JP2011188650A - Laminated core and manufacturing method for the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a laminated core that enhances the bonding strength between split-core blocks adjacent to each other, prevents the disassembly of the split-core block when carrying out the split-core block from a die, and facilitates winding and assembly after the winding in a laminated core formed into an annular shape by combining a plurality of split-core blocks, and to provide a manufacturing method for the core. <P>SOLUTION: The laminated core 10 is configured such that a split-core block 13 is formed by caulking and laminating a plurality of core pieces 15, 17; two or more split-core blocks are connected to each other by fitting-recesses 18, 19 and fitting-protrusions 20, 21 that are separable from each other and connectable to each other; and a concavo part 25 and a convex part 16 are provided at the contact part between the fitting recess 18 and the fitting protrusion 20 so that the concavo part and the convex part are engaged with each other. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

The present invention provides a laminated core in which a fitting portion (a fitting convex portion and a fitting concave portion) is provided in a connecting portion of a split iron core (that is, a split iron core block), and a plurality of split iron cores are connected via the fitting portion, and It relates to the manufacturing method.

In recent years, for the purpose of improving winding efficiency, a laminated iron core divided into individual magnetic pole portions has been widely used. However, since the individual divided iron cores are not connected, the following problems have occurred.
When a large number of core pieces (divided core pieces) are taken from one magnetic steel sheet (see Patent Document 1), winding is performed after the divided core is discharged from the mold, and then it is assembled in an annular shape. When assembling in an annular shape due to the dimensional difference of each row when taking a large number of pieces, or due to the influence of the thickness variation or inclination of the magnetic steel sheet, the positional relationship between the iron core pieces becomes difficult to determine, which makes it impossible to manufacture. However, problems such as motor cogging, torque, vibration, and noise increase have occurred.

JP 2002-320351 A JP 2005-318863 A JP 2008-92770 A

In order to solve the above problem, there is known a method of manufacturing a ring integrally, in which the divided iron core is discharged from the mold in a ring shape (see Patent Document 2). As shown in the technology described in Patent Document 2, when each core piece of the split core is annularly integrated, the split cores are lined up as a single unit at the time of discharge. As a result of vibration due to, etc., the split iron core is broken and disassembled, the split iron core is clogged in the mold, and the press and the mold are damaged.

Therefore, as shown in FIGS. 14A and 14B, the plurality of core pieces 81 and 82 constituting each divided core 80 are overlapped while being shifted relative to each other in the circumferential direction. Although attempts were made to prevent decomposition, in order to increase productivity, when the discharge speed of the split core 80 was increased, the split core 80 was decomposed again, resulting in poor discharge. 14A and 14B, reference numeral 83 denotes a laminated iron core, 84 denotes a fitting concave portion, and 85 denotes a fitting convex portion.
In order to solve the above problem, as shown in Patent Document 3, an annular core piece is stacked on the uppermost surface (or the lowermost surface) of the split core, and after discharging the split core, the annular core piece before winding is performed. Was also stripped off.

However, since the operator is manually stripping off the annular core piece, when peeling off the annular core piece, the core pieces other than the annular core piece may be stripped off, or the force will be stronger than necessary. There was a handling error up to the winding process, such as deforming by adding to the split iron core. Further, since an additional annular core piece that is supposed to be peeled off is required, the cost is also increased.

The present invention has been made in view of such circumstances, and in a laminated core that is formed by combining a plurality of divided core blocks, the joining strength of adjacent divided core blocks is increased, and occurs when the divided core blocks are unloaded from the mold. It is an object of the present invention to provide a laminated core and a method of manufacturing the same, which can prevent the split core block from being disassembled, and can be easily wound and subsequently assembled.

In the laminated core according to the first aspect of the present invention, two or more divided core blocks formed by caulking and stacking a plurality of core pieces are connected by a fitting recess and a fitting projection that can be separated and connected. In the laminated iron core, a concave portion and a convex portion to be engaged are provided at a contact portion between the fitting concave portion and the fitting convex portion.

The laminated core according to the second invention is the laminated core according to the first invention, wherein the fitting recess and the fitting projection are formed by overlapping a plurality of core pieces.

The laminated core according to a third aspect is the laminated core according to the second aspect, wherein the concave portion and the convex portion are located at the fitting concave portion, the fitting convex portion, and the lowermost portion located at the uppermost portion. It is provided in one or both of the fitting recess and the fitting protrusion.

