JP2012076233A - Fixing carpentry material for construction and method of manufacturing fixing carpentry material set for construction - Google Patents

Fixing carpentry material for construction and method of manufacturing fixing carpentry material set for construction Download PDF

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JP2012076233A
JP2012076233A JP2010220540A JP2010220540A JP2012076233A JP 2012076233 A JP2012076233 A JP 2012076233A JP 2010220540 A JP2010220540 A JP 2010220540A JP 2010220540 A JP2010220540 A JP 2010220540A JP 2012076233 A JP2012076233 A JP 2012076233A
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adhesive layer
elastic adhesive
decorative paper
elastic
construction material
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Yasuhito Terada
泰人 寺田
Toshinori Kamimoto
俊憲 神元
Yuji Maekawa
裕二 前川
Kunitomo Mizushima
邦具 水島
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Daiken Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing a fixing carpentry material for construction whose decorative paper used for a surface material is not broken by a bending process.SOLUTION: After an elastic adhesive agent layer 14 is formed on a surface of a woody base material 12, the decorative paper 16 is arranged on the surface of the elastic adhesive agent layer 14, and a groove 18 having a V shaped bottom 18a is formed on the woody base material 12. Then the bending process is conducted to close the groove 18. In this case the depth of the groove 18 is set so that the woody base material 12 is cut but the elastic adhesive agent layer 14 is not cut, and the elastic adhesive agent layer 14 has elasticity at least during the bending process, and thereby the problem is solved.

Description

本発明は、住宅等の建築物に用いられる框、踏板、幅木等の建築用造作材および建築用造作材セットの製造方法に関する。   The present invention relates to a construction material such as a fence, a step board, and a baseboard used for a building such as a house, and a method for manufacturing a construction material set for construction.

以前から、様々な態様の住宅等の建築物に用いられる框、踏板、幅木等の建築用造作材が開発されており、例えば、特許文献1には、図11に示すように、合板製の板材1の表面に、ポリエステル等を原料とする不織布や合成樹脂シート等の可撓性シート2を貼着し、さらに当該可撓性シート2の表面に、天然木を薄板化した突板等を表面材3として貼着するとともに、板材1の裏面(可撓性シート2等が貼着された面とは反対側の面)側から可撓性シート2に向けて底部がV字状の切欠溝4が形成された建築用造作材5(折り曲げ加工前)が開示されている。   For some time, building construction materials such as fences, footboards and skirting boards used for buildings such as various types of houses have been developed. For example, in Patent Document 1, as shown in FIG. A flexible sheet 2 such as a non-woven fabric or synthetic resin sheet made of polyester or the like is pasted on the surface of the plate material 1, and a veneer or the like made of natural wood is laminated on the surface of the flexible sheet 2. Notch having a V-shaped bottom at the bottom as it faces the flexible sheet 2 from the back surface (the surface opposite to the surface on which the flexible sheet 2 or the like is adhered) of the plate material 1. An architectural material 5 (before bending) in which grooves 4 are formed is disclosed.

この建築用造作材5によれば、図12(a)に示すように、可撓性シート2をガイドにして切欠溝4を閉じるようにして折り曲げ加工することにより、建築用造作材5を所望の部材に取り付けることができる(特許文献1では「角柱」の周面に取り付けるようになっている。)。   According to the building construction material 5, as shown in FIG. 12A, the construction construction material 5 is desired by bending the flexible sheet 2 so that the notch groove 4 is closed using the flexible sheet 2 as a guide. (In patent document 1, it attaches to the surrounding surface of a "prism").

加えて、板材1の表面に可撓性シート2を貼着していることから、折り曲げ加工を施しても建築用造作材5が割れてしまうことがなく、また、天然木の表面材3と板材1との間に可撓性に富む可撓性シート2が挟着されているので、当該表面材3に「しわ」や「割れ」等が生じることもない。   In addition, since the flexible sheet 2 is adhered to the surface of the plate material 1, the building construction material 5 is not cracked even if the bending process is performed. Since the flexible sheet 2 rich in flexibility is sandwiched between the plate material 1, “wrinkle”, “cracking” and the like do not occur in the surface material 3.

実開昭54−109317号公報Japanese Utility Model Publication No. 54-109317

ところで、表面材3として、希少性の高い美しい木目を有する銘木をスライスして薄板化したものに人気が集まっていることから、このような「美しい木目」に基づいてデザインされた木目化粧柄がグラビア輪転印刷技術等で繰り返し連続的に印刷された化粧紙が広く用いられるようになっており、より安価な化粧紙を建築用造作材5の表面材3’として使用することが求められている。   By the way, as the surface material 3 is popular because sliced and thinned precious wood with beautiful and rare wood grain, the wood grain makeup pattern designed based on such “beautiful wood grain” is The decorative paper printed repeatedly and continuously by the gravure rotary printing technique has been widely used, and it is required to use a cheaper decorative paper as the surface material 3 ′ of the building construction material 5. .

しかしながら、特許文献1の建築用造作材5において、表面材3’として化粧紙を使用することについては問題があった。   However, there is a problem in using decorative paper as the surface material 3 ′ in the building construction material 5 of Patent Document 1.

すなわち、可撓性シート2を構成するポリエステルシートや塩化ビニル樹脂シートは、折り曲げ加工時におけるガイドの役割に耐えうる強度および可撓性を有している反面、弾性に乏しいという性質を有している。このため、上述のように可撓性シート2をガイドにして切欠溝4を閉じるように折り曲げることにより、当該折り曲げ部Xの可撓性シート2が外側へ膨出しようとしたとき、突板等の天然木で表面材3が構成されていれば、当該膨出部の膨出力に対抗できる程度の強度を有しているので問題ないものの(図12(a)参照)、化粧紙で表面材3’が構成されている場合、化粧紙(=表面材3’)は可撓性シート2における膨出部の膨出力に対抗できずに破れてしまうおそれがあった(図12(b)参照)。   That is, the polyester sheet and the vinyl chloride resin sheet constituting the flexible sheet 2 have strength and flexibility that can withstand the role of a guide during bending, but have poor elasticity. Yes. For this reason, when the flexible sheet 2 of the bent portion X is bulged outward by folding the cutout groove 4 with the flexible sheet 2 as a guide as described above, a projecting plate or the like is used. If the surface material 3 is made of natural wood, the surface material 3 is made of decorative paper, although there is no problem because it has a strength that can resist the bulging output of the bulging portion (see FIG. 12A). When 'is configured, the decorative paper (= surface material 3') may be torn without being able to resist the bulging output of the bulging portion of the flexible sheet 2 (see FIG. 12B). .

本発明は、このような従来技術の問題点に鑑みて開発されたものである。それゆえに本発明の主たる課題は、表面材として用いた化粧紙が折り曲げ加工によって破れることのない建築用造作材および建築用造作材セットの製造方法を提供することにある。   The present invention has been developed in view of such problems of the prior art. Therefore, a main object of the present invention is to provide a construction material and a manufacturing method of a construction material set for which the decorative paper used as the surface material is not torn by bending.

