JP2012188934A - Valve device for compressor - Google Patents

Valve device for compressor Download PDF

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Publication number
JP2012188934A
JP2012188934A JP2011050717A JP2011050717A JP2012188934A JP 2012188934 A JP2012188934 A JP 2012188934A JP 2011050717 A JP2011050717 A JP 2011050717A JP 2011050717 A JP2011050717 A JP 2011050717A JP 2012188934 A JP2012188934 A JP 2012188934A
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Japan
Prior art keywords
valve
valve seat
compressor
valve body
groove
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JP2011050717A
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Japanese (ja)
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JP5652613B2 (en
Inventor
Takahiro Ito
隆博 伊藤
Toshie Inokari
淑恵 猪狩
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Sanden Corp
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Sanden Corp
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Priority to JP2011050717A priority Critical patent/JP5652613B2/en
Priority to KR20137025741A priority patent/KR20130131455A/en
Priority to EP12755625.6A priority patent/EP2685103B1/en
Priority to CN201280012023.3A priority patent/CN103415701B/en
Priority to US14/004,054 priority patent/US9188117B2/en
Priority to PCT/JP2012/053042 priority patent/WO2012120964A1/en
Publication of JP2012188934A publication Critical patent/JP2012188934A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/1073Adaptations or arrangements of distribution members the members being reed valves
    • F04B39/1086Adaptations or arrangements of distribution members the members being reed valves flat annular reed valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/1073Adaptations or arrangements of distribution members the members being reed valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/1037Flap valves
    • F04B53/1047Flap valves the valve being formed by one or more flexible elements
    • F04B53/105Flap valves the valve being formed by one or more flexible elements one flexible element oscillating around a fixed point
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/1087Valve seats
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7722Line condition change responsive valves
    • Y10T137/7837Direct response valves [i.e., check valve type]
    • Y10T137/7879Resilient material valve
    • Y10T137/7888With valve member flexing about securement
    • Y10T137/7891Flap or reed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve a valve device for a compressor to reduce noise due to pressure pulsation and suppress a reduction in the efficiency of the compressor; and to ensure the durability to suppress degradation of the performance of the compressor.SOLUTION: In a valve device for a reed valve structure, including: a communication hole 103a or 103b open in a valve plate 103; a valve seat 103e formed at the outer peripheral edge of the communication hole 103a or 103b so as to protrude in a boss-like shape relative to a groove 103f formed outside and around the outer peripheral edge; and a valve body 151 having a base end section 151A connected to the valve plate 103 and also having a front end section 151B capable of making contact with and separating from the seating surface of the valve seat 103e, the valve device is provided with a plurality of (in the figure, three) ribs 103g extending in the radial direction from the peripheral wall of the portion of the valve seat 103e, on which the front end side of the valve body 151 is seated, to the outer peripheral wall of the groove 103f.

Description

本発明は、冷凍サイクル式空調装置等に使用される圧縮機において、冷媒を吸入または吐出するように開閉される弁装置に関する。   The present invention relates to a valve device that is opened and closed to suck or discharge refrigerant in a compressor used in a refrigeration cycle air conditioner or the like.

この種の圧縮機には、特許文献1等に示すように、シリンダヘッドとシリンダボアとの間に介装されるバルブプレートに、吸入室からシリンダボアに冷媒を吸入する吸入孔を開閉する吸入弁及びシリンダボアから圧縮された冷媒を吐出室に吐出する吐出孔が開口され、これら吸入孔及び吐出孔を開閉するリード弁構造の吸入弁及び吐出弁が装着されている。   In this kind of compressor, as shown in Patent Document 1, etc., a valve plate interposed between a cylinder head and a cylinder bore is provided with a suction valve that opens and closes a suction hole for sucking refrigerant from the suction chamber into the cylinder bore, and A discharge hole for discharging the refrigerant compressed from the cylinder bore into the discharge chamber is opened, and a suction valve and a discharge valve having a reed valve structure for opening and closing the suction hole and the discharge hole are mounted.

前記吸入孔及び吐出孔の外周縁部には、その外側周囲に形成された溝に対してボス状に突出して弁座が形成されている。   A valve seat is formed on the outer peripheral edge of each of the suction hole and the discharge hole so as to protrude in a boss shape with respect to a groove formed on the outer periphery thereof.

特開平11−210626号公報JP 11-210626 A

ここで、弁体と弁座の着座面との間には、冷媒中に混入するオイルが付着して弁体が着座面に密着し、開弁し難くなる。弁座の径方向の幅(以下、単に幅という)が広く着座面積が大きい場合には、弁体の着座面への密着力が大きくなり、開弁の際にシリンダボアからの吸入負圧または吐出圧が増大して密着力(開弁圧)以上に達したときに一気に開弁し、この際に発生する圧力脈動(吸入脈動又は吐出脈動)によりノイズが増大すると共に、圧縮機の効率が低下する。   Here, oil mixed in the refrigerant adheres between the valve body and the seating surface of the valve seat, and the valve body comes into close contact with the seating surface, making it difficult to open the valve. When the valve seat has a large radial width (hereinafter simply referred to as “width”) and a large seating area, the close contact force of the valve body with the seating surface increases, and the suction negative pressure or discharge from the cylinder bore when the valve is opened. When the pressure increases and exceeds the contact force (valve opening pressure), the valve opens at once, and the noise increases due to the pressure pulsation (suction pulsation or discharge pulsation) generated at this time, and the efficiency of the compressor decreases. To do.

上記問題を解決すべく、弁体着座面の幅を狭くして着座面積を減少していくと、圧力脈動によるノイズや効率低下が十分に抑制される前に、弁体の弁座への着座時の衝撃により、該衝撃が大きい弁体先端側の着座部分から弁座のつぶれや座屈、疲労等の損傷を生じ、シール性の低下により圧縮機性能の劣化が促進されてしまう。   In order to solve the above problem, if the seating area is reduced by narrowing the seating surface of the valve body, the seating of the valve body on the valve seat before the noise and efficiency reduction due to pressure pulsation are sufficiently suppressed. Due to the impact at the time, the seat portion on the front end side of the valve body where the impact is large causes damage such as collapse, buckling or fatigue of the valve seat, and deterioration of the compressor performance is promoted due to a decrease in sealing performance.

本発明は、このような従来の課題に着目してなされたもので、弁体の着座面への密着を抑制してノイズを抑制し、圧縮機効率を良好に維持すると共に、耐久性を確保して、圧縮機性能の劣化を抑制することができる圧縮機の弁装置を提供することを目的とする。   The present invention has been made by paying attention to such conventional problems, and suppresses the close contact of the valve body with the seating surface, thereby suppressing noise, maintaining good compressor efficiency, and ensuring durability. Then, it aims at providing the valve apparatus of the compressor which can suppress deterioration of compressor performance.

