JP2013019367A - Air amount control device - Google Patents

Air amount control device Download PDF

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Publication number
JP2013019367A
JP2013019367A JP2011154496A JP2011154496A JP2013019367A JP 2013019367 A JP2013019367 A JP 2013019367A JP 2011154496 A JP2011154496 A JP 2011154496A JP 2011154496 A JP2011154496 A JP 2011154496A JP 2013019367 A JP2013019367 A JP 2013019367A
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Prior art keywords
valve body
lever
fixed
control device
air amount
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Japanese (ja)
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Yukihiro Inda
行博 因田
Mikio Hamada
幹生 浜田
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Aisan Industry Co Ltd
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Aisan Industry Co Ltd
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Priority to JP2011154496A priority Critical patent/JP2013019367A/en
Priority to CN2012102449783A priority patent/CN102877952A/en
Publication of JP2013019367A publication Critical patent/JP2013019367A/en
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Abstract

PROBLEM TO BE SOLVED: To keep a valve element at an idle opening even if an over load in a close valve direction is applied on a lever part from an idle opening keeping state.SOLUTION: This air amount control device 1 controls the air amount flowing in a bore 3 by making the opening of the valve element 4 variable. The air amount control device 1 includes a bar-like shaft part 11 including a plate-like fixing part 11a to which the valve element 4 is fixed, the lever part 12 that is formed integrally with the shaft part 11 and to which a driving means for turning the valve element 4 fixed to the fixing part 11a is connected, an arm part 13 that is formed integrally with the lever part 12 and abuts on a stopper 24 to keep the valve element 4 at the idle opening. The shaft part 11 and the arm part 13 are arranged in the lever part 12 so that a fixing plane 11d to which the valve element 4 on the fixing part 11a is fixed is substantially orthogonal to an abutting plane 13a of the arm part 13 in the state where the stopper 24 abuts on the abutting plane 13a of the arm part 13 to keep the valve element 4 at the idle opening.

Description

この発明は、エンジンの吸気通路を流れる空気量を制御する空気量制御装置に関する。   The present invention relates to an air amount control device that controls the amount of air flowing through an intake passage of an engine.

従来、この種の技術として、例えば、下記の特許文献1に記載される空気制御弁構造が知られている。この空気制御弁構造は、ボディに対して回動可能に支持された板状のバルブ(弁体)を駆動手段により回動させるように構成される。この空気制御弁構造は、板状の弁体を固定する第一板部材と、その第一板部材と一体に形成され、かつ、その第一板部材と異なる平面に位置する第二板部材とからなる板材を備える。第一板部材の弁体を取り付けた位置の両側部は樹脂材で被覆され、その両側部の樹脂材がボディに接触して支持され、第二板部材に駆動手段が取り付けられる。第二板部材には、弁体の開度を適度なアイドル開度に調整するためにアイドル開度調整用スクリュを当接させる当接板部が一体に形成される。そして、第一板部材の弁体が取り付けられる取付平面と、第二板部材の当接板部にスクリュが当接する当接平面とがほぼ平行をなすように第一板部材と第二板部材が配置される。   Conventionally, as this type of technology, for example, an air control valve structure described in Patent Document 1 below is known. This air control valve structure is configured such that a plate-like valve (valve element) supported so as to be rotatable with respect to the body is rotated by a driving means. The air control valve structure includes a first plate member that fixes a plate-shaped valve body, a second plate member that is formed integrally with the first plate member and is located on a different plane from the first plate member. The board material which consists of is provided. Both sides of the position where the valve element of the first plate member is attached are covered with a resin material, the resin material on both sides of the first plate member is supported in contact with the body, and the driving means is attached to the second plate member. The second plate member is integrally formed with an abutment plate portion that abuts the idle opening adjustment screw in order to adjust the opening of the valve body to an appropriate idle opening. The first plate member and the second plate member are arranged so that the mounting plane on which the valve body of the first plate member is mounted and the contact plane on which the screw contacts the contact plate portion of the second plate member are substantially parallel. Is placed.

上記した空気制御弁構造では、弁体が固定される第一板部材と駆動手段が取り付けられる第二板部材とが同じ板材により一体に形成されることから、従来のバタフライバルブを固定するために金属製の回転軸を用いた空気制御弁と比べ、軽量化と部品点数の削減を図ることができる。   In the air control valve structure described above, the first plate member to which the valve body is fixed and the second plate member to which the driving means is attached are integrally formed of the same plate material, so that the conventional butterfly valve is fixed. Compared to an air control valve that uses a metal rotating shaft, the weight can be reduced and the number of parts can be reduced.

特開平9−60737号公報Japanese Patent Laid-Open No. 9-60737 特開2007−303357号公報JP 2007-303357 A

ところで、特許文献1に記載の空気制御弁構造では、アイドル開度調整用スクリュが当接板部に当接することで、弁体がアイドル開度に保持される。このアイドル開度保持状態において、弁体をアイドル開度よりも低開度側へ回動させる方向(閉弁方向)へ、第二板部材に対して過荷重がかかった場合を想定する。この場合、その過荷重によりスクリュが当接する当接板部の当接平面と、第一板部材の弁体の取付平面とがほぼ平行をなす関係にあることから、第一板部材の板厚方向に過荷重が作用することとなり、第一板部材の過荷重に対する剛性が比較的小さく、第一板部材がその板厚方向に変形し易い傾向がある。その結果、第一板部材の変形により弁体が回動してアイドル開度が減少し、エンジンのアイドル回転速度が低下するおそれがあった。   By the way, in the air control valve structure described in Patent Document 1, the valve element is held at the idle opening degree by the contact of the idle opening degree adjusting screw with the contact plate portion. In this idle opening holding state, a case is assumed in which an overload is applied to the second plate member in a direction (valve closing direction) in which the valve body is rotated to a lower opening side than the idle opening. In this case, the plate thickness of the first plate member is because the contact plane of the contact plate portion with which the screw contacts due to the overload and the mounting plane of the valve body of the first plate member are substantially parallel to each other. The overload acts in the direction, the rigidity of the first plate member against the overload is relatively small, and the first plate member tends to be easily deformed in the plate thickness direction. As a result, the valve element rotates due to the deformation of the first plate member, the idling opening degree decreases, and the idling rotational speed of the engine may decrease.

