JP2013113073A - Vehicle for scraping and collecting surface layer soil and bucket - Google Patents

Vehicle for scraping and collecting surface layer soil and bucket Download PDF

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JP2013113073A
JP2013113073A JP2011263277A JP2011263277A JP2013113073A JP 2013113073 A JP2013113073 A JP 2013113073A JP 2011263277 A JP2011263277 A JP 2011263277A JP 2011263277 A JP2011263277 A JP 2011263277A JP 2013113073 A JP2013113073 A JP 2013113073A
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soil
bucket
vehicle
stripping
collecting
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JP6055972B2 (en
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Kosuke Wakasugi
晃介 若杉
Nobuaki Haraguchi
暢朗 原口
Masanao Abe
正直 阿部
Hiroshi Isshiki
弘 一色
Kimiyasu Ouchi
公安 大内
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Raito Kogyo Co Ltd
National Agriculture and Food Research Organization
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Raito Kogyo Co Ltd
National Agriculture and Food Research Organization
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Abstract

PROBLEM TO BE SOLVED: To provide a vehicle for efficiently scraping surface layer soil thin and collecting it.SOLUTION: The vehicle for scraping and collecting the surface layer soil comprises: a bucket 11 which has an opening 13 for scraping and collecting the surface layer soil and a soil discharge port 97, and for which a horizontal width dimension W1 of the opening 13 is equal to or greater than a horizontal width dimension W2 of a vehicle 1; a bucket support part 5 which allows arrangement of the bucket 11 turning the opening 13 to the front side on the front side of the vehicle 1; a crusher 80 provided near the opening 13, for crushing the soil; a first carrier device 91 for carrying the soil collected at an inner back part of the bucket 11 to the discharge port 97; and a second carrier device 92 for carrying the soil carried to the discharge port 97 to the back part of the vehicle 1.

Description

本発明は、表層土壌を除去する除去装置に関し、特に、表層土壌の拡散を抑制しつつ表層土壌を除去する除去装置に関するものである。   The present invention relates to a removal device that removes surface soil, and more particularly, to a removal device that removes surface soil while suppressing diffusion of the surface soil.

従来の表層土壌の除去装置は、一般的に、タイヤ又はクローラベルトを有する自走式の建設機械又は農業機械を用いている。それらの除去装置には、先端部/後端部か、又は、前輪と後輪の中間部に、進行方向に対して前側が開口又は凹んで着脱可能なバケット又は排土板等が取り付けられる。以下、建設機械にバケットが取り付けられる場合について説明する。バケットは、一般的に油圧シリンダ等により上下移動が可能に取り付けられる。   Conventional surface soil removal devices generally use self-propelled construction machines or agricultural machines having tires or crawler belts. These removing devices are attached to the front end portion / rear end portion, or an intermediate portion between the front wheel and the rear wheel, such as a bucket or a drainage plate that can be attached to and detached from the front side with respect to the traveling direction. Hereinafter, the case where a bucket is attached to a construction machine will be described. The bucket is generally attached to be movable up and down by a hydraulic cylinder or the like.

被除去領域の表層土壌を除去する場合、一般的なブルドーザー、ローダー又はグレーダー等では、バケットを上下移動させ、その下端のエッジ部分を表層土壌に差し込み、その差し込んだ状態で、自走式建設機械全体を前進させるか又は後退させることで、表層土壌を下の土壌と分離させて剥ぎ取る。さらに、その土を、すくいあげるか、進行方向に押し運ぶか、左右何れかの一方向に押し出すことで表層土壌を除去する。そして、除去された土壌はローダー又は油圧ショベル等により集積されて搬出される(例えば、特許文献1参照)。   When removing the surface soil in the removal area, with a general bulldozer, loader or grader, the bucket is moved up and down, the edge part of the lower end is inserted into the surface soil, and the self-propelled construction machine The surface soil is separated from the underlying soil by advancing or retreating the whole, and stripped. Further, the surface soil is removed by scooping up the soil, pushing it in the direction of travel, or extruding it in one of the left and right directions. Then, the removed soil is collected by a loader or a hydraulic excavator or the like and carried out (see, for example, Patent Document 1).

また、バックホウ型油圧パワーショベルを用いて除去した土壌を、後方の運搬車に効率的に搬送するために、車両の先端部に土砂かき寄せ用のエプロン、エプロンの後端に横向きに儲けられた第1のスクリューコンベア、その第1のスクリューコンベアの端部にL字型に結合されて、バックホウ型油圧ショベルの後部に土砂を搬送する第2のスクリューコンベアが設けられた装置が提案されている(例えば、特許文献2参照)。   In addition, in order to efficiently transport the soil removed using a backhoe hydraulic excavator to the rear transporter, an apron for sand removal is placed at the front end of the vehicle, and the rear end of the apron is placed sideways. There has been proposed an apparatus provided with a first screw conveyor and a second screw conveyor that is coupled in an L shape to the end of the first screw conveyor and conveys earth and sand to the rear portion of the backhoe hydraulic excavator ( For example, see Patent Document 2).

特開2006−52595号公報JP 2006-52595 A 特開2003−119822号公報JP 2003-119822 A

近年になり、表層のみ汚染された土壌の除去等のために、表層土壌の表面から2〜3cmのみを剥ぎ取り除去する効率的な方法及び装置の要望がある。しかしながら、自走式建設機械等に取り付けたバケット等を用いて表層土壌を剥ぎ取る従来の方法の場合、表層土壌の剥ぎ取り深さが表面から10cm程度の誤差範囲で変動し、薄く剥ぎ取ることは困難である。   In recent years, there has been a demand for an efficient method and apparatus for stripping and removing only 2 to 3 cm from the surface of the surface soil in order to remove soil contaminated only by the surface layer. However, in the case of the conventional method of stripping the surface soil using a bucket attached to a self-propelled construction machine, etc., the surface soil stripping depth fluctuates within an error range of about 10 cm from the surface, and strips it thinly. It is difficult.

また、従来の方法の場合、剥ぎ取られた表層土壌を搬送車等に乗せるための作業が必要であり作業効率が悪く、作業時間を短縮できなかった。例えば、パワーショベル等で比較的容量の小さいバケットを用いて、比較的少ない量の表層土壌を剥ぎ取り、その剥ぎ取った毎にアームを持ち上げて回転させ、後方等に随行させた搬送車の荷台まで表層土壌を搬送するという方法が知られている。この方法では、毎回の剥ぎ取る土壌の量が少なく、さらにそのたびに回転させて移送するので、作業効率を改善することが難しかった。   Moreover, in the case of the conventional method, the operation | work for putting stripped surface layer soil on a conveyance vehicle etc. is required, work efficiency was bad, and work time was not able to be shortened. For example, using a bucket with a relatively small capacity with a power shovel or the like, a relatively small amount of surface soil is stripped, and each time the stripped soil is lifted, the arm is lifted and rotated, and the carrier bed of the transport vehicle is moved back and forth. A method of transporting surface soil is known. In this method, the amount of soil to be peeled off each time is small, and further, it is rotated and transferred each time. Therefore, it is difficult to improve the work efficiency.

また、一般的なブルドーザー、ローダー又はグレーダー等で、一旦、バケットの下端を接地させながら自走させることによって、バケットの左右何れかの端部に表層土壌を寄せて集積させ、その後、その集積された表層土壌を、再度ブルドーザー、又は、パワーショベル等で後方等に随行させた搬送車の荷台まで搬送する方法が知られている。この方法では、単位時間内に剥ぎ取る土壌の量は多くできるが、その後に、再びブルドーザー、又は、パワーショベル等で持ち上げて搬送車に乗せる作業が必要になるので、同様に作業効率を改善することが難しかった。   Also, with a general bulldozer, loader, grader, etc., once the self-propelled with the lower end of the bucket in contact with the ground, the surface soil is brought close to either the left or right end of the bucket and then accumulated. There is known a method of transporting the surface soil to a loading platform of a transport vehicle that is caused to follow again with a bulldozer or a power shovel. This method can increase the amount of soil that can be peeled off within a unit time, but after that, it is necessary to lift it again with a bulldozer or a power shovel and put it on a transport vehicle, thus improving work efficiency as well. It was difficult.