The laminated core according to a fourth aspect of the invention is the laminated core according to the second and third aspects of the invention, wherein the concave portion is formed on one of the fitting convex portion to be fitted and the contact core piece of the fitting concave portion. The protrusion is formed of a through hole, and the protrusion has a trapezoidal protrusion as viewed from the side having inclined portions on both sides in the longitudinal direction formed on the other contact iron core piece of the fitting protrusion and the fitting recess to be fitted. The projecting length of the projecting portion is equal to or less than the thickness of the abutting core piece.

The laminated core according to a fifth aspect of the present invention is the laminated core according to the second and third aspects of the invention, wherein the concave portion is fitted into the fitting convex portion, one abutting core piece of the fitting concave portion, and the corresponding iron core. It consists of a through hole formed continuously to the core piece on the back of the piece, and the convex part is on both sides in the longitudinal direction formed on the fitting convex part to be fitted and the other contacting core piece of the fitting concave part. The protrusion has a trapezoidal protrusion as viewed from the side, and the protrusion length of the protrusion is in the range of 0.8 to 2 times the plate thickness of the contact core piece.

The laminated core according to a sixth aspect of the present invention is the laminated core according to the first and second aspects of the invention, wherein the concave portion is a circular through hole or a depression in plan view, and the convex portion is a circular partial sphere in plan view. It has a conical shape.

A laminated iron core according to a seventh aspect of the present invention is the laminated iron core according to any of the first to sixth aspects of the invention, wherein the convex part is continuously guided to the surface of the core piece where the concave part is formed. Is provided.

The laminated iron core according to an eighth invention is the laminated iron core according to the second to fifth inventions, wherein the concave portion and the convex portion are rectangular in a plan view, and the longitudinal direction of the concave portion and the convex portion is the It is orthogonal to the radial direction of the divided core block.

The laminated iron core according to a ninth invention is the laminated iron core according to the second to fifth inventions, wherein the concave portion and the convex portion are rectangular in a plan view, and the longitudinal direction of the concave portion and the convex portion is the It faces the radial direction of the split core block.

The laminated iron core according to a tenth invention is the laminated iron core according to the second to fifth inventions, wherein the concave portion and the convex portion are rectangular in a plan view, and the longitudinal direction of the concave portion and the convex portion is the It inclines with respect to the radial direction of a divided core block.

An iron core according to an eleventh invention is the laminated iron core according to the first to tenth inventions, wherein the fitting concave portion and the fitting convex portion are formed in a divided yoke portion of the divided core block.

The laminated iron core according to a twelfth aspect of the invention is the laminated iron core according to the first to tenth aspects of the invention, wherein the divided iron core block connected by the fitting recess and the fitting protrusion is provided with a yoke portion and the yoke portion. The magnetic pole portion is fitted from the inside in the radial direction.

In the laminated core manufacturing method according to the thirteenth aspect of the present invention, the length of the divided yoke pieces extending asymmetrically with respect to the symmetry axis in a plan view of the magnetic pole piece is formed asymmetrically. The length of the split yoke piece extending from both sides of the symmetry axis with respect to the symmetry axis in plan view of the iron core piece of 1 and the magnetic pole piece is formed to be asymmetric with respect to the first iron core piece. A step of punching each of the two iron core pieces from the magnetic steel sheet, a step of caulking and stacking the first iron core piece and the second iron core piece to form a divided iron core block, and a dividing yoke portion of each of the divided iron core blocks With respect to the fitting concave portion and the fitting convex portion formed from the first iron core piece and the second iron core piece on one side, the first side on the other side of the divided yoke portion of the adjacent divided core block. Fitting convex part and fitting formed from iron core piece and said second iron core piece Forming a laminated core by mutually connecting the divided core blocks and forming a laminated core, and each of the first core piece and the second core piece includes a plurality of pieces. A method of manufacturing a laminated core that is laminated alternately and continuously, and further, the divided core blocks that engage with the corresponding fitting recesses and part of the fitting projections can be separated and connected to each other. A concave portion and a convex portion are provided in advance.

