JP2011114876A - Stator core for rotary electric machine - Google Patents

Stator core for rotary electric machine Download PDF

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JP2011114876A
JP2011114876A JP2009265899A JP2009265899A JP2011114876A JP 2011114876 A JP2011114876 A JP 2011114876A JP 2009265899 A JP2009265899 A JP 2009265899A JP 2009265899 A JP2009265899 A JP 2009265899A JP 2011114876 A JP2011114876 A JP 2011114876A
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core
notch
core piece
piece
stator core
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JP5186467B2 (en
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Takakei Ichikawa
崇敬 市川
Hiroyuki Akita
裕之 秋田
Akira Hashimoto
昭 橋本
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a stator core for a rotary electric machine which is high in yield of materials at manufacture and is superior in productivity without the occurrence of trouble in an apparatus. <P>SOLUTION: The stator core for the rotary electric machine is manufactured by alternately stacking first core members, where first core pieces with one sides as first edges and the other edges as second edges are arrayed linearly, and second core members, where second core pieces with one sides as second edges and the other end sides as first edges are arrayed linearly, and is formed in annular form by rotating each core piece. The first edge of each core piece includes an annular convex, a first abutment, and a matching hole, and the second edge includes a concave engageable with the convex, a second abutment, and a matching hole. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、複数のコア片が連結部を介して接合される帯状のコア部材を、各コア片の積層方向に相隣なる縁部同士が重なり合うように積層し、連結部を回転させることにより環状に形成してなる回転電機のステータコアに関するものであり、特に、生産性に優れた端面形状のコア片からなる回転電機のステータコアに関するものである。   In the present invention, by laminating a band-shaped core member in which a plurality of core pieces are joined via a connecting portion so that adjacent edges overlap each other in the stacking direction of each core piece, and rotating the connecting portion The present invention relates to a stator core for a rotating electrical machine formed in an annular shape, and particularly relates to a stator core for a rotating electrical machine composed of an end face-shaped core piece excellent in productivity.

従来の回転電機のステータコア(ステータコアと記す)は、環状に配列されたコア片を、金属シートからプレスで打ち抜き、打ち抜かれたコア片を積層して形成される(例えば、特許文献1参照)。
また、円弧状に配列されたコア片を、金属シートからプレスで打ち抜き、打ち抜かれたコア片を積層して形成される(例えば、特許文献2参照)。
しかし、環状に配列されたコア片または円弧状に配列されたコア片で形成されたステータコアでは、配列されたコア片の外形が円形状または円弧状であるとともに、配列されたコア片の内周側に、コアを形成した時にロータを収納する領域が必要であるので、金属シートの打ち抜き時にスクラップとなる部分が多く、ステータコア製造時の材料歩留まりが低下するとの問題があった。
A stator core (referred to as a stator core) of a conventional rotating electrical machine is formed by punching core pieces arranged in an annular shape from a metal sheet with a press, and stacking the punched core pieces (see, for example, Patent Document 1).
Further, the core pieces arranged in an arc shape are punched out of a metal sheet with a press, and the punched core pieces are laminated (see, for example, Patent Document 2).
However, in a stator core formed of core pieces arranged in an annular shape or core pieces arranged in an arc shape, the outer shape of the arranged core pieces is circular or arc shape, and the inner circumference of the arranged core pieces On the side, since a region for housing the rotor is necessary when the core is formed, there are many portions that become scrap when the metal sheet is punched, and there is a problem that the material yield at the time of manufacturing the stator core is lowered.

このような問題を解消したステータコアとして、直線状に配列されたコア片を、金属シートからプレスで打ち抜き、打ち抜かれたコア片を積層し、積層されたコア片を回動して形成されるものがある。
このような直線状に配列されたコア片を用いて形成されたステータコアとして、一端側の端面全体が凸円形状であり、他端側の端面全体が相隣るコア片の一端側端面と嵌合可能な凹円弧状であるコア片で形成されたものや、薄肉部を介して連結されたコア片で形成されたものがある(例えば、特許文献1参照)。
A stator core that eliminates such problems is formed by punching core pieces arranged in a straight line from a metal sheet with a press, stacking the punched core pieces, and rotating the stacked core pieces. There is.
As a stator core formed by using such linearly arranged core pieces, the entire end face on one end side is a convex circle shape, and the entire end face on the other end side is fitted with the end face on one end side of the adjacent core pieces. Some are formed of core pieces that are concave arc shapes that can be joined, and others are formed by core pieces connected via thin-walled portions (see, for example, Patent Document 1).

特開2000−116074号公報(第2頁、第3頁、第5頁、第3図、第7図、第16図)Japanese Patent Laid-Open No. 2000-116074 (Page 2, Page 3, Page 5, Figure 3, Figure 7, Figure 16) 特開2002−272027号公報(第3頁、第4頁、第4図)JP 2002-272027 A (3rd page, 4th page, FIG. 4)

一端側の端面全体が凸円形状であり、他端側の端面全体が相隣るコア片の一端側端面と嵌合可能な凹円弧状であるコア片で形成されたステータコアは、積層されたコア片が必要以上に回動するので、ステータコアを環状に形成するのが容易でないとの問題があった。
薄肉部を介して連結されたコア片で形成されたステータコアは、コア片の長手方向の一端側と他端側の両端面に当接部が形成されており、不要な回動が防止でき、ステータコアの形成が容易である。しかし、このステータコアは、直線状に配列されたコア片の薄肉部を折曲させて環状にしているので、何回か折曲するとコア片の薄肉部の機械強度が低下し不良となり、製品の歩留まりが低下するとの問題があった。
A stator core formed of a core piece having a concave arc shape that can be fitted to one end side end face of an adjacent core piece, the entire end face on one end side having a convex circular shape, and laminated. Since the core piece rotates more than necessary, there is a problem that it is not easy to form the stator core in an annular shape.
A stator core formed of core pieces connected via a thin-walled portion has contact portions formed on both end surfaces on one end side and the other end side in the longitudinal direction of the core piece, and can prevent unnecessary rotation. The stator core can be easily formed. However, this stator core is formed by bending the thin portions of the core pieces arranged in a straight line into an annular shape. Therefore, if the stator core is bent several times, the mechanical strength of the thin portions of the core pieces decreases and becomes defective. There was a problem that the yield decreased.

また、コア片の端面の当接部は、直線状に配列されたコア片における隣接するコア片間に、楔状の隙間を設けて金属シートからプレスで打ち抜くことにより形成される。
しかし、このように、直線状に配列されたコア片を、隣接するコア片間に楔状の隙間を設けて、金属シートからプレスで打ち抜くと、抜きかすが発生する。そして、この抜きかすは、ワークの損傷や、プレス装置内への混入による装置トラブルを発生させるとの問題があった。
また、隣接するコア片間の楔状の隙間のような微少な領域を打ち抜くのに用いられる金型は、微細であり金型の強度が低く、寿命が短いとの問題があった。
The abutting portion of the end face of the core piece is formed by punching out from a metal sheet with a wedge-shaped gap between adjacent core pieces in a linearly arranged core piece.
However, when the core pieces arranged in a straight line in this way are punched from a metal sheet with a wedge-shaped gap between adjacent core pieces and pressed, a drop occurs. And, this removal has a problem of causing damage to the workpiece and troubles caused by mixing into the press machine.
In addition, a mold used for punching out a minute region such as a wedge-shaped gap between adjacent core pieces has a problem that it is fine, has a low mold strength, and has a short life.

