represented by the coke strength index DI 150 15 exceeds 80. With the recent increase in the size of blast furnaces and the severer operating conditions, the index is even larger, for example, 84 or more is required.

かかる強度指数の高い冶金用コークスは、主たる原料としていわゆる強粘結炭を用いるとともに、その製造条件に種々の観点からの検討を加えることによって製造可能となっている。また、その生産性を向上させる試みも行われ、製鉄コストの低減に寄与している。例えば、装入炭の嵩密度を増加させてコークス炉の生産性およびコークス品質を向上させる手段として、従来の重力装入法に代わって、成型炭装入法やスタンピング法(スタンプチャージ法ともいう)が採用されるようになっている。このうち、成型炭装入法は、装入炭のうち10〜30%程度をブリケット状に成型して装入し、装入炭嵩密度の増大を図るものであるが、その増加率は10%程度に留まっている。   Such a metallurgical coke having a high strength index can be produced by using so-called strong caking coal as a main raw material and adding examinations from various viewpoints to its production conditions. Attempts to improve the productivity have also been made, contributing to the reduction of iron manufacturing costs. For example, as a means of increasing the bulk density of the charged coal and improving the productivity and coke quality of the coke oven, instead of the conventional gravity charging method, the coal charging method or stamping method (also called the stamp charge method) ) Has been adopted. Among these, the casting coal charging method is to charge about 10 to 30% of the charging coal in a briquette shape and increase the bulk density of the charging coal, but the rate of increase is 10 It remains at around%.

これに対し、スタンピング法に代表される圧密成型法は、配合炭を炭化室の寸法よりやや小さいほぼ直方体状に圧密成型し、得られた圧密成型物をコークス炉の炭化室に装入・乾留する方法である。このスタンピング法では、装入炭の全量が圧密成型されるため、従来採用されている重力装入方式に比較して装入炭嵩密度が約1.5倍程度に上昇し、石炭粒子が圧縮され粒子間距離が短くなり、生成するコークスは緻密化しコークス強度が向上するという特徴があり、その特徴をさらに生かすため多くの提案がおこなわれている(特許文献1〜4参照)。   On the other hand, in the compacting method represented by the stamping method, the blended coal is compacted into a substantially rectangular parallelepiped shape slightly smaller than the size of the carbonization chamber, and the resulting compacted product is charged into the carbonization chamber of the coke oven and dry-distilled. It is a method to do. In this stamping method, the entire amount of the charged coal is compacted, so the bulk density of the charged coal is increased by about 1.5 times compared to the gravity charging method used in the past, and the coal particles are compressed. In addition, the inter-particle distance is shortened, and the generated coke is densified and the coke strength is improved, and many proposals have been made to further utilize the feature (see Patent Documents 1 to 4).

しかしながら、近年の製鉄業の隆盛、特に新興国における隆盛は、冶金用コークスの生産に不可欠な強粘結炭の需要増大を招き、将来的には、その枯渇化も想定しなければならない状態を招来している。そのため、より低品位の、とりわけ、加熱中に軟化溶融性を示さない非粘結炭をコークス原料として配合し使用することが重要となってきている。   However, the recent rise in the steel industry, particularly in emerging countries, has led to an increase in demand for strong caking coal, which is essential for the production of metallurgical coke, and in the future it must be assumed that it will be depleted. I have been invited. For this reason, it has become important to blend and use a low-grade, particularly non-caking coal that does not exhibit softening and melting properties during heating, as a coke raw material.

かかる資源状況を考慮して、重力装入方式においても、原料炭に非粘結炭を混合配合して使用する提案がなされている(例えば、特許文献5参照)。このような提案は、スタンピング装入法においても転用可能と考えられる。一方、特許文献6には、「粘結性の異なる石炭からなるコークス炉装入炭全量を300〜500℃に急速加熱し、軟化溶融域にある石炭をバインダーとして石炭ケーキを圧密成形し、速やかにコークス炉に装入することを特徴とする石炭の予熱スタンピング装入方法」が開示されている。   In consideration of such a resource situation, proposals have been made to mix and blend non-coking coal with raw coal even in the gravity charging method (see, for example, Patent Document 5). Such a proposal can be diverted even in the stamping charging method. On the other hand, Patent Document 6 states that “a total amount of coke oven charging coal composed of coal having different caking properties is rapidly heated to 300 to 500 ° C., and a coal cake is compacted by using coal in a softening and melting zone as a binder. Discloses a preheating stamping method for coal, which is characterized in that it is charged in a coke oven.

特開昭59−38279号公報JP 59-38279 A 特開昭59−126495号公報JP 59-126495 A 特開昭61−106691号公報JP 61-106691 A 特開昭61−87788号公報Japanese Patent Laid-Open No. 61-87788 特開2007−9016号公報Japanese Patent Laid-Open No. 2007-9016 特開平7−109467号公報JP-A-7-109467

前記特許文献1−4には、圧密成型法を実施するために必要な配合炭の調整方法や添加物が示されている。しかしながら、これら特許文献は、圧密成型法における非粘結炭の使用基準について教えるものではない。特に、非粘結炭は加熱時に軟化溶融性を示さないものであるため、非粘結炭炭化物と周囲のコークス組織との融着性が悪く、目標のコークス強度を達成するためには、非粘結炭の配合手段、特に、配合比を具体的に定める必要がある。一方、特許文献6に開示の石炭の予熱スタンピング装入方法は、非・微粘結炭を30%装入可能とするものであり、新たなバインダーを必要としないものであるが、スタンピングマシンに装入される非・微粘結炭及び弱・強粘結炭を含む全原料をあらかじめ300〜500℃に急速加熱する必要がある。そのため、この手段によるときには、スタンピング装置の他に熱風乾燥炉、熱風発生機などの付帯設備を必要とする。   Patent Documents 1-4 describe a method for adjusting blended coal and additives necessary for carrying out the compacting method. However, these patent documents do not teach the use standard of non-coking coal in the compacting method. In particular, non-caking coal does not show softening and melting properties when heated, so the fusion between the non-caking carbonized carbide and the surrounding coke structure is poor, and in order to achieve the target coke strength, It is necessary to specifically determine the blending means of caking coal, particularly the blending ratio. On the other hand, the coal preheating stamping charging method disclosed in Patent Document 6 allows charging 30% of non-slightly caking coal and does not require a new binder. It is necessary to rapidly heat all raw materials including non-slightly caking coal and weak / strong caking coal to be charged to 300 to 500 ° C. in advance. Therefore, when using this means, ancillary facilities such as a hot air drying furnace and a hot air generator are required in addition to the stamping device.