また、例えば、表層土壌が汚染されており、さらに乾燥している場合には、除去時に表層土壌が散逸して、表層土壌の汚染が拡散されるという問題が発生することがある。例えば、パワーショベル等で除去する場合には、剥ぎ取り作業時と、搬送車の荷台に表層土壌を落とす時に、乾いた土壌が空中に舞い上がり拡散される。また、ブルドーザー等で剥ぎ取る場合には、バケットの左右何れかの端部に寄せて集積させる時と、その集積された土壌を持ち上げて搬送車の荷台まで搬送する時に、乾いた土壌が空中に舞い上がり拡散される。   For example, when the surface soil is contaminated and further dried, the surface soil is dissipated at the time of removal, which may cause a problem that the contamination of the surface soil is diffused. For example, when removing with a power shovel or the like, the dry soil rises and diffuses in the air during the stripping operation and when the surface soil is dropped on the loading platform of the transport vehicle. Also, when peeling off with a bulldozer etc., dry soil is in the air when it is brought close to either the left or right end of the bucket and when the accumulated soil is lifted and transported to the loading platform of the transport vehicle. Soaring and spreading.

また、特許文献2の装置では、バックホウ型の油圧パワーショベルにより土壌を搬送する効率が悪い点については改善できると推察できるが、表層土壌のみを薄く剥ぎ取るという問題を解決できない。また、例えば、土壌が草木の根部分を多く含む場合等には、スクリューコンベアへの導入部、あるいは、L字型に接続された2個のスクリューコンベア間の接続部で土壌の詰まりが発生する可能性があり、土壌の詰まりのメンテナンスのために中断するという問題を有している。   Moreover, in the apparatus of patent document 2, although it can be guessed that it can improve about the point where the efficiency which conveys soil with a backhoe type hydraulic power shovel is bad, the problem of peeling off only surface soil cannot be solved. Also, for example, when the soil contains a lot of plant roots, clogging of the soil may occur at the introduction to the screw conveyor or at the connection between two screw conveyors connected in an L shape. And has the problem of interrupting for maintenance of soil clogging.

そこで本発明は、表層土壌の表面から2〜3cmのみを剥ぎ取り除去でき、剥ぎ取った土壌を効率的に搬送でき、土壌中に草木の根部分を多く含んでいても、搬送経路が詰まらず、乾燥時にも搬送時の粉じん拡散が少ない表層土壌の剥ぎ取り装置及びバケットを提供することを目的とする。   Therefore, the present invention can peel and remove only 2 to 3 cm from the surface of the surface soil, can efficiently transport the stripped soil, even if the soil contains a lot of roots of plants, the transport route is not clogged, An object of the present invention is to provide a surface soil stripping device and a bucket with less dust diffusion during transportation even during drying.

(1)上記課題を解決するために、本発明の一実施態様に係る表層土壌の剥ぎ取り収集車両では、少なくとも前方に向けて走行できる車両であって、表層土壌の剥ぎ取り収集用の開口部と、剥ぎ取り収集された土の排出口とを少なくとも有し、前記開口部の横幅寸法が前記車両の横幅寸法以上であるバケットと、前記車両の前方側に設けられ、前記開口部を前方側に向け、且つ、底面を接地させるように前記バケットを配置できるバケット支持部と、前記バケットの剥ぎ取り収集用の開口部の近傍に設けられ、前記剥ぎ取り収集された土を破砕する破砕装置と、前記バケットの内奥部に設けられ、剥ぎ取り収集された土を前記排出口に搬送する第1搬送装置と、前記排出口に搬送された土を、少なくとも前記車両の後部まで搬送する第2搬送装置と、を有することを特徴とする。   (1) In order to solve the above-described problem, the surface soil stripping and collecting vehicle according to an embodiment of the present invention is a vehicle that can travel at least forward, and is an opening for stripping and collecting the surface soil. And at least a drain outlet for the collected soil, a bucket having a lateral width dimension equal to or greater than a lateral width dimension of the vehicle, and a front side of the vehicle, wherein the opening is a front side And a bucket support portion that can arrange the bucket so that the bottom surface is grounded, and a crusher that is provided in the vicinity of an opening for stripping and collecting the bucket and crushing the stripped and collected soil A first transport device that is provided in an inner back portion of the bucket and transports the peeled and collected soil to the discharge port; and a second transport device that transports the soil transported to the discharge port to at least the rear portion of the vehicle. Transport And having a location, a.

本実施態様の表層土壌の剥ぎ取り収集車両によれば、バケットの開口部の横幅寸法が前記車両の横幅寸法以上であるようにし、破砕装置と第1搬送装置と第2搬送装置とを有するので、バケットが表層土壌から潜りすぎないで表層土壌の表面から2〜3cmのみを剥ぎ取り除去でき、剥ぎ取った土壌を効率的に搬送でき、土壌が水分を多く含む粘土質等であっても破砕するため、搬送経路が詰まらず、土壌の詰まりのメンテナンスのために中断することが減少し、乾燥時にも搬送時の粉じん拡散が少ない表層土壌の剥ぎ取り装置を提供でき、表層土壌の剥ぎ取り収集作業を効率化でき、剥ぎ取り収集作業の連続性を向上させることができる。   According to the surface soil stripping and collecting vehicle of this embodiment, the width of the opening of the bucket is set to be equal to or larger than the width of the vehicle, and the crushing device, the first transport device, and the second transport device are included. The bucket does not dive from the surface soil too much and only 2 to 3 cm can be peeled off from the surface of the surface soil, the peeled soil can be transported efficiently, and the soil can be crushed even if the soil is clayy Therefore, the transportation route is not clogged, interruptions due to maintenance of soil clogging are reduced, and it is possible to provide a surface soil stripping device with less dust diffusion during transportation even during drying, and stripping and collecting surface soil The work can be made efficient and the continuity of the stripping and collecting work can be improved.

(2)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記破砕装置が、前記バケットの内側の底面及び上面には接触しない複数の刃が回転軸に取り付けられて構成されるようにしてもよい。   (2) Preferably, in the surface soil stripping and collecting vehicle of one embodiment of the present invention, the crushing device is configured by attaching a plurality of blades that do not contact the inner bottom surface and the top surface of the bucket to a rotating shaft. You may be made to do.

本実施態様では、土壌中に通常の破砕装置では破砕できない草木の根部分を多く含んでいても、搬送経路が詰まらず、土壌の詰まりのメンテナンスのために中断することが減少し、乾燥時にも搬送時の粉じん拡散が少ない表層土壌の剥ぎ取り装置を提供できる。   In this embodiment, even if the soil contains many roots of plants that cannot be crushed by a normal crushing device, the conveyance path is not clogged, and interruptions for maintenance of clogging of the soil are reduced, and conveyance is also performed during drying. It is possible to provide a surface soil stripping device with little diffusion of dust.

(3)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記破砕装置が、前記剥ぎ取り収集された土を破砕すると共に、土に対して前記第1搬送装置の位置まで進行可能な推進力を付与するようにしてもよい。   (3) Preferably, in the surface soil stripping and collecting vehicle according to an embodiment of the present invention, the crushing device crushes the stripped and collected soil, and the position of the first transport device with respect to the soil. You may make it provide the propulsive force which can be advanced to.

本実施態様では、前記破砕装置が土を破砕するだけでなく、その回転スピードを高めて土に対して前記第1搬送装置の位置まで進行可能な推進力を付与することができ、バケット内に残る土を減少させることができる。   In this embodiment, the crushing device not only crushes the soil, but can increase the rotation speed to give the soil a propulsive force that can proceed to the position of the first transport device, The remaining soil can be reduced.

(4)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記バケットの内部には、前記剥ぎ取り収集された土を前記第1搬送装置の位置までガイドするガイド板が設けられるようにしてもよい。   (4) Preferably, in the surface soil stripping and collecting vehicle of one embodiment of the present invention, a guide plate for guiding the soil collected by stripping to the position of the first transport device is provided in the bucket. It may be provided.

本実施態様では、バケット内で破砕された土は、推進力が与えられるのみでなく、第1搬送装置の位置までガイドされるので、確実に第1搬送装置で排出口まで搬送される。   In the present embodiment, the soil crushed in the bucket is not only given a propulsive force but also guided to the position of the first transport device, so that it is reliably transported to the discharge port by the first transport device.