この発明は、上記事情に鑑みてなされたものであって、その目的は、弁体がアイドル開度に保持された状態から更にレバー部に対して閉弁方向へ過荷重がかかっても弁体をアイドル開度に保持できる空気量制御装置を提供することにある。   The present invention has been made in view of the above circumstances, and its purpose is to provide a valve element even when an overload is applied to the lever portion from the state where the valve element is held at the idle opening degree in the valve closing direction. Is to provide an air amount control device capable of holding the air at an idle opening.

上記目的を達成するために、請求項1に記載の発明は、ボディに対して回動可能に支持された板状の弁体を駆動手段により回動させることによりボアに対する弁体の開度を可変としてボアを流れる空気量を制御する空気量制御装置であって、弁体が固定される板状の固定部を含み、棒状をなすシャフト部と、シャフト部と一体に形成され、固定部に固定された弁体を回動させるために駆動手段が連結されるレバー部と、レバー部と一体に形成され、固定部に固定された弁体をアイドル開度に保持するためにボディに設けられたストッパに当接するアーム部とを備え、固定部が弁体を固定させる固定平面を含み、アーム部がストッパを当接させる当接平面を含み、ストッパが当接平面に当接して弁体がアイドル開度に保持された状態において、固定平面と当接平面とが略直交するようにシャフト部とアーム部がレバー部に対して配置されたことを趣旨とする。   In order to achieve the above object, according to the first aspect of the present invention, the opening degree of the valve body relative to the bore is adjusted by rotating a plate-like valve body supported to be rotatable with respect to the body by the driving means. An air amount control device that controls the amount of air flowing through a bore as a variable, including a plate-like fixing portion to which a valve body is fixed, and is formed integrally with a rod-shaped shaft portion and a shaft portion. A lever part to which a driving means is coupled to rotate the fixed valve body, and a lever part formed integrally with the lever part and provided on the body to hold the valve body fixed to the fixed part at an idle opening. An arm portion that contacts the stopper, the fixing portion includes a fixed plane that fixes the valve body, the arm portion includes a contact plane that contacts the stopper, and the stopper contacts the contact plane and the valve body In a state where the idle opening is maintained, A constant plane and the abutment plane shaft portion and the arm portion so as to substantially perpendicular to the purpose in that it is positioned relative to the lever portion.

上記発明の構成によれば、レバー部がシャフト部と一体に形成され、アーム部がレバー部と一体に形成されるので、シャフト部、レバー部及びアーム部が一体に形成されることとなり、シャフト部、レバー部及びアーム部を別体で形成して組み付けた場合と比べて、部品点数が少なくなる。また、ストッパがアーム部の当接平面に当接して弁体がアイドル開度に保持された状態において、弁体がボアを閉じようとする閉弁方向へレバー部を回動させるようにレバー部に過荷重がかかっても、固定部の固定平面とアーム部の当接平面とが略直交するので、板状の固定部には、主としてその板幅方向に過荷重が作用することとなり、固定部の板厚方向に過荷重が作用する場合と比べて過荷重に対する固定部の剛性が相対的に高くなる。   According to the configuration of the above invention, since the lever portion is formed integrally with the shaft portion and the arm portion is formed integrally with the lever portion, the shaft portion, the lever portion, and the arm portion are formed integrally. Compared to the case where the part, lever part and arm part are formed separately and assembled, the number of parts is reduced. Further, in a state in which the stopper is in contact with the contact plane of the arm portion and the valve body is held at the idle opening, the lever portion rotates the lever portion in the valve closing direction to close the bore. Even if an overload is applied, the fixing plane of the fixing part and the contact plane of the arm part are substantially perpendicular to each other. Therefore, an overload acts on the plate-like fixing part mainly in the width direction of the plate. Compared with the case where an overload acts in the plate thickness direction of the portion, the rigidity of the fixed portion against the overload becomes relatively high.

上記目的を達成するために、請求項2に記載の発明は、請求項1に記載の発明において、弁体がボアを閉じようとする閉弁方向へレバー部を回動させるようにレバー部にかかる過荷重の力点と固定部における第1の作用点との間の第1の距離が、アーム部におけるストッパが当接する第2の作用点と力点との間の第2の距離より大きく設定されたことを趣旨とする。   In order to achieve the above object, the invention according to claim 2 is directed to the lever portion according to the invention according to claim 1, wherein the valve body rotates the lever portion in a valve closing direction to close the bore. The first distance between the overload force point and the first action point in the fixed portion is set to be larger than the second distance between the second action point where the stopper in the arm portion abuts and the force point. The purpose is that.

上記発明の構成によれば、請求項1に記載の発明の作用に加え、力点を中心とする第1の距離が第2の距離より大きく設定されるので、固定部に作用する過荷重がアーム部に作用する過荷重に比べて相対的に小さくなる。   According to the configuration of the invention, in addition to the action of the invention according to claim 1, the first distance centered on the power point is set to be larger than the second distance, so that the overload acting on the fixed portion is not the arm. It becomes relatively smaller than the overload acting on the part.

上記目的を達成するために、請求項3に記載の発明は、請求項1又は2に記載の発明において、シャフト部、レバー部及びアーム部は、一つの板材が所定の展開形状に打ち抜かれ、折り曲げられることで一体に形成されるものであり、一つの板材が所定の展開形状に打ち抜かれた状態において、レバー部を中心にしてシャフト部とアーム部が互いに反対側に配置され、かつ、シャフト部の中心線とアーム部の中心線とのなす角度が弁体のアイドル開度に係る角度と略同一に設定されたことを趣旨とする。   In order to achieve the above object, the invention according to claim 3 is the invention according to claim 1 or 2, wherein the shaft portion, the lever portion, and the arm portion are formed by punching one plate material into a predetermined unfolded shape, It is integrally formed by bending, and in the state where one plate material is punched into a predetermined unfolded shape, the shaft portion and the arm portion are arranged on opposite sides with the lever portion as the center, and the shaft The purpose is that the angle formed by the center line of the part and the center line of the arm part is set to be substantially the same as the angle related to the idle opening of the valve body.

上記発明の構成によれば、請求項1又は2に記載の発明の作用に加え、シャフト部、レバー部及びアーム部が、一つの板材により一体に形成されるので、板材の板厚や材質の設定により、軽量化が可能となる。   According to the configuration of the above invention, in addition to the operation of the invention according to claim 1 or 2, the shaft portion, the lever portion, and the arm portion are integrally formed by one plate material. The weight can be reduced by setting.

