JP2008092770A - Laminated core and manufacturing method thereof - Google Patents

Laminated core and manufacturing method thereof Download PDF

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JP2008092770A
JP2008092770A JP2006274099A JP2006274099A JP2008092770A JP 2008092770 A JP2008092770 A JP 2008092770A JP 2006274099 A JP2006274099 A JP 2006274099A JP 2006274099 A JP2006274099 A JP 2006274099A JP 2008092770 A JP2008092770 A JP 2008092770A
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core
divided
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JP5094086B2 (en
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Kazuhiko Umeda
和彦 梅田
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Mitsui High Tec Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a laminated core that has large mechanical strength, can be discharged from a press molding device without any troubles, and also prevents its shape from being collapsed in handling, and to provide a method of manufacturing the laminated core. <P>SOLUTION: By using this method, the press molding device manufactures the laminated core 10, where lower- and upper-side annular core pieces 16, 17 are subjected to caulking lamination at lower and upper sides of a divided laminated core 14 in which a plurality of divided core pieces 11, 12 are subjected to caulking lamination for annular arrangement. The method includes: a first process for punching the lower-side annular core piece 16 from a plate 29 to be machined; a second process for performing caulking lamination to a desired number of the divided core pieces 11, 12 punched from the plate 29 to be machined and arranged annularly to the lower-side annular core piece 16 via a caulking section 13; and a third process for performing caulking lamination to the upper-side annular core piece 17 punched from the plate 29 to be machined to the divided laminated core 14 annularly arranged in the second process via the caulking section 13. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、複数の分割鉄心片をかしめ積層して環状配置した分割積層鉄心の下端側および上端側に、それぞれ下側環状鉄心片および上側環状鉄心片をかしめ積層した積層鉄心およびその製造方法に関する。 The present invention relates to a laminated core obtained by caulking and laminating a lower annular core piece and an upper annular core piece respectively on a lower end side and an upper end side of a divided laminated core in which a plurality of divided core pieces are caulked and arranged in an annular manner, and a method for manufacturing the same. .

従来、積層鉄心、例えば、固定子積層鉄心を製造する場合、固定子積層鉄心の磁極への巻線を作業性よく、かつ密に巻き回しするため、鉄心片のヨークをその磁極毎に分割した分割鉄心片として打ち抜き形成し、かしめ部を介してかしめ積層して得られる分割積層鉄心の磁極に巻線を巻き回しするようにしている。
ここで、分割鉄心片からなる固定子積層鉄心の製造方法には、プレス金型装置で分割鉄心片を帯状につないで打ち抜き形成した帯状鉄心片を積層し、この積層した帯状積層鉄心を更に別途の成形装置で環状に成形し接続して固定子積層鉄心を製造する方法がある。この他に、図6に示すように、プレス金型装置101の外形抜きパンチ102で金属板103から環状に配置された複数の分割鉄心片を打ち抜き、ダイプレート104内に形成した打ち抜き孔105内に抜き込みながら順次かしめ積層することで分割積層鉄心106が環状に配置された固定子積層鉄心100を製造する方法(例えば、特許文献1参照)がある。
Conventionally, when manufacturing a laminated core, for example, a stator laminated core, the yoke of the core piece is divided for each magnetic pole in order to wind the winding around the magnetic pole of the stator laminated core with good workability and densely. A winding is wound around the magnetic poles of a divided laminated core obtained by punching and forming as a divided iron core piece and caulking and laminating via a caulking portion.
Here, in the manufacturing method of the stator laminated core consisting of the divided core pieces, the laminated core pieces formed by punching the divided core pieces by connecting them in a strip shape by a press mold apparatus are stacked, and the laminated strip cores are further separated. There is a method of manufacturing a stator laminated iron core by forming and connecting in an annular shape with a forming apparatus. In addition to this, as shown in FIG. 6, a plurality of divided core pieces arranged in an annular shape are punched from the metal plate 103 by the outer punch 102 of the press die apparatus 101, and the punch hole 105 is formed in the die plate 104. There is a method of manufacturing the stator laminated core 100 in which the divided laminated cores 106 are arranged in an annular shape by sequentially caulking and stacking them while pulling them into (see, for example, Patent Document 1).

特開平8−182231号公報JP-A-8-182231

しかしながら、特許文献1に記載された発明では、環状に接続した状態の固定子積層鉄心をプレス金型装置で製造できるが、プレス金型装置から複数の固定子積層鉄心が排出される際に、倒れたり、変形して絡み合って、排出できなくなることがある。特に、固定子積層鉄心100をプッシャー107でプレス金型装置101から排出テーブル108上に排出する際、あるいは排出テーブル108上で取り扱う際に、偏った外力が掛かると、固定子積層鉄心100の形が崩れることがあり、甚だしい場合には固定子積層鉄心100が分割積層鉄心106に分解するという問題が生じる。 However, in the invention described in Patent Document 1, the stator laminated iron core in an annularly connected state can be manufactured by a press mold apparatus, but when a plurality of stator laminated iron cores are discharged from the press mold apparatus, It may fall over or deform and become entangled, making it impossible to discharge. In particular, when a biased external force is applied when the stator laminated iron core 100 is discharged from the press mold apparatus 101 onto the discharge table 108 or handled on the discharge table 108 by the pusher 107, the shape of the stator laminated iron core 100 is increased. In such a case, there is a problem that the stator laminated core 100 is decomposed into the divided laminated core 106 in a severe case.

本発明は係る事情に鑑みてなされたもので、プレス金型装置で環状配置した分割積層鉄心からなる積層鉄心を製造するに当たり、機械的強度が強く、プレス金型装置からの排出が支障なくでき、併せて取り扱い時に形崩れしない積層鉄心およびその製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and in manufacturing a laminated core composed of split laminated cores arranged annularly in a press mold apparatus, the mechanical strength is strong and discharge from the press mold apparatus can be performed without any trouble. It is another object of the present invention to provide a laminated iron core that does not lose its shape during handling and a method for manufacturing the same.

前記目的に沿う第1の発明に係る積層鉄心は、複数の分割鉄心片をかしめ部を介してかしめ積層して環状配置した分割積層鉄心の下端側および上端側に、それぞれ下側環状鉄心片および上側環状鉄心片をかしめ積層し、環状配置した前記分割積層鉄心の形崩れ防止および分解防止を図っている。 The laminated core according to the first invention that meets the above-mentioned object includes a lower annular core piece and a lower annular core piece respectively arranged on a lower end side and an upper end side of a divided laminated core in which a plurality of divided core pieces are caulked and laminated via caulking portions. The upper annular core pieces are caulked and laminated to prevent the split laminated cores arranged in an annular shape from being deformed and prevented from being disassembled.