(5)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記破砕装置と前記第1搬送装置を共に駆動するためのモータと駆動ベルトを有するようにしてもよい。   (5) Preferably, the surface soil stripping and collecting vehicle of one embodiment of the present invention may have a motor and a driving belt for driving both the crushing device and the first transport device.

本実施態様では、単一のモータと駆動ベルトで破砕装置と前記第1搬送装置を共に駆動できるので、製造コストを軽減させることができる。   In this embodiment, since the crushing device and the first transport device can be driven together by a single motor and a driving belt, the manufacturing cost can be reduced.

(6)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記破砕装置の刃は、ハンマーナイフであるようにしてもよい。   (6) Preferably, in the surface soil stripping and collecting vehicle of one embodiment of the present invention, the blade of the crushing device may be a hammer knife.

本実施態様では、破砕装置の刃をハンマーナイフにすることで、通常の刃では破砕不可能な根で固められた表層土壌についても、破砕することができる。   In this embodiment, by using a hammer knife as the blade of the crushing device, it is also possible to crush the surface soil solidified with roots that cannot be crushed with a normal blade.

(7)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記第1搬送装置が、スクリューコンベアであるようにしてもよい。   (7) Preferably, in the surface soil stripping and collecting vehicle of one embodiment of the present invention, the first transport device may be a screw conveyor.

本実施態様では、土をスクリューコンベアでバケットの排出口まで搬送するので、水分を含む粘土質の土でも確実に搬送でき、且つ、乾燥している土でも搬送時の粉じん拡散量を少なくできる。   In this embodiment, since the soil is transported to the discharge port of the bucket by the screw conveyor, it is possible to reliably transport even the clay soil containing water, and the amount of dust diffusion during transport can be reduced even in the dry soil.

(8)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記第1搬送装置のスクリューコンベアが、スクリュー軸の一端から軸長の中心又は中心から左右に偏った位置に土を集める第1のスクリューコンベアと、軸の他端から軸長の中心又は前記中心から左右に偏った位置に土を集める第2のスクリューコンベアと一体化させた構成であるようにしてもよい。   (8) Preferably, in the surface soil stripping and collecting vehicle according to an embodiment of the present invention, the screw conveyor of the first transport device is located at a position offset from one end of the screw shaft to the center of the shaft length or from the center to the left and right. The first screw conveyor that collects the soil and the second screw conveyor that collects the soil from the other end of the shaft to the center of the shaft length or a position biased to the left and right from the center may be integrated. .

本実施態様では、第1スクリューコンベアの軸長の途中に土を集め、そこの排出口から第2搬送装置に排出することで、第1スクリューコンベアがバケットの横に飛び出す突出量を軽減でき、装置全体の横幅を削減することができる。   In this embodiment, by collecting soil in the middle of the axial length of the first screw conveyor, and discharging it to the second transport device from the discharge port, the amount of protrusion that the first screw conveyor jumps out to the side of the bucket can be reduced, The overall width of the apparatus can be reduced.

(9)好ましくは、本発明の一実施態様の表層土壌の剥ぎ取り収集車両では、前記第2搬送装置が、スクリューコンベアであるようにしてもよい。   (9) Preferably, in the surface soil stripping and collecting vehicle of one embodiment of the present invention, the second transport device may be a screw conveyor.

本実施態様では、土をスクリューコンベア車両の後まで搬送するので、水分を含む粘土質の土でも確実に搬送でき、且つ、乾燥している土でも搬送時の粉じん拡散量を少なくできる。   In this embodiment, since the soil is transported to the rear of the screw conveyor vehicle, it is possible to reliably transport even clay-like soil containing moisture, and it is possible to reduce the amount of dust diffusion during transport even in dry soil.

(10)上記課題を解決するために、本発明の一実施態様に係るバケットでは、上記した何れかの表層土壌の剥ぎ取り収集車両に使用されることを特徴とする。   (10) In order to solve the above-mentioned problem, the bucket according to an embodiment of the present invention is characterized in that it is used for any of the above-mentioned surface soil stripping collection vehicles.

本実施態様のバケットによれば、バケットの開口部の横幅寸法が前記車両の横幅寸法以上であるようにし、破砕装置と第1搬送装置とを有するので、バケットが表層土壌から潜りすぎないで表層土壌の表面から2〜3cmのみを剥ぎ取り除去でき、剥ぎ取った土壌を効率的に搬送でき、土壌が水分を多く含む粘土質等であっても破砕するため、搬送経路が詰まらず、土壌の詰まりのメンテナンスのために中断することが減少し、乾燥時にも拡散が少ない表層土壌の剥ぎ取り装置を提供でき、表層土壌の剥ぎ取り収集作業を効率化でき、剥ぎ取り収集作業の連続性を向上させることができる。   According to the bucket of this embodiment, the lateral width dimension of the opening of the bucket is equal to or greater than the lateral width dimension of the vehicle, and the crushing device and the first transport device are provided, so that the bucket does not dive too much from the surface soil. Only 2 to 3 cm can be peeled off and removed from the surface of the soil, the peeled soil can be transported efficiently, and even if the soil is clayy, etc. containing a lot of water, the transport route is not clogged, Reduces interruptions due to clogging maintenance, provides a surface soil stripping device that reduces diffusion even when dry, improves surface soil stripping collection efficiency, and improves continuity of stripping collection work Can be made.

本発明の表層土壌の剥ぎ取り収集車両及びバケットによれば、バケットの開口部の横幅寸法が前記車両の横幅寸法以上であるようにし、破砕装置と第1搬送装置と第2搬送装置とを有するので、バケットの低面を地表面に対して2〜3cm程度土に潜らせるように表層土壌の表面を薄く剥ぎ取り除去でき、剥ぎ取った土壌を効率的に搬送でき、搬送経路が詰まらず、乾燥時にも拡散が少ない表層土壌の剥ぎ取り・収集装置を提供できる。   According to the surface soil stripping and collecting vehicle and the bucket of the present invention, the lateral width dimension of the opening of the bucket is equal to or greater than the lateral width dimension of the vehicle, and the crushing device, the first transport device, and the second transport device are provided. So, the surface of the surface soil can be peeled and removed so that the lower surface of the bucket is submerged in the soil about 2 to 3 cm from the ground surface, the peeled soil can be transported efficiently, and the transport path is not clogged, It is possible to provide an apparatus for stripping and collecting surface soil that is less diffused when dried.

本発明の第1実施形態のバケットを油圧ショベルの先端部に取り付けた状態を示す図であり、(a)が正面を示し、(b)が側面を示し、(c)が上面を示す図である。It is a figure which shows the state which attached the bucket of 1st Embodiment of this invention to the front-end | tip part of the hydraulic shovel, (a) shows a front, (b) shows a side, (c) is a figure which shows an upper surface. is there. 図1のバケットを拡大して示す図であり、(a)が正面を示し、(b)が側面を示し、(c)が上面を示す図である。It is a figure which expands and shows the bucket of FIG. 1, (a) shows a front, (b) shows a side surface, (c) is a figure which shows an upper surface. 本発明の第2実施形態のバケットを油圧ショベルの先端部に取り付けた状態を示す図であり、(a)が正面を示し、(b)が側面を示し、(c)が上面を示す図である。It is a figure which shows the state which attached the bucket of 2nd Embodiment of this invention to the front-end | tip part of the hydraulic shovel, (a) shows a front, (b) shows a side, (c) is a figure which shows an upper surface. is there. 図3のバケットを拡大して示す図であり、(a)が正面を示し、(b)が側面を示し、(c)が上面を示す図である。It is a figure which expands and shows the bucket of FIG. 3, (a) shows a front, (b) shows a side, (c) is a figure which shows an upper surface. (a)〜(d)は図3の装置を試作した実際の装置の様子を示す写真である。(A)-(d) is the photograph which shows the mode of the actual apparatus which prototyped the apparatus of FIG. (a)〜(d)は図4のバケットを試作した実際のバケットと搬送装置の様子を示す写真である。(A)-(d) is the photograph which shows the mode of the actual bucket which produced the bucket of FIG. 4, and the conveying apparatus.