このため本発明は、
冷媒を吸入または吐出するように開閉され、弁孔を形成したバルブプレートと、該バルブプレートの前記弁孔の外周縁部に、その外側周囲に形成された溝に対してボス状に突出して形成された弁座と、前記バルブプレートに基端部が連結され、先端部が前記弁座の着座面と接離自由な弁体と、を含むリード弁構造の弁装置において、
前記弁座又は該弁座を含む周辺部の形状を、前記弁体の先端側に対応する部分が、弁体の基端側に対応する部分に対して補強された形状に形成したことを特徴とする。
For this reason, the present invention
A valve plate that is opened and closed to suck or discharge refrigerant and has a valve hole, and is formed on the outer peripheral edge of the valve hole of the valve plate so as to protrude into a boss shape with respect to a groove formed on the outer periphery of the valve plate. A valve device having a reed valve structure including a valve seat, a base end portion connected to the valve plate, and a distal end portion freely contacting and separating from a seating surface of the valve seat;
The shape of the valve seat or a peripheral portion including the valve seat is formed such that a portion corresponding to the distal end side of the valve body is reinforced with respect to a portion corresponding to the proximal end side of the valve body. And

リード弁構造の弁装置において、弁座の弁体先端側が着座する部分は、弁体基端側が着座する部分に比較して弁開閉時のストローク量が大きいことなどから、弁体が着座する際の衝撃により大きな圧縮荷重が作用する。   In a valve device with a reed valve structure, when the valve element is seated, the part of the valve seat where the valve element tip side is seated has a larger stroke when opening and closing the valve than the part where the valve element base end side is seated. A large compressive load acts due to the impact of.

このように、圧縮荷重が大きく作用する弁座の弁体先端側が着座する部分の強度を、比較的圧縮荷重の作用が小さい弁体の基端側が着座する部分の強度より大となる形状に形成することにより、弁座のつぶれ、座屈、疲労が抑制され、ひいてはシール性低下による圧縮機性能の劣化を抑制することができる。   In this way, the strength of the portion of the valve seat on which the compressive load acts greatly seats on the front end side of the valve body is formed in a shape that is greater than the strength of the portion of the valve body on which the compressive load acts relatively on the base end side. By doing so, collapse, buckling, and fatigue of the valve seat are suppressed, and as a result, deterioration of the compressor performance due to a decrease in sealing performance can be suppressed.

一方、かかる部分的な補強構造により、少なくとも比較的小さい荷重が作用する弁体先端側が着座する部分は、必要強度を確保できる程度に着座面積を小さくすることができるため、弁体の着座面への密着力が減少し、開弁時に圧力脈動の発生を抑制してノイズを抑制できると共に、圧縮機の効率を良好に維持できる。   On the other hand, with such a partial reinforcing structure, at least the portion where the distal end side of the valve body where a relatively small load acts is seated can be reduced to the extent that the required strength can be secured. , The pressure pulsation can be suppressed when the valve is opened, noise can be suppressed, and the efficiency of the compressor can be maintained well.

本発明に係る弁装置を供えた可変容量圧縮機を示す縦断面図。The longitudinal section showing the variable capacity compressor which provided the valve device concerning the present invention. 第1の実施形態に係る弁装置を示す、斜視図及び平面図。The perspective view and top view which show the valve apparatus which concerns on 1st Embodiment. 第2の実施形態に係る弁装置を示す平面図。The top view which shows the valve apparatus which concerns on 2nd Embodiment. 第3の実施形態に係る弁装置を示す平面図。The top view which shows the valve apparatus which concerns on 3rd Embodiment. 第4の実施形態に係る弁装置を示す平面図。The top view which shows the valve apparatus which concerns on 4th Embodiment. 第5の実施形態に係る弁装置を示す平面図及び縦断面図。The top view and longitudinal cross-sectional view which show the valve apparatus which concerns on 5th Embodiment. 第6の実施形態に係る弁装置を示す平面図。The top view which shows the valve apparatus which concerns on 6th Embodiment. 第7の実施形態に係る弁装置を示す一部破断斜視図。The partially broken perspective view which shows the valve apparatus which concerns on 7th Embodiment. 第8の実施形態に係る弁装置を示す平面図。The top view which shows the valve apparatus which concerns on 8th Embodiment. 従来の弁装置における課題を説明する図。The figure explaining the subject in the conventional valve apparatus. 本発明に係る弁装置のつぶれの抑制作用を説明する図。The figure explaining the suppression effect | action of the collapse of the valve apparatus which concerns on this invention. 本発明に係る弁装置の座屈,疲労の抑制作用を説明する図。The figure explaining the buckling and the fatigue | exhaustion suppression effect of the valve apparatus which concern on this invention. 従来の弁装置における弁座のつぶれ量の分布を示す図。The figure which shows distribution of the collapse amount of the valve seat in the conventional valve apparatus.

以下、本発明の実施形態を添付図面に基づいて詳細に説明する。
図1は、実施形態における圧縮機を示し、この圧縮機は、車輌エアコンシステムに使用する斜板式可変容量型の往復動圧縮機100である。
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
FIG. 1 shows a compressor according to an embodiment, and this compressor is a swash plate type variable capacity reciprocating compressor 100 used in a vehicle air conditioner system.

圧縮機100は、シリンダブロック101と、シリンダブロック101の一端に連結したフロントハウジング102と、シリンダブロック101の他端にバルブプレート103を介して連結したシリンダヘッド104と、を備える。   The compressor 100 includes a cylinder block 101, a front housing 102 connected to one end of the cylinder block 101, and a cylinder head 104 connected to the other end of the cylinder block 101 via a valve plate 103.

シリンダブロック101とフロントハウジング102とによりクランク室105が画成され、駆動軸106は、クランク室105内を横断するように、シリンダブロック101及びフロントハウジング102に対してラジアル方向及びスラスト方向のベアリング113,115,116を介して回転可能に支持される。   A crank chamber 105 is defined by the cylinder block 101 and the front housing 102, and the drive shaft 106 has radial and thrust bearings 113 with respect to the cylinder block 101 and the front housing 102 so as to cross the crank chamber 105. , 115 and 116 are rotatably supported.

駆動軸106の先端部は、フロントハウジング102のボス部102a内を貫通してフロントハウジング102の外部に突出し、この外部に突出した先端部に、車両のエンジンやモータなどの駆動源が動力伝達装置を介して連結される。   The front end portion of the drive shaft 106 penetrates through the boss portion 102a of the front housing 102 and protrudes to the outside of the front housing 102. A drive source such as a vehicle engine or motor is connected to the front end portion protruding outside the power transmission device. It is connected via.

