JP2012087536A - Plate building material and manufacturing method of plate building material - Google Patents

Plate building material and manufacturing method of plate building material Download PDF

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JP2012087536A
JP2012087536A JP2010235304A JP2010235304A JP2012087536A JP 2012087536 A JP2012087536 A JP 2012087536A JP 2010235304 A JP2010235304 A JP 2010235304A JP 2010235304 A JP2010235304 A JP 2010235304A JP 2012087536 A JP2012087536 A JP 2012087536A
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plate
base material
back surface
building material
hot
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Hironobu Kitano
浩伸 北野
Yoshifumi Tanaka
善史 田中
Masaya Osumi
昌也 大住
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Panasonic Corp
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Panasonic Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a plate building material and a manufacturing method of the plate building material, which improves appearance of an end face.SOLUTION: A plate building material 1 includes a surface decorative member 20 which has folding grooves 27 and 28 on a rear face 20a corresponding to edges 17 and 18 of a plate base material 10, the surface decorative member 20 being attached along an outer peripheral surface of the plate base material. A cured layer 31 of hot-melt adhesive is formed in a gap between one end face 13 of the base material and a rear face 23a of the surface decorative member corresponding to the end face.

Description

本発明は、基材の外周面に表面化粧材を貼着した板状建材及び板状建材の製造方法に関する。   The present invention relates to a plate-shaped building material in which a surface decorative material is bonded to the outer peripheral surface of a base material, and a method for manufacturing the plate-shaped building material.

従来より、断面長方形の芯材の縁部に対応させた折り曲げ用のV溝を裏面に形成した表面材を、V溝で折り曲げて基材の外周面に沿わせるように貼着した造作材が提案されている(例えば、下記特許文献1参照)。   Conventionally, there has been a construction material in which a surface material in which a bending V-groove corresponding to an edge of a core having a rectangular cross section is formed on the back surface is attached to be bent along the V-groove along the outer peripheral surface of the substrate. It has been proposed (see, for example, Patent Document 1 below).

特開平7−286479号公報JP-A-7-286479

しかしながら、上記のような貼着構造では、表面材(表面化粧材)や芯材(基材)の加工誤差や反り等の変形によって、特に基材の端面(木口面)とこれに対応する表面化粧材の裏面との間に隙間が発生するという問題があった。このような隙間は、上記表面化粧材が貼着される基材の一端面に交差する他の端面において露出し、見栄えが悪いという問題があった。
上記のような他の端面には、施工現場においてエッジシート等の貼着や端面カバー等の取付などの端面処理が施されたり、他の部材の端面等が連設されたりするため、施工後には上記隙間が目立ち難くなる。また、建具の上下端面のように施工態様によっては、施工後に上記隙間が目立ち難くなることも考えられる。しかしながら、施工前の流通過程等においては上記他の端面(表面化粧材の貼着されない端面)が露出することから改善が望まれていた。
However, in the sticking structure as described above, due to deformation such as processing error or warpage of the surface material (surface decorative material) or the core material (base material), particularly the end surface (the end surface) of the base material and the surface corresponding thereto. There was a problem that a gap was generated between the back surface of the decorative material. Such a gap is exposed at the other end face that intersects one end face of the base material to which the surface decorative material is adhered, and there is a problem that the appearance is poor.
Other end faces as described above are subjected to end face processing such as sticking of edge sheets and attachment of end face covers, etc. at the construction site, or end faces of other members are connected continuously, etc. Makes the above gaps inconspicuous. In addition, depending on the construction mode such as the upper and lower end surfaces of the joinery, it is conceivable that the gap is less noticeable after construction. However, in the distribution process before construction and the like, the other end face (the end face to which the surface decorative material is not attached) is exposed, and thus an improvement has been desired.

本発明は、上記実情に鑑みてなされたものであり、端面の見栄えを向上し得る板状建材及び板状建材の製造方法を提供することを目的としている。   This invention is made | formed in view of the said situation, and it aims at providing the manufacturing method of the plate-shaped building material which can improve the appearance of an end surface, and a plate-shaped building material.

上記目的を達成するために、本発明に係る板状建材は、板状の基材の縁部に対応させた折曲溝を裏面に設けた表面化粧材を、該基材の外周面に沿わせるように貼着した板状建材であって、前記基材の一端面とこの一端面に対応する前記表面化粧材の裏面との間に形成される隙間にホットメルト型接着剤硬化層を形成したことを特徴とする。   In order to achieve the above object, the plate-shaped building material according to the present invention has a surface decorative material provided with a bent groove on the back surface corresponding to the edge of the plate-shaped base material along the outer peripheral surface of the base material. A hot-melt adhesive cured layer is formed in a gap formed between one end surface of the base material and the back surface of the surface decorative material corresponding to the one end surface. It is characterized by that.

本発明においては、前記表面化粧材の裏面に、前記基材の両側端面の各縁部に対応させた折曲溝を設け、前記ホットメルト型接着剤硬化層を、前記基材の両側端面とこれら両側端面に対応する前記表面化粧材の裏面との間に形成されるそれぞれの隙間に形成するようにしてもよい。   In the present invention, the back surface of the surface decorative material is provided with a bent groove corresponding to each edge of both side end surfaces of the base material, and the hot-melt adhesive cured layer is connected to both side end surfaces of the base material. You may make it form in each clearance gap formed between the back surfaces of the said surface decoration material corresponding to these both end surfaces.

また、上記目的を達成するために、本発明に係る板状建材の製造方法は、板状の基材の縁部に対応させた折曲溝を裏面に設けた表面化粧材を、該基材の外周面に沿わせるように貼着する板状建材の製造方法であって、前記基材の一端面とこの一端面に対応する前記表面化粧材の裏面との間に形成される隙間にホットメルト型接着剤硬化層が形成されるようにホットメルト型接着剤を塗布し、前記表面化粧材を折曲溝で折り曲げて前記基材に貼着することを特徴とする。   In addition, in order to achieve the above object, a method for producing a plate-shaped building material according to the present invention includes a surface decorative material provided with a bent groove on the back surface corresponding to an edge of a plate-shaped substrate. A method of manufacturing a plate-shaped building material that is attached so as to be along the outer peripheral surface of the base material, and is hot in a gap formed between one end surface of the base material and the back surface of the surface decorative material corresponding to the one end surface. A hot-melt adhesive is applied so that a melt-type adhesive cured layer is formed, and the surface decorative material is folded at a folding groove and attached to the substrate.