請求項1に記載の発明によれば、弁体のアイドル開度保持状態からレバー部に閉弁方向の過荷重がかかっても弁体をアイドル開度に保持することができる。   According to the first aspect of the present invention, the valve body can be held at the idle opening even when the lever portion is overloaded in the valve closing direction from the idle opening holding state of the valve body.

請求項2に記載の発明によれば、請求項1に記載の発明の効果に対し、固定部の変形を更に抑えることができ、閉弁方向への過荷重に対して弁体をアイドル開度により確かに保持することができる。   According to the second aspect of the invention, in contrast to the effect of the first aspect of the invention, the deformation of the fixed portion can be further suppressed, and the valve element is opened to the idle opening degree against an overload in the valve closing direction. Can certainly hold.

請求項3に記載の発明によれば、請求項1又は2に記載の発明の効果に加え、空気量制御装置の軽量化を図ることができる。   According to the invention described in claim 3, in addition to the effect of the invention described in claim 1 or 2, the weight of the air amount control device can be reduced.

一実施形態に係り、空気量制御装置を示す側面図。The side view which concerns on one Embodiment and shows an air quantity control apparatus. 同実施形態に係り、空気量制御装置を一部を省略して示す正面図。The front view which concerns on the same embodiment and abbreviate | omits and shows a part of air quantity control apparatus. 同実施形態に係り、空気量制御装置を一部省略して示す図1のA−A線断面図。FIG. 2 is a cross-sectional view taken along the line AA of FIG. 1 with the air amount control device partially omitted according to the same embodiment. 同実施形態に係り、空気量制御装置を示す図3のB−B線断面図。The BB sectional drawing of FIG. 3 which concerns on the embodiment and shows an air quantity control apparatus. 同実施形態に係り、空気量制御装置の弁体を含む部分の全開状態を示す断面図。Sectional drawing which shows the fully open state of the part which concerns on the embodiment and contains the valve body of an air quantity control apparatus. 同実施形態に係り、レバー部等を示す側面図。The side view which shows a lever part etc. concerning the embodiment. 同実施形態に係り、レバーカバーを示す側面図。The side view which concerns on the embodiment and shows a lever cover. 同実施形態に係り、一つの金属板材からシャフト部、レバー部及びアーム部が打ち抜かれた展開形状を示す平面図。The top view which shows the expansion | deployment shape which concerns on the embodiment and the shaft part, the lever part, and the arm part were punched out from one metal plate material. 同実施形態に係り、図8に示す展開形状からシャフト部及びアーム部を折り曲げた状態をレバー部の内側から見て示す斜視図。The perspective view which shows the state which bent the shaft part and the arm part from the expansion | deployment shape shown in FIG. 8 from the inner side of a lever part concerning the embodiment. 同実施形態に係り、図8に示す展開形状からシャフト部及びアーム部を折り曲げた状態をレバー部の外側から見て示す斜視図。The perspective view which shows the state which bent the shaft part and the arm part from the expansion | deployment shape shown in FIG. 8 from the outer side of a lever part concerning the embodiment. 同実施形態に係り、図1の主要部を示す側面図。The side view which concerns on the embodiment and shows the principal part of FIG. 同実施形態に係り、図11の鎖線円の中を拡大して示す側面図。The side view which expands and shows the inside of the chain line circle | round | yen of FIG. 11 concerning the embodiment. 同実施形態に係り、アイドル開度保持状態におけるレバー強制戻し過荷重とバルブ戻り角度との関係を対比例と対比して示すグラフ。The graph which shows the relationship between the lever forced return overload and valve | bulb return angle in an idle opening holding | maintenance state as contrasted with proportionality in the same embodiment.

以下、本発明における空気量制御装置を具体化した一実施形態につき図面を参照して詳細に説明する。   Hereinafter, an embodiment of an air amount control device according to the present invention will be described in detail with reference to the drawings.

図1に、この実施形態の空気量制御装置1を側面図により示す。図2に、空気量制御装置1を一部を省略して正面図により示す。図3に、空気量制御装置1を一部を省略して図1のA−A線断面図により示す。この空気量制御装置1は、二輪車のエンジンの吸気通路(図示略)に設けられ、その吸気通路を流れる空気量を制御するために使用される。空気量制御装置1は、金属製のボディ2と、ボディ2に形成された断面円形状のボア3と、ボア3を開閉するためにボディ2に対して回動可能に支持された円形板状の弁体4とを備える。空気量制御装置1は、弁体4を駆動手段により回動させることにより、ボア3に対する弁体4の開度を可変とし、ボア3を流れる空気量を制御するように構成される。エンジンの運転時に、この空気量制御装置1により吸気通路を流れる空気量を制御することにより、エンジンの回転速度を制御することができる。   FIG. 1 is a side view showing an air amount control device 1 of this embodiment. FIG. 2 is a front view of the air amount control device 1 with a part thereof omitted. FIG. 3 is a sectional view taken along the line AA in FIG. The air amount control device 1 is provided in an intake passage (not shown) of an engine of a two-wheeled vehicle and is used to control the amount of air flowing through the intake passage. The air amount control device 1 includes a metal body 2, a bore 3 having a circular cross section formed in the body 2, and a circular plate shape that is rotatably supported with respect to the body 2 to open and close the bore 3. The valve body 4 is provided. The air amount control device 1 is configured to control the amount of air flowing through the bore 3 by rotating the valve body 4 by driving means so that the opening degree of the valve body 4 with respect to the bore 3 is variable. By controlling the amount of air flowing through the intake passage by the air amount control device 1 during engine operation, the rotational speed of the engine can be controlled.

