JP2011155058A - Solder jet device - Google Patents

Solder jet device Download PDF

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JP2011155058A
JP2011155058A JP2010014277A JP2010014277A JP2011155058A JP 2011155058 A JP2011155058 A JP 2011155058A JP 2010014277 A JP2010014277 A JP 2010014277A JP 2010014277 A JP2010014277 A JP 2010014277A JP 2011155058 A JP2011155058 A JP 2011155058A
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solder
jet nozzle
jet
tip
tank
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JP5569007B2 (en
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Masanori Iwaki
賢典 岩木
Masato Kaji
正人 加治
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a solder jet device reducing adhesion of an oxide film on a surface of a jet nozzle to a soldering part of an electronic component even if mounting density of the electronic component on a mounting substrate is high. <P>SOLUTION: The solder jet device includes a substrate 11 on which the electronic component 10 having a lead part 10a is placed and which electrically connects the lead part 10a while it relatively moves; a solder tank having an external wall 4 storing flowing thermofusion solder 1; the cylindrical jet nozzle 3 in which a tip 3b is projectively stored on a substrate 11-side of the solder tank and whose inner part is hollow; a plurality of elongated grooves 3a which are disposed on an outer surface of the jet nozzle 3, start from the tip 3b and end midway, and are brought close to each other; a flow rate adjusting means 7 which blows up the thermofusion solder 1 to the lead part 10a from the tip 3b by press-feeding it inside the jet nozzle 3; and a gap which includes oxide 1a generated by oxidation reaction of the thermofusion solder 1 and is arranged between the jet nozzle 3 flowing back the thermofusion solder 1 which is blown up to the solder tank and the external wall of the solder tank. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

この発明は、プリント配線板の局部半田付けなどに用いる半田噴流装置に関する。 The present invention relates to a solder jet device used for local soldering of a printed wiring board.

電子部品が高密度実装された基板においては、良好な半田付け部位を確保するためには、半田表面に膜状に発生する酸化膜をノズル開口部の溶融はんだ表面から取り除く必要がある。例えば、特開平6−326454号公報図1(特許文献1参照)には、噴流ノズル内の酸化膜が半田付部分に付着しないように、噴流ノズル21の側壁部21aに上端を切り欠いた逃げ口23が形成され、逃げ口23からは噴流ノズル21の底の穴から吹き上げられた溶融半田5が溢れるようにした構造の局部半田付装置が開示されている。 In a board on which electronic components are mounted at high density, it is necessary to remove the oxide film generated in a film shape on the solder surface from the molten solder surface of the nozzle opening in order to secure a good soldering site. For example, in FIG. 1 of Japanese Patent Laid-Open No. 6-326454 (see Patent Document 1), a relief with the upper end notched in the side wall portion 21a of the jet nozzle 21 is prevented so that the oxide film in the jet nozzle does not adhere to the soldered portion. A local soldering device having a structure in which a mouth 23 is formed and the molten solder 5 blown up from the hole at the bottom of the jet nozzle 21 overflows from the escape port 23 is disclosed.

特開2003ー326454号公報図1(特許文献2参照)には、噴流ノズル3の形状を錐状にし、噴流ノズル3内の容積を小さくし、噴流速度を速くすると共に噴流ノズル3の上端部3eに切欠き部4を設け、切欠き部4の部分から半田を流れ落すことで常に半田が半田浴槽から循環するようにした、はんだ付け装置が開示されている。 1 (see Patent Document 2), the shape of the jet nozzle 3 is conical, the volume in the jet nozzle 3 is reduced, the jet velocity is increased, and the upper end of the jet nozzle 3 is shown. There is disclosed a soldering apparatus in which a notch 4 is provided in 3e, and solder is always circulated from the solder bath by flowing the solder from the notch 4 part.

特開平6−326454号公報(第1図、段落〔0008〕)JP-A-6-326454 (FIG. 1, paragraph [0008]) 特開2003−311397号公報(第1図、段落〔0005〕)Japanese Unexamined Patent Publication No. 2003-311397 (FIG. 1, paragraph [0005])

しかしながら特許文献1に記載の局部半田付け装置1では、先端が比較的幅広の四角開口の噴流ノズル21を使用しているので、狭い領域の半田付けを行う高密度実装基板に適用する場合には、溶融半田5の表面状態が可動時に不均一になり、電子部品間に半田ブリッジによる半田付け不良などが発生するという課題があった。 However, in the local soldering apparatus 1 described in Patent Document 1, since the jet nozzle 21 having a square opening with a relatively wide tip is used, when applied to a high-density mounting substrate that performs soldering in a narrow region. There is a problem that the surface state of the molten solder 5 becomes non-uniform when moving, and soldering failure due to a solder bridge occurs between electronic components.

また、特許文献2に記載のものは、噴流ノズル3の上端部3eに切欠き部4を設けているので、切欠き部4の部分からはんだを流れ落すようにしているものの、上端部3eの半田表面が側壁部3付近で半田面が不均一になり、局部半田付け装置としては、適用することが困難であるという課題があった。 Moreover, since the thing of patent document 2 is providing the notch part 4 in the upper end part 3e of the jet nozzle 3, although it is trying to flow a solder from the part of the notch part 4, the upper end part 3e The solder surface becomes uneven in the vicinity of the side wall portion 3, and there is a problem that it is difficult to apply as a local soldering apparatus.

また、熱溶融した半田表面に膜状に発生する酸化膜をノズル表面に発生させないため、噴流ノズルから溶融した半田をオーバーフローさせる必要があるが、可動式の局部半田付け装置の噴流ノズルとして用いる場合には、オーバーフローさせると周辺の表面実装部品に溶融した半田が接触し、半田ブリッジのような半田付け不良を誘発させる原因となる。 In addition, it is necessary to overflow the melted solder from the jet nozzle, so that the oxide film generated in the form of a film on the hot-melted solder surface is not generated on the nozzle surface, but when used as a jet nozzle of a movable local soldering device If it overflows, the molten solder comes into contact with surrounding surface-mounted components, which causes a soldering failure such as a solder bridge.