請求項1に記載した発明は、「木質基材12におけるいずれか一方の表面に弾性接着剤層14を形成した後、前記弾性接着剤層14の表面に化粧紙16を配設するとともに、
前記木質基材12における、前記弾性接着剤層14が設けられていない面に、底部18aがV字状の溝18を形成し、
然る後、前記溝18を閉じるようにして折り曲げ加工を行う建築用造作材20の製造方法であって、
前記溝18は、前記木質基材12を切断するが、前記弾性接着剤層14は切断しない深さに設定されており、
前記弾性接着剤層14は、少なくとも前記折り曲げ加工が行われている間において弾性を有していることを特徴とする建築用造作材20の製造方法」である。
The invention described in claim 1 is: “After forming the elastic adhesive layer 14 on one surface of the wooden substrate 12, the decorative paper 16 is disposed on the surface of the elastic adhesive layer 14, and
A bottom 18a forms a V-shaped groove 18 on the surface of the wooden substrate 12 where the elastic adhesive layer 14 is not provided,
Then, the manufacturing method of the building construction material 20 for performing the bending process so as to close the groove 18,
The groove 18 is set to a depth that cuts the wood substrate 12 but does not cut the elastic adhesive layer 14.
The elastic adhesive layer 14 is a method for producing a building construction material 20 characterized in that it has elasticity at least during the bending process.

この発明によれば、木質基材12と化粧紙16との間に弾性接着剤層14が設けられており、当該弾性接着剤層14は、少なくとも折り曲げ加工が行われている間において弾性を有している。このため、木質基材12に設けられたV字状の溝18を閉じるようにして折り曲げることにより、当該折り曲げ部Xの弾性接着剤層14が外側へ膨出しようとしたとき、弾性接着剤層14はその膨出力で化粧紙16を押圧するものの、当該弾性接着剤層14は上述のように弾性を有していることから、化粧紙16からの反力を受けて弾性接着剤層14自身が弾性変形することによって収縮(薄肉化)して該膨出力を吸収するので、化粧紙16が破れてしまうおそれを回避できる。   According to the present invention, the elastic adhesive layer 14 is provided between the wood base 12 and the decorative paper 16, and the elastic adhesive layer 14 has elasticity at least during the bending process. is doing. For this reason, when the elastic adhesive layer 14 of the bent portion X is bulged outward by folding the V-shaped groove 18 provided in the wooden substrate 12 so as to close, the elastic adhesive layer 14 presses the decorative paper 16 with its swollen output, but since the elastic adhesive layer 14 has elasticity as described above, the elastic adhesive layer 14 itself receives the reaction force from the decorative paper 16. Since the elastic deformation causes the film to shrink (thinner) and absorb the swollen output, the risk of the decorative paper 16 being torn can be avoided.

なお、溝18の「木質基材12を切断するが、弾性接着剤層14は切断しない深さ」とは、図2(a)〜(c)に示すように、(a)溝18におけるV字状の底部18aの位置が、弾性接着剤層14における、木質基材12に対向する面と面一になっている場合、あるいは(b)溝18の底部18aの位置が、木質基材12の層を越えて弾性接着剤層14に食い込んでおり、弾性接着剤層14の一部が取り除かれているような場合に限られず、(c)溝18の底部18aが木質基材12と弾性接着剤層14との接触面にまで届いていないことから木質基材12が完全に切断されていない場合であっても、木質基材12における最薄部の厚さが、問題なく折り曲げ加工を行うことができる程度に薄い場合であれば、本発明にいう「木質基材12を切断するが、弾性接着剤層14は切断しない深さ」に含まれる。   In addition, as shown in FIGS. 2A to 2C, “depth that cuts the wooden base material 12 but does not cut the elastic adhesive layer 14” of the groove 18 is (a) V in the groove 18. When the position of the letter-shaped bottom portion 18a is flush with the surface of the elastic adhesive layer 14 facing the wood substrate 12, or (b) the position of the bottom portion 18a of the groove 18 is the wood substrate 12 (C) The bottom portion 18a of the groove 18 is elastic with the wood substrate 12 without being limited to the case where a part of the elastic adhesive layer 14 is removed. Even if the wooden substrate 12 is not completely cut because it does not reach the contact surface with the adhesive layer 14, the thickness of the thinnest portion of the wooden substrate 12 can be bent without any problem. If it is thin enough to be performed, “woody substrate 12” according to the present invention is referred to. Cleaves, elastic adhesive layer 14 is included in the depth "that do not cut.

また、溝18の数は1つに限定されることはなく、後述する実施例に示すように、複数個の溝18を形成する場合も当然に含まれる。   Further, the number of the grooves 18 is not limited to one, and naturally includes a case where a plurality of grooves 18 are formed as shown in the embodiments described later.

また、「V字状の底部18a」の形状は、図2(a)〜(c)に示すように、平面部分を有するものであってもよいし、図3に示すように、その断面形状が鋭角になっており平面部分が存在しないような形状であってもよい。   Further, the shape of the “V-shaped bottom portion 18a” may have a plane portion as shown in FIGS. 2A to 2C, or the cross-sectional shape thereof as shown in FIG. The shape may be such that is an acute angle and no planar portion exists.

さらに、木質基材12に溝18を形成する工程は、木質基材12に化粧紙16を配設する前であってもよいし、後であってもよい。   Further, the step of forming the groove 18 in the wooden substrate 12 may be before or after the decorative paper 16 is disposed on the wooden substrate 12.

請求項2に記載した発明は、請求項1に記載した「建築用造作材20の製造方法」に関し、「前記弾性接着剤層14は、PUR接着剤で形成されており、
前記折り曲げ加工は、前記弾性接着剤層14を形成した後、前記弾性接着剤層14の平面平滑が失われない程度に前記PUR接着剤を硬化させる際において、前記PUR接着剤が完全に硬化するまでに行われる」ことを特徴とする。
The invention described in claim 2 relates to the “method for manufacturing a building construction material 20” described in claim 1, wherein “the elastic adhesive layer 14 is formed of a PUR adhesive,
In the bending process, after the elastic adhesive layer 14 is formed, the PUR adhesive is completely cured when the PUR adhesive is cured to such an extent that the flatness of the elastic adhesive layer 14 is not lost. It is performed by ".