<第1実施形態>
以下、本発明の第1の実施の形態について、以下に図面を用いながら詳細に説明する。
図1及び図2に示された第1実施形態の車両1は、一般的なタイヤ又はクローラベルトを有する自走式の建設機械又は農業機械に本発明の装備を追加したものである。図1では車両1が油圧ショベルの場合を示している。従って、車両1は、前方に向けて走行でき、ショベル、ローダー又はグレーダー等のバケット部分で表層土壌を剥ぎ取り収集できるものである。
<First Embodiment>
Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings.
The vehicle 1 of the first embodiment shown in FIGS. 1 and 2 is obtained by adding the equipment of the present invention to a self-propelled construction machine or agricultural machine having a general tire or a crawler belt. FIG. 1 shows a case where the vehicle 1 is a hydraulic excavator. Therefore, the vehicle 1 can travel forward and can peel and collect the surface soil with a bucket portion such as an excavator, a loader, or a grader.

車両1は、一般的な油圧ショベルと同様に、操縦者が搭乗する運転席及び走行や各部を駆動させる動力源であるエンジン等を含む本体2、左右両脇に配置される走行部4を支持すると共に必要に応じて上に載せた本体2を回動させることができる車台部3、タイヤ又はクローラベルトで地上を走行可能である走行部4、車両1の前方側に設けられて、土壌を収集するバケット11を少なくとも上下に移動させることができるように支持できるバケット支持部となるアーム部5、アーム部5の前端部に取り付けられて土壌を収集するバケット11を有している。   The vehicle 1 supports a main body 2 including a driver's seat on which a driver is boarded and an engine that is a power source for driving each part and a traveling part 4 disposed on both the left and right sides, like a general hydraulic excavator. In addition, a chassis 3 that can rotate the main body 2 placed thereon as necessary, a traveling unit 4 that can travel on the ground with a tire or a crawler belt, and a front side of the vehicle 1 are provided. It has the bucket 11 which is attached to the front-end part of the arm part 5 used as the bucket support part which can be supported so that the bucket 11 to collect can be moved up and down at least, and collects soil.

それに加えて車両1は、本体2の背面90の後部位置(例えばカウンターウエイトの位置近傍)に配置されて破砕装置80や第1搬送装置91のバケット用モータ84及び縦向スクリュー用モータ94に電力を供給する発電機85、発電機85と同様にカウンターウエイトの位置に配置されて収集された土壌を蓄積する土壌容器96、土壌容器96を本体2の後部に吊り下げることができるように保持する支持枠95を有している。   In addition, the vehicle 1 is disposed at the rear position of the back surface 90 of the main body 2 (for example, near the position of the counterweight), and power is supplied to the crushing device 80 and the bucket motor 84 and the vertical screw motor 94 of the first transport device 91. The generator 85 for supplying the soil, the soil container 96 for storing the collected soil arranged at the position of the counterweight in the same manner as the generator 85, and the soil container 96 are held so that they can be suspended at the rear part of the main body 2. A support frame 95 is provided.

バケット11は、アーム5と接続するための取付部12、バケット11の前側(車両1の進行方向に向かって)に設けられて表層土壌の剥ぎ取り収集用に開口するバケット開口部13、バケット11の左右の両側面を覆う側板14、バケット11の下面を覆う底板15、バケット11の背面を覆う背板16を有している。バケット開口部13は、土壌の剥ぎ取りに必要な最小面積を横向きのスリット状にその最下部に残す開閉自在の蓋で覆うようにしてもよい。そして、背板16又は底板15の一部、側板14の一部、または、側板14から円筒状に突出した突出部に剥ぎ取り収集された土を排出する横向きスクリュー排出口97を有している。突出部については、横向スクリューコンベア91に関連して後述する。また、バケット開口部13の横幅寸法W1は、車両1の左右に配置された走行部4の各外側端部の間の横幅寸法W2以上である。取付部12は、バケット開口部13を前方側に向け、且つ、底面15を接地させるようにバケット11を配置させて、バケット11をアーム部5に取付できる。底面15の接地面積は、耕作地等の耕された軟弱な表層土壌であっても土中に潜りすぎないよう、但し、2〜3cm程度は土中に潜る大きさに形成される。   The bucket 11 is provided with an attachment portion 12 for connection with the arm 5, a bucket opening portion 13 provided on the front side of the bucket 11 (toward the traveling direction of the vehicle 1) and opened for collecting and collecting surface soil, and the bucket 11. Side plates 14 that cover the left and right side surfaces of the bucket 11, a bottom plate 15 that covers the bottom surface of the bucket 11, and a back plate 16 that covers the back surface of the bucket 11. The bucket opening 13 may be configured to cover the minimum area necessary for stripping the soil with a lid that can be freely opened and left in the lowermost part in the shape of a horizontal slit. And it has the horizontal direction screw discharge port 97 which discharges the soil which peeled off and collected by the protrusion part which protruded cylindrically from a part of the backplate 16 or the baseplate 15, a part of the sideplate 14, or the sideplate 14. . The protrusion will be described later in relation to the lateral screw conveyor 91. Further, the lateral width dimension W <b> 1 of the bucket opening 13 is equal to or larger than the lateral width dimension W <b> 2 between the outer end portions of the traveling unit 4 disposed on the left and right sides of the vehicle 1. The attachment portion 12 can attach the bucket 11 to the arm portion 5 by arranging the bucket 11 so that the bucket opening portion 13 faces the front side and the bottom surface 15 is grounded. The ground contact area of the bottom surface 15 is formed to have a size of about 2 to 3 cm so as not to dive in the soil even if it is cultivated soft surface layer soil such as cultivated land.

また、底面15の接地面積を広めに固定してしまうと、様々な堅さの表層土壌に対応することが困難になるので、底面15の接地面積は比較的土中に潜りやすいように狭くして、その代わり、バケット11の背板16の両脇の後部に、バケット11の姿勢と後端高さを所定値に安定させるための制御輪を設けるようにしてもよい。制御輪は、例えば、1cm単位で、土壌の柔らかさ等の状態に応じて高さを調節できるようにするとよい。また、制御輪は、バケット開口部13の横幅寸法W1よりも内側に設置され、柔らかい土壌であっても潜らないように幅広く形成されることが好ましい。   Further, if the ground contact area of the bottom surface 15 is fixed to be wide, it becomes difficult to cope with surface soils of various hardness. Therefore, the ground contact area of the bottom surface 15 is made narrow so as to be relatively easy to dive in the soil. Instead of this, control wheels for stabilizing the posture of the bucket 11 and the rear end height at a predetermined value may be provided at the rear portions on both sides of the back plate 16 of the bucket 11. For example, the control wheel may be adjusted in height in units of 1 cm according to the state of soil softness. Moreover, it is preferable that a control wheel is installed inside the width dimension W1 of the bucket opening part 13, and is formed widely so that it may not dive even if it is soft soil.

バケット11の内部には、剥ぎ取り収集された土を破砕するための破砕装置としてハンマーナイフ装置80がバケット開口部13の近傍に設けられる。破砕装置の破砕刃82をハンマーナイフにすることにより、土壌中に通常の破砕装置では破砕できない草木の根部分を多く含んでいても、破砕することができ、搬送経路が詰まらないようにできる。その結果、土壌の詰まりのメンテナンスのために中断することが減少し、乾燥時にも拡散が少ない表層土壌の剥ぎ取り装置を提供できる。   Inside the bucket 11, a hammer knife device 80 is provided in the vicinity of the bucket opening 13 as a crushing device for crushing the scraped and collected soil. By using a hammer knife as the crushing blade 82 of the crushing device, even if the soil contains many root portions of plants that cannot be crushed by a normal crushing device, it can be crushed and the conveyance path can be prevented from being clogged. As a result, interruptions due to maintenance of soil clogging are reduced, and it is possible to provide a surface soil stripping device that is less diffused during drying.