尚、駆動軸106とボス部102aとの間に軸封装置112を設け、フロントハウジング102の内部(クランク室105)を外部から遮断している。
クランク室105内において、駆動軸106にはロータ108が固着され、このロータ108に対して連結部109を介して斜板107を取り付けてある。
A shaft seal device 112 is provided between the drive shaft 106 and the boss portion 102a to block the inside of the front housing 102 (crank chamber 105) from the outside.
In the crank chamber 105, a rotor 108 is fixed to the drive shaft 106, and a swash plate 107 is attached to the rotor 108 via a connecting portion 109.

斜板107は、その中心部に形成した貫通孔に駆動軸106が貫通し、駆動軸106と一体的に回転すると共に、駆動軸106の軸方向にスライド可能でかつ傾動可能に支持されている。また、ロータ108は、フロントハウジング102の前端側内壁に配設したスラストベアリング114によって回転可能に支持されている。   The swash plate 107 is supported so that the drive shaft 106 passes through a through-hole formed in the center of the swash plate 107, rotates integrally with the drive shaft 106, and is slidable and tiltable in the axial direction of the drive shaft 106. . Further, the rotor 108 is rotatably supported by a thrust bearing 114 disposed on the front end side inner wall of the front housing 102.

ロータ108と斜板107との間には、斜板107の傾角を減少させる方向に向けて斜板107を付勢するコイルバネ110が装着され、また、シリンダブロック101と斜板107との間には、斜板107の傾角を増大させる方向に向けて斜板107を付勢するコイルバネ111が装着されている。   Between the rotor 108 and the swash plate 107, a coil spring 110 that urges the swash plate 107 in a direction to reduce the inclination angle of the swash plate 107 is mounted, and between the cylinder block 101 and the swash plate 107. Is mounted with a coil spring 111 for urging the swash plate 107 in a direction to increase the inclination angle of the swash plate 107.

シリンダブロック101には、駆動軸106を囲むように複数のシリンダボア101aが形成され、各シリンダボア101aには、ピストン117が駆動軸106の軸方向に往復動可能に収容されている。各ピストン117は、シュー118を介して斜板107の外周部に係合していて、斜板107が駆動軸106と共に回転すると、各ピストン117は、シリンダボア101a内を往復動する。   A plurality of cylinder bores 101 a are formed in the cylinder block 101 so as to surround the drive shaft 106, and a piston 117 is accommodated in each cylinder bore 101 a so as to be capable of reciprocating in the axial direction of the drive shaft 106. Each piston 117 is engaged with the outer peripheral portion of the swash plate 107 via a shoe 118. When the swash plate 107 rotates together with the drive shaft 106, each piston 117 reciprocates in the cylinder bore 101a.

シリンダヘッド104には、駆動軸106の軸線の延長線上に吸入室119が配設されると共に、吸入室119を環状に取り囲む吐出室120が配設される。吸入室119は、バルブプレート103に設けた弁孔103a及び吸入弁の弁体151aを介してシリンダボア101aと連通し、吐出室120は、吐出弁の弁体151b及びバルブプレート103に設けた弁孔103bを介してシリンダボア101aと連通している。   The cylinder head 104 is provided with a suction chamber 119 on an extension line of the drive shaft 106 and a discharge chamber 120 that surrounds the suction chamber 119 in an annular shape. The suction chamber 119 communicates with the cylinder bore 101a via a valve hole 103a provided in the valve plate 103 and a valve body 151a of the suction valve, and the discharge chamber 120 is provided with a valve hole provided in the valve body 151b of the discharge valve and the valve plate 103. It communicates with the cylinder bore 101a via 103b.

フロントハウジング102、シリンダブロック101、バルブプレート103、シリンダヘッド104が、図示しないガスケットを介して複数の通しボルト140によって締結され、圧縮機ハウジングが形成される。   The front housing 102, the cylinder block 101, the valve plate 103, and the cylinder head 104 are fastened by a plurality of through bolts 140 via a gasket (not shown) to form a compressor housing.

また、シリンダブロック101の外側には、マフラ121を設けてある。マフラ121には、吐出室120に連通する連通路121aが、バルブプレートに形成した連通路103cと重合して形成されると共に、逆止弁200が内蔵される。逆止弁200は、上流側の吐出室120内の圧力が下流側圧力より所定以上高いときのみ開弁し、吐出室120から連通路103c、121aを介して流入した冷媒を、吐出ポート121bから吐出させるようになっている。   A muffler 121 is provided outside the cylinder block 101. In the muffler 121, a communication passage 121a communicating with the discharge chamber 120 is formed by overlapping with a communication passage 103c formed in the valve plate, and a check valve 200 is incorporated. The check valve 200 is opened only when the pressure in the upstream discharge chamber 120 is higher than the downstream pressure by a predetermined amount or more, and the refrigerant flowing from the discharge chamber 120 through the communication passages 103c and 121a is discharged from the discharge port 121b. It is designed to be discharged.

シリンダヘッド104には、車輌エアコンシステムの吸入側冷媒回路(蒸発器)と接続される吸入ポート104aが形成されると共に、吸入ポート104aの下流側近傍に開度調整弁250が介装され、吸入側冷媒回路(蒸発器)から吸入ポート104a及び開度調整弁250を介して流量調整された冷媒が吸入室119に吸入されるようになっている。   The cylinder head 104 is formed with a suction port 104a connected to a suction side refrigerant circuit (evaporator) of the vehicle air conditioner system, and an opening adjusting valve 250 is interposed in the vicinity of the downstream side of the suction port 104a. The refrigerant whose flow rate is adjusted from the side refrigerant circuit (evaporator) through the suction port 104 a and the opening degree adjustment valve 250 is sucked into the suction chamber 119.

シリンダヘッド104には、容量制御弁300を取り付けてある。
容量制御弁300は、吐出室120とクランク室105とを連通する連通路125の開度を調整し、クランク室105への吐出冷媒の導入量を制御する。
A capacity control valve 300 is attached to the cylinder head 104.
The capacity control valve 300 adjusts the opening degree of the communication passage 125 that communicates the discharge chamber 120 and the crank chamber 105, and controls the amount of refrigerant discharged into the crank chamber 105.

また、クランク室105内の冷媒は、ベアリング115,116と駆動軸106との隙間を抜け、シリンダブロック101に形成した空間127、更に、バルブプレート103に形成したオリフィス103dを介して吸入室119へ流入する。   In addition, the refrigerant in the crank chamber 105 passes through the gaps between the bearings 115 and 116 and the drive shaft 106 and enters the suction chamber 119 via the space 127 formed in the cylinder block 101 and the orifice 103 d formed in the valve plate 103. Inflow.