図3に示すように、ボディ2には、ボア3に対して直角をなすようにシャフト孔5が形成される。このシャフト孔5には、弁体4を固定する棒状及び板状をなすシャフト部11が配置される。シャフト部11は、その両端部の外周に設けられた一対の樹脂製カラー21,22を介してシャフト孔5に対して回動可能に組み付けられる。シャフト部11の中間には、弁体4を固定する板状の固定部11aが設けられる。固定部11aには、弁体4が一対のネジ23により締め付けられて固定される。図4に、空気量制御装置1を、図3のB−B線断面図により示す。図4に示すように、シャフト部11は、断面板状をなし、そのシャフト部11の外周を覆うように断面円形状をなすカラー21が設けられる。図4に示すように、シャフト部11は、カラー21の中心からやや片側にずれて配置される。図1〜3は、弁体4がボア3をほぼ閉鎖する状態を示し、詳しくは、弁体4がアイドル開度に保持された状態を示す。これに対し、図5は、空気量制御装置1の弁体4を含む部分であって、弁体4がボア3を最大限に開く全開状態を断面図により示す。図5に示すように、シャフト部11は、その板厚方向に平面状の表面11bと裏面11cを含み、固定部11aの表面11bに弁体4がネジ23により固定される。この固定部11aの平面状の表面11bが、固定平面11dとなっている。そして、図5に示すように、弁体4の板厚方向の中心が、両カラー21,22の中心軸線L1と一致するように配置される。   As shown in FIG. 3, a shaft hole 5 is formed in the body 2 so as to be perpendicular to the bore 3. In the shaft hole 5, a shaft portion 11 having a rod shape and a plate shape for fixing the valve body 4 is disposed. The shaft portion 11 is assembled so as to be rotatable with respect to the shaft hole 5 through a pair of resin collars 21 and 22 provided on the outer periphery of both end portions thereof. A plate-like fixing portion 11 a for fixing the valve body 4 is provided in the middle of the shaft portion 11. The valve body 4 is fastened and fixed to the fixing portion 11 a by a pair of screws 23. FIG. 4 shows the air amount control device 1 by a cross-sectional view taken along line BB in FIG. As shown in FIG. 4, the shaft portion 11 has a cross-sectional plate shape, and a collar 21 having a circular cross section is provided so as to cover the outer periphery of the shaft portion 11. As shown in FIG. 4, the shaft portion 11 is disposed slightly shifted from the center of the collar 21 to one side. 1 to 3 show a state in which the valve body 4 substantially closes the bore 3, and specifically shows a state in which the valve body 4 is held at the idle opening. On the other hand, FIG. 5 is a portion including the valve body 4 of the air amount control device 1 and shows a fully open state in which the valve body 4 opens the bore 3 to the maximum by a sectional view. As shown in FIG. 5, the shaft portion 11 includes a planar surface 11 b and a back surface 11 c in the plate thickness direction, and the valve body 4 is fixed to the surface 11 b of the fixing portion 11 a by screws 23. A planar surface 11b of the fixed portion 11a is a fixed plane 11d. And as shown in FIG. 5, the center of the plate | board thickness direction of the valve body 4 is arrange | positioned so that it may correspond with the center axis line L1 of both the collars 21 and 22. As shown in FIG.

図1〜3に示すように、シャフト部11の一端(図3において左側)には、固定部11aに固定された弁体4を回動させるために駆動手段が連結されるレバー部12が、シャフト部11と一体に形成される。図6に、レバー部12等を側面図により示す。レバー部12は、中央に切欠き部12aを有する略U字状をなす。シャフト部11は、レバー部12の中央にて、切欠き部12aの中に配置される。シャフト部11は、図1,6の紙面裏側へ向けて直角に折り曲げられる。図6において、レバー部12の右側には、一対の止め孔12bが間隔を置いて形成される。図6において、レバー部12の上側及び下側の外縁には、それぞれ傾斜した傾斜部12cが円弧状に形成される。また、図6において、レバー部12の右側には、固定部11aに固定された弁体4をアイドル開度に保持するために、図1に示すようにボディ2のブラケット2aに設けられたストッパ24に当接するアーム部13が、レバー部12と一体に形成される。アーム部13は帯状をなし、その先端部が図6の紙面裏側へ向けて直角に折り曲げられる。アーム部13は、ストッパ24を当接させる当接平面13aを含む。この実施形態では、シャフト部11、レバー部12及びアーム部13が、一つの板材から一体に形成される。   As shown in FIGS. 1-3, the lever part 12 with which a drive means is connected in order to rotate the valve body 4 fixed to the fixing | fixed part 11a at one end (left side in FIG. 3) of the shaft part 11, It is formed integrally with the shaft portion 11. FIG. 6 is a side view showing the lever portion 12 and the like. The lever portion 12 has a substantially U shape having a notch portion 12a at the center. The shaft portion 11 is disposed in the notch portion 12 a at the center of the lever portion 12. The shaft portion 11 is bent at a right angle toward the back side of the paper surface of FIGS. In FIG. 6, a pair of retaining holes 12 b are formed on the right side of the lever portion 12 at an interval. In FIG. 6, inclined portions 12 c that are inclined on the upper and lower outer edges of the lever portion 12 are formed in an arc shape. Further, in FIG. 6, on the right side of the lever portion 12, a stopper provided on the bracket 2a of the body 2 as shown in FIG. 1 to hold the valve body 4 fixed to the fixing portion 11a at the idle opening degree. The arm portion 13 that abuts on the lever 24 is formed integrally with the lever portion 12. The arm portion 13 has a belt shape, and the tip end portion thereof is bent at a right angle toward the rear side of the sheet of FIG. The arm portion 13 includes an abutting flat surface 13 a that abuts the stopper 24. In this embodiment, the shaft part 11, the lever part 12, and the arm part 13 are integrally formed from one plate material.

図1〜3に示すように、レバー部11の外側には、レバーカバー14がレバー部11に対して溶接等により固定される。図7に、このレバーカバー14を側面図により示す。図7において、レバーカバー14は、中央に円形孔14aを有する略円環状をなし、その右側には、レバー部11の一対の止め孔12bに対応する一対の止め孔14bが形成される。これら止め孔14bの一部には、切欠き14cが形成される。図7において、レバーカバー14の外周縁には、止め孔14bがある部分を除いて、傾斜した傾斜部14dが形成される。   As shown in FIGS. 1 to 3, the lever cover 14 is fixed to the lever portion 11 by welding or the like outside the lever portion 11. FIG. 7 shows the lever cover 14 in a side view. In FIG. 7, the lever cover 14 has a substantially annular shape having a circular hole 14 a at the center, and a pair of stop holes 14 b corresponding to the pair of stop holes 12 b of the lever portion 11 is formed on the right side thereof. A cutout 14c is formed in a part of these stop holes 14b. In FIG. 7, an inclined portion 14 d that is inclined is formed on the outer peripheral edge of the lever cover 14 except for a portion where the stop hole 14 b is provided.