「PUR(Poly Urethane Reactive)接着剤」とは、ポリウレタン系のホットメルト接着剤であり、反応性ホットメルト接着剤ともいう。冷却硬化により初期強度の発現が早いだけでなく、湿気硬化性(反応性)を有するため、最終的な物性にも優れるという特徴をもっている。また、冷却硬化後、湿気硬化するまでは、熱を加えると再度溶融状態になるという優れた特徴を有するとともに、湿気硬化後は熱を加えても軟化しない、耐久性の高い接着剤である。この発明では、PUR接着剤を硬化させる途中において、当該PUR接着剤が完全に湿気硬化してしまう前に折り曲げ加工を施すようになっているので、未硬化のPUR接着剤が有する弾性によって化粧紙が破れるのを回避できるだけでなく、折り曲げ加工が完了し、さらにPUR接着剤を湿気硬化させた後は、例えPUR接着剤(=弾性接着剤層14)に熱が加えられたとしても、PUR接着剤が再び軟化することはないので、折り曲げ加工した形状を強固に維持できる建築用造作材を提供することができる。   The “PUR (Poly Urethane Reactive) adhesive” is a polyurethane-based hot melt adhesive and is also called a reactive hot melt adhesive. In addition to rapid onset of initial strength due to cooling and curing, it has moisture curability (reactivity), and thus has excellent final physical properties. In addition, it is a highly durable adhesive that has an excellent feature of being in a molten state again when heat is applied after cooling and curing until it is cured, and does not soften even when heat is applied after moisture curing. In the present invention, during the curing of the PUR adhesive, the folding process is performed before the PUR adhesive is completely moisture-cured. Therefore, the decorative paper is made by the elasticity of the uncured PUR adhesive. In addition to avoiding tearing of the PUR adhesive, after the bending process is completed and the PUR adhesive is moisture-cured, even if heat is applied to the PUR adhesive (= elastic adhesive layer 14), Since the agent does not soften again, it is possible to provide a building construction material that can firmly maintain the bent shape.

つまり、本発明に使用されるPUR接着剤は、冷却硬化後、湿気硬化するまでの間、適度な弾性を有することが必要である。さらに具体的にいうと、折り曲げ加工時に折り曲げ部Xの膨出力に起因する化粧紙16からの反力を吸収できる程度の弾性があればよい。このため、好ましくは、冷却硬化したPUR接着剤を熱により軟化させる方法や、PUR接着剤に添加剤を添加して、冷却硬化時には弾性を有するが、湿気効果後には弾性がなくなるPUR接着剤を選択すればよい。   That is, the PUR adhesive used in the present invention needs to have an appropriate elasticity after cooling and curing until moisture curing. More specifically, it is only necessary to have elasticity enough to absorb the reaction force from the decorative paper 16 due to the swollen output of the bent portion X during the bending process. For this reason, preferably, a PUR adhesive that is softened by heat or a PUR adhesive that has elasticity at the time of cooling and hardening by adding an additive to the PUR adhesive but loses elasticity after the moisture effect is preferably added. Just choose.

上述した添加剤としては、スチレン系樹脂、テルペン系樹脂、脂肪族石油樹脂、芳香族石油樹脂やロジエステル等の樹脂、3級アミン系触媒や錫系触媒等の触媒、パラフィンワックスやマイクロクリスタリン系ワックス等のワックス、着色顔料等のフィラー、老化防止剤等が用いられる。   Examples of the additives mentioned above include styrene resins, terpene resins, aliphatic petroleum resins, aromatic petroleum resins, rhoester resins, tertiary amine catalysts, tin catalysts, paraffin wax and microcrystalline wax. Wax, fillers such as coloring pigments, anti-aging agents and the like are used.

また、可塑剤等を添加したり、PUR接着剤を発泡固化させる等により、湿気硬化後にも適度な弾性を有するPUR接着剤を選択し、使用することを妨げるものではない。但し、この場合は、表面の強度が弱くなるため、玄関の上がり框等の高い表面強度が求められる場合には好ましくない。   Further, it does not preclude the selection and use of a PUR adhesive having an appropriate elasticity even after moisture curing by adding a plasticizer or the like or foaming and solidifying the PUR adhesive. However, in this case, the strength of the surface becomes weak, which is not preferable when a high surface strength such as a rising ridge is required.

請求項3に記載した発明は、請求項1に記載した「建築用造作材20の製造方法」に関し、「前記弾性接着剤層14は、常温で硬化する熱可塑性接着剤で形成されており、
前記折り曲げ加工を行う際には、折り曲げ位置およびその周辺のみを加熱して前記熱可塑性接着剤に弾性を生じさせる」ことを特徴とする。
The invention described in claim 3 relates to the “manufacturing method 20 for building construction material” described in claim 1, “the elastic adhesive layer 14 is formed of a thermoplastic adhesive that cures at room temperature,
When performing the bending process, only the folding position and its periphery are heated to cause elasticity in the thermoplastic adhesive ”.

この発明では、弾性接着剤層14は、常温で硬化する熱可塑性接着剤で形成されており、折り曲げ加工を行う際に、必要な部分(=折り曲げ部X)の弾性接着剤層14のみを加熱して弾性を生じさせるようになっており、折り曲げ加工を行わないときや弾性を生じさせる必要がない部分において、弾性接着剤層14は硬化した(つまり弾性が生じない)状態となっている。このため、折り曲げ加工の最中において、加熱された熱可塑性接着剤が有する弾性によって化粧紙16が破れるのを回避できるだけでなく、折り曲げ加工が完了し加熱を止めた後(つまり、弾性接着剤層14が常温になったとき)は、折り曲げ加工した形状を強固に維持できる建築用造作材を提供することができる。   In the present invention, the elastic adhesive layer 14 is formed of a thermoplastic adhesive that cures at room temperature, and only the elastic adhesive layer 14 at a necessary portion (= folded portion X) is heated when bending is performed. Thus, the elastic adhesive layer 14 is in a cured state (that is, no elasticity is generated) when the bending process is not performed or in a portion where the elasticity does not need to be generated. For this reason, not only can the decorative paper 16 be prevented from being broken by the elasticity of the heated thermoplastic adhesive during the folding process, but also after the folding process is completed and the heating is stopped (that is, the elastic adhesive layer When 14 becomes normal temperature), it is possible to provide a building construction material that can firmly maintain the bent shape.

請求項4に記載した発明は、請求項1ないし3のいずれかに記載した「建築用造作材20の製造方法」に関し、「加温した状態の前記化粧紙16に前記弾性接着剤層14を構成する接着剤を塗布することにより、前記化粧紙16における前記弾性接着剤層14に対向する面の少なくとも一部には、前記接着剤が含浸されている」ことを特徴とする。   The invention described in claim 4 relates to the “method for manufacturing a building construction material 20” according to any one of claims 1 to 3, wherein “the elastic adhesive layer 14 is applied to the warmed decorative paper 16”. By applying the constituting adhesive, at least a part of the surface of the decorative paper 16 facing the elastic adhesive layer 14 is impregnated with the adhesive ”.

この発明によれば、弾性接着剤層14を構成する接着剤が化粧紙16の一部に含浸することによって弾性接着剤層14と化粧紙16との親和性を著しく向上させることができ、化粧紙16が弾性接着剤層14から剥離するおそれを極小化することができる。   According to the present invention, the affinity of the elastic adhesive layer 14 and the decorative paper 16 can be remarkably improved by impregnating a part of the decorative paper 16 with the adhesive constituting the elastic adhesive layer 14. The possibility that the paper 16 is peeled off from the elastic adhesive layer 14 can be minimized.