本発明は、非粘結炭を含む複数の炭種からなる配合炭を圧密成型法により成型し、得られた圧密成型物をコークス炉の炭化室に装入して乾留するときに必要な非粘結炭の具体的配合比を決定し、非粘結炭を含む配合炭を常温で圧密成型して、強度の高い冶金用コークスを製造可能とする手段を提案することを目的とする。   The present invention forms a blended coal comprising a plurality of coal types including non-caking coal by a compacting method, and the obtained compacted product is charged into a carbonization chamber of a coke oven and subjected to dry distillation. An object is to determine a specific blending ratio of caking coal, and to propose a means capable of producing a high strength metallurgical coke by compacting a blended charcoal containing non-caking coal at room temperature.

本発明は、粘結性を有する石炭及び非粘結炭を含む複数の炭種からなる配合炭を、幅がコークス炉炭化室の炉幅より小さく、他の2辺が0.5m以上である略直方体に圧密成型し、得られた圧密成型物をコークス炉の炭化室に装入・乾留して冶金用コークスを製造するに当たり、
前記非粘結炭として、ドライベースの揮発分が質量比で10%超23%未満の低揮発分非粘結炭(A)又はドライベースの揮発分が質量比で32%超の高揮発分非粘結炭(B)を選定する段階と、
前記低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)のそれぞれについて、該非粘結炭の配合率に対するコークス強度指数DI150 15の関係式を推定する段階と、
前記低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)の配合量を前記コークス強度指数DI150 15が所定値を満たすように非粘結炭の配合比を決定する段階と、
前記非粘結炭の配合比にしたがいコークス原料を調整して圧密成型物を得る段階と、
前記圧密成型物をコークス炉の炭化室に装入して乾留する段階と、を順次行うことを特徴とする。
ここに、コークス強度指数DI150 15とは、JISK2151に従い、粒径25mm以上の塊コークスを10kg採取して供試試料とし、ドラム150回転後のコークスを全量回収し、粒径15mm以上のコークス重量割合を測定したものをいう。
In the present invention, a blended coal composed of a plurality of coal types including caking coal and non-caking coal is smaller than the furnace width of the coke oven carbonization chamber, and the other two sides are 0.5 m or more. In producing coke for metallurgy by compacting into a substantially rectangular parallelepiped, and charging and dry-distilling the obtained compacted product into the carbonization chamber of the coke oven,
As the non-caking coal, a low volatile non-caking coal (A) with a dry base volatile content of more than 10% and less than 23% or a high volatile content of a dry base with a volatile content of more than 32%. Selecting non-coking coal (B);
Estimating the relational expression of the coke strength index DI 150 15 with respect to the blending ratio of the non-caking coal for each of the low volatile matter non-caking coal (A) and the high volatile content caking coal (B);
The blending ratio of the non-coking coal is determined so that the coke strength index DI 150 15 satisfies a predetermined value with respect to the blending amount of the low-volatile non-coking coal (A) and the high volatile non-coking coal (B). Stages,
Adjusting the coke raw material according to the blending ratio of the non-caking coal to obtain a compacted molded product,
The step of charging the compacted product into a carbonization chamber of a coke oven and dry-distilling is sequentially performed.
Here, the coke strength index DI 150 15 is 10 kg of lump coke having a particle size of 25 mm or more taken as a test sample according to JISK2151, and the whole amount of coke after rotating the drum 150 is recovered, and the coke weight having a particle size of 15 mm or more. This is the ratio measured.

上記発明において、圧密成型は、圧密成型物の密度が、ドライベースで1.0〜1.2t/mを満たすように行われることが好ましい。また、コークス強度指数DI150 15が84以上を満たすよう、非粘結炭の配合比を決定することが好ましい。 In the above invention, the compacting is preferably performed so that the density of the compacted product satisfies 1.0 to 1.2 t / m 3 on a dry base. Moreover, it is preferable to determine the blending ratio of non-caking coal so that the coke strength index DI 150 15 satisfies 84 or more.

非粘結炭として低揮発分非粘結炭(A)のみを配合する場合には、前記低揮発分非粘結炭(A)の配合比が下記(1)式を満たすように行うことが望ましい。
≦0.47×(VM1.4 (1)
ここに、
:低揮発分非粘結炭(A)の配合比(ドライベースでの質量%)をいい、
(低揮発分非粘結炭(A)の配合量,(t)/(配合炭の全量(t))×100
により求められるものをいう。ここに、VM:低揮発分非粘結炭(A)の揮発分の含有比をいい、JISM8812により求めた揮発分含有量(ドライベースでの質量%)をいう。
When blending only the low volatile matter non-caking coal (A) as the non-caking coal, the blending ratio of the low volatile matter non-caking coal (A) may satisfy the following formula (1). desirable.
P A ≦ 0.47 × (VM L ) 1.4 (1)
here,
P A : refers to the blending ratio (mass% on dry base) of low volatile non-coking coal (A),
(Amount of low volatile non-coking coal (A), (t) / (total amount of blended coal (t))) × 100
Means what is required by Here, VM L : refers to the content ratio of the volatile content of the low volatile matter non-coking coal (A), and refers to the volatile content (mass% on a dry base) determined according to JIS M8812.

また、非粘結炭として高揮発分非粘結炭(B)のみを配合する場合には、高揮発分非粘結炭(B)の配合比が下記(2)式を満たすように行うことが望ましい。
≦−1.03×(VM)+49.53 (2)
ここに、
:高揮発分非粘結炭(B)の配合比(ドライベースでの質量%)をいい、
(高揮発分非粘結炭(B)の配合量,(t)/(原料炭の全配合量(t))×100
により求められるものをいう。ここに、VM:高揮発分非粘結炭(B)の揮発分の含有比をいい、JISM8812により求めた揮発分含有量(ドライベースでの質量%)をいう。
In addition, when blending only high volatile matter non-caking coal (B) as non-caking coal, the blending ratio of high volatile matter non-caking coal (B) should satisfy the following formula (2). Is desirable.
P B ≦ −1.03 × (VM H ) +49.53 (2)
here,
P B : refers to the blending ratio of high volatile content non-coking coal (B) (mass% on dry basis),
(Blend amount of high volatile matter non-coking coal (B), (t) / (total amount of raw coal (t)) × 100
Means what is required by Here, VM H : The content ratio of the volatile content of the highly volatile non-coking coal (B) is referred to, and the content of volatile content (mass% on a dry base) determined according to JIS M8812.