そして、レバー部11の外面にレバーカバー14が固定されることにより、図1,3に示すように、両者11,14の間に、開き側ワイヤ31及び閉じ側ワイヤ32を案内するためのワイヤ溝15が形成される。開き側ワイヤ31の一端は、図1,6,7において下側の止め孔12b,14bに、ピン33を介して係止される。これに対し、閉じ側ワイヤ32の一端は、図1,6,7において上側の止め孔12b,14cに、ピン34を介して係止される。図1,3に、それぞれのワイヤ31,32を示す。この実施形態では、これらワイヤ31,32が、二輪車のアクセルグリップに接続されて操作されるプル−プル式アクセル装置を構成する。これらワイヤ31,32は本発明の駆動手段に相当する。   Then, by fixing the lever cover 14 to the outer surface of the lever portion 11, as shown in FIGS. 1 and 3, a wire for guiding the opening side wire 31 and the closing side wire 32 between the both 11 and 14. A groove 15 is formed. One end of the opening side wire 31 is locked to the lower stopper holes 12b and 14b in FIGS. On the other hand, one end of the closing side wire 32 is locked to the upper retaining holes 12b and 14c in FIGS. 1 and 3 show the wires 31 and 32, respectively. In this embodiment, these wires 31 and 32 constitute a pull-pull type accelerator device that is connected to and operated by an accelerator grip of a motorcycle. These wires 31 and 32 correspond to the driving means of the present invention.

図1,2に示すように、弁体4がほぼ全閉となる状態では、アーム部13の幅方向の一端(図1,2において上端)に位置する当接平面13aが、ボディ2に設けられたストッパ24の先端に当接することで、弁体4がアイドル開度に保持されている。アイドル開度とは、弁体4が全閉状態からわずかに開いた開度を意味し、エンジンのアイドル運転を確保するために必要な開度である。この実施形態で、ストッパ24はネジで構成され、ブラケット2aに対する締め付け量を調節することにより、アーム部13との当接位置を可変とすることができる。このストッパ24の位置調節により、弁体4のアイドル開度を調節することができる。   As shown in FIGS. 1 and 2, in a state where the valve body 4 is almost fully closed, a contact plane 13 a located at one end (upper end in FIGS. 1 and 2) of the arm portion 13 is provided on the body 2. The valve element 4 is held at the idle opening degree by abutting against the tip of the stopper 24. The idle opening means an opening that the valve body 4 is slightly opened from the fully closed state, and is an opening that is necessary for ensuring idling of the engine. In this embodiment, the stopper 24 is constituted by a screw, and the contact position with the arm portion 13 can be made variable by adjusting the tightening amount with respect to the bracket 2a. By adjusting the position of the stopper 24, the idle opening of the valve body 4 can be adjusted.

この実施形態で、上記したシャフト部11、レバー部12及びアーム部13は、一つの金属板材が所定の展開形状に打ち抜かれ、折り曲げられることで一体に形成されるものである。図8に、一つの金属板材から、シャフト部11、レバー部12及びアーム部13が打ち抜かれた展開形状を平面図により示す。図9に、図8に示す展開形状からシャフト部11及びアーム部13が折り曲げられた状態をレバー部12の内側から見た斜視図により示す。図10に、図8に示す展開形状からシャフト部11及びアーム部13が折り曲げられた状態をレバー部12の外側から見た斜視図により示す。ただし、図9,10において、傾斜部12cの図示は省略される。図8に示すように、一つの金属板材が所定の展開形状に打ち抜かれた状態において、レバー部12を中心にしてシャフト部11とアーム部13が互いに反対側に配置される。すなわち、略U字状をなすレバー部12を中心にして、シャフト部11の先端が延びる方向と、アーム部13の先端が延びる方向とが略反対側を向くように配置される。併せて、シャフト部11の中心線L2とアーム部13の中心線L3とのなす角度αが、弁体4のアイドル開度に係る角度θ(図12参照)と略同一に設定される。そして、図8に示す展開形状から、シャフト部11の基端部がレバー部12の中心にて、紙面裏側へ向けて直角に折り曲げられると共に、アーム部13の基端部が紙面裏側へ向けて直角に折り曲げられることにより、図9,10に示すように最終形状の一体部品16が得られる。図8〜10に示すように、シャフト部11の固定部11aには、弁体4をネジ23で固定するための一対のネジ孔11eが形成される。   In this embodiment, the shaft part 11, the lever part 12, and the arm part 13 described above are integrally formed by punching one metal plate material into a predetermined developed shape and bending it. FIG. 8 is a plan view showing a developed shape in which the shaft portion 11, the lever portion 12, and the arm portion 13 are punched out from one metal plate material. FIG. 9 is a perspective view of the state in which the shaft portion 11 and the arm portion 13 are bent from the developed shape shown in FIG. FIG. 10 is a perspective view of the shaft 11 and the arm 13 bent from the developed shape shown in FIG. However, in FIG. 9, 10, illustration of the inclined part 12c is abbreviate | omitted. As shown in FIG. 8, the shaft portion 11 and the arm portion 13 are arranged on opposite sides of the lever portion 12 in the state where one metal plate material is punched into a predetermined developed shape. That is, with the lever portion 12 having a substantially U-shape as the center, the direction in which the tip of the shaft portion 11 extends and the direction in which the tip of the arm portion 13 extends are directed substantially opposite to each other. In addition, an angle α formed by the center line L2 of the shaft portion 11 and the center line L3 of the arm portion 13 is set to be substantially the same as an angle θ (see FIG. 12) related to the idle opening of the valve body 4. Then, from the developed shape shown in FIG. 8, the base end portion of the shaft portion 11 is bent at a right angle toward the back side of the paper surface at the center of the lever portion 12, and the base end portion of the arm portion 13 faces the back side of the paper surface. By being bent at a right angle, an integrated part 16 having a final shape is obtained as shown in FIGS. As shown in FIGS. 8 to 10, a pair of screw holes 11 e for fixing the valve body 4 with screws 23 is formed in the fixing portion 11 a of the shaft portion 11.