従って、容量制御弁300によりクランク室105への吐出冷媒の導入量を調整してクランク室105の圧力を変化させ、斜板107の傾斜角、つまりピストン117のストローク量を変化させることにより、圧縮機100の吐出容量を制御することができる。   Therefore, the displacement control valve 300 adjusts the amount of refrigerant introduced into the crank chamber 105 to change the pressure of the crank chamber 105, and the inclination angle of the swash plate 107, that is, the stroke amount of the piston 117 is changed. The discharge capacity of the machine 100 can be controlled.

尚、容量制御弁300は、外部信号に基づいて内蔵するソレノイドへの通電量を調整し、連通路126を介して容量制御弁300の感圧室に導入される吸入室119の圧力が所定値になるように、圧縮機100の吐出容量を制御し、また、内蔵するソレノイドへの通電を遮断することにより、連通路125を強制開放して、圧縮機100の吐出容量を最小に制御する。   The capacity control valve 300 adjusts the energization amount to the built-in solenoid based on the external signal, and the pressure of the suction chamber 119 introduced into the pressure sensing chamber of the capacity control valve 300 via the communication path 126 is a predetermined value. The discharge capacity of the compressor 100 is controlled so that the communication path 125 is forcibly opened by shutting off the power supply to the built-in solenoid, and the discharge capacity of the compressor 100 is controlled to the minimum.

次に、上記吸入弁の弁体151a及び弁孔103aと、吐出弁の弁体151b及び弁孔103bを含んで構成される弁装置について、詳細に説明する。
まず、この種の弁装置の基本的な構成(従来構成)と、弁体の開閉により弁座の着座面に加わる圧縮荷重によって弁座に生じる影響について説明する。
Next, the valve device configured to include the valve body 151a and the valve hole 103a of the suction valve and the valve body 151b and the valve hole 103b of the discharge valve will be described in detail.
First, the basic configuration (conventional configuration) of this type of valve device and the effect on the valve seat due to the compressive load applied to the seating surface of the valve seat by opening and closing the valve body will be described.

図10(A)に示すように、バルブプレート500に形成された弁孔501の外周縁部は、その外側周囲に形成された溝502に対してボス状に突出する弁座503が形成されている。溝502を設けてボス状の弁座503とすることで、弁体600の着座面を精度よく形成でき、また、板状のバルブプレート500をプレス加工することによって、溝502と同時に弁座503を容易に加工できる。   As shown in FIG. 10A, a valve seat 503 is formed on the outer peripheral edge of the valve hole 501 formed in the valve plate 500 so as to protrude in a boss shape with respect to a groove 502 formed on the outer periphery thereof. Yes. By providing the groove 502 to form the boss-shaped valve seat 503, the seating surface of the valve body 600 can be formed with high accuracy, and by pressing the plate-shaped valve plate 500, the valve seat 503 is simultaneously formed with the groove 502. Can be easily processed.

細長のリード弁で構成される弁体600は、基端部601がバルブプレートに固定され、円形状の先端部602が弁座502の頂面(着座面)に接離して、弁孔501を開閉するように構成されている。   The valve body 600 composed of an elongated reed valve has a base end portion 601 fixed to the valve plate, and a circular distal end portion 602 that contacts and separates from the top surface (seat surface) of the valve seat 502, thereby opening the valve hole 501. It is configured to open and close.

既述したように、弁座503の弁体600先端側が着座する部分は、弁体600基端側が着座する部分に比較して弁開閉時のストローク量が大きいことなどから、弁体600着座時の衝撃により大きな圧縮荷重が作用する。   As described above, the portion of the valve seat 503 where the front end side of the valve body 600 is seated has a larger stroke amount when the valve is opened and closed compared to the portion where the base end side of the valve body 600 is seated. A large compressive load acts due to the impact of.

したがって、弁体600の弁座503への密着力を減少するために弁座503の径方向の幅を狭くしていくと、圧力脈動によるノイズや効率低下が十分に抑制される前に、強度不足により弁体503先端側が着座する部分から、上記圧縮荷重によって損傷を来たすこととなる。   Therefore, when the radial width of the valve seat 503 is reduced in order to reduce the adhesion force of the valve body 600 to the valve seat 503, the strength and noise reduction due to pressure pulsation are sufficiently suppressed before the strength is reduced. Due to the shortage, damage is caused by the compressive load from the portion where the front end side of the valve body 503 is seated.

損傷形態の1つは、図10(B),(C)に示すように、弁座の着座時の衝撃で着座面に大きな圧縮荷重を受け、大きな面圧(単位面積当たり圧力)を生じて塑性変形することによる「つぶれ」である。   As shown in FIGS. 10 (B) and 10 (C), one of the damage forms is that a large compressive load is applied to the seating surface due to the impact when the valve seat is seated, and a large surface pressure (pressure per unit area) is generated. It is “collapse” due to plastic deformation.

他の1つは、図10(D),(E),(F)に示すように、同じく弁座の着座面に圧縮荷重を受けたときに、曲げモーメントを生じ、座屈荷重に達することによって生じる「座屈」である。また、座屈荷重に達しない場合でも曲げモーメントを繰り返し生じることによって生じる「疲労」もある。   The other is that, as shown in FIGS. 10D, 10E, and 10F, when a compressive load is applied to the seating surface of the valve seat, a bending moment is generated and the buckling load is reached. "Buckling" caused by In addition, there is “fatigue” caused by repeatedly generating a bending moment even when the buckling load is not reached.

そこで、以下に示す実施形態では、上記の「つぶれ」、「座屈」及び「疲労」等の損傷を回避するため、弁座又は該弁座を含む周辺部の形状を、前記弁体の先端側に対応する部分が、基端部側に対応する部分より補強された形状に形成する。   Therefore, in the embodiment described below, in order to avoid damage such as “crush”, “buckling”, and “fatigue”, the shape of the valve seat or the peripheral portion including the valve seat is the tip of the valve body. The part corresponding to the side is formed in a shape reinforced more than the part corresponding to the base end side.

図2(A),(B)に示す実施形態では、弁座103eの弁体151先端側が着座する部分の周壁から径方向に延びて溝103fの外周壁に至るリブ103gを、複数個(図では3個)配設する。   In the embodiment shown in FIGS. 2A and 2B, a plurality of ribs 103g extending in the radial direction from the peripheral wall of the seated portion of the valve body 151 of the valve seat 103e to the outer peripheral wall of the groove 103f (see FIG. 3).

リブ103gの形状は、図2(A),(B)のように径方向外側に向かって先細となる形状の他、図3のように径方向の幅が同一の形状、図4のように径方向の中央部で細い形状など、任意の形状とすることができる。   The shape of the rib 103g is not only a shape that tapers radially outward as shown in FIGS. 2A and 2B, but also a shape having the same radial width as shown in FIG. 3, as shown in FIG. An arbitrary shape such as a thin shape in the central portion in the radial direction can be used.

