JP2012511445A - 塑性化可能な材料および繊維状添加材から成形品を製造する装置および製造方法 - Google Patents
塑性化可能な材料および繊維状添加材から成形品を製造する装置および製造方法 Download PDFInfo
- Publication number
- JP2012511445A JP2012511445A JP2011539942A JP2011539942A JP2012511445A JP 2012511445 A JP2012511445 A JP 2012511445A JP 2011539942 A JP2011539942 A JP 2011539942A JP 2011539942 A JP2011539942 A JP 2011539942A JP 2012511445 A JP2012511445 A JP 2012511445A
- Authority
- JP
- Japan
- Prior art keywords
- fibrous additive
- plasticizable
- plasticizing
- fibrous
- injection molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 194
- 239000000654 additive Substances 0.000 title claims abstract description 113
- 230000000996 additive effect Effects 0.000 title claims abstract description 110
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000001746 injection moulding Methods 0.000 claims abstract description 56
- 239000004033 plastic Substances 0.000 claims abstract description 44
- 229920003023 plastic Polymers 0.000 claims abstract description 44
- 239000000835 fiber Substances 0.000 claims description 62
- 239000000945 filler Substances 0.000 claims description 57
- 238000005520 cutting process Methods 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 28
- 239000000126 substance Substances 0.000 claims description 16
- 239000000919 ceramic Substances 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 5
- 239000012254 powdered material Substances 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 10
- 238000002347 injection Methods 0.000 abstract description 7
- 239000007924 injection Substances 0.000 abstract description 7
- 239000012779 reinforcing material Substances 0.000 description 12
- 230000001419 dependent effect Effects 0.000 description 9
- 239000003365 glass fiber Substances 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 3
- 229920006231 aramid fiber Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
- B29C45/1816—Feeding auxiliary material, e.g. colouring material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
- B29B7/248—Component parts, details or accessories; Auxiliary operations for feeding with plungers for introducing the material, e.g. from below
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
- B29B7/905—Fillers or reinforcements, e.g. fibres with means for pretreatment of the charges or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
- B29C45/1816—Feeding auxiliary material, e.g. colouring material
- B29C2045/185—Feeding auxiliary material, e.g. colouring material controlling the amount of auxiliary material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008061270.7 | 2008-12-10 | ||
| DE102008061270A DE102008061270B4 (de) | 2008-12-10 | 2008-12-10 | Vorrichtung und Verfahren zur Herstellung von Formteilen aus plastifizierbarem Material und aus faserförmigen Einlagen |
| PCT/EP2009/008732 WO2010075936A1 (de) | 2008-12-10 | 2009-12-08 | Vorrichtung und verfahren zur herstellung von formteilen aus plastifizierbarem material und aus faserförmigen einlagen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2012511445A true JP2012511445A (ja) | 2012-05-24 |
| JP2012511445A5 JP2012511445A5 (enExample) | 2012-11-08 |
Family
ID=41718535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2011539942A Pending JP2012511445A (ja) | 2008-12-10 | 2009-12-08 | 塑性化可能な材料および繊維状添加材から成形品を製造する装置および製造方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20110272847A1 (enExample) |
| EP (1) | EP2373472A1 (enExample) |
| JP (1) | JP2012511445A (enExample) |
| DE (1) | DE102008061270B4 (enExample) |
| WO (1) | WO2010075936A1 (enExample) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014155409A1 (ja) * | 2013-03-25 | 2014-10-02 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形方法、及び、射出成形装置 |
| JP2015080851A (ja) * | 2013-10-21 | 2015-04-27 | 三菱重工プラスチックテクノロジー株式会社 | 繊維強化樹脂の射出成形装置および射出成形方法 |
