JP2011108822A - Substrate folder - Google Patents

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JP2011108822A
JP2011108822A JP2009261925A JP2009261925A JP2011108822A JP 2011108822 A JP2011108822 A JP 2011108822A JP 2009261925 A JP2009261925 A JP 2009261925A JP 2009261925 A JP2009261925 A JP 2009261925A JP 2011108822 A JP2011108822 A JP 2011108822A
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substrate
lower side
glass substrate
elastic deformation
folder
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Takayuki Noda
隆行 野田
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a substrate folder which can reduce substrate breakage as much as possible by securely reducing a shock caused by vibration generated during transfer while preventing the lower side of the substrate from contacting with a lower side support member unsuitably in setting the substrate. <P>SOLUTION: A substrate folder 1 holds the substrate in a vertical attitude while the lower side of a glass substrate 2 is supported by a lower side supporting member 4 when transferring the glass substrate by a substrate transfer apparatus where the lower side supporting member 4 includes a placing portion 7 having a flat plane where the lower side of the glass substrate 2 is placed, and an elastic deformation portion 8 which supports the placing portion 7 from below, and is elastically deformable by the weight of the glass substrate 2 placed on the placing portion 7. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、基板搬送装置でガラス基板などの各種基板を搬送するに際して、基板の下辺を下辺支持部材で支持した状態で、その基板を縦姿勢で保持する基板フォルダの改良技術に関する。   The present invention relates to a technique for improving a substrate folder that holds a substrate in a vertical posture while supporting the lower side of the substrate with a lower side support member when various substrates such as a glass substrate are transferred by the substrate transfer device.

周知のように、液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイ、フィールドエミッションディスプレイなどのフラットパネルディスプレイ(FPD)用のガラス基板においては、更なる大型化と薄肉化が要請されている。そのため、当該要請を受けて大型化及び薄肉化されたFPD用のガラス基板は、重量の増加のみならず破損を来たし易くなっており、取り扱いの困難性が増しているのが実情である。   As is well known, glass substrates for flat panel displays (FPD) such as liquid crystal displays, plasma displays, organic EL displays, and field emission displays are required to be further increased in size and thickness. Therefore, the FPD glass substrate that has been enlarged and thinned in response to the request is not only increased in weight but also easily damaged, and the fact is that the handling difficulty has increased.

また、この種のFPD用のガラス基板に対しては、製造工程の中でITO等を成膜して電極を形成するなどの各種処理を施す必要がある。そして、近年においては、生産効率を向上させる観点から、搬送経路上に各種処理工程を連設して、FPD用のガラス基板を搬送経路に沿って順次搬送しながら、各種処理を順々に施していくという手法が採用されるのが通例とされている。そのため、ガラス基板を搬送経路に沿って搬送する必要が生じるが、大型化されたガラス基板を水平姿勢で搬送した場合には、基板搬送装置が不当に大型化し、占有スペースが増大するという問題が生じる。そこで、大型化されたガラス基板を搬送する際には、例えば、特許文献1に開示されているように、ガラス基板を縦姿勢(例えば、略鉛直姿勢)に保持した状態で搬送する場合が多い。そして、この場合には、ガラス基板を縦姿勢で保持するために、ガラス基板の各辺のうち、少なくとも下辺を支持する必要がある。   In addition, this type of FPD glass substrate needs to be subjected to various treatments such as forming electrodes by forming ITO or the like in the manufacturing process. In recent years, from the viewpoint of improving production efficiency, various processing steps are arranged on the transport path, and various processes are sequentially performed while sequentially transporting the glass substrate for FPD along the transport path. It is customary to adopt the method of going. Therefore, it is necessary to transport the glass substrate along the transport path. However, when a large-sized glass substrate is transported in a horizontal posture, the substrate transport device is unduly enlarged and the occupied space increases. Arise. Therefore, when transporting a large glass substrate, for example, as disclosed in Patent Document 1, the glass substrate is often transported while being held in a vertical posture (for example, a substantially vertical posture). . In this case, it is necessary to support at least the lower side of each side of the glass substrate in order to hold the glass substrate in a vertical posture.

しかしながら、FPD用のガラス基板は、上述のように大型化及び薄肉化に伴って破損を来たし易くなっており、特にガラス基板の辺は破損を来たし易い部分となる。そのため、FPD用のガラス基板を縦姿勢で保持して搬送する場合には、ガラス基板の破損を防止する観点から、ガラス基板の下辺の支持形態に特別の配慮が必要となる。   However, the glass substrate for FPD is easily damaged as the size and thickness are reduced as described above, and particularly, the side of the glass substrate is easily damaged. Therefore, when a glass substrate for FPD is held and conveyed in a vertical posture, special consideration is required for the support form on the lower side of the glass substrate from the viewpoint of preventing the glass substrate from being damaged.

そこで、このような観点から、例えば、特許文献2には、ガラス基板を縦姿勢で保持する基板フォルダに、ガラス基板の下辺を面接触支持する基板受け部(下辺支持部材)を設けること、及び、ポリテトラフルオロエチレンやポリイミド樹脂などの衝撃吸収性の高い材質で基板受け部を形成することが開示されている。このようにすれば、ガラス基板の下辺をピンなどで点接触支持する場合に比して、ガラス基板の下辺に傷や割れなどの破損が生じるのを抑制することができるという利点がある。   Therefore, from this point of view, for example, in Patent Document 2, a substrate holder that holds the glass substrate in a vertical posture is provided with a substrate receiving portion (lower side support member) that supports the lower side of the glass substrate in surface contact, and In addition, it is disclosed that the substrate receiving portion is formed of a material having high impact absorption such as polytetrafluoroethylene or polyimide resin. In this way, there is an advantage that it is possible to suppress the occurrence of breakage such as scratches and cracks on the lower side of the glass substrate, as compared to the case where the lower side of the glass substrate is supported by point contact with pins or the like.

特開2007−39158号公報JP 2007-39158 A 特開2009−161817号公報JP 2009-161817 A

特許文献2に開示されているように、基板受け部をポリテトラフルオロエチレンやポリイミド樹脂で形成した場合には、基板受け部の形状は、実質的に変形が生じるものではないため、基板受け部の支持面の姿勢は、基板フォルダに取り付けた状態のままで維持される。そのため、ガラス基板の下辺と、基板受け部とが互いに平行でない場合には、ガラス基板を基板フォルダにセットする際に、ガラス基板の下辺の角部などの最下部が先に基板受け部と部分的に接触し、当該接触部に応力集中が生じてガラス基板が破損を来たすという問題が生じ得る。   As disclosed in Patent Document 2, when the substrate receiving portion is formed of polytetrafluoroethylene or polyimide resin, the shape of the substrate receiving portion is not substantially deformed. The posture of the support surface is maintained while attached to the substrate folder. Therefore, when the lower side of the glass substrate and the substrate receiving part are not parallel to each other, when the glass substrate is set in the substrate folder, the lowermost part such as the corner of the lower side of the glass substrate is the first part and the substrate receiving part. May cause a problem that the glass substrate is damaged due to stress concentration at the contact portion.