本発明は、上記のような問題点を解決するためになされたもので、その目的は、製造時における、製品および材料の歩留まりが高く、且つ、装置トラブルの発生が防止でき、金型寿命を低下させない、生産性に優れた回転電機のステータコアを得ることである。   The present invention has been made to solve the above-described problems, and its purpose is that the yield of products and materials is high at the time of manufacture, the occurrence of equipment troubles can be prevented, and the mold life can be reduced. An object of the present invention is to obtain a stator core of a rotating electrical machine that is not lowered and has excellent productivity.

本発明に係わる回転電機のステータコアは、磁極ティースが突出した板状の第1のコア片の複数個を直線状に配列する第1のコア部材と、磁極ティースが突出した板状の第2のコア片の複数個を直線状に配列する第2のコア部材とが、積層方向に交互に、第1のコア部材の各第1のコア片間位置と第2のコア部材の各第2のコア片間位置とが長手方向にずれて、各コア片の積層方向に相隣る縁部同士が重なり合うように積層され、積層方向に相隣る縁部同士を連結する連結手段が設けられ、連結手段で各コア片を回動させることにより、環状に形成された回転電機のステータコアであって、第1のコア片は、長手方向の一端側に第1の端面と第1の切欠きとが設けられ、長手方向の他端側に第2の端面と第2の切欠きとが設けられ、第2のコア片は、長手方向の一端側に第2の端面と第2の切欠きとが設けられ、長手方向の他端側に第1の端面と第1の切欠きとが設けられ、第1の端面は、各コア片の端部に形成された連結手段を中心として円弧状に設けられた突出部と、突出部から連続して各コア片の内周側に設けられた第1の当接部と、突出部と第1の当接部との接点に設けられた円弧状のマッチング孔とを備え、第2の端面は、隣接する各コア片の突出部と嵌合可能な窪み部と、窪み部から連続して各コア片の内周側に設けられた第2の当接部と、窪み部と第2の当接部との接点に設けられた円弧状のマッチング孔とを備え、第1の切欠きは、突出部の外周側端に形成され、第2の切欠きは、窪み部の外周側端に形成され、直線状に配列する第1、第2のコア部材は、各コア片の第1の当接部と隣接する各コア片の第2の当接部との間の隙間が楔状であり、連結手段で各コア片を回動させて環状に形成した時に、各コア片の第1の当接部と隣接する各コア片の第2の当接部とが当接したものである。   A stator core of a rotating electrical machine according to the present invention includes a first core member that linearly arranges a plurality of plate-like first core pieces from which magnetic teeth are projected, and a plate-like second member from which magnetic teeth are projected. The second core members in which a plurality of core pieces are arranged in a straight line are alternately arranged in the stacking direction between the first core pieces between the first core members and the second core members. The position between the core pieces is shifted in the longitudinal direction, the adjacent edges in the stacking direction of each core piece are stacked so as to overlap each other, and connecting means for connecting the adjacent edges in the stacking direction is provided, By rotating each core piece by the connecting means, the stator core of the rotating electrical machine formed in an annular shape, the first core piece has a first end face and a first notch on one end side in the longitudinal direction. And a second end face and a second notch are provided on the other end side in the longitudinal direction. The piece is provided with a second end face and a second notch on one end side in the longitudinal direction, and provided with a first end face and a first notch on the other end side in the longitudinal direction. Is a projecting portion provided in an arc shape around the connecting means formed at the end of each core piece, and a first abutting portion provided on the inner peripheral side of each core piece continuously from the projecting portion And an arcuate matching hole provided at a contact point between the protruding portion and the first contact portion, and the second end surface is a recessed portion that can be fitted to the protruding portion of each adjacent core piece, A second abutting portion provided on the inner peripheral side of each core piece continuously from the depression, and an arcuate matching hole provided at a contact point between the depression and the second abutting portion, The first notch is formed at the outer peripheral side end of the protruding portion, the second notch is formed at the outer peripheral side end of the recessed portion, and the first and second core members arranged linearly are respectively core When the gap between the first abutting portion and the second abutting portion of each adjacent core piece is wedge-shaped, each core piece is formed into an annular shape by rotating each core piece by the connecting means. The first contact portion and the second contact portion of each adjacent core piece are in contact with each other.

本発明に係わる回転電機のステータコアは、磁極ティースが突出した板状の第1のコア片の複数個を直線状に配列する第1のコア部材と、磁極ティースが突出した板状の第2のコア片の複数個を直線状に配列する第2のコア部材とが、積層方向に交互に、第1のコア部材の各第1のコア片間位置と第2のコア部材の各第2のコア片間位置とが長手方向にずれて、各コア片の積層方向に相隣る縁部同士が重なり合うように積層され、積層方向に相隣る縁部同士を連結する連結手段が設けられ、連結手段で各コア片を回動させることにより、環状に形成された回転電機のステータコアであって、第1のコア片は、長手方向の一端側に第1の端面と第1の切欠きとが設けられ、長手方向の他端側に第2の端面と第2の切欠きとが設けられ、第2のコア片は、長手方向の一端側に第2の端面と第2の切欠きとが設けられ、長手方向の他端側に第1の端面と第1の切欠きとが設けられ、第1の端面は、各コア片の端部に形成された連結手段を中心として円弧状に設けられた突出部と、突出部から連続して各コア片の内周側に設けられた第1の当接部と、突出部と第1の当接部との接点に設けられた円弧状のマッチング孔とを備え、第2の端面は、隣接する各コア片の突出部と嵌合可能な窪み部と、窪み部から連続して各コア片の内周側に設けられた第2の当接部と、窪み部と第2の当接部との接点に設けられた円弧状のマッチング孔とを備え、第1の切欠きは、突出部の外周側端に形成され、第2の切欠きは、窪み部の外周側端に形成され、直線状に配列する第1、第2のコア部材は、各コア片の第1の当接部と隣接する各コア片の第2の当接部との間の隙間が楔状であり、連結手段で各コア片を回動させて環状に形成した時に、各コア片の第1の当接部と隣接する各コア片の第2の当接部とが当接したものであるので、製造時における、製品および材料の歩留まりが高く、且つ、装置トラブルの発生が防止でき、金型寿命を低下させない、生産性に優れたものである。   A stator core of a rotating electrical machine according to the present invention includes a first core member that linearly arranges a plurality of plate-like first core pieces from which magnetic teeth are projected, and a plate-like second member from which magnetic teeth are projected. The second core members in which a plurality of core pieces are arranged in a straight line are alternately arranged in the stacking direction between the first core pieces between the first core members and the second core members. The position between the core pieces is shifted in the longitudinal direction, the adjacent edges in the stacking direction of each core piece are stacked so as to overlap each other, and connecting means for connecting the adjacent edges in the stacking direction is provided, By rotating each core piece by the connecting means, the stator core of the rotating electrical machine formed in an annular shape, the first core piece has a first end face and a first notch on one end side in the longitudinal direction. And a second end face and a second notch are provided on the other end side in the longitudinal direction. The piece is provided with a second end face and a second notch on one end side in the longitudinal direction, and provided with a first end face and a first notch on the other end side in the longitudinal direction. Is a projecting portion provided in an arc shape around the connecting means formed at the end of each core piece, and a first abutting portion provided on the inner peripheral side of each core piece continuously from the projecting portion And an arcuate matching hole provided at a contact point between the protruding portion and the first contact portion, and the second end surface is a recessed portion that can be fitted to the protruding portion of each adjacent core piece, A second abutting portion provided on the inner peripheral side of each core piece continuously from the depression, and an arcuate matching hole provided at a contact point between the depression and the second abutting portion, The first notch is formed at the outer peripheral side end of the protruding portion, the second notch is formed at the outer peripheral side end of the recessed portion, and the first and second core members arranged linearly are respectively core When the gap between the first abutting portion and the second abutting portion of each adjacent core piece is wedge-shaped, each core piece is formed into an annular shape by rotating each core piece by the connecting means. Since the first abutting portion and the second abutting portion of each adjacent core piece are in contact with each other, the yield of products and materials during manufacturing is high, and the occurrence of device troubles is prevented. It does not reduce the mold life and is excellent in productivity.