A method for manufacturing a laminated core according to a fourteenth invention is the method for producing a laminated core according to the thirteenth invention, wherein there are a plurality of the fitting recesses and the fitting projections provided with the recesses and the projections, The concave portion and the convex portion are provided in one or both of the fitting concave portion and the fitting convex portion located at the uppermost portion, and the fitting concave portion and the fitting convex portion located at the lowermost portion. ing

And the manufacturing method of the laminated iron core which concerns on 15th invention is a fitting recessed part and a fitting convex part which engage with the radial direction inner side of a cyclic | annular yoke part, and the radial direction outer side of the magnetic pole part isolate | separated from the said yoke part. 1) A step of punching and forming a yoke piece portion and a magnetic pole piece portion without the fitting concave portion and the fitting convex portion from a metal thin plate made of a magnetic steel plate, and 2) Punching and forming the laminated iron core by punching and forming the fitting concave portion and the yoke piece portion and the magnetic pole piece portion having the fitting convex portion from the metal thin plate, and 3) the fitting convexity Forming a concave portion and a convex portion to be engaged with the yoke piece portion and the magnetic pole piece portion located at a portion where the portion and the fitting concave portion abut.

In the laminated core and the method of manufacturing the laminated core according to the present invention, two or more divided core blocks (which may be simply referred to as “divided cores”) formed by caulking and fixing a plurality of core pieces are separated and connected. In the laminated iron core connected by the possible fitting recess and fitting projection, the engaging recess and projection are provided at the contact portion between the fitting recess and the fitting projection, so it is divided after the winding process. When the iron core is assembled in an annular shape, positioning becomes easy, and if the assembling accuracy is not good, it can be removed and reassembled with high accuracy.

In particular, in the laminated iron core according to the present invention, the concave portion and the convex portion are either one of the fitting concave portion and the fitting convex portion located at the uppermost portion, and the fitting concave portion and the fitting convex portion located at the lowermost portion, or When it is provided on both sides, it is easy to assemble adjacent split iron cores.

In the laminated iron core according to the present invention, the concave portion is a through-hole and the convex portion is a trapezoidal protrusion when viewed from the side, so that not only positioning at the time of insertion is facilitated, but also connecting until the last one is assembled. Since the split iron core to be fixed is fixed, the assembly accuracy is greatly improved.

In the laminated core according to the present invention, the longitudinal direction of the concave and convex portions is provided perpendicular to the radial direction of the split core, thereby preventing the shift of the split core in the radial direction due to shrink fitting or press-fitting performed when the housing is assembled. it can. For this reason, problems in motor characteristics such as cogging torque, torque ripple, vibration, or increase in noise do not occur.
And since the division | segmentation iron core to connect will be hard to remove | eliminate fitting of a recessed part and a convex part once it fits, it is suitable for the laminated iron core using the multi-piece division | segmentation iron core which punches a several iron core piece side by side from a single magnetic steel plate.

In the laminated core according to the present invention, the concave and convex portions are rectangular in plan view, and when the longitudinal direction of the concave and convex portions is in the radial direction of the split core, the split core to be assembled last is easily inserted. Become. Therefore, since the split iron core can be attached and detached any number of times, it is suitable for a split iron core in which the iron core piece is annularly integrated.

Furthermore, in a split core with an annular core piece, there is no need to disassemble the split core or clog the die due to clogging of the split core, improving productivity. To do.
Further, since the annular core piece is not peeled off, handling errors such as deformation of the split core and dropping of the split core during operation are eliminated, and workability is improved.

1 is a perspective view of a laminated iron core according to a first embodiment of the present invention. It is explanatory drawing of the connection part of the division | segmentation iron core block which comprises the same laminated iron core. (A)-(F) are explanatory drawings of the recessed part and convex part of the same laminated iron core. (A)-(F) are explanatory drawings of the core piece of the laminated core. (A), (B) is explanatory drawing which shows the fitting state of the recessed part and convex part of the same laminated iron core. (A)-(D) are explanatory drawings which show the direction of a recessed part and a convex part, and its modification. It is explanatory drawing of the laminated iron core which concerns on the 2nd Embodiment of this invention. (A)-(C) are explanatory drawings of the recessed part of the laminated iron core. It is explanatory drawing of the principal part of the laminated iron core which concerns on the 3rd Embodiment of this invention. It is explanatory drawing of the principal part of the laminated iron core which concerns on the 4th Embodiment of this invention. It is a partial explanatory view of the laminated core. It is explanatory drawing of the manufacturing method of the laminated core which concerns on the 1st Embodiment of this invention. It is explanatory drawing of the manufacturing method of the laminated core which concerns on the 2nd Embodiment of this invention. (A), (B) is explanatory drawing of the laminated iron core which concerns on a prior art example.

Next, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 1, the laminated core 10 according to the first embodiment of the present invention has a plurality of (in this example, 8) divisions each having a divided yoke portion 12 obtained by dividing an annular yoke for each magnetic pole portion 11. An iron core block 13 is provided.