前記目的に沿う第2の発明に係る積層鉄心の製造方法は、複数の分割鉄心片をかしめ積層して環状配置した分割積層鉄心の下端側および上端側に、それぞれ下側環状鉄心片および上側環状鉄心片をかしめ積層した積層鉄心をプレス金型装置で製造する方法であって、
被加工板から前記下側環状鉄心片を打ち抜き形成する第1工程と、
前記下側環状鉄心片の上に、前記被加工板から打ち抜いて環状に配置された複数の前記分割鉄心片をかしめ部を介して所望枚数かしめ積層する第2工程と、
前記第2工程で環状配置された前記分割積層鉄心の上に、前記被加工板から打ち抜き形成した前記上側環状鉄心片をかしめ部を介してかしめ積層する第3工程とを有し、
前記プレス金型装置から、環状配置された前記分割積層鉄心がその上下を前記上、下側環状鉄心片で接続補強された状態で排出される。
The method for manufacturing a laminated core according to the second aspect of the present invention is characterized in that a lower annular core piece and an upper annular piece are respectively provided at a lower end side and an upper end side of a divided laminated core obtained by caulking and laminating a plurality of divided core pieces. A method of manufacturing a laminated iron core obtained by caulking and laminating iron core pieces with a press mold apparatus,
A first step of punching and forming the lower annular core piece from a work plate;
A second step of caulking and laminating a desired number of the divided core pieces, which are punched out of the workpiece plate and arranged annularly, on the lower annular core piece via caulking portions;
A third step of caulking and laminating the upper annular core piece formed by punching from the workpiece plate on the split laminated core disposed in the second step via a caulking portion;
From the press mold apparatus, the annularly arranged laminated cores are discharged in a state where the upper and lower annular core pieces are connected and reinforced by the upper and lower annular core pieces.

第2の発明に係る積層鉄心の製造方法において、前記下側環状鉄心片は、前記分割鉄心片をかしめる前記かしめ部とは異なる位置に形成されたかしめ部を用いてその上部に環状に配置された前記分割鉄心片とかしめ結合され、しかも、前記下側環状鉄心片に形成されたかしめ部は貫通孔から形成することができる。 In the method for manufacturing a laminated core according to the second aspect of the invention, the lower annular core piece is annularly arranged at an upper portion thereof using a caulking portion formed at a position different from the caulking portion for caulking the divided iron core piece. The divided iron core piece is caulked and joined, and the caulked portion formed in the lower annular core piece can be formed from a through hole.

請求項1記載の積層鉄心および請求項2、3記載の積層鉄心の製造方法においては、環状配置した分割積層鉄心の下端側および上端側にそれぞれ存在する下側環状鉄心片および上側環状鉄心片により積層鉄心としての接続強度が高められ、プレス金型装置からの排出時に積層鉄心同士が押し合ったり、倒れたりしても、形崩れすることなく、積層鉄心を円滑に排出することができる。また、排出後の取り扱い時に予期せぬ外力を受けても、上、下側環状鉄心片により変形や形崩れ等が防止され、積層鉄心の取り扱いを容易に行なうことができるとともに、積層鉄心の製造歩留りを向上させることができる。 In the laminated core according to claim 1 and the method for producing the laminated core according to claims 2 and 3, the lower annular core piece and the upper annular core piece respectively present on the lower end side and the upper end side of the annularly arranged divided laminated cores are used. The connection strength as a laminated iron core is enhanced, and even if the laminated iron cores are pressed against each other or fall down when discharged from the press mold apparatus, the laminated iron core can be smoothly discharged without being deformed. In addition, even if an unexpected external force is applied during handling after discharge, the upper and lower annular core pieces prevent deformation and deformation, making it easy to handle the laminated core and manufacturing the laminated core. Yield can be improved.

特に、請求項3記載の積層鉄心の製造方法においては、下側環状鉄心片は、分割鉄心片をかしめるかしめ部とは異なる位置に形成されたかしめ部を用いてその上部に環状に配置された分割鉄心片とかしめ結合されるので、下側環状鉄心片を取り外す際の外力が分割鉄心片をかしめるかしめ部に直接作用せず、環状配置した分割積層鉄心の形状に悪影響を与えずに取り外せる。 In particular, in the method for manufacturing a laminated core according to claim 3, the lower annular core piece is annularly arranged on the upper portion thereof using a caulking portion formed at a position different from the caulking portion for caulking the divided iron core piece. Therefore, the external force when removing the lower annular core piece does not act directly on the caulked portion that caulks the divided core piece, and the shape of the annular laminated core is not adversely affected. Can be removed.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
ここで、図1は本発明の第1の実施の形態に係る積層鉄心の説明図、図2は同積層鉄心の積層状態を示す説明図、図3は同積層鉄心の製造方法における工程説明図、図4は本発明の第2の実施の形態に係る積層鉄心の積層状態を示す説明図、図5は同積層鉄心の製造方法における工程説明図である。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
Here, FIG. 1 is an explanatory view of the laminated core according to the first embodiment of the present invention, FIG. 2 is an explanatory view showing a laminated state of the laminated core, and FIG. 3 is a process explanatory view in the manufacturing method of the laminated core. FIG. 4 is an explanatory view showing a laminated state of the laminated core according to the second embodiment of the present invention, and FIG. 5 is a process explanatory view in the method for producing the laminated core.

図1、図2に示すように、本発明の第1の実施の形態に係る積層鉄心の一例である固定子積層鉄心10は、環状に配置された複数の分割鉄心片11、12をかしめ部13を介してかしめ積層して環状配置した分割積層鉄心14からなる固定子積層鉄心本体15の下端側および上端側に、それぞれ下側環状鉄心片16および上側環状鉄心片17がかしめ積層されている。以下詳細に説明する。 As shown in FIGS. 1 and 2, a stator laminated core 10, which is an example of a laminated core according to the first embodiment of the present invention, includes a plurality of divided core pieces 11 and 12 that are arranged in a ring shape. A lower annular core piece 16 and an upper annular core piece 17 are caulked and laminated on a lower end side and an upper end side of a stator laminated core body 15 comprising split laminated cores 14 that are caulked and arranged in an annular manner through 13. . This will be described in detail below.