本発明の実施の形態1に係わる回転電機のステータコアの斜視模式図である。It is a perspective schematic diagram of the stator core of the rotary electric machine concerning Embodiment 1 of this invention. 本発明の実施の形態1の回転電機のステータコアに係わる、直線状の第1のコア部材の部分正面模式図(a)と、直線状の第2のコア部材の部分正面模式図(b)とである。The partial front schematic diagram (a) of the linear first core member and the partial front schematic diagram (b) of the linear second core member relating to the stator core of the rotating electrical machine according to the first embodiment of the present invention. It is. 本発明の実施の形態1の回転電機のステータコアに係わる、直線状の第1のコア部材における隣接する第1のコア片同士の接触状態を示す部分正面模式図(a)と、直線状の第2のコア部材における隣接する第2のコア片同士の接触状態を示す部分正面模式図(b)とである。The partial front schematic diagram (a) which shows the contact state of the adjacent 1st core pieces in the linear 1st core member regarding the stator core of the rotary electric machine of Embodiment 1 of this invention, and linear 1st It is a partial front schematic diagram (b) which shows the contact state of the adjacent 2nd core pieces in 2 core members. 本発明の実施の形態1の回転電機のステータコアに係わるコア部材を、プレス打抜きで形成する工程を示す平面図である。It is a top view which shows the process of forming the core member concerning the stator core of the rotary electric machine of Embodiment 1 of this invention by press punching. 本発明の実施の形態2の回転電機のステータコアに係わる、直線状の第1のコア部材における隣接する第1のコア片同士の接触状態を示す部分正面模式図(a)と、直線状の第2のコア部材における隣接する第2のコア片同士の接触状態を示す部分正面模式図(b)とである。The partial front schematic diagram (a) which shows the contact state of the adjacent 1st core pieces in the linear 1st core member regarding the stator core of the rotary electric machine of Embodiment 2 of this invention, and linear 1st It is a partial front schematic diagram (b) which shows the contact state of the adjacent 2nd core pieces in 2 core members. 本発明の実施の形態2に係わる回転電機のステータコアの部分斜視模式図である。It is a fragmentary perspective schematic diagram of the stator core of the rotary electric machine concerning Embodiment 2 of this invention. 本発明の実施の形態3の回転電機のステータコアに係わる、直線状の第1のコア部材における隣接する第1のコア片同士の接触状態を示す部分正面模式図(a)と、直線状の第2のコア部材における隣接する第2のコア片同士の接触状態を示す部分正面模式図(b)とである。The partial front schematic diagram (a) which shows the contact state of the adjacent 1st core pieces in the linear 1st core member regarding the stator core of the rotary electric machine of Embodiment 3 of this invention, and linear 1st It is a partial front schematic diagram (b) which shows the contact state of the adjacent 2nd core pieces in 2 core members. 本発明の実施の形態3に係わる回転電機のステータコアの部分斜視模式図である。It is a partial perspective schematic diagram of the stator core of the rotary electric machine concerning Embodiment 3 of this invention. 本発明の実施の形態3の回転電機のステータコアにフレームを装着した状態を示す正面模式図である。It is a front schematic diagram which shows the state which mounted | wore the stator core of the rotary electric machine of Embodiment 3 of this invention with the flame | frame. 本発明の実施の形態3の回転電機のステータコアにフレームが固定部材により固定される機構を示す図である。It is a figure which shows the mechanism in which a flame | frame is fixed to the stator core of the rotary electric machine of Embodiment 3 of this invention by a fixing member.

以下、この発明の実施の形態を図に基づいて説明する。
実施の形態1.
図1は、本発明の実施の形態1に係わる回転電機のステータコアの斜視模式図である。
図1に示すように、本実施の形態の回転電機のステータコア(ステータコアと記す)100は、後述する第1のコア部材11と後述する第2のコア部材12とが、交互に積層されるとともに円環状に配置され、且つ抜きカシメにより固定されて、形成されている。
図2は、本発明の実施の形態1の回転電機のステータコアに係わる、直線状の第1のコア部材の部分正面模式図(a)と、直線状の第2のコア部材の部分正面模式図(b)とである。
図3は、本発明の実施の形態1の回転電機のステータコアに係わる、直線状の第1のコア部材における隣接する第1のコア片同士の接触状態を示す部分正面模式図(a)と、直線状の第2のコア部材における隣接する第2のコア片同士の接触状態を示す部分正面模式図(b)とである。
Embodiments of the present invention will be described below with reference to the drawings.
Embodiment 1 FIG.
FIG. 1 is a schematic perspective view of a stator core of a rotating electrical machine according to Embodiment 1 of the present invention.
As shown in FIG. 1, a stator core (referred to as a stator core) 100 of a rotating electrical machine according to the present embodiment includes first core members 11 described later and second core members 12 described later alternately stacked. It is arranged in an annular shape and is fixed by punching.
FIG. 2 is a partial front schematic diagram (a) of a linear first core member and a partial front schematic diagram of a linear second core member related to the stator core of the rotating electrical machine according to the first embodiment of the present invention. (B).
FIG. 3 is a partial front schematic view (a) showing a contact state between adjacent first core pieces in a linear first core member, related to the stator core of the rotating electrical machine according to the first embodiment of the present invention; It is a partial front schematic diagram (b) which shows the contact state of adjacent 2nd core pieces in a linear 2nd core member.

図2(a)に示すように、直線状の第1のコア部材11は、磁極ティース1aが突出した磁気材料でなる板状の第1のコア片1の複数が、直線状に配列して形成されている。
図2(a)と図3(a)とに示すように、各第1のコア片1は、長手方向の一端側に第1の端面6と第1の切欠き5とが設けられ、長手方向の他端側に第2の端面8と第2の切欠き7とが設けられている。また、第1のコア片1には、第1の端面側縁部の裏表面に、連結手段としての凹部3および凸部4が設けられている。また、第1のコア片1には、積層されたコア部材を結合するための抜きカシメ部9が設けられている。
As shown in FIG. 2A, the linear first core member 11 includes a plurality of plate-shaped first core pieces 1 made of a magnetic material from which the magnetic pole teeth 1a protrude. Is formed.
As shown in FIG. 2A and FIG. 3A, each first core piece 1 is provided with a first end face 6 and a first notch 5 on one end side in the longitudinal direction. A second end face 8 and a second notch 7 are provided on the other end side in the direction. Moreover, the 1st core piece 1 is provided with the recessed part 3 and the convex part 4 as a connection means in the back surface of the 1st end surface side edge part. Further, the first core piece 1 is provided with a blanking portion 9 for connecting the laminated core members.

