JP2012249626A - Simple lightweight type energy conservation outdoor hydroponic apparatus - Google Patents

Simple lightweight type energy conservation outdoor hydroponic apparatus Download PDF

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Publication number
JP2012249626A
JP2012249626A JP2011136759A JP2011136759A JP2012249626A JP 2012249626 A JP2012249626 A JP 2012249626A JP 2011136759 A JP2011136759 A JP 2011136759A JP 2011136759 A JP2011136759 A JP 2011136759A JP 2012249626 A JP2012249626 A JP 2012249626A
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Prior art keywords
panel
plant cultivation
lifting
energy conservation
plant
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Inventor
Yoshiharu Sugihara
義治 杉原
Sakuya Takane
咲也 高根
Ikuo Takahashi
育夫 高橋
Kenji Sakamoto
健二 阪本
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SANGYO KIKI KENKYUSHO KK
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SANGYO KIKI KENKYUSHO KK
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Priority to JP2011136759A priority Critical patent/JP2012249626A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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  • Hydroponics (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a hydroponic apparatus in which the weight of a nursery pallet is reduced, the worker's fatigue is reduced, the power of a machine is reduced, and the durability of the machine is improved.SOLUTION: The structure of a plant cultivation panel is changed, a body 1 and a lid are not held by a band, but are maintained by the side of a machine that reverses, thereby saving the labor when mounting a seedling and detaching a vegetable that has grown up. The principle of a skid, lever, and wedge is applied in the place of movement, reversing, and soaking, and thereby the power is decreased and the durability is improved.

Description

本発明は、植物の露地栽培装置の軽量化省エネルギー化安定運転のための改良装置に関する。  The present invention relates to an improved device for light weight, energy saving and stable operation of a plant outdoor cultivation device.

従来の露地水耕栽培においては、無端チエンを掛け回して栽培用パネルを移動させ反転して液に浸漬するもの、長尺のローラー上を植物栽培用パネルを移動させ片端において上下昇降ケージを設け反転させる装置が提案されていた。  In conventional outdoor hydroponic cultivation, the endless chain is wrapped around to move the cultivation panel, turn it over and soak it in the liquid, and move the plant cultivation panel on a long roller and install an up and down lifting cage at one end An inversion device has been proposed.

特願2010−156655  Japanese Patent Application No. 2010-156655

しかし上記の従来型装置では、植物栽培用パネルの重量も重く人手で取り扱うのは困難で、これを多数個搬送するローラーは効率が悪く長期に安定した運転には不向きな欠点があった。  However, in the above-mentioned conventional apparatus, the weight of the plant cultivation panel is heavy and it is difficult to handle it manually, and the rollers for transporting a large number of these have the disadvantage that they are inefficient and unsuitable for long-term stable operation.

発明が解決しようとしている課題Problems to be solved by the invention

本発明は、実用化に向けて装置の軽量化、機械三要素のコロ・テコ・クサビを最大限利用して省エネルギーを完成させてた、取り扱い易い露地水耕栽培装置を提供することを課題とする。It is an object of the present invention to provide an easy-to-handle outdoor hydroponic cultivation apparatus that has been completed for energy saving by making the most of the three elements of the machine, the lever, the lever, and the wedge for practical use. To do.

課題を解決するための手段Means for solving the problem

上記課題を解決するため本発明は、植物栽培用パネルを軽量化し、植物の苗の取り付け、収穫時の取り外し等の作業を、し易くする為パネル固定枠又は固定帯を省きその出入口部の昇降装置、隣接する植物栽培部及び成長促進部そして終端昇降装置及び液浸漬昇降装置等に軽作動の短ローラーを配し、厳選された軽量構造材を用い又パネルの移動に傾斜を利用昇降部にはバランスウエイト用いて軽量省エネルギーを図った。  In order to solve the above-described problems, the present invention reduces the weight of the panel for plant cultivation and eliminates the panel fixing frame or fixing band to facilitate operations such as attachment of plant seedlings and removal at the time of harvesting. Lightly operated short rollers are arranged in the equipment, adjacent plant cultivation part and growth promotion part, terminal lifting device and liquid immersion lifting device, etc., using carefully selected lightweight structural materials, and using the inclination to move the panel as the lifting part Used a balance weight to save energy.

発明の効果Effect of the invention

上述したように本発明の水耕栽培装置は、苗床パレットの重量を軽減し、作業者の疲労を軽減すると共に機械の動力の軽減そして耐久性を向上する事が出来た。  As described above, the hydroponic cultivation apparatus of the present invention can reduce the weight of the nursery pallet, reduce the fatigue of the operator, and reduce the power of the machine and improve the durability.