ここで、図11に、図1の主要部を側面図により示す。図11に示すように、ボディ2に設けられたストッパ24が、アーム部13の当接平面13aに当接して弁体4がアイドル開度に保持された状態において、固定部11aの弁体4が固定される固定平面11d(図5参照)が延びる方向(図11において矢印D1で示す方向であって、弁体4が延びる方向と同じ方向。)と、アーム部13のストッパ24が当接する当接平面13aが延びる方向(図11において矢印D2で示す方向。)とが略直交するようにシャフト部11とアーム部13がレバー部12に対して配置される。   Here, FIG. 11 shows the main part of FIG. 1 in a side view. As shown in FIG. 11, in a state where the stopper 24 provided on the body 2 abuts against the abutment plane 13a of the arm portion 13 and the valve body 4 is held at the idle opening degree, the valve body 4 of the fixed portion 11a. The stopper 24 of the arm portion 13 comes into contact with the direction in which the fixing plane 11d (see FIG. 5) to which the arm is fixed extends (the direction indicated by the arrow D1 in FIG. 11 and the same direction as the direction in which the valve body 4 extends). The shaft portion 11 and the arm portion 13 are disposed with respect to the lever portion 12 so that the direction in which the contact flat surface 13a extends (the direction indicated by the arrow D2 in FIG. 11) is substantially orthogonal.

ここで、アイドル開度保持状態において、閉じ側ワイヤ32が何らかの理由により強制的に引っ張られることを想定する。この場合、弁体4がボア3を閉じようとする閉弁方向へレバー部12を回動させるようにレバー部12に過荷重がかかることになる。例えば、二輪車が横転し、それを起こそうとして運転者がアクセルグリップを無意識に強制的に閉じ側方向へ操作した場合を想定することができる。この実施形態では、上記の想定状態において、図11に示すように、レバー部12にかかる過荷重の力点P1を中心にして、その力点P1とシャフト部11の固定部11aにおける第1の作用点P2との間の第1の距離aが、アーム部13におけるストッパ24が当接する第2の作用点P3と力点P1との間の第2の距離bより大きく設定されている。   Here, it is assumed that the closing side wire 32 is forcibly pulled for some reason in the idle opening degree holding state. In this case, an overload is applied to the lever portion 12 so that the valve body 4 rotates the lever portion 12 in the valve closing direction to close the bore 3. For example, it can be assumed that the motorcycle rolls over and the driver unconsciously forcibly operates the accelerator grip in the closing direction in an attempt to cause it to roll over. In this embodiment, in the above assumed state, as shown in FIG. 11, the force point P1 of the overload applied to the lever portion 12 is the center, and the force point P1 and the first action point at the fixing portion 11a of the shaft portion 11 The first distance a between P2 is set to be larger than the second distance b between the second action point P3 where the stopper 24 in the arm portion 13 abuts and the force point P1.

この他、図3において、左側のカラー21の一端フランジ部21aとボディ2の段部2bとの間には、リターンスプリング6が設けられる。このリターンスプリング6は、弁体4をアイドル開度の側へ、すなわち閉弁方向へ付勢するために一体部品16に回転トルクを付与するように構成される。また、図3において、右側のカラー22の一端部には、弁体4の開度を検出するためのスロットルセンサ7が設けられる。このスロットルセンサ7は、ボディ2に取り付けられた樹脂製ケーシング8に収容される。   In addition, in FIG. 3, a return spring 6 is provided between the one end flange portion 21 a of the left collar 21 and the step portion 2 b of the body 2. The return spring 6 is configured to apply a rotational torque to the integrated component 16 in order to bias the valve body 4 toward the idle opening, that is, in the valve closing direction. In FIG. 3, a throttle sensor 7 for detecting the opening degree of the valve body 4 is provided at one end of the right collar 22. The throttle sensor 7 is accommodated in a resin casing 8 attached to the body 2.

以上説明したこの実施形態の空気量制御装置1によれば、レバー部12がシャフト部11と一体に形成され、アーム部13がレバー部12と一体に形成されるので、シャフト部11、レバー部12及びアーム部13が一体部品16として一体に形成される。従って、シャフト部11、レバー部12及びアーム部13を別体で形成して組み付けた場合と比べて、部品点数が少なくなり、工数も少なくなる。このため、空気量制御装置1の構成と製造を簡略化することができる。   According to the air amount control device 1 of this embodiment described above, the lever portion 12 is formed integrally with the shaft portion 11, and the arm portion 13 is formed integrally with the lever portion 12. 12 and the arm part 13 are integrally formed as an integral part 16. Therefore, compared with the case where the shaft part 11, the lever part 12, and the arm part 13 are formed separately and assembled, the number of parts is reduced and the number of man-hours is also reduced. For this reason, the structure and manufacture of the air quantity control apparatus 1 can be simplified.

また、この実施形態の空気量制御装置1によれば、図11に示すように、ストッパ24がアーム部13の当接平面13aに当接して弁体4がアイドル開度に保持された状態において、閉じ側ワイヤ32が強制的に引っ張られて、弁体4がボア3を閉じようとする閉弁方向へレバー部12を回動させるようにレバー部12に過荷重がかかったとする。この過荷重状態において、シャフト部11の固定部11aの固定平面11dが延びる方向D1と、アーム部13の当接平面13aが延びる方向D2とが略直交する。従って、弁体4が固定される板状の固定部11aには、主としてその板幅方向に過荷重が作用することとなり、固定部11aの板厚方向に過荷重が作用する場合と比べて過荷重に対する固定部11aの剛性が相対的に高くなる。   Further, according to the air amount control device 1 of this embodiment, as shown in FIG. 11, in a state where the stopper 24 is in contact with the contact plane 13a of the arm portion 13 and the valve body 4 is held at the idle opening. It is assumed that the lever portion 12 is overloaded so that the closing side wire 32 is forcibly pulled and the valve body 4 rotates the lever portion 12 in the valve closing direction to close the bore 3. In this overload state, a direction D1 in which the fixing plane 11d of the fixing portion 11a of the shaft portion 11 extends and a direction D2 in which the contact plane 13a of the arm portion 13 extends are substantially orthogonal. Accordingly, an overload acts mainly on the plate-shaped fixing portion 11a to which the valve body 4 is fixed, in the width direction of the plate, and compared with a case where an overload acts on the plate thickness direction of the fixing portion 11a. The rigidity of the fixed portion 11a with respect to the load becomes relatively high.