非粘結炭として低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)をともに配合する場合には、前記低揮発分非粘結炭及び前記高揮発分非粘結炭の配合比を下記(3)及び(4)式を満すように行うことが望ましい。
ΔS=ΔS+ΔS (3)
S−ΔS≧DI150 15=84 (4)
ここに
S:配合炭の基礎強度指数(DI150 15
ΔSおよびΔS:低揮発分非粘結炭(A)又は高揮発分非粘結炭(B)を配合することによる基礎強度指数Sからの低下量(DI150 15
When the low volatile matter non-caking coal (A) and the high volatile matter non-caking coal (B) are blended together as the non-caking coal, the low volatile matter non-caking coal and the high volatile matter non-caking coal are used. It is desirable to perform the blending ratio of charcoal so that the following formulas (3) and (4) are satisfied.
ΔS = ΔS A + ΔS B (3)
S−ΔS ≧ DI 150 15 = 84 (4)
Where S: basic strength index of blended coal (DI 150 15 )
ΔS A and ΔS B : Amount of decrease from the basic strength index S by adding low volatile content non-coking coal (A) or high volatile content non-coking coal (B) (DI 150 15 )

前記各発明において使用する低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)は、ギーセラー流動性が
MF≦1ddpm
であることとするのが好ましい。
The low volatile content non-coking coal (A) and the high volatile content non-coking coal (B) used in each of the inventions have a gieseler fluidity of MF ≦ 1 ddpm.
It is preferable to be.

さらに、本発明においては、上記圧密成型が冷間スタンピングにより行われることとするのが好ましい。   Furthermore, in the present invention, it is preferable that the consolidation molding is performed by cold stamping.

本発明により、非粘結炭を含む配合炭を圧密成型法により成型し、得られた圧密成型物をコークス炉の炭化室に装入して乾留して強度の高い冶金用コークス、たとえば、コークス強度指数DI150 15値が84以上の冶金用コークスを製造することが可能になる。また、本発明によれば、常温で成型した圧密成型物を用いて強度の高い冶金用コークスを製造することが可能であり、設備費及びエネルギーコストの削減が可能となる。 According to the present invention, blended coal containing non-coking coal is molded by a compacting method, and the obtained compacted product is charged into a carbonization chamber of a coke oven and dry-distilled to obtain high strength metallurgical coke, for example, coke. It becomes possible to produce metallurgical coke having a strength index DI 150 15 value of 84 or more. Further, according to the present invention, it is possible to produce a high strength metallurgical coke by using a compacted molded product molded at room temperature, and it is possible to reduce equipment costs and energy costs.

低揮発分非粘結炭(A)を配合し、乾留したときに得られる低揮発分非粘結炭(A)の配合比(ドライベースでの質量比)と冶金用コークスの強度指数DI150 15との関係を示すグラフである。Mixing ratio (mass ratio in dry base) of low volatile non-caking coal (A) obtained by blending low volatile non-caking coal (A) and dry distillation and strength index DI 150 of metallurgical coke 15 is a graph showing the relationship with. 低揮発分非粘結炭(A)を用いた場合について、コークス強度指数84が満たされる限界を求めたグラフである。It is the graph which calculated | required the limit with which the coke strength index | exponent 84 is satisfy | filled about the case where a low volatile matter non-coking coal (A) is used. 高揮発分非粘結炭(B)を配合し、乾留したときに得られる高揮発分非粘結炭(B)の配合比(ドライベースでの質量比)と冶金用コークスの強度指数DI150 15との関係を示すグラフである。Compounding ratio (mass ratio on dry base) of high volatile content non-coking coal (B) obtained by blending high volatile content non-coking coal (B) and dry distillation and strength index of metallurgical coke DI 150 15 is a graph showing the relationship with. 高揮発分非粘結炭(B)を用いた場合について、コークス強度指数84が満たされる限界を求めたグラフである。It is the graph which calculated | required the limit with which the coke strength index | exponent 84 is satisfy | filled about the case where a high volatile matter non-coking coal (B) is used. 非粘結炭を含む配合炭から得た圧密成型物を乾留して冶金用コークスを得る実験における圧密成型物の石炭嵩密度と製品冶金用コークス強度指数との関係を示すグラフである。It is a graph which shows the relationship between the coal bulk density of the compacting molding in the experiment which obtains coke for metallurgy by dry-distilling the compacting molding obtained from the combination coal containing non-caking coal, and the coke strength index for product metallurgy.

本発明は、コークス原料を圧密成型法により成型し、得られた成型物をコークス炉の炭化室に装入・乾留する一連の工程からなる冶金用コークスの製造方法に適用される。ここに、圧密成型法とは、配合炭を圧密成型し、その成型物を室炉式コークス炉の炭化室に装入する方法であり、いわゆるスタンピング法が含まれる。   The present invention is applied to a method for producing metallurgical coke comprising a series of processes in which a coke raw material is molded by a compacting method, and the obtained molded product is charged and carbonized in a carbonization chamber of a coke oven. Here, the compacting method is a method in which blended coal is compacted and the molded product is charged into a carbonization chamber of a chamber furnace coke oven, and includes a so-called stamping method.

この方法では、配合炭全量が圧密成型される。そのため、非粘結炭を含む配合炭の全量を、幅がコークス炉の炭化室の炉幅より小さく、他の2辺が0.5m以上である略直方体ブロックの圧密成型物とする。なお、圧密成型物の長さは、コークス炉の炭化室炉長の1/3〜1/2以上の長さを有するものとするのが、炭化室への圧密成型物の装入を効率的に行うために好ましい。   In this method, the entire blended coal is compacted. Therefore, the total amount of blended coal including non-caking coal is a compacted product of a substantially rectangular parallelepiped block having a width smaller than the furnace width of the carbonizing chamber of the coke oven and the other two sides being 0.5 m or more. Note that the length of the compacted product should be 1/3 to 1/2 or more of the coking chamber furnace length of the coke oven, so that the compacted product can be charged efficiently into the carbonization chamber. It is preferable to carry out.