本発明の実施形態を示す露地水耕栽培装置の全体正面図及び平面図  Whole front view and plan view of an outdoor hydroponics apparatus showing an embodiment of the present invention 同装置の昇降部の正面図  Front view of the lifting part of the device 同装置の植物栽培パネル蓋支え部側面図  Side view of plant cultivation panel lid support part of the device 植物栽培パネルの側断面図  Side sectional view of plant cultivation panel

以下本発明の実施の形態を図1〜図4に基づいて説明する。
本願発明による植物栽培パネルPは本体は1を合成樹脂発泡体に防水及び劣化防止用の塗装を施し、内部に培養液が溜まるスペースを作りその上部には嵌り込み部分を作る。
嵌り込み部分には合成樹脂発泡体に同様の塗装を施して、多数の苗穴及び複数の培養液注入穴を貫通させた蓋2が嵌り込み、オーバーフローさせて培養液を一定量貯える為のかさ上げをした複数の排出穴5が下部に設けられる。
植物栽培パネルが植物栽培路ローラー8上を移動する際軽く動くとともに耐久性の向上を図るため、ステンレス型鋼板枠6を植物栽培パネル本体1下部に嵌り込ませている。
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
The plant cultivation panel P according to the present invention has a main body 1 made of a synthetic resin foam for waterproofing and anti-degradation coating, creating a space in which the culture solution accumulates, and a fitting portion on the top.
A synthetic resin foam is applied to the fitting portion in the same manner, and a lid 2 penetrating a large number of seedling holes and a plurality of culture solution injection holes is fitted, and overflowed to store a certain amount of culture solution. A plurality of raised discharge holes 5 are provided in the lower part.
When the plant cultivation panel moves on the plant cultivation road roller 8, the stainless steel plate frame 6 is fitted into the lower part of the plant cultivation panel body 1 in order to move lightly and improve durability.

図1A出入口昇降装置は植物栽培パネルPを出し入れ為の駆動モーター7によりスプロケット9無端チエーン10を駆動、その一部分にパネルを移動させるローラー11を装備するコンベヤーと植物栽培パネルPを上下させる駆動モーター12ソプロケット13ローラーチエーン14バランスウエイト15が取り付けられる。出入口昇降装置Aに隣接して上段に植物栽培路D、下段に植物成長促進路E、が配置される。上下段とも合成樹脂製短ローラーにて前後に搬送可能とし、又搬送路の巾ガイドとして同様のローラーが装着される。
更に隣接して終端昇降装置Bが配置される。この装置は出入口昇降装置Aと対称の配置に同じ部品で製作され、植物栽培路Dから植物栽培パネルPを隣接した浸漬昇降装置Cへ受け渡し、浸漬が終わった植物栽培パネルPを受け取り、下段の植物成長促進路Eに受け渡す機能を有している。
終端昇降装置Bに隣接して配置される浸漬昇降装置Cは昇降駆動モーター16スプロケット17ローラーチエーン18バランスウエイト19が取り付けられて植物栽培パネルPを上下移動可能とし、パネル回転駆動モーター20スプロケット21無端チエーン22によって、180度回転、反回転及び傾斜を可能としている。
1A is a drive motor 12 that drives a sprocket 9 endless chain 10 by a drive motor 7 for taking in and out a plant cultivation panel P, and a conveyor 11 equipped with a roller 11 that moves the panel to a part thereof, and a drive motor 12 that raises and lowers the plant cultivation panel P. Soprocket 13 roller chain 14 balance weight 15 is attached. A plant cultivation path D is arranged on the upper stage and a plant growth promotion path E is arranged on the lower stage adjacent to the entrance / elevator lifting device A. Both upper and lower stages can be conveyed back and forth with a synthetic resin short roller, and a similar roller is mounted as a width guide for the conveyance path.
Further, a terminal lifting / lowering device B is disposed adjacently. This device is manufactured with the same components in symmetrical arrangement with the entrance / exit lifting device A, passes the plant cultivation panel P from the plant cultivation path D to the adjacent immersion lifting device C, receives the plant cultivation panel P after the immersion, It has a function of passing to the plant growth promotion path E.
The immersion lifting device C arranged adjacent to the terminal lifting device B is provided with a lifting drive motor 16 sprocket 17 roller chain 18 balance weight 19 so that the plant cultivation panel P can be moved up and down, and the panel rotation drive motor 20 sprocket 21 endless. The chain 22 makes it possible to rotate 180 degrees, counter-rotate and tilt.