以下に詳しく説明する。図12に、図11の鎖線円S1の中を拡大して側面図により示す。図11において、レバー部12及びレバーカバー14には、矢印で示すように、上側のピン34を介して閉じ側ワイヤ32の引張力F1が作用する。このとき、第1の作用点P2と第2の作用点P3との間に位置する力点P1では、矢印で示すように、引張力F1による力F2が作用する。従って、力点P1、第1の作用点P2及び第2の作用点P3の配置の関係から、第1の作用点P2に作用する力F3は、第1の距離a及び第2の距離bを使用すると次式のように示すことができる。
F3=F2×b/(a+b)
同様に、第2の作用点P3に作用する力F4は、第1の距離a及び第2の距離bを使用すると次式のように示すことができる。
F4=F2×a/(a+b)
ここで、図12において、第1の作用点P2に作用する力F3を、固定部11aの板幅方向における分力F3aと、固定部11aの板厚方向における分力F3bとに分けることができる。アイドル開度に相当する固定部11aの固定平面11dの傾き角θを使用すると、各分力F3a,F3bは次式のように示すことができる。
F3a=F2×b/(a+b)×cosθ
F3b=F2×b/(a+b)×sinθ
従って、図12に示すように、第1の作用点P2に作用する力F3のうち大きい方の分力F3aが板状の固定部11aの板幅方向にかかり、小さい方の分力F3bが板状の固定部11aの板厚方向にかかることとなる。つまり、板状の固定部11aを板厚方向に撓ませようとする分力F3bが相対的に小さくなる。これに対し、相対的に大きい分力F3aは、固定部11aの板幅方向に作用するので、固定部11aの剛性が相対的に高くなり、固定部11aが変形し難くなる。このため、弁体4がアイドル開度に保持された状態から更にレバー部12に対して閉弁方向へ過荷重がかかっても、弁体4をアイドル開度に保持することができる。
This will be described in detail below. FIG. 12 is an enlarged side view of the chain line circle S1 of FIG. In FIG. 11, the tensile force F <b> 1 of the closing side wire 32 acts on the lever portion 12 and the lever cover 14 via the upper pin 34 as indicated by arrows. At this time, at the force point P1 located between the first action point P2 and the second action point P3, as indicated by an arrow, a force F2 due to the tensile force F1 acts. Therefore, the force F3 acting on the first action point P2 uses the first distance a and the second distance b from the relationship of the arrangement of the force point P1, the first action point P2, and the second action point P3. Then, it can be shown as the following formula.
F3 = F2 × b / (a + b)
Similarly, the force F4 acting on the second action point P3 can be expressed by the following equation using the first distance a and the second distance b.
F4 = F2 × a / (a + b)
Here, in FIG. 12, the force F3 acting on the first action point P2 can be divided into a component force F3a in the plate width direction of the fixed portion 11a and a component force F3b in the plate thickness direction of the fixed portion 11a. . If the inclination angle θ of the fixed plane 11d of the fixed portion 11a corresponding to the idle opening is used, the component forces F3a and F3b can be expressed by the following equations.
F3a = F2 × b / (a + b) × cos θ
F3b = F2 × b / (a + b) × sin θ
Therefore, as shown in FIG. 12, the larger component force F3a of the force F3 acting on the first action point P2 is applied in the plate width direction of the plate-shaped fixing portion 11a, and the smaller component force F3b is applied to the plate. Will be applied in the thickness direction of the fixed portion 11a. That is, the component force F3b which tries to bend the plate-shaped fixing portion 11a in the plate thickness direction is relatively small. On the other hand, since the relatively large component force F3a acts in the plate width direction of the fixed portion 11a, the rigidity of the fixed portion 11a becomes relatively high, and the fixed portion 11a becomes difficult to deform. For this reason, even if an overload is applied to the lever portion 12 in the valve closing direction from the state in which the valve body 4 is held at the idle opening, the valve body 4 can be held at the idle opening.

図13に、この実施形態の空気量制御装置1につき、弁体4がアイドル開度に保持された状態においてレバー部12にかかる閉弁方向の過荷重(レバー強制戻し過荷重)と、弁体4(バルブ)が閉じ側へ戻る戻り角度との関係を、対比例と対比してグラフにより示す。ここで、本実施形態が板状のシャフト部を使用したのに対し、対比例では丸棒状のシャフトを使用している。図13に示すように、レバー強制戻し過荷重を「0,50,100,150(N)」と変化させた場合に、本実施形態では、バルブ戻り角度が「0,0.02,0.04,0.06(°)」と変化した。これに対し、対比例では、バルブ戻り角度が「0,0.1,0.2,0.3(°)」と変化した。本実施形態では、対比例に対してバルブ戻り角度が「1/5」程度と小さくなることが分かる。   FIG. 13 shows the overload in the valve closing direction (lever forced return overload) applied to the lever portion 12 in a state where the valve body 4 is held at the idle opening degree, and the valve body in the air amount control device 1 of this embodiment. The relationship between the return angle at which 4 (valve) returns to the closing side is shown by a graph in comparison with the proportionality. Here, while the plate-like shaft portion is used in the present embodiment, a round bar-like shaft is used in comparison. As shown in FIG. 13, when the lever forcible return overload is changed to “0, 50, 100, 150 (N)”, in this embodiment, the valve return angle is “0, 0.02, 0.0. 04, 0.06 (°) ”. On the other hand, the valve return angle changed to “0, 0.1, 0.2, 0.3 (°)” in contrast. In this embodiment, it can be seen that the valve return angle is as small as “1/5” with respect to the proportionality.

また、この実施形態では、閉弁方向へレバー部12を回動させるようにレバー部12にかかる過荷重の力点P1と固定部11aにおける第1の作用点P2との間の第1の距離aが、アーム部13にストッパ24が当接する第2の作用点P3と力点P1との間の第2の距離bより大きく設定される。従って、図11に示すように、固定部11aの第1の作用点P2に作用する過荷重による力F3が、アーム部13の第2の作用点P3に作用する過荷重による力F4よりも相対的に小さくなる。この意味でも、固定部11aの変形を更に抑えることができ、閉弁方向への過荷重に対して弁体4をアイドル開度により確かに保持することができる。   In this embodiment, the first distance a between the force point P1 of overload applied to the lever portion 12 so as to rotate the lever portion 12 in the valve closing direction and the first action point P2 in the fixing portion 11a. Is set to be larger than the second distance b between the second action point P3 at which the stopper 24 comes into contact with the arm portion 13 and the force point P1. Therefore, as shown in FIG. 11, the force F3 caused by the overload acting on the first action point P2 of the fixed portion 11a is more relative to the force F4 caused by the overload acting on the second action point P3 of the arm portion 13. Become smaller. In this sense as well, the deformation of the fixed portion 11a can be further suppressed, and the valve body 4 can be reliably held by the idle opening against an overload in the valve closing direction.