したがって、このような問題に対処するためには、ガラス基板の下辺と、基板受け部とを互いに平行に保った状態で、ガラス基板を基板受け部に載置する必要が生じるが、基板受け部の取り付け誤差やガラス基板の下辺の加工精度などの要因により、両者を完全に平行な状態とすることは実質的に不可能である。そのため、ガラス基板の破損の問題は不可避的に生じ、しかも、ガラス基板の大型化及び薄肉化が進むに連れて当該破損の問題はより顕著なものとなって現れることになる。   Therefore, in order to cope with such a problem, it is necessary to place the glass substrate on the substrate receiving portion while keeping the lower side of the glass substrate and the substrate receiving portion in parallel with each other. Due to factors such as the mounting error and the processing accuracy of the lower side of the glass substrate, it is virtually impossible to make them both completely parallel. Therefore, the problem of breakage of the glass substrate is inevitably caused, and the problem of breakage becomes more prominent as the glass substrate becomes larger and thinner.

また、基板受け部をポリテトラフルオロエチレン等で形成した場合には、金属板等に比して高い衝撃吸収性能を有するものの、衝撃を完全に吸収するほどの高いクッション性は期待できない。そのため、基板フォルダに保持されたガラス基板を搬送装置で搬送する際に生じる振動による衝撃が大きくなれば、基板受け部で十分に衝撃を吸収することができず、ガラス基板が容易に破損するおそれがある。   Further, when the substrate receiving portion is formed of polytetrafluoroethylene or the like, although it has a high shock absorbing performance as compared with a metal plate or the like, it cannot be expected that the cushioning property is high enough to absorb the shock completely. Therefore, if the impact due to vibration generated when the glass substrate held in the substrate folder is transported by the transport device is increased, the impact may not be sufficiently absorbed by the substrate receiving portion, and the glass substrate may be easily damaged. There is.

なお、以上では、FPD用のガラス基板を例に取って説明したが、これに限られるものではなく、他の用途に使用されるガラス基板やシリコン基板等の脆弱な基板を縦姿勢で保持した状態で搬送する場合にも、基板の下辺を支持する下辺支持部材の支持形態が不適当であると同様の問題が生じ得る。   In addition, although it demonstrated taking the glass substrate for FPD as an example above, it is not restricted to this, Fragile substrates, such as a glass substrate used for another use, and a silicon substrate, were held with a vertical posture. Even when transported in a state, the same problem may occur if the support form of the lower side support member that supports the lower side of the substrate is inappropriate.

以上の実情に鑑み、本発明は、基板をセットする際に、基板の下辺が下辺支持部材に不適当に接触する事態を防止すると共に、搬送時に生じる振動による衝撃を確実に軽減することにより、基板の破損を可及的に低減し得る基板フォルダを提供することを技術的課題とする。   In view of the above circumstances, the present invention prevents a situation in which the lower side of the substrate is inadequately contacting the lower side support member when setting the substrate, and reliably reduces the impact caused by vibrations generated during transport. It is a technical problem to provide a substrate folder that can reduce substrate damage as much as possible.

上記課題を解決するために創案された本発明は、基板搬送装置で基板を搬送するに際して、前記基板の下辺を下辺支持部材で支持した状態で前記基板を縦姿勢で保持する基板フォルダにおいて、前記下辺支持部材が、前記基板の下辺が載置される平面を有する載置部と、該載置部を下方から支持し且つ前記載置部に載置される前記基板の重量で弾性変形可能な弾性変形部とを備えていることに特徴づけられる。   In order to solve the above problems, the present invention provides a substrate folder that holds the substrate in a vertical position in a state where the lower side of the substrate is supported by a lower side support member when the substrate is transferred by the substrate transfer device. The lower-side support member has a flat surface on which the lower side of the substrate is placed, and supports the placement portion from below and is elastically deformable by the weight of the substrate placed on the placement portion. It is characterized by having an elastic deformation part.

このような構成によれば、基板を基板フォルダにセットする際に、基板の下辺と載置部とが互いに平行になっていない状態でも、基板の下辺の一部が載置部に接触すると同時に、その接触した基板の重量により載置部を下方から支持している弾性変形部が弾性変形する。その結果、弾性変形した弾性変形部に支持されている載置部の姿勢が、ガラス基板の下辺に倣って調整されることになる。したがって、基板の下辺の不適当な接触状態が緩和され、基板の接触部に応力集中が生じるという事態を回避することができる。   According to such a configuration, when the substrate is set in the substrate folder, a part of the lower side of the substrate comes into contact with the mounting unit even when the lower side of the substrate and the mounting unit are not parallel to each other. The elastic deformation portion supporting the placement portion from below is elastically deformed by the weight of the substrate that has come into contact. As a result, the posture of the mounting portion supported by the elastically deforming elastically deformed portion is adjusted following the lower side of the glass substrate. Therefore, an inappropriate contact state on the lower side of the substrate is alleviated, and a situation where stress concentration occurs at the contact portion of the substrate can be avoided.

また、基板フォルダに保持された基板を搬送装置によって搬送する際に生じる振動による衝撃は、弾性変形部の弾性に起因した高いクッション性によって確実に吸収することができる。   Further, the impact caused by the vibration generated when the substrate held in the substrate folder is transported by the transport device can be reliably absorbed by the high cushioning property due to the elasticity of the elastic deformation portion.

上記の構成において、前記載置部が、前記弾性変形部よりも相対的に柔軟性が低いことが好ましい。ここで、「柔軟性が低い」とは、弾性機能を有しながら且つ剛性が高いことを意味することとする。   In the above configuration, it is preferable that the placement portion is relatively less flexible than the elastic deformation portion. Here, “low flexibility” means having an elastic function and high rigidity.

このようにすれば、基板を載置したときに、載置部自体は変形し難くなるので、基板の姿勢を載置部の平面に倣って安定させ易くなる。   In this way, when the substrate is placed, the placement portion itself is not easily deformed, so that the posture of the substrate is easily stabilized following the plane of the placement portion.

上記の構成において、前記載置部が、前記弾性変形部の弾性変形により、前記基板の表面に沿う平面内で傾斜可能であることが好ましい。   Said structure WHEREIN: It is preferable that the said mounting part can incline within the plane in alignment with the surface of the said board | substrate by the elastic deformation of the said elastic deformation part.

このようにすれば、基板の下辺の一部が載置部に不当に接触したときでも、基板の下辺に倣って載置部の傾きを調整し易くなるため、基板の下辺と載置部との接触状態をより良好なものとすることができる。   In this way, even when a part of the lower side of the substrate is in contact with the placement unit, the inclination of the placement unit can be easily adjusted along the lower side of the substrate. The contact state can be made better.

上記の構成において、前記載置部が、前記基板の下辺に沿う方向において複数に分割されていてもよい。   Said structure WHEREIN: The said description part may be divided | segmented into plurality in the direction in alignment with the lower side of the said board | substrate.

このようにすれば、各載置部が、基板の下辺に個別に対応することができるので、基板の下辺と、各載置部とが互いに平行でない場合に、そのズレをより確実に吸収することが可能となる。なお、各載置部は、弾性変形部によって支持されているので、基板のセットが完了した後は、弾性変形部の弾性変形によって、全ての載置部が基板の下辺と接触するようになるので、載置部を分割した場合であっても基板の下辺の支持に関与しない載置部が生じることはない。   In this way, each placement unit can individually correspond to the lower side of the substrate, and therefore, when the lower side of the substrate and each placement unit are not parallel to each other, the deviation is more reliably absorbed. It becomes possible. In addition, since each mounting part is supported by the elastic deformation part, after setting of a board | substrate is completed, all the mounting parts come in contact with the lower side of a board | substrate by the elastic deformation of an elastic deformation part. Therefore, even when the placement portion is divided, a placement portion that does not participate in supporting the lower side of the substrate does not occur.