本発明に係る板状建材及び板状建材の製造方法は、上述のような構成としたことで、端面の見栄えを向上させることができる。   The plate-shaped building material and the method for manufacturing the plate-shaped building material according to the present invention can improve the appearance of the end face by adopting the above-described configuration.

(a)は、本発明の一実施形態に係る板状建材の一例を模式的に示す概略断面図、(b)は、本発明の一実施形態に係る板状建材の製造方法の一例について説明するための概略断面図である。(A) is a schematic sectional drawing which shows typically an example of the plate-shaped building material which concerns on one Embodiment of this invention, (b) demonstrates an example of the manufacturing method of the plate-shaped building material which concerns on one Embodiment of this invention. It is a schematic sectional drawing for doing. (a)、(b)は、いずれも同製造方法について説明するための概略断面図である。(A), (b) is a schematic sectional drawing for demonstrating both the manufacturing methods. (a)は、本発明の他の実施形態に係る板状建材の一例を模式的に示す概略断面図、(b)は、本発明の他の実施形態に係る板状建材の製造方法の一例について説明するための概略断面図である。(A) is a schematic sectional drawing which shows typically an example of the plate-shaped building material which concerns on other embodiment of this invention, (b) is an example of the manufacturing method of the plate-shaped building material which concerns on other embodiment of this invention. It is a schematic sectional drawing for demonstrating.

以下に本発明の実施の形態について、図面に基づいて説明する。
図1及び図2は、第1実施形態に係る板状建材及び板状建材の製造方法の一例について説明するための概念的な説明図である。
本実施形態係る板状建材1は、図1(a)に示すように、略矩形平板状の基材10の外周面に沿わせるようにして表面化粧材20を貼着した構造とされている。
Embodiments of the present invention will be described below with reference to the drawings.
FIG.1 and FIG.2 is a conceptual explanatory drawing for demonstrating an example of the manufacturing method of the plate-shaped building material which concerns on 1st Embodiment, and a plate-shaped building material.
As shown in FIG. 1A, the plate-shaped building material 1 according to the present embodiment has a structure in which a surface decorative material 20 is attached so as to be along the outer peripheral surface of a substantially rectangular flat plate-like base material 10. .

この板状建材1は、本実施形態では、窓枠や戸枠、無目枠などの各種枠部材に用いられるものを例示しているが、廻縁や幅木、腰板、笠木などの他の造作部材として用いられるものとしてもよい。または、戸板や開閉扉、引戸等の扉パネル(建具)として用いられるものとしてもよく、その他、家具材の扉パネルとして家具材に組み付けられるものとしてもよい。さらには、その他の内装材として用いられるものとしてもよい。このような使用態様に応じて、板状建材1の外郭形状や基材10に貼着する表面化粧材20の貼着面積等を適宜、変形するようにすればよい。   In this embodiment, the plate-shaped building material 1 is exemplified for various frame members such as a window frame, a door frame, and an unframed frame. It may be used as a construction member. Alternatively, it may be used as a door panel (joint) such as a door plate, an open / close door, or a sliding door, or may be assembled to a furniture material as a door panel of the furniture material. Furthermore, it may be used as other interior materials. According to such a usage mode, the outer shape of the plate-shaped building material 1, the bonding area of the surface decorative material 20 to be bonded to the base material 10, or the like may be appropriately changed.

基材10は、図1(a)及び図2(a)に示すように、表面11と、両側端面12,13(例えば幅方向の両側端面)と、これら両側端面12,13に交差する図示しない両側端面(例えば長手方向の両側端面)と、裏面とを有した略六面体状とされている。この裏面の両側端部には、切欠段部14,14がそれぞれに形成されている。この切欠段部14,14の段壁の高さ寸法(当該基材10の厚さ方向に沿う寸法)は、後記する表面化粧材20の厚さ寸法と略同寸法とされている。
この基材10の表面11と両側端面12,13とは、略直交するように交差しており、該交差部(出隅部)が表面側の縁部15,17となる。また、基材10の裏面の切欠段部14,14の段底面と両側端面12,13とは、略直交するように交差しており、該交差部が裏面側の縁部16,18となる。
As shown in FIGS. 1 (a) and 2 (a), the base material 10 has a surface 11, side end surfaces 12, 13 (for example, side end surfaces in the width direction), and an illustration that intersects the side end surfaces 12, 13. It is made into a substantially hexahedron shape having both side end surfaces (for example, both side end surfaces in the longitudinal direction) and a back surface. Cutout step portions 14 and 14 are respectively formed at both end portions of the back surface. The height dimension (dimension along the thickness direction of the base material 10) of the stepped walls 14 and 14 is substantially the same as the thickness dimension of the surface decorative material 20 described later.
The surface 11 of the base material 10 and both side end surfaces 12 and 13 intersect so as to be substantially orthogonal, and the intersecting portions (protruding corner portions) become the edge portions 15 and 17 on the surface side. Further, the step bottoms of the notch portions 14 and 14 on the back surface of the substrate 10 and the side end surfaces 12 and 13 intersect so as to be substantially orthogonal, and the intersecting portions become the edge portions 16 and 18 on the back surface side. .

基材10としては、合板やLVL(単板積層材)等の木質積層板、パーティクルボード等の木質ボード、またはインシュレーションボードやMDF(中密度繊維板)等の木質繊維板などの木質系材料を上記のように略矩形平板状に加工したものが挙げられる。
または、合成樹脂系材料に、木粉や無機フィラー、相溶化剤、着色剤などを所定の含有割合で含有させた木粉・プラスチック複合材(WPC)を上記のように略矩形平板状に加工したものとしてもよい。これらは、適宜、組み合わせて積層し、基材10を構成するようにしてもよい。
The base material 10 is a wood-based material such as a wood laminate such as plywood or LVL (single-plate laminate), a wood board such as particle board, or a wood fiber board such as insulation board or MDF (medium density fiber board). Are processed into a substantially rectangular flat plate shape as described above.
Alternatively, a wood powder / plastic composite (WPC) containing wood powder, inorganic filler, compatibilizing agent, colorant, etc. in a synthetic resin material at a specified content ratio is processed into a substantially rectangular flat plate as described above. It is good also as what you did. These may be appropriately combined and laminated to form the base material 10.