この発明は、上記課題を解決するためになされたもので、実装基板の電子部品の実装密度が高くても、噴流ノズル表面の酸化膜が電子部品の半田付け部位に付着することを軽減すると共に半田付け時の品質、信頼性および作業性を向上することができる半田噴流装置を提供することを目的とする。 The present invention has been made to solve the above-described problems, and even if the mounting density of electronic components on the mounting board is high, the oxide film on the surface of the jet nozzle is prevented from adhering to the soldered portion of the electronic component. An object of the present invention is to provide a solder jet device capable of improving the quality, reliability and workability during soldering.

請求項1に係る半田噴流装置は、リード部を有する電子部品を載置し、相対的に移動しながら前記リード部を電気接続する基板と、流動する熱溶融半田を収納する外壁を有する半田槽と、この半田槽の前記基板側に先端部が突出して収納され、内部が空洞の円筒形の噴流ノズルと、この噴流ノズルの外側表面に設けられ、前記先端部から始まり途中で終了する互いに近接して設けられた細長の複数の溝と、前記噴流ノズルの内部に圧送して前記熱溶融半田を前記先端部から前記リード部まで噴き上げさせる流速調整手段と、前記熱溶融半田の酸化反応で生じた酸化物を含み、噴き上げられた前記熱溶融半田を前記半田槽に還流させる前記噴流ノズルと前記半田槽の外壁との間に設けられた隙間とを備えたものである。 A solder jet apparatus according to claim 1 is a solder tub having an electronic component having a lead portion and a board for electrically connecting the lead portion while relatively moving, and an outer wall for storing flowing hot-melt solder. The tip of the solder bath is projected and housed on the substrate side, and the inside is a hollow cylindrical jet nozzle, and the jet nozzle is provided on the outer surface of the jet nozzle and close to each other starting from the tip and ending in the middle And a plurality of elongated grooves provided in the jet nozzle, flow rate adjusting means for pumping the hot melt solder from the tip portion to the lead portion by feeding into the jet nozzle, and an oxidation reaction of the hot melt solder. And a gap provided between the jet nozzle for returning the sprayed hot melt solder to the solder tank and the outer wall of the solder tank.

請求項2に係る半田噴流装置は、互いに最も離れて設けられた前記複数の溝は、前記噴流ノズルの前記先端部中心に対して狭角で配置した請求項1に記載のものである。 The solder jet apparatus according to a second aspect is the solder jet apparatus according to the first aspect, wherein the plurality of grooves provided farthest from each other are arranged at a narrow angle with respect to the tip end center of the jet nozzle.

請求項3に係る半田噴流装置は、リード部を有する電子部品を載置し、相対的に移動しながら前記リード部を電気接続する基板と、流動する熱溶融半田を収納する外壁を有する半田槽と、この半田槽の前記基板側に先端部が突出して収納され、内部が空洞の円錐形の噴流ノズルと、この噴流ノズルの外側表面に設けられ、前記先端部から始まり途中で終了する互いに近接して設けられた細長の複数の溝と、前記噴流ノズルの内部に圧送して前記熱溶融半田を前記先端部から前記リード部まで噴き上げさせる流速調整手段と、前記熱溶融半田の酸化反応で生じた酸化物を含み、噴き上げられた前記熱溶融半田を前記半田槽に還流させる前記噴流ノズルと前記半田槽の外壁との間に設けられた隙間とを備えたものである。 A solder jet apparatus according to claim 3 is a solder bath having an electronic component having a lead portion and a board for electrically connecting the lead portion while relatively moving, and an outer wall for storing flowing hot-melt solder The tip of the solder bath is projected and housed on the substrate side, the inside is a conical jet nozzle having a hollow inside, and the nozzle nozzle is provided on the outer surface of the jet nozzle and close to each other starting from the tip and ending in the middle And a plurality of elongated grooves provided in the jet nozzle, flow rate adjusting means for pumping the hot melt solder from the tip portion to the lead portion by feeding into the jet nozzle, and an oxidation reaction of the hot melt solder. And a gap provided between the jet nozzle for returning the sprayed hot melt solder to the solder tank and the outer wall of the solder tank.

請求項4に係る半田噴流装置は、互いに最も離れて設けられた前記複数の溝は、前記噴流ノズルの前記先端部中心に対して狭角で配置した請求項3に記載のものである。 The solder jet device according to claim 4 is the solder jet device according to claim 3, wherein the plurality of grooves provided farthest from each other are arranged at a narrow angle with respect to the center of the tip of the jet nozzle.

この発明によれば、実装基板の電子部品の実装密度が高くても、噴流ノズル表面の酸化膜が電子部品の半田付け部位に付着することがないので、半田付け時の品質、信頼性および作業性を飛躍的に向上することができる半田噴流装置を得ることができる。 According to the present invention, even when the mounting density of the electronic components on the mounting board is high, the oxide film on the surface of the jet nozzle does not adhere to the soldering site of the electronic components. It is possible to obtain a solder jet device capable of dramatically improving the performance.

この発明の実施の形態1による半田噴流装置の断面模式図である。It is a cross-sectional schematic diagram of the solder jet apparatus by Embodiment 1 of this invention. この発明の実施の形態1による半田噴流装置の噴流ノズルの説明図であり、図2(a)は噴流ノズルの外観図、図2(b)は噴流ノズルの平面図である。It is explanatory drawing of the jet nozzle of the solder jet apparatus by Embodiment 1 of this invention, Fig.2 (a) is an external view of a jet nozzle, FIG.2 (b) is a top view of a jet nozzle. この発明の実施の形態1による半田噴流装置の熱溶融半田酸化膜の除去手順を説明する図である。It is a figure explaining the removal procedure of the hot melt solder oxide film of the solder jet apparatus by Embodiment 1 of this invention. この発明の実施の形態1による半田噴流装置の円筒型噴流ノズルの内寸と溝深さとの関係を説明する図である。It is a figure explaining the relationship between the internal dimension and groove depth of the cylindrical jet nozzle of the solder jet apparatus by Embodiment 1 of this invention. この発明の実施の形態1による半田噴流装置の円筒型噴流ノズルの内寸と溝深さとの関係を説明する図である。It is a figure explaining the relationship between the internal dimension and groove depth of the cylindrical jet nozzle of the solder jet apparatus by Embodiment 1 of this invention. この発明の実施の形態2による半田噴流装置の断面模式図である。It is a cross-sectional schematic diagram of the solder jet apparatus by Embodiment 2 of this invention. この発明の実施の形態2による半田噴流装置の噴流ノズルの説明図であり、図7(a)は噴流ノズルの外観図、図7(b)は噴流ノズルの平面図である。It is explanatory drawing of the jet nozzle of the solder jet apparatus by Embodiment 2 of this invention, Fig.7 (a) is an external view of a jet nozzle, FIG.7 (b) is a top view of a jet nozzle.