本発明においては、上記コークス原料である配合炭として、粘結性を有する石炭に一定の性状を有する非粘結炭を配合したものを使用する。粘結性を有する石炭としては、いわゆる強粘結炭の他、通常の配合炭に用いられる弱粘結炭、準強粘結炭、微粘結炭が用いられる。非粘結炭としては、JISM8801により規定される石炭のギーセラー最高流動度MFが1ddpm以下のものが用いられる。具体的には、粘結性を有する石炭として、通常の配合炭、例えば、強粘結炭を主としこれに所要の弱粘結炭等を配合したものを選び、これに一定の性状を有する非粘結炭を配合したものを使用する。   In this invention, what mixed the non-caking coal which has a fixed property with the coal which has caking property is used as the coal blend which is the said coke raw material. As coal having caking properties, in addition to so-called strong caking coal, weak caking coal, quasi-strong caking coal, and slightly caking coal used for ordinary blended coal are used. As non-caking coal, the coal has a Gieseler maximum fluidity MF specified by JISM8801 of 1 ddpm or less. Specifically, as coal having caking properties, an ordinary blended coal, for example, a coal mainly composed of strongly caking coal and blended with a required weak caking coal, etc., is selected, and has a certain property. Use non-caking coal.

このようなギーセラー最高流動度を有する非粘結炭には、種々のものがあるが、本発明では、ドライベースの揮発分が質量比で10%超23%未満の低揮発分非粘結炭(A)又はドライベースの揮発分が質量比で32%超の高揮発分非粘結炭(B)のみを用いることとする。なお、ここに、ドライベースの揮発分とは、JISM8812により測定されたものをいう。   There are various non-coking coals having such a maximum Gieseller fluidity. In the present invention, low volatile non-coking coals having a dry base volatile content of more than 10% and less than 23% by mass ratio. Only (A) or high volatile content non-coking coal (B) having a dry base volatile content of more than 32% by mass is used. Here, the dry base volatile content is measured by JISM8812.

ここに、揮発分が10%以下のいわゆる無煙炭は低揮発分非粘結炭(A)としない。後に示すように、本発明において、無煙炭を非粘結炭(A)として配合したときには、コークス強度指数DI150 15の低下が大きくなり、高々、数%しか配合できないためである(図2参照)。また、揮発分が23以上32%以下の非粘結炭も、本発明で配合する非粘結炭(低揮発分非粘結炭(A)又は高揮発分非粘結炭(B))としない。この範囲の揮発分を有するものは、粘結性を有するものが多いだけでなく、資源的にも限界があり、本発明の目的である非粘結炭の使用拡大という点から実用的でないからである。なお、揮発分が32%超の非粘結炭であっても、その値が50%を超えるものは、その配合によりコークス強度指数DI150 15の低下が大きくなるので、本発明でいう高揮発分非粘結炭(B)として採用しないのがよい。 Here, so-called anthracite having a volatile content of 10% or less is not regarded as low-volatile non-coking coal (A). As will be shown later, in the present invention, when anthracite is blended as non-coking coal (A), the coke strength index DI 150 15 decreases greatly, and only a few percent can be blended at most (see FIG. 2). . Further, non-caking coal having a volatile content of 23 to 32% is also referred to as non-caking coal (low volatile non-caking coal (A) or high volatile non-caking coal (B)) blended in the present invention. do not do. Those having a volatile content in this range are not only causative, but also have limited resources, and are not practical from the viewpoint of expanding the use of non-caking coal that is the object of the present invention. It is. In addition, even if the non-caking coal has a volatile content of more than 32%, the one whose value exceeds 50% has a large decrease in the coke strength index DI 150 15 due to its blending. It is good not to adopt as non-coking coal (B).

本発明においては、上記の非粘結炭(低揮発分非粘結炭(A)及び/又は高揮発分非粘結炭(B))を配合するに当たり、まず、非粘結炭の配合率に対するコークス強度指数DI150 15の関係式を推定する。 In the present invention, in blending the non-caking coal (low volatile non-caking coal (A) and / or high volatile non-caking coal (B)), first, the blending ratio of non-caking coal The relational expression of the coke strength index DI 150 15 is estimated.

図1は、コークス性状における通常の配合炭の品位である平均Ro:1.00、MF:200ddpm、TI:30%を有する非粘結炭を含まない石炭(以下「標準配合炭」という)に対し、ドライベースの揮発分が表1に示す10%超23%未満の低揮発分非粘結炭(A)を加えて配合炭とし、下記の条件により乾留したときに得られる低揮発分非粘結炭(A)の配合比(ドライベースでの質量比,P)と冶金用コークスの強度指数DI150 15との関係を示すグラフである。ここに、低揮発分非粘結炭(A)の配合比P(質量%)は下記式により与えられるものをいう。
=(低揮発分非粘結炭(A)の配合量(t))/(配合炭の全量(t))×100
FIG. 1 shows the quality of ordinary blended coal in coke properties, with average Ro: 1.00, MF: 200 ddpm, and TI: 30% non-caking coal (hereinafter referred to as “standard blended coal”). On the other hand, low volatile matter non-caking coal (A) having a dry base volatile content of more than 10% and less than 23% shown in Table 1 is added to form a blended coal, and the low volatile matter content obtained when dry distillation is performed under the following conditions: the mixing ratio of caking coal (a) (weight ratio on a dry basis, P a) is a graph showing the relationship between the strength index DI 0.99 15 of metallurgical coke. Here, the blending ratio P A (% by mass) of the low volatile content non-coking coal (A) is given by the following formula.
P A = (Blend amount of low volatile content non-coking coal (A) (t)) / (Total amount of blended coal (t)) × 100


配合炭の調整:全量3mm以下となるように粉砕する。
圧密成型:石炭水分を8%(一定)とし、非粘結炭を所定配合率で添加した配合炭を調整し、500mm×600mm×400mmのステンレス鋼製の乾留缶にドライベースで80kg装入し、石炭装入密度(1.0〜1.2t/m)となるように乾留缶内の石炭層上部から10〜30MPaの圧力をかけて石炭を室温で圧密成型する。
乾留:乾留炉へ乾留缶を装填して下記条件により乾留する。
乾留炉壁温度:1000℃(一定)
乾留時間:6時間
冷却方法:窒素気流による
コークス強度指数DI150 15の測定:JISK2151に従い、粒径25mm以上の塊コークスを10kg採取して供試試料とし、ドラム150回転後のコークスを全量回収し、粒径15mm以上のコークス重量割合を測定し、コークス強度指数DI150 15を算出する。
Adjustment of blended charcoal: pulverized to a total amount of 3 mm or less.
Consolidation molding: Adjusting coal blend with 8% (constant) coal moisture and adding non-caking coal at a prescribed blending rate, charge 80 kg of dry base into a 500 mm x 600 mm x 400 mm stainless steel dry distillation can Then, the coal is compacted at room temperature by applying a pressure of 10 to 30 MPa from the upper part of the coal bed in the dry distillation can so as to obtain a coal charging density (1.0 to 1.2 t / m 3 ).
Carbonization: A carbonization can is loaded into a carbonization furnace and carbonized according to the following conditions.
Carbonization oven wall temperature: 1000 ° C (constant)
Dry distillation time: 6 hours Cooling method: Measurement of coke strength index DI 150 15 with nitrogen stream: Collect 10 kg of coke with a particle size of 25 mm or more according to JISK2151, and collect all the coke after 150 drum rotation. Then, the weight ratio of coke having a particle diameter of 15 mm or more is measured, and the coke strength index DI 150 15 is calculated.