上記の構成において、前記弾性変形部が、前記基板の下辺に沿う方向において複数に分割されていてもよい。   Said structure WHEREIN: The said elastic deformation part may be divided | segmented into plurality in the direction in alignment with the lower side of the said board | substrate.

このようにすれば、各弾性変形部が個別に変形可能であるので、搬送時に生じる振動による衝撃をより効率よく吸収することができる。   In this way, since each elastically deformable portion can be individually deformed, it is possible to more efficiently absorb the impact caused by vibrations that occur during conveyance.

上記の構成において、前記弾性変形部が、バネで構成されていることが好ましい。   Said structure WHEREIN: It is preferable that the said elastic deformation part is comprised with the spring.

このようにすれば、弾性変形部に良好なクッション性を容易に付与することが可能となる。また、バネであれば、材料として金属等を選定することができるので、弾性変形部に容易に高い耐熱性を付与することができる。   If it does in this way, it will become possible to provide a good cushioning property to an elastic deformation part easily. Moreover, since a metal etc. can be selected as a material if it is a spring, high heat resistance can be easily provided to an elastic deformation part.

上記の構成において、前記載置部及び前記弾性変形部が、150℃以上の耐熱性を有することが好ましい。   Said structure WHEREIN: It is preferable that the said mounting part and the said elastic deformation part have 150 degreeC or more heat resistance.

すなわち、基板フォルダに保持された基板を搬送装置によって搬送しながら、その搬送経路中で基板に対して電極を形成するなどの機能処理を施す場合には、当該機能処理に加熱処理を伴うことが多い。そのため、この場合には、載置部及び弾性変形部が、当該加熱処理に耐え得る耐熱性を有していることが必要となる。そして、基板に電極を形成するなどの機能処理において行なわれる加熱処理は、一般的には200℃程度、少なくとも150℃以上であるので、弾性変形部は、上記のように、少なくとも150℃以上の耐熱性を有していることが好ましい。   That is, when performing functional processing such as forming electrodes on the substrate in the transport path while transporting the substrate held in the substrate folder by the transport device, the functional processing may be accompanied by heat treatment. Many. Therefore, in this case, it is necessary that the placement portion and the elastic deformation portion have heat resistance that can withstand the heat treatment. And since heat processing performed in functional processing, such as forming an electrode on a substrate, is generally about 200 ° C. and at least 150 ° C. or higher, the elastic deformation portion is at least 150 ° C. or higher as described above. It preferably has heat resistance.

以上のように本発明によれば、基板を基板フォルダにセットする際に、基板の下辺と載置部とが互いに平行になっていない状態でも、基板の下辺の一部が載置部に接触すると同時に、基板の重量により載置部を支持している弾性変形部が弾性変形し、載置部の姿勢がガラス基板の下辺に倣って調整される。そのため、基板の下辺の不適当な接触状態が緩和され、基板の接触部に生じる応力集中を回避することができる。加えて、基板フォルダに保持された基板を搬送装置によって搬送する際に生じる振動による衝撃は、弾性変形部の弾性に起因した高いクッション性によって確実に吸収することができる。したがって、基板を基板フォルダにセットする際に、基板の下辺が基板フォルダの下辺支持部材に不適当に接触する事態を防止すると共に、搬送時に生じる振動による衝撃を確実に軽減することが可能となり、基板の破損を可及的に低減することができる。   As described above, according to the present invention, when the substrate is set in the substrate folder, a part of the lower side of the substrate comes into contact with the mounting unit even when the lower side of the substrate and the mounting unit are not parallel to each other. At the same time, the elastic deformation portion supporting the placement portion is elastically deformed by the weight of the substrate, and the posture of the placement portion is adjusted following the lower side of the glass substrate. Therefore, an inappropriate contact state on the lower side of the substrate is alleviated, and stress concentration occurring at the contact portion of the substrate can be avoided. In addition, the impact caused by the vibration generated when the substrate held in the substrate folder is transported by the transport device can be reliably absorbed by the high cushioning property due to the elasticity of the elastic deformation portion. Therefore, when setting the substrate in the substrate folder, it is possible to prevent the lower side of the substrate from improperly contacting the lower side support member of the substrate folder, and to surely reduce the shock caused by vibrations during transportation. Damage to the substrate can be reduced as much as possible.

(a)は、本発明の第1の実施形態に係る基板フォルダの正面図であって、(b)は、(a)の縦断側面図である。(A) is a front view of the board | substrate folder which concerns on the 1st Embodiment of this invention, (b) is a vertical side view of (a). (a)は、図1のXで示す領域の拡大図であって、(b)は、(a)の弾性変形部が弾性変形した状態を示す図である。(A) is an enlarged view of the area | region shown by X of FIG. 1, (b) is a figure which shows the state which the elastic deformation part of (a) elastically deformed. 第1の実施形態に係る基板フォルダを組み込んだ基板搬送装置を示す概略側面図である。It is a schematic side view which shows the board | substrate conveyance apparatus incorporating the board | substrate folder which concerns on 1st Embodiment. 図3の基板搬送装置が組み込まれた成膜装置を示す概略平面図である。It is a schematic plan view which shows the film-forming apparatus with which the board | substrate conveyance apparatus of FIG. 3 was integrated. 本発明の第2の実施形態に係る基板フォルダの要部拡大図である。It is a principal part enlarged view of the board | substrate folder which concerns on the 2nd Embodiment of this invention. 本発明の第3の実施形態に係る基板フォルダの要部拡大図である。It is a principal part enlarged view of the board | substrate folder which concerns on the 3rd Embodiment of this invention. 本発明の第4の実施形態に係る基板フォルダの要部拡大図である。It is a principal part enlarged view of the board | substrate folder which concerns on the 4th Embodiment of this invention. 本発明の第5の実施形態に係る基板フォルダの要部拡大図である。It is a principal part enlarged view of the board | substrate folder which concerns on the 5th Embodiment of this invention.

以下、本発明の実施形態を添付図面を参照して説明する。なお、以下では、基板がFPD用のガラス基板(以下、単にガラス基板という。)である場合を例にとって説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings. In the following, a case where the substrate is a glass substrate for FPD (hereinafter simply referred to as a glass substrate) will be described as an example.

図1(a),(b)に示すように、本発明の第1の実施形態に係る基板フォルダ1は、縦姿勢のガラス基板2の周囲を囲むように配置された枠体3と、枠体3の内周側下部に配置され且つガラス基板2の下辺を支持する下辺支持部材4と、ガラス基板2の背面を支持する背面支持部材5とを備えている。   As shown in FIGS. 1A and 1B, a substrate folder 1 according to the first embodiment of the present invention includes a frame 3 arranged so as to surround a glass substrate 2 in a vertical posture, and a frame A lower side support member 4 that is disposed in the lower part on the inner peripheral side of the body 3 and supports the lower side of the glass substrate 2, and a back surface support member 5 that supports the back side of the glass substrate 2 are provided.