なお、基材10としては、木質系材料や木粉・プラスチック複合材(WPC)からなるものに限られず、合成樹脂系材料や窯業系材料、金属系材料等から形成されたものとしてもよい。
また、上記各種の材料から略矩形平板状に形成されたものに限られず、縦枠や横枠等により枠組みした枠部材の間に、厚さ方向に開口する多数の中空筒状セルの集合体からなるハニカムコアなどのコア材を配設した、いわゆるフラッシュ構造の基材10としてもよい。
The base material 10 is not limited to a material made of wood-based material, wood powder / plastic composite (WPC), and may be formed from a synthetic resin-based material, a ceramic material, a metal-based material, or the like.
Moreover, it is not restricted to what was formed in the substantially rectangular flat plate shape from said various materials, but the aggregate | assembly of many hollow cylindrical cells opened in the thickness direction between the frame members framed by the vertical frame, the horizontal frame, etc. A base material 10 having a so-called flash structure in which a core material such as a honeycomb core made of the material is disposed may be used.

表面化粧材20は、薄板状とされており、図1(a)及び図2(a)に示すように、その裏面20aには、基材10の各縁部15,16,17,18にそれぞれ対応させた複数の折曲溝25,26,27,28が形成されている。これら複数の折曲溝25,26,27,28を境界として、表面化粧材20は、基材10の表面11、両側端面12,13及び裏面の切欠段部14,14のそれぞれに対応させた表面板状部21、端面板状部22,23及び裏面板状部24,24を有した構造とされている。   The surface decorative material 20 has a thin plate shape. As shown in FIGS. 1 (a) and 2 (a), the back surface 20a has the edges 15, 16, 17, and 18 on the back surface 10a. A plurality of bent grooves 25, 26, 27, and 28 corresponding to each other are formed. With the plurality of bent grooves 25, 26, 27, 28 as boundaries, the surface decorative material 20 is made to correspond to the front surface 11 of the substrate 10, both side end surfaces 12, 13, and the notch portions 14, 14 on the back surface. The front plate-like portion 21, the end plate-like portions 22 and 23, and the back plate-like portions 24 and 24 are provided.

基材10の表面側の縁部15,17に対応させた折曲溝25,27は、板状建材1の表面側縁部に面取り部が形成されるように、それぞれ複数本の断面略V字形状の折曲溝からなるものとしている。図例では、板状建材1の表面側縁部にC面取り形状の面取り部が形成されるように、それぞれ二本の折曲溝からなるものとした例を示している。なお、これら折曲溝25,27は、板状建材1の表面側縁部にR面取り形状の面取り部が形成されるように、それぞれ複数条の折曲溝からなるものとしてもよい。
基材10の裏面側の縁部16,18に対応させた折曲溝26,28は、それぞれ断面略V字形状の単一の折曲溝からなるものとした例を示している。図例では、板状建材1の裏面側縁部が略直角形状となるように、これら折曲溝26,28の溝底の角度を略直角としたものを例示している。
The bent grooves 25 and 27 corresponding to the edge portions 15 and 17 on the surface side of the base material 10 are each provided with a plurality of cross sections substantially V so that chamfered portions are formed at the surface side edge portions of the plate-shaped building material 1. It is assumed to consist of a letter-shaped bent groove. In the illustrated example, an example is shown in which each of the plate-shaped building materials 1 includes two bent grooves so that a C-chamfered chamfered portion is formed on the surface side edge portion. In addition, these bent grooves 25 and 27 may each be composed of a plurality of bent grooves such that an R chamfered chamfered portion is formed at the surface side edge of the plate-shaped building material 1.
In the example, the bent grooves 26 and 28 corresponding to the edges 16 and 18 on the back surface side of the substrate 10 are each formed of a single bent groove having a substantially V-shaped cross section. In the example shown in the drawing, the angle of the groove bottoms of these bent grooves 26 and 28 is set to be substantially right angle so that the back side edge of the plate-shaped building material 1 has a substantially right angle shape.

この表面化粧材20は、上記同様の木質系材料や木粉・プラスチック複合材(WPC)からなる板材を基板とし、その表面に化粧シートを積層させた構造としてもよい。例えば、MDF等の木質繊維板からなる基板の表面に、合成樹脂化粧シート(フィルム)を積層させた構造としてもよい。このような積層構造とされた表面化粧材20の裏面に形成された各折曲溝25,26,27,28は、合成樹脂化粧シートを少なくとも残すようにして、基板に形成するようにしてもよい。例えば、当該表面化粧材20の裏面側からルーター等の切削工具等によって切削することで形成するようにしてもよい。   The surface decorative material 20 may have a structure in which a plate material made of a wood-based material or wood powder / plastic composite material (WPC) similar to the above is used as a substrate and a decorative sheet is laminated on the surface thereof. For example, a synthetic resin decorative sheet (film) may be laminated on the surface of a substrate made of a wood fiber board such as MDF. The folded grooves 25, 26, 27, and 28 formed on the back surface of the surface decorative material 20 having such a laminated structure may be formed on the substrate so as to leave at least the synthetic resin decorative sheet. Good. For example, you may make it form by cutting from the back surface side of the said surface decoration material 20 with cutting tools, such as a router.

なお、このような態様に代えて、基板の表面に化粧シートとしての化粧紙や樹脂含浸化粧紙を積層させた構造としてもよい。または、基板の表面に、防汚性塗料や耐光性塗料、撥水性塗料等の塗布によるコーティング処理を施して塗膜層を設けた構造としてもよい。この場合、各折曲溝で折り曲げた際に、表面側に割裂等が生じないような塗膜層とすることが好ましい。
また、基材10の表面側の縁部15,17に対応させた表面化粧材20の折曲溝25,27を、板状建材1の表面側縁部が略直角形状となるように形成してもよい。また、基材10の裏面側の縁部16,18に対応させた表面化粧材20の折曲溝26,28を、板状建材1の裏面側縁部に面取り部が形成されるように複数本からなるものとしてもよい。
また、この表面化粧材20の厚さは、上記した各種枠部材や造作部材、建具、内装パネル、家具材などに板状建材1が用いられる場合には、例えば、1.0mm〜5.0mm程度としてもよい。
Instead of such an embodiment, a structure in which decorative paper as a decorative sheet or resin-impregnated decorative paper is laminated on the surface of the substrate may be employed. Alternatively, a structure in which a coating layer is provided on the surface of the substrate by applying a coating process such as an antifouling paint, a light-resistant paint, or a water repellent paint may be used. In this case, it is preferable to form a coating layer that does not cause splitting or the like on the surface side when it is bent in each bent groove.
Further, the bent grooves 25 and 27 of the surface decorative material 20 corresponding to the edges 15 and 17 on the surface side of the base material 10 are formed so that the surface side edges of the plate-shaped building material 1 have a substantially right-angle shape. May be. Further, a plurality of bent grooves 26 and 28 of the surface decorative material 20 corresponding to the edge portions 16 and 18 on the back surface side of the base material 10 are formed so that chamfered portions are formed on the back surface side edge portion of the plate-shaped building material 1. It may be a book.
Further, the thickness of the surface decorative material 20 is, for example, 1.0 mm to 5.0 mm when the plate-shaped building material 1 is used for the above-described various frame members, construction members, joinery, interior panels, furniture materials, and the like. It is good also as a grade.