Figure 2013116964
Figure 2013116964

図1から、非粘結炭を配合した場合には、配合した非粘結炭の揮発分が高いほどコークス強度指数の低下は小さいことがわかる。図2は、前記図1について整理し、低揮発分非粘結炭(A)を用いた場合について、コークス強度指数84が満たされる限界を求めたグラフである。図2から、コークス強度指数84を満たす条件は、非粘結炭の揮発分含有量と非粘結炭の配合比Pによって定まることが分かる。 FIG. 1 shows that when non-caking coal is blended, the decrease in the coke strength index is smaller as the volatile content of the blended non-caking coal is higher. FIG. 2 is a graph obtained by arranging the above-mentioned FIG. 1 and obtaining the limit at which the coke strength index 84 is satisfied in the case where the low volatile content non-coking coal (A) is used. From Figure 2, the condition for satisfying the coke strength index 84, it can be seen that determined by the non-tacky volatile content of coals and non-tacky coals compounding ratio P A.

図2に示す関係は、(1)式によって表わすことができ、この関係式を満たす条件の下であれば、低揮発分非粘結炭(A)を配合しても十分な強度を有する冶金用コークスを製造することができる。
≦0.47×(VM1.4 (1)
ここに、
VM:低揮発分非粘結炭(A)の揮発分の含有比をいい、JISM8812により求めた揮発分含有量(ドライベースでの質量%)をいう。
The relationship shown in FIG. 2 can be expressed by equation (1), and metallurgical metal having sufficient strength even if low volatile content non-coking coal (A) is blended under the conditions satisfying this relationship. Coke can be produced.
P A ≦ 0.47 × (VM L ) 1.4 (1)
here,
VM L : refers to the content ratio of the volatile content of the low volatile matter non-coking coal (A), and refers to the volatile content (mass% on a dry base) determined by JISM8812.

上記の関係式は、配合する非粘結炭の揮発分の含有量が高ければ、より多くの非粘結炭の配合比を高くできることを示している。しかし、すでに述べたように、揮発分が23%以上の非粘結炭を用いるときには、コークス強度指数DI150 15は高くなるものの、資源的な制約が大きく実用的ではない。したがって、上記(1)式の適用範囲は,低揮発分非粘結炭(A)の揮発分の含有量(VM)が23%未満に制限される。 The above relational expression indicates that if the content of the volatile content of the non-caking coal to be blended is high, the blending ratio of more non-caking coal can be increased. However, as described above, when non-coking coal having a volatile content of 23% or more is used, although the coke strength index DI 150 15 is high, resource constraints are large and it is not practical. Therefore, the application range of the above formula (1) is limited to the content (VM L ) of volatile content of the low volatile content non-coking coal (A) being less than 23%.

図3は、ドライベースの揮発分が表2に示す32%以上の高揮発分非粘結炭(B)について、前記低揮発分非粘結炭について行ったのと同様の条件により配合・乾留試験を行ったときに得られる高揮発分非粘結炭(B)の配合比(ドライベースでの質量%,P)と冶金用コークスの強度指数DI150 15との関係を示すグラフである。ここに、高揮発分非粘結炭(B)の配合比Pは下記により与えられるものをいう。
=(高揮発分非粘結炭(B)の配合量(t))/(配合炭の全量(t))×100
FIG. 3 shows blending and dry distillation of the high volatile content non-coking coal (B) having a dry base volatile content of 32% or more shown in Table 2 under the same conditions as those for the low volatile content non-coking coal. is a graph showing the compounding ratio of high volatile free caking (B) obtained (weight percent on a dry basis, P B) the relationship between the strength index DI 0.99 15 of metallurgical coke when tested . Here, the blending ratio P B of the high volatile content non-coking coal (B) is given by the following.
P B = (Blend amount of high volatile matter non-coking coal (B) (t)) / (total amount of blended coal (t)) × 100

Figure 2013116964
Figure 2013116964

図3から、高揮発分非粘結炭(B)を配合した場合には、配合した非粘結炭の揮発分(VM)が高いほどコークス強度指数の低下は大きくなることが分かる。図3の結果を整理し、高揮発分非粘結炭(B)を用いた場合について、コークス強度指数84が満たされる限界を求めると、図4のグラフが得られ、この場合にも、コークス強度指数84を満たす条件が、非粘結炭の揮発分含有量と非粘結炭の配合率によって定まることが分かる。 FIG. 3 shows that when the high volatile content non-coking coal (B) is blended, the decrease in the coke strength index increases as the volatile content (VM H ) of the blended non-coking coal increases. When the results of FIG. 3 are arranged and the limit at which the coke strength index 84 is satisfied is obtained for the case of using the high volatile content non-coking coal (B), the graph of FIG. 4 is obtained. It can be seen that the conditions satisfying the strength index 84 are determined by the volatile content of the non-coking coal and the blending ratio of the non-coking coal.

図4に示す関係は、(2)式によって表すことができ、この関係式を満たす条件の下であれば、高揮発分非粘結炭(B)を配合しても十分な強度(この場合、コークス強度指数84)を有する冶金用コークスを製造することができる。
≦−1.03×(VM)+49.53 (2)
により求められるものをいう。
ここに、
VM:高揮発分非粘結炭(B)の揮発分の含有比をいい、JISM8812により求めたドライベースの揮発分含有量(質量%)をいう。
The relationship shown in FIG. 4 can be expressed by equation (2), and sufficient strength (in this case) even if high volatile content non-coking coal (B) is blended under the conditions satisfying this relationship , A metallurgical coke having a coke strength index of 84) can be produced.
P B ≦ −1.03 × (VM H ) +49.53 (2)
Means what is required by
here,
VM H : Refers to the content ratio of the volatile content of the high volatile content non-coking coal (B), and refers to the dry base volatile content (mass%) determined according to JIS M8812.