また、この実施形態では、シャフト部11、レバー部12及びアーム部13が、一つの板材により一体に形成されるので、板材の板厚や材質の設定により一体部品16の軽量化が可能となる。この意味で、空気量制御装置1の軽量化を図ることができる。   Moreover, in this embodiment, since the shaft part 11, the lever part 12, and the arm part 13 are integrally formed by one board | plate material, the weight reduction of the integrated component 16 is attained by the board thickness and material setting of a board | plate material. . In this sense, the air amount control device 1 can be reduced in weight.

なお、この発明は前記実施形態に限定されるものではなく、発明の趣旨を逸脱することのない範囲で構成の一部を適宜に変更して実施することもできる。   In addition, this invention is not limited to the said embodiment, A part of structure can also be changed suitably and implemented in the range which does not deviate from the meaning of invention.

前記実施形態では、シャフト部11の全体を板状に形成したが、シャフト部11の固定部11aのみを板状に形成し、その他の部分を丸棒状に形成することもできる。   In the above embodiment, the entire shaft portion 11 is formed in a plate shape, but only the fixed portion 11a of the shaft portion 11 may be formed in a plate shape, and the other portions may be formed in a round bar shape.

この発明は、車両等に搭載されるエンジンに利用することができる。   The present invention can be used for an engine mounted on a vehicle or the like.

1 空気量制御装置
2 ボディ
3 ボア
4 弁体
11 シャフト部
11a 固定部
11d 固定平面
12 レバー部
13 アーム部
13a 当接平面
16 一体部品
24 ストッパ
31 開き側ワイヤ(駆動手段)
32 閉じ側ワイヤ(駆動手段)
D1 固定平面が延びる方向
D2 当接平面が延びる方向
P1 力点
P2 第1の作用点
P3 第2の作用点
a 第1の距離
b 第2の距離
DESCRIPTION OF SYMBOLS 1 Air quantity control apparatus 2 Body 3 Bore 4 Valve body 11 Shaft part 11a Fixing part 11d Fixing plane 12 Lever part 13 Arm part 13a Contacting plane 16 Integrated component 24 Stopper 31 Opening side wire (drive means)
32 Closing wire (drive means)
D1 direction in which the fixed plane extends D2 direction in which the contact plane extends P1 force point P2 first action point P3 second action point a first distance b second distance

Claims (3)

ボディに対して回動可能に支持された板状の弁体を駆動手段により回動させることによりボアに対する前記弁体の開度を可変として前記ボアを流れる空気量を制御する空気量制御装置であって、
前記弁体が固定される板状の固定部を含み、棒状をなすシャフト部と、前記シャフト部と一体に形成され、前記固定部に固定された前記弁体を回動させるために前記駆動手段が連結されるレバー部と、前記レバー部と一体に形成され、前記固定部に固定された前記弁体をアイドル開度に保持するために前記ボディに設けられたストッパに当接するアーム部とを備え、前記固定部が前記弁体を固定させる固定平面を含み、前記アーム部が前記ストッパを当接させる当接平面を含み、前記ストッパが前記当接平面に当接して前記弁体が前記アイドル開度に保持された状態において、前記固定平面と前記当接平面とが略直交するように前記シャフト部と前記アーム部が前記レバー部に対して配置されたことを特徴とする空気量制御装置。
An air amount control device for controlling the amount of air flowing through the bore by rotating a plate-like valve body supported to be rotatable with respect to the body by a driving means so that the opening degree of the valve body with respect to the bore is variable. There,
The drive means includes a plate-like fixing portion to which the valve body is fixed, and is formed integrally with the shaft portion, and is fixed to the fixing portion, so as to rotate the valve body. And a lever portion that is formed integrally with the lever portion and that abuts against a stopper provided on the body to hold the valve body fixed to the fixed portion at an idle opening. The fixing portion includes a fixing plane for fixing the valve body, the arm portion includes an abutting plane for abutting the stopper, and the stopper abuts the abutting plane so that the valve body is the idle The air amount control device, wherein the shaft portion and the arm portion are arranged with respect to the lever portion so that the fixed plane and the abutting plane are substantially orthogonal to each other when the opening is held. .
前記弁体が前記ボアを閉じようとする閉弁方向へ前記レバー部を回動させるように前記レバー部にかかる過荷重の力点と前記固定部における第1の作用点との間の第1の距離が、前記アーム部における前記ストッパが当接する第2の作用点と前記力点との間の第2の距離より大きく設定されたことを特徴とする請求項1に記載の空気量制御装置。   A first point between an overload force point applied to the lever part and a first action point in the fixed part so that the valve body rotates the lever part in a valve closing direction to close the bore. The air amount control device according to claim 1, wherein the distance is set to be larger than a second distance between a second action point at which the stopper in the arm portion abuts and the force point. 前記シャフト部、前記レバー部及び前記アーム部は、一つの板材が所定の展開形状に打ち抜かれ、折り曲げられることで一体に形成されるものであり、前記一つの板材が前記所定の展開形状に打ち抜かれた状態において、前記レバー部を中心にして前記シャフト部と前記アーム部が互いに反対側に配置され、かつ、前記シャフト部の中心線と前記アーム部の中心線とのなす角度が前記弁体のアイドル開度に係る角度と略同一に設定されたことを特徴とする請求項1又は2に記載の空気量制御装置。   The shaft portion, the lever portion, and the arm portion are integrally formed by punching and bending a single plate material into a predetermined unfolded shape, and the single plate member is punched into the predetermined unfolded shape. In the pulled-out state, the shaft portion and the arm portion are arranged on opposite sides with respect to the lever portion, and the angle formed by the center line of the shaft portion and the center line of the arm portion is the valve body. The air amount control device according to claim 1, wherein the air amount control device is set to be substantially the same as an angle related to the idle opening of the air.
JP2011154496A 2011-07-13 2011-07-13 Air amount control device Pending JP2013019367A (en)

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