実施の形態1.
以下、この発明の実施の形態1について図に用いて説明する。図1は、この発明の実施の形態1による半田(はんだ)噴流装置の外観図である。1は棒状半田(はんだ)などを熱で溶融させた液体状の熱溶融半田、2は流動する熱溶融半田1を収納する内部が空洞の円筒形の上部タンク(半田槽)、3は上部タンク2の内部に収納され、内部が空洞の円筒型(円筒形)の噴流ノズル、3aは噴流ノズル3の先端に設けられた細長の溝である。3bは噴流ノズル3の先端の空洞領域を示し、上面開口部(先端部)と呼称する。
Embodiment 1 FIG.
Embodiment 1 of the present invention will be described below with reference to the drawings. 1 is an external view of a solder (solder) jet apparatus according to Embodiment 1 of the present invention. 1 is a liquid hot-melt solder obtained by melting a rod-like solder (solder) by heat, 2 is a cylindrical upper tank (solder tank) containing a flowing hot-melt solder 1 and 3 is an upper tank 2 is a cylindrical (cylindrical) jet nozzle having a hollow inside, and 3 a is an elongated groove provided at the tip of the jet nozzle 3. 3b shows the cavity area | region of the front-end | tip of the jet nozzle 3, and is called an upper surface opening part (front-end | tip part).

4は噴流ノズル3に近接して設置され、上部タンク2を構成すると共に噴流ノズル3を適宜固定する上部タンク2の外壁、5は上部タンク2底面の空洞領域の一部に設けられ、噴流ノズル3の内部に熱溶融半田1を送り込み、噴流ノズル3の先端の上面開口部3bから熱溶融半田1を噴出させる噴出孔、6は流動する熱溶融半田1を圧送させることで噴出孔5を介して上部タンク2に熱溶融半田1を送り込む下部タンク(半田槽)、7は下部タンク6に設置し、回転するプロペラで下部タンク6の熱溶融半田1の流速を調整する流速調整手段、8は下部タンク6の熱溶融半田1を熱溶融状態に維持する加熱手段、9は熱溶融半田1の流速を調整する流速調整手段7や熱溶融半田1の熱溶融状態を維持する加熱手段8に対して流速管理や温度管理を行う制御部(制御ボックス)である。 4 is installed in the vicinity of the jet nozzle 3 and constitutes the upper tank 2 and the outer wall of the upper tank 2 for fixing the jet nozzle 3 as appropriate. 5 is provided in a part of the hollow area of the bottom surface of the upper tank 2. 3 is a jet hole through which the hot melt solder 1 is sent and the hot melt solder 1 is jetted from the upper surface opening 3b at the tip of the jet nozzle 3, and the hot melt solder 1 that is flowing is pumped through the jet hole 5. A lower tank (solder tank) 7 for sending the hot melt solder 1 to the upper tank 2, 7 is installed in the lower tank 6, and a flow rate adjusting means 8 for adjusting the flow rate of the hot melt solder 1 in the lower tank 6 with a rotating propeller; Heating means 9 for maintaining the hot-melt solder 1 in the lower tank 6 in the heat-melted state, and 9 a flow rate adjusting means 7 for adjusting the flow rate of the hot-melted solder 1 and a heating means 8 for maintaining the heat-melted state of the hot-melt solder 1 Flow rate management and temperature tube A control unit for (control box).

10はリード挿入型部品や表面実装部品などからなる電子部品、10aは電子部品10のそれぞれのリード端子(リード部)であり、パッケージなどから突出したリード端子10aと電子部品10とが固化した熱溶融半田1で電気接続される。11は電子部品10を載置し、搬送手段(図示せず)で基材面に亘って搬送方向に相対的に可動するプリント配線板などで構成された基板である。なお、d1は噴流ノズル3の内径(内寸)を示し、d2は噴流ノズル3の外径(外寸)を示すものとする。 Reference numeral 10 denotes an electronic component made up of a lead insertion type component, a surface mount component, and the like. Reference numeral 10a denotes each lead terminal (lead portion) of the electronic component 10, and the lead terminal 10a protruding from the package and the electronic component 10 are solidified. Electrical connection is made with molten solder 1. Reference numeral 11 denotes a substrate on which an electronic component 10 is placed and is constituted by a printed wiring board or the like that is relatively movable in the transport direction over the base material surface by a transport means (not shown). Here, d1 represents the inner diameter (inner dimension) of the jet nozzle 3, and d2 represents the outer diameter (outer dimension) of the jet nozzle 3.

図2は、この発明の実施の形態1による半田噴流装置の噴流ノズルの説明図であり、図2(a)は噴流ノズルの外観図、図2(b)は噴流ノズルの平面図である。図2(a)において、L1は噴流ノズル3に設けられた溝3aの長さ(寸法)を示す。図2(b)において、W1は噴流ノズル3の溝3aの幅、D1は噴流ノズル3の溝3aの深さ、θは2個配置した溝3a間の噴流ノズル3の先端内径中心に対する角度である。図中、図1と同一符号は、同一又は相当部分を示す。 2A and 2B are explanatory views of the jet nozzle of the solder jet apparatus according to Embodiment 1 of the present invention. FIG. 2A is an external view of the jet nozzle, and FIG. 2B is a plan view of the jet nozzle. 2A, L1 indicates the length (dimension) of the groove 3a provided in the jet nozzle 3. FIG. In FIG. 2B, W1 is the width of the groove 3a of the jet nozzle 3, D1 is the depth of the groove 3a of the jet nozzle 3, and θ is an angle with respect to the tip inner diameter center of the jet nozzle 3 between the two arranged grooves 3a. is there. In the figure, the same reference numerals as those in FIG. 1 denote the same or corresponding parts.

