JP2012519137A - セラミック構造体およびセラミック構造体の製造方法 - Google Patents

セラミック構造体およびセラミック構造体の製造方法 Download PDF

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JP2012519137A
JP2012519137A JP2011552168A JP2011552168A JP2012519137A JP 2012519137 A JP2012519137 A JP 2012519137A JP 2011552168 A JP2011552168 A JP 2011552168A JP 2011552168 A JP2011552168 A JP 2011552168A JP 2012519137 A JP2012519137 A JP 2012519137A
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firing
temperature
stage
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day
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JP2012519137A5 (enExample
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アール アイヤー,スリラム
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Corning Inc
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Corning Inc
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Publication of JP2012519137A5 publication Critical patent/JP2012519137A5/ja
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/638Removal thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/195Alkaline earth aluminosilicates, e.g. cordierite or anorthite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6562Heating rate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/66Specific sintering techniques, e.g. centrifugal sintering
    • C04B2235/661Multi-step sintering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249967Inorganic matrix in void-containing component
    • Y10T428/249969Of silicon-containing material [e.g., glass, etc.]

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Filtering Materials (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Compositions Of Oxide Ceramics (AREA)
JP2011552168A 2009-02-27 2010-02-26 セラミック構造体およびセラミック構造体の製造方法 Pending JP2012519137A (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US12/394,874 US8444737B2 (en) 2009-02-27 2009-02-27 Ceramic structures and methods of making ceramic structures
US12/394,874 2009-02-27
PCT/US2010/025478 WO2010099366A1 (en) 2009-02-27 2010-02-26 Ceramic structures and methods of making ceramic structures

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2015042277A Division JP5957110B2 (ja) 2009-02-27 2015-03-04 セラミック構造体およびセラミック構造体の製造方法

Publications (2)

Publication Number Publication Date
JP2012519137A true JP2012519137A (ja) 2012-08-23
JP2012519137A5 JP2012519137A5 (enExample) 2013-04-18

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JP2011552168A Pending JP2012519137A (ja) 2009-02-27 2010-02-26 セラミック構造体およびセラミック構造体の製造方法
JP2015042277A Active JP5957110B2 (ja) 2009-02-27 2015-03-04 セラミック構造体およびセラミック構造体の製造方法

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Country Link
US (1) US8444737B2 (enExample)
EP (1) EP2401244B1 (enExample)
JP (2) JP2012519137A (enExample)
CN (1) CN102414145B (enExample)
PL (1) PL2401244T3 (enExample)
WO (1) WO2010099366A1 (enExample)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015535520A (ja) * 2012-11-21 2015-12-14 コーニング インコーポレイテッド コージエライト体を焼成する方法

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9034199B2 (en) 2012-02-21 2015-05-19 Applied Materials, Inc. Ceramic article with reduced surface defect density and process for producing a ceramic article
US9212099B2 (en) * 2012-02-22 2015-12-15 Applied Materials, Inc. Heat treated ceramic substrate having ceramic coating and heat treatment for coated ceramics
US9090046B2 (en) 2012-04-16 2015-07-28 Applied Materials, Inc. Ceramic coated article and process for applying ceramic coating
US9604249B2 (en) 2012-07-26 2017-03-28 Applied Materials, Inc. Innovative top-coat approach for advanced device on-wafer particle performance
US9343289B2 (en) 2012-07-27 2016-05-17 Applied Materials, Inc. Chemistry compatible coating material for advanced device on-wafer particle performance
CN105517975A (zh) * 2013-03-08 2016-04-20 康宁股份有限公司 陶瓷的快速烧制方法
US9865434B2 (en) 2013-06-05 2018-01-09 Applied Materials, Inc. Rare-earth oxide based erosion resistant coatings for semiconductor application
US9850568B2 (en) 2013-06-20 2017-12-26 Applied Materials, Inc. Plasma erosion resistant rare-earth oxide based thin film coatings
US9446560B2 (en) * 2013-07-26 2016-09-20 Corning Incorporated Fast firing method for high porosity ceramics
US9452578B2 (en) * 2013-07-26 2016-09-27 Corning Incorporated Fast firing method for high porosity ceramics
WO2016179130A1 (en) 2015-05-07 2016-11-10 Corning Incorporated Method of firing a ceramic honeycomb body
US11047035B2 (en) 2018-02-23 2021-06-29 Applied Materials, Inc. Protective yttria coating for semiconductor equipment parts