分割鉄心片11は、分割磁極(1つの磁極)毎にヨーク26が分割されたもので、分割ヨーク片部18および分割磁極片部19を有し、分割ヨーク片部18および分割磁極片部19にはそれぞれ下側に突出したかしめ突起20およびその上側に形成されたかしめ穴21からなるかしめ部13が形成されている。また、分割鉄心片12は、分割鉄心片11と同様に分割磁極毎にヨーク26が分割されたもので、分割ヨーク片部22および分割磁極片部19を有し、分割ヨーク片部22および分割磁極片部19にはそれぞれ下側に突出し、かしめ穴21に嵌入可能なかしめ突起20、その上側に形成されたかしめ穴21からなるかしめ部13が形成されている。
なお、分割ヨーク片部22は、分割ヨーク片部18と比較して、両端側の形状が異なっている。これによって、環状に配置された複数の分割鉄心片11、12をかしめ部13を介して順次所望枚数かしめ積層することにより両端に凹凸部を備えた分割積層鉄心14が形成されるとともにこの凹凸部を介して隣り合う分割積層鉄心14同士が連結されて、環状配置した分割積層鉄心14からなる固定子積層鉄心本体15が形成される。ここで、分割積層鉄心14には、分割ヨーク片部18、22の積層により分割ヨーク24が、分割磁極片部19の積層により分割磁極がそれぞれ形成されているので、分割ヨーク24の連結により固定子積層鉄心本体15のヨーク26が、複数の分割磁極から固定子積層鉄心本体15の磁極27がそれぞれを形成される。
The divided core piece 11 is obtained by dividing the yoke 26 for each divided magnetic pole (one magnetic pole), and has a divided yoke piece 18 and a divided magnetic pole piece 19, and the divided yoke piece 18 and the divided magnetic pole piece 19. Each is formed with a caulking portion 13 including a caulking protrusion 20 protruding downward and a caulking hole 21 formed on the upper side thereof. Similarly to the divided core piece 11, the divided core piece 12 is obtained by dividing the yoke 26 for each divided magnetic pole, and has a divided yoke piece portion 22 and a divided magnetic pole piece portion 19. Each of the magnetic pole piece portions 19 is formed with a caulking protrusion 20 that protrudes downward and can be fitted into the caulking hole 21 and a caulking portion 13 that is formed on the upper side thereof.
Note that the divided yoke piece portion 22 is different in shape on both end sides from the divided yoke piece portion 18. As a result, a plurality of divided core pieces 11 and 12 arranged in an annular shape are caulked and laminated in sequence by a desired number of pieces via a caulking portion 13, thereby forming a divided laminated core 14 having concavo-convex portions at both ends and the concavo-convex portions. The adjacent laminated laminated cores 14 are connected to each other through the stator laminated core core body 15 including the annular laminated divided laminated cores 14. Here, in the divided laminated core 14, the divided yoke 24 is formed by the lamination of the divided yoke pieces 18 and 22, and the divided magnetic pole is formed by the lamination of the divided magnetic pole piece 19. The yoke 26 of the child laminated core body 15 is formed with the magnetic pole 27 of the stator laminated core body 15 from a plurality of divided magnetic poles.

ここで、図2に示すように、下側環状鉄心片16には、分割鉄心片11に形成されたかしめ突起20が嵌入可能な貫通孔からなるかしめ部28が形成されている。これによって、下側環状鉄心片16の上部に環状に配置された分割鉄心片11をかしめ結合することができ、更にその上に環状に配置された複数の分割鉄心片12、11をかしめ部13を介して2枚毎交互にかしめ積層することで、下側環状鉄心片16の上部に固定子積層鉄心本体15が形成される。なお、分割鉄心片12、11のかしめ積層は2枚毎交互ではなく、所望枚数毎交互にかしめ積層することができる。
また、上側環状鉄心片17には、固定子積層鉄心本体15の最上段にある分割鉄心片12に形成されたかしめ穴21に嵌入可能なかしめ突起20からなるかしめ部13が形成されている。これによって、固定子積層鉄心本体15の上に上側環状鉄心片17をかしめ部13を介してかしめ積層することができる。その結果、固定子積層鉄心本体15の下端側および上端側に、それぞれ下側環状鉄心片16および上側環状鉄心片17がかしめ積層された固定子積層鉄心10が形成される。そして、固定子積層鉄心10では、固定子積層鉄心本体15の上、下端にそれぞれ上、下側環状鉄心片16、17が存在しているため、固定子積層鉄心10を取り扱う際に偏った外力が掛かっても、固定子積層鉄心本体15の形崩れや変形、更には分解が生じるのを防止できる。
Here, as shown in FIG. 2, the lower annular core piece 16 is formed with a caulking portion 28 formed of a through hole into which the caulking protrusion 20 formed in the divided core piece 11 can be fitted. As a result, the split core piece 11 arranged in a ring shape can be caulked and joined to the upper part of the lower annular core piece 16, and the plurality of split core pieces 12, 11 arranged in a ring shape thereon can be further caulked. The stator laminated core main body 15 is formed on the upper portion of the lower annular core piece 16 by alternately caulking and laminating every two sheets. In addition, the caulking lamination | stacking of the division | segmentation iron core pieces 12 and 11 can be caulking lamination | stacking alternately for every desired number of sheets instead of every 2 sheets.
The upper annular core piece 17 is formed with a caulking portion 13 including a caulking protrusion 20 that can be fitted into a caulking hole 21 formed in the split core piece 12 at the uppermost stage of the stator laminated core body 15. As a result, the upper annular core piece 17 can be caulked and laminated on the stator laminated core body 15 via the caulking portion 13. As a result, the stator laminated core 10 in which the lower annular core piece 16 and the upper annular core piece 17 are caulked and laminated on the lower end side and the upper end side of the stator laminated core body 15 is formed. In the stator laminated core 10, there are upper and lower annular core pieces 16, 17 at the upper and lower ends of the stator laminated core body 15, respectively, and therefore an external force biased when handling the stator laminated core 10. Even if it is applied, it is possible to prevent the stator laminated core body 15 from being deformed, deformed, and further decomposed.