図2(a)と図3(a)とに示すように、各第1のコア片1の第1の端面6は、隣接する第1のコア片1の第2の端面8と接している。
そして、第1の端面6には、連結手段として設けられた凹部3および凸部4を中心として円弧状に形成された突出部6aが、第1のコア片1の、磁極ティース1aが突出している側の反対側である外周側の角部に設けられている。また、第1の端面6には、凹、凸部3,4を軸として第1のコア片1を回動し第1のコア部材11を環状にした時に、隣接する第1のコア片1の第2の端面8に当接する第1の当接部6bが、第1のコア片1の磁極ティース1aが突出している側である内周側に設けられている。また、突出部6aと第1の当接部6bとの接点には、円弧状のマッチング孔6cが設けられている。そして、第1の切欠き5は、突出部6aの外周側端に形成されている。
As shown in FIGS. 2A and 3A, the first end face 6 of each first core piece 1 is in contact with the second end face 8 of the adjacent first core piece 1. .
The first end face 6 has a protruding portion 6a formed in an arc shape centering on the concave portion 3 and the convex portion 4 provided as connecting means, and the magnetic pole teeth 1a of the first core piece 1 protrude. It is provided in the corner | angular part of the outer peripheral side which is the opposite side to the side which is. The first core piece 1 is adjacent to the first end face 6 when the first core piece 1 is rotated around the concave and convex portions 3 and 4 to make the first core member 11 annular. A first abutting portion 6b that abuts against the second end face 8 is provided on the inner peripheral side, which is the side from which the magnetic pole teeth 1a of the first core piece 1 protrude. An arc-shaped matching hole 6c is provided at the contact point between the protruding portion 6a and the first contact portion 6b. And the 1st notch 5 is formed in the outer peripheral side end of the protrusion part 6a.

また、第1のコア片1の第2の端面8には、隣接する第1のコア片1における第1の端面6の突出部6aと嵌合可能な窪み部8aが、第1のコア片1の外周側に設けられている。また、第2の端面8には、隣接する第1のコア片1の第1の当接部6bと当接する第2の当接部8bが、第1のコア片1の内周側に設けられている。また、窪み部8aと第2の当接部8bとの接点には、円弧状のマッチング孔8cが設けられている。そして、第2の切欠き7は、窪み部8aの外周側端に形成されている。
また、各第1のコア片1が直線状に配列した第1のコア部材11は、連結手段として設けられた凹、凸部3,4を軸として、第1のコア片1を回動して環状にされるので、第1のコア片1の第1の当接部6bと隣接する第1のコア片1の第2の当接部8bとの間には隙間が設けられ、その隙間の形状が楔状になるように第1の当接部6bは傾斜している。すなわち、第1の当接部6bは内周側に向かってティース1aに近付く方向に傾斜している。
Further, the second end surface 8 of the first core piece 1 has a recess 8a that can be fitted to the protruding portion 6a of the first end surface 6 of the adjacent first core piece 1. 1 is provided on the outer peripheral side. Further, the second end face 8 is provided with a second contact portion 8 b that contacts the first contact portion 6 b of the adjacent first core piece 1 on the inner peripheral side of the first core piece 1. It has been. An arc-shaped matching hole 8c is provided at the contact point between the recess 8a and the second contact portion 8b. And the 2nd notch 7 is formed in the outer peripheral side end of the hollow part 8a.
Further, the first core member 11 in which the first core pieces 1 are arranged in a straight line rotates the first core piece 1 around the concave and convex portions 3 and 4 provided as connecting means. Therefore, a gap is provided between the first contact portion 6b of the first core piece 1 and the second contact portion 8b of the adjacent first core piece 1, and the gap The first abutting portion 6b is inclined so that the shape becomes a wedge shape. That is, the 1st contact part 6b inclines in the direction which approaches the teeth 1a toward the inner peripheral side.

図2(b)に示すように、第2のコア部材12は、磁極ティース2aが突出した磁気材料でなる板状の第2のコア片2の複数が、直線状に配列して形成されている。
図2(b)と図3(b)とに示すように、第2のコア片2は、長手方向の一端側が、第1のコア片1の他端側と同様な、第2の端面8であり、長手方向の他端側が、第1のコア片1の一端側と同様な、第1の端面6である。そして、各第2のコア片2の第1の端面6も、隣接する第2のコア片2の第2の端面8と接している。また、第2のコア片2にも、積層されたコア部材を結合するための抜きカシメ部9が設けられている。
また、第2のコア片1にも、第1の端面側縁部の裏表面に連結手段としての凹部3および凸部4が設けられている。
また、第2のコア片2における、第1の端面6の突出部6aの外周側端にも第1の切欠き5が形成され、第2の端面8の窪み部8aの外周側端にも第2の切欠き7が形成されている。
As shown in FIG. 2B, the second core member 12 is formed by arranging a plurality of plate-like second core pieces 2 made of a magnetic material from which the magnetic pole teeth 2a protrude. Yes.
As shown in FIG. 2B and FIG. 3B, the second core piece 2 has a second end face 8 whose one end side in the longitudinal direction is the same as the other end side of the first core piece 1. The other end side in the longitudinal direction is the first end face 6 similar to the one end side of the first core piece 1. The first end face 6 of each second core piece 2 is also in contact with the second end face 8 of the adjacent second core piece 2. The second core piece 2 is also provided with a crimping portion 9 for connecting the stacked core members.
The second core piece 1 is also provided with a recess 3 and a protrusion 4 as connecting means on the back surface of the first end face side edge.
Further, in the second core piece 2, the first notch 5 is also formed at the outer peripheral side end of the protruding portion 6 a of the first end surface 6, and the outer peripheral side end of the recessed portion 8 a of the second end surface 8 is also formed. A second notch 7 is formed.

第1のコア部材11と第2のコア部材12とは、積層方向に交互に、上記第1のコア部材の各第1のコア片間位置と上記第2のコア部材の各第2のコア片間位置とが長手方向にずれるとともに、積層方向に相隣なる第1のコア片1と第2のコア片2との凹、凸部3,4が嵌合されることにより回転自在に連結されている。また、凹、凸部3,4を介して相対向する第1のコア片1と第2のコア片2との端部同士は、互い違いに重なり合った状態の連結部を形成している。
そして、ステータコア100は、積層された第1のコア部材11および第2のコア部材12の各コア片の凹、凸部3,4を回動して形成された環状体である。
The first core member 11 and the second core member 12 are alternately arranged in the stacking direction between the first core pieces of the first core member and the second cores of the second core member. The position between the pieces is shifted in the longitudinal direction, and the first core piece 1 and the second core piece 2 that are adjacent to each other in the stacking direction are rotatably connected by fitting the concave and convex portions 3 and 4 together. Has been. Further, the end portions of the first core piece 1 and the second core piece 2 facing each other through the concave and convex portions 3 and 4 form a connecting portion in a state of being alternately overlapped.
The stator core 100 is an annular body formed by rotating the concave and convex portions 3 and 4 of the core pieces of the first core member 11 and the second core member 12 that are stacked.