As shown in FIG. 4, the split core block 13 includes a first core piece 15 in which the split yoke piece portion 14 protrudes in a clockwise direction with respect to the symmetry axis in plan view of the magnetic pole piece portion, and the magnetic pole piece portion in plan view. As shown in FIG. 2, the second iron core pieces 17 having the divided yoke piece portions 16 protruding in the counterclockwise direction with respect to the symmetry axis are caulked and laminated by a predetermined number (for example, 2 to 5 pieces). As described above, fitting concave portions 18 and 19 and fitting convex portions 20 and 21 that can separate and connect the divided core block 13 are formed on both sides in the circumferential direction of the divided yoke portion 12 of each divided core block 13. In FIG. 1, reference numeral 23 denotes a caulking portion (half-cut caulking or V-shaped caulking).

The fitting recess 18 at the top of each divided core block 13, the fitting recess 18 at the bottom, and the contact portion of the fitting projection 20 that fits into these fitting recesses 18 (contact core piece) Are provided with a concave portion 25 and a convex portion 26 to be engaged. In this embodiment, a convex portion 26 is provided above the fitting concave portion 18 and below the fitting convex portion 20, and a concave portion 25 is provided below the fitting concave portion 18 and above the fitting convex portion 20. .

In this embodiment, as shown in FIG. 3 (C), the concave portion 25 is formed of a rectangular through hole in plan view, and the convex portion 26 is formed on both sides in the longitudinal direction as shown in FIGS. 3 (A) and 3 (B). The dimensions are determined so that the protrusion 26 has a trapezoidal shape when viewed from the side and the protrusion 26 is completely accommodated in the recess 25 without a gap (ie, a = b, c = d). ). Therefore, when a <b, c <d, the motor characteristics are deteriorated due to the gap generated between the iron core pieces, and the positioning of the convex portion 26 with respect to the concave portion 25 is not stable when a> b, c> d. It is possible to prevent the motor characteristics from being lowered. Thus, since the convex part 26 becomes trapezoid in side view, as shown to FIG. 5 (A), (B), from the longitudinal direction of the convex part 26, the 1st, 2nd core piece 15, When the 17 is relatively moved, there is an advantage that the trapezoidal hypotenuse serves as a guide and the convex portion 26 can be easily fitted into the concave portion 25. In addition, the height of the convex part 26 is the same as the thickness of the 1st, 2nd iron core piece 15 or 17 (namely, contact | abutting iron core piece) which has the recessed part 25 in which the convex part 26 inserts (for example, 0. 0). (01-0.5 times). Instead of the convex portion 26, as shown in FIGS. 3D and 3E, a convex portion 26 a that is an arc-shaped protruding portion when viewed from the side is provided on the upper side of the fitting concave portion 18 and the fitting convex portion 20. Further, instead of the concave portion 25, the convex portion 26a as shown in FIG. 3F completely fits without a gap (ie, a = b, c = d), and is rectangular in plan view. A concave portion 25a formed of a through hole may be provided below the fitting concave portion 18 and above the fitting convex portion 20, and in this case, the outer peripheral portion of the arc of the convex portion 26a serves as a guide and protrudes into the concave portion 25a. It is easy to insert the portion 26a. Reference numeral 15a denotes a first iron core piece.
Further, in the trapezoidal hypotenuse of the convex portion 26, the inclination angle of the hypotenuse located on the outer side in the circumferential direction of the divided yoke piece 14 of the first core piece 15 is made gentler than the inclination angle of the hypotenuse on the inner side in the circumferential direction. You can also. Furthermore, the present invention is not limited to the above-described form, and a slight gap may be provided between the concave portion 25 and the convex portion 26, and in this case, the convex portion 26 can be reliably stored in the concave portion 25. By providing a slight gap between the concave portion 25 and the convex portion 26, there is a slight backlash, but the positioning of the convex portion 26 with respect to the concave portion 25 and motor characteristics are not significantly impaired.

In the laminated core 10 according to the first embodiment, as shown in FIGS. 6A and 6B, the longitudinal direction of the concave portions 25 and the convex portions 26 that are rectangular in plan view is divided into the core blocks 13. The divided yoke portions 12 coincide with the circumferential direction, that is, are orthogonal to the radial direction. This facilitates the combination of the divided core blocks 13 and has an advantage that the divided core blocks 13 are not easily disassembled even when a load is applied in the radial direction.