続いて、本発明の第1の実施の形態に係る固定子積層鉄心10の製造方法について説明する。
本発明の第1の実施の形態に係る固定子積層鉄心10の製造方法に適用されるプレス金型装置(図示せず)は、図3に示すように、被加工板の一例である帯状薄鋼板29に搬送用ガイド孔(パイロット孔)30を形成するとともに回転子用孔31を形成するステーションA、スロット32抜きを行なうステーションB、スロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜くステーションC、
分割鉄心片11の分割ヨーク片部18の形成領域に所定数の切り込み33を形成するステーションD、分割鉄心片12の分割ヨーク片部22の形成領域に所定数の切り込み34(切り込み33とは逆向き)を形成するステーションE、下側環状鉄心片16に貫通孔からなるかしめ部28を形成するステーションF、分割鉄心片11、12および上側環状鉄心片17にかしめ部13を形成するステーションG、外形抜きおよびかしめ積層を行なうステーションHを備えている。ここで、帯状薄鋼板29に搬送用ガイド孔30を形成することで、帯状薄鋼板29を搬送用ガイド孔30の1ピッチの距離を単位として間欠的に移動させることができ、ステーションB〜Hを1ピッチの送り距離に相当する隙間を設けて配置することで、下側環状鉄心片16、分割鉄心片11、12、および上側環状鉄心片17を精度よく形成し正確にかしめ積層することができる。
Then, the manufacturing method of the stator laminated core 10 which concerns on the 1st Embodiment of this invention is demonstrated.
As shown in FIG. 3, a press die apparatus (not shown) applied to the method for manufacturing the stator laminated core 10 according to the first embodiment of the present invention is a belt-like thin film as an example of a plate to be processed. In the steel plate 29, a conveying guide hole (pilot hole) 30 is formed, a station A for forming the rotor hole 31, a station B for removing the slot 32, and a connecting portion 32a for connecting the slot 32 and the rotor hole 31 are punched. Station C,
Station D for forming a predetermined number of cuts 33 in the formation area of the divided yoke piece portion 18 of the divided core piece 11, and a predetermined number of cuts 34 (opposite to the cut 33) in the formation area of the divided yoke piece portion 22 of the divided core piece 12. Direction E), station F which forms the caulking portion 28 made of a through hole in the lower annular core piece 16, station G which forms the caulking portion 13 in the divided core pieces 11, 12 and the upper annular core piece 17, A station H is provided for performing outline extraction and caulking lamination. Here, by forming the transport guide hole 30 in the strip-shaped thin steel plate 29, the strip-shaped thin steel plate 29 can be intermittently moved in units of one pitch distance of the transport guide hole 30. Stations B to H Is provided with a gap corresponding to a feed distance of 1 pitch, the lower annular core piece 16, the divided core pieces 11, 12, and the upper annular core piece 17 can be accurately formed and caulked and laminated accurately. it can.

先ず、最下層となる下側環状鉄心片16を打ち抜き形成するために、ステーションAにおいて、帯状薄鋼板29の幅方向の両側に搬送用ガイド孔30を形成し、中央部に回転子用孔31を形成し、ステーションB
において、回転子用孔31の周囲に予め決められた数のスロット32を打ち抜き、ステーションCにおいて、スロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜いて回転子用孔31を中心に所定数の分割磁極片部19を形成する。そして、ステーションD、Eは遊びのステーションとして帯状薄鋼板29を通過させ、ステーションFでかしめ部28を形成する。続いて、ステーションGは遊びのステーションとして帯状薄鋼板29を通過させ、ステーションHで外形抜きし、下側環状鉄心片16を打ち抜き孔(図示せず)内に抜き込む(以上、第1工程)。
First, in order to punch and form the lower annular core piece 16 which is the lowermost layer, in the station A, the conveyance guide holes 30 are formed on both sides in the width direction of the strip-shaped thin steel sheet 29, and the rotor hole 31 is formed in the center. Form station B
, A predetermined number of slots 32 are punched around the rotor hole 31, and at station C, a connecting portion 32 a connecting the slot 32 and the rotor hole 31 is punched out, and the rotor hole 31 is centered. A number of divided magnetic pole piece portions 19 are formed. Then, the stations D and E pass the strip-shaped thin steel plate 29 as a play station, and the station F forms the caulking portion 28. Subsequently, the station G passes the strip-shaped thin steel plate 29 as a play station, cuts the outer shape at the station H, and pulls the lower annular core piece 16 into a punching hole (not shown) (the first step). .

そして、下側環状鉄心片16の上に分割鉄心片11、12を所望積み厚まで(この実施の形態では2枚毎交互に)打ち抜き積層する。以下、これについて述べる。
ステーションAで帯状薄鋼板29に搬送用ガイド孔30および回転子用孔31を形成し、ステーションB において回転子用孔31の周囲に予め決められた数のスロット32を打ち抜き、ステーションCでスロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜き、回転子用孔31を中心に所定数の分割磁極片部19を形成する。そして、ステーションDでは、分割鉄心片11の形成に際して分割ヨーク片部18の形成領域に切り込み33を形成し、ステーションE、Fを遊びのステーションとして帯状薄鋼板29を通過させステーションGでかしめ部13を形成する。更に、ステーションHで外形抜きして、環状に配置された複数の分割鉄心片11を打ち抜き孔内に収容されている下側環状鉄心片16の上に載置するとともに、下側環状鉄心片16に形成されたかしめ部28の貫通孔に分割鉄心片11に形成されたかしめ部13のかしめ突起20を嵌入させることでかしめ積層を行なう。
Then, the divided core pieces 11 and 12 are punched and laminated on the lower annular core piece 16 up to a desired stacking thickness (alternately every two sheets in this embodiment). This will be described below.
At the station A, the conveying guide hole 30 and the rotor hole 31 are formed in the strip-shaped thin steel plate 29, and a predetermined number of slots 32 are punched around the rotor hole 31 at the station B. The connecting portion 32a connecting the rotor hole 31 and the rotor hole 31 is punched, and a predetermined number of divided magnetic pole piece portions 19 are formed around the rotor hole 31. In the station D, when the divided iron core piece 11 is formed, a notch 33 is formed in the formation area of the divided yoke piece 18, and the belt-like thin steel plate 29 is passed through the stations E and F as play stations, and the caulked portion 13 is formed in the station G. Form. Further, the outer shape is removed at the station H, and a plurality of divided core pieces 11 arranged in an annular shape are placed on the lower annular core piece 16 accommodated in the punching hole, and the lower annular core piece 16 is placed. The caulking lamination is performed by fitting the caulking projections 20 of the caulking portion 13 formed in the divided core piece 11 into the through holes of the caulking portion 28 formed in the above.