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002160976A (ja) * 2000-11-21 2002-06-04 Hitachi Metals Ltd セラミックハニカム構造体の製造方法
JP2003277162A (ja) * 2002-01-21 2003-10-02 Ngk Insulators Ltd 多孔質ハニカム構造体、その用途及びその製造方法
JP2004210610A (ja) * 2003-01-07 2004-07-29 Ngk Insulators Ltd セラミックハニカム構造体の焼成方法

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JP2543565B2 (ja) 1988-03-31 1996-10-16 日本碍子株式会社 セラミックスの焼成に用いるトンネル炉
JP3022195B2 (ja) * 1994-09-05 2000-03-15 日本碍子株式会社 セラミック成形体の焼成法およびそれに用いる燃焼装置
JP3138656B2 (ja) * 1997-03-28 2001-02-26 日本碍子株式会社 セラミック成形体の焼成方法
CN1210835A (zh) * 1997-07-28 1999-03-17 康宁股份有限公司 烧成时间显著缩短的堇青石物体的制备方法
DE69817945D1 (de) * 1997-07-28 2003-10-16 Corning Inc Verfahren zur Herstellung von Cordierit-Körpern mittels Schnellbrand
JP3202945B2 (ja) * 1997-09-02 2001-08-27 日本碍子株式会社 セラミックハニカム構造体の焼成方法
WO1999018047A1 (en) * 1997-10-03 1999-04-15 Corning Incorporated Method for firing ceramic honeycomb bodies
WO1999028268A1 (en) * 1997-12-02 1999-06-10 Corning Incorporated Method for firing ceramic honeycomb bodies
CN1093521C (zh) * 1997-12-02 2002-10-30 康宁股份有限公司 陶瓷蜂蜜体的烧制方法
US20020003322A1 (en) * 1998-11-24 2002-01-10 Dull Alan T. Method for firing ceramic honeycomb bodies
JP3340689B2 (ja) * 1999-02-03 2002-11-05 日本碍子株式会社 コージェライト質セラミックハニカム構造体の製造方法
US6287510B1 (en) * 1999-11-23 2001-09-11 Corning Incorporated Method of firing green structures containing organics
US6344635B2 (en) * 1999-12-28 2002-02-05 Corning Incorporated Hybrid method for firing of ceramics
WO2001049077A1 (en) * 1999-12-28 2001-07-05 Corning Incorporated Hybrid method for firing of ceramics
WO2001063194A1 (en) * 2000-02-22 2001-08-30 Corning Incorporated Method for controlling the firing of ceramics
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JP4030320B2 (ja) * 2001-03-22 2008-01-09 株式会社デンソー セラミック体およびセラミック触媒体
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JP2003212672A (ja) 2002-01-21 2003-07-30 Ngk Insulators Ltd 多孔質セラミックス構造体の製造方法
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US7238319B2 (en) * 2003-06-26 2007-07-03 Corning Incorporated Method for fabricating ceramic articles containing organic compounds
JP4358662B2 (ja) * 2004-03-23 2009-11-04 日本碍子株式会社 コーディエライト質ハニカム構造体の製造方法
JP2006232590A (ja) * 2005-02-23 2006-09-07 Ngk Insulators Ltd セラミック構造体の製造方法
JP4528153B2 (ja) * 2005-02-23 2010-08-18 日本碍子株式会社 目封止ハニカム構造体の製造方法
US20060244165A1 (en) * 2005-04-27 2006-11-02 Dai Huang Manufacturing carbon fiber reinforced ceramics as brake discs
BRPI0615956A2 (pt) * 2005-08-23 2011-05-31 Dow Global Technologies Inc método para remover um aditivo orgánico de uma colméia de cerámica

Patent Citations (3)

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JP2002160976A (ja) * 2000-11-21 2002-06-04 Hitachi Metals Ltd セラミックハニカム構造体の製造方法
JP2003277162A (ja) * 2002-01-21 2003-10-02 Ngk Insulators Ltd 多孔質ハニカム構造体、その用途及びその製造方法
JP2004210610A (ja) * 2003-01-07 2004-07-29 Ngk Insulators Ltd セラミックハニカム構造体の焼成方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015535520A (ja) * 2012-11-21 2015-12-14 コーニング インコーポレイテッド コージエライト体を焼成する方法

Also Published As

Publication number Publication date
US8444737B2 (en) 2013-05-21
EP2401244B1 (en) 2017-10-11
WO2010099366A1 (en) 2010-09-02
US20100218472A1 (en) 2010-09-02
JP2015129088A (ja) 2015-07-16
JP5957110B2 (ja) 2016-07-27
CN102414145B (zh) 2014-07-16
CN102414145A (zh) 2012-04-11
PL2401244T3 (pl) 2017-12-29
EP2401244A1 (en) 2012-01-04

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