When manufacturing such a laminated core 10, as shown to FIG. 4 (A)-(F), the 1st core piece 15 and the 2nd core piece 17 which were arrange | positioned cyclically | annularly are made by turns. Will be manufactured. That is, when the laminated core 10 shown in FIGS. 1 and 2 is manufactured, three first core pieces 15 shown in FIG. 4 (A) are laminated (caulking laminated), and FIG. 4 (C) is formed thereon. 1st core piece 15 in which the recessed part 25 was formed in the predetermined position shown in FIG.

Then, the second iron core piece 17 formed with the convex portions 26 shown in FIG. 4 (E) is laminated thereon, and two second iron core pieces 17 shown in FIG. 4 (D) are laminated. The second core piece 17 in which the recess 25 shown in FIG. 4F is formed is caulked and laminated. Thereby, the fitting convex part 20 can be formed.
On top of that, the first core piece 15 on which the convex portion 26 shown in FIG. 4B is formed is laminated, and the fitting concave portion 18 is formed. Thereafter, as shown in FIG. 2, a predetermined number of first core pieces 15 and second core pieces 17 are laminated. In the case of forming the uppermost fitting recess 18 and the fitting convex portion 20, the first and second iron core pieces 15 and 17 shown in FIGS. 4 (A) to (F) are combined.

In addition, the direction (longitudinal direction) of the rectangular concave portion 25 and the convex portion 26 in a plan view can be directed in a radial direction (including a case parallel to the radial direction) as shown in FIG. . Thereby, the split iron core block 13 can be assembled relatively easily from the outside in the radial direction. Further, as shown in FIG. 6D, the longitudinal direction of the rectangular concave portion 25 and convex portion 26 in a plan view can be arranged obliquely with respect to the radial direction.

Next, with reference to FIG. 7, only the portion of the laminated core according to the second embodiment of the present invention that is different from the laminated core 10 according to the first embodiment will be described.
As shown in FIG. 7, the split core block 28 is assembled into the fitting concave portion 29 and the fitting convex portion 30 positioned at the uppermost portion and the lowermost portion of the divided core block 28 constituting the laminated core, thereby forming the laminated core. In some cases, each has a concave portion 31 and a convex portion 32 to be engaged. The convex portion 32 has a trapezoidal shape when viewed from the side, and its height is 0.8 to 2 times the thickness of the first and second core pieces 34 and 35 (that is, the contact core pieces) (preferably, 1.2 to 1.8 times).

On the other hand, the recess 31 is formed by providing a rectangular through hole in the two first and second iron core pieces 34 and 35. In addition, the directions of the rectangular concave portion 31 and the convex portion 32 in a plan view are parallel, orthogonal, or orthogonal to the radial direction of the divided core block 28 as shown in FIGS. 6 (A), (C), and (D). Can be diagonal. Furthermore, as shown in FIG. 8 (A), the upper core piece of the two core pieces arranged above and below where the concave portion 31 is formed is assembled with the convex portion 32 at the location where the concave portion 31 is formed. A structure may be provided in which the portion on the side is crushed from above to form a guide portion of the convex portion 32 engaged with the concave portion 31, and the convex portion 32 can be easily fitted into the concave portion 31. Further, as shown in FIGS. 8B and 8C, the guiding portion of the convex portion 32 provided on the upper iron core piece is removed by cutting the portion on the assembly side of the convex portion 32 where the concave portion 31 is formed. It can also be formed by cutting. In FIG. 8C, the cut is widened toward the outside in the deformation direction.

Next, a laminated core according to the third embodiment of the present invention will be described with reference to FIG. In this embodiment, the concave portion 37 and the convex portion 38 formed in the fitting concave portion and the fitting convex portion are circular in plan view. That is, the recessed part 37 consists of a circular through-hole or a circular hollow, and the convex part 38 becomes a partial spherical shape or a cone shape (a truncated cone shape is included). Thereby, the convex portion 38 can be fitted into the concave portion 37 from an arbitrary direction. The diameter f of the concave portion 37 is equal to the diameter g of the convex portion 38. In FIG. 9, 39 and 40 show the 1st and 2nd iron core piece, respectively, and the upper and lower iron core pieces are abbreviate | omitted.

Next, a laminated core 44 according to a fourth embodiment of the present invention will be described with reference to FIGS. In this laminated iron core 44, a plurality (2 in this embodiment) of fitting recesses 46 are respectively provided on the radially outer side of the magnetic pole part 47 at positions corresponding to the magnetic pole part 47 on the radially inner side of the annular yoke part 45. A fitting convex portion 48 that fits into the fitting concave portion 46 is provided. And the recessed part 25 and the convex part 26 are provided in the fitting recessed part 46, and the recessed part 25 and the convex part 26 are provided in the fitting convex part 48, respectively. In this case, the concave portion 25 is preferably a rectangular through-hole that is long in the radial direction, and the convex portion 26 is preferably trapezoidal when viewed from the side. In addition, the convex part 26 can also be made into the circular arc shape of side view.