ハンマーナイフ装置80は、回転軸81に複数の破砕刃82が取り付けられて構成され、各破砕刃82は、バケット11の内側の底面15及び上面には接触しないように取り付けられ、回転方向を、下向きになった破砕刃82が内奥に向かって回る方向にして、回転スピードを高めに設定して遅くならないようにする。ハンマーナイフ装置の具体的な回転速度としては、一般的に500〜2000rpm程度の中の何れかの回転数で回転するので、例えば700rpmよりも回転数を遅くしないようにする。このようにハンマーナイフ装置80の回転方向と回転数を設定することで、剥ぎ取り収集された土を破砕すると共に、土に対してバケット11の内奥部(好ましくは最奥部)まで進行可能な推進力を付与することができ、それによりバケット11内に残る土を減少させることができる。   The hammer knife device 80 is configured by attaching a plurality of crushing blades 82 to a rotating shaft 81, and each crushing blade 82 is attached so as not to contact the inner bottom surface 15 and the upper surface of the bucket 11, The crushing blade 82 turned downward is turned inward and the rotation speed is set high so as not to slow down. As a specific rotation speed of the hammer knife device, the rotation speed is generally set at any one of about 500 to 2000 rpm, so that the rotation speed is not made slower than, for example, 700 rpm. By setting the rotation direction and the rotation speed of the hammer knife device 80 in this way, the peeled and collected soil can be crushed and can proceed to the innermost part (preferably the innermost part) of the bucket 11 with respect to the soil. Propulsive force can be applied, whereby the soil remaining in the bucket 11 can be reduced.

さらに、バケット11の内奥部(最奥部)には、剥ぎ取り収集された土を横向きスクリュー排出口97に搬送する第1搬送装置として横向スクリューコンベア91と、剥ぎ取り収集されてハンマーナイフ装置80で破砕された土を横向スクリューコンベア91の位置までガイドする下側土壌ガイド板19と上側土壌ガイド板20が設けられる。横向スクリューコンベア91は、スクリュー本体の周囲が、背板16、下側土壌ガイド板19、上側土壌ガイド板20、及びそれらの延伸部により略円筒形状であるが、その側面を一部を長辺方向に切り欠いて土壌が入るように開口された形状で覆われている。その円筒形状の下側は半円筒又は円筒を任意の位置で縦方向に分割した円弧溝形状であり、バケット開口部13から収集され、ハンマーナイフ装置80で内奥部(最奥部)まで進行させられた土壌は、スクリュー本体が回転することにより、徐々に横向きスクリュー排出口97まで搬送されて排出される。本実施形態では、横向スクリューコンベア91の横向きスクリュー排出口97は、バケット11の側板14から円筒状に外側に突出した突出部の下側に設けられ、横向きスクリュー排出口97から剥ぎ取り収集された土が排出されて落下する。   Furthermore, in the innermost part (the innermost part) of the bucket 11, the lateral screw conveyor 91 as a first conveying device that conveys the peeled and collected soil to the lateral screw discharge port 97, and the hammer knife device that is peeled and collected. A lower soil guide plate 19 and an upper soil guide plate 20 that guide the soil crushed at 80 to the position of the lateral screw conveyor 91 are provided. In the lateral screw conveyor 91, the periphery of the screw body is substantially cylindrical due to the back plate 16, the lower soil guide plate 19, the upper soil guide plate 20, and their extending portions, but a part of the side is a long side. It is covered with an open shape so that the soil can be cut in the direction. The lower side of the cylindrical shape is a semi-cylindrical shape or an arc groove shape obtained by dividing the cylinder in the vertical direction at an arbitrary position, collected from the bucket opening 13, and advanced to the innermost part (the innermost part) by the hammer knife device 80. The caused soil is gradually conveyed to the lateral screw discharge port 97 and discharged as the screw body rotates. In the present embodiment, the lateral screw discharge port 97 of the lateral screw conveyor 91 is provided on the lower side of the protruding portion that protrudes outward in a cylindrical shape from the side plate 14 of the bucket 11, and is peeled off and collected from the lateral screw discharge port 97. The soil is discharged and falls.

従って、ハンマーナイフ装置80で破砕され、ガイドされて内奥部(最奥部)まで進行させられて、横向スクリューコンベア91の位置まで来た土は、横向スクリューコンベア91で横向きスクリュー排出口97まで確実に搬送され、バケットの外に排出されるようになる。   Therefore, the soil that has been crushed and guided by the hammer knife device 80 and advanced to the innermost part (the innermost part) and has reached the position of the lateral screw conveyor 91 reaches the lateral screw discharge port 97 by the lateral screw conveyor 91. It is reliably conveyed and discharged out of the bucket.

また、第1搬送装置を横向スクリューコンベア91にすることで、土をバケット11の横向きスクリュー排出口97まで搬送する場合に、水分を含んで重く粘度の高い粘土質の土でも確実に搬送できるだけでなく、逆に乾燥して飛散しやすくなっている土の場合の拡散量を少なくすることができる。   Moreover, when the soil is transported to the lateral screw discharge port 97 of the bucket 11 by using the first transport device as the lateral screw conveyor 91, it is possible to reliably transport even heavy clay clay soil containing water. On the contrary, the amount of diffusion in the case of soil that is easily dried and scattered can be reduced.

バケット11の外周外側又は内部の空きスペースには、ハンマーナイフ装置80と横向スクリューコンベア91を共に駆動するためのバケット用モータ84が設けられ、さらにバケット用モータ84の回転軸と、ハンマーナイフ装置80の回転軸81と、横向スクリューコンベア91の横向スクリュー軸93とに跨るようにVベルト等の駆動ベルト83が掛けられる。このように単一のモータ84と駆動ベルト83でハンマーナイフ装置80と横向スクリューコンベア91を共に駆動することにより、製造コストを軽減させることができる。また、モータ84の軸と、回転軸81と、横向スクリュー軸93と、駆動ベルト83を保護するために、それらの外側を覆うカバーを設けてもよい。   A bucket motor 84 for driving both the hammer knife device 80 and the lateral screw conveyor 91 is provided in the outer space of the outer periphery of the bucket 11 or in the interior thereof. Further, the rotating shaft of the bucket motor 84 and the hammer knife device 80 are provided. A drive belt 83 such as a V-belt is hung so as to straddle the rotation shaft 81 and the lateral screw shaft 93 of the lateral screw conveyor 91. Thus, by driving the hammer knife device 80 and the lateral screw conveyor 91 together with the single motor 84 and the driving belt 83, the manufacturing cost can be reduced. Further, in order to protect the shaft of the motor 84, the rotating shaft 81, the lateral screw shaft 93, and the drive belt 83, a cover that covers the outside thereof may be provided.

横向きスクリュー排出口97に搬送されて排出された土を、車両1の後部の土壌容器96の上まで搬送するための第2搬送装置として縦向スクリューコンベア92が設けられている。縦向スクリューコンベア92は、横向きスクリュー排出口97と対向する一方の端部位置に縦向スクリュー受入口98を有し、他方の端部位置には縦向スクリュー用モータ94と縦向きスクリュー排出口99とを有する。縦向スクリューコンベア92は、縦向スクリュー受入口98と縦向きスクリュー排出口99とを除いて、スクリュー本体の周囲が円筒状に覆われており、後ろへ行くほど高い位置になるように斜めに配置されている。これにより、横向きスクリュー排出口97から排出されて縦向スクリュー受入口98で受け止められた土壌は、スクリュー本体が回転することにより、縦向スクリューコンベア92の内部を、車両1の後部で土壌容器96の上部に配置された縦向きスクリュー排出口99まで徐々に搬送されて排出され、土壌容器96の内部に落下して蓄積される。このように、土を縦向スクリューコンベア92で車両1の後まで搬送することにより、水分を含む粘土質の土でも確実に搬送でき、且つ、乾燥している土でも搬送時の粉じんの拡散量を少なくできる。   A vertical screw conveyor 92 is provided as a second conveying device for conveying the soil conveyed to the lateral screw discharge port 97 and discharged onto the soil container 96 at the rear of the vehicle 1. The vertical screw conveyor 92 has a vertical screw receiving port 98 at one end position facing the horizontal screw discharge port 97, and a vertical screw motor 94 and a vertical screw discharge port at the other end position. 99. The vertical screw conveyor 92 is covered with a cylindrical shape except for the vertical screw receiving port 98 and the vertical screw discharge port 99, and is slanted so as to be higher as it goes rearward. Has been placed. Thus, the soil discharged from the lateral screw discharge port 97 and received by the vertical screw receiving port 98 rotates the screw main body, so that the inside of the vertical screw conveyor 92 is moved to the soil container 96 at the rear portion of the vehicle 1. It is gradually conveyed to a vertical screw discharge port 99 disposed at the top of the slag and discharged, and falls into the soil container 96 and accumulates. In this way, by transporting the soil to the rear of the vehicle 1 by the vertical screw conveyor 92, it is possible to reliably transport even the clay soil containing moisture, and the amount of diffusion of dust when transporting even the dry soil Can be reduced.