特にPUR接着剤を使用する場合において、少なくとも化粧紙16を加温しておくことにより、PUR接着剤の含浸性を向上させることが望ましい。これは、化粧紙16にPUR接着剤が塗布された直後に冷却固化するのを防止でき、PUR接着剤の浸透性が向上するからである。これにより、弾性接着剤層14と、化粧紙16のうちPUR接着剤層が含浸された部分が一体となって折り曲げ部Xの膨出力に耐えうる効果が期待できる。   In particular, when using a PUR adhesive, it is desirable to improve the impregnation property of the PUR adhesive by heating at least the decorative paper 16. This is because it can be prevented from being cooled and solidified immediately after the PUR adhesive is applied to the decorative paper 16, and the permeability of the PUR adhesive is improved. Thereby, the elastic adhesive layer 14 and the portion of the decorative paper 16 impregnated with the PUR adhesive layer can be integrated to withstand the bulging output of the bent portion X.

また、PUR接着剤を使用する場合、木質基材12も加熱しておき、弾性接着剤層14と木質基材12の親和性を向上させることが望ましい。   Moreover, when using a PUR adhesive, it is desirable to also heat the wooden base material 12 and to improve the affinity between the elastic adhesive layer 14 and the wooden base material 12.

請求項5に記載した発明は、請求項1ないし4のいずれかに記載した「建築用造作材20の製造方法」に関し、「前記化粧紙16を配設した後、前記折り曲げ加工を行うまでの間において、易剥離粘着材層25を介して前記化粧紙16の表面に可撓性シート26を配設する」ことを特徴とする。   The invention described in claim 5 relates to the “manufacturing method 20 for building construction” according to any one of claims 1 to 4, “after the decorative paper 16 is disposed, until the folding process is performed. In the meantime, the flexible sheet 26 is disposed on the surface of the decorative paper 16 through the easy-peeling adhesive layer 25 ”.

この発明によれば、化粧紙16の表面に易剥離粘着材層25を介して可撓性シート26が配設されているので、当該可撓性シート26が、折り曲げ加工時に表面に傷がつくのを防止するだけでなく、完成した建築用造作材20を施工現場まで運搬する際等に化粧紙16の表面が傷つくのを防止するとともに、現場での施工完了後は、可撓性シート26を剥離して化粧紙16を露出させることにより、仕上がり時の美観をより向上させることができる。   According to the present invention, since the flexible sheet 26 is disposed on the surface of the decorative paper 16 via the easily peelable adhesive layer 25, the surface of the flexible sheet 26 is damaged during the bending process. In addition to preventing the surface of the decorative paper 16 from being damaged when the completed building construction material 20 is transported to the construction site, the flexible sheet 26 is not used after completion of the construction at the site. By exfoliating and exposing the decorative paper 16, it is possible to further improve the aesthetic appearance at the finish.

なお、可撓性シート26を配設する工程は、木質基材12に溝18を形成する工程の前であってもよいし、後であってもよい。   In addition, the process of arrange | positioning the flexible sheet | seat 26 may be before the process of forming the groove | channel 18 in the wooden base material 12, and may be after.

請求項6に記載した発明は、「請求項5の製造方法で製造した複数のL型の前記建築用造作材20を、ひとつの前記建築用造作材20の前記可撓性シート26と、他の前記建築用造作材20の前記木質基材12とが互いに近接対向するように配置し、然る後、梱包する、建築用造作材セット30の製造方法」である。   The invention described in claim 6 is “a plurality of the L-shaped building construction materials 20 manufactured by the manufacturing method of claim 5, the flexible sheet 26 of one building construction material 20, and the like. The manufacturing method of the building construction material set 30 is arranged so that the wooden base material 12 of the building construction material 20 of the construction material 20 is in close proximity to each other and then packed.

従来、折り曲げ加工を施した後のL型の建築用造作材は、表面材に傷がつくのを防止するため、1本ごと、あるいは図9に示すようにロ字状に組み合わせて2本一組で箱29に梱包しなければならず、梱包効率が悪いという問題があった。しかし、請求項5の製造方法で製造した建築用造作材20の表面には可撓性シート26が配設されているので、例えば図10に示すように、或る建築用造作材20の可撓性シート26と、これとは別の建築用造作材20の木質基材12とが互いに近接対向するようにして配置して箱29に梱包しても化粧紙16を傷つけるおそれがないので、梱包効率および運送効率に優れた建築用造作材セット30を提供することができる。   Conventionally, the L-type building construction material after being subjected to the bending process has been made one by one or two in combination in a square shape as shown in FIG. 9 in order to prevent the surface material from being damaged. There was a problem that the packing efficiency was poor because the pair had to be packed in the box 29. However, since the flexible sheet 26 is disposed on the surface of the building construction material 20 manufactured by the manufacturing method according to claim 5, for example, as shown in FIG. Even if the flexible sheet 26 and the wooden base material 12 of the building construction material 20 different from this are arranged so as to oppose each other and packed in the box 29, there is no risk of damaging the decorative paper 16. It is possible to provide an architectural work material set 30 that is excellent in packing efficiency and transportation efficiency.

本発明によれば、折り曲げ加工を行うことによって折り曲げ部の弾性接着剤層が外側へ膨出しようとしても、弾性接着剤層自身が弾性変形収縮して膨出力を吸収することにより、当該膨出力で化粧紙が破れてしまうおそれを回避できるので、表面材として化粧紙を用いることができる。   According to the present invention, even if the elastic adhesive layer of the bent portion is bulged outward by performing the bending process, the elastic adhesive layer itself elastically deforms and contracts to absorb the bulging output, thereby Therefore, the decorative paper can be used as a surface material.

本発明に係る、折り曲げ加工前の建築用造作材(a)、および折り曲げ加工後の建築用造作材(b)を示す断面図である。It is sectional drawing which shows the architectural work material (a) before a bending process based on this invention, and the architectural work material (b) after a bending process. 折り曲げ部(図1(a)の「X」部)を示す拡大断面図である。It is an expanded sectional view which shows a bending part ("X" part of Fig.1 (a)). 折り曲げ部に関する他の実施例を示す拡大断面図である。It is an expanded sectional view which shows the other Example regarding a bending part. 建築用造作材の木質基材に形成する溝に関する他の実施例を示す、折り曲げ加工前(a)、および折り曲げ加工後(b)の断面図である。It is sectional drawing before the bending process (a) which shows the other Example regarding the groove | channel formed in the woody base material for building construction materials, and after the bending process (b). 建築用造作材の木質基材に形成する溝に関する他の実施例を示す、折り曲げ加工前(a)、および折り曲げ加工後(b)の断面図である。It is sectional drawing before the bending process (a) which shows the other Example regarding the groove | channel formed in the woody base material for building construction materials, and after the bending process (b). 建築用造作材の木質基材に形成する溝に関する他の実施例を示す、折り曲げ加工前(a)、および折り曲げ加工後(b)の断面図である。It is sectional drawing before the bending process (a) which shows the other Example regarding the groove | channel formed in the woody base material for building construction materials, and after the bending process (b). 他の実施例に関する折り曲げ加工前の断面図である。It is sectional drawing before the bending process regarding another Example. 他の実施例に関する折り曲げ加工前の断面図である。It is sectional drawing before the bending process regarding another Example. 従来の建築用造作材の梱包方法を示す断面図である。It is sectional drawing which shows the packing method of the conventional construction material for construction. 本発明に係る、建築用造作材の梱包方法を示す断面図である。It is sectional drawing which shows the packaging method of the construction material based on this invention. 従来技術を示す図である。It is a figure which shows a prior art. 従来技術を示す図である。It is a figure which shows a prior art.