In this embodiment, only two fitting convex portions 48 are provided for one magnetic pole portion 47, but there may be one or three or more. When three or more fitting convex portions 48 are provided, the concave portion 25 and the convex portion 26 are preferably provided on one or both of the uppermost and lowermost fitting convex portions 48. Further, it is also possible to provide the fitting convex portion 48 in the yoke portion 45 and the fitting concave portion 46 in the magnetic pole portion 47.

Then, the manufacturing method of the laminated core which concerns on the 1st Embodiment of this invention is demonstrated, referring FIG. 4, FIG.
The laminated core 10 basically includes a first core piece 15 from which the divided yoke piece portion 14 protrudes in the clockwise direction and a second iron piece 17 from which the divided yoke piece portion 16 protrudes in the counterclockwise direction. It is formed by punching and forming each sheet (for example, 2 to 5 sheets) and caulking and stacking in a mold. Then, as shown in FIGS. 4 (B), (C), (E), and (F), a concave portion 25 and a convex portion are formed at predetermined positions of the first core piece 15 and the second core piece 17. 26 is formed, and this is combined as shown in FIG.

As shown in FIG. 12, pilot holes 51 are provided at predetermined intervals on both sides in the width direction of a thin metal plate 50 made of a strip-shaped magnetic steel plate, and a guide member (not shown) is inserted into the pilot hole 51 for punching the thin metal plate 50. Is inserted into a mold apparatus (not shown).

Here, in the mold apparatus, a station A for removing the outer shape of the rotor piece 52 in order from the upstream side, a station B for forming the magnetic pole piece 53 (ie, removing the slot), and the first iron piece 15 are provided. Station C for forming the divided cutting line 54 of each divided yoke piece 14, station D for forming the divided cutting line 55 of each divided divided yoke piece 16 of the second iron core piece 17, dividing of the first iron core piece 15 Station E where a concave portion 25 or a convex portion 26 formed of a fitting hole (through hole) is formed in a protruding portion (clockwise end portion) of the yoke piece portion 14, and the split yoke piece portion 16 of the second iron core piece 17 is opposite to A station F is formed in which a concave portion 25 or a convex portion 26 including a fitting hole (through hole) is formed in a portion protruding in the clockwise direction.

In the stations E and F, whether to perform 1) forming the concave portion 25, 2) forming the convex portion 26, or 3) not forming the concave portion 25 or the convex portion 26 is to form the convex portion 26. This is done by controlling the protruding amount of the punch. When neither the concave portion 25 nor the convex portion 26 is formed at the stations E and F, the station becomes an idle station. When the punch protrusion amount is not controlled, punching is performed by increasing the number of processes by two to four.

In the next step of the station F, there is a station G for forming the caulking portions 23 at predetermined positions of all the first and second iron core pieces 15 and 17. The caulking portion 23 is a caulking through hole for the first iron core piece 15 at the lowermost portion, and the other is a V-shaped caulking (or half caulking). The next station H is an idle station and station I is a stamping and caulking laminating station. The station for forming the caulking portion 23 may be divided into two steps.

Since this mold apparatus has the above stations A to I, the first and second core pieces 15 and 17 arranged in an annular shape shown in FIGS. 4A to 4F are arranged in the order shown in FIG. The core pieces 15 and 17 are punched out so as to be laminated and laminated in a mold to form a laminated core 10.

Then, the manufacturing method of the laminated core which concerns on the 2nd Embodiment of this invention is demonstrated, referring FIG. 10, FIG. 11, FIG. Pilot holes are provided at predetermined intervals on both sides in the width direction of the strip-shaped metal thin plate 58, and guide members (not shown) are inserted into the pilot holes, and the metal thin plate 58 is inserted into a die device (not shown) for punching.