図1(b)に示すように、背面支持部材5は、ガラス基板2の上辺が、下辺よりも背面側に位置するように傾斜しており、その傾斜角度θは、水平線に対して75°〜87°の範囲(好ましくは85°±2°)に設定されている。   As shown in FIG. 1B, the back support member 5 is tilted so that the upper side of the glass substrate 2 is located on the back side with respect to the lower side, and the tilt angle θ is 75 ° with respect to the horizontal line. It is set in a range of ˜87 ° (preferably 85 ° ± 2 °).

枠体3の内周側両側部と内周側上部には、ガラス基板2の移動範囲を規制する規制部材6が、ガラス基板2の両側辺及び上辺と隙間を介して対向した状態で配置されている。   A regulating member 6 that regulates the movement range of the glass substrate 2 is arranged on both the inner circumferential side and both the inner circumferential upper side of the frame body 3 so as to face both sides and the upper side of the glass substrate 2 with a gap. ing.

図2(a),(b)に拡大して示すように、下辺支持部材4は、ガラス基板2の下辺が載置される支持平面を有する載置部7と、載置部7を下方から支持する弾性変形部8とを備えている。   2 (a) and 2 (b), the lower side support member 4 includes a mounting unit 7 having a support plane on which the lower side of the glass substrate 2 is mounted, and the mounting unit 7 from below. And an elastically deformable portion 8 to be supported.

載置部7は、弾性変形部8よりも柔軟性の低い材質(例えば、エンジニアリングプラスチック)で形成されている。また、載置部7の支持平面の角部は、ガラス基板2に破損が生じるのを防止するために面取りされている。   The placement portion 7 is formed of a material (for example, engineering plastic) that is less flexible than the elastic deformation portion 8. Further, the corners of the support plane of the mounting portion 7 are chamfered to prevent the glass substrate 2 from being damaged.

弾性変形部8は、例えば、シリコンスポンジやゴムなどの弾性樹脂材9で形成されており、図2(b)に示すように、載置部7に載置されるガラス基板2の重量で弾性変形可能な柔軟性を有している。   The elastic deformation portion 8 is formed of, for example, an elastic resin material 9 such as silicon sponge or rubber, and is elastic by the weight of the glass substrate 2 placed on the placement portion 7 as shown in FIG. Deformable flexibility.

図1(a)に示すように、載置部7と弾性変形部8とは、相互に重ねられた状態で、ガラス基板2の下辺に沿って複数に分割されている。このようにすれば、分割された各載置部7が、ガラス基板2の下辺に個別に対応することができる。そのため、ガラス基板2の下辺と各載置部7の支持平面とが互いに平行でない場合に、両者の平行度のズレをより確実に吸収することができる。また、分割された各弾性変形部8が個別に変形可能であるので、搬送時に生じる振動による衝撃をより効率よく吸収することができる。   As shown in FIG. 1A, the placement portion 7 and the elastic deformation portion 8 are divided into a plurality along the lower side of the glass substrate 2 in a state where they are overlapped with each other. In this way, each divided mounting portion 7 can individually correspond to the lower side of the glass substrate 2. Therefore, when the lower side of the glass substrate 2 and the support plane of each mounting part 7 are not parallel to each other, it is possible to more reliably absorb the deviation in parallelism between the two. In addition, since each of the divided elastic deformation portions 8 can be individually deformed, it is possible to more efficiently absorb an impact caused by vibration generated during conveyance.

次に、以上のように構成された基板フォルダ1を組み込んだ基板搬送装置について説明する。   Next, a substrate transfer apparatus incorporating the substrate folder 1 configured as described above will be described.

図3に示すように、基板搬送装置10は、搬送経路に沿って配列された複数の搬送ローラ11を有しており、この搬送ローラ11によってガラス基板2を縦姿勢で保持した基板フォルダ1を搬送するようになっている。そして、この基板搬送装置10は、ガラス基板2の加工工程に組み込まれており、搬送経路上でガラス基板2に対して各種処理が施されるようになっている。   As shown in FIG. 3, the substrate transport apparatus 10 has a plurality of transport rollers 11 arranged along a transport path, and the substrate folder 1 holding the glass substrate 2 in a vertical posture by the transport rollers 11. It is designed to be transported. And this board | substrate conveyance apparatus 10 is integrated in the process of the glass substrate 2, and various processes are performed with respect to the glass substrate 2 on a conveyance path | route.

詳細には、基板搬送装置10をガラス基板2の表面にITO膜等で電極を形成する成膜装置(スパッタ装置)12に組み込んだ場合には、例えば図4に示すように、搬送経路がループ状の経路で構成され、その経路の一部に、成膜前のガラス基板2を投入する投入口13と、成膜後のガラス基板2を取り出す取出口14とが設けられる。   Specifically, when the substrate transfer device 10 is incorporated in a film forming device (sputtering device) 12 that forms electrodes on the surface of the glass substrate 2 with an ITO film or the like, the transfer route is a loop as shown in FIG. 4, for example. An inlet 13 for introducing the glass substrate 2 before film formation and an outlet 14 for taking out the glass substrate 2 after film formation are provided in a part of the path.

投入口13から取出口14に至るまでの搬送経路に沿った区間は複数の室に分割されており、各室内を基板フォルダ1に縦姿勢で保持されたガラス基板2を順次移動しながら、ガラス基板2に成膜処理が施される。   A section along the transport path from the inlet 13 to the outlet 14 is divided into a plurality of chambers, and the glass substrate 2 held in a vertical position in the substrate folder 1 is sequentially moved in each chamber while glass is moved. A film forming process is performed on the substrate 2.

具体的には、投入口13から投入されたガラス基板2は、投入口13の下流側の真空付与ゾーン15で真空下に置かれた後、予熱ゾーン16へと移されて加熱される。その後、成膜ゾーン17で例えば約200℃まで加熱されると共に、ガラス基板2の表面(背面支持部材5で支持されている側と反対側の面)にITO等により電極が成膜される。電極が成膜されたガラス基板2は、成膜ゾーン17の下流側の冷却ゾーン18で室温程度まで冷却された後、真空破壊ゾーン19で大気圧下に戻され、取出口14まで搬送される。   Specifically, the glass substrate 2 charged from the charging port 13 is placed under vacuum in the vacuum application zone 15 on the downstream side of the charging port 13, and then transferred to the preheating zone 16 and heated. Thereafter, the film is heated to, for example, about 200 ° C. in the film formation zone 17, and an electrode is formed on the surface of the glass substrate 2 (surface opposite to the side supported by the back support member 5) using ITO or the like. The glass substrate 2 on which the electrode is formed is cooled to about room temperature in the cooling zone 18 on the downstream side of the film formation zone 17, then returned to atmospheric pressure in the vacuum break zone 19, and conveyed to the outlet 14. .

ところで、このような成膜工程を実行するには、まず、ガラス基板2を基板フォルダ1にセットする必要がある。この際に、ガラス基板2の下辺と下辺支持部材4の載置部7とが互いに平行になっていない場合には、ガラス基板2の下辺と載置部7とが不適当に接触して、ガラス基板2が破損するという不具合を来たすことがある。   By the way, in order to execute such a film forming step, first, it is necessary to set the glass substrate 2 in the substrate folder 1. At this time, when the lower side of the glass substrate 2 and the placement portion 7 of the lower side support member 4 are not parallel to each other, the lower side of the glass substrate 2 and the placement portion 7 are in inappropriate contact with each other, There is a case where the glass substrate 2 is damaged.