分割鉄心片12の形成に際しては、ステーションAで帯状薄鋼板29に搬送用ガイド孔30および回転子用孔31を形成し、ステーションBにおいて、前記と同様に回転子用孔31の周囲にスロット32を打ち抜き、ステーションCでスロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜き分割磁極片部19を形成する。更に、ステーションDは遊びのステーションとして帯状薄鋼板29を通過させステーションEで分割鉄心片12に切り込み34を形成し、ステーションFは遊びのステーションとして帯状薄鋼板29を通過させステーションGでかしめ部13を形成する。続いて、ステーションHで外形抜きして、環状に配置された複数の分割鉄心片12を打ち抜き孔内に収容されている環状に配置された複数の分割鉄心片11の上に載置するとともに、分割鉄心片12のかしめ突起20を分割鉄心片11のかしめ穴21に嵌入させてかしめ積層を行なう。このようにして、下側環状鉄心片16の上に分割鉄心片11、12をこの実施の形態では2枚毎交互に所望枚数かしめ積層することにより、下側環状鉄心片16の上に環状配置された分割積層鉄心14からなる固定子積層鉄心本体15が形成される(以上、第2工程)。 When forming the split core pieces 12, the guide holes 30 and the rotor holes 31 are formed in the strip-shaped thin steel plate 29 at the station A, and the slots 32 around the rotor holes 31 are formed at the station B in the same manner as described above. And the connecting portion 32a connecting the slot 32 and the rotor hole 31 is punched at the station C to form the divided magnetic pole piece portion 19. Further, the station D passes the strip-shaped steel sheet 29 as a play station and forms a notch 34 in the split core piece 12 at the station E, and the station F passes the strip-shaped thin steel sheet 29 as a play station and the caulking portion 13 at the station G Form. Subsequently, the outer shape is extracted at the station H, and the plurality of divided core pieces 12 arranged in an annular shape are placed on the plurality of divided core pieces 11 arranged in an annular shape accommodated in the punching holes, and The caulking projections 20 of the divided core pieces 12 are fitted into the caulking holes 21 of the divided core pieces 11 to perform caulking lamination. In this way, in this embodiment, the desired number of the split core pieces 11 and 12 are alternately laminated on the lower annular core piece 16 to form an annular arrangement on the lower annular core piece 16. A stator laminated core body 15 composed of the divided laminated iron cores 14 is formed (the second step).

下側環状鉄心片16の上部に固定子積層鉄心本体15が形成されると、ステーションAで帯状薄鋼板29に搬送用ガイド孔30および回転子用孔31を形成し、ステーションBで回転子用孔31の周囲にスロット32を打ち抜き、ステーションCでスロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜き、ステーションD〜Fを遊びのステーションとして帯状薄鋼板29を通過させ、ステーションGでかしめ部13を形成する。次いで、ステーションHで外形抜きを行なって上側環状鉄心片17を形成し、打ち抜き孔内の固定子積層鉄心本体15の上に載置するとともに、上側環状鉄心片17に形成したかしめ部13のかしめ突起20を、固定子積層鉄心本体15の最上層の分割鉄心片(図2では分割鉄心片12)に形成したかしめ部13のかしめ穴21に嵌入してかしめ積層する(以上、第3工程)。これにより、固定子積層鉄心本体15の上下端にそれぞれ上、下側環状鉄心片16、17がかしめ結合された固定子積層鉄心10が打ち抜き孔内で形成される。
なお、以上の説明は、ステーションHで打ち抜かれる鉄心片をどのような流れで作製するかを主体に述べたが、実際には、ステーションHで下側環状鉄心片16が打ち抜かれると、引き続いて環状に配置された複数の分割鉄心片11、12が所望枚数毎交互にそれぞれ所望積み厚まで打ち抜きされ、最後に上側環状鉄心片17が打ち抜き形成されることになる。
When the stator laminated core body 15 is formed on the upper part of the lower annular core piece 16, the conveyance guide hole 30 and the rotor hole 31 are formed in the strip-shaped thin steel sheet 29 at the station A, and the rotor is used at the station B. The slot 32 is punched around the hole 31, the connecting portion 32a connecting the slot 32 and the rotor hole 31 is punched at the station C, the strip steel plate 29 is passed through the stations D to F as play stations, and the station G is caulked. Part 13 is formed. Next, the outer shape is removed at the station H to form the upper annular core piece 17, which is placed on the stator laminated core body 15 in the punching hole and the caulking portion 13 formed on the upper annular core piece 17 is caulked. The protrusion 20 is inserted into the caulking hole 21 of the caulking portion 13 formed in the uppermost divided core piece (the divided core piece 12 in FIG. 2) of the stator laminated core body 15 to be caulked and laminated (the third step). . As a result, the stator laminated core 10 in which the upper and lower annular core pieces 16 and 17 are caulked to the upper and lower ends of the stator laminated core body 15 is formed in the punched hole.
The above description mainly describes how the iron core piece punched at the station H is manufactured. However, in practice, when the lower annular core piece 16 is punched at the station H, the process continues. A plurality of divided core pieces 11 and 12 arranged in an annular shape are alternately punched to the desired stack thickness for each desired number of pieces, and finally the upper annular core piece 17 is punched and formed.

得られた固定子積層鉄心10は、図示しない排出手段を用いてプレス金型装置から排出される。固定子積層鉄心10の上下に設けられた上、下側環状鉄心片17、16により固定子積層鉄心10としての接続強度が高められるため、プレス金型装置からの排出時に固定子積層鉄心10同士が押し合ったり、倒れたりしても、形崩れすることなく、固定子積層鉄心10を円滑に排出することができる。また、排出後の取り扱い時に予期せぬ外力を受けても、上、下側環状鉄心片17、16により変形や形崩れ等が防止され、固定子積層鉄心10の取り扱いが容易になる。そして、固定子積層鉄心10の使用にあっては、上、下側環状鉄心片17、16を除去して、固定子積層鉄心本体15を取り出す。 The obtained stator laminated core 10 is discharged from the press mold apparatus using a discharge means (not shown). Since the connection strength as the stator laminated core 10 is enhanced by the lower annular core pieces 17 and 16 provided above and below the stator laminated core 10, the stator laminated cores 10 are arranged at the time of discharging from the press mold apparatus. Even if they are pressed against each other or fall down, the stator laminated core 10 can be smoothly discharged without losing its shape. Further, even if an unexpected external force is applied during handling after discharging, the upper and lower annular core pieces 17 and 16 are prevented from being deformed or deformed, and the stator laminated core 10 can be easily handled. In use of the stator laminated core 10, the upper and lower annular core pieces 17 and 16 are removed, and the stator laminated core body 15 is taken out.