次に動作について図1及び図2を用いて説明する。上部タンク2の内側には、先端(上面)が開口した筒型の噴流ノズル3が設けられ、この噴流ノズル3は、上部タンク2から上方に少し突出している。この噴流ノズル3の外側の表面には溝3aが上面開口部3bの縁から下部に向かって噴流ノズル3の表面に直線的に刻み込まれている。この溝3aは、熱溶融半田1が噴流ノズル3の空洞領域から湧き上がって、溢れだし、その後噴流ノズル3の外側表面を伝わって上部タンク2に流れ込むとき、熱溶融半田1の流速を部分的に変化させる役目を担う。すなわち、基板11の表面に載置されたリード部10aの半田付け領域の熱溶融半田1の熱溶融状態を不均一にさせることで、熱溶融半田1の表面に発生した熱溶融半田1の不要異物を流れ落とす。このようにして、流動する熱溶融半田1の最表層面で酸化反応が生じ、この反応で生じた熱溶融半田1の表層酸化膜を除去する。 Next, the operation will be described with reference to FIGS. Inside the upper tank 2, a cylindrical jet nozzle 3 having an open front end (upper surface) is provided. The jet nozzle 3 slightly protrudes upward from the upper tank 2. On the outer surface of the jet nozzle 3, a groove 3a is linearly cut into the surface of the jet nozzle 3 from the edge of the upper surface opening 3b to the lower part. This groove 3a causes the flow rate of the hot melt solder 1 to partially flow when the hot melt solder 1 springs up from the cavity region of the jet nozzle 3 and overflows and then flows into the upper tank 2 along the outer surface of the jet nozzle 3. Take the role of changing. That is, the heat-melted solder 1 generated on the surface of the heat-melting solder 1 is not required by making the heat-melting state of the heat-melting solder 1 in the soldering region of the lead portion 10a placed on the surface of the substrate 11 uneven. Allow foreign material to flow down. In this way, an oxidation reaction occurs on the outermost surface of the flowing hot-melt solder 1, and the surface oxide film of the hot-melt solder 1 generated by this reaction is removed.

次に酸化膜の除去手順について説明する。図3(a)〜図3(d)は、この発明の実施の形態1による半田噴流装置の熱溶融半田酸化膜の除去過程を説明する図である。図中、図1と同一符号は、同一又は相当部分を示す。なお、1aは熱溶融半田1の最表層面で生じた熱溶融半田1の酸化膜を示し、通常、酸化膜は微粒子同士が熱溶融半田1の最表層で部分的に凝縮又は分散状態のゾルゲル状態で存在し、内層は熱溶融半田1だけが比較的高い温度で流動している。したがって、最表層は、内層が流動しているものの一種の平衡状態を保っている。 Next, a procedure for removing the oxide film will be described. FIGS. 3A to 3D are views for explaining the process of removing the hot-melt solder oxide film of the solder jet device according to Embodiment 1 of the present invention. In the figure, the same reference numerals as those in FIG. 1 denote the same or corresponding parts. Reference numeral 1a denotes an oxide film of the hot melt solder 1 generated on the outermost layer surface of the hot melt solder 1, and usually the oxide film is a sol-gel in which fine particles are partially condensed or dispersed on the outermost layer of the hot melt solder 1 In the inner layer, only the hot-melt solder 1 is flowing at a relatively high temperature. Therefore, the outermost layer maintains a kind of equilibrium state although the inner layer is flowing.

まず、図3(a)に示すように、半田付け作業開始時に、熱溶融半田1が円筒型の噴流ノズル3の内部を通って開口された上方に向かって湧き上がってくる。そのとき、熱溶融半田1の最表層の一部又は全部は、半田付け作業の待機中や時間経過に伴い発生した薄い酸化膜1aが覆った状態となっている。 First, as shown in FIG. 3 (a), at the start of the soldering operation, the hot melt solder 1 springs upwardly through the inside of the cylindrical jet nozzle 3. At that time, a part or all of the outermost layer of the hot-melt solder 1 is covered with a thin oxide film 1a generated during the soldering operation or with time.

図3(b)に示すように熱溶融半田1が噴流ノズル3の開口部3bまで達し、湧き上がると、溢れた熱溶融はんだ1は噴流ノズル3表面を伝って上部タンク2へ戻る。そのとき、溝3aがある領域を溢れた熱溶融半田1が通過することで、噴流ノズル3の表面に流れていた流速に部分的な変化が生じ、不均一な流れが生じる。 As shown in FIG. 3B, when the hot melt solder 1 reaches the opening 3 b of the jet nozzle 3 and springs up, the overflow hot melt solder 1 returns to the upper tank 2 along the surface of the jet nozzle 3. At that time, the overflowing hot melt solder 1 passes through a region where the groove 3a is present, so that a partial change occurs in the flow velocity flowing on the surface of the jet nozzle 3 and an uneven flow occurs.

図3(c)に示すように熱溶融半田1の表面に発生していた酸化膜1aは噴流ノズル3の表面に発生した不均一な熱溶融半田1の流れによって流れ落ちる。 As shown in FIG. 3C, the oxide film 1 a generated on the surface of the hot melt solder 1 flows down due to the uneven flow of the hot melt solder 1 generated on the surface of the jet nozzle 3.

以上から、図3(d)に示すように半田付け品質に適した新鮮な熱溶融半田1が噴流ノズル3の上面開口部3bに発生し、半田付け作業を開始、又は継続できる。 From the above, as shown in FIG. 3D, fresh hot-melt solder 1 suitable for the soldering quality is generated in the upper surface opening 3b of the jet nozzle 3, and the soldering operation can be started or continued.

次に熱溶融半田1の流速を部分的に変化させる役目を担う溝3aの構成について説明する。溝3aの深さ(D1)は噴流ノズル3の外側表面より0.5mm〜3mm程度刻まれた溝3aとすることが好ましい。溝3aの深さ(D1)は噴流ノズル3の開口径(d1)によって異なり、熱溶融半田1を形成する溶融はんだ材の合金組成によっても異なる。 Next, the structure of the groove 3a that serves to partially change the flow rate of the hot melt solder 1 will be described. It is preferable that the depth (D1) of the groove 3a is a groove 3a that is cut from the outer surface of the jet nozzle 3 by about 0.5 mm to 3 mm. The depth (D1) of the groove 3a varies depending on the opening diameter (d1) of the jet nozzle 3, and also varies depending on the alloy composition of the molten solder material forming the hot-melt solder 1.