以下、本発明の実施態様について図面を用いて説明する。最初に、折り曲げ加工前の建築用造作材(以下、「折曲前建築用造作材10」という。)について図1を用いて説明すると、折曲前建築用造作材10は、大略、木質基材12と、弾性接着剤層14と、化粧紙16とで構成されている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. First, an architectural work material before bending (hereinafter, referred to as “construction material 10 before folding”) will be described with reference to FIG. 1. It is composed of a material 12, an elastic adhesive layer 14, and decorative paper 16.

木質基材12は、合板、パーティクルボード、インシュレーションボード、MDF、HDF等の木質材料、あるいはこれらを複合させた板材である。後述するように、木質基材12には、V字状の底部18aを有する溝18が形成された後、当該溝18を閉じるようにして折り曲げ加工が施されることから、当該折り曲げ加工を施し易い柔らかさを有している点でMDF、あるいは合板の表面に0.5〜3.0mm程度の厚さのMDFを積層一体化したMDF複合合板を用いるのが好適である。   The wood substrate 12 is a wood material such as plywood, particle board, insulation board, MDF, HDF, or a plate material obtained by combining these materials. As will be described later, after the groove 18 having the V-shaped bottom portion 18a is formed in the wooden base material 12, the groove 18 is folded so as to be closed, and therefore the bending process is performed. It is preferable to use MDF or a MDF composite plywood in which MDF having a thickness of about 0.5 to 3.0 mm is laminated and integrated on the surface of the plywood because it has an easy softness.

また、木質基材12の裏面側(弾性接着剤層14や化粧紙16が配設されている側とは反対の側。以下同じ。)には、V字状の底部18aを有する溝18が形成されている。当該溝18の形状等については後述する。なお、溝18の数については、従来技術(図9)と同様に1つであってもよいし、本実施例(図1)のように2つ、あるいはそれ以上であってもよい。複数の溝18が形成される場合には、一対の溝18同士の間に三角形状の木質基材12が存在することになる。   Further, a groove 18 having a V-shaped bottom portion 18a is provided on the back side of the wooden substrate 12 (the side opposite to the side on which the elastic adhesive layer 14 and the decorative paper 16 are disposed. The same applies hereinafter). Is formed. The shape and the like of the groove 18 will be described later. The number of grooves 18 may be one as in the prior art (FIG. 9), or may be two or more as in the present embodiment (FIG. 1). When a plurality of grooves 18 are formed, the triangular wooden substrate 12 exists between the pair of grooves 18.

弾性接着剤層14は、上述した木質基材12の表面側に設けられた、少なくとも折り曲げ加工が行われている間において弾性を有する、0.05mm〜0.15mm(好ましくは0.05〜0.07mm)厚さの接着剤の層であり、この弾性接着剤層14を構成する接着剤として、酢酸ビニル系樹脂、水性ビニルウレタン系樹脂、発泡ウレタン系樹脂、シリコン系樹脂、ホットメルト系樹脂、PUR(Poly Urethane Reactive)ホットメルト系樹脂(すなわち、「PUR接着剤」)等を挙げることができる。   The elastic adhesive layer 14 is provided on the surface side of the above-described wooden substrate 12 and has elasticity at least during the bending process, and is 0.05 mm to 0.15 mm (preferably 0.05 to 0). .07 mm) thick adhesive layer, and as the adhesive constituting the elastic adhesive layer 14, vinyl acetate resin, aqueous vinyl urethane resin, urethane foam resin, silicon resin, hot melt resin PUR (Poly Urethane Reactive) hot melt resin (that is, “PUR adhesive”) and the like.

0.05mmよりも薄い場合は、折り曲げ部Xの膨出力に耐えられなくなるおそれが高くなり、0.15mmよりも厚い場合、均一な厚さの弾性接着剤層14を形成するのが困難になるだけでなく、弾性接着剤層14自体の変形膨出力により化粧紙16が破れるおそれが高くなる。   If it is thinner than 0.05 mm, there is a high possibility that it will not be able to withstand the bulging output of the bent portion X. If it is thicker than 0.15 mm, it becomes difficult to form the elastic adhesive layer 14 having a uniform thickness. In addition, the decorative paper 16 is liable to be torn due to the deformation expansion of the elastic adhesive layer 14 itself.

化粧紙16は、その表面に希少性の高い美しい木目に基づいてデザインされた木目化粧柄等がグラビア輪転印刷技術等で印刷された、0.01mm〜0.1mm程度の厚さを有する紙材である。なお、当該紙材に弾性接着剤層14を構成する接着剤を予め塗布しておき、紙材に弾性接着剤層14を構成する接着剤を含浸させておくことにより、(当該接着剤が含浸された)化粧紙16と弾性接着剤層14との親和性(接着性)が向上するのでより好適である。また、化粧紙16を加温しておくことにより、接着剤の浸透性が向上する点で好ましい。   The decorative paper 16 is a paper material having a thickness of about 0.01 mm to 0.1 mm, on the surface of which a wood grain decorative pattern designed based on a rare and beautiful grain is printed by a gravure rotary printing technique or the like. It is. In addition, the adhesive which comprises the elastic adhesive layer 14 is previously apply | coated to the said paper material, and the adhesive which comprises the elastic adhesive layer 14 is impregnated to the paper material (the said adhesive impregnates). This is more preferable because the affinity (adhesiveness) between the decorative paper 16 and the elastic adhesive layer 14 is improved. In addition, it is preferable that the decorative paper 16 is heated to improve the permeability of the adhesive.

また、上記紙材として、アクリル系樹脂等を含浸硬化させた後、微細な針状突起が多数設けられた針付きカレンダーロール、針付き平板、あるいはレーザー照射やコロナ放電等の方法により、多数の微細孔が穿設されて通気性が付与された多孔質樹脂含浸化粧紙を使用することもできる。この場合、弾性接着剤層14を構成する接着剤が当該微細孔に浸透することにより、化粧紙16と弾性接着剤層14との接着力をより強固にすることができるので好適である。   Further, as the paper material, after impregnating and curing an acrylic resin or the like, a calender roll with a needle provided with a lot of fine needle-like protrusions, a flat plate with a needle, or a method such as laser irradiation or corona discharge It is also possible to use a porous resin-impregnated decorative paper having fine holes and air permeability. In this case, since the adhesive which comprises the elastic adhesive layer 14 permeate | transmits the said micropore, since the adhesive force of the decorative paper 16 and the elastic adhesive layer 14 can be strengthened more, it is suitable.