リブ103gの高さ(溝103fの底を基準とする高さ。以下、同様)は、弁座103eの着座面(=バルブプレート面)と同一高さ、あるいは、これより少し低い高さに設定される。   The height of the rib 103g (the height with respect to the bottom of the groove 103f, hereinafter the same) is set to the same height as the seating surface (= valve plate surface) of the valve seat 103e or slightly lower than this. Is done.

かかる弁装置実施形態の作用を説明する。
まず、リブ103gの高さを弁座103eの着座面(=バルブプレート面)と同一高さに設定した場合について説明する。
The operation of the valve device embodiment will be described.
First, the case where the height of the rib 103g is set to the same height as the seating surface (= valve plate surface) of the valve seat 103e will be described.

この場合、弁体151(151aまたは151b)先端側の周縁部は、弁座103eの着座面と共に各リブ103gの平坦な頂面にも着座する。したがって、これらリブ103g形成部およびその周辺の弁座103eを含めた着座面の面積が増大するため、弁体151先端側が着座する際の衝撃により大きな圧縮荷重を受けたときにも、面圧の減少により、つぶれを効果的に抑制できる(モデル図、図11参照)。   In this case, the peripheral edge of the valve body 151 (151a or 151b) on the tip side is seated on the flat top surface of each rib 103g together with the seating surface of the valve seat 103e. Therefore, since the area of the seating surface including the rib 103g forming portion and the surrounding valve seat 103e is increased, even when a large compression load is received due to the impact when the valve body 151 is seated, the surface pressure is reduced. By the reduction, the collapse can be effectively suppressed (see the model diagram and FIG. 11).

同時に、リブ103gと弁座103eが一体化された部分の横断面積(バルブプレートと平行な方向の断面積。以下、同様)が増大して細長比λが減少することにより、この部分の座屈荷重が増大する。これにより、弁体151先端側が着座する際の衝撃により大きな圧縮荷重を受けたときにも、座屈を効果的に抑制でき、繰り返しの圧縮荷重による疲労も効果的に抑制できる(モデル図12(B)参照)。   At the same time, the cross-sectional area of the portion where the rib 103g and the valve seat 103e are integrated (the cross-sectional area in the direction parallel to the valve plate; hereinafter the same) increases and the slenderness ratio λ decreases, so that the buckling of this portion is reduced. The load increases. Thereby, even when a large compressive load is received due to an impact when the front end side of the valve body 151 is seated, buckling can be effectively suppressed, and fatigue due to repeated compressive load can also be effectively suppressed (model FIG. 12 ( B)).

そして、このように、弁座103eのつぶれ、座屈、疲労等の損傷を抑制できることにより、シール性低下による圧縮機性能の劣化を抑制することができる。
一方、かかる弁座103eの部分的な補強によって、つぶれ、座屈、疲労の抑制効果が高められる結果、弁座103e全周の幅を狭めて着座面の総面積を小さくすることができる。これにより、弁体151と弁座103eの着座面との間に混入するオイルによる弁体151の密着力を減少することができ、開弁時に生じる圧力脈動を十分抑制され、ノイズを抑制できると共に、圧縮機の効率を良好に維持できる。
Thus, by suppressing damage such as crushing, buckling, and fatigue of the valve seat 103e, it is possible to suppress deterioration of the compressor performance due to a decrease in sealing performance.
On the other hand, the partial reinforcement of the valve seat 103e increases the effect of suppressing crushing, buckling, and fatigue. As a result, the entire circumference of the valve seat 103e can be narrowed to reduce the total area of the seating surface. As a result, the contact force of the valve body 151 due to oil mixed between the valve body 151 and the seating surface of the valve seat 103e can be reduced, pressure pulsation generated when the valve is opened can be sufficiently suppressed, and noise can be suppressed. The compressor efficiency can be maintained well.

なお、図2(A),(B)では、リブ103gを弁座103eの弁体151先端部が着座する部分に1箇所と、それより、図で左側の着座部分に2箇所とに配設している。
これは、リブを設けない場合に円環状の弁座のつぶれ量が、図13に示すような結果が得られた場合に対応したものであり、弁体先端側が着座する部分でも弁体基端部と先端部とを結ぶ方向の図示左側でつぶれ量がより大きく、圧縮荷重が大きく作用すると考えられるからである。例えば、シリンダボア101aの中心軸が弁体151の基端部151Aと先端部151Bとを結ぶ方向の図13で左側にある場合は、一般に、シリンダボアからの吸引力が左側でより強く生じて弁座着座面に作用する圧縮荷重が大きくなる。
2 (A) and 2 (B), the rib 103g is arranged at one place where the tip of the valve body 151 of the valve seat 103e is seated and at two places on the left seating part in the figure. is doing.
This corresponds to the case in which the amount of collapse of the annular valve seat when the rib is not provided is obtained as shown in FIG. This is because the amount of crushing is larger on the left side of the drawing in the direction connecting the part and the tip part, and the compressive load is considered to act greatly. For example, when the central axis of the cylinder bore 101a is on the left side in FIG. 13 in the direction connecting the proximal end portion 151A and the distal end portion 151B of the valve body 151, generally, the suction force from the cylinder bore is more strongly generated on the left side and the valve seat The compressive load acting on the seating surface increases.

一方、図13に示すように、弁座103eの中心から弁体先端方向に向かって両側90度の範囲は、90度を超える領域に対して、特につぶれ量が大きいため、該両側90度の範囲にリブ103gを配設するのが好ましいことが明らかである。そこで、図3、図4では、それぞれ、弁座103eの中心から弁体151先端方向に位置する1箇所と、該弁体151先端方向に向かって両側90度の位置に2箇所リブ103gを配設している。なお、弁体151先端方向に向かって両側90度の位置は、弁座103eの弁体151先端側と基端側との中間に位置するが、弁体151先端方向の位置にあるリブ103gと両側90度の位置にあるリブ103gとを合わせた全体で、弁座103eまたは弁座103eを含む周辺部の弁体151先端側が、基端側より補強された形状となっている。   On the other hand, as shown in FIG. 13, the range of 90 degrees on both sides from the center of the valve seat 103e toward the valve body tip direction is particularly large for the region exceeding 90 degrees, so It is clear that it is preferable to arrange the ribs 103g in the range. Therefore, in FIGS. 3 and 4, two ribs 103g are arranged at one position located in the distal direction of the valve body 151 from the center of the valve seat 103e and at 90 degrees on both sides in the distal direction of the valve body 151. Has been established. The position of 90 degrees on both sides toward the distal end direction of the valve body 151 is located between the distal end side and the proximal end side of the valve body 151 of the valve seat 103e, but the rib 103g located at the distal end direction of the valve body 151 As a whole, the valve seat 103e or the distal end side of the valve body 151 in the peripheral portion including the valve seat 103e is reinforced from the base end side together with the ribs 103g located at 90 degrees on both sides.