次に、ステータコアの製造方法について説明する。
図4は、本発明の実施の形態1の回転電機のステータコアに係わるコア部材を、プレス打抜きで形成する工程を示す平面図である。
まず、図4の矢印Aで示す位置において、連結手段として設けられる凹、凸部3,4、およびコアの抜きカシメ部9を形成する。
次に、矢印Bで示す位置において、矢印Aの段階で形成された凸部4、およびコアの抜きカシメ部9と嵌合が可能な通し穴が形成される。
Next, a method for manufacturing the stator core will be described.
FIG. 4 is a plan view showing a step of forming the core member related to the stator core of the rotating electrical machine according to the first embodiment of the present invention by press punching.
First, at the position indicated by the arrow A in FIG. 4, the concave portions, the convex portions 3 and 4, and the core caulking portion 9 provided as connecting means are formed.
Next, at the position indicated by the arrow B, a through hole that can be fitted to the convex part 4 formed at the stage of the arrow A and the core caulking part 9 is formed.

次に、矢印Cで示す位置において、図中のハッチングで示される部分をプレスで打抜き、第1のコア部材11の第1の端面6と第2の端面8と、第1、第2の切欠き5,7とを形成する。同様に、矢印Dで示す位置において、図中のハッチングで示す部分をプレスで打抜き、第2のコア部材12の第1の端面6と第2の端面8と、第1、第2の切欠き5,7とを形成する。
次に、矢印Eで示す位置において、矢印Cで示す位置で加工された部分を、図中のハッチングで示す形状にプレスで打抜き、第1のコア部材11を形成する。同様に、矢印Eで示す位置において、矢印Dで示す位置で加工された部分を、図中のハッチングで示す形状にプレスで打抜き、第2のコア部材12を形成する。
また、矢印Eで示す位置において、矢印Bで示す位置で加工された部分を、図中のハッチングで示す形状にプレスで打抜き、ステータコアの最上層となるコア部材を形成する。
Next, at the position indicated by the arrow C, the hatched portion in the drawing is punched out with a press, and the first end surface 6 and the second end surface 8 of the first core member 11 and the first and second cuts are cut. Notches 5 and 7 are formed. Similarly, at the position indicated by the arrow D, the hatched portion in the drawing is punched out with a press, and the first end surface 6 and the second end surface 8 of the second core member 12 and the first and second cutouts are formed. 5 and 7 are formed.
Next, at a position indicated by an arrow E, a portion processed at a position indicated by an arrow C is punched out by a press into a shape indicated by hatching in the drawing to form a first core member 11. Similarly, at a position indicated by an arrow E, a portion processed at a position indicated by an arrow D is punched out into a shape indicated by hatching in the drawing to form a second core member 12.
Further, at the position indicated by the arrow E, the portion processed at the position indicated by the arrow B is punched out into a shape indicated by hatching in the drawing with a press to form a core member which is the uppermost layer of the stator core.

上記のようにして形成された、ステータコアの最上層となるコア部材と第1のコア部材11と第2のコア部材12とが、各コア片の凹、凸部3,4、および、凸部4と通し穴が嵌め合わされ、積層される。
次に、積層された各コア部材のコア片に設けられた凹、凸部3,4を回転軸として回動させるとともに、各コア片の第1の当接部6bと隣接するコア片の第2の当接部8bとを当接させて、環状とすることによりステータコア100を形成する。
The core member that is the uppermost layer of the stator core, the first core member 11, and the second core member 12 that are formed as described above are formed by the concave portions of the core pieces, the convex portions 3 and 4, and the convex portions. 4 and a through hole are fitted and laminated.
Next, the concave and convex portions 3 and 4 provided on the core pieces of the stacked core members are rotated about the rotation axis, and the first of the core pieces adjacent to the first contact portion 6b of each core piece is rotated. The stator core 100 is formed by bringing the two contact portions 8b into contact with each other to form an annular shape.

本実施の形態のステータコア100は、ステータコア100を形成する各コア片における、第1の端面6の突出部6aと第1の当接部6bとの接点に、円弧状のマッチング孔6cが設けられ、第2の端面の窪み部8aと第2の当接部8bとの接点に、円弧状のマッチング孔8cが設けられている。そのため、このマッチング孔6c,8cが逃がしとなり、コア片形成工程において、コア片の第1の当接部6bと隣接するコア片の第2の当接部8bとの間の、プレスで打ち抜かれる隙間の面積を大きくでき、打ち抜き時の、抜きかす発生がない。すなわち、打ち抜き時に抜きかす発生がないので、抜きかすによるワークの損傷や、抜きかすがプレス装置内へ混入することによる装置トラブルが防止できる。
また、マッチング孔6c,8cを設け、プレスで打ち抜かれる隙間の面積を大きくしているので、プレスの金型に、面積が大きく強度が向上したものを用いることができ、金型の長寿命化が可能である。
In the stator core 100 of the present embodiment, an arcuate matching hole 6c is provided at the contact point between the protruding portion 6a of the first end face 6 and the first contact portion 6b in each core piece forming the stator core 100. An arcuate matching hole 8c is provided at the contact point between the recess 8a on the second end face and the second contact part 8b. Therefore, the matching holes 6c and 8c are escaped and are punched out by a press between the first contact portion 6b of the core piece and the second contact portion 8b of the adjacent core piece in the core piece forming step. The area of the gap can be increased, and there is no occurrence of scraping when punching. That is, since there is no occurrence of scraping at the time of punching, it is possible to prevent damage to the work caused by punching and apparatus troubles due to mixing of scraps into the press device.
In addition, since the matching holes 6c and 8c are provided to increase the area of the gap punched out by the press, it is possible to use a press mold having a large area and improved strength, and extending the life of the mold. Is possible.

また、本実施の形態のステータコア100は、各コア部材が、複数のコア片を直線状に配列して形成されているので、材料歩留まりが高い。
また、本実施の形態のステータコア100は、各コア片の連結手段が、コア片の長手方向縁部の裏表面に設けられた凹部3および凸部4であり、コア片を何回回動しても、機械強度が低下しないので、製品の歩留まりが高い。
また、本実施の形態のステータコア100は、各コア部材を、コア片を直線状に配列した状態で形成できるので、コア部材形成時のスクラップとなる板状の磁気材料を減少でき、ステータコア製造時の材料歩留まりが高い。
In addition, stator core 100 of the present embodiment has a high material yield because each core member is formed by linearly arranging a plurality of core pieces.
Further, in the stator core 100 of the present embodiment, the connecting means of each core piece is the concave portion 3 and the convex portion 4 provided on the back surface of the longitudinal edge portion of the core piece, and the core piece is rotated several times. However, since the mechanical strength does not decrease, the product yield is high.
Further, the stator core 100 of the present embodiment can form each core member in a state in which the core pieces are linearly arranged, so that the plate-like magnetic material that becomes scrap when forming the core member can be reduced, and the stator core is manufactured. High material yield.