図4は、この発明の実施の形態1による半田噴流装置の円筒型噴流ノズルの内寸と溝深さとの関係を説明する図である。図4では目安となる噴流ノズル3の内径(d1)と噴流ノズル3の溝3aの深さ(D1)との関係をはんだ材の種類(組成)ごとに分けて表示している。一般に共晶半田に比べて鉛フリー系のSn−Ag系及びSn−Cu系は粘性があるので、例えば、最適な噴流ノズル3の溝深さ(D1)の適正値下限値に着目すると図5に示すように、はんだ材の粘性が低いほど溝深さ(D1)は浅くて良く、噴流ノズル3の内径(d1)が大きくなるほど溝深さ(D1)は深くする必要があることが解かる。なお、噴流ノズル3の外径(d2)−内径(d1)は一定としている。 FIG. 4 is a diagram for explaining the relationship between the inner dimension of the cylindrical jet nozzle of the solder jet device according to Embodiment 1 of the present invention and the groove depth. In FIG. 4, the relationship between the inner diameter (d1) of the jet nozzle 3 and the depth (D1) of the groove 3a of the jet nozzle 3 is displayed separately for each type (composition) of the solder material. Since lead-free Sn-Ag and Sn-Cu systems are generally more viscous than eutectic solder, for example, focusing on the lower limit value of the optimum groove depth (D1) of the jet nozzle 3, FIG. As shown in FIG. 5, it is understood that the groove depth (D1) may be shallower as the solder material has a lower viscosity, and the groove depth (D1) needs to be deeper as the inner diameter (d1) of the jet nozzle 3 increases. . The outer diameter (d2) −the inner diameter (d1) of the jet nozzle 3 is constant.

溝深さ(D1)の適正値を決める条件としては、溝3aは噴流ノズル3の表面に2本刻む必要がある。また、上面開口部3bを中心にそれぞれの溝3aは互いに狭角の角度(θ)を保って配置することが好ましい。溝3aが1個であると点設置となり、酸化膜1aは安定して流れ落ちない。また、溝3aが2個の場合であっても、40度以上の広角で離れている場合には酸化膜1aは安定して流れ落ちない。溝3aの長さ(L1)は、熱溶融半田1の合金組成や噴流ノズル3の開口径(内径)には直接作用せず、10mm〜40mmまでの長さであれば支障がない。10mm以下であると酸化膜1aは安定して流れ落ちない。 As a condition for determining an appropriate value of the groove depth (D1), it is necessary to cut two grooves 3a on the surface of the jet nozzle 3. In addition, it is preferable that the grooves 3a are arranged so as to maintain a narrow angle (θ) with respect to the top opening 3b. If the number of the grooves 3a is one, a point is set, and the oxide film 1a does not flow down stably. Even when the number of the grooves 3a is two, the oxide film 1a does not flow down stably when they are separated by a wide angle of 40 degrees or more. The length (L1) of the groove 3a does not directly affect the alloy composition of the hot melt solder 1 and the opening diameter (inner diameter) of the jet nozzle 3, and there is no problem as long as the length is 10 mm to 40 mm. If it is 10 mm or less, the oxide film 1a does not flow down stably.

また、溝3aの幅(W1)は、熱溶融半田1の合金組成や噴流ノズル3の開口径(d1)には直接作用せず1mm〜2mm程度で良い。1mm以下の場合、酸化膜1aの領域が比較的広がった状態の場合には流れ落ちず、2mm以上の場合には噴流ノズル3の表面に流れ落ちる熱溶融半田1の表面状態が荒れ、良好な半田付け作業が困難となる場合がある。すなわち、酸化膜1aの粒径と領域を考慮した細幅(W1)とすることが好ましい。 Further, the width (W1) of the groove 3a does not directly affect the alloy composition of the hot melt solder 1 or the opening diameter (d1) of the jet nozzle 3, and may be about 1 mm to 2 mm. If the area is less than 1 mm, the oxide film 1a region is relatively small and does not flow down. If the area is 2 mm or more, the surface condition of the hot-melt solder 1 flowing on the surface of the jet nozzle 3 is rough, and good soldering is achieved. Work may be difficult. That is, it is preferable to make the width (W1) in consideration of the particle diameter and region of the oxide film 1a.

以上から細幅の溝3aを接近させて複数個配置することにより、比較的遠い位置にあるゾルゲル状態の酸化膜1aを溝3a側に引き付け平衡状態を解除させることで酸化膜1aを取り除く。取り除かれた酸化膜1aは噴流ノズル3の外側と上部タンク2の外壁4との隙間を通過してから還流し、薄い酸化膜1aは分散状態となるので再生された酸化膜1aは熱溶融半田1と見なすことができる。 From the above, by arranging a plurality of narrow grooves 3a close to each other, the oxide film 1a is removed by attracting the oxide film 1a in a relatively far position to the groove 3a side to release the equilibrium state. The removed oxide film 1a passes through the gap between the outside of the jet nozzle 3 and the outer wall 4 of the upper tank 2 and then flows back. The thin oxide film 1a is in a dispersed state. 1 can be considered.

なお、実施の形態1では溝3aは2個としたが、互いに最外位置にある2個の溝3aが狭角関係にあれば、その内側に細幅の溝3aをさらに付加して配置しても1mm〜2mm程度の細幅であれば同様な効果を奏する。 In the first embodiment, the number of the grooves 3a is two. However, if the two grooves 3a at the outermost positions are in a narrow-angle relationship, a narrow groove 3a is additionally provided on the inner side. However, the same effect can be obtained if the width is about 1 mm to 2 mm.

この発明の実施の形態1による半田噴流装置によれば、円筒型の噴流ノズル3の外側表面に2個の溝3aを狭角にして設けたので、噴流ノズル3表面の酸化膜1aが電子部品10の半田付け部位(リード部)10aに付着することがないので、半田付け時の品質、信頼性および作業性を向上することができる効果がある。 According to the solder jet apparatus according to the first embodiment of the present invention, the two grooves 3a are provided at the narrow angle on the outer surface of the cylindrical jet nozzle 3, so that the oxide film 1a on the surface of the jet nozzle 3 is an electronic component. Since it does not adhere to the 10 soldering sites (lead portions) 10a, the quality, reliability and workability during soldering can be improved.