また、以上の実施形態では、リブ103gを3個配設したが、2個または4個以上配設してもよく、周方向に隣り合うリブ103g同士の間隔も、等間隔、非等間隔のいずれにも設定可能である。   In the above embodiment, three ribs 103g are arranged. However, two or four or more ribs 103g may be arranged, and the intervals between the ribs 103g adjacent to each other in the circumferential direction may be equal intervals or unequal intervals. Either can be set.

また、リブ103gを1箇所だけ配設してもよい。図13の結果に基づけば、弁座103eの中心から弁体先端方向に向かって、つぶれ量の多い側(図示左側)約45度までの範囲に、1個のリブ103gを配設するのが好ましいようである。
なお、以上説明した、リブの配設位置、配設個数については、以下の実施形態でも同様である。
Further, only one rib 103g may be provided. Based on the results shown in FIG. 13, one rib 103g is disposed in the range from the center of the valve seat 103e toward the distal end of the valve body up to about 45 degrees on the side with a large amount of collapse (left side in the figure). Seems to be preferred.
It should be noted that the arrangement positions and the number of the ribs described above are the same in the following embodiments.

次に、図2〜図4に示す形態で、リブ103gの高さを弁座103eの着座面(=バルブプレート面)よりやや低く設定した場合について説明する。
この場合も、リブ103gを設けた弁座103e部分の、リブ103g頂面より高い側の細長い部分を十分小さくすることで、細長比λが減少し、座屈荷重が増大する。これにより、弁体151先端側着座時の衝撃により大きな圧縮荷重を受けたときにも、座屈を効果的に抑制でき、繰り返しの圧縮荷重による疲労も効果的に抑制できる(モデル図、図12(C)参照)。その結果、シール性低下による圧縮機性能の劣化を抑制することができる。
Next, the case where the height of the rib 103g is set slightly lower than the seating surface (= valve plate surface) of the valve seat 103e will be described in the form shown in FIGS.
Also in this case, by reducing the elongated portion of the valve seat 103e provided with the rib 103g on the side higher than the top surface of the rib 103g, the slenderness ratio λ decreases and the buckling load increases. Thereby, even when a large compressive load is received due to an impact at the time of seating on the distal end side of the valve body 151, buckling can be effectively suppressed, and fatigue due to repeated compressive load can also be effectively suppressed (model diagram, FIG. 12). (See (C)). As a result, it is possible to suppress the deterioration of the compressor performance due to a decrease in sealing performance.

一方、リブ103gに弁体151が着座しない分、弁体151の総着座面積をより小さくして、密着力を減少することにより、ノイズ抑制効果、圧縮機効率の維持効果をより高めることができる。   On the other hand, by reducing the contact force by reducing the total seating area of the valve body 151 by the amount that the valve body 151 is not seated on the rib 103g, the noise suppression effect and the compressor efficiency maintenance effect can be further enhanced. .

なお、弁座の弁体基端側にもリブを設けるなど先端側と同様に補強した場合は、大きな圧縮荷重を受ける先端側着座部分が基端側着座部分に対して相対的に耐久強度が弱くなるため、この弱い部分から損傷しやすくなる。すなわち、本発明では、大きな圧縮荷重を受ける先端側着座部分を、基端側着座部分より補強し、弁座全体の耐久強度を均一化することにより、つぶれ、座屈、疲労を効果的に抑制できるのである。   If the rib is also provided on the valve element base end side of the valve seat in the same way as the tip end side, the tip side seating part that receives a large compressive load is relatively durable against the base side seating part. Since it becomes weak, it becomes easy to damage from this weak part. In other words, in the present invention, the front-side seating portion that receives a large compressive load is reinforced from the base-side seating portion, and the durability of the entire valve seat is made uniform to effectively suppress crushing, buckling, and fatigue. It can be done.

図5は、弁座103eを、その内周面を形成する弁孔103a又は103bの中心軸に対し、外周面の中心軸が弁体151の先端側に偏心する設定として、弁体151先端側が着座する部分の径方向の厚さが、基端部側が着座する部分の径方向の厚さより大きい形状に形成した実施形態を示す。なお、本実施形態においても、図13の結果に基づき、弁座の中心から弁体先端方向に向かって、つぶれ量の多い側(図示左側)約45度の方向に偏心させている。   FIG. 5 shows the valve seat 103e as a setting in which the central axis of the outer peripheral surface is eccentric to the front end side of the valve body 151 with respect to the central axis of the valve hole 103a or 103b forming the inner peripheral surface thereof. An embodiment is shown in which the radial thickness of the seated portion is formed in a shape larger than the radial thickness of the seated portion on the base end side. In this embodiment as well, on the basis of the result of FIG. 13, it is decentered from the center of the valve seat toward the distal end of the valve body in the direction of about 45 degrees on the side with a large amount of crushing (left side in the figure).

本実施形態では、弁座103eの弁体151先端側が着座する部分の着座面積を増大させることにより面圧を減少させてつぶれを抑制することができると共に、同部分の横断面積が増大して座屈及び疲労を抑制することができ、その結果、圧縮機性能の劣化を抑制することができる。   In the present embodiment, by increasing the seating area of the portion of the valve seat 103e where the front end side of the valve body 151 is seated, it is possible to reduce the surface pressure and suppress the collapse, and the cross-sectional area of the same portion increases and the seat is increased. Bending and fatigue can be suppressed, and as a result, deterioration of compressor performance can be suppressed.

また、弁体151の基端部側が着座する弁座103e部分の幅を狭めて弁体151の総着座面積を減少させ、密着力を減少させることができるので、ノイズを抑制できると共に、圧縮機の効率を良好に維持できる。   Further, the width of the valve seat 103e on which the base end side of the valve body 151 is seated can be narrowed to reduce the total seating area of the valve body 151 and the contact force can be reduced. It is possible to maintain good efficiency.

図6は、弁座103eの弁体151先端側が着座する部分の周壁から径方向に延びて溝103fの外周壁に至るリブ103gを複数個配設すると共に、該リブ103gの頂面を、周方向に沿って複数の平行な凸条103jを有する形状に形成したものである。   FIG. 6 shows a plurality of ribs 103g extending in the radial direction from the peripheral wall of the valve seat 103e where the front end of the valve element 151 is seated and reaching the outer peripheral wall of the groove 103f, and the top surface of the rib 103g is It is formed in a shape having a plurality of parallel protrusions 103j along the direction.