次に、本実施形態に係る板状建材1を製造する板状建材の製造方法の一例について説明する。
まず、表面化粧材20の裏面20a及び表面化粧材20が貼着される基材10の外周面の両方または一方に、接着剤を塗布する。この接着剤としては、特に限定されず、酢酸ビニル樹脂や、合成ゴム、ポリ乳酸、澱粉、アクリル樹脂等を含有する水性接着剤若しくはエマルション接着剤等の常温硬化型の木工用接着剤が挙げられる。または、ユリア樹脂や、メラミン樹脂、ユリア・メラミン共縮合樹脂、フェノール樹脂、エポキシ樹脂、ウレタン樹脂などの熱硬化性樹脂を含有する接着剤を採用するようにしてもよい。
Next, an example of the manufacturing method of the plate-shaped building material which manufactures the plate-shaped building material 1 which concerns on this embodiment is demonstrated.
First, an adhesive is applied to both or one of the back surface 20a of the surface decorative material 20 and the outer peripheral surface of the base material 10 to which the surface decorative material 20 is attached. The adhesive is not particularly limited, and examples thereof include a room temperature curing type woodworking adhesive such as a vinyl acetate resin, an aqueous adhesive containing synthetic rubber, polylactic acid, starch, an acrylic resin, or an emulsion adhesive. . Alternatively, an adhesive containing a thermosetting resin such as a urea resin, a melamine resin, a urea-melamine cocondensation resin, a phenol resin, an epoxy resin, or a urethane resin may be employed.

また、上記接着剤の塗布は、ロールコーターやフローコーター、スプレー等によって塗布するようにしてもよい。また、後記するホットメルト型接着剤30(図1(b)参照)が塗布される表面化粧材20の裏面23a及びこれに対応する基材10の端面13には、上記接着剤を塗布しないようにしてもよい。また、後記するホットメルト型接着剤30が塗布される側の表面化粧材20の裏面板状部24の裏面及びこれに対応する基材10の切欠段部14への上記接着剤の塗布は、ホットメルト型接着剤30を塗布した後に行うようにしてもよい。   In addition, the adhesive may be applied by a roll coater, a flow coater, a spray, or the like. In addition, the adhesive is not applied to the back surface 23a of the surface decorative material 20 to which the hot melt adhesive 30 (see FIG. 1B), which will be described later, is applied and the end surface 13 of the base material 10 corresponding thereto. It may be. In addition, the application of the adhesive to the back surface of the back plate-like portion 24 of the surface decorative material 20 on the side to which the hot melt adhesive 30 to be described later is applied and the notch step portion 14 of the base material 10 corresponding thereto, You may make it carry out after apply | coating the hot-melt-type adhesive agent 30. FIG.

そして、図2(a)に示すように、基材10の表面11と表面化粧材20の表面板状部21の裏面とを対面させるようにして配置し、図2(b)に示すように、基材10の表面11と表面化粧材20の表面板状部21の裏面とを接着する。
次いで、図2(b)及び図1(b)に示すように、表面化粧材20の一方の端部側を、その折曲溝25,26で折り曲げ、基材10の一方の端面12及び一方の切欠段部14に巻き付けるようにして基材10の一方の端面12及び一方の切欠段部14に接着する。つまり、折曲溝25で折り曲げ、表面化粧材20の一方の端面板状部22の裏面を基材10の一方の端面12に接着する。また、折曲溝26で折り曲げ、表面化粧材20の一方の裏面板状部24の裏面を基材10の一方の切欠段部14の段底面に接着する。この際、表面化粧材20の一方の端面板状部22の裏面と基材10の一方の端面12との間に隙間が形成されないように、ローラープレス等の適宜の押圧手段によって押圧するようにしてもよい。
Then, as shown in FIG. 2 (a), the surface 11 of the substrate 10 and the back surface of the surface plate-like portion 21 of the surface decorative material 20 are arranged to face each other, as shown in FIG. 2 (b). The surface 11 of the base material 10 and the back surface of the surface plate-like portion 21 of the surface decorative material 20 are bonded together.
Next, as shown in FIGS. 2 (b) and 1 (b), one end side of the surface decorative material 20 is bent at its bent grooves 25 and 26, and one end face 12 and one of the base material 10 are bent. It adheres to one end surface 12 and one notch step 14 of the base material 10 so as to be wound around the notch step 14. That is, the bent groove 25 is bent, and the back surface of the one end face plate-like portion 22 of the surface decorative material 20 is bonded to the one end face 12 of the substrate 10. Further, it is bent at the bending groove 26, and the back surface of one back plate-like portion 24 of the surface decorative material 20 is bonded to the step bottom surface of one notch step portion 14 of the base material 10. At this time, pressing is performed by appropriate pressing means such as a roller press so that a gap is not formed between the back surface of the one end face plate-like portion 22 of the surface decorative material 20 and the one end face 12 of the base material 10. May be.