続いて、本発明の第2の実施の形態に係る積層鉄心の一例である固定子積層鉄心35について説明する。
図4に示すように、第2の実施の形態に係る固定子積層鉄心35は、第1の実施の形態に係る固定子積層鉄心10と比較して、下側環状鉄心片36の上に分割鉄心片の一例である連結用の分割鉄心片37をかしめ積層し、分割鉄心片37の上に分割鉄心片11、12が、かしめ部13を介して所望枚数毎交互にかしめ積層されていることが特徴となっている。このため、特徴点に関してのみ説明し、同一の構成部材には同一の符号を付して詳細な説明は省略する。
Next, a stator laminated core 35 that is an example of the laminated core according to the second embodiment of the present invention will be described.
As shown in FIG. 4, the stator laminated core 35 according to the second embodiment is divided on the lower annular core piece 36 as compared with the stator laminated core 10 according to the first embodiment. The connecting divided core pieces 37 that are examples of the core pieces are caulked and laminated, and the divided core pieces 11 and 12 are caulked and laminated alternately on the divided core pieces 37 for each desired number of pieces via the caulking portion 13. Is a feature. For this reason, only the feature points will be described, and the same constituent members will be denoted by the same reference numerals and detailed description thereof will be omitted.

連結用の分割鉄心片37は、分割ヨーク片部22および分割磁極片部19を備え、分割ヨーク片部22および分割磁極片部19にはそれぞれ貫通孔からなるかしめ部28と、更に、かしめ部28とは異なる位置に、下側に突出したかしめ突起からなるかしめ部39が設けられている。また、下側環状鉄心片36には、連結用の分割鉄心片37に形成されたかしめ突起が嵌入可能な貫通孔からなるかしめ部41が設けられている。これによって、下側環状鉄心片36に連結用の分割鉄心片37をかしめ部39のかしめ突起とかしめ部41の貫通孔を介してかしめ結合することができる。更に、環状に配置された連結用の分割鉄心片37の上に環状に配置された複数の分割鉄心片12、11をかしめ部13を介してかしめ積層することができ、下側環状鉄心片36の上部に固定子積層鉄心本体43が形成される。そして、固定子積層鉄心35の使用にあっては、上、下側環状鉄心片17、36を除去して、固定子積層鉄心本体43を取り出す。 The connecting divided core piece 37 includes a divided yoke piece portion 22 and a divided magnetic pole piece portion 19, and the divided yoke piece portion 22 and the divided magnetic pole piece portion 19 each have a caulking portion 28 including a through hole, and a caulking portion. A caulking portion 39 made of a caulking projection that protrudes downward is provided at a position different from that of 28. Further, the lower annular core piece 36 is provided with a caulking portion 41 including a through hole into which a caulking projection formed on the connecting divided core piece 37 can be fitted. As a result, the split core piece 37 for connection can be caulked and joined to the lower annular core piece 36 via the caulking projection of the caulking portion 39 and the through hole of the caulking portion 41. Further, a plurality of divided core pieces 12, 11 arranged in a ring shape can be caulked and stacked via the caulking portion 13 on the connecting divided core pieces 37 arranged in an annular shape, and the lower annular core piece 36 can be laminated. A stator laminated core main body 43 is formed on the upper part. In using the stator laminated core 35, the upper and lower annular core pieces 17 and 36 are removed, and the stator laminated core body 43 is taken out.

続いて、本発明の第2の実施の形態に係る固定子積層鉄心35の製造方法について説明する。
本発明の第2の実施の形態に係る固定子積層鉄心35の製造方法に適用されるプレス金型装置(図示せず)は、第1の実施の形態に係る固定子積層鉄心10の製造方法に適用されるプレス金型装置のステーションEとステーションFの間に、図5に示すように、帯状薄鋼板29に貫通孔からなるかしめ部41を形成するステーションI、ステーションIの下流側に連結用の分割鉄心片37にかしめ部39をかしめ突起として形成するステーションJを設けて、ステーションHで外形抜きした下側環状鉄心片36の上に環状に配置された分割鉄心片37を、かしめ部39としてのかしめ突起を下側環状鉄心片36のかしめ部41としての貫通孔に嵌入してかしめ積層して(第1工程)、更にその上に環状に配置された複数の分割鉄心片11、12をかしめ部13を介して所望枚数ずつ交互に所望積み厚さまでかしめ積層して固定子積層鉄心本体43を形成する(第2工程)ことが特徴となっている。従って、第1、第2工程についてのみ説明する。
Then, the manufacturing method of the stator laminated core 35 which concerns on the 2nd Embodiment of this invention is demonstrated.
The press die apparatus (not shown) applied to the method for manufacturing the stator laminated core 35 according to the second embodiment of the present invention is a method for manufacturing the stator laminated core 10 according to the first embodiment. As shown in FIG. 5, between the station E and the station F of the press mold apparatus applied to the station I is connected to the downstream side of the station I and the station I forming the caulking portion 41 made of a through hole in the strip-shaped thin steel plate 29. Station J for forming the caulking portion 39 as a caulking projection is provided on the split core piece 37 for use, and the split core piece 37 arranged annularly on the lower annular core piece 36 extracted from the outer shape at the station H is caulked. The caulking protrusions 39 are inserted into the through holes as the caulking portions 41 of the lower annular core piece 36 and are caulked and stacked (first step), and a plurality of divided core pieces 11 arranged annularly thereon are further provided. 12 It via the caulking portion 13 by caulking laminated to the desired loading thickness alternately by a desired number to form a stator laminated core body 43 (second step) is a feature. Therefore, only the first and second steps will be described.