図示のように、リブ103gの凸条103jの高さは、弁座の着座面(=バルブプレート面)と同一に、形成されている。
かかる構成とすれば、リブ103gの各凸条103jにも弁体151を着座させることにより、面圧を減少させてつぶれを抑制できる。
As shown in the figure, the height of the protrusion 103j of the rib 103g is the same as the seating surface (= valve plate surface) of the valve seat.
With such a configuration, the valve body 151 is seated on each protrusion 103j of the rib 103g, so that the contact pressure can be reduced and the collapse can be suppressed.

また、弁座103eと一体に形成されたリブ103gによって、この部分の横断面積が増大して細長比λが減少し、座屈、疲労を抑制できる。
これにより、圧縮機性能の劣化を抑制できる。
Further, the rib 103g formed integrally with the valve seat 103e increases the cross-sectional area of this portion and decreases the slenderness ratio λ, thereby suppressing buckling and fatigue.
Thereby, deterioration of compressor performance can be controlled.

特に本実施形態では、リブ103gの頂面を平坦面とせず凸条103jを設けたことによって着座面積の増加を、つぶれの抑制に有効な必要最小限の大きさに制限しつつ、リブ103gの横断面積を十分大きく確保して座屈、疲労の抑制効果を、より高めることができる。   In particular, in this embodiment, the top surface of the rib 103g is not a flat surface, and the protrusion 103j is provided, so that the increase in the seating area is limited to the minimum necessary size effective for suppressing crushing. A sufficiently large cross-sectional area can be secured to further increase the effect of suppressing buckling and fatigue.

図7は、弁座103eの弁体151先端側が着座する部分の周壁から径方向に延びるリブ103gの径方向先端が、溝103fの外周壁に達しない実施形態を示す。
この場合も、リブ103gの作用は、リブ103gの頂面が弁座の着座面(=バルブプレート面)と同一高さである形態、やや低い形態それぞれについて、図2〜図4の実施形態と同様であり、同一高さである形態では、つぶれ、座屈、疲労を抑制し、やや低い形態では、座屈、疲労を抑制することにより圧縮機性能の劣化を抑制できると共に、密着力減少によりノイズを抑制でき、かつ、圧縮機の効率を良好に維持できる。
FIG. 7 shows an embodiment in which the radial front ends of the ribs 103g extending in the radial direction from the peripheral wall of the portion on which the front end side of the valve body 151 of the valve seat 103e is seated do not reach the outer peripheral wall of the groove 103f.
Also in this case, the action of the rib 103g is the same as that of the embodiment of FIGS. 2 to 4 in the form in which the top surface of the rib 103g is the same height as the seating surface (= valve plate surface) of the valve seat, and in the slightly lower form. Similarly, in the form of the same height, crushing, buckling, and fatigue are suppressed, and in a slightly low form, deterioration of the compressor performance can be suppressed by suppressing buckling and fatigue, and by reducing the adhesion force. Noise can be suppressed and the efficiency of the compressor can be maintained well.

図8は、弁座103eの弁体151先端側が着座する部分の溝103f底面から頂部に向かって先細となるテーパ状のリブ103gを配設したものである。
本実施形態において、リブ103gの頂端を弁座103eの着座面と同一高さとすれば、弁体151からの圧縮荷重が弁座103eとリブ103gとで支持されるので、弁座103eのつぶれを抑制することができる。この場合、図6の実施形態と同様、着座面積の増加をつぶれの抑制に有効な必要最小限の大きさに制限しつつつぶれを抑制することができる。
FIG. 8 shows an arrangement in which a tapered rib 103g that tapers from the bottom surface of the groove 103f of the valve seat 103e where the front end side of the valve body 151 is seated toward the top.
In the present embodiment, if the top end of the rib 103g is flush with the seating surface of the valve seat 103e, the compressive load from the valve body 151 is supported by the valve seat 103e and the rib 103g. Can be suppressed. In this case, as in the embodiment of FIG. 6, it is possible to suppress the collapse while limiting the increase in the seating area to the minimum necessary size effective for suppressing the collapse.

また、弁座103eに連ねて一体にリブ103gを設けることにより、リブ103gを配設した部分の細長比λを減少させて座屈、疲労を抑制できる。
これにより、圧縮機の性能劣化を抑制できる。
Further, by providing the rib 103g integrally with the valve seat 103e, the slenderness ratio λ of the portion where the rib 103g is disposed can be reduced to suppress buckling and fatigue.
Thereby, the performance degradation of a compressor can be suppressed.

図9は、弁座103eの弁体151先端側が着座する部分の溝103f底面から立ち上がるリブ103gを、弁座103eとは分離して形成したものである。リブ103gの高さは、弁座103eの着座面(=バルブプレート面)と同一とする。   FIG. 9 shows the rib 103g that rises from the bottom surface of the groove 103f where the valve element 151 of the valve seat 103e is seated, separated from the valve seat 103e. The height of the rib 103g is the same as the seating surface (= valve plate surface) of the valve seat 103e.

本実施形態のように、リブ103gが弁座103eから分離して形成された場合でも、弁体151がリブ103gにも着座して弁座103eの面圧を減少できることにより、弁座103eのつぶれを抑制できる。   Even when the rib 103g is formed separately from the valve seat 103e as in the present embodiment, the valve body 151 can also be seated on the rib 103g to reduce the surface pressure of the valve seat 103e. Can be suppressed.

一方、リブ103gと弁座103eとが分離しているため、弁座103e自体が直接補強される構造ではないが、面圧の減少により弁体151先端側が着座する弁座103e部分の圧縮荷重が減少するため、弁座103eに生じる曲げモーメントが減少し、その結果、座屈、疲労も抑制することができる。   On the other hand, since the rib 103g and the valve seat 103e are separated, the valve seat 103e itself is not directly reinforced, but the compression load of the valve seat 103e seated on the distal end side of the valve body 151 is reduced due to the reduction of the surface pressure. Therefore, the bending moment generated in the valve seat 103e is reduced, and as a result, buckling and fatigue can be suppressed.

これにより、圧縮機の性能劣化を抑制できる。
また、部分的なリブ103gの形成により、弁体着座面の総面積を減少させることができるので、密着力減少により、ノイズを抑制でき、かつ、圧縮機の効率を良好に維持できる。
Thereby, the performance degradation of a compressor can be suppressed.
In addition, since the total area of the valve element seating surface can be reduced by forming the partial rib 103g, noise can be suppressed and the compressor efficiency can be maintained well by reducing the adhesion.

なお、以上示した実施形態は、吸入弁装置及び吐出弁装置の双方に適用することが望ましいが、いずれか一方のみに適用した場合でもそれなりの効果が得られることは勿論である。   Although the embodiment described above is preferably applied to both the intake valve device and the discharge valve device, it is a matter of course that even when applied to only one of them, a certain effect can be obtained.