すなわち、本実施の形態のステータコア100は、製造時における、製品および材料の歩留まりが高く、且つ装置トラブルが防止されるとともに、使用する金型寿命を低下させない、生産性に優れたものである。
本実施の形態では、円弧状のマッチング孔を、第1の端面6の突出部6aと第1の当接部6bとの接点、および、第2の端面の窪み部8aと第2の当接部8bとの接点の、両方に設けたが、いずれか一方の接点にのみ設けても同様な効果が得られる。
That is, the stator core 100 according to the present embodiment is excellent in productivity in that the yield of products and materials is high at the time of manufacturing, apparatus trouble is prevented, and the life of the mold used is not reduced.
In the present embodiment, the arc-shaped matching hole is formed by using the contact between the projecting portion 6a of the first end surface 6 and the first contact portion 6b, and the second contact with the recess portion 8a of the second end surface. Although provided at both of the contacts with the portion 8b, the same effect can be obtained even when provided only at one of the contacts.

実施の形態2.
本実施の形態の回転電機のステータコア(ステータコアと記す)200は、第1、第2のコア片1,2における、第1の端面6の突出部6aの外周側端に形成された第1の切欠きと、第2の端面8の窪み部8aの外周側端に形成された第2の切欠きとの形状が異なる以外、実施の形態1のステータコア100と同様である。
図5は、本発明の実施の形態2の回転電機のステータコアに係わる、直線状の第1のコア部材における隣接する第1のコア片同士の接触状態を示す部分正面模式図(a)と、直線状の第2のコア部材における隣接する第2のコア片同士の接触状態を示す部分正面模式図(b)とである。
Embodiment 2. FIG.
A stator core (referred to as a stator core) 200 of the rotating electrical machine of the present embodiment is a first core formed on the outer peripheral side end of the protruding portion 6a of the first end face 6 in the first and second core pieces 1 and 2. The stator core 100 is the same as the stator core 100 of the first embodiment except that the shape of the notch is different from the shape of the second notch formed on the outer peripheral side end of the recessed portion 8a of the second end surface 8.
FIG. 5 is a partial front schematic view (a) showing a contact state between adjacent first core pieces in a linear first core member, related to the stator core of the rotating electrical machine according to the second embodiment of the present invention; It is a partial front schematic diagram (b) which shows the contact state of adjacent 2nd core pieces in a linear 2nd core member.

図5(a)に示すように、第1のコア片1における、第1の端面6の突出部6aの外周側端の第1の切欠き15の形状は、直線状の第1のコア部材の長手方向と平行な直線部15aと、この直線部15aから連続した円弧状部15bとからなる形状である。そして、第1の切欠き15の円弧状部15bの一端は、第1のコア片1の外周に繋がっている。
また、第1のコア片1における、第2の端面8の窪み部8aの外周側端の第2の切欠き17の形状は、第1の端面6の第1の切欠き15の直線部15aから連続した円弧状である。そして、円弧状の第2の切欠き17の一端は、第1のコア片1の外周に繋がっている。
図5(b)に示すように、第2のコア片2における、第1の端面6の突出部6aの外周側端に形成された切欠きの形状は、第1のコア片1の第1の切欠き15と同様であり、第2の端面8の窪み部8aの外周側端に形成された切欠きの形状は、第1のコア片1の第2の切欠き17と同様である。
As shown in FIG. 5A, the shape of the first notch 15 at the outer peripheral side end of the protruding portion 6a of the first end face 6 in the first core piece 1 is a linear first core member. It is the shape which consists of the linear part 15a parallel to the longitudinal direction of this, and the circular arc-shaped part 15b continued from this linear part 15a. One end of the arcuate portion 15 b of the first notch 15 is connected to the outer periphery of the first core piece 1.
Further, in the first core piece 1, the shape of the second notch 17 on the outer peripheral side end of the recessed portion 8 a of the second end surface 8 is the straight portion 15 a of the first notch 15 of the first end surface 6. It is an arc shape continuous from. One end of the arc-shaped second notch 17 is connected to the outer periphery of the first core piece 1.
As shown in FIG. 5B, the shape of the notch formed in the outer peripheral side end of the protruding portion 6 a of the first end face 6 in the second core piece 2 is the first core piece 1. The shape of the notch formed at the outer peripheral side end of the recessed portion 8 a of the second end surface 8 is the same as that of the second notch 17 of the first core piece 1.

図6は、本発明の実施の形態2に係わる回転電機のステータコアの部分斜視模式図である。
本実施の形態のステータコア200も、第1のコア部材11と第2のコア部材12とが、交互に積層され、連結手段である第1のコア片1と第2のコア片2との凹、凸部3,4を軸としてコア片を回動して形成される。
図6に示すように、本実施の形態のステータコア200は、第1のコア片1および第2のコア片2における、第1の端面6の突出部6aの外周側端に形成された第1の切欠き15と、第2の端面8の窪み部8aの外周側端に形成された第2の切欠き17が、上記のような形状であるので、ステータコア外周部に千鳥状の溝19が積層方向に形成される。
FIG. 6 is a partial perspective schematic view of a stator core of a rotating electrical machine according to Embodiment 2 of the present invention.
Also in the stator core 200 of the present embodiment, the first core members 11 and the second core members 12 are alternately stacked, and the concave portions of the first core pieces 1 and the second core pieces 2 that are connecting means are provided. The core piece is formed by turning the convex portions 3 and 4 as axes.
As shown in FIG. 6, the stator core 200 of the present embodiment includes a first core piece 1 and a second core piece 2 that are formed on the outer peripheral side end of the protruding portion 6 a of the first end face 6. Since the notch 15 and the second notch 17 formed on the outer peripheral side end of the recessed portion 8a of the second end surface 8 have the shape as described above, staggered grooves 19 are formed on the outer periphery of the stator core. It is formed in the stacking direction.

本実施の形態のステータコア200は、第1のコア部材11を形成する第1のコア片1および第2のコア部材12を形成する第2のコア片2の、第1の端面6と第2の端面8との構造が、実施の形態1と同様であるので、実施の形態1のステータコア100と同様な効果を有する。
さらに、本実施の形態のステータコア200では、ステータコア200の外周に千鳥状の溝19がステータコアの積層方向に形成されているので、例えば、ステータコア200を環状に固定するのに、接着剤等の樹脂を連結部外周に塗布する方法を用いると、千鳥状の溝19内に樹脂が流入して、ステータコア200のコア部材間の固定力を向上できる。
The stator core 200 of the present embodiment includes a first end face 6 and a second end face of the first core piece 1 that forms the first core member 11 and the second core piece 2 that forms the second core member 12. Since the structure with the end face 8 is the same as that of the first embodiment, it has the same effect as the stator core 100 of the first embodiment.
Furthermore, in the stator core 200 of the present embodiment, the staggered grooves 19 are formed in the stator core stacking direction on the outer periphery of the stator core 200. For example, a resin such as an adhesive is used to fix the stator core 200 in an annular shape. If the method of apply | coating to a connection part outer periphery is used, resin will flow in in the staggered groove | channel 19, and the fixing force between the core members of the stator core 200 can be improved.