Here, in the mold apparatus, the station A for removing the outer shape of the rotor piece 59a in order from the upstream side, the magnetic pole piece part 59, and the inner part of the yoke piece part 60 subsequent thereto are formed (that is, slot removal is performed). Station B, forming a dividing line 61 between the yoke piece 60 and the magnetic pole piece 59, station C, dividing line 62 forming the fitting concave portion 46 into the yoke piece 60 and the fitting convex portion 48 into the magnetic pole piece 59. Station D for forming the concave portion 25 or the convex portion 26 consisting of a fitting hole (through hole) in the yoke piece 60 with which the fitting convex portion 48 abuts, and the magnetic pole on which the fitting convex portion 48 is formed. A station F for forming the concave portion 25 or the convex portion 26 formed of a fitting hole (through hole) in the piece portion 59 is provided. In which yoke piece 60 and magnetic pole piece 59 the concave portion 25 and the convex portion 26 are formed is as shown in FIG.

In the stations E and F, whether to perform 1) forming the concave portion 25, 2) forming the convex portion 26, or 3) not forming the concave portion 25 or the convex portion 26 is to form the convex portion 26. This is done by controlling the protruding amount of the punch. When neither the concave portion 25 nor the convex portion 26 is formed at the stations E and F, the station becomes an idle station. When the punch protrusion amount is not controlled, punching is performed by increasing the number of processes by two to four.

In the station G, caulking portions 23 (caulking through holes) are formed in the lowermost yoke piece 60 and magnetic pole piece 59. In the station H, the caulking portions 23 are formed at predetermined positions of the remaining yoke core pieces 60 and magnetic pole core pieces 59, the next station I is an idle station, and the station J is a stamping and caulking laminating station. Further, the station for forming the caulking portion 23 may be performed in one step.

This mold apparatus has the above stations A to J, and, as shown in FIG. 11, the yoke piece 60 and the magnetic pole piece 59 are simultaneously punched out, so that they are laminated in the mold to form a laminated iron core.

In the above embodiment, the concave portion and the convex portion are provided in the uppermost and lowermost fitting convex portions and the fitting concave portion, respectively, but the present invention is also applied to the case where either one is provided. Moreover, although the recessed part and the convex part were provided in the upper and lower surfaces of one fitting convex part, this invention is applied even if it is only one side.
Furthermore, depending on the case, the present invention is applied even when the fitting concave portion and the fitting convex portion having the concave portion and the convex portion are in the intermediate position of the laminated core.

Moreover, in the said embodiment, although the recessed part was only a through-hole, the hollow which a convex part completely fits may be sufficient, and the guide (for example, a groove | channel or inclination) for drawing a convex part into a recessed part May be provided continuously in the recess.
Furthermore, in the said embodiment, although the stator lamination | stacking iron core was demonstrated, this invention is applied even if it is a rotor lamination | stacking iron core. Moreover, in the said embodiment, although the division | segmentation iron core block is manufactured by cyclic | annular integral taking, even if it takes and manufactures many pieces from a magnetic steel plate, this invention is applied.

10: laminated iron core, 11: magnetic pole portion, 12: divided yoke portion, 13: divided iron core block, 14: divided yoke piece portion, 15, 15a: first iron piece, 16: divided yoke piece portion, 17: second Core pieces, 18, 19: fitting recess, 20, 21: fitting projection, 23: crimping portion, 25, 25a: recess, 26, 26a: projection, 28: split core block, 29: fitting recess , 30: fitting convex part, 31: concave part, 32: convex part, 34: first iron core piece, 35: second iron core piece, 37: concave part, 38: convex part, 39: first iron core piece, 40: 2nd iron core piece, 44: Laminated iron core, 45: Yoke part, 46: Fitting recessed part, 47: Magnetic pole part, 48: Fitting convex part, 50: Metal thin plate, 51: Pilot hole, 52: Rotor Piece 53: Magnetic pole piece 54, 55: Divided cutting line 58: Metal thin plate 59: Magnetic pole piece 59a: Rotor , 60: yoke piece, 61, 62: cutting line

Claims (15)