また、以上示した実施形態では、ピストン往復動タイプの圧縮機に適用したものを示したが、本発明は、スクロールタイプ等、冷媒を吸入し、または、吐出するように開閉するリード弁を用いるタイプ圧縮機であれば、全ての圧縮機に適用できる。   In the above-described embodiment, the present invention is applied to a piston reciprocating type compressor. However, the present invention uses a reed valve that opens and closes to suck or discharge refrigerant, such as a scroll type. If it is a type compressor, it is applicable to all the compressors.

100…圧縮機
101…シリンダブロック
101a…シリンダボア
103…バルブプレート
103a…弁孔(吸入側)
103b…弁孔(吐出側)
103e…弁座
103f…溝
103g…リブ
104…シリンダヘッド
151…弁体
151a…吸入弁の弁体
151b…吐出弁の弁体
151A…基端部
151B…先端部
DESCRIPTION OF SYMBOLS 100 ... Compressor 101 ... Cylinder block 101a ... Cylinder bore 103 ... Valve plate 103a ... Valve hole (suction side)
103b ... Valve hole (discharge side)
103e ... Valve seat 103f ... Groove 103g ... Rib 104 ... Cylinder head 151 ... Valve body 151a ... Valve body 151b ... Discharge valve body 151A ... Base end portion 151B ... Tip portion

Claims (10)

冷媒を吸入または吐出するように開閉され、弁孔を形成したバルブプレートと、該バルブプレートの前記弁孔の外周縁部に、その外側周囲に形成された溝に対してボス状に突出して形成された弁座と、前記バルブプレートに基端部が連結され、先端部が前記弁座の着座面と接離自由な弁体と、を含むリード弁構造の圧縮機の弁装置において、
前記弁座又は該弁座を含む周辺部の形状を、前記弁体の先端側に対応する部分が、弁体の基端側に対応する部分に対して補強された形状に形成したことを特徴とする圧縮機の弁装置。
A valve plate that is opened and closed to suck or discharge refrigerant and has a valve hole, and is formed on the outer peripheral edge of the valve hole of the valve plate so as to protrude into a boss shape with respect to a groove formed on the outer periphery of the valve plate. In the valve device of the compressor of the reed valve structure, the base end portion is connected to the valve plate and the valve plate is connected to and separated from the seating surface of the valve seat.
The shape of the valve seat or a peripheral portion including the valve seat is formed such that a portion corresponding to the distal end side of the valve body is reinforced with respect to a portion corresponding to the proximal end side of the valve body. Compressor valve device.
該弁座の前記弁体先端側に対応する部分から径方向外側に延びる1個以上のリブが配設されることを特徴とする請求項1に記載の圧縮機の弁装置。   The valve device for a compressor according to claim 1, wherein one or more ribs extending radially outward from a portion of the valve seat corresponding to the front end side of the valve body are disposed. 前記リブは、前記溝の底からの高さが前記弁座の弁体着座面と同一または弁体着座面より低く形成されていることを特徴とする請求項2に記載の圧縮機の弁装置。   The valve device for a compressor according to claim 2, wherein the rib is formed such that a height from a bottom of the groove is the same as or lower than a valve body seating surface of the valve seat. . 前記リブは、前記弁座の外周壁から溝の外周壁に至るまで延びるように形成されていることを特徴とする請求項2又は請求項3に記載の圧縮機の弁装置。   4. The valve device for a compressor according to claim 2, wherein the rib is formed so as to extend from an outer peripheral wall of the valve seat to an outer peripheral wall of the groove. 前記リブは、前記弁座の外周壁から前記溝の外周壁に至る途中まで延びるように形成されていることを特徴とする請求項2〜請求項4のいずれか1つに記載の圧縮機の弁装置。   5. The compressor according to claim 2, wherein the rib is formed so as to extend from an outer peripheral wall of the valve seat to a midway from the outer peripheral wall of the groove to the outer peripheral wall of the groove. Valve device. 前記弁座は、その内周円を形成する弁孔の中心軸に対し外周円の中心軸が前記弁体の先端側方向に偏心し、前記弁体先端側に対応する部分の径方向の厚さが弁体基端側に対応する部分の径方向の厚さより大きい形状に形成されていることを特徴とする請求項1に記載の圧縮機の弁装置。   In the valve seat, the central axis of the outer circumferential circle is eccentric to the distal end side direction of the valve body with respect to the central axis of the valve hole forming the inner circumferential circle, and the radial thickness of the portion corresponding to the distal end side of the valve body 2. The valve device for a compressor according to claim 1, wherein the valve device is formed in a shape larger than a radial thickness of a portion corresponding to the base end side of the valve body. 前記リブは、前記溝の底からの高さ方向の頂面が、前記弁座の着座面より低い面と同一高さの面とがそれぞれ弁座の周方向と平行に、径方向に交互に配設されていることを特徴とする請求項2〜請求項5のいずれか1つに記載の圧縮機の弁装置。   The rib has a top surface in the height direction from the bottom of the groove, and a surface having a height lower than the seating surface of the valve seat and a surface having the same height are alternately arranged in the radial direction in parallel with the circumferential direction of the valve seat. The compressor valve device according to any one of claims 2 to 5, wherein the valve device is provided. 前記溝の前記弁体先端側に対応する部分に、該溝の周方向に沿って平行に前記弁座の着座面と同一高さまで突出するリブが配設されることを特徴とする請求項1に記載の圧縮機の弁装置。   The rib corresponding to the seating surface of the said valve seat is arrange | positioned in the part corresponding to the said valve body front end side of the said groove | channel in parallel with the circumferential direction of this groove | channel. The valve device of the compressor described in 1. 前記溝の前記弁体先端側に対応する部分に、前記溝の底部から開口部方向に向かって先細となる形状のリブが配設されることを特徴とする請求項1に記載の圧縮機の弁装置。   2. The compressor according to claim 1, wherein a rib having a shape that tapers from the bottom of the groove toward the opening is disposed at a portion of the groove corresponding to the front end side of the valve body. Valve device. 前記リブは、前記弁孔の中心から弁体先端方向に向かって両側90度の中心角範囲内に1個以上配設されることを特徴とする請求項2〜請求項5、請求項7〜請求項9のいずれか1つに記載の圧縮機の弁装置。   One or more ribs are disposed within a central angle range of 90 degrees on both sides from the center of the valve hole toward the distal end of the valve body. The valve apparatus of the compressor as described in any one of Claims 9.
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EP12755625.6A EP2685103B1 (en) 2011-03-08 2012-02-10 Valve device for compressor
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