実施の形態2.
以下、この発明の実施の形態2について図に用いて説明する。図6は、この発明の実施の形態1による半田(はんだ)噴流装置の外観図である。1は棒状半田(はんだ)などを熱で溶融させた液体状の熱溶融半田、2は流動する熱溶融半田1を収納する内部が空洞の円筒形の上部タンク(半田槽)、30は上部タンク2の内部に収納され、内部が空洞の上部が円錐型(円錐形)で下部が円筒型の噴流ノズル、30aは噴流ノズル30の上部先端に設けられた細長の溝である。30bは噴流ノズル30の先端の空洞領域を示し、上面開口部(先端部)と呼称する。
Embodiment 2. FIG.
The second embodiment of the present invention will be described below with reference to the drawings. FIG. 6 is an external view of a solder (solder) jet apparatus according to Embodiment 1 of the present invention. 1 is a liquid hot-melt solder obtained by melting a rod-shaped solder (solder) by heat, 2 is a cylindrical upper tank (solder tank) containing a flowing hot-melt solder 1, and 30 is an upper tank 2 is a jet nozzle in which the upper part of the cavity is conical (conical) and the lower part is cylindrical, and 30a is an elongated groove provided at the upper end of the jet nozzle 30. Reference numeral 30b denotes a hollow area at the tip of the jet nozzle 30 and is referred to as an upper surface opening (tip).

4は噴流ノズル30に近接して設置され、上部タンク2を構成すると共に噴流ノズル30を適宜固定する上部タンク2の外壁、5は上部タンク2底面の空洞領域の一部に設けられ、噴流ノズル30の内部に熱溶融半田1を送り込み、噴流ノズル30の先端の上面開口部30bから熱溶融半田1を噴出させる噴出孔、6は流動する熱溶融半田1を圧送させることで噴出孔5を介して上部タンク2に熱溶融半田1を送り込む下部タンク(半田槽)、7は下部タンク6に設置し、回転するプロペラで下部タンク6の熱溶融半田1の流速を調整する流速調整手段、8は下部タンク6の熱溶融半田1を熱溶融状態に維持する加熱手段、9は熱溶融半田1の流速を調整する流速調整手段7や熱溶融半田1の熱溶融状態を維持する加熱手段8に対して流速管理や温度管理を行う制御部(制御ボックス)である。 4 is installed in the vicinity of the jet nozzle 30 and constitutes the upper tank 2 and the outer wall of the upper tank 2 for fixing the jet nozzle 30 appropriately. 5 is provided in a part of the hollow area of the bottom surface of the upper tank 2. 30 is an injection hole through which hot-melt solder 1 is fed into the nozzle 30 to eject the hot-melt solder 1 from the upper surface opening 30b at the tip of the jet nozzle 30; A lower tank (solder tank) 7 for sending the hot melt solder 1 to the upper tank 2, 7 is installed in the lower tank 6, and a flow rate adjusting means 8 for adjusting the flow rate of the hot melt solder 1 in the lower tank 6 with a rotating propeller; Heating means 9 for maintaining the hot-melt solder 1 in the lower tank 6 in the heat-melted state, and 9 a flow rate adjusting means 7 for adjusting the flow rate of the hot-melted solder 1 and a heating means 8 for maintaining the heat-melted state of the hot-melt solder 1 Flow velocity pipe Control unit for performing and temperature control is a (control box).

10はリード挿入型部品や表面実装部品などからなる電子部品、10aは電子部品10のそれぞれのリード端子(リード部)であり、パッケージなどから突出したリード端子10aと電子部品10とが固化した熱溶融半田1で電気接続される。11は電子部品10を載置し、搬送手段(図示せず)で基材面に亘って搬送方向に相対的に可動するプリント配線板などで構成された基板である。なお、d1は噴流ノズル30の内径(内寸)を示し、d2は噴流ノズル30の上部が円錐部分である上面開口部30bの外径(外寸)を示すものとする。図中、図1と同一符号は、同一又は相当部分を示す。 Reference numeral 10 denotes an electronic component made up of a lead insertion type component, a surface mount component, and the like. Reference numeral 10a denotes each lead terminal (lead portion) of the electronic component 10, and the lead terminal 10a protruding from the package and the electronic component 10 are solidified. Electrical connection is made with molten solder 1. Reference numeral 11 denotes a substrate on which an electronic component 10 is placed and is constituted by a printed wiring board or the like that is relatively movable in the transport direction over the base material surface by a transport means (not shown). D1 indicates the inner diameter (inner dimension) of the jet nozzle 30, and d2 indicates the outer diameter (outer dimension) of the upper surface opening 30b in which the upper part of the jet nozzle 30 is a conical portion. In the figure, the same reference numerals as those in FIG. 1 denote the same or corresponding parts.

図7は、この発明の実施の形態2による半田噴流装置の噴流ノズルの説明図であり、図7(a)は噴流ノズルの外観図、図7(b)は噴流ノズルの平面図である。図7(a)において、L1は噴流ノズル30に設けられた溝30aの長さ(寸法)を示す。図7(b)において、W1は噴流ノズル30の溝30aの幅、D1は噴流ノズル30の溝30aの深さ、θは2個配置した溝30a間の噴流ノズル30の先端内径中心に対する角度である。図中、図1又は図6と同一符号は、同一又は相当部分を示す。 7 is an explanatory view of a jet nozzle of a solder jet device according to Embodiment 2 of the present invention, FIG. 7 (a) is an external view of the jet nozzle, and FIG. 7 (b) is a plan view of the jet nozzle. In FIG. 7A, L1 indicates the length (dimension) of the groove 30a provided in the jet nozzle 30. In FIG. 7 (b), W1 is the width of the groove 30a of the jet nozzle 30, D1 is the depth of the groove 30a of the jet nozzle 30, and θ is an angle with respect to the tip inner diameter center of the jet nozzle 30 between the two arranged grooves 30a. is there. In the figure, the same reference numerals as those in FIG. 1 or 6 denote the same or corresponding parts.