次に、上述した折曲前建築用造作材10を構成し、然る後、折り曲げ加工を施して完成品である建築用造作材20を製造する手順について説明する。   Next, a description will be given of a procedure for constructing the above-described architectural work material 10 before bending, and thereafter, manufacturing the architectural work material 20 as a finished product by performing a bending process.

まず、木質基材12と化粧紙16とを用意し、然る後、木質基材12の表面および化粧紙16の表面のいずれか一方あるいは両方に弾性接着剤層14を構成する接着剤を塗布する(もちろん、塗布に限られることはなく、吹き付け等の他の方法を用いることもできる。以下同じ。)。   First, the wood base 12 and the decorative paper 16 are prepared, and then the adhesive constituting the elastic adhesive layer 14 is applied to one or both of the surface of the wooden base 12 and the surface of the decorative paper 16. (Of course, the method is not limited to coating, and other methods such as spraying can be used. The same applies hereinafter).

接着剤の塗布について詳述すると、酢酸ビニル系樹脂や水性ビニルウレタン系樹脂等の水系樹脂を使用する場合には、40〜60℃に加温した木質基材12および40〜60℃に加温した化粧紙16の一方または両方にフローコーターやロールコーターを用いて水系樹脂を塗布した後、当該水系樹脂に弾性が生じる程度まで乾燥させ、然る後、化粧紙16を木質基材12に貼り合わせる。なお、水系樹脂の塗布方法としては上述したものの他、樹脂接着剤および化粧紙16を予め熱圧プレスして積層一体化してもよい。熱圧プレスの方法は、一般的なロールプレスや平板プレス等、様々な方法があるが、好ましくは平板プレスが使用される。熱圧プレスは、100〜130℃、かつ、0.2〜1.0MPaの条件下で、30〜90秒程度行われる。   In detail about application | coating of an adhesive agent, when using water-based resins, such as a vinyl acetate type resin and water-based vinyl urethane-type resin, it heats to the wooden base material 12 heated to 40-60 degreeC, and 40-60 degreeC After applying a water-based resin to one or both of the decorative paper 16 using a flow coater or a roll coater, the decorative paper 16 is dried to such an extent that the water-based resin is elastic. Match. In addition to the above-described application method of the water-based resin, the resin adhesive and the decorative paper 16 may be preliminarily hot-pressed and laminated and integrated. There are various hot pressing methods such as a general roll press and a flat plate press, and a flat plate press is preferably used. The hot press is performed for 30 to 90 seconds under conditions of 100 to 130 ° C. and 0.2 to 1.0 MPa.

また、ホットメルト系接着剤やPURホットメルト系接着剤の場合には、40〜60℃に加温した木質基材12および40〜60℃に加温した化粧紙16の一方または両方に、ダイコーター、ロールコーター、エクストルーダー、スロットダイ、あるいはスパイラルスプレー等を用いて、加熱溶融状態のこれら接着剤を塗布した後、直ちに(あるいはヒーター等によって溶融状態を維持したままで)化粧紙16を木質基材12に積層一体化させ、然る後、面あわせ堆積、冷却ロール等で弾性接着剤層14が弾性を完全に失わない程度まで冷却硬化させる。   In the case of a hot melt adhesive or a PUR hot melt adhesive, either one or both of the wood substrate 12 heated to 40 to 60 ° C. and the decorative paper 16 heated to 40 to 60 ° C. After applying these adhesives in a heated and melted state using a coater, roll coater, extruder, slot die, spiral spray, etc., the decorative paper 16 is made into a woody immediately (or while maintaining the molten state with a heater or the like). The substrate 12 is laminated and integrated, and then cooled and hardened to such an extent that the elastic adhesive layer 14 does not lose its elasticity completely by face-to-face deposition, a cooling roll or the like.

木質基材12の表面に弾性接着剤層14を介して化粧紙16を配設した後(あるいは化粧紙16を配置する前に)、木質基材12の裏面から、V字状の底部18aを有する溝18を形成する(ここまでの手順で、折曲前建築用造作材10が完成する。)。   After the decorative paper 16 is disposed on the surface of the wooden substrate 12 via the elastic adhesive layer 14 (or before the decorative paper 16 is disposed), the V-shaped bottom portion 18 a is formed from the back surface of the wooden substrate 12. The groove 18 is formed (the pre-bending architectural work material 10 is completed by the procedure so far).

溝18は、「木質基材12を切断するが、弾性接着剤層14は切断しない深さ」に設定されている。この点について図2(a)〜(c)を用いて詳述すると、溝18の深さは、図2(a)に示すように、溝18におけるV字状の底部18aの位置が、弾性接着剤層14における、木質基材12に対向する面と面一になっていること(換言すれば、木質基材12と弾性接着剤層14との接触面に溝18の底部18aが一致すること)が好適である。   The groove 18 is set to “depth that cuts the wooden base material 12 but does not cut the elastic adhesive layer 14”. This point will be described in detail with reference to FIGS. 2A to 2C. The depth of the groove 18 is such that the position of the V-shaped bottom 18a in the groove 18 is elastic as shown in FIG. The adhesive layer 14 is flush with the surface facing the wood substrate 12 (in other words, the bottom 18a of the groove 18 coincides with the contact surface between the wood substrate 12 and the elastic adhesive layer 14). Is preferred).

しかしながら、木質基材12の加工精度は±0.03mm程度であることから、図2(b)に示すように、溝18の底部18aの位置が、木質基材12の層を越えて弾性接着剤層14に食い込んでおり、弾性接着剤層14の一部が取り除かれている状態、あるいは、図2(c)に示すように、逆に、溝18の底部18aが当該接触面に届かず、木質基材12が完全には切断されていない状態になることもあるが、いずれの場合も、弾性接着剤層14が残存しており(図2(b)の場合)、また、木質基材12の非切断部分(=残存部分)が非常に薄い(図2(c)の場合)ことから、問題なく折り曲げ加工を行うことができる。   However, since the processing accuracy of the wood substrate 12 is about ± 0.03 mm, the position of the bottom 18a of the groove 18 is elastically bonded beyond the layer of the wood substrate 12 as shown in FIG. In a state where the adhesive layer 14 is bitten and a part of the elastic adhesive layer 14 is removed, or as shown in FIG. 2C, the bottom 18a of the groove 18 does not reach the contact surface. In some cases, the elastic base material layer 14 remains (in the case of FIG. 2 (b)), and the wooden substrate 12 is not completely cut. Since the uncut portion (= remaining portion) of the material 12 is very thin (in the case of FIG. 2C), the bending process can be performed without any problem.