| JP2015208879A (ja) * | 2014-04-24 | 2015-11-24 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形機 |
| JP5893214B2 (ja) * | 2013-04-15 | 2016-03-23 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形装置、及び、射出成形方法 |
| WO2016075846A1 (ja) | 2014-11-14 | 2016-05-19 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形方法、及び、射出成形機 |
| JP2016203485A (ja) * | 2015-04-22 | 2016-12-08 | 東洋機械金属株式会社 | 可塑化ユニット |
| US10486351B2 (en) | 2014-06-09 | 2019-11-26 | U-Mhi Platech Co., Ltd. | Screw, injection molding machine, and injection molding method |
| US10926436B2 (en) | 2014-11-25 | 2021-02-23 | Ube Machinery Corporation, Ltd. | Injection molding method and injection molding machine |
| WO2022153589A1 (ja) * | 2021-01-15 | 2022-07-21 | 株式会社日本製鋼所 | 射出成形装置および射出成形方法 |
| JP2022176774A (ja) * | 2021-05-17 | 2022-11-30 | 株式会社日本製鋼所 | 可塑化装置および可塑化装置の繊維材料供給方法 |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5095025B1 (ja) * | 2012-04-27 | 2012-12-12 | 株式会社名機製作所 | 可塑化装置および可塑化方法 |
| DE102017123721A1 (de) * | 2017-10-12 | 2019-04-18 | Kraussmaffei Technologies Gmbh | Verfahren zur Herstellung von faserverstärkten Kunststoff-Formteilen |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1151964A (en) * | 1966-03-08 | 1969-05-14 | Werner & Pfleiderer | Method and Apparatus for the Continuous Preparation of Plastics Material Mixtures |
| JPS4883168A (enExample) * | 1972-02-10 | 1973-11-06 | ||
| JPS62204918A (ja) * | 1986-03-06 | 1987-09-09 | Mitsubishi Heavy Ind Ltd | プラスチツク・ゴム等の可塑化及びその類似装置 |
| JPH02153714A (ja) * | 1988-12-06 | 1990-06-13 | Toyo Mach & Metal Co Ltd | 射出成形装置 |
| DE4236662A1 (en) * | 1991-11-02 | 1993-05-06 | Frank 7000 Stuttgart De Truckenmueller | Extruder for use with long fibre FRP - feeds fibres continuously into barrel and has special recesses on screw and barrel wall to mix in long fibres without shortening them |
| US20040265419A1 (en) * | 2001-11-16 | 2004-12-30 | Krauss-Maffei Kunststofftechnik Gmbh | Injection molding compounder |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH414136A (de) * | 1962-05-26 | 1966-05-31 | Eckert & Ziegler Gmbh | Verfahren zum Zuführen von zu verarbeitenden Stoffen zum Formwerkzeug einer Formmaschine und Formmaschine zur Durchführung des Verfahrens |
| DE2144069A1 (de) * | 1971-09-02 | 1973-03-08 | Ver Foerderung Inst Kunststoff | Verfahren zum spritzgiessen von formkoerpern aus reagierenden massen und einrichtung zur durchfuehrung des verfahrens |
| IL42192A0 (en) * | 1973-05-04 | 1973-07-30 | For Ind Res Ltd Centre | A new method for injection molding of glass fibers reinforced thermoplastics |
| JP2911676B2 (ja) * | 1992-03-11 | 1999-06-23 | 株式会社名機製作所 | 再生材供給装置付き射出成形機 |
| DE4421405C1 (de) * | 1994-06-18 | 1995-06-29 | Battenfeld Gmbh | Verfahren zum Spritzgießen von Formteilen aus Kunststoff |
| US5653534A (en) * | 1994-10-12 | 1997-08-05 | Sumitomo Chemical Company, Limited | Screw apparatus and method for supplying reinforcing fiber-containing molten resin using the apparatus |
| DE19734834C2 (de) * | 1997-08-12 | 2003-08-28 | Ferromatik Milacron Maschb Gmb | Verfahren zur Herstellung faserverstärkter Spritzgußteile |
| DE19902990C2 (de) * | 1999-01-26 | 2002-12-05 | Battenfeld Gmbh | Verfahren und Vorrichtung zum Spritzgießen von Formteilen |
| US6444153B1 (en) * | 1999-12-28 | 2002-09-03 | Delphi Technologies, Inc. | In-line compounding/extrusion deposition and molding apparatus and method of using the same |
| DE102005035108A1 (de) * | 2005-07-27 | 2006-07-27 | Krauss-Maffei Kunststofftechnik Gmbh | Kunststoffverarbeitende Maschine und Verfahren zum Betrieb einer solchen Maschine |
| JP4758732B2 (ja) * | 2005-11-14 | 2011-08-31 | 日立マクセル株式会社 | 超臨界流体を用いた熱可塑性樹脂の射出成形方法 |
| US20080237914A1 (en) * | 2005-12-13 | 2008-10-02 | Arnold Lustiger | Methods for making fiber reinforced polypropylene composites using pre-cut fiber |