そこで、載置部7を弾性変形部8によって支持することによって、当該不具合を次のようにして解消するようにしている。すなわち、図2(b)に示すように、ガラス基板2の下辺の一部が載置部7の支持平面に接触すると同時に、ガラス基板2の重量により載置部7を下方から支持している弾性変形部8が弾性変形する。その結果、弾性変形した弾性変形部8によって支持されている載置部7の姿勢が、ガラス基板2の下辺に倣って調整される。したがって、ガラス基板2の下辺の不適当な接触状態が緩和されることから、ガラス基板2に応力集中が生じるという事態を回避することができる。また、基板フォルダ1に保持されたガラス基板2を搬送する際に生じる振動による衝撃に対しても配慮が必要であるが、当該衝撃は、弾性変形部8の弾性に起因した高いクッション性によって確実に吸収することができる。よって、ガラス基板2の破損を可及的に低減することが可能となる。   Therefore, by supporting the mounting portion 7 by the elastic deformation portion 8, the problem is solved as follows. That is, as shown in FIG. 2B, a part of the lower side of the glass substrate 2 is in contact with the support plane of the placement unit 7, and at the same time, the placement unit 7 is supported from below by the weight of the glass substrate 2. The elastic deformation part 8 is elastically deformed. As a result, the posture of the mounting portion 7 supported by the elastically deforming elastic deformation portion 8 is adjusted following the lower side of the glass substrate 2. Accordingly, an inappropriate contact state on the lower side of the glass substrate 2 is alleviated, so that a situation where stress concentration occurs in the glass substrate 2 can be avoided. In addition, it is necessary to consider the impact caused by the vibration generated when the glass substrate 2 held in the substrate folder 1 is transported. However, the impact is surely ensured by the high cushioning property due to the elasticity of the elastic deformation portion 8. Can be absorbed into. Therefore, breakage of the glass substrate 2 can be reduced as much as possible.

なお、ガラス基板2を基板フォルダ1に縦姿勢で保持した状態で、上述のようにガラス基板2の表面に成膜処理を施す場合には、一般的には約200℃程度、少なくとも150℃以上の加熱を伴うので、弾性変形部8は、150℃以上の耐熱性を有していることが好ましい。   In the case where the glass substrate 2 is held on the substrate folder 1 in a vertical posture and the film forming process is performed on the surface of the glass substrate 2 as described above, it is generally about 200 ° C., at least 150 ° C. or more. Therefore, the elastically deformable portion 8 preferably has a heat resistance of 150 ° C. or higher.

図5は、本発明の第2の実施形態に係る基板フォルダの要部を拡大して示す図である。この第2の実施形態に係る基板フォルダ1が、第1の実施形態に係る基板フォルダ1と相違するところは、下辺支持部材4の弾性変形部8がコイルバネ(巻きバネ)20で構成されている点にある。このようにすれば、簡単且つ確実に、弾性変形部8に良好なクッション性を付与することができ、ガラス基板2の破損を防止する上でも有利となる。なお、コイルバネ20としては、例えば、金属製、樹脂製、或いはセラミックス製のものなどが利用できる。   FIG. 5 is an enlarged view showing a main part of the substrate folder according to the second embodiment of the present invention. The substrate folder 1 according to the second embodiment is different from the substrate folder 1 according to the first embodiment in that the elastic deformation portion 8 of the lower side support member 4 is configured by a coil spring (winding spring) 20. In the point. In this way, a good cushioning property can be imparted to the elastically deformable portion 8 easily and reliably, which is advantageous in preventing the glass substrate 2 from being damaged. As the coil spring 20, for example, a metal, a resin, or a ceramic can be used.

図6は、本発明の第3の実施形態に係る基板フォルダの要部を拡大して示す図である。この第3の実施形態に係る基板フォルダ1が、第2の実施形態に係る基板フォルダ1と相違するところは、弾性変形部8の弾性変形に伴う載置部7の変位方向が規制されている点にある。詳細には、載置部7に設けられた上下方向に沿う長軸を有する長孔21に、背面支持部材5に固定されたピン22が挿通されており、このピン22が長孔21の短軸方向に対向する両壁面と干渉して載置部7の横ブレが規制されるようになっている。一方、載置部7が、弾性変形部8の弾性変形に伴って、長孔21の範囲内での上下方向に位置を変位させる動作は許容されている。また、載置部7が、弾性変形部8の弾性変形に伴って、ピン22を中心として首振り動作(揺動動作)することも許容されているので、載置部7は、ガラス基板2の表面に沿う平面内で自由に傾斜することができる。   FIG. 6 is an enlarged view showing a main part of the substrate folder according to the third embodiment of the present invention. The difference between the substrate folder 1 according to the third embodiment and the substrate folder 1 according to the second embodiment is that the displacement direction of the mounting portion 7 accompanying the elastic deformation of the elastic deformation portion 8 is regulated. In the point. Specifically, a pin 22 fixed to the back support member 5 is inserted into a long hole 21 having a long axis along the vertical direction provided in the mounting portion 7, and the pin 22 is short of the long hole 21. Lateral blurring of the mounting portion 7 is regulated by interfering with both wall surfaces facing in the axial direction. On the other hand, the placement portion 7 is allowed to move in the vertical direction within the long hole 21 in accordance with the elastic deformation of the elastic deformation portion 8. Further, since the mounting portion 7 is allowed to swing (swing) around the pin 22 in accordance with the elastic deformation of the elastic deformation portion 8, the mounting portion 7 is configured so that the glass substrate 2 Can be tilted freely in a plane along the surface of

図7は、本発明の第4の実施形態に係る基板フォルダの要部を拡大して示す図である。この第4の実施形態に係る基板フォルダ1が、第2〜3の実施形態に係る基板フォルダ1と相違するところは、弾性変形部8が、逆V字状に曲折された板バネ23から構成されている点にある。詳細には、板バネ23の曲折部23aを含む一部分が、載置部7の内部に埋設されており、板バネ23の残りの部分が、載置部7の下面から突出して載置部7を支持する脚部23bを構成している。そのため、載置部7にガラス基板2の荷重などが作用した場合には、板バネ23の脚部23bが開脚して載置部7の位置が下方に変位し、載置部7の姿勢が調整されるようになっている。   FIG. 7 is an enlarged view showing a main part of the substrate folder according to the fourth embodiment of the present invention. The substrate folder 1 according to the fourth embodiment is different from the substrate folder 1 according to the second to third embodiments in that the elastically deforming portion 8 is composed of a leaf spring 23 bent in an inverted V shape. It is in the point. Specifically, a part including the bent portion 23 a of the leaf spring 23 is embedded in the placement portion 7, and the remaining portion of the leaf spring 23 projects from the lower surface of the placement portion 7. The leg part 23b which supports is comprised. Therefore, when the load of the glass substrate 2 acts on the mounting part 7, the leg part 23b of the leaf | plate spring 23 opens, the position of the mounting part 7 is displaced below, and the attitude | position of the mounting part 7 is carried out. Has been adjusted.

なお、この場合には、板バネ23をインサート品として、載置部7をインサート成型してもよい。また、載置部7に板バネ23を保持する保持溝を形成した後、その保持溝に板バネ23を嵌め込むようにしてもよい。   In this case, the mounting portion 7 may be insert-molded using the leaf spring 23 as an insert product. Further, after forming a holding groove for holding the plate spring 23 in the mounting portion 7, the plate spring 23 may be fitted into the holding groove.