実施の形態3.
本実施の形態の回転電機のステータコア(ステータコアと記す)300も、第1、第2のコア片1,2における、第1の端面6の突出部6aの外周側端に形成された第1の切欠きと、第2の端面8の窪み部8aの外周側端に形成された第2の切欠きとの形状が異なる以外、実施の形態1のステータコア100と同様である。
図7は、本発明の実施の形態3の回転電機のステータコアに係わる、直線状の第1のコア部材における隣接する第1のコア片同士の接触状態を示す部分正面模式図(a)と、直線状の第2のコア部材における隣接する第2のコア片同士の接触状態を示す部分正面模式図(b)とである。
Embodiment 3 FIG.
The stator core (referred to as a stator core) 300 of the rotating electrical machine of the present embodiment is also a first core formed on the outer peripheral side end of the protruding portion 6a of the first end face 6 in the first and second core pieces 1 and 2. The stator core 100 is the same as the stator core 100 of the first embodiment except that the shape of the notch is different from the shape of the second notch formed on the outer peripheral side end of the recessed portion 8a of the second end surface 8.
FIG. 7 is a partial front schematic view (a) showing a contact state between adjacent first core pieces in a linear first core member, related to the stator core of the rotating electrical machine according to the third embodiment of the present invention; It is a partial front schematic diagram (b) which shows the contact state of adjacent 2nd core pieces in a linear 2nd core member.

図7(a)に示すように、第1のコア片1における、第1の端面6の突出部6aの外周側端の第1の切欠き25の形状は、V字状である。そして、V字状の第1の切欠き25の一端は第1のコア片1の外周に繋がっている。
また、第1のコア片1における、第2の端面8の窪み部8aの外周側端の第2の切欠き27の形状は、第1の端面6の第1の切欠き25のV字状部から連続した直線状である。そして、直線状の第2の切欠き27の一端は第1のコア片1の外周に繋がっている。
図7(b)に示すように、第2のコア片2における、第1の端面6の突出部6aの外周側端に形成された切欠きの形状は、第1のコア片1の第1の切欠き25と同様であり、第2の端面8の窪み部8aの外周側端に形成された切欠きの形状は、第1のコア片1の第2の切欠き27と同様である。
As shown to Fig.7 (a), the shape of the 1st notch 25 of the outer peripheral side end of the protrusion part 6a of the 1st end surface 6 in the 1st core piece 1 is V shape. One end of the V-shaped first notch 25 is connected to the outer periphery of the first core piece 1.
Further, in the first core piece 1, the shape of the second notch 27 at the outer peripheral side end of the recessed portion 8 a of the second end surface 8 is the V-shape of the first notch 25 of the first end surface 6. It is a straight line continuous from the part. One end of the linear second notch 27 is connected to the outer periphery of the first core piece 1.
As shown in FIG. 7 (b), the shape of the notch formed in the outer peripheral side end of the protruding portion 6 a of the first end surface 6 in the second core piece 2 is the first core piece 1. The shape of the notch formed at the outer peripheral side end of the recessed portion 8 a of the second end surface 8 is the same as that of the second notch 27 of the first core piece 1.

図8は、本発明の実施の形態3に係わる回転電機のステータコアの部分斜視模式図である。
図9は、本発明の実施の形態3の回転電機のステータコアにフレームを装着した状態を示す正面模式図である。
図10は、本発明の実施の形態3の回転電機のステータコアにフレームが固定部材により固定される機構を示す図である。
本実施の形態のステータコア300も、第1のコア部材11と第2のコア部材12とが、交互に積層され、連結手段である第1のコア片1と第2のコア片2との凹、凸部3,4を軸としてコア片を回動して形成される。
そして、本実施の形態のステータコア300は、第1のコア片1および第2のコア片2における、第1の端面6の突出部6aの外周側端に形成された第1の切欠き25と、第2の端面8の窪み部8aの外周側端に形成された第2の切欠き27が、上記のような形状であるので、図8に示すように、ステータコア外周部にV字状の溝29が積層方向に形成される。
FIG. 8 is a partial perspective schematic view of a stator core of a rotating electrical machine according to Embodiment 3 of the present invention.
FIG. 9 is a schematic front view showing a state in which a frame is mounted on the stator core of the rotating electrical machine according to the third embodiment of the present invention.
FIG. 10 is a diagram illustrating a mechanism in which the frame is fixed to the stator core of the rotating electrical machine according to the third embodiment of the present invention by a fixing member.
Also in the stator core 300 of the present embodiment, the first core member 11 and the second core member 12 are alternately stacked, and the first core piece 1 and the second core piece 2 that are connecting means are recessed. The core piece is formed by turning the convex portions 3 and 4 as axes.
The stator core 300 of the present embodiment includes a first notch 25 formed at the outer peripheral side end of the protruding portion 6a of the first end face 6 in the first core piece 1 and the second core piece 2. Since the second notch 27 formed at the outer peripheral side end of the recessed portion 8a of the second end face 8 has the shape as described above, the outer periphery of the stator core is V-shaped as shown in FIG. Grooves 29 are formed in the stacking direction.

本実施の形態のステータコア300も、第1のコア部材11を形成する第1のコア片1、および第2のコア部材12を形成する第2のコア片2の、第1の端面6と第2の端面8との構造が、実施の形態1と同様であるので、実施の形態1のステータコア100と同様な効果を有する。
本実施の形態のステータコア300では、図9に示すように、装着されたフレーム23は固定部材24で固定される。そして、図10に示すように、固定部材24は、ステータコア外周部のV字状の溝29とフレーム23との間に挿入される。
すなわち、ステータコアを形成するため、コア片を回動した時に形成されるステータコア外周部のV字状の溝29に挿入された固定部材24で、フレーム23をステータコア300に固定するので、ステータコア300とフレーム23との固定力の向上を図ることができる。
The stator core 300 of the present embodiment also includes the first end face 6 and the first end face 6 of the first core piece 1 that forms the first core member 11 and the second core piece 2 that forms the second core member 12. Since the structure of the second end face 8 is the same as that of the first embodiment, it has the same effect as the stator core 100 of the first embodiment.
In the stator core 300 of the present embodiment, the mounted frame 23 is fixed by a fixing member 24 as shown in FIG. As shown in FIG. 10, the fixing member 24 is inserted between the V-shaped groove 29 and the frame 23 on the outer periphery of the stator core.
That is, in order to form the stator core, the frame 23 is fixed to the stator core 300 by the fixing member 24 inserted into the V-shaped groove 29 on the outer periphery of the stator core formed when the core piece is rotated. The fixing force with the frame 23 can be improved.

本発明に係わる回転電機のステータコアは、コア部材形成時の抜きかす発生がなく、抜きかすによるワークの損傷や、抜きかすがプレス装置内へ混入することによる装置トラブルが防止できるので、生産性向上が要求される回転電機に利用できる。   The stator core of the rotating electrical machine according to the present invention does not generate any scum when forming the core member, and can prevent damage to the workpiece due to slicing and equipment troubles due to the smashing being mixed into the press device, thereby improving productivity. It can be used for the required rotating electrical machines.