| DE102007022787A1 (de) * | 2007-05-11 | 2008-11-13 | Woco Industrietechnik Gmbh | Verfahren zur Herstellung faserverstärkter Silikonkautschukformkörper aus Flüssigsilikonen, die nach diesem Verfahren erhältlichen Formkörper sowie deren Verwendung als z.B. Membrane, Dichtungskörper, Ummantelung, Federkörper oder Abdeckung |
-
2008
- 2008-12-10 DE DE102008061270A patent/DE102008061270B4/de active Active
-
2009
- 2009-12-08 WO PCT/EP2009/008732 patent/WO2010075936A1/de not_active Ceased
- 2009-12-08 JP JP2011539942A patent/JP2012511445A/ja active Pending
- 2009-12-08 EP EP09799523A patent/EP2373472A1/de not_active Withdrawn
- 2009-12-08 US US13/132,696 patent/US20110272847A1/en not_active Abandoned
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1151964A (en) * | 1966-03-08 | 1969-05-14 | Werner & Pfleiderer | Method and Apparatus for the Continuous Preparation of Plastics Material Mixtures |
| JPS4883168A (enExample) * | 1972-02-10 | 1973-11-06 | ||
| JPS62204918A (ja) * | 1986-03-06 | 1987-09-09 | Mitsubishi Heavy Ind Ltd | プラスチツク・ゴム等の可塑化及びその類似装置 |
| JPH02153714A (ja) * | 1988-12-06 | 1990-06-13 | Toyo Mach & Metal Co Ltd | 射出成形装置 |
| DE4236662A1 (en) * | 1991-11-02 | 1993-05-06 | Frank 7000 Stuttgart De Truckenmueller | Extruder for use with long fibre FRP - feeds fibres continuously into barrel and has special recesses on screw and barrel wall to mix in long fibres without shortening them |
| US20040265419A1 (en) * | 2001-11-16 | 2004-12-30 | Krauss-Maffei Kunststofftechnik Gmbh | Injection molding compounder |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9821498B2 (en) | 2013-03-25 | 2017-11-21 | U-Mhi Platech Co., Ltd. | Injection molding method and injection molding device |
| WO2014155409A1 (ja) * | 2013-03-25 | 2014-10-02 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形方法、及び、射出成形装置 |
| JPWO2014155409A1 (ja) * | 2013-03-25 | 2017-02-16 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形方法、及び、射出成形装置 |
| JP5893214B2 (ja) * | 2013-04-15 | 2016-03-23 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形装置、及び、射出成形方法 |
| US9669573B2 (en) | 2013-04-15 | 2017-06-06 | Mitsubishi Heavy Industries Plastic Technology Co., Ltd. | Injection molding apparatus and injection molding method |
| JP2015080851A (ja) * | 2013-10-21 | 2015-04-27 | 三菱重工プラスチックテクノロジー株式会社 | 繊維強化樹脂の射出成形装置および射出成形方法 |
| JP2015208879A (ja) * | 2014-04-24 | 2015-11-24 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形機 |
| US10486351B2 (en) | 2014-06-09 | 2019-11-26 | U-Mhi Platech Co., Ltd. | Screw, injection molding machine, and injection molding method |
| WO2016075846A1 (ja) | 2014-11-14 | 2016-05-19 | 三菱重工プラスチックテクノロジー株式会社 | 射出成形方法、及び、射出成形機 |
| US10464246B2 (en) | 2014-11-14 | 2019-11-05 | U-Mhi Platech Co., Ltd. | Injection molding method |
| US10926436B2 (en) | 2014-11-25 | 2021-02-23 | Ube Machinery Corporation, Ltd. | Injection molding method and injection molding machine |
| JP2016203485A (ja) * | 2015-04-22 | 2016-12-08 | 東洋機械金属株式会社 | 可塑化ユニット |
| US10780607B2 (en) | 2015-04-22 | 2020-09-22 | Toyo Machinery & Metal Co., Ltd. | Plasticizing unit supplying a prescribed amount of fiber material pieces to heating cylinder using a vacuum or blower fiber transfer device |
| WO2022153589A1 (ja) * | 2021-01-15 | 2022-07-21 | 株式会社日本製鋼所 | 射出成形装置および射出成形方法 |
| JP2022109612A (ja) * | 2021-01-15 | 2022-07-28 | 株式会社日本製鋼所 | 射出成形装置および射出成形方法 |
| JP2022176774A (ja) * | 2021-05-17 | 2022-11-30 | 株式会社日本製鋼所 | 可塑化装置および可塑化装置の繊維材料供給方法 |
| JP7240442B2 (ja) | 2021-05-17 | 2023-03-15 | 株式会社日本製鋼所 | 可塑化装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102008061270A1 (de) | 2010-06-24 |
| DE102008061270B4 (de) | 2010-09-23 |
| WO2010075936A1 (de) | 2010-07-08 |
| US20110272847A1 (en) | 2011-11-10 |
| EP2373472A1 (de) | 2011-10-12 |
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