図8は、本発明の第5の実施形態に係る基板フォルダの要部を拡大して示す図である。この第5の実施形態に係る基板フォルダ1が、第4の実施形態に係る基板フォルダ1と相違する点は、大きく分けて二つある。第一の相違点は、載置部7に設けられた上下方向に沿う長軸を有する長孔21に、背面支持部材5に固定されたピン22が挿通されており、このピン22によって載置部7の横ブレが規制されているところにある。   FIG. 8 is an enlarged view showing the main part of the substrate folder according to the fifth embodiment of the present invention. The board folder 1 according to the fifth embodiment is largely different from the board folder 1 according to the fourth embodiment in two ways. The first difference is that a pin 22 fixed to the back support member 5 is inserted into a long hole 21 having a long axis along the vertical direction provided in the mounting portion 7. It is in the place where the horizontal blurring of the part 7 is regulated.

第二の相違点は、載置部7に、弾性変形部8である逆V字状に曲折された板バネ23を保持する保持溝24が設けられており、この保持溝24を形成する空間が、板バネ23の曲折部23aから脚部23bの先端部に向かって漸次大きくなっているところにある。すなわち、板バネ23と保持溝24との間の隙間が、板バネ23の曲折部23aから脚部23bの先端部に向かうに連れて漸次大きくなっている。このようにすれば、載置部7がピン22を中心とした首振り動作(揺動動作)や、板バネ23の脚部23bを開脚させる際に、板バネ23と保持溝24が互いに干渉し難くなる。そのため、載置部7の首振り動作および板バネ23の脚部23bの開脚動作が円滑に行われ、ガラス基板2の破損を防止する上でも非常に有利となる。なお、図示例では、板バネ23の脚部23bは、載置部7の両側面から斜め下方に突出している。この場合、板バネ23の脚部23bが大きく開脚したときに、載置部7の下面が枠体3の内周側下部に当接するようにしてもよい。このようにすれば、載置部7に想定外の大きな力が作用した場合であっても、載置部7が枠体3の内周側下部に当接するので、ガラス基板2の下辺を支持している載置部7の支持平面の姿勢の乱れを最小限に抑えることができる。   The second difference is that the mounting portion 7 is provided with a holding groove 24 for holding a leaf spring 23 bent in an inverted V shape, which is an elastic deformation portion 8, and a space for forming the holding groove 24. However, it exists in the place which is gradually enlarged toward the front-end | tip part of the leg part 23b from the bending part 23a of the leaf | plate spring 23. FIG. That is, the gap between the leaf spring 23 and the holding groove 24 is gradually increased from the bent portion 23a of the leaf spring 23 toward the distal end portion of the leg portion 23b. In this way, when the mounting portion 7 swings around the pin 22 (swinging motion) or opens the leg portion 23b of the leaf spring 23, the leaf spring 23 and the holding groove 24 are mutually connected. It becomes difficult to interfere. Therefore, the swinging operation of the mounting portion 7 and the leg opening operation of the leg portion 23b of the leaf spring 23 are smoothly performed, which is very advantageous in preventing the glass substrate 2 from being damaged. In the illustrated example, the leg portions 23 b of the leaf spring 23 protrude obliquely downward from both side surfaces of the placement portion 7. In this case, when the leg portion 23 b of the leaf spring 23 is largely opened, the lower surface of the mounting portion 7 may be in contact with the lower portion on the inner peripheral side of the frame body 3. In this way, even when a large unexpected force is applied to the mounting portion 7, the mounting portion 7 contacts the lower part on the inner peripheral side of the frame 3, so that the lower side of the glass substrate 2 is supported. Disturbances in the posture of the supporting plane of the mounting portion 7 that is in place can be minimized.

なお、本発明は、上記の実施形態に限定されるものではなく、種々の形態で実施することができる。例えば、上記の実施形態では、載置部7と弾性変形部8の双方が、ガラス基板2の下辺に沿って複数に分割されている場合を説明したが、単一の弾性変形部8の上に複数に分割された載置部7を配置したり、或いは、複数に分割された弾性変形部8の上に跨るように単一の載置部7を配置してもよい。また、載置部7と弾性変形部8の双方が、ガラス基板2の下辺に沿って連続する単一の部材から構成されていてもよい。   In addition, this invention is not limited to said embodiment, It can implement with a various form. For example, in the above-described embodiment, the case where both the mounting portion 7 and the elastic deformation portion 8 are divided into a plurality along the lower side of the glass substrate 2 has been described. Alternatively, the mounting unit 7 divided into a plurality of parts may be arranged, or the single mounting unit 7 may be arranged so as to straddle the elastic deformation part 8 divided into a plurality of parts. Moreover, both the mounting part 7 and the elastic deformation part 8 may be comprised from the single member continuous along the lower side of the glass substrate 2. FIG.

本発明の有用性を実証すべく、対比試験を行った。詳述すると、当該対比試験では、実際に搬送した際に生じるガラス基板の下辺付近の振動計測と、基板フォルダにガラス基板をセットする際に生じるガラス基板の下辺及び下辺支持部材の接触状態の確認検査とを行なった。なお、以下では、実施例と比較例の双方において、基板フォルダに縦姿勢で保持する対象基板として、液晶ディスプレイ用のガラス基板であって、且つ、横(幅)×縦(高さ)×厚みが、1500mm×1850mm×0.7mmのものを使用した。   In order to demonstrate the usefulness of the present invention, a comparison test was conducted. More specifically, in the comparison test, vibration measurement near the lower side of the glass substrate that occurs when actually transported and confirmation of the contact state of the lower side and lower side support members that occur when the glass substrate is set in the substrate folder. And inspection. In the following description, in both the example and the comparative example, the target substrate to be held in the vertical posture in the substrate folder is a glass substrate for a liquid crystal display, and the width (width) × length (height) × thickness However, the thing of 1500 mm x 1850 mm x 0.7 mm was used.

本発明の実施例1に係る下辺支持部材は、載置部と弾性変形部の双方が、ガラス基板の下辺に沿って連続する単一の部材から構成されている。載置部は、アルミニウムで形成され、弾性変形部は、シリコンスポンジで形成されている。載置部は、横(幅)×縦(奥行き)×厚み(高さ)が、1900mm×30mm×15mmのものを使用し、弾性変形部は、載置部と同程度の大きさのものを使用した。弾性変形部を含む振動系の固有振動数は、15Hzになるように設計した。   The lower side support member according to the first embodiment of the present invention is composed of a single member in which both the placement portion and the elastic deformation portion are continuous along the lower side of the glass substrate. The mounting part is made of aluminum, and the elastically deforming part is made of silicon sponge. The mounting portion uses a width (width) × length (depth) × thickness (height) of 1900 mm × 30 mm × 15 mm, and the elastic deformation portion has the same size as the mounting portion. used. The natural frequency of the vibration system including the elastically deformed portion was designed to be 15 Hz.