以下、上記構成の動作を説明する。出入口昇降装置Aから取入れられた植物栽培パネルPは、コンベヤーによって植物栽培路D上を1ピッチ終端方向へ進み終端昇降装置B上に到達する。次に終端昇降装置BのコンベヤーによってパネルPは浸漬昇降装置Cへと送られ昇降装置26は上昇する途中で植物栽培パネル蓋保持腕23、保持腕作動ローラー24の作用によって蓋2が外れないよう保持した後パネル反転駆動モーター等の作用により、180度回転する。次に昇降装置26下降して浸漬槽25に植物は浸漬する。必要時間後昇降装置は上昇して、180度反転する、ついで下降する途中では、保持腕作動ローラー24の反対方向の動きによってパネル蓋保持腕23は待機位置に戻る。
昇降装置26は定位置より高い決められた位置で停止し、植物栽培パネルPが終端昇降装置B上に移動するよう反転して傾斜状態で止まる。
上記のように移動した後、終端昇降装置Cは下降して植物育成促進路Eの高さで止まりコンベヤーは出入口方向に1ピッチ進んで植物育成促進路から出入口昇降装置に到達する。出入口昇降装置と終端昇降装置はほぼ同時に上昇して植物栽培路の高さで止まり次のサイクルに移行する。栽培が完成していれば、ここで取り出して新しい栽培パネルを入れて次の栽培が始まる事となる。
The operation of the above configuration will be described below. The plant cultivation panel P taken in from the entrance / elevator lifting / lowering device A travels on the plant cultivation path D in the one-pitch termination direction by the conveyor and reaches the termination lifting / lowering device B. Next, the panel P is sent to the immersion lifting device C by the conveyor of the terminal lifting device B, and the lifting device 26 is raised so that the lid 2 does not come off by the action of the plant cultivation panel lid holding arm 23 and the holding arm operating roller 24. After being held, it is rotated 180 degrees by the action of a panel reverse drive motor or the like. Next, the elevating device 26 is lowered and the plant is immersed in the immersion tank 25. After the necessary time, the lifting device rises, reverses 180 degrees, and in the middle of lowering, the movement of the holding arm operating roller 24 in the opposite direction returns the panel lid holding arm 23 to the standby position.
The elevating device 26 stops at a predetermined position higher than the fixed position, reverses so that the plant cultivation panel P moves onto the terminal elevating device B, and stops in an inclined state.
After moving as described above, the terminal lifting / lowering device C descends and stops at the height of the plant growth promotion path E, and the conveyor advances one pitch in the entrance / exit direction to reach the gateway lifting / lowering device from the plant growth promotion path. The doorway lifting device and the terminal lifting device are lifted almost simultaneously, stop at the height of the plant cultivation path, and shift to the next cycle. If cultivation is completed, it will be taken out here, a new cultivation panel will be put in, and the next cultivation will begin.

A 出入口昇降装置
B 終端昇降装置
C 浸漬昇降装置
D 植物栽培路
E 植物成長促進路
1 植物栽培パネル本体
2 植物栽培パネル蓋
3 苗穴
4 培養液注入穴
5 培養液排出穴
6 ステンレス型鋼板枠
7 パネル出し入れモ−ター
8 植物栽培パネル搬送ローラー
9 スプロケト
10 無端チエーン
11 パネル移動ローラー
12 上下移動モーター
13 スプロケット
14 ローラーチエーン
15 バランスウエイト
16 浸漬昇降駆動モーター
17 スプロケット
18 ローラーチエーン
19 バランスウエイト
20 パネル回転駆動モーター
21 スプロケット
22 無端チエーン
23 パネル蓋保持腕
24 保持腕作動ローラー
25 培養液浸漬槽
26 昇降装置
A Entry / exit lift device B Terminal lift device C Immersion lift device D Plant cultivation path E Plant growth promotion path 1 Plant cultivation panel body 2 Plant cultivation panel lid 3 Seedling hole 4 Culture solution injection hole 5 Culture solution discharge hole 6 Stainless steel plate frame 7 Panel putting-in and out motor 8 Plant cultivation panel transport roller 9 Sproketo 10 Endless chain 11 Panel moving roller 12 Vertical movement motor 13 Sprocket 14 Roller chain 15 Balance weight 16 Immersion drive motor 17 Sprocket 18 Roller chain 19 Balance weight 20 Panel rotation drive motor 21 Sprocket 22 Endless chain 23 Panel lid holding arm 24 Holding arm operating roller 25 Culture solution immersion tank 26 Lifting device

Claims (1)

複数個の苗床を取り付けた水耕栽培用パレットをローラーコンベヤー上に並べて、太陽光により生育させながら、間欠に移動させ、前後端に昇降機を配置して上下に運び、エンドレスに移動させる。後端昇降機に隣接した昇降部で培養液槽に反転して浸漬させる一連の装置からなる簡易、軽量、省エネルギー運転を特徴とする露地水耕栽培装置  Pallets for hydroponics with a plurality of seed beds are arranged on a roller conveyor and moved intermittently while being grown by sunlight. Elevators are arranged at the front and rear ends, and are moved up and down to move endlessly. A simple, lightweight, energy-saving open-air hydroponic cultivation device consisting of a series of devices that are inverted and immersed in the culture bath at the lifting part adjacent to the rear end lift
JP2011136759A 2011-06-02 2011-06-02 Simple lightweight type energy conservation outdoor hydroponic apparatus Withdrawn JP2012249626A (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017184619A (en) * 2016-03-31 2017-10-12 幸男 黒川 Eco-cultivation system and plant cultivation house

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017184619A (en) * 2016-03-31 2017-10-12 幸男 黒川 Eco-cultivation system and plant cultivation house

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