上記の関係式は、配合する高揮発分非粘結炭の揮発分の含有量が低ければ、より多くの非粘結炭の配合比を高くできることを示している。しかし、すでに述べたように、揮発分が32%以下の非粘結炭を用いるときには、コークス強度指数DI150 15は高くなるものの、資源的な制約が大きく実用的ではない。したがって、上記(1)式の適用範囲は,低揮発分非粘結炭(A)の揮発分の含有量(VM)が32%超のものに制限される。 The above relational expression shows that the blending ratio of more non-caking coal can be increased if the volatile content of the high-volatile non-caking coal to be blended is low. However, as described above, when non-coking coal having a volatile content of 32% or less is used, although the coke strength index DI 150 15 is high, resource constraints are large and it is not practical. Therefore, the range of application of the above formula (1) is limited to a low volatile content non-coking coal (A) having a volatile content (VM H ) of more than 32%.

上記のように、低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)のいずれを用いる場合であっても、非粘結炭の配合率に対するコークス強度指数DI150 15の関係式を求めることができ、その結果に基づいて、必要なコークス強度指数DI150 15が所定値を満たすように非粘結炭の配合比を決定することができる。 As described above, the coke strength index DI 150 15 with respect to the blending ratio of the non-caking coal is used regardless of whether the low-volatile matter non-caking coal (A) or the high volatile content non-caking coal (B) is used. Based on the result, the blending ratio of non-coking coal can be determined so that the required coke strength index DI 150 15 satisfies a predetermined value.

本発明は、上記のように決定した非粘結炭の配合比にしたがいコークス原料を調整して圧密成型法により得られた圧密成型物をコークス炉の炭化室に装入・乾留して冶金用コークスの製造することに特徴があり、それによって、非粘結炭を含む配合炭を利用して、コークス強度指数DI150 15が高い、たとえば、DI150 15が84以上の冶金用コークスを製造することが可能になる。以下、本発明を実施するための具体的条件について述べる。 According to the present invention, the coke raw material is adjusted according to the blending ratio of the non-caking coal determined as described above, and the compacted product obtained by the compacting method is charged into the carbonization chamber of the coke oven and dry-distilled for metallurgy. Characterized by the production of coke, thereby using a blended coal containing non-coking coal to produce a metallurgical coke having a high coke strength index DI 150 15 , for example, DI 150 15 of 84 or more. It becomes possible. Hereinafter, specific conditions for carrying out the present invention will be described.

本発明においては、原料炭を圧密成型して、石炭嵩密度を充分に高める必要がある。図5は、先述の標準配合炭に対し、表1に示す原料炭記号3の低揮発分非粘結炭(A)及び表2に示す原料炭記号13の高揮発分非粘結炭(B)をそれぞれ、配合比P、Pが10%、5%となるように配合し、圧密成型条件を変動させて得た圧密成型物を前記と同様の条件で乾留して冶金用コークスを得た実験結果を示すグラフである。ここに示すように、本発明の目的を達するためには、圧密成型はドライベースで圧密成型物の密度が1.0〜1.2t/mを満たすように行われることが望ましい。 In the present invention, it is necessary to compact the raw coal to sufficiently increase the coal bulk density. FIG. 5 shows a low volatile matter non-coking coal (A) with a raw coal symbol 3 shown in Table 1 and a high volatile non-caking coal (B) with a raw coal symbol 13 shown in Table 2 with respect to the standard blended coal described above. ) Are blended so that the blending ratios P A and P B are 10% and 5%, respectively, and the compacted products obtained by varying the compaction molding conditions are dry-distilled under the same conditions as above to obtain the metallurgical coke. It is a graph which shows the obtained experimental result. As shown here, in order to achieve the object of the present invention, it is desirable that the compacting is performed on a dry base so that the density of the compacted product satisfies 1.0 to 1.2 t / m 3 .

圧密成型法は、特に限定されず、成型物の全体が均一な密度となるように成型可能な手段であればよい。たとえば、特許文献6に記載の予熱スタンピングを用いることもできるが、通常の冷間スタンピングによるのが省エネルギーの観点から好ましい。冷間スタンピング法としては、公知の手段、たとえば、石炭容器に少量ずつ石炭を装入しながら多数の杵状の圧子で石炭を突き固める方法などを用いることができる。また、容器に装入した石炭層全体に圧子等で均等に圧力を加えて圧縮する成型法を広く用いることもできる。   The consolidation molding method is not particularly limited as long as it can be molded so that the entire molded product has a uniform density. For example, preheating stamping described in Patent Document 6 can be used, but normal cold stamping is preferable from the viewpoint of energy saving. As the cold stamping method, a known method, for example, a method of tamping coal with a large number of rod-shaped indenters while charging coal into a coal container little by little can be used. Moreover, the shaping | molding method which applies a pressure uniformly with an indenter etc. to the whole coal bed with which the container was charged can also be used widely.

本発明によって冶金用コークスを製造する場合には、高炉操業の安定性の観点から、コークス強度指数DI150 15が84以上となるように、低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)の配合比を決定することが重要である。具体的には、下記のように、これらの配合比を決定する。 When producing metallurgical coke according to the present invention, from the viewpoint of stability of blast furnace operation, low volatile matter non-coking coal (A) and high volatile matter so that the coke strength index DI 150 15 is 84 or more. It is important to determine the blending ratio of non-caking coal (B). Specifically, these compounding ratios are determined as follows.

(1)低揮発分非粘結炭(A)のみを配合する場合
単一の炭種を配合する場合には、揮発分成分の含有量が一定であるから、その炭種について、非粘結炭の配合率に対するコークス強度指数DI150 15の関係式を推定し、該関係式に基づいてコークス強度指数DI150 15が、たとえば、84を満たすように、配合比を決定すればよい。複数の炭種を混合して配合する場合には、配合される各炭種の揮発分成分の含有量の加重平均値をとり、これを用いて、前記工程を行えばよい。
(1) When blending only low volatile matter non-caking coal (A) When blending a single coal type, the content of the volatile component is constant, The relational expression of the coke strength index DI 150 15 with respect to the blending ratio of charcoal is estimated, and the blending ratio may be determined based on the relational expression so that the coke strength index DI 150 15 satisfies 84, for example. In the case where a plurality of coal types are mixed and blended, the weighted average value of the content of the volatile component of each blended coal type is taken, and the above-described step may be performed using this.