その結果、実施例1では、搬送中も弾性変形部によって、振動及び衝撃が吸収され、アルミ製の載置部がガラス基板の下辺の全長を支持した状態が維持された。具体的には、搬送中の入力振動の周波数は50〜200Hzの範囲にあったが、シリコンスポンジ製の弾性変形部を含む振動系によって吸収され、ガラス基板の下辺付近での振動加速度は、0.8G以下となった。   As a result, in Example 1, vibrations and impacts were absorbed by the elastically deforming portion even during conveyance, and the state where the aluminum placing portion supported the entire length of the lower side of the glass substrate was maintained. Specifically, the frequency of the input vibration during conveyance was in the range of 50 to 200 Hz, but it was absorbed by the vibration system including the elastically deforming portion made of silicon sponge, and the vibration acceleration near the lower side of the glass substrate was 0. It became below 8G.

また、ガラス基板を基板フォルダにセットする際は、ガラス基板の下辺に対して、載置部が相対的に傾いている場合でも、ガラス基板が載置部に接触すると同時に、シリコンスポンジ製の弾性変形部の柔軟性で、アルミ製の載置部はガラス基板の下辺に倣って傾き、ガラス基板の下辺と載置部とが全面接触し、ガラス基板の下辺に応力集中が生じるという事態は生じなかった。   In addition, when setting the glass substrate in the substrate folder, even if the mounting portion is relatively inclined with respect to the lower side of the glass substrate, the glass substrate comes into contact with the mounting portion, and at the same time, an elastic made of silicon sponge. Due to the flexibility of the deformed part, the aluminum mounting part tilts along the lower side of the glass substrate, and the lower side of the glass substrate and the mounting part come into full contact with each other, causing stress concentration on the lower side of the glass substrate. There wasn't.

本発明の実施例2に係る下辺支持部材は、図5に示したように、載置部と弾性変形部の双方が、ガラス基板2の下辺に沿って分割されている。載置部は、ベスペル(デュポン社製)材で形成され、弾性変形部は、ステンレス製のコイルバネで形成されている。分割された各載置部は、横(幅)×縦(奥行き)×厚み(高さ)が、35mm×15mm×10mmのものを使用し、ガラス基板の下辺に6個配置した。弾性変形部を構成するコイルバネは、各載置部につき2個配置した。弾性変形部を含む振動系の固有振動数は、15Hzになるように設計した。   As shown in FIG. 5, in the lower side support member according to the second embodiment of the present invention, both the placement portion and the elastic deformation portion are divided along the lower side of the glass substrate 2. The mounting portion is made of a Vespel (DuPont) material, and the elastic deformation portion is made of a stainless steel coil spring. Each of the divided mounting portions has a width (width) × length (depth) × thickness (height) of 35 mm × 15 mm × 10 mm, and six are placed on the lower side of the glass substrate. Two coil springs constituting the elastic deformation portion were arranged for each placement portion. The natural frequency of the vibration system including the elastically deformed portion was designed to be 15 Hz.

その結果、実施例2では、搬送中の入力振動の周波数は50〜200Hzの範囲にあったが、弾性変形部を含む振動系によって吸収され、ガラス基板のガラス基板の下辺付近での振動加速度は、0.7G以下となった。   As a result, in Example 2, the frequency of the input vibration during conveyance was in the range of 50 to 200 Hz, but it was absorbed by the vibration system including the elastically deforming portion, and the vibration acceleration near the lower side of the glass substrate of the glass substrate was It became 0.7G or less.

また、ガラス基板を基板フォルダにセットする際は、弾性変形部の柔軟性により、実施例1と同様に良好な接触状態が維持された。   Moreover, when setting a glass substrate to a substrate folder, the favorable contact state was maintained similarly to Example 1 by the softness | flexibility of the elastic deformation part.

なお、載置部と弾性変形部に、ベスペル材とステンレス材をそれぞれ使用したため、約250℃の耐熱性を享受することも可能となった。   In addition, since the bespel material and the stainless steel material were used for the placement portion and the elastic deformation portion, respectively, it became possible to enjoy heat resistance of about 250 ° C.

本発明の実施例3に係る下辺支持部材は、図6に示したように、載置部と弾性変形部の双方が、ガラス基板の下辺に沿って分割されると共に、載置部の横ブレを防止するために、載置部に設けられた上下方向に長軸を有する長孔にピンが挿通されている。載置部は、ベスペル材で形成され、弾性変形部は、ステンレス製のコイルバネで形成されている。また、載置部に形成された長孔に挿通されているピンもステンレスにより形成されている。載置部は、横(幅)×縦(奥行き)×厚み(高さ)が、35mm×15mm×10mmのものを使用し、ガラス基板の下辺に6個配置した。弾性変形部を構成するコイルバネは、各載置部につき2個配置した。弾性変形部を含む振動系の固有振動数は、15Hzになるように設計した。   As shown in FIG. 6, the lower side support member according to the third embodiment of the present invention is configured such that both the placement portion and the elastic deformation portion are divided along the lower side of the glass substrate, and the horizontal vibration of the placement portion. In order to prevent this, a pin is inserted into a long hole having a long axis in the vertical direction provided in the mounting portion. The mounting portion is made of a bespel material, and the elastic deformation portion is made of a stainless steel coil spring. Moreover, the pin inserted in the long hole formed in the mounting part is also formed of stainless steel. The mounting part used the thing of width (width) x length (depth) x thickness (height) of 35 mm x 15 mm x 10 mm, and arranged six on the lower side of the glass substrate. Two coil springs constituting the elastic deformation portion were arranged for each placement portion. The natural frequency of the vibration system including the elastically deformed portion was designed to be 15 Hz.

その結果、実施例3では、載置部の横ブレが起こり難くなり、実施例2よりも良好な防振効果が得られ、ガラス基板の下辺付近での振動加速度は、0.5G以下となった。   As a result, in Example 3, lateral vibration of the mounting portion hardly occurs, and a better vibration isolation effect than that in Example 2 is obtained, and the vibration acceleration near the lower side of the glass substrate is 0.5 G or less. It was.

また、ガラス基板を基板フォルダにセットする際は、弾性変形部の柔軟性により、実施例1〜2と同様に良好な接触状態が維持された。   Moreover, when setting a glass substrate to a substrate folder, the favorable contact state was maintained similarly to Examples 1-2 by the softness | flexibility of an elastic deformation part.

本発明の実施例4に係る下辺支持部材は、図7に示したように、弾性変形部として載置部の可動方向に対して上下方向の指向性を付与するために、逆V字状に曲折された板バネを使用した。また、載置部に設けられた板バネを保持する保持溝に空間を設け、載置部と板バネの運動が相互に干渉する影響を小さくすることにより、載置部の支持面が外力に対して自由に角度を調整できるようにした。なお、載置部は、セラゾール(AZエレクトロニックマテリアルズ社製)材で形成され、弾性変形部は、インコネル(大同スペシャルメタル社製)の板バネで形成されている。また、載置部に形成された長孔に挿通されているピンもインコネル製のものを使用した。載置部は、横(幅)×縦(奥行き)×厚み(高さ)が、35mm×20mm×10mmのものを使用し、ガラス基板の下辺に6個配置した。弾性変形部を構成する板バネは、各載置部につき1個配置した。弾性変形部を含む振動系の固有振動数は、10Hzになるように設計した。   As shown in FIG. 7, the lower side support member according to the fourth embodiment of the present invention has an inverted V-shape in order to provide vertical directionality with respect to the movable direction of the placement portion as an elastic deformation portion. A bent leaf spring was used. In addition, a space is provided in the holding groove for holding the leaf spring provided in the placement portion, and the influence of the movement of the placement portion and the leaf spring is reduced, thereby reducing the support surface of the placement portion to external force. The angle can be adjusted freely. The mounting portion is formed of a cerazole (manufactured by AZ Electronic Materials) material, and the elastic deformation portion is formed of a leaf spring of Inconel (manufactured by Daido Special Metal). Moreover, the pin made from Inconel was used also for the pin inserted in the long hole formed in the mounting part. The mounting part used the thing of width (width) x length (depth) x thickness (height) of 35 mm x 20 mm x 10 mm, and arranged six pieces on the lower side of the glass substrate. One leaf spring constituting the elastically deforming portion was arranged for each placement portion. The natural frequency of the vibration system including the elastically deformed portion was designed to be 10 Hz.