また、表面化粧材20の他方の端面板状部23の裏面23aに、図1(b)に示すように、ホットメルト型接着剤30を塗布する。図例では、ホットメルトアプリケーター等から供給された溶融したホットメルト型接着剤30を、ビードガン(ホットメルトガン)等によって端面板状部23の長手方向に沿ってビード状に塗布した例を示している。
ホットメルト型接着剤30としては、エチレン酢酸ビニル樹脂(EVA)やポリプロピレン樹脂、ポリエチレン樹脂等の合成樹脂を主剤とするポリオレフィン系のホットメルト型接着剤などが挙げられる。なお、後記するホットメルト型接着剤硬化層31の形成が可能なように、適宜の溶融粘度、硬化時間とされたものを採用するようにしてもよい。また、当該板状建材1の使用用途に応じて耐熱性等の観点から適宜の溶融温度のものを採用するようにしてもよい。また、端面板状部23の裏面23aに塗布されたホットメルト型接着剤30の硬化速度を遅くするために、表面化粧材20や基材10を予備加熱しておくようにしてもよい。また、端面板状部23の裏面23aに塗布する態様に代えて、または加えて、基材10の他方の端面13にホットメルト型接着剤30を塗布するようにしてもよい。
Moreover, as shown in FIG.1 (b), the hot-melt-type adhesive agent 30 is apply | coated to the back surface 23a of the other end surface plate-shaped part 23 of the surface decorative material 20. FIG. In the illustrated example, the melted hot melt adhesive 30 supplied from a hot melt applicator or the like is applied in a bead shape along the longitudinal direction of the end face plate portion 23 by a bead gun (hot melt gun) or the like. Yes.
Examples of the hot-melt adhesive 30 include polyolefin-based hot-melt adhesives mainly composed of a synthetic resin such as ethylene vinyl acetate resin (EVA), polypropylene resin, or polyethylene resin. In addition, you may make it employ | adopt what was set as the appropriate melt viscosity and hardening time so that formation of the hot-melt-type adhesive agent hardening layer 31 mentioned later is possible. Moreover, you may make it employ | adopt the thing of a suitable melting temperature from viewpoints, such as heat resistance, according to the use application of the said plate-shaped building material 1. FIG. Moreover, in order to slow down the cure rate of the hot-melt adhesive 30 applied to the back surface 23a of the end face plate-like portion 23, the surface decorative material 20 and the base material 10 may be preheated. Further, instead of or in addition to the mode of applying to the back surface 23 a of the end surface plate-like portion 23, the hot melt adhesive 30 may be applied to the other end surface 13 of the substrate 10.

上記のようにホットメルト型接着剤30が塗布された表面化粧材20の他方の端部側を、その折曲溝27,28で折り曲げ、基材10の他方の端面13及び他方の切欠段部14に巻き付けるようにして基材10の他方の端面12及び他方の切欠段部14に接着する。つまり、折曲溝27で折り曲げ、表面化粧材20の他方の端面板状部23の裏面23aを基材10の他方の端面13に対面させるようにして接着する。また、折曲溝28で折り曲げ、表面化粧材20の他方の裏面板状部24の裏面を基材10の他方の切欠段部14の段底面に接着する。
これにより、上記のように塗布されたホットメルト型接着剤30は、表面化粧材20の他方の端面板状部23の裏面23aと基材10の他方の端面13との互いの近接作用によってこれらの間に形成される隙間内を広がるようにして行き渡る。そして、図1(a)に示すように、ホットメルト型接着剤30が硬化すれば、表面化粧材20の他方の端面板状部23の裏面23aと基材10の他方の端面13との間に形成される隙間の略全体に亘って、ホットメルト型接着剤硬化層31が形成される。なお、ホットメルト型接着剤30の塗布量は、基材10や表面化粧材20の加工誤差、加工後の反り等を考慮して、上記隙間の略全体に亘ってホットメルト型接着剤硬化層31が形成されるように適宜、設定するようにしてもよい。
As described above, the other end portion side of the surface decorative material 20 to which the hot melt adhesive 30 is applied is bent by the bent grooves 27 and 28, and the other end face 13 and the other notch step portion of the base material 10 are folded. 14 is bonded to the other end face 12 and the other notch step portion 14 of the substrate 10. That is, it is bent at the bending groove 27 and bonded so that the back surface 23 a of the other end face plate-like portion 23 of the surface decorative material 20 faces the other end face 13 of the base material 10. Further, it is bent at the bending groove 28, and the back surface of the other back surface plate-like portion 24 of the surface decorative material 20 is bonded to the step bottom surface of the other notch step portion 14 of the base material 10.
Thereby, the hot-melt adhesive 30 applied as described above is caused by the proximity action between the back surface 23a of the other end face plate-like portion 23 of the surface decorative material 20 and the other end face 13 of the base material 10. Spread across the gap formed between the two. And as shown to Fig.1 (a), if the hot-melt-type adhesive 30 hardens | cures, between the back surface 23a of the other end surface plate-shaped part 23 of the surface decorative material 20, and the other end surface 13 of the base material 10 will be shown. The hot-melt adhesive-cured layer 31 is formed over substantially the entire gap formed in the step. The application amount of the hot-melt adhesive 30 is determined in consideration of processing errors of the base material 10 and the surface decorative material 20, warpage after processing, and the like. You may make it set suitably so that 31 may be formed.

上記のように基材10の外周面に沿わせるようにして、表面化粧材20を各折曲溝25,26,27,28で折り曲げ、表面化粧材20を貼着した後、必要に応じてローラープレス等の適宜の押圧手段によって上記接着剤が硬化するまで押圧、養生するようにしてもよい。   As described above, the surface decorative material 20 is folded along the respective bending grooves 25, 26, 27, 28 so as to be along the outer peripheral surface of the base material 10. You may make it press and cure until the said adhesive agent hardens | cures by appropriate press means, such as a roller press.

以上のような工程を経て、基材10の一端面(上記他方の端面)13とこの一端面13に対応する表面化粧材20の端面板状部23の裏面23aとの間に形成される隙間にホットメルト型接着剤硬化層31が形成された板状建材1が製造される。このような板状建材1によれば、上記隙間がホットメルト型接着剤硬化層31の形成により目立ち難くなり、基材10の一端面13に隣接する当該板状建材1の端面(例えば表面化粧材20が貼着されない長手方向の端面)の見栄えを向上させることができる。
また、上記隙間にホットメルト型接着剤硬化層31を形成しているので、基材10の一端面13と表面化粧材20の端面板状部23との間が中空とならず、これに対応する当該板状建材1の端部の強度を向上させることができる。
The gap formed between the one end face (the other end face) 13 of the base material 10 and the back face 23a of the end face plate-like portion 23 of the surface decorative material 20 corresponding to the one end face 13 through the steps described above. The plate-shaped building material 1 in which the hot-melt adhesive cured layer 31 is formed is manufactured. According to such a plate-shaped building material 1, the gap becomes inconspicuous due to the formation of the hot-melt adhesive-cured layer 31, and the end surface of the plate-shaped building material 1 adjacent to the one end surface 13 of the base material 10 (for example, surface decoration) The appearance of the end surface in the longitudinal direction where the material 20 is not attached can be improved.
Further, since the hot-melt adhesive cured layer 31 is formed in the gap, the space between the one end face 13 of the base material 10 and the end face plate-like portion 23 of the surface decorative material 20 does not become hollow. The strength of the end portion of the plate-shaped building material 1 to be improved can be improved.