(2)高揮発分非粘結炭(B)のみを配合する場合
上記低揮発分非粘結炭(A)のみを配合する場合と同様である。
(2) In the case of blending only the high volatile content non-coking coal (B) The same as the case of blending only the low volatile content non-coking coal (A).

(3)低揮発分非粘結炭(A)と高揮発分非粘結炭(B)を併用する場合
この場合には、低揮発分非粘結炭(A)と高揮発分非粘結炭(B)の配合量がコークス強度指数に及ぼす影響が異なる傾向を示すために、低揮発分非粘結炭及び高揮発分非粘結炭の配合比を下記(3)及び(4)式を満すように行う。
ΔS=ΔS+ΔS (3)
S−ΔS≧DI150 15=84 (4)
ここに
S:配合炭の基礎強度指数(DI150 15
ΔSおよびΔS:低揮発分非粘結炭(A)又は高揮発分非粘結炭(B)を配合することによる基礎強度指数からの低下量(DI150 15
(3) When using low volatile matter non-caking coal (A) and high volatile content non-caking coal (B) In this case, low volatile content non-caking coal (A) and high volatile content non-caking coal In order to show the tendency that the blending amount of the charcoal (B) has different effects on the coke strength index, the blending ratio of the low volatile matter non-caking coal and the high volatile matter non-caking coal is expressed by the following formulas (3) and (4) To do so.
ΔS = ΔS A + ΔS B (3)
S−ΔS ≧ DI 150 15 = 84 (4)
Where S: basic strength index of blended coal (DI 150 15 )
ΔS A and ΔS B : Amount of decrease from the basic strength index (DI 150 15 ) due to blending of low volatile content non-coking coal (A) or high volatile content non-coking coal (B)

まず、配合炭の基礎強度指数S(DI150 15)を求める。配合炭の基礎強度指数Sとは、非粘結炭が配合されるベースとなる配合炭により製造された冶金用コークスのコークス強度指数をいう。この値は、通常の試験炉により求めることができる。なお、非粘結炭を配合することにより、コークス強度指数が低下するので、この値は84を超えるものとしなければならない。 First, the basic strength index S (DI 150 15 ) of the blended coal is obtained. The basic strength index S of the blended coal refers to the coke strength index of the metallurgical coke produced by the blended coal serving as a base into which the non-caking coal is blended. This value can be determined by a normal test furnace. In addition, since a coke intensity | strength index falls by mix | blending non-caking coal, this value must be over 84.

次いで、低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)を配合したときのコークス強度指数の低下量、ΔS及びΔSを求め、これらの合計量を前記配合炭の基礎強度指数Sから差し引いた値が84以上となるように調整する。いいかえれば、ベースとなる配合炭に非粘結炭を配合したときの強度低下量の合計量を、ベースとなる配合炭を使用したときのコークスの強度から差し引いても、必要なコークス強度指数DI150 15が84以上となるように調整するのである。 Then, the amount of decrease in coke strength index when blended with low-volatile non-coking coal (A) and high volatile free caking (B), obtains the [Delta] S A and [Delta] S B, the blending of these total amount Adjustment is made so that the value subtracted from the basic strength index S of charcoal is 84 or more. In other words, the required coke strength index DI can be obtained by subtracting the total amount of strength reduction when non-caking coal is blended with the base coal blend from the coke strength when using the base coal blend. 150 15 is adjusted to 84 or more.

本発明においては、非粘結炭を配合した配合炭を圧密成型して得た圧密成型物を、通常の室炉式コークス炉の炭化室に装入して乾留する。この装入・乾留の工程は、通常の圧密成型法、たとえばスタンピング法の場合と同様でよい。なお、圧密成型物の形状を、コークス炉の炭化室炉に装入可能な幅を有し、かつコークス炉の炭化室炉長の1/3〜1/2以上の長さを有し、炭化室高さの1/2以上の高さを有する直方体ブロックあるいは、炭化室の大きさとほぼ一致する大きさの直方体ブロックとするのが特に好ましく、これにより、炭化室への圧密成型物の装入を効率的に行うことができる。   In the present invention, a compacted product obtained by compacting a blended coal blended with non-caking coal is charged into a carbonization chamber of a normal chamber-type coke oven and dry-distilled. The charging / drying process may be the same as in the case of a normal compacting method, for example, a stamping method. In addition, the shape of the compacted product has a width that can be charged into a coking chamber furnace of the coke oven, and has a length that is 1/3 to 1/2 or more of the coking chamber length of the coke oven, It is particularly preferable to use a rectangular parallelepiped block having a height of 1/2 or more of the chamber height, or a rectangular parallelepiped block having a size substantially equal to the size of the carbonization chamber, whereby the compacted product is charged into the carbonization chamber. Can be performed efficiently.

上記のように、本発明によれば、従来その配合基準が明らかでなかったため、十分使用ができなかった非粘結炭を適正に使用して強度の高い冶金用コークスの製造が可能となった。これにより、冶金用コークスの製造に不可欠な強粘結炭の節減を図ることができるとともに、コークス炉の操業効率の向上を図ることができる。   As described above, according to the present invention, since the blending standard has not been clear so far, it has become possible to produce high-strength metallurgical coke by appropriately using non-caking coal that could not be used sufficiently. . Thereby, while being able to aim at the reduction of the caking coal indispensable for manufacture of the metallurgical coke, the improvement of the operation efficiency of a coke oven can be aimed at.

Claims (8)