したがって、図2(a)〜(c)いずれの場合も、本発明にいう「木質基材を切断するが、弾性接着剤層は切断しない深さ」に含まれる。   Therefore, in any case of FIGS. 2A to 2C, it is included in the “depth which cuts the wooden base material but does not cut the elastic adhesive layer” in the present invention.

また、「V字状の底部18a」の形状は、図2(a)〜(c)に示すように、平面部分を有するものであってもよいし、図3に示すように、その断面形状が鋭角になっており平面部分が存在しないような形状であってもよい。   Further, the shape of the “V-shaped bottom portion 18a” may have a plane portion as shown in FIGS. 2A to 2C, or the cross-sectional shape thereof as shown in FIG. The shape may be such that is an acute angle and no planar portion exists.

さらに、溝18の形状についても、様々なものが考えられる。例えば、図1に示すようなシンプルなものから、図4〜6に示すように、溝18を挟んだ両側壁に段22を設け、折り曲げ加工を施したときにこれら段22が互いに噛み合うようにしてもよい。また、互いに噛み合う両段22の面間に接着剤24を入れることにより、折り曲げ加工後の建築用造作材20の形状をより強固に保持することができる(図1の実施例でも同じ。)。   Further, various shapes of the groove 18 can be considered. For example, as shown in FIGS. 4 to 6, steps 22 are provided on both side walls sandwiching the groove 18 so that the steps 22 mesh with each other when bending is performed, as shown in FIGS. 4 to 6. May be. Moreover, by putting the adhesive 24 between the surfaces of the two steps 22 that mesh with each other, the shape of the building construction material 20 after bending can be held more firmly (the same applies to the embodiment of FIG. 1).

最後に、木質基材12に溝18を形成した後、当該溝18を閉じるようにして折り曲げ加工を行うことにより、建築用造作材20が完成する(図1(b)参照)。   Finally, after forming the groove 18 in the wooden base material 12, the construction material 20 for construction is completed by performing a bending process so as to close the groove 18 (see FIG. 1B).

本実施例によれば、木質基材12と化粧紙16との間に弾性接着剤層14が設けられており、当該弾性接着剤層14は、少なくとも折り曲げ加工が行われている間において弾性を有している。このため、木質基材12に設けられたV字状の溝18を閉じるようにして折り曲げることにより、折り曲げ部Xの弾性接着剤層14が外側へ膨出しようとしたとき、弾性接着剤層14はその膨出力で化粧紙16を押圧するものの、当該弾性接着剤層14は上述のように弾性を有していることから、化粧紙16からの反力を受けて弾性接着剤層14自身が弾性変形することによって収縮して該膨出力を吸収するので、化粧紙16が破れてしまうおそれを回避できる。   According to the present embodiment, the elastic adhesive layer 14 is provided between the wooden substrate 12 and the decorative paper 16, and the elastic adhesive layer 14 is elastic at least during the bending process. Have. For this reason, when the elastic adhesive layer 14 of the bent portion X is bulged outward by bending the V-shaped groove 18 provided in the wooden base material 12 so as to be closed, the elastic adhesive layer 14 Presses the decorative paper 16 with the swollen output, but since the elastic adhesive layer 14 has elasticity as described above, the elastic adhesive layer 14 itself receives the reaction force from the decorative paper 16. Since it contracts by elastically deforming and absorbs the swollen output, the risk of the decorative paper 16 being torn can be avoided.

また、弾性接着剤層14を構成する接着剤としてPUR接着剤を用いた場合、PUR接着剤を湿気硬化させる途中において、当該PUR接着剤が完全に湿気硬化して弾性を失ってしまう前に折り曲げ加工を施すことにより、弾性を有する状態に冷却硬化されたPUR接着剤が有する弾性によって化粧紙16が破れてしまうのを回避できるだけでなく、折り曲げ加工が完了し、さらにPUR接着剤を湿気硬化させた後は、例えPUR接着剤(=弾性接着剤層14)に熱が加えられたとしても、PUR接着剤が再び軟化することはないので、折り曲げ加工した形状を強固に維持できる建築用造作材20を提供することができる。   In addition, when a PUR adhesive is used as an adhesive constituting the elastic adhesive layer 14, it is bent before the PUR adhesive is completely moisture-cured and loses elasticity during the moisture-curing of the PUR adhesive. By applying the processing, not only can the decorative paper 16 be broken by the elasticity of the PUR adhesive that has been cooled and cured in an elastic state, but the folding process is completed, and the PUR adhesive is moisture-cured. After that, even if heat is applied to the PUR adhesive (= elastic adhesive layer 14), the PUR adhesive will not be softened again. 20 can be provided.

また、弾性接着剤層14を構成する接着剤として「常温で硬化する熱可塑性接着剤」を用いた場合、折り曲げ加工を行う際に、必要な部分(=折り曲げ部X)の弾性接着剤層14のみを加熱して弾性を生じさせ、折り曲げ加工を行わないときや弾性を生じさせる必要がない部分については、弾性接着剤層14を硬化した(つまり弾性が生じない)ままの状態とすることにより、折り曲げ加工の最中において、加熱された熱可塑性接着剤が有する弾性によって化粧紙16が破れてしまうのを回避できるだけでなく、折り曲げ加工が完了し加熱を止めた後(つまり、弾性接着剤層14が常温になったとき)は、折り曲げ加工した形状を維持できる建築用造作材20を提供することができる。   Further, when a “thermoplastic adhesive that cures at room temperature” is used as the adhesive constituting the elastic adhesive layer 14, a necessary portion (= folded portion X) of the elastic adhesive layer 14 is required when bending is performed. By heating only the film to produce elasticity, when the bending process is not performed or for the part that does not need to be produced, the elastic adhesive layer 14 is left in a cured state (that is, no elasticity is produced). During the folding process, not only can the decorative paper 16 be broken by the elasticity of the heated thermoplastic adhesive, but also after the folding process is completed and the heating is stopped (that is, the elastic adhesive layer). When 14 becomes normal temperature), it is possible to provide the building construction material 20 that can maintain the bent shape.

なお、図7に示すように、化粧紙16の表面に易剥離粘着材層25を介して可撓性シート26を積層することにより、建築用造作材20の運搬中等において化粧紙16の表面に傷が付くのを防止してもよい。このような可撓性シート26として、当該樹脂製シートの裏面に、化粧紙16から容易に剥離可能となるようなタック性(粘着性)を有する易剥離粘着材を塗布したもの(例えば、株式会社スミロンの[E−75M])を使用することができる。   As shown in FIG. 7, a flexible sheet 26 is laminated on the surface of the decorative paper 16 via an easily peelable adhesive layer 25 so that the surface of the decorative paper 16 is conveyed during transportation of the building construction material 20 or the like. Scratches may be prevented. As such a flexible sheet 26, an easily peelable adhesive material having tackiness (adhesiveness) that can be easily peeled from the decorative paper 16 is applied to the back surface of the resin sheet (for example, stocks) [E-75M] from the company Sumilon can be used.