本実施形態のバケット11の底板15のバケット開口部13側の端部には、底板15の底面と下面が面一に連続するようにエッジ板17が取り付けられる。エッジ板17の前側端部には、例えば、片破砕刃包丁のように、横からの断面が傾斜する傾斜部が設けられている。エッジ板17は、傾斜部の下側の面積が広く上側に行くほど面積が狭くなるように、別の見方では、前側端部から後退するほど厚みが増加するように接地される。   An edge plate 17 is attached to an end of the bottom plate 15 of the bucket 11 of the present embodiment on the bucket opening 13 side so that the bottom surface and the bottom surface of the bottom plate 15 are flush with each other. The front end portion of the edge plate 17 is provided with an inclined portion whose side section is inclined, for example, like a piece crush blade. In another way, the edge plate 17 is grounded so that its thickness increases as it moves backward from the front end so that the area of the lower side of the inclined portion is wider and the area of the edge plate 17 is narrower toward the upper side.

本実施形態のバケット11の底面に設置されるエッジ板17は、両側端に、側板14から突出する突出部18を有するように、幅寸法がW1よりも大きく形成される。この突出部18は、バケット11の側板14から外側に突出するため、本体2の運転席にいる操縦者が視認することができるので、エッジ板17で剥ぎ取っている表層の土の厚みを操縦者が確認することができる。   The edge plate 17 installed on the bottom surface of the bucket 11 of the present embodiment is formed to have a width dimension larger than W1 so as to have protrusions 18 protruding from the side plates 14 at both side ends. Since this projecting portion 18 projects outward from the side plate 14 of the bucket 11, it can be visually recognized by a driver in the driver's seat of the main body 2, so that the thickness of the soil on the surface layer peeled off by the edge plate 17 is controlled. Can confirm.

また、突出部18は、エッジ板17の幅方向を実際の幅よりも延伸させて形成する場合に限らず、バケット11の側板14に別途に形成した突出部を取り付けるようにしても良い。また、側板14には、突出部だけでなく、表層土の剥ぎ取り厚さを容易に認識できるように厚さ目盛りを設けても良い。更に深さ目盛りの一目盛り毎に取付部を設けて突出部を取付、突出部が剥ぎ取り厚さを満足していることのガイドとなって操縦者に認識できるようにしてもよい。   Further, the protruding portion 18 is not limited to the case where the width direction of the edge plate 17 is extended beyond the actual width, and a protruding portion separately formed on the side plate 14 of the bucket 11 may be attached. Further, the side plate 14 may be provided with a thickness scale so that not only the protruding portion but also the peeled thickness of the surface soil can be easily recognized. Further, an attachment portion may be provided for each division of the depth scale so that the protrusion is attached, and the operator can recognize that the protrusion satisfies the peeling thickness and can be recognized by the operator.

このような本実施形態の破砕装置80や第1搬送装置91とバケット用モータ84を備えるバケット11と、縦向スクリューコンベア92、及び、土壌容器96等を、油圧ショベル等の一般的な自走式の建設機械又は農業機械である車両1に用いることにより、表層土壌の剥ぎ取り収集作業を効率化でき、剥ぎ取り収集作業の連続性を向上させることができる。   Such a crushing device 80 of the present embodiment, the first transport device 91 and the bucket 11 including the bucket motor 84, the vertical screw conveyor 92, the soil container 96, and the like are generally self-propelled such as a hydraulic excavator. By using the vehicle 1 which is a construction machine or an agricultural machine of the type, it is possible to improve the efficiency of stripping and collecting work of the surface soil, and to improve the continuity of the stripping and collecting work.

また、本実施形態の表層土壌の剥ぎ取り収集車両1によれば、バケット11が、開口部13の横幅寸法W1が車両1の横幅寸法W2以上であるように形成されており、破砕装置80と第1搬送装置91と第2搬送装置92とを有するので、バケット11が表層土壌から潜りすぎないで、例えば、表層土壌の表面から2〜3cmのみを剥ぎ取り収集・除去できる。また、本実施形態の車両1によれば、剥ぎ取った土壌を効率的に搬送でき、土壌が水分を多く含む粘土質等であっても破砕するため、搬送経路が詰まらず、土壌の詰まりのメンテナンスのために中断することが減少し、乾燥時にも拡散が少ない表層土壌の剥ぎ取り装置を提供できる。   Further, according to the surface soil stripping and collecting vehicle 1 of the present embodiment, the bucket 11 is formed such that the lateral width W1 of the opening 13 is equal to or larger than the lateral width W2 of the vehicle 1, and the crushing device 80 and Since it has the 1st conveyance apparatus 91 and the 2nd conveyance apparatus 92, it can peel and collect and remove only 2-3 cm from the surface of surface soil, for example, without the bucket 11 diving too much from surface soil. Moreover, according to the vehicle 1 of the present embodiment, the peeled soil can be transported efficiently, and even if the soil is clayy or the like containing a lot of moisture, the transport path is not clogged, and the soil is clogged. It is possible to provide a surface soil stripping device that is less interrupted for maintenance and has less diffusion even during drying.

<第2実施形態>
上記した第1実施形態では、第1搬送装置91の一端部をバケット11の側板14の外側に突出させていた。しかし、表層土壌の剥ぎ取り作業は狭いところで実施する場合があり、その場合には、車両の幅がより狭いことが好ましくなる。そのため、第2実施形態では、第1搬送装置91をバケット11の開口部13の横幅寸法W1内に収まるように、バケットの下側土壌ガイド板19と底板15との隙間を減らして、底板15の背板16側の一部を底板斜行部21として徐々に浮かせ、第2搬送装置92の一端部の縦向スクリュー受入口98が、横向スクリューコンベア91の下側に収容されるようにした。
Second Embodiment
In the first embodiment described above, one end portion of the first transfer device 91 is protruded to the outside of the side plate 14 of the bucket 11. However, the surface soil removal work may be performed in a narrow area, and in that case, the width of the vehicle is preferably narrower. Therefore, in 2nd Embodiment, the clearance gap between the lower soil guide board 19 and the bottom board 15 of a bucket is reduced so that the 1st conveying apparatus 91 may be settled in the width dimension W1 of the opening part 13 of the bucket 11, and the bottom board 15 A portion of the back plate 16 side of the second plate is gradually floated as the bottom plate skewing portion 21 so that the vertical screw receiving port 98 at one end of the second conveying device 92 is accommodated below the horizontal screw conveyor 91. .

さらに第2実施形態では、第1搬送装置91の横向きスクリュー排出口97の位置もバケット11の開口部13の横幅寸法W1内に収まるようにした。横向きスクリュー排出口97の位置が、バケット11の最端部である場合には、横向スクリューコンベア91のスクリュー本体の螺旋の向きは一方向のままでよいが、横向きスクリュー排出口97の位置が、バケット11の横幅のやや中央寄りになった場合、すなわち、スクリュー軸93の軸長の中心又は中心から左右に偏った位置になった場合には、横向スクリューコンベア91のスクリュー本体の螺旋を、横向きスクリュー排出口97の位置で2つに分割して、横向きスクリュー排出口97の位置に土が集まるように、各々の螺旋方向を逆向きに対向させて形成する。この場合の横向スクリューコンベア91のスクリュー本体は、スクリュー軸93の一端から軸長の中心又は中心から左右に偏った位置に土を集める第1スクリュー部91aと、軸93の他端から軸長の中心又は前記中心から左右に偏った位置に土を集める第2スクリュー部91bとを軸93上で一体化させた構成となる。   Furthermore, in the second embodiment, the position of the lateral screw discharge port 97 of the first conveying device 91 is also set within the lateral width W1 of the opening 13 of the bucket 11. When the position of the lateral screw discharge port 97 is the endmost portion of the bucket 11, the direction of the spiral of the screw body of the lateral screw conveyor 91 may remain in one direction, but the position of the lateral screw discharge port 97 is When the lateral width of the bucket 11 is slightly closer to the center, that is, when the center of the axial length of the screw shaft 93 or a position deviated from the center to the left and right, the spiral of the screw body of the lateral screw conveyor 91 is The screw is divided into two at the position of the screw discharge port 97, and the spiral directions of the respective sides are oppositely formed so that the soil gathers at the position of the lateral screw discharge port 97. In this case, the screw body of the lateral screw conveyor 91 includes a first screw portion 91a that collects soil from one end of the screw shaft 93 to the center of the axial length or a position that is biased to the left and right from the center, and the axial length from the other end of the shaft 93. The second screw portion 91 b that collects soil at the center or a position that is biased to the left and right from the center is integrated on the shaft 93.