その結果、実施例4では、更なる防振効果の向上が図られ、ガラス基板の下辺付近での振動加速度は、0.3G以下となった。   As a result, in Example 4, the vibration-proof effect was further improved, and the vibration acceleration near the lower side of the glass substrate was 0.3 G or less.

また、ガラス基板を基板フォルダにセットする際は、載置部の柔軟性により、実施例1〜3と同様に良好な接触状態が維持された。   Moreover, when setting a glass substrate to a substrate folder, the favorable contact state was maintained similarly to Examples 1-3 by the softness | flexibility of a mounting part.

なお、載置部(ピンを含む)と弾性変形部に、セラゾール材とインコネル材をそれぞれ使用したため、約330℃の耐熱性を享受することも可能となった。   In addition, since the cerazole material and the Inconel material were respectively used for the mounting part (including the pin) and the elastically deforming part, it became possible to enjoy heat resistance of about 330 ° C.

比較例に係る下辺支持部材は、弾性変形部を設けずに、エンジニアプラスチック製の載置部のみとし、この載置部をボルトにより基板フォルダの背面支持部材に固定した。すなわち、載置部は、背面支持部材に単純にボルトにより固定されているため、載置部の回転自由度はない。載置部は、横(幅)×縦(奥行き)×厚み(高さ)が、35mm×15mm×10mmのものを使用した。   The lower side supporting member according to the comparative example was not provided with an elastically deforming part, but only an engineer plastic mounting part, and this mounting part was fixed to the back support member of the substrate folder with a bolt. That is, since the mounting portion is simply fixed to the back support member with a bolt, there is no degree of freedom in rotation of the mounting portion. The mounting portion used was a width (width) × length (depth) × thickness (height) of 35 mm × 15 mm × 10 mm.

その結果、比較例では、弾性変形部が存在しないので、ガラス基板にそのまま衝撃が入力され、ガラス基板の下辺付近での振動加速度が2Gという値を示した。   As a result, in the comparative example, since there is no elastically deformed portion, an impact is input as it is to the glass substrate, and the vibration acceleration near the lower side of the glass substrate shows a value of 2G.

また、載置部がボルトによって背面支持部材に単純固定されていることから、載置部の姿勢は、背面支持部材に取り付けた状態のままで維持される。そのため、ガラス基板を基板フォルダにセットする際に、載置部の姿勢がガラス基板の下辺に倣って調整されず、ガラス基板の下辺と載置部とが不適当に接触し、ガラス基板の下辺に損傷が生じるという事態が生じた。   Moreover, since the mounting part is simply fixed to the back surface support member by the bolt, the posture of the mounting part is maintained while being attached to the back surface support member. For this reason, when the glass substrate is set in the substrate folder, the posture of the mounting unit is not adjusted following the lower side of the glass substrate, the lower side of the glass substrate and the mounting unit are inadequately contacting, and the lower side of the glass substrate There was a situation where damage occurred.

したがって、上記の実施例1〜4の結果と、比較例の結果とを比較しても、本発明に係る基板搬送装置が、ガラス基板の破損を防止する上で有用であることを認識することができる。   Therefore, even if the results of the above Examples 1 to 4 and the results of the comparative example are compared, it is recognized that the substrate transfer apparatus according to the present invention is useful in preventing the glass substrate from being damaged. Can do.

1 基板フォルダ
2 ガラス基板
3 枠体
4 下辺支持部材
5 背面支持部材
6 規制部材
7 載置部
8 弾性変形部
9 弾性樹脂材
10 基板搬送装置
11 搬送ローラ
12 成膜装置
20 コイルバネ
21 長孔
22 ピン
23 板バネ
24 保持溝
DESCRIPTION OF SYMBOLS 1 Substrate folder 2 Glass substrate 3 Frame 4 Lower side support member 5 Back support member 6 Restriction member 7 Placement part 8 Elastic deformation part 9 Elastic resin material 10 Substrate conveyance apparatus 11 Conveyance roller 12 Film formation apparatus 20 Coil spring 21 Long hole 22 Pin 23 Leaf spring 24 Holding groove

Claims (7)

基板搬送装置で基板を搬送するに際して、前記基板の下辺を下辺支持部材で支持した状態で前記基板を縦姿勢で保持する基板フォルダにおいて、
前記下辺支持部材が、前記基板の下辺が載置される平面を有する載置部と、該載置部を下方から支持し且つ前記載置部に載置される前記基板の重量で弾性変形可能な弾性変形部とを備えていることを特徴とする基板フォルダ。
When transporting a substrate with a substrate transport device, in a substrate folder that holds the substrate in a vertical position in a state where the lower side of the substrate is supported by a lower side support member,
The lower side support member is elastically deformable by the weight of the mounting part having a flat surface on which the lower side of the substrate is placed, and supporting the placement part from below and being placed on the placement part. A substrate folder comprising an elastically deformable portion.
前記載置部が、前記弾性変形部よりも相対的に柔軟性が低いことを特徴とする請求項1に記載の基板フォルダ。   The substrate folder according to claim 1, wherein the placement portion is relatively less flexible than the elastic deformation portion. 前記載置部が、前記弾性変形部の弾性変形により、前記基板の表面に沿う平面内で傾斜可能であることを特徴とする請求項1又は2に記載の基板フォルダ。   The substrate folder according to claim 1, wherein the placement portion can be tilted in a plane along the surface of the substrate by elastic deformation of the elastic deformation portion. 前記載置部が、前記基板の下辺に沿う方向において複数に分割されていることを特徴とする請求項1〜3のいずれか1項に記載の基板フォルダ。   The substrate folder according to claim 1, wherein the placement unit is divided into a plurality of portions in a direction along the lower side of the substrate. 前記弾性変形部が、前記基板の下辺に沿う方向において複数に分割されていることを特徴とする請求項1〜4のいずれか1項に記載の基板フォルダ。   5. The substrate folder according to claim 1, wherein the elastic deformation portion is divided into a plurality of portions in a direction along a lower side of the substrate. 前記弾性変形部が、バネで構成されていることを特徴とする請求項1〜5のいずれか1項に記載の基板フォルダ。   The substrate folder according to claim 1, wherein the elastically deforming portion is configured by a spring. 前記載置部及び前記弾性変形部が、150℃以上の耐熱性を有することを特徴とする請求項1〜6のいずれか1項に記載の基板フォルダ。   The substrate folder according to claim 1, wherein the placement portion and the elastic deformation portion have heat resistance of 150 ° C. or higher.
JP2009261925A 2009-11-17 2009-11-17 Substrate folder Pending JP2011108822A (en)

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