先ず、最下層となる下側環状鉄心片36を打ち抜き形成するために、ステーションAにおいて、帯状薄鋼板29の幅方向の両側に搬送用ガイド孔30を形成し、中央部に回転子用孔31を形成し、ステーションB
において、回転子用孔31の周囲に所定数のスロット32を打ち抜き、ステーションCでスロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜き、回転子用孔31を中心に所定数の分割磁極片部19を形成する。そして、ステーションD〜Eを遊びのステーションとして帯状薄鋼板29を通過させ、ステーションIで貫通孔からなるかしめ部41を形成する。続いて、ステーションJ、F、Gを遊びのステーションとして帯状薄鋼板29を通過させ、ステーションHで外形抜きし、形成された下側環状鉄心片36を打ち抜き孔(図示せず)内に抜き込む(以上、第1工程)。
First, in order to punch and form the lower annular core piece 36 which is the lowermost layer, in the station A, the conveyance guide holes 30 are formed on both sides in the width direction of the strip-shaped thin steel sheet 29, and the rotor hole 31 is formed in the center. Form station B
2, a predetermined number of slots 32 are punched around the rotor hole 31, and a connecting portion 32 a connecting the slot 32 and the rotor hole 31 is punched at the station C, and a predetermined number of divided magnetic poles centering on the rotor hole 31. A piece 19 is formed. Then, using the stations D to E as a play station, the belt-shaped thin steel plate 29 is allowed to pass, and at the station I, a caulking portion 41 including a through hole is formed. Subsequently, the strip-shaped thin steel plate 29 is passed through the stations J, F, and G as play stations, the outer shape is cut out at the station H, and the formed lower annular core piece 36 is drawn into a punching hole (not shown). (The above is the first step).

続いて、連結用の分割鉄心片37の打ち抜き形成と、下側環状鉄心片36への積層について述べる。
ステーションAで帯状薄鋼板29に搬送用ガイド孔30および回転子用孔31を形成し、ステーションBでスロット32の打ち抜き、ステーションCでスロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜き分割磁極片部19を形成する。次いで、ステーションDを遊びのステーションとして帯状薄鋼板29を通過させステーションEで切り込み34を形成し、ステーションIは遊びのステーションとして帯状薄鋼板29を通過させ、ステーションJでかしめ部39をかしめ突起として形成し、ステーションFでかしめ部28として貫通孔を形成する。そして、ステーションGを遊びのステーションとして帯状薄鋼板29を通過させ、ステーションHで外形抜きして環状に配置された複数の分割鉄心片37を打ち抜き、打ち抜き孔内に収容されている下側環状鉄心片36の上に載置するとともに、下側環状鉄心片36に形成されたかしめ部41の貫通孔に分割鉄心片37に形成したかしめ部39のかしめ突起を嵌入させることでかしめ積層を行なう。
Next, punching formation of the connecting split core pieces 37 and lamination on the lower annular core pieces 36 will be described.
At the station A, the conveying guide hole 30 and the rotor hole 31 are formed in the strip-shaped thin steel plate 29, the slot 32 is punched at the station B, and the connecting portion 32a connecting the slot 32 and the rotor hole 31 is punched and divided at the station C. The pole piece portion 19 is formed. Next, the strip D is passed through the station D with the station D as a play station and the notch 34 is formed at the station E. The station I passes the strip thin steel plate 29 as the play station, and the caulking portion 39 is used as the caulking projection at the station J. Then, a through hole is formed as a caulking portion 28 at the station F. Then, the strip-shaped steel sheet 29 is passed through the station G as a play station, the plurality of divided core pieces 37 are punched out from the outer shape at the station H, and the lower annular core accommodated in the punched hole is punched out. While being placed on the piece 36, the caulking lamination of the caulking portion 39 formed in the divided core piece 37 is inserted into the through hole of the caulking portion 41 formed in the lower annular core piece 36 to perform the caulking lamination.

更に、連結用の分割鉄心片37の上方に分割鉄心片11、12を所望積み厚さまで所望枚数毎交互に打ち抜き積層する。この積層は、第1の実施の形態と同様であるから、簡単に述べる。
ステーションAで帯状薄鋼板29に搬送用ガイド孔30および回転子用孔31を形成し、ステーションBでスロット32を打ち抜き、ステーションCでスロット32と回転子用孔31を繋ぐ連絡部32aを打ち抜き分割磁極片部19を形成する。次いで、ステーションDで切り込み33を形成し、ステーションE、I、J、Fを遊びのステーションとして帯状薄鋼板29を通過させ、ステーションGでかしめ部13を形成する。続いて、ステーションHで外形抜きして環状に配置された複数の分割鉄心片11を、打ち抜き孔内に収容されている連結用の分割鉄心片37の上に載置するとともに、分割鉄心片11のかしめ突起20を分割鉄心片37のかしめ部28に嵌入させてかしめ積層を行なう。そして、所望枚数積層した分割鉄心片11の上に分割鉄心片12を順次所望枚数かしめ積層し、分割鉄心片11、12の交互積層を所望積み厚さまで行ない、下側環状鉄心片36の上に環状配置された複数の分割鉄心片37および分割鉄心片11、12からなる固定子積層鉄心本体43が形成される(以上、第2工程)。
Further, the divided core pieces 11 and 12 are alternately punched and laminated to the desired stack thickness above the connecting divided core pieces 37. Since this lamination is the same as that of the first embodiment, it will be described briefly.
At the station A, the conveying guide hole 30 and the rotor hole 31 are formed in the strip-shaped thin steel plate 29, the slot 32 is punched at the station B, and the connecting portion 32a connecting the slot 32 and the rotor hole 31 is punched and divided at the station C. The pole piece portion 19 is formed. Next, the notch 33 is formed at the station D, the strip-shaped steel plate 29 is passed through the stations E, I, J, and F as play stations, and the caulking portion 13 is formed at the station G. Subsequently, the plurality of divided core pieces 11 which are extracted in an annular shape at the station H and placed in an annular shape are placed on the connecting divided core pieces 37 accommodated in the punching holes, and the divided core pieces 11 are arranged. The caulking projections 20 are fitted into the caulking portions 28 of the divided iron core pieces 37 to perform caulking lamination. Then, the desired number of divided core pieces 12 are sequentially caulked and laminated on the desired number of divided core pieces 11, and the divided core pieces 11, 12 are alternately laminated to the desired stacking thickness, on the lower annular core piece 36. A stator laminated core main body 43 composed of a plurality of divided core pieces 37 and divided core pieces 11 and 12 arranged in an annular shape is formed (the second step).

得られた固定子積層鉄心35の使用にあっては、上、下側環状鉄心片17、36を除去して、固定子積層鉄心本体43を取り出して使用する。ここで、下側環状鉄心片36と分割鉄心片37を連結しているかしめ部39、41は、連結用の分割鉄心片37および分割鉄心片11、12を連結しているかしめ部13とは異なる位置に設けられているため、固定子積層鉄心35から下側環状鉄心片36を除去する際の外力がかしめ部13に直接作用せずに取り出せる。 In using the obtained stator laminated core 35, the upper and lower annular core pieces 17, 36 are removed, and the stator laminated core body 43 is taken out and used. Here, the caulking portions 39 and 41 that connect the lower annular core piece 36 and the divided core pieces 37 are the caulking portions 13 that connect the divided core pieces 37 and the divided core pieces 11 and 12 for connection. Since they are provided at different positions, an external force when removing the lower annular core piece 36 from the stator laminated core 35 can be taken out without directly acting on the caulking portion 13.