このように本実施態様では、第1スクリューコンベア91の軸長の途中に土を集め、そこの横向きスクリュー排出口97から第2搬送装置92に排出することで、第1スクリューコンベア91がバケット11の側板14の外側に飛び出す突出量を軽減でき、装置全体の横幅を削減することができる。   As described above, in the present embodiment, the first screw conveyor 91 is collected in the middle of the axial length of the first screw conveyor 91 and discharged from the lateral screw discharge port 97 to the second conveying device 92 so that the first screw conveyor 91 is in the bucket 11. The amount of protrusion that protrudes outside the side plate 14 can be reduced, and the lateral width of the entire apparatus can be reduced.

<応用例>
また、本実施態様を応用して、エッジ板17の前端部の位置を、ハンマーナイフ装置80の破砕刃82の先端が最下点に達した時の位置の真下に略合致するようにエッジ板17やハンマーナイフ装置80の寸法や取付位置を調整しても良い。これは、エッジ板17上に近接させて破砕刃82を高速回転させた場合、その回転する破砕刃82が一種の壁になってしまい、その前に土が溜まったり残ってしまう場合があるためである。
<Application example>
In addition, by applying this embodiment, the edge plate 17 is positioned so that the position of the front end portion of the edge plate 17 substantially coincides with the position when the tip of the crushing blade 82 of the hammer knife device 80 reaches the lowest point. 17 and the hammer knife device 80 may be adjusted in size and mounting position. This is because when the crushing blade 82 is rotated close to the edge plate 17 and the crushing blade 82 is rotated at a high speed, the rotating crushing blade 82 becomes a kind of wall, and soil may accumulate or remain before that. It is.

エッジ板17やハンマーナイフ装置80の寸法や取付位置を調整する場合、更に詳しくは、エッジ板17と底板15の幅寸法を調整し、刃の長さと到達する最外周の位置に合わせてハンマーナイフ装置80をバケット11の側板14に取り付ける位置を調整する。その調整の際には、破砕刃82の先端が最下点に達した時の位置とエッジ板17の最近部(前端部)の間隔が最小限になるように設定する。このようにして間隔を最小限に設定することで、エッジ板17上で回転する破砕刃82が壁になってその前に土が溜まったり、残ってしまうことが無くなり、表層土壌の剥ぎ取り収集作業を効率化でき、剥ぎ取り収集作業の効率をさらに向上させることができる。   When adjusting the dimensions and mounting positions of the edge plate 17 and the hammer knife device 80, more specifically, the width dimensions of the edge plate 17 and the bottom plate 15 are adjusted to match the length of the blade and the position of the outermost periphery to reach the hammer knife. The position where the device 80 is attached to the side plate 14 of the bucket 11 is adjusted. In the adjustment, the distance between the position when the tip of the crushing blade 82 reaches the lowest point and the closest part (front end) of the edge plate 17 is set to be minimum. By setting the interval to the minimum in this way, the crushing blade 82 rotating on the edge plate 17 becomes a wall, so that no soil accumulates or remains before it, and the surface soil is peeled off and collected. The work can be made more efficient, and the efficiency of the stripping and collecting work can be further improved.

なお、間隔を最小限に設定する際には、各種の使用状況等を考慮しても接触しないように設定する。各種の使用状況を考慮とは、例えば、(a)ハンマーナイフの軸芯と回転中心との偏芯によりブレや振動が発生すること、(b)回転時の熱等により軸が半径方向に膨張したり刃が長さ方向に膨張すること、(c)遠心力等によって軸と刃との接続部等の間隙が減少することや刃が変形したり刃の素材自体が伸びること、(d)回転や使用により軸や刃及び接続部が摩耗したり欠損すること、(e)経年の使用や保存により素材が変形したり寸法変化すること、(f)バケットの外形が自重や外部からの打突応力等により変形したり寸法変化すること、さらに(f)不測の事態に備えての計算上や実験/経験上で得られた安全係数を最小間隔に掛けること、等を考慮することである。   When the interval is set to the minimum, it is set so as not to come into contact even if various usage conditions are taken into consideration. Considering various usage conditions, for example, (a) Shake or vibration occurs due to eccentricity between the axis of the hammer knife and the rotation center, and (b) the shaft expands in the radial direction due to heat, etc. during rotation. Or the blade expands in the length direction, (c) the gap between the shaft and the blade is reduced by centrifugal force or the like, the blade is deformed or the blade material itself is extended, (d) Shafts, blades, and connecting parts are worn or lost due to rotation or use, (e) material is deformed or changes in dimensions due to use or storage over time, and (f) the outer shape of the bucket is subjected to its own weight or external impact. Deformation or dimensional change due to impact stress, etc., and (f) taking into account the safety factor obtained from calculations or experiments / experiences in preparation for unforeseen circumstances, taking into account the minimum interval, etc. .

上記各実施形態では、第1搬送装置91と第2搬送装置92とがスクリューコンベアである場合について説明したが、土の搬送が可能であればベルトコンベアであってもよく、また、スクリューコンベアにフレキシブル性を持たせたタイプであっても良く、さらに、真空ポンプを用いた搬送装置であってもよい。また、上記各実施形態では、平地の表層土壌を除去する場合について説明してきたが、本発明の表層土壌の剥ぎ取り収集車両及びバケットはこれに限らず、例えば、斜面・法面や丘陵地の表層土壌を剥ぎ取り収集する場合にも、例えば、バケットの上面とアームと接続部の自由度を上げ、その接続部間に油圧シリンダを配置することで対応することができる。また、本発明の表層土壌の剥ぎ取り収集車両は表層の土壌に埋もれている埋土種子を効率よく採取することが可能であり、目的に応じて数センチ単位の層状に土壌を剥ぎ取り分けることも可能である。   In each of the above embodiments, the case where the first conveying device 91 and the second conveying device 92 are screw conveyors has been described. However, a belt conveyor may be used as long as soil can be conveyed, A flexible type may be used, and a transfer device using a vacuum pump may be used. Further, in each of the above embodiments, the case of removing the surface soil on a flat ground has been described, but the surface soil stripping collection vehicle and bucket of the present invention are not limited to this, for example, on slopes / slopes and hilly areas. Even when the surface soil is peeled off and collected, for example, the degree of freedom of the upper surface of the bucket, the arm, and the connecting portion can be increased, and a hydraulic cylinder can be arranged between the connecting portions. In addition, the surface soil stripping and collecting vehicle of the present invention can efficiently collect buried seeds buried in the surface soil, and can separate the soil into layers of several centimeters according to the purpose. Is possible.