次に動作について図6及び図7を用いて説明する。上部タンク2の内側には、先端(上面)が開口した筒型の噴流ノズル30が設けられ、この噴流ノズル30は、上部タンク2から上方に少し突出している。この噴流ノズル30の外側の表面には溝30aが上面開口部30bの縁から下部に向かって噴流ノズル30の表面に直線的に刻み込まれている。この溝30aは、熱溶融半田1が噴流ノズル30の空洞領域から湧き上がって、溢れだし、その後噴流ノズル30の外側表面を伝わって上部タンク2に流れ込むとき、熱溶融半田1の流速を部分的に変化させる役目を担う。すなわち、基板11の表面に載置されたリード部10aの半田付け領域の熱溶融半田1の熱溶融状態を不均一にさせることで、熱溶融半田1の表面に発生した熱溶融半田1の不要異物を流れ落とす。このようにして、流動する熱溶融半田1の最表層面で酸化反応が生じ、この反応で生じた熱溶融半田1の表層酸化膜を除去する。 Next, the operation will be described with reference to FIGS. A cylindrical jet nozzle 30 having an open front end (upper surface) is provided inside the upper tank 2, and the jet nozzle 30 slightly protrudes upward from the upper tank 2. On the outer surface of the jet nozzle 30, a groove 30a is linearly cut into the surface of the jet nozzle 30 from the edge of the upper surface opening 30b to the lower part. This groove 30a causes the flow rate of the hot melt solder 1 to partially flow when the hot melt solder 1 swells from the cavity region of the jet nozzle 30 and overflows, and then flows into the upper tank 2 along the outer surface of the jet nozzle 30. Take the role of changing. That is, the heat-melted solder 1 generated on the surface of the heat-melting solder 1 is not required by making the heat-melting state of the heat-melting solder 1 in the soldering region of the lead portion 10a placed on the surface of the substrate 11 uneven. Allow foreign material to flow down. In this way, an oxidation reaction occurs on the outermost surface of the flowing hot-melt solder 1, and the surface oxide film of the hot-melt solder 1 generated by this reaction is removed.

この発明の実施の形態2における円錐型に開口した噴流ノズル30以外の構成は実施の形態1で説明した半田噴流装置と同一である。また半田噴流装置の熱溶融半田酸化膜の除去手順、円筒型噴流ノズル30の内寸と溝深さとの関係については、実施の形態1で説明した半田噴流装置と同様であるので説明を省略する。 The configuration of the second embodiment of the present invention is the same as that of the solder jet apparatus described in the first embodiment except for the conical nozzle 30 that is opened in a conical shape. Further, the removal procedure of the hot melt solder oxide film of the solder jet device and the relationship between the inner dimension of the cylindrical jet nozzle 30 and the groove depth are the same as those of the solder jet device described in the first embodiment, and thus the description thereof is omitted. .

次に熱溶融半田1の流速を部分的に変化させる役目を担う溝30aの構成について説明する。溝30aの深さ(D1)は噴流ノズル30の外側表面より0.5mm〜3mm程度刻まれた溝30aとすることが好ましい。溝30aの深さ(D1)は噴流ノズル30の開口径(d1)によって異なり、熱溶融半田1を形成する溶融はんだ材の合金組成によっても異なる。 Next, the structure of the groove 30a that serves to partially change the flow rate of the hot melt solder 1 will be described. It is preferable that the depth (D1) of the groove 30a is a groove 30a that is cut from the outer surface of the jet nozzle 30 by about 0.5 mm to 3 mm. The depth (D1) of the groove 30a varies depending on the opening diameter (d1) of the jet nozzle 30, and also varies depending on the alloy composition of the molten solder material forming the hot-melt solder 1.

溝深さ(D1)の適正値を決める条件としては、溝30aは噴流ノズル30の表面に2本刻む必要がある。また、開口部30bを中心にそれぞれの溝30aは互いに狭角の角度(θ)を保って配置することが好ましい。溝30aが1個であると酸化膜1aは安定して流れ落ちない。また、溝30aが2個の場合であっても、40度以上の広角で離れている場合には酸化膜1aは安定して流れ落ちない。溝30aの長さ(L1)は、熱溶融半田1の合金組成や噴流ノズル30の開口径(内径)には直接作用せず、10mm〜40mmまでの長さであれば支障がない。10mm以下であると酸化膜1aは安定して流れ落ちない。 As a condition for determining an appropriate value of the groove depth (D1), it is necessary to cut two grooves 30a on the surface of the jet nozzle 30. Further, it is preferable that the respective grooves 30a are arranged with a narrow angle (θ) maintained around the opening 30b. When the number of the grooves 30a is one, the oxide film 1a does not flow stably. Even if the number of the grooves 30a is two, the oxide film 1a does not flow down stably when they are separated by a wide angle of 40 degrees or more. The length (L1) of the groove 30a does not directly affect the alloy composition of the hot melt solder 1 and the opening diameter (inner diameter) of the jet nozzle 30, and there is no problem as long as the length is 10 mm to 40 mm. If it is 10 mm or less, the oxide film 1a does not flow down stably.

また、溝30aの幅(W1)は、熱溶融半田1の合金組成や噴流ノズル30の開口径(d1)には直接作用せず1mm〜2mm程度で良い。1mm以下の場合、酸化膜1aの領域が比較的広がった状態の場合には流れ落ちず、2mm以上の場合には噴流ノズル3の表面に流れ落ちる熱溶融半田1の表面状態が荒れ、良好な半田付け作業が困難となる場合がある。すなわち、酸化膜1aの粒径と領域を考慮した細幅(W1)とすることが好ましい。 Further, the width (W1) of the groove 30a does not directly affect the alloy composition of the hot melt solder 1 or the opening diameter (d1) of the jet nozzle 30 and may be about 1 mm to 2 mm. If the area is less than 1 mm, the oxide film 1a region is relatively small and does not flow down. If the area is 2 mm or more, the surface condition of the hot-melt solder 1 flowing on the surface of the jet nozzle 3 is rough, and good soldering is achieved. Work may be difficult. That is, it is preferable to make the width (W1) in consideration of the particle diameter and region of the oxide film 1a.

以上から細幅の溝30aを接近させて複数個配置することにより、比較的遠い位置にあるゾルゲル状態の酸化膜1aを溝30a側に引き付け平衡状態を解除させることで酸化膜1aを取り除く。取り除かれた酸化膜1aは噴流ノズル30の外側と上部タンク2の外壁4との隙間を通過してから還流し、薄い酸化膜1aは分散状態となるので再生された酸化膜1aは熱溶融半田1と見なすことができる。 From the above, by arranging a plurality of narrow grooves 30a close to each other, the oxide film 1a is removed by attracting the oxide film 1a in a relatively far position to the groove 30a side to release the equilibrium state. The removed oxide film 1a passes through the gap between the outside of the jet nozzle 30 and the outer wall 4 of the upper tank 2 and then flows back. The thin oxide film 1a is in a dispersed state. 1 can be considered.