さらに、本実施形態では、表面化粧材20の裏面20aに、基材10の両側端面12,13の各縁部15,16,17,18に対応させた折曲溝25,26,27,28を設ける一方、基材10の両側端部裏面に切欠段部14,14をそれぞれ形成している。従って、表面化粧材20の両側端部の裏面板状部24,24を切欠段部14,14に納めるように貼着することができる。また、当該板状建材1の両側端部裏面が、表面化粧材20によって化粧面となるため、裏面中央部位等が枠下地や壁下地等に固定され、両側端部が壁面等から突出するように施工される枠部材や笠木等に好適なものとなる。   Further, in the present embodiment, the bent grooves 25, 26, 27, 28 corresponding to the respective edge portions 15, 16, 17, 18 of the both side end surfaces 12, 13 of the base material 10 are formed on the back surface 20 a of the surface decorative material 20. On the other hand, notch step portions 14 and 14 are formed on the back surfaces of both end portions of the base material 10, respectively. Therefore, the back plate-like portions 24 and 24 at both end portions of the surface decorative material 20 can be attached so as to be accommodated in the notched step portions 14 and 14. Moreover, since the back surface of the both-sides edge part of the said plate-shaped building material 1 turns into a makeup | decoration surface by the surface decorative material 20, a back surface center site | part etc. are fixed to a frame foundation | substrate, a wall foundation | substrate, etc. It is suitable for frame members and headboards, etc.

さらに、本実施形態に係る板状建材の製造方法では、上記隙間にホットメルト型接着剤硬化層31を形成するためのホットメルト型接着剤30を、表面化粧材20及び基材10の両方または一方に塗布し、この表面化粧材20を折り曲げて基材10に貼着するようにしている。従って、従来の板状建材の製造ラインにホットメルト型接着剤30を塗布する工程を加えることで対応でき、製造ラインが複雑化することを防止できる。   Furthermore, in the manufacturing method of the plate-shaped building material which concerns on this embodiment, the hot-melt-type adhesive 30 for forming the hot-melt-type adhesive hardening layer 31 in the said clearance gap is used for both the surface decorative material 20 and the base material 10, or It is applied to one side and the surface decorative material 20 is bent and adhered to the base material 10. Therefore, it can respond by adding the process of apply | coating the hot-melt-type adhesive agent 30 to the manufacturing line of the conventional plate-shaped building material, and can prevent that a manufacturing line becomes complicated.

なお、図例では、表面化粧材20の裏面20aを上方に向け、この裏面20aに対して基材10を載置して表面化粧材20を貼着するような態様とした例を示しているが、天地を逆にして基材10の外周面に表面化粧材20を貼着する態様としてもよい。
また、図例では、表面化粧材20の一方の端部側を基材10の一方の端面12及び切欠段部14に接着し、他方側にホットメルト型接着剤30を塗布し、他方の端部側を基材10の他方の端面13及び切欠段部14に接着した例としているが、これに限られない。例えば、ホットメルト型接着剤30を他方側に塗布した後に、表面化粧材20の両方の端部側を同一工程において基材10の両側端面12,13及び切欠段部14,14に接着するようにしてもよい。
In addition, in the example of a figure, the back surface 20a of the surface cosmetic material 20 is turned up, and the example which set the base material 10 with respect to this back surface 20a and stuck the surface cosmetic material 20 is shown. However, it is good also as an aspect which sticks the surface decoration material 20 on the outer peripheral surface of the base material 10 upside down.
Further, in the illustrated example, one end portion side of the surface decorative material 20 is bonded to one end surface 12 and the notch step portion 14 of the base material 10, and the hot melt adhesive 30 is applied to the other side, and the other end portion is applied. Although the part side is made into the example which adhered the other end surface 13 and notch step part 14 of substrate 10, it is not restricted to this. For example, after the hot-melt adhesive 30 is applied to the other side, both end portions of the surface decorative material 20 are bonded to the side end surfaces 12 and 13 and the notched step portions 14 and 14 of the base material 10 in the same process. It may be.

さらに、図例では、基材10の一端面(上記他方の端面)13とこの一端面13に対応する表面化粧材20の端面板状部23の裏面23aとの間に形成される隙間のみにホットメルト型接着剤硬化層31を形成した例を示しているが、このような態様に限られない。例えば、上記隙間に加えて、基材10の一端面13近傍の基材10の表面11や裏面等と、これに対応する表面化粧材20の裏面20aとの間に隙間が形成される場合には、この隙間に至るようにホットメルト型接着剤硬化層31を形成するようにしてもよい。この場合、上記のように塗布されたホットメルト型接着剤30が押し広げられることで、上記各隙間に行き渡るような態様としてもよい。または、上記各隙間にホットメルト型接着剤硬化層31が形成されるように、適宜の箇所にホットメルト型接着剤30を塗布するようにしてもよい。   Further, in the illustrated example, only the gap formed between one end surface (the other end surface) 13 of the base material 10 and the back surface 23 a of the end face plate-like portion 23 of the surface decorative material 20 corresponding to the one end surface 13. Although the example which formed the hot-melt-type adhesive-cured layer 31 is shown, it is not restricted to such an aspect. For example, in addition to the above-mentioned gap, when a gap is formed between the front surface 11 and the back surface of the base material 10 in the vicinity of the one end surface 13 of the base material 10 and the back surface 20a of the surface decorative material 20 corresponding thereto. The hot melt adhesive cured layer 31 may be formed so as to reach this gap. In this case, the hot melt adhesive 30 applied as described above may be spread and spread across the gaps. Or you may make it apply | coat the hot-melt-type adhesive 30 to an appropriate location so that the hot-melt-type adhesive hardening layer 31 may be formed in each said clearance gap.

さらにまた、図例では、板状建材1の幅方向両側端面及び各端面近傍の裏面が化粧面となるように表面化粧材20を貼着した態様を例示しているが、板状建材1の少なくとも表面、一端面及びこの一端面近傍の裏面が化粧面となるように貼着する態様としてもよい。つまり、基材10の少なくとも表面11、一端面13及び一端面13近傍の裏面に表面化粧材20を貼着する態様としてもよい。この場合は、表面化粧材20の上記一方の裏面板状部24またはこれに加えて上記一方の端面板状部22を設けないようにしてもよい。   Furthermore, although the example of a figure has illustrated the aspect which stuck the surface decorative material 20 so that the back surface of the width direction both side end surface and each end surface vicinity of the plate-shaped building material 1 may become a decorative surface, It is good also as an aspect stuck so that a surface, an end surface, and the back surface of this one end surface vicinity may become a decorative surface. That is, it is good also as an aspect which sticks the surface decoration material 20 to the back surface of the base material 10 at least the surface 11, the one end surface 13, and the one end surface 13 vicinity. In this case, the one back plate-like portion 24 of the surface decorative material 20 or the one end face plate-like portion 22 in addition to this may not be provided.

次に、本発明に係る他の実施の形態について、図面を参照しながら説明する。
図3は、第2実施形態に係る板状建材及び板状建材の製造方法の一例について説明するための概念的な説明図である。
なお、上記第1実施形態との相違点について主に説明し、同様の構成については、同一符号を付し、その説明を省略または簡略に説明する。また、上記第1実施形態に係る板状建材の製造方法と同様の工程についても説明を省略または簡略に説明する。
Next, another embodiment according to the present invention will be described with reference to the drawings.
Drawing 3 is a conceptual explanatory view for explaining an example of a manufacturing method of a plate-shaped building material and a plate-shaped building material concerning a 2nd embodiment.
Note that differences from the first embodiment will be mainly described, and the same components will be denoted by the same reference numerals, and description thereof will be omitted or simplified. Also, the description of the same steps as those of the plate-shaped building material manufacturing method according to the first embodiment will be omitted or briefly described.

本実施形態に係る板状建材1Aは、図3(a)に示すように、基材10の両側端面12,13とこれら両側端面12,13に対応する表面化粧材20の裏面22a,23aとの間に形成されるそれぞれの隙間に、ホットメルト型接着剤硬化層31,31Aを形成している。
また、本実施形態に係る板状建材1Aの製造方法は、上記と略同様にして、基材10の外周面及び表面化粧材20の裏面20aの両方または一方に上記接着剤を塗布する。また、図3(b)に示すように、ホットメルト型接着剤硬化層31,31Aを形成するためのホットメルト型接着剤30を塗布する。図例では、表面化粧材20の一方の端面板状部22の裏面22a及び他方の端面板状部23の裏面23aのそれぞれにビード状にホットメルト型接着剤30,30を塗布した例を示している。なお、これに代えて、または加えて基材10の各端面12,13にホットメルト型接着剤30,30を塗布するようにしてもよい。
そして、上記と略同様にして、表面化粧材20を、各折曲溝25,26,27,28で折り曲げ、基材10の外周面に貼着することで板状建材1Aの製造がなされる。
As shown in FIG. 3A, the plate-shaped building material 1 </ b> A according to the present embodiment includes both side end surfaces 12 and 13 of the base material 10 and back surfaces 22 a and 23 a of the surface decorative material 20 corresponding to the both side end surfaces 12 and 13. The hot-melt adhesive cured layers 31 and 31A are formed in the respective gaps formed between the two layers.
Moreover, the manufacturing method of 1 A of plate-shaped building materials which concern on this embodiment applies the said adhesive agent to both or one of the outer peripheral surface of the base material 10, and the back surface 20a of the surface decoration material 20 like the above. Moreover, as shown in FIG.3 (b), the hot-melt-type adhesive agent 30 for forming the hot-melt-type adhesive agent hardening layers 31 and 31A is apply | coated. In the illustrated example, hot melt adhesives 30 and 30 are applied in a bead shape to the back surface 22a of one end face plate-like portion 22 and the back surface 23a of the other end face plate-like portion 23 of the surface decorative material 20, respectively. ing. Instead of or in addition to this, the hot melt adhesives 30 and 30 may be applied to the end faces 12 and 13 of the substrate 10.
Then, in substantially the same manner as described above, the plate-shaped building material 1 </ b> A is manufactured by bending the surface decorative material 20 at each of the bent grooves 25, 26, 27, and 28 and sticking it to the outer peripheral surface of the base material 10. .

本実施形態に係る板状建材1Aによれば、上記第1実施形態と概ね同様の効果を奏する。また、基材10の両側端面12,13とこれらに対応する表面化粧材20の裏面20aとの間が中空とならず、これらに対応する当該板状建材1Aの両側端部(例えば幅方向の両側端部)の強度を向上させることができる。   According to 1A of plate-shaped building materials which concern on this embodiment, there exists an effect substantially the same as the said 1st Embodiment. Moreover, the space between the both side end surfaces 12 and 13 of the base material 10 and the back surface 20a of the surface decorative material 20 corresponding thereto is not hollow, and both side end portions (for example, in the width direction) of the corresponding plate-shaped building material 1A corresponding thereto. The strength of both side ends) can be improved.

なお、上記各実施形態では、基材10の裏面に切欠段部14,14を形成し、これらに表面化粧材20の両側端部(裏面板状部)24,24を納めるように貼着した例を示しているが、このような態様に限られない。例えば、基材10にこのような切欠段部を形成せずに、表面化粧材20の両側端部24,24を基材10の裏面に貼着する態様としてもよい。
また、上記各実施形態では、基材10の裏面略中央部位に表面化粧材20を貼着していない例を示しているが、このような態様に限られない。例えば、基材10の裏面や一方の端面において表面化粧材20の両端面を突き合わせるようにして表面化粧材20を基材10の外周面の略全周に亘って巻き付けるように貼着する態様としてもよい。
さらに、上記各実施形態では、板状の基材に表面化粧材を貼着した例を示しているが、板状の基材に限られず、箱状の基材に表面化粧材を貼着する態様としてもよい。
In each of the above-described embodiments, the notched step portions 14 and 14 are formed on the back surface of the base material 10, and are pasted so that both side end portions (back surface plate-like portions) 24 and 24 of the surface decorative material 20 are accommodated therein. Although an example is shown, it is not restricted to such a mode. For example, it is good also as an aspect which affixes the both-sides edge parts 24 and 24 of the surface decoration material 20 on the back surface of the base material 10, without forming such a notch step part in the base material 10. FIG.
Moreover, in each said embodiment, although the example which does not stick the surface decorative material 20 to the back surface approximate center part of the base material 10 is shown, it is not restricted to such an aspect. For example, a mode in which the surface decorative material 20 is attached so as to wrap around the entire circumference of the outer peripheral surface of the base material 10 so that both end surfaces of the surface decorative material 20 abut on the back surface or one end surface of the base material 10. It is good.
Furthermore, in each said embodiment, although the example which stuck the surface decorative material on the plate-shaped base material is shown, it is not restricted to a plate-shaped base material, A surface decorative material is stuck on a box-shaped base material. It is good also as an aspect.

1,1A 板状建材
10 基材
12,13 基材の端面
15,17 基材の表面側の縁部
16,18 基材の裏面側の縁部
20 表面化粧材
20a 表面化粧材の裏面
22a,23a 基材の端面に対応する表面化粧材の裏面
25,27 表面側の縁部に対応させた折曲溝
26,28 裏面側の縁部に対応させた折曲溝
30 ホットメルト型接着剤
31,31A ホットメルト型接着剤硬化層
DESCRIPTION OF SYMBOLS 1,1A Plate-shaped building material 10 Base material 12,13 End surface 15 of base material 15,17 Edge part 16 of base material side edge 18, Edge part of back side of base material 20 Surface decorative material 20a Back surface 22a of surface decorative material 23a Back surface of the decorative material corresponding to the end face of the base material 25, 27 Folded groove corresponding to the edge on the front surface side 26, 28 Folded groove corresponding to the edge on the back surface side 30 Hot melt adhesive 31 , 31A Hot-melt adhesive hardened layer

Claims (3)

板状の基材の縁部に対応させた折曲溝を裏面に設けた表面化粧材を、該基材の外周面に沿わせるように貼着した板状建材であって、
前記基材の一端面とこの一端面に対応する前記表面化粧材の裏面との間に形成される隙間にホットメルト型接着剤硬化層を形成したことを特徴とする板状建材。
A plate-like building material in which a surface decorative material provided with a bent groove corresponding to the edge of a plate-like base material is attached to the back surface along the outer peripheral surface of the base material,
A plate-shaped building material, wherein a hot-melt adhesive cured layer is formed in a gap formed between one end surface of the base material and the back surface of the surface decorative material corresponding to the one end surface.
請求項1において、
前記表面化粧材の裏面には、前記基材の両側端面の各縁部に対応させた折曲溝が設けられており、
前記ホットメルト型接着剤硬化層は、前記基材の両側端面とこれら両側端面に対応する前記表面化粧材の裏面との間に形成されるそれぞれの隙間に形成されていることを特徴とする板状建材。
In claim 1,
On the back surface of the surface decorative material, a bent groove corresponding to each edge of both side end surfaces of the base material is provided,
The said hot-melt-type adhesive-cured layer is formed in each clearance gap formed between the both-ends surface of the said base material, and the back surface of the said surface decoration material corresponding to these both-ends surface. Building material.
板状の基材の縁部に対応させた折曲溝を裏面に設けた表面化粧材を、該基材の外周面に沿わせるように貼着する板状建材の製造方法であって、
前記基材の一端面とこの一端面に対応する前記表面化粧材の裏面との間に形成される隙間にホットメルト型接着剤硬化層が形成されるようにホットメルト型接着剤を塗布し、前記表面化粧材を折曲溝で折り曲げて前記基材に貼着することを特徴とする板状建材の製造方法。
A method for producing a plate-shaped building material, in which a surface decorative material provided with a bent groove on the back surface corresponding to an edge of a plate-shaped base material is attached so as to be along the outer peripheral surface of the base material,
Applying a hot melt adhesive so that a hot melt adhesive cured layer is formed in a gap formed between one end surface of the base material and the back surface of the surface decorative material corresponding to the one end surface; A method for producing a plate-shaped building material, wherein the surface decorative material is bent at a bent groove and adhered to the base material.
JP2010235304A 2010-10-20 2010-10-20 Plate building material and manufacturing method of plate building material Pending JP2012087536A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017066780A (en) * 2015-09-30 2017-04-06 大建工業株式会社 Long tatami mat and manufacturing method thereof
JP2017066769A (en) * 2015-09-30 2017-04-06 大建工業株式会社 Tatami mat and manufacturing method thereof

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JPS63122861A (en) * 1986-11-10 1988-05-26 ナショナル住宅産業株式会社 Decorative edge
JPH02299802A (en) * 1989-05-12 1990-12-12 Toppan Printing Co Ltd Manufacture of decorative material
JPH09272177A (en) * 1996-02-06 1997-10-21 Sanko Seisakusho:Kk Decorative fitting member and its preparation
JP2006045841A (en) * 2004-08-03 2006-02-16 Sekisui House Ltd V-cut decorative finishing member and method of producing the same
JP2006321095A (en) * 2005-05-18 2006-11-30 Sekisui Chem Co Ltd Method for producing surface decoration material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63122861A (en) * 1986-11-10 1988-05-26 ナショナル住宅産業株式会社 Decorative edge
JPH02299802A (en) * 1989-05-12 1990-12-12 Toppan Printing Co Ltd Manufacture of decorative material
JPH09272177A (en) * 1996-02-06 1997-10-21 Sanko Seisakusho:Kk Decorative fitting member and its preparation
JP2006045841A (en) * 2004-08-03 2006-02-16 Sekisui House Ltd V-cut decorative finishing member and method of producing the same
JP2006321095A (en) * 2005-05-18 2006-11-30 Sekisui Chem Co Ltd Method for producing surface decoration material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017066780A (en) * 2015-09-30 2017-04-06 大建工業株式会社 Long tatami mat and manufacturing method thereof
JP2017066769A (en) * 2015-09-30 2017-04-06 大建工業株式会社 Tatami mat and manufacturing method thereof

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