1 油圧ショベル(車両)、
2 本体、
3 車台部、
4 走行部、
5 アーム部、
11 バケット、
12 取付部、
13 バケット開口部、
14 側板、
15 底板、
16 背板、
17 (底面開口側端部)エッジ板、
18 (底面側端)突出部、
19 下側土壌ガイド板、
20 上側土壌ガイド板、
21 底板斜行部、
80 ハンマーナイフ装置(破砕装置)、
81 破砕刃回転軸、
82 破砕刃、
83 駆動ベルト
84 バケット用モータ、
85 発電機、
90 本体背面
91 第1搬送装置(横向スクリューコンベア)、
91a 第1スクリュー部91a、
91b 第2スクリュー部91b
92 第2搬送装置(縦向スクリューコンベア)、
93 横向スクリュー軸、
94 縦向スクリュー用モータ、
95 支持枠、
96 土壌容器、
97 横向きスクリュー排出口、
98 縦向スクリュー受入口、
99 縦向スクリュー排出口、
W1 バケット横幅寸法
W2 油圧ショベル横幅寸法
W11 横向スクリュー第1部分
W12 横向スクリュー第2部分。
1 Excavator (vehicle),
2 body,
3 chassis,
4 running section,
5 Arm part,
11 buckets,
12 Mounting part,
13 Bucket opening,
14 side plate,
15 Bottom plate,
16 Backboard,
17 (bottom opening side end) edge plate,
18 (bottom side end) protrusion,
19 Lower soil guide plate,
20 Upper soil guide plate,
21 Slope of bottom plate,
80 Hammer knife device (crushing device),
81 crushing blade rotation axis,
82 crushing blade,
83 Driving belt 84 Bucket motor,
85 generator,
90 main body rear surface 91 1st conveyance apparatus (sideways screw conveyor),
91a First screw portion 91a,
91b Second screw part 91b
92 Second conveying device (vertical screw conveyor),
93 Lateral screw shaft,
94 Longitudinal screw motor,
95 support frame,
96 soil containers,
97 Lateral screw outlet,
98 Longitudinal screw receiving port,
99 Longitudinal screw outlet,
W1 Bucket width dimension W2 Hydraulic excavator width dimension W11 Lateral screw first part W12 Lateral screw second part.

Claims (10)

少なくとも前方に向けて走行できる車両であって、
表層土壌の剥ぎ取り収集用の開口部と、剥ぎ取り収集された土の排出口とを少なくとも有し、前記開口部の横幅寸法が前記車両の横幅寸法以上であるバケットと、
前記車両の前方側に設けられ、前記開口部を前方側に向け、且つ、底面を接地させるように前記バケットを配置できるバケット支持部と、
前記バケットの剥ぎ取り収集用の開口部の近傍に設けられ、前記剥ぎ取り収集された土を破砕する破砕装置と、
前記バケットの内奥部に設けられ、剥ぎ取り収集された土を前記排出口に搬送する第1搬送装置と、
前記排出口に搬送された土を、少なくとも前記車両の後部まで搬送する第2搬送装置と、
を有することを特徴とする表層土壌の剥ぎ取り収集車両。
A vehicle that can travel at least forward,
A bucket having at least an opening for stripping and collecting the surface soil, and an outlet of the soil that has been peeled and collected, and a width of the opening is equal to or greater than a width of the vehicle;
A bucket support that is provided on the front side of the vehicle and that can position the bucket so that the opening is directed to the front side and the bottom surface is grounded;
A crushing device provided in the vicinity of the opening for stripping and collecting the bucket, and crushing the stripped and collected soil;
A first transport device that is provided in an inner back portion of the bucket and transports the collected and peeled soil to the discharge port;
A second transport device for transporting the soil transported to the discharge port to at least the rear of the vehicle;
A vehicle for removing and collecting surface soil.
前記破砕装置が、前記バケットの内側の底面及び上面には接触しない複数の刃が回転軸に取り付けられて構成される
ことを特徴とする請求項1に記載の表層土壌の剥ぎ取り収集車両。
2. The surface soil stripping and collecting vehicle according to claim 1, wherein the crushing device includes a plurality of blades that are not in contact with a bottom surface and an upper surface inside the bucket and are attached to a rotating shaft.
前記破砕装置が、前記剥ぎ取り収集された土を破砕すると共に、土に対して前記第1搬送装置の位置まで進行可能な推進力を付与する
ことを特徴とする請求項1又は2に記載の表層土壌の剥ぎ取り収集車両。
The crushing device crushes the stripped and collected soil, and applies a propulsive force capable of proceeding to the position of the first transport device to the soil. A vehicle for stripping and collecting surface soil.
前記バケットの内部には、前記剥ぎ取り収集された土を前記第1搬送装置の位置までガイドするガイド板が設けられる
ことを特徴とする請求項3に記載の表層土壌の剥ぎ取り収集車両。
4. The surface soil stripping and collecting vehicle according to claim 3, wherein a guide plate that guides the soil that has been stripped and collected to the position of the first transport device is provided inside the bucket. 5.
前記破砕装置と前記第1搬送装置を共に駆動するためのモータと駆動ベルトを有する
ことを特徴とする請求項1〜4の何れか1項に記載の表層土壌の剥ぎ取り収集車両。
The surface soil removal and collection vehicle according to any one of claims 1 to 4, further comprising a motor and a driving belt for driving both the crushing device and the first transport device.
前記破砕装置の刃は、ハンマーナイフである
ことを特徴とする請求項2に記載の表層土壌の剥ぎ取り収集車両。
The surface soil removal and collection vehicle according to claim 2, wherein the blade of the crushing device is a hammer knife.
前記第1搬送装置が、スクリューコンベアである
ことを特徴とする請求項1〜6の何れか1項に記載の表層土壌の剥ぎ取り収集車両。
The said 1st conveying apparatus is a screw conveyor. The peeling soil collection vehicle of surface layer soil of any one of Claims 1-6 characterized by the above-mentioned.
前記第1搬送装置のスクリューコンベアが、スクリュー軸の一端から軸長の中心又は中心から左右に偏った位置に土を集める第1のスクリューコンベアと、軸の他端から軸長の中心又は前記中心から左右に偏った位置に土を集める第2のスクリューコンベアと一体化させた構成である
ことを特徴とする請求項7に記載の表層土壌の剥ぎ取り収集車両。
The screw conveyor of the first transport device is a first screw conveyor that collects soil at a position that is offset from the center of the screw shaft to the center or the center of the shaft length, and the center of the shaft length or the center from the other end of the shaft. It is the structure integrated with the 2nd screw conveyor which collects the soil in the position biased to right and left from The surface soil stripping collection vehicle according to claim 7 characterized by things.
前記第2搬送装置が、スクリューコンベアである
ことを特徴とする請求項1〜8の何れか1項に記載の表層土壌の剥ぎ取り収集車両。
The said 2nd conveying apparatus is a screw conveyor. The stripping-off collection vehicle of the surface soil of any one of Claims 1-8 characterized by the above-mentioned.
請求項1〜9の何れか1項に記載の剥ぎ取り収集車両に使用される
ことを特徴とするバケット。
It is used for the peeling collection vehicle of any one of Claims 1-9. The bucket characterized by the above-mentioned.
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Publication number Priority date Publication date Assignee Title
CN108118733A (en) * 2017-12-28 2018-06-05 刘全 A kind of side slope shovel
CN110278834A (en) * 2019-07-23 2019-09-27 交通运输部科学研究院 A kind of surface soil and divot collecting device and its working method
CN112695819A (en) * 2020-12-24 2021-04-23 上海建工二建集团有限公司 Integrated device for digging and carrying soil and working method
CN115004903A (en) * 2021-12-31 2022-09-06 甘肃农业大学 Soil tunneling device
CN116480269A (en) * 2023-05-11 2023-07-25 中国矿业大学 Geotechnical engineering drilling equipment
CN116735256A (en) * 2023-06-20 2023-09-12 深圳市鑫盛源建设工程质量检测有限公司 Soil sampling and detecting device for building construction

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108118733A (en) * 2017-12-28 2018-06-05 刘全 A kind of side slope shovel
CN110278834A (en) * 2019-07-23 2019-09-27 交通运输部科学研究院 A kind of surface soil and divot collecting device and its working method
CN112695819A (en) * 2020-12-24 2021-04-23 上海建工二建集团有限公司 Integrated device for digging and carrying soil and working method
CN115004903A (en) * 2021-12-31 2022-09-06 甘肃农业大学 Soil tunneling device
CN115004903B (en) * 2021-12-31 2023-07-14 甘肃农业大学 Soil tunneling device
CN116480269A (en) * 2023-05-11 2023-07-25 中国矿业大学 Geotechnical engineering drilling equipment
CN116480269B (en) * 2023-05-11 2023-10-13 中国矿业大学 Geotechnical engineering drilling equipment
CN116735256A (en) * 2023-06-20 2023-09-12 深圳市鑫盛源建设工程质量检测有限公司 Soil sampling and detecting device for building construction
CN116735256B (en) * 2023-06-20 2024-02-06 深圳市鑫盛源建设工程质量检测有限公司 Soil sampling and detecting device for building construction

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