粘結性を有する石炭及び非粘結炭を含む複数の炭種からなる配合炭を、幅がコークス炉炭化室の炉幅より小さく、他の2辺が0.5m以上である略直方体に圧密成型し、得られた圧密成型物をコークス炉の炭化室に装入・乾留して冶金用コークスを製造するに当たり、
前記非粘結炭として、ドライベースの揮発分が質量比で10%超23%未満の低揮発分非粘結炭(A)又はドライベースの揮発分が質量比で32%超の高揮発分非粘結炭(B)を選定する段階と、
前記低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)のそれぞれについて、該非粘結炭の配合率に対するコークス強度指数DI150 15の関係式を推定する段階と、
前記低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)の配合量を前記コークス強度指数DI150 15が所定値を満たすように非粘結炭の配合比を決定する段階と、
前記非粘結炭の配合比にしたがいコークス原料を調整して圧密成型物を得る段階と、
前記圧密成型物をコークス炉の炭化室に装入して乾留する段階と、を順次行うことを特徴とする冶金用コークスの製造方法。
Consolidation coal consisting of a plurality of coal types including caking coal and non-caking coal is consolidated into a substantially rectangular parallelepiped whose width is smaller than the furnace width of the coke oven carbonization chamber and the other two sides are 0.5 m or more. In producing metallurgical coke by molding and charging and dry-distilling the resulting compacted molding into the coking oven carbonization chamber,
As the non-caking coal, a low volatile non-caking coal (A) with a dry base volatile content of more than 10% and less than 23% or a high volatile content of a dry base with a volatile content of more than 32%. Selecting non-coking coal (B);
Estimating the relational expression of the coke strength index DI 150 15 with respect to the blending ratio of the non-caking coal for each of the low volatile matter non-caking coal (A) and the high volatile content caking coal (B);
The blending ratio of the non-coking coal is determined so that the coke strength index DI 150 15 satisfies a predetermined value with respect to the blending amount of the low-volatile non-coking coal (A) and the high volatile non-coking coal (B). Stages,
Adjusting the coke raw material according to the blending ratio of the non-caking coal to obtain a compacted molded product,
A method for producing metallurgical coke, comprising sequentially performing the step of charging the compacted product into a carbonization chamber of a coke oven and dry-drying.
圧密成型物の密度がドライベースで1.0〜1.2t/mを満たすように行われることを特徴とする請求項1記載の冶金用コークスの製造方法。 2. The method for producing a metallurgical coke according to claim 1, wherein the density of the compacted product is 1.0 to 1.2 t / m 3 on a dry basis. コークス強度指数DI150 15が84以上を満たすよう、非粘結炭の配合比を決定することを特徴とする請求項1又は2に記載の冶金用コークスの製造方法。 The method for producing metallurgical coke according to claim 1 or 2, wherein the blending ratio of non-coking coal is determined so that the coke strength index DI 150 15 satisfies 84 or more. 非粘結炭として低揮発分非粘結炭(A)のみを配合するに当たり、前記低揮発分非粘結炭(A)の配合比が下記(1)式を満たすように行うことを特徴とする請求項3記載の冶金用コークスの製造方法。
≦0.47×(VM1.4 (1)
ここに、
:低揮発分非粘結炭(A)の配合比(ドライベースでの質量%)をいい、
(低揮発分非粘結炭(A)の配合量,(t))/(配合炭の全量(t))×100
により求められるものをいう。
VM:低揮発分非粘結炭(A)の揮発分の含有比をいい、JISM8812により求めた揮発分含有量(ドライベースでの質量%)をいう。
When blending only low volatile matter non-caking coal (A) as non-caking coal, the blending ratio of the low volatile matter non-caking coal (A) is such that the following formula (1) is satisfied. A method for producing metallurgical coke according to claim 3.
P A ≦ 0.47 × (VM L ) 1.4 (1)
here,
P A : refers to the blending ratio (mass% on dry base) of low volatile non-coking coal (A),
(Amount of low volatile non-caking coal (A), (t)) / (total amount of coal (t)) × 100
Means what is required by
VM L : refers to the content ratio of the volatile content of the low volatile matter non-coking coal (A), and refers to the volatile content (mass% on a dry base) determined by JISM8812.
非粘結炭として高揮発分非粘結炭(B)のみを配合するに当たり、高揮発分非粘結炭(B)の配合比が下記(2)式を満たすように行うことを特徴とする請求項3記載の冶金用コークスの製造方法。
≦−1.03×(VM)+49.53 (2)
ここに、
:高揮発分非粘結炭(B)の配合比(ドライベースでの質量%)をいい、
(高揮発分非粘結炭(A)の配合量,(t))/(配合炭の全量(t))×100
により求められるものをいう。
VM:高揮発分非粘結炭(B)の揮発分の含有比をいい、JISM8812により求めた揮発分含有量(ドライベースでの質量%)をいう。
When blending only the high volatile matter non-caking coal (B) as the non-caking coal, the blending ratio of the high volatile content non-caking coal (B) satisfies the following formula (2). A method for producing metallurgical coke according to claim 3.
P B ≦ −1.03 × (VM H ) +49.53 (2)
here,
P B : refers to the blending ratio of high volatile content non-coking coal (B) (mass% on dry basis),
(Amount of high volatile content non-coking coal (A), (t)) / (total amount of blended coal (t)) × 100
Means what is required by
VM H : Refers to the content ratio of the volatile content of the highly volatile non-coking coal (B), and refers to the volatile content (mass% on a dry base) determined according to JIS M8812.
非粘結炭として低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)をともに配合するに当たり、前記低揮発分非粘結炭及び前記高揮発分非粘結炭の配合比を下記(3)及び(4)式を満すように行うことを特徴とする請求項3記載の冶金用コークスの製造方法。
ΔS=ΔS+ΔS (3)
S−ΔS≧DI150 15=84 (4)
ここに
S:配合炭の基礎強度指数(DI150 15
ΔSおよびΔS:低揮発分非粘結炭(A)又は高揮発分非粘結炭(B)を配合することによる基礎強度指数Sからの低下量(DI150 15
In blending together the low volatile matter non-caking coal (A) and the high volatile matter non-caking coal (B) as the non-caking coal, the low volatile matter non-caking coal and the high volatile matter non-caking coal The method for producing metallurgical coke according to claim 3, wherein the blending ratio is set so as to satisfy the following formulas (3) and (4).
ΔS = ΔS A + ΔS B (3)
S−ΔS ≧ DI 150 15 = 84 (4)
Where S: basic strength index of blended coal (DI 150 15 )
ΔS A and ΔS B : Amount of decrease from the basic strength index S by adding low volatile content non-coking coal (A) or high volatile content non-coking coal (B) (DI 150 15 )
低揮発分非粘結炭(A)及び高揮発分非粘結炭(B)は、ギーセラー流動性が
MF≦1ddpm
であることを特徴とする請求項1〜6のいずれかに記載の冶金用コークスの製造方法。
The low volatile matter non-coking coal (A) and the high volatile content non-caking coal (B) have a gieseler fluidity of MF ≦ 1 ddpm.
The method for producing metallurgical coke according to any one of claims 1 to 6.
圧密成型が冷間スタンピングにより行われることを特徴とする請求項1〜7のいずれかに記載の冶金用コークスの製造方法。   The method for producing metallurgical coke according to any one of claims 1 to 7, wherein the compacting is performed by cold stamping.
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