In a laminated core in which two or more divided core blocks formed by caulking and laminating a plurality of core pieces are connected by a fitting recess and a fitting projection that can be separated and connected,
A laminated iron core characterized in that a concave portion and a convex portion to be engaged are provided at a contact portion between the fitting concave portion and the fitting convex portion. The laminated core according to claim 1, wherein the fitting recess and the fitting protrusion are formed by overlapping a plurality of iron core pieces. The laminated core according to claim 2, wherein the recess and the projection are formed by the fitting recess and the fitting projection located at the uppermost part, and the fitting recess and the fitting convex part located at the lowermost part. A laminated iron core characterized by being provided on either one or both. 4. The laminated core according to claim 2, wherein the concave portion includes a fitting convex portion to be fitted and a through hole formed in one abutting core piece of the fitting concave portion, and the convex portion is fitted. The protruding part of the protruding part is formed of a trapezoidal protruding part in side view having inclined parts on both sides in the longitudinal direction formed on the other contact iron core piece of the fitting convex part and the fitting concave part. A laminated core having a thickness equal to or less than a thickness of the contact core piece. 4. The laminated core according to claim 2, wherein the concave portion is formed continuously with the fitting convex portion to be fitted, one abutting core piece of the fitting concave portion, and an iron core piece on a back surface of the corresponding iron core piece. The convex portion is trapezoidal when viewed from the side having inclined portions on both sides in the longitudinal direction formed on the other fitting core piece of the fitting convex portion and the fitting concave portion of the fitting concave portion. A laminated core comprising a projecting portion, wherein the projecting length of the projecting portion is in a range of 0.8 to 2 times the plate thickness of the contact core piece. 3. The laminated iron core according to claim 1, wherein the concave portion has a circular through hole or a depression in plan view, and the convex portion has a circular partial spherical shape or conical shape in plan view. Iron core. The laminated iron core according to any one of claims 1 to 6, wherein a guide for guiding the convex portion continuously to the concave portion is provided on a surface of the core piece on which the concave portion is formed. A laminated iron core. The laminated iron core according to any one of claims 2 to 5, wherein the concave portion and the convex portion are rectangular in plan view, and a longitudinal direction of the concave portion and the convex portion is relative to a radial direction of the divided core block. Laminated iron core, characterized by being orthogonal to each other. The laminated iron core according to any one of claims 2 to 5, wherein the concave portion and the convex portion are rectangular in plan view, and a longitudinal direction of the concave portion and the convex portion is directed to a radial direction of the divided core block. A laminated iron core characterized by The laminated iron core according to any one of claims 2 to 5, wherein the concave portion and the convex portion are rectangular in a plan view, and a longitudinal direction of the concave portion and the convex portion is relative to a radial direction of the divided core block. A laminated iron core characterized by being inclined. The laminated core according to any one of claims 1 to 10, wherein the fitting recess and the fitting projection are formed in a divided yoke portion of the divided core block. The laminated core according to any one of claims 1 to 10, wherein the divided core block connected by the fitting concave portion and the fitting convex portion is fitted to the yoke portion and the yoke portion from the inside in the radial direction. A laminated iron core comprising a magnetic pole part. The first iron core piece in which the length of the split yoke piece portion extending on both sides of the symmetry axis in a plan view of the magnetic pole piece portion is formed asymmetrically, and the magnetic pole piece portion in a plan view Punching out from the magnetic steel plate second core pieces each having a length of a split yoke piece extending on both sides of the symmetry axis opposite to the first iron core piece with respect to the symmetry axis; A step of caulking and stacking one iron core piece and the second iron core piece to form a divided iron core block, and the first iron core piece and the second iron core on one side of the divided yoke portion of each divided iron core block Fitting formed from the first core piece and the second core piece on the other side of the split yoke portion of the adjacent split core block adjacent to the fitting concave portion and the fitting convex portion formed from one piece The projecting part and the fitting recessed part are inserted into each other, and each of the divided iron core blocks is A method of manufacturing a laminated core in which a plurality of the first iron core pieces and the second iron core pieces are alternately laminated in succession. Further, it is characterized in that a concave portion and a convex portion, which are engaged with the corresponding fitting concave portion and a part of the fitting convex portion and capable of separating and connecting the respective divided core blocks, are provided in advance. A method for manufacturing a laminated core. 14. The method of manufacturing a laminated core according to claim 13, wherein there are a plurality of the fitting recesses and the fitting projections provided with the recesses and the projections, and the recesses and the projections are located at the uppermost part. A method for manufacturing a laminated iron core, comprising: a fitting recess, the fitting projection, and one or both of the fitting recess and the fitting projection located at a lowermost part. A method of manufacturing a laminated iron core provided with a fitting recess and a fitting projection that engage with a radially inner side of an annular yoke part and a radially outer side of a magnetic pole part separated from the yoke part. A step of punching and forming the fitting concave portion and the yoke piece portion and the magnetic pole piece portion without the fitting convex portion from a thin metal plate made of a steel plate; and 2) the fitting concave portion and the fitting convex portion from the metal thin plate. A step of punching and forming the yoke piece portion and the pole piece portion, and 3) punching and forming the laminated iron core, and 3) the yoke located at a portion where the fitting convex portion and the fitting concave portion are in contact with each other A method for manufacturing a laminated iron core, comprising: forming a concave portion and a convex portion to be engaged with each other and the magnetic pole piece.

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