この発明の実施の形態2による半田噴流装置によれば、上部が円錐型の噴流ノズル30の外側表面に2個の溝3aを狭角にして設けたので、噴流ノズル30表面の酸化膜1aが電子部品10の半田付け部位(リード部)10aに付着することがないので、半田付け時の品質、信頼性および作業性を向上することができる効果がある。 According to the solder jet apparatus according to the second embodiment of the present invention, since the two grooves 3a are provided at a narrow angle on the outer surface of the conical jet nozzle 30, the oxide film 1a on the surface of the jet nozzle 30 is formed. Since it does not adhere to the soldering part (lead part) 10a of the electronic component 10, it is possible to improve the quality, reliability and workability during soldering.

実施の形態2では、噴流ノズル30は、上部が円錐状のノズルと下部が円筒上のノズルとを組み合わせて噴流ノズルとしたが、駆動トルクが大きい流速調整手段7や熱容量の大きい加熱手段8を用いることにより、噴流ノズル30全体を円錐状としても同様な効果を奏する。 In the second embodiment, the jet nozzle 30 is a jet nozzle that combines a conical nozzle at the top and a nozzle on the cylinder at the bottom. However, the flow velocity adjusting means 7 having a large driving torque and the heating means 8 having a large heat capacity are used. By using it, the same effect can be obtained even if the entire jet nozzle 30 is conical.

実施の形態1及び2では、半田槽は上部タンク2と下部タンク6とに分けて説明したが半田槽2、6は一体化構成しても良くさらに噴流ノズル3、30を一体化構成に付加しても良い。 In the first and second embodiments, the solder tank is divided into the upper tank 2 and the lower tank 6, but the solder tanks 2 and 6 may be integrated, and the jet nozzles 3 and 30 are added to the integrated structure. You may do it.

1・・熱溶融半田 1a・・酸化膜 2・・上部タンク(半田槽)
3・・噴流ノズル 3a・・溝 3b・・上面開口部(先端部)
4・・外壁 5・・噴出孔 6・・下部タンク(半田槽) 7・・流速調整手段
8・・加熱手段 9・・制御部 10・・電子部品 10a・・リード部
11・・基板(プリント配線板)
30・・噴流ノズル 30a・・溝 30b・・上面開口部(先端部)
1 ・ ・ Hot-melting solder 1a ・ ・ Oxide film 2 ・ ・ Upper tank (solder tank)
3. Jet nozzle 3a Groove 3b Upper surface opening (tip)
4. Outer wall 5. Ejection hole 6. Lower tank (solder tank) 7. Flow rate adjusting means 8. Heating means 9. Control unit 10. Electronic parts 10a ... Lead part 11. Substrate (printed) Wiring board)
30 .. Jet nozzle 30a .. Groove 30b .. Upper surface opening (tip)

Claims (4)

リード部を有する電子部品を載置し、相対的に移動しながら前記リード部を電気接続する基板と、流動する熱溶融半田を収納する外壁を有する半田槽と、この半田槽の前記基板側に先端部が突出して収納され、内部が空洞の円筒形の噴流ノズルと、この噴流ノズルの外側表面に設けられ、前記先端部から始まり途中で終了する互いに近接して設けられた細長の複数の溝と、前記噴流ノズルの内部に圧送して前記熱溶融半田を前記先端部から前記リード部まで噴き上げさせる流速調整手段と、前記熱溶融半田の酸化反応で生じた酸化物を含み噴き上げられた前記熱溶融半田を前記半田槽に還流させる前記噴流ノズルと前記半田槽の外壁との間に設けられた隙間とを備えた半田噴流装置。 An electronic component having a lead portion is placed, and the lead portion is electrically connected while moving relatively, a solder bath having an outer wall for storing flowing hot-melt solder, and the solder bath on the side of the substrate A cylindrical jet nozzle having a tip protruding and housed therein and a hollow inside, and a plurality of elongated grooves provided on the outer surface of the jet nozzle and provided close to each other starting from the tip and ending in the middle And a flow rate adjusting means for pumping the hot melt solder from the tip portion to the lead portion by being pumped into the jet nozzle, and the heat spouted including an oxide generated by an oxidation reaction of the hot melt solder A solder jet apparatus comprising: a jet nozzle for refluxing molten solder to the solder tank; and a gap provided between an outer wall of the solder tank. 互いに最も離れて設けられた前記複数の溝は、前記噴流ノズルの前記先端部中心に対して狭角で配置した請求項1に記載の半田噴流装置。 2. The solder jet device according to claim 1, wherein the plurality of grooves provided furthest from each other are arranged at a narrow angle with respect to a center of the tip of the jet nozzle. リード部を有する電子部品を載置し、相対的に移動しながら前記リード部を電気接続する基板と、流動する熱溶融半田を収納する外壁を有する半田槽と、この半田槽の前記基板側に先端部が突出して収納され、内部が空洞の円錐形の噴流ノズルと、この噴流ノズルの外側表面に設けられ、前記先端部から始まり途中で終了する互いに近接して設けられた細長の複数の溝と、前記噴流ノズルの内部に圧送して前記熱溶融半田を前記先端部から前記リード部まで噴き上げさせる流速調整手段と、前記熱溶融半田の酸化反応で生じた酸化物を含み噴き上げられた前記熱溶融半田を前記半田槽に還流させる前記噴流ノズルと前記半田槽の外壁との間に設けられた隙間とを備えた半田噴流装置。 An electronic component having a lead portion is placed, and the lead portion is electrically connected while moving relatively, a solder bath having an outer wall for storing flowing hot-melt solder, and the solder bath on the side of the substrate A conical jet nozzle having a tip protruding and housed inside, and a plurality of elongated grooves provided on the outer surface of the jet nozzle and provided close to each other starting from the tip and ending in the middle And a flow rate adjusting means for pumping the hot melt solder from the tip portion to the lead portion by being pumped into the jet nozzle, and the heat spouted including an oxide generated by an oxidation reaction of the hot melt solder A solder jet apparatus comprising: a jet nozzle for refluxing molten solder to the solder tank; and a gap provided between an outer wall of the solder tank. 互いに最も離れて設けられた前記複数の溝は、前記噴流ノズルの前記先端部中心に対して狭角で配置した請求項3に記載の半田噴流装置。 The solder jet apparatus according to claim 3, wherein the plurality of grooves provided furthest from each other are arranged at a narrow angle with respect to the center of the tip of the jet nozzle.
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