以上、本発明を、実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載した構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。
例えば、本実施に形態では、固定子積層鉄心の場合について説明したが、回転子積層鉄心の場合にも適用できる。
また、第2の実施の形態に係る積層鉄心の製造方法では、プレス金型装置のステーションEとステーションFの間にステーションIとステーションJを設けたが、ステーションAとステーションHの間であれば任意の位置にステーションIとステーションJを配置することができる。
As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above-described embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included.
For example, in the present embodiment, the case of the stator laminated core has been described, but the present invention can also be applied to the case of a rotor laminated core.
In the method for manufacturing a laminated core according to the second embodiment, the stations I and J are provided between the station E and the station F of the press die apparatus. Station I and station J can be arranged at arbitrary positions.

本発明の第1の実施の形態に係る積層鉄心の説明図である。It is explanatory drawing of the laminated core which concerns on the 1st Embodiment of this invention. 同積層鉄心の積層状態を示す説明図である。It is explanatory drawing which shows the lamination | stacking state of the same laminated iron core. 同積層鉄心の製造方法における工程説明図である。It is process explanatory drawing in the manufacturing method of the same laminated iron core. 本発明の第2の実施の形態に係る積層鉄心の積層状態を示す説明図である。It is explanatory drawing which shows the lamination | stacking state of the laminated iron core which concerns on the 2nd Embodiment of this invention. 同積層鉄心の製造方法における工程説明図である。It is process explanatory drawing in the manufacturing method of the same laminated iron core. 従来例に係る積層鉄心の製造方法を示す説明図である。It is explanatory drawing which shows the manufacturing method of the laminated core which concerns on a prior art example.

符号の説明Explanation of symbols

10:固定子積層鉄心、11、12:分割鉄心片、13:かしめ部、14:分割積層鉄心、15:固定子積層鉄心本体、16:下側環状鉄心片、17:上側環状鉄心片、18:分割ヨーク片部、19:分割磁極片部、20:かしめ突起、21:かしめ穴、22:分割ヨーク片部、24:分割ヨーク、26:ヨーク、27:磁極、28:かしめ部、29:帯状薄鋼板、30:搬送用ガイド孔、31:回転子用孔、32:スロット、32a:連絡部、33、34:切り込み、35:固定子積層鉄心、36:下側環状鉄心片、37:連結用の分割鉄心片、39:かしめ部、41:かしめ部、43:固定子積層鉄心本体 10: Stator laminated core, 11, 12: Split core piece, 13: Caulking part, 14: Split laminated core, 15: Stator laminated core body, 16: Lower annular core piece, 17: Upper annular core piece, 18 : Divided yoke piece part, 19: divided magnetic pole piece part, 20: caulking projection, 21: caulking hole, 22: divided yoke piece part, 24: divided yoke part, 26: yoke, 27: magnetic pole, 28: caulking part, 29: Strip steel sheet, 30: conveying guide hole, 31: rotor hole, 32: slot, 32a: connecting portion, 33, 34: notch, 35: stator laminated core, 36: lower annular core piece, 37: Split core pieces for connection, 39: caulking part, 41: caulking part, 43: stator laminated core body

Claims (3)

複数の分割鉄心片をかしめ部を介してかしめ積層して環状配置した分割積層鉄心の下端側および上端側に、それぞれ下側環状鉄心片および上側環状鉄心片をかしめ積層し、環状配置した前記分割積層鉄心の形崩れおよび分解防止を図っていることを特徴とする積層鉄心。 The above-mentioned division in which a plurality of divided iron core pieces are caulked and laminated via caulking portions, and a lower annular core piece and an upper annular core piece are caulked and laminated respectively on the lower end side and upper end side of the divided laminated iron core. A laminated iron core characterized by preventing the laminated iron core from being deformed and disassembled. 複数の分割鉄心片をかしめ積層して環状配置した分割積層鉄心の下端側および上端側に、それぞれ下側環状鉄心片および上側環状鉄心片をかしめ積層した積層鉄心をプレス金型装置で製造する方法であって、
被加工板から前記下側環状鉄心片を打ち抜き形成する第1工程と、
前記下側環状鉄心片の上に、前記被加工板から打ち抜いて環状に配置された複数の前記分割鉄心片をかしめ部を介して所望枚数かしめ積層する第2工程と、
前記第2工程で環状配置された前記分割積層鉄心の上に、前記被加工板から打ち抜き形成した前記上側環状鉄心片をかしめ部を介してかしめ積層する第3工程とを有し、
前記プレス金型装置から、環状配置された前記分割積層鉄心がその上下を前記上、下側環状鉄心片で接続補強された状態で排出されることを特徴とする積層鉄心の製造方法。
A method of manufacturing a laminated core obtained by caulking and laminating a lower annular core piece and an upper annular core piece on a lower end side and an upper end side of a divided laminated core in which a plurality of divided iron core pieces are caulked and arranged annularly, respectively, by a press mold apparatus Because
A first step of punching and forming the lower annular core piece from a work plate;
A second step of caulking and laminating a desired number of the divided core pieces, which are punched out of the workpiece plate and arranged annularly, on the lower annular core piece via caulking portions;
A third step of caulking and laminating the upper annular core piece formed by punching from the workpiece plate on the split laminated core disposed in the second step via a caulking portion;
A method of manufacturing a laminated core, wherein the divided laminated cores arranged annularly are discharged from the press mold apparatus in a state where the upper and lower annular core pieces are connected and reinforced by the upper and lower annular core pieces.
請求項2記載の積層鉄心の製造方法において、前記下側環状鉄心片は、前記分割鉄心片をかしめる前記かしめ部とは異なる位置に形成されたかしめ部を用いてその上部に環状に配置された前記分割鉄心片とかしめ結合され、しかも、前記下側環状鉄心片に形成されたかしめ部は貫通孔から形成されていることを特徴とする積層鉄心の製造方法。 3. The method of manufacturing a laminated core according to claim 2, wherein the lower annular core piece is annularly arranged at an upper portion thereof using a caulking portion formed at a position different from the caulking portion for caulking the divided iron core piece. A method of manufacturing a laminated core, wherein the divided core pieces are caulked and joined, and the caulked portion formed in the lower annular core piece is formed from a through hole.
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