1 第1のコア片、1a 磁極ティース、2 第2のコア片、2a 磁極ティース、
3 凹部、4 凸部、5 第1の切欠き、6 第1の端面、6a 突出部、
6b 第1の当接部、6c マッチング孔、7 第2の切欠き、8 第2の端面、
8a 窪み部、8b 第2の当接部、8c マッチング孔、9 抜きカシメ部、
11 第1のコア部材、12 第2のコア部材、15 第1の切欠き、15a 直線部、
15b 円弧状部、17 第2の切欠き、19 千鳥状の溝、23 フレーム、
24 固定部材、25 第1の切欠き、27 第2の切欠き、29 V字状の溝、
100,200,300 ステータコア。
1 first core piece, 1a magnetic pole teeth, 2 second core piece, 2a magnetic pole teeth,
3 concave part, 4 convex part, 5 1st notch, 6 1st end surface, 6a protrusion part,
6b 1st contact part, 6c matching hole, 7 2nd notch, 8 2nd end surface,
8a hollow part, 8b second contact part, 8c matching hole, 9 punching part,
11 1st core member, 12 2nd core member, 15 1st notch, 15a Straight part,
15b arcuate part, 17 second notch, 19 staggered groove, 23 frame,
24 fixing member, 25 first notch, 27 second notch, 29 V-shaped groove,
100, 200, 300 Stator core.

Claims (4)

磁極ティースが突出した板状の第1のコア片の複数個を直線状に配列する第1のコア部材と、磁極ティースが突出した板状の第2のコア片の複数個を直線状に配列する第2のコア部材とが、積層方向に交互に、上記第1のコア部材の各第1のコア片間位置と上記第2のコア部材の各第2のコア片間位置とが長手方向にずれて、上記各コア片の積層方向に相隣る縁部同士が重なり合うように積層され、上記積層方向に相隣る縁部同士を連結する連結手段が設けられ、上記連結手段で上記各コア片を回動させることにより、環状に形成された回転電機のステータコアであって、
上記第1のコア片は、長手方向の一端側に第1の端面と第1の切欠きとが設けられ、長手方向の他端側に第2の端面と第2の切欠きとが設けられ、
上記第2のコア片は、長手方向の一端側に上記第2の端面と上記第2の切欠きとが設けられ、長手方向の他端側に上記第1の端面と上記第1の切欠きとが設けられ、
上記第1の端面は、上記各コア片の縁部に形成された上記連結手段を中心として円弧状に設けられた突出部と、上記突出部から連続して上記各コア片の内周側に設けられた第1の当接部と、上記突出部と上記第1の当接部との接点に設けられた円弧状のマッチング孔とを備え、
上記第2の端面は、隣接する上記各コア片の突出部と嵌合可能な窪み部と、上記窪み部から連続して上記各コア片の内周側に設けられた第2の当接部と、上記窪み部と上記第2の当接部との接点に設けられた円弧状のマッチング孔とを備え、
上記第1の切欠きは、上記突出部の外周側端に形成され、上記第2の切欠きは、上記窪み部の外周側端に形成され、
上記直線状に配列する第1、第2のコア部材は、上記各コア片の上記第1の当接部と、上記隣接する各コア片の上記第2の当接部との間の隙間が楔状であり、
上記連結手段で上記各コア片を回動させて環状に形成した時に、上記各コア片の上記第1の当接部と上記隣接する各コア片の上記第2の当接部とが当接した回転電機のステータコア。
A first core member that linearly arranges a plurality of plate-like first core pieces from which magnetic teeth protrude and a plurality of plate-like second core pieces that protrude from magnetic teeth are arranged linearly The second core members are alternately arranged in the stacking direction, and the positions between the first core pieces of the first core member and the positions between the second core pieces of the second core member are in the longitudinal direction. Are shifted so that the edges adjacent to each other in the stacking direction of the core pieces overlap each other, and connecting means for connecting the edges adjacent to each other in the stacking direction is provided. By rotating the core piece, a stator core of a rotating electrical machine formed in an annular shape,
The first core piece has a first end face and a first notch on one end side in the longitudinal direction, and a second end face and a second notch on the other end side in the longitudinal direction. ,
The second core piece is provided with the second end face and the second notch on one end side in the longitudinal direction, and the first end face and the first notch on the other end side in the longitudinal direction. And
The first end surface includes a projecting portion provided in an arc shape around the connecting means formed at an edge of each core piece, and an inner peripheral side of each core piece continuously from the projecting portion. A first contact portion provided; and an arcuate matching hole provided at a contact point between the protrusion and the first contact portion;
The second end surface includes a recessed portion that can be fitted to a protruding portion of each adjacent core piece, and a second contact portion that is provided continuously on the inner peripheral side of each core piece from the recessed portion. And an arc-shaped matching hole provided at a contact point between the hollow portion and the second contact portion,
The first notch is formed at the outer peripheral side end of the protruding portion, and the second notch is formed at the outer peripheral side end of the recessed portion,
The first and second core members arranged in a straight line have a gap between the first contact portion of each core piece and the second contact portion of each adjacent core piece. Wedge-shaped,
When each core piece is rotated and formed into an annular shape by the connecting means, the first contact portion of each core piece and the second contact portion of each adjacent core piece contact each other. The stator core of a rotating electrical machine.
上記円弧状のマッチング孔が、突出部と第1の当接部との接点あるいは窪み部と第2の当接部との接点のいずれか一方に設けられていることを特徴とする請求項1に記載の回転電機のステータコア。   2. The arcuate matching hole is provided at one of a contact point between the projecting portion and the first contact portion or a contact point between the hollow portion and the second contact portion. The stator core of the rotating electrical machine according to 1. 上記第1の切欠きの形状が直線部とこの直線部から連続した円弧状部とからなる形状であり、上記第2の切欠きの形状が上記第1の切欠きの直線部から連続した円弧状であることを特徴とする請求項1または請求項2に記載の回転電機のステータコア。   A circle in which the shape of the first notch is a shape including a straight portion and an arc-shaped portion continuous from the straight portion, and the shape of the second notch is continuous from the straight portion of the first notch. The stator core for a rotating electrical machine according to claim 1 or 2, wherein the stator core is arcuate. 上記第1の切欠きの形状がV字状であり、上記第2の切欠きの形状が上記第1の切欠きのV字状部から連続した直線状であることを特徴とする請求項1または請求項2に記載の回転電機のステータコア。   The shape of the first notch is V-shaped, and the shape of the second notch is a straight line continuous from the V-shaped part of the first notch. Or the stator core of the rotary electric machine of Claim 2.
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WO2013051125A1 (en) * 2011-10-06 2013-04-11 三菱電機株式会社 Laminated core manufacturing method and laminated core manufactured using same
JP2014236597A (en) * 2013-06-03 2014-12-15 三菱電機株式会社 Method of manufacturing split armature iron core, armature, and rotary electric machine using this armature
WO2020044551A1 (en) * 2018-08-31 2020-03-05 三菱電機株式会社 Rotating electric machine stator core and rotating electric machine
JP7471493B2 (en) 2020-06-24 2024-04-19 三菱電機株式会社 Stators, motors, compressors, refrigeration cycle devices, and air conditioners

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WO2013051125A1 (en) * 2011-10-06 2013-04-11 三菱電機株式会社 Laminated core manufacturing method and laminated core manufactured using same
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JP2014236597A (en) * 2013-06-03 2014-12-15 三菱電機株式会社 Method of manufacturing split armature iron core, armature, and rotary electric machine using this armature
WO2020044551A1 (en) * 2018-08-31 2020-03-05 三菱電機株式会社 Rotating electric machine stator core and rotating electric machine
JP7471493B2 (en) 2020-06-24 2024-04-19 三菱電機株式会社 Stators, motors, compressors, refrigeration cycle devices, and air conditioners

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