また、図8に示すように、折り曲げ加工後、化粧紙16の表面に、一般的なUV硬化型塗料、電子線硬化型塗料、あるいはウレタン系塗料等で透明塗膜28を設けることにより、化粧紙16の表面を保護してもよい。   Further, as shown in FIG. 8, after the folding process, a transparent coating film 28 is provided on the surface of the decorative paper 16 with a general UV curable paint, electron beam curable paint, urethane-based paint, or the like. The surface of the paper 16 may be protected.

従来、折り曲げ加工を施した建築用造作材は、表面材に傷がつくのを防止するため、1本ごと、あるいは図9に示すように、L型の建築用造作材をロ字状に組み合わせて2本一組で箱29に梱包して建築用造作材セットを構成しなければならず、梱包効率が悪いという問題があった。しかし、上述のように化粧紙16の表面を可撓性シート26や透明塗膜28で保護することにより、図10に示すように、1の建築用造作材20(例えばL型)の可撓性シート26と、他の建築用造作材20の木質基材12とが互いに対向近接するように配置して箱29に梱包しても化粧紙16を傷つけるおそれがないので、梱包効率および運送効率に優れた建築用造作材セット30を提供することができる。もちろん、建築用造作材20の並べ方は図10に示すものに限られず、全ての建築用造作材20を同じ向きに並べてもよい。   Conventionally, the construction material that has been subjected to bending processing is combined with L-shaped construction materials in a square shape to prevent the surface material from being damaged one by one or as shown in FIG. Thus, a set of two pieces must be packed in a box 29 to form an architectural product set, which has a problem of poor packing efficiency. However, by protecting the surface of the decorative paper 16 with the flexible sheet 26 and the transparent coating film 28 as described above, as shown in FIG. Since the decorative sheet 26 and the wooden base material 12 of the other building construction material 20 are arranged so as to oppose each other and packed in the box 29, there is no risk of damaging the decorative paper 16, so the packing efficiency and the transport efficiency It is possible to provide an architectural work material set 30 excellent in the above. Of course, the way of arranging the architectural work materials 20 is not limited to that shown in FIG. 10, and all the building work materials 20 may be arranged in the same direction.

10…折曲前建築用造作材
12…木質基材
14…弾性接着剤層
16…化粧紙
18…(V字状の)溝
20…建築用造作材
22…段
24…接着剤
25…易剥離粘着材層
26…可撓性シート
28…透明塗膜
29…箱
30…建築用造作材セット
X …折り曲げ部
DESCRIPTION OF SYMBOLS 10 ... Architectural construction material before bending 12 ... Wood base material 14 ... Elastic adhesive layer 16 ... Cosmetic paper 18 ... (V-shaped) groove 20 ... Architectural construction material 22 ... Step 24 ... Adhesive 25 ... Easy peeling Adhesive layer 26 ... Flexible sheet 28 ... Transparent coating 29 ... Box 30 ... Architectural product set X ... Bending part

Claims (6)

木質基材におけるいずれか一方の表面に弾性接着剤層を形成した後、前記弾性接着剤層の表面に化粧紙を配設するとともに、
前記木質基材における、前記弾性接着剤層が設けられていない面に、底部がV字状の溝を形成し、
然る後、前記溝を閉じるようにして折り曲げ加工を行う建築用造作材の製造方法であって、
前記溝は、前記木質基材を切断するが、前記弾性接着剤層は切断しない深さに設定されており、
前記弾性接着剤層は、少なくとも前記折り曲げ加工が行われている間において弾性を有していることを特徴とする建築用造作材の製造方法。
After forming an elastic adhesive layer on any one surface in the wooden substrate, disposing decorative paper on the surface of the elastic adhesive layer,
On the surface where the elastic adhesive layer is not provided in the wooden base material, a bottom portion forms a V-shaped groove,
After that, it is a manufacturing method of a building material for construction that performs the bending process so as to close the groove,
The groove is set to a depth that cuts the wooden substrate, but does not cut the elastic adhesive layer,
The method for producing a building construction material, wherein the elastic adhesive layer has elasticity at least during the bending process.
前記弾性接着剤層は、PUR接着剤で形成されており、
前記折り曲げ加工は、前記弾性接着剤層を形成した後、前記弾性接着剤層の平面平滑が失われない程度に前記PUR接着剤を硬化させる際において、前記PUR接着剤が完全に硬化するまでに行われることを特徴とする請求項1に記載の建築用造作材の製造方法。
The elastic adhesive layer is formed of a PUR adhesive,
In the bending process, after forming the elastic adhesive layer, the PUR adhesive is completely cured when the PUR adhesive is cured to such an extent that the flatness of the elastic adhesive layer is not lost. The method for producing a building construction material according to claim 1, wherein the method is performed.
前記弾性接着剤層は、常温で硬化する熱可塑性接着剤で形成されており、
前記折り曲げ加工を行う際には、折り曲げ位置およびその周辺のみを加熱して前記熱可塑性接着剤に弾性を生じさせることを特徴とする請求項1に記載の建築用造作材の製造方法。
The elastic adhesive layer is formed of a thermoplastic adhesive that cures at room temperature,
2. The method for manufacturing a building construction material according to claim 1, wherein when the bending process is performed, only the folding position and its periphery are heated to cause elasticity in the thermoplastic adhesive.
加温した状態の前記化粧紙に前記弾性接着剤層を構成する接着剤を塗布することにより、前記化粧紙における前記弾性接着剤層に対向する面の少なくとも一部には、前記接着剤が含浸されていることを特徴とする請求項1ないし3のいずれかに記載の建築用造作材の製造方法。   By applying the adhesive constituting the elastic adhesive layer to the decorative paper in a heated state, at least a part of the surface of the decorative paper facing the elastic adhesive layer is impregnated with the adhesive. The method for producing a building construction material according to any one of claims 1 to 3, wherein: 前記化粧紙を配設した後、前記折り曲げ加工を行うまでの間において、易剥離粘着材層を介して前記化粧紙の表面に可撓性シートを配設することを特徴とする請求項1ないし4のいずれかに記載の建築用造作材の製造方法。   The flexible sheet is disposed on the surface of the decorative paper through an easily peelable adhesive layer after the decorative paper is disposed and before the folding process is performed. 4. A method for producing a building construction material according to any one of 4 above. 請求項5の製造方法で製造した複数のL型の前記建築用造作材を、ひとつの前記建築用造作材の前記可撓性シートと、他の前記建築用造作材の前記木質基材とが互いに近接対向するように配置し、然る後、梱包する、建築用造作材セットの製造方法。
The plurality of L-shaped building construction materials produced by the production method according to claim 5, wherein the flexible sheet of one construction construction material and the wooden base material of the other construction construction material. A method for manufacturing a construction material set for construction, which is arranged